University of Pune

Structure of
SE (Prod. /Prod. Sand. /Industrial Engineering) (2003 Course)
Semester- I

Detail S. E. Prod Syllabus

Part- I
Subject Subject Teaching Examination Scheme
Code Scheme (Hrs)
No.
Lecture Pr./Dwg Theory TW Oral Pr. Total
207002 Mathematics-III 4 - 100 - - - 100
202081 Thermal & Fluid Energy 4 2 100 - 50 - 150
Conversion
201082 Strength Of Materials 4 - 100 - - - 100
211083 Manufacturing Processes – I 4 2 100 - 50 - 150
204084 Industrial Electronics 4 2 100 50 - - 150
211085 M/C Drawing & Computer 2 2 - 50 50 - 100
Graphics
Total 22 8 500 100 150 - 750
Total of Part I = 750 Marks

University of Pune
Syllabus for Engineering Degree course-Revision 2003
SE (Prod /Prod. Sand./Industrial Engineering)
Semester II

Part- II
Subject Subject Teaching Scheme Examination Scheme
Code (Hrs)
No.
Lecture Pr./Dwg Theory TW Oral Pr. Total
203086 Electrical Technology 4 2 100 50 - - 150
211087 Theory of Machines 4 2 100 - 50 - 150
 205088 Engineering Metallurgy-I 4 2 100 50 - - 150
211089 Design Of Machine Elements 4 2 100 - 50 - 150
211090 Industrial Engg. & Management 4 - 100 - - - 100
211091 Workshop Practice - 2 - 50 - 50
Total 20 10 500 100 50 - 750

Total of Part II = 750 Marks

Total of Part I & Part II = 1500 Marks
Pr- Practical Dwg- Drawing TW- Term Work
Note: Practical/Oral Based On Term Work
University of Pune
Syllabus for Engineering Degree course-Revision 2003
SE (Prod. /Prod. Sand. /Industrial Engineering) Semester I
207002 Engineering Mathematics –III
Teaching Scheme:
Examination Scheme:
Lectures: 4 hrs. /week
Paper: 100 marks

Duration: 3 hrs.
Section I
Unit I: Linear Differential Equations (LDE)
(08 Hours)
General n order LDE. Solution of nth order LDE with constant coefficients. PI by
th

variation of parameters. Cauchy’s & Legendre’s DE. Solution of Simultaneous &

Symmetric Simultaneous DE.

Unit II: Applications of DE

(09 Hours)
Applications of LDE to problems on mass spring systems with coupled masses,
equivalent electrical circuits.

Solution of Partial Differential Equations (PDE)

(1) ?u/?t = a2 (?2u/?x2), (2) ?2u/?t2 = a2 (?2u/?x2) and (3) (?2u/?x2) + (?2u/?y2) = 0
by separating variables only. Applications of PDE to problems of Mechanical and allied
engineering.
Matrices: Modal Matrix, normal modes of vibration characteristic equations & eigen
values.

Unit III: Transforms

(09 Hours)
Laplace Transform (LT): Definition, Inverse LT, Properties & theorems (without proof).
LT & inv-LT of elementary/standard functions. Solution of differential equations using
LT.
Fourier Transform (FT): Fourier Integral theorem. Sine & Cosine Integrals. Fourier
Transform, Fourier Cosine Transform, Fourier Sine Transforms and their inverses.
Application of FT to problems on Diffusion equation.

Section II
Unit IV: Statistics and Probability
(09 Hours)
Mean, Mode, Median. Standard deviation, Variance, Coefficient of variation, Moments,
Skewness and Kurtosis. Correlation and Regression, Reliability of Regression estimates.

Introduction to Probability, Theorems and Properties, Probability distributions viz.

Binomial, Poisson, Normal, Hyper Geometric, Chi Square. Tests of Hypothesis, Decision
and quality control.

Unit V: Vector Calculus

(09 Hours)
Vector Differentiation & its physical interpretation. Radial, Transverse, Tangential &
Normal components of Velocity and Acceleration. Vector differential operator. Gradient,
Divergence & Curl. Directional derivative. Vector identities.

Unit VI: Vector Analysis

(08 Hours)
Line, Surface & Volume integrals. Work done. Conservative, Irrotational & Solenoidal
fields. Scalar potential. Gauss’s, Stoke’s & Green’s theorems (without proofs).
Applications to problems in Fluid Mechanics, Continuity equations, Stream lines,
Equations of motion, Bernoulli’s equations.

Text Books:
1. Advanced Engineering Mathematics, 5e, by Peter V. O'Neil (Thomson Learning).
2. Advanced Engineering Mathematics by Erwin Kreyszig (Wiley Eastern Ltd.).

Reference Books:
1. Advanced Engineering Mathematics, Wylie C.R. & Barrett L.C. (McGraw-Hill,
Inc.)
2. Higher Engineering Mathematics by B. S. Grewal (Khanna Publication, Delhi).
3. Advanced Engineering Mathematics, 2e, by M. D. Greenberg (Pearson
Education).
4. Engineering Mathematics by B.V. Raman (Tata McGraw-Hill).
5. Applied Mathematics (Volumes I and II) by P. N. Wartikar & J. N. Wartikar
(Pune Vidyarthi Griha Prakashan, Pune).
6. Advanced Engineering Mathematics with MATLAB, 2e, by Thomas L. Harman,
James Dabney and Norman Richert (Brooks/Cole, Thomson Learning).

202081 Thermal & Fluid Energy Conversion

Teaching Scheme
Examination Scheme
Lectures: 4 Hrs /week
Theory: 100 marks
Practical: 2 Hrs/week
Oral: 50 marks
Unit I
Fluid Properties:
Viscosity, compressibility, surface tension, capillary action, etc. Pascal law, pressure on a
plane/ curved surface, pressure measurement.

Unit II
Fluid flow:
Types of flow, steady, unsteady, laminar, turbulent, continuity equation, Euler’s equation,
Bernoulli’s equation, orifice/ notch, laminar/turbulent flow through pipe, flow
measurement, energy loss, flow around cylinder in immersed conditions, Buckingham
pie- theorem, dimensionless numbers.

Unit III
Fluid Machinery:
Introduction to hydraulic turbines, classification, applications, Introduction to pumps,
classification – centrifugal, reciprocating, applications.
 Unit IV
Fuels and Combustion
Mass fraction, combustion equation, stochiometric analysis, analysis of combustion
products- volumetric/ gravimetric

Unit V
Steam Generator:
Steam generation, steam properties, Concept of Entropy, heat transfer mechanism, power
boilers, mounting, energy balance, efficiency etc.
Air Conditioning: Terminology, Types of air conditioning- Central, Unit & Industrial
Air Conditioning.

Unit VI
Air Compressor & IC engine:
Compressor, types- single and multistage, work done, efficiency of volumetric/
isothermal, cooling and control of compressor, IC engine- classification, cycle diagram,
Diesel and Otto cycle, system layout, components, functional layout, lubrication, power
and efficiency.

Practical and Term work:

1. Study of pressure and flow measuring devices.
2. Verification of Bernoulli’s Equation
3. Study of verification of ‘f’ for laminar and turbulent flow through pipes
4. Study of losses in pipe/ fittings
5. Study of boiler mountings
6. Study and trial of Petrol Engine
7. Study and trial of Diesel Engine
8. Study and trial of Air Compressor
Text Books:
1. A.K. Jain – Fluid Mechanics- Khanna Publication
2. R. K. Bansal – Fluid Mechanics
3. Kumar and Vasandani – Thermal Engineering
Reference books:
1. P. N. Modi and S. M. Shet – Hydraulics and Fluid Mechanics
 2. Streeter V.L. & Wylie E.B. – Fluid Mechanics, Mc Graw Hill
3. V. M. Deshpande- Hydraulics & Fluid Machinery
4. P. L. Ballaney – Thermal Engineering – Khanna Publication, New Delhi.
5. Kothandaraman and Domkundwar – Thermodynamics and Heat Engines.
6. Domkundwar and Arora – Thermal Engineering.
7. Reynar Jeol – Engineering Thermodynamics – ELBS ( Lengmans).

201082 Strength of Materials

Teaching scheme:
Examination scheme:
Lectures: 4 hours/week
Theory: 100 marks
Unit I
Simple stresses and strains:
a) Concept of stress and strain (linear, lateral. shear and volumetric), Hooke's law.
Poisson's ratio, modulus of elasticity., modulus of rigidity, stress strain diagrams for
ductile and brittle materials, factor; of safety, theories of failure, working stress,
generalized Hooke's law, concept of 3-D stress state, bulk modulus, interrelation between
elastic constants.
b) Axial force diagram, stresses, strains, strains & deformations in determinate and
indeterminate, homogenous and composite bars under concentrated loads, self weight and
temperature changes.
Unit II
a) Shear force and bending moment diagrams:
Shear Force and Bending Moment in Determinate Beams due to Concentrated Loads,
Uniformly Distributed Loads, Uniformly Varying Loads and Couples. Relation between
SF and BM Diagrams for Cantilevers, Simple and Compound Beams, Bends Defining
Critical and Maximum Values and Positions of Points of Contra Flexure- Construction of
Loading Diagram and BMD from SFD and Construction of Loading Diagram and SFD
from BMD.
b) Bending stresses:
Theory of simple bending, assumptions, derivation of flexure formula, second moment of
area of common cross sections with respect to centroidal and parallel axes. bending stress

Unit III
a) Shear stresses:
 Concept, derivation of shear stress distribution formula, shear stress distribution
diagram for common symmetrical sections, maximum and average shear stress, shear
connection between flange and web.
b) Bending of curved beams:
Bending of curved bars/beams (Winkler and Bach Theory): Stresses in ring, chain link
and crane hooks.
Unit IV
Principal stresses and strains:
Normal and shear stresses on any oblique plane. Concept of principal planes. Derivation
of expressions for principal stresses and maximum shear stress, position of principal
planes and planes of maximum shear, graphical solution using Mohr’s circle of stresses,
combined effect of axial force, bending and torsion.
Pressure vessels: Stresses, strains and deformations in thin walled seamless cylindrical
and spherical vessels due to internal fluid pressure. Change in volume, effects of
additional compressible or incompressible fluid injected under pressure. Thick cylinders.
Derivation of Lame's equations for stresses.

distribution diagrams, moment of resistance and section modulus calculations.

Unit V
A. Torsion of circular shafts:
Stresses, strains and deformations in determinate and indeterminate shafts of solid and
hollow homogeneous and composite circular cross section subjected to twisting moment.
Derivation of torsion equation. Stresses due to combined torsion, bending and axial force
on shafts.
B. Strain energy and impact:
Concept of strain energy, derivation and use of expressions for deformations of axially
loaded members under gradual impact loads. Strain energy due to self-weight.
Unit VI
A. Slope and deflection of Beams:
Relation between BM and Slope. Slope and Deflection of Determinate Beams, Double
Integration Method (Mecauley's Method). Derivation of Formulae for Slope and
Deflection for Standard Cases. Moment Area Method.
B. Axially loaded columns:
Concept of buckling of columns. Derivation of Euler's formula for buckling load for
column with hinged ends. concept of equivalent length for various end conditions.
limitations of Euler's formula. Rankin’s formula. Johnson’s formula, safe load on
columns.
 Text Books:
1. Beer And Johnston - Strength of Materials, CBS Publisher.
2. Junnarkar And Advi- Mechanics of Structures Vol 1.1, Charotar Press.5.
3. Ramamrutham Strength of Materials.
Reference Books:
1. Gere And Temoshenko - Mechanics Of Material, CBS Publisher, 1984.
2. E. P. Popov - Introduction To Mechanics Of Solids, Prentice Hall Publication.
3. 3. Singer And Pytel - Strength of Materials, Harper And Row Publication.
4. Timoshenko And Young - Strength Of Materials, CBS Publisher.
5. E. P. Popav- Introduction to mechanics of solids, prentice hall publication
211083 Manufacturing Processes – I
Teaching Scheme
Examination Scheme
Lectures-4hrs/Week
Theory-100 marks
Practical-2hrs/Week
Oral -50 marks
Unit I
Sand Casting Processes:
Principles of castings, Steps involve in casting, applications of castings. Introduction to
Sand casting, Types of pattern and pattern materials, Pattern Design & allowances, Types
& Functions of patterns Core prints, Mould sand properties, Testing of properties of
sands, Hand and machine molding, Cores-types and manufacturing, Melting & pouring
of metals, Melting Furnaces-types, cupola-construction, operation, zones and chemistry,
Cleaning, finishing and heat treatment of castings, Applications of sand castings.
Unit II
Special Casting Processes:
Pressure and gravity Die Casting (Hot and Cold chamber), Low pressure die casting,
shell moulding, centrifugal casting, continuous casting, investment casting, their typical
applications, merits and limitations. Testing and inspection of castings and casting
defects, Foundry mechanization and automation
Unit III
Turning processes:
Lathe: Construction, Specifications, Accessories, various mechanisms, Operations,
Different Tools, Concept of Speed, Feed, Depth of Cut, Process Parameters, Machining
Time, threading parameters, Types of lathe and Capstan and Turret lathes.
 Unit IV
Drilling: Fundamentals of Drilling Processes, Types of Drilling machines. Operations
performed on Drilling machine, Tool Holders, Types of Drills, Process Parameters, and
Machining Time, Reaming, Types of Reamers, process parameters.
Unit V
Milling Machines:
Fundamentals of Milling Processes, Milling Cutters, Operations Performed on Milling
Machine, Dividing Head, Methods of Indexing, Gear Train Calculations, Process
Parameters, Machining Time.
Shaper, Planer & Slotting Machines: Types, Construction, Working, Quick Return
Mechanism, operations Performed, Process Parameters, Machining Time.
Unit VI
Abrasive Machining Processes:
Abrasives: Types, Size, Grinding wheels, Wheel-marking, selection, mountings, Types of
grinding machines, grinding faults.
Broaching process: Types of broaching machines, parts of the machine and their
functions, process parameters.
Finishing Processes: Honning, lapping, super finishing, buffing and polishing,
burnishing.
Term-Work:
Term wok should contain at least six assignments on following topics:
1. Sand casting process- sand testing (any two tests), pattern making, core
preparation, melting practices
2. Study of Special casting processes with inspection and testing
3. Lathe: - All parts and accessories, Back gear, All Gear, Half nut, Apron, Thread
cutting Mechanisms.
4. Milling: - Machine parts, motions, Indexing mechanism, Cam milling.
5. Drilling: -Types of drill machines, Tool Holder, Floating holders.
6. Study of Shaper, Planer, Slotter: -Quick Return mechanisms, Crank and slotted
link mechanism, Open and cross belt mechanism.
7. Study of Grinding machines:- Types, Selection of grinding wheels.
8. Study of cutting tools:- Single point cutting tools, Drills, Reamers, Broaches,
Taps, Milling Cutters, Grinding wheels.
9. Industrial visits & report based on it.
Oral shall be based on the above teamwork.
Text Books:
1. Hajara, Chaudhary S. K. “Elements of Workshop Technology” Vol-I &II, Asia
Publishing House.
 2. R.K Jain, Production Technology, Khnna Publication.
3. O.P. Khanna, Production Technology ,Dhanpat Rai Publication.
4. Kalpacjian, Manufacturing Technology.
Reference books:
1. Chapman W.A.J. “Workshop Technology” Vol I, II, III , ELBS.
2. Begman : Manufacturing Processes.
3. Degarmo : Materials and processes. Prentice Hall of India, New Delhi,
4. HMT: Production Technology, TMH Publishing Co. New Delhi.
5. Roy A. Lindberg: Processes and materials of Manufacture, Prentice Hall of India,
New Delhi,
6. Little, Welding and Welding Technology, Tata Mc Graw Hill
7. R.S.Parmar, Welding and Welding Processes, Khanna Publication

204084 Industrial Electronics

Teaching Scheme:
Examination Scheme:
Lectures: 4 Hours/Week
Theory: 100 marks
Practicals: 2 Hours/Week
Term Work: 50 Marks
Unit I.
Power Devices and Applications:
SCR Triac, Power MOSFET, IGBT, Characteristics and Simple applications like
Controlled Rectifiers. Triggering Circuits Using Diac /UJT and Digital Logic, Power
Supply Protection Circuits (Over voltage, Thermal Shutdown and Current Limiting)
Study of UPS (Only Block Diagram) Light Dimmers, Fan Regulators.
 Unit-II.
Analog and Digital Electronics:
Application of Op-Amp: Integrator, Differentiator, Log and Antilog amplifier,
Instrumentation Amp, Waveform Generators. Digital Circuits: - Flip-Flops, Shift
Registers, and Counters.
Unit-III.
Industrial Electronics Controllers:
AC/DC/Stepper Motor Controllers. Heating and Welding Controllers, Process
Controllers- PID, PLC, CNC, DNC. Fuzzy Logic Controllers, Batch Counters.
Unit-IV.
Transducers and Sensors:
Temperature, Pressure, Displacement, Level, Flow, Vibration, Weighing Machine,
Velocity RPM, Photo Sensors, Proximity Sensors, Actuators.
Unit-V.
Dynamic Response and Transfer of System:
First/Second Order System Dynamic Response, Laplace Transform-First Order System.
Unit-VI.
Computers in Automation:
Supervisory Control System-Integral and Adaptive, Direct Digital Control System,
Distributed Control System, Scada, Data Acquisition, Typical Examples in Cement Plant,
Thermal Power Plant, Water Treatment Plant, Steel Plant, Robotics.
List of Practical:-
1. SCR/ UJT /Triode characterterisation
2. a) Application of SCR as controlled rectifier. b) Triode as AC power
controller.
c) UJT as relaxation oscillator.
3. Applications of OP Amps
a) Integrator/differentiator
b) Instrumentation Amplifier
4 Study of flip/flop, counter and shift register
5 Study of AC/Dc / Stepper motor controller.
6 Study of PID controller
7 Study of PLC
8 Case study of any one transducer based Data acquisition system.
Test Books:
1. Chute & Chute – Electronics in Industry –MGH
2. Johnson –Process Instrumentation-PHI
3. Rangar, Mani, Sharma-Instrumentation& Measurement-WIE
Reference Books:
1. Considine MGH -Process Instrumentation Hand Book.
2. Krishna Kant PHI -Computer Based Industrial Control.
3. K.R.Botkar -Integrated Circuits.
4. R.P.Jain -Digital Electronics.
5. Liptak -Instrument Engineers Hand Book Vol-I & Vol-II
6. Boltan -Mechatronics.

211085 Machine Drawing & Computer Graphics

Teaching Scheme:
Examination Scheme:
Lecture: 2 Hrs/Week
Term Work: 50 Marks
Practicals: 2 Hrs/Week
Oral: 50 Marks
Unit-I
Dimension Techniques and Conventional Representation:
Methods of indicating dimensions for chords, arcs, angles, radii, spheres, cylinders,
squares, equidistant features, arrangement of dimensions - chain, parallel, running,
coordinate dimensioning.
Conventional representation of machine components as per IS code: SP-46 such as screw
threads, tapped holes, holes on circular pitch, bearing, knurling, splined shafts, springs,
gears, tapers, chamfers, countersunk and counter bores, keys, welded joints, structural
sections.
Unit-II
Screwed Fasteners
Thread forms and their proportions,thread designations, single and multi-start threads,
right and left hand threads, types of screws , bolts and nuts, nut locking arrangements.
Unit-III
Limits, Fits, Tolerances & Surface Roughness:
Limit system, tolerances- unilateral & bilateral tolerances, fundamental tolerances and
fundamental deviations, methods of placing limit dimensions, types of fits with symbols
and applications- clearance, transition & interference, hole basis and shaft basis system of
tolerances, geometrical tolerance - tolerance zone, definitions related to datum, indicating
geometric tolerances on drawing.
Surface texture, machining symbols, roughness values (Ra) and roughness grade
numbers, conventional representation on part drawings.
Unit-IV
Assembly & Details of Standard Machine Parts:
Cotter Joint, Knuckle Joint, Flange Joint, Rigid and Flexible Coupling, Stop Valve, Non
Return Valve, Revolving Centers, Machine Vice, Tool Holder, Screw Jack, Crane Hook,
Standard Specification Of M/C Components, Blue Print Reading.
Unit-V
Autolisp and Parametric Programming:
Concept of Parametric Programming, Introduction To Autolisp, Data types In Autolisp-
Integers, Real Numbers, Strings, Data Type Conversion - Integer To Real, Real To
Integer, String List. Math Functions in Autolisp - Addition, Subtraction, Multiplication,
Division, Maximum and Minimum of Numbers, Remainder and Exponential Operation,
Trigonometric Functions, Logical Functions such as AND/OR.
Unit-VI
Autolisp Programming:
Use of input functions such as get function, working with lists and entities, filtering from
lists, editing lists and entities, entity handling, decision making and looping in Autolisp,
elementary file handling functions and menu customization.
Term Work:
The term work shall consist of sketches following drawn in the sketchbook.
Sketches of conventional representation of machine components as per is code: SP 46
such as screw threads, tapped holes, holes on circular pitch, bearing, knurling, splined
shafts, springs, gears, tapers, chamfers, countersunk and counter bores, keys, welded
joints, structural sections in the sketch book.
Also the term work shall consists of a computer printouts of following exercises:
1) Conventional Representation of Machine Components as per IS Code: SP 46 such as
Screw Threads, Tapped Holes, Holes on Circular Pitch, Bearing, Knurling, Splined
Shafts, Springs, Gears, Tapers, Chamfers, Countersunk And Counter Bores.
2) Types of Screws, Bolts and Nuts, Nut Locking Arrangements.
3) Assembly and details of any one of Machine Components -Cotter Joint, Knuckle Joint,
Flange Joint, Rigid and Flexible Coupling, Stop Valve, Non Return Valve, Revolving
Centers, Machine Vice, Tool Holder.
4) Any two simple programs in Autolisp on use of - Data Types and user Input, Math
Functions and Filtering from Lists.
5) Any Two Programs on Parametric Programming involving - Programming for
Standard Machine Components, Programming involving Decision Making and Looping.

Text Books:
 1. P.S.Gill -A Text Book of Machine Drawing , Revised Edition- - S K Kataria &
Sons, New Delhi.
2. Farazdak Haideri, Machine Drawing and Computer Graphics – Nirali Prakashan.
3. William M. Oliver -Illustrated AutoLISP -BPB Publications, New Delhi- 110001
4. ABC of Autolisp - BPB Publication
Reference Books:
1. K.L.Narayana, P. Kannaiah, K. Venkatata Reddy -Machine Drawing- Second
Edition.
2. N.D.Bhatt, V.M.Panchal -Machine Drawing.
3. CMTI Handbook of Machine Tools
4. AutoCAD Reference Manual
5. AutoLISP Reference Manual
6. Illustrated AutoLISP

University of Pune
Syllabus for Engineering Degree course-Revision 2003
SE (Prod /Prod. Sand./Industrial Engineering)
Semester II

Part- II
Subject Subject Teaching Scheme Examination Scheme
Code (Hrs)
No.
Lecture Pr./Dwg Theory TW Oral Pr. Total
203086 Electrical Technology 4 2 100 50 - - 150
211087 Theory of Machines 4 2 100 - 50 - 150
205088 Engineering Metallurgy-I 4 2 100 50 - - 150
211089 Design Of Machine Elements 4 2 100 - 50 - 150
211090 Industrial Engg. & Management 4 - 100 - - - 100
211091 Workshop Practice - 2 - 50 - 50
Total 20 10 500 100 50 - 750

Total of Part II = 750 Marks

Total of Part I & Part II = 1500 Marks
Pr- Practical Dwg- Drawing TW- Term Work
Note: Practical/Oral Based On Term Work
 University of Pune
Subject at S. E. (Mechanical, Production, Industrial Engineering,
Production Sandwich, Metallurgy)

203086 ELECTRICAL TECHNOLOGY

Teaching Scheme
Exam Scheme
Lectures: - 4 Hrs/Week
Paper: 100 Marks
Practical: - 2 Hrs/Week
Term Work: 25 Marks

UNIT I: D.C. Machines

Principle of working, constructional features, types, generator action, emf equation
(descriptive treatment only), Motoring action, torque equation, characteristics, back emf,
starters, conventional methods of speed control, braking and applications :D.C. Motors
(8 Hrs)
UNIT II: Electrical Power Measurement and Illumination
a) Measurement of active and reactive power in three phase balanced circuits using one,
two and three
Voltmeter methods, measurement of energy in three phase balanced circuits, Tariff's for
LT & HT consumers (descriptive treatment only), power factor improvement.
b) Illumination laws, different terms and factors, requirement of good lighting scheme,
lighting for factory, street lighting and flood lighting, design of a simple indoor lighting
scheme. (8 Hrs)
UNIT III: Synchronous Machines & Transformers
a) Principle of working, constructional features, emf equation, winding factors,
synchronous speed of an alternator, concept of synchronous impedance, regulation of an
alternator by synchronous impedance and direct loading method.
b) Single phase transformer equivalent circuit, open circuit & short circuit test to
determine efficiency, regulation & equivalent circuit. Welding transformers, current &
Potential transformer, three phase transformer star/star, star/delta, delta/star & delta/ delta
connections with concept of Phasor groups. Study of typical distribution transformer
substation. (8 Hrs)
UNIT IV: Three phase Induction Motors
Concept of rotating magnetic filed., Principle of working, constructional features, types,
torque equation, torque slip characteristics, torque ratios, power stages, efficiency, types
of starters, conventional methods of speed control, braking & applications.
(8 Hrs)
UNIT V: Single phase motors & special Purpose machines
Principle of working, constructional features, characteristics (descriptive treatment only)
of
a) Single phase induction motors - Split phase, shaded pole and applications
b) Special purpose motors - Stepper motors, servomotors, hysteresis motors, reluctance
motors, a. c. series motors, universal motors, synchronous motors and applications.
(8 Hrs)
UNIT VI: - Electrical Drives. Heating & Welding
a) Selection, ratings & application of electrical drives
1) Selection - Factors to be considered, duty cycles, enclosures, class of insulation
2) Ratings - Ratings based on current, torque and temperature.
3) Applications - Typical industrial applications and meters suitable for different
loads.
 4) Maintenance - Maintenance of electrical equipment such as transformers and
motors.
b) Electrical Heating and Welding-
1) Resistance heating - Properties of good heating elements, heating element
materials, design of simple heating elements typical application to oven
2) 1nduction heating - Principle and typical applications to core and coreless furnaces
3) Dielectric heating - Principle and application to typical heating processes.
4) Resistance and arc welding - Principles and typical applications in industry.
(8 Hrs)

List of Experiments:
1.Speed control of a D.C. Shunt motor by armature voltage and flux control
methods
2. Load test on a D.C. Shunt motor
3. Load test on a D.C. Series motor
4. Measurement of active and reactive power in a three phase
balanced circuit using one and two Wattmeter
5. O.C. and S.C. Test on a single-phase transformer to determine
efficiency, regulation and parameters of equivalent circuit.
6. Regulation of an alternator by synchronous impedance method
7. Regulation of an alternator by direct loading method
8. Load test on a three-phase induction motor.
9. "V" curves and "Inverted V" curves of a synchronous motors
10. Study of various single phase and special purpose motors
11. Study of three phase. induction motor starters.
12. Study of a specific distribution transformer substation and HT/LT energy
bill.
Note:
Experiment no. 1,3,8, 12 are compulsory
Minimum 8 experiment to be performed.

Reference Books:
1. Electrical Engineering Hand Book (Siemens) Wiley Eastern
2. Generation Distribution and Utilization of Electrical Energy by C. L. Wadhwa, Wiely
Eastern
3. Fractional and Sub fractional Horse Power Electric Motors by C. E. Veinott; J.E.
Martits, McGraw Hill (International Edition)
4. Electrical Machines & Power Systems (Vol I) by Syed A. Nasar, McGraw Hill
(International Edition)
Text Book-,:
1. Electricai Machinery and Transformers by Irving Kosow, Prentice Hall (Eastern
Economy Edition)
2. Electri,al Machinery by S. K. Bhattacharya, T.T.T. I Chandigarh
3. Electrical Machinery and Transformer by Bhag S. Guru, Huseyin R. Hiziroglu, Oxford
University Press.
4. Elertrical Machines, Drives and Power System by Theodore Wildi, Fourth Edition,
Pearson EdJcation.
5. E.'ectrical Technology by Hughes, Revised by I. Mckenzie Smith, Pearson Education.

202087 Theory of Machines

Teaching Scheme:
Examination Scheme:
Lectures: 4 Hours/Week
Theory:100 Marks Drawing: 2 Hours/Week
Oral : 50 Marks
Unit I
Introduction: Definition of link, kinematics pair, kinematic chain mechanism, machine,
structure, inversion, inversion of single and double slide crank chain, four bar chain.
Equivalent linkage of mechanisms. Degrees of freedom, Grubler criterion, Kutzbach
criterion, Difference between spatial and planner mechanism.
Unit II
Velocity, Acceleration, Static, Dynamic Force Analysis:
a. Velocity and acceleration analysis by relative velocity and relative acceleration
method, Coriolis component of acceleration.
b. Instantaneous center of velocity, methods of marking instance centers. Kennedy’s
theorem of three centers in line, velocity analysis using instant centers, Favorable
locations of instantaneous centers in mechanisms. Body and space centrodes and
their applications. Coupler curves for four bar and slider crank mechanism.
c. Velocity and acceleration of slider crank mechanism by analytical method
d. Klein’s construction.
e. Static force analysis of slider crank mechanism, inertia, D’Alembert’s principle,
methods of finding inertia of rigid bodies- compound pendulum, bifilar and
trifiler suspension method. Inertia forces in engine mechanism (analytical and
graphical method). Dynamically equivalent system, correction couple.
 Unit III
Mechanisms with Lower Pairs:
Spur gears: Terminology, involute and cycloidal profile, path of contact and arc of
contact, interference, undercutting, worm and worm gears, bevel gears, terminology,
tooth forces.
Gear trains- compound, epicyclic, torque transmitted, holding torque

Unit IV
Cams And Followers
Types of cams and followers, terms used in radial cams, analysis of motion of follower,
displacement,velocity,acceleration, and jerk diagrams, and determination of cam profile
for various types of follower motions: uniform velocity, SHM, uniform acceleration and
retardation, cycloidal motion for roller , knife edge and flat faced followers
Introduction to cams with specified contours: tangent cam, circular arc cam, and
eccentric cams.
Unit V
Balancing:
a. Balancing Of Rotating Masses:
Balancing of single revolving mass by single mass rotating in same plane, Balancing of
single revolving mass by two masses rotating in different planes, Balancing of several
masses revolving in same plane, Balancing of several masses revolving in different
planes, reference plane concept.
b. Balancing of Reciprocating Masses:
Primary and secondary unbalanced forces of reciprocating masses, Partial balancing of
unbalanced primary force in an reciprocating engine, partial balancing of locomotives,
effect of partial balancing of reciprocating parts of two cylinder locomotive – variation of
tractive force, swaying couple and hammer blow, balancing of coupled locomotives,
balancing of ( primary and secondary forces of multicylinder) inline engine, balancing of
radial engine, static and dynamic balancing machines.

Unit VI
Vibrations:
Elements constituting vibration system, types of vibrations, free undamped vibration for
single degree of freedom system, determination of equation of motion by various
methods, free damped vibrations for single degree of freedom system, types of dampers,
forced damped vibrations for single degree of freedom system, vibration isolation and
transmissibility, vibration measuring instruments – seismic instruments and frequency
measurements, critical speed of shaft carrying single rotor.
Term Work:
Term work shall consist of record following exercises
1. Two sheets (half imperial size)
Graphical solution of problems on velocity and acceleration in mechanisms by
i. Relative velocity and Relative acceleration method including problems
with Coriolis component of acceleration
ii. Klein’s construction method
2. Determination of moment of inertia of rigid body by bifilar suspension or trifler
suspension method.
3. To write a computer program for analysis and animation of any mechanism and
test it.
4. To draw a conjugate profile for any general shape of gear tooth.
5. To draw a cam profile for specific follower motion.
6. Experiment on free undamped and free damped vibration of single degree of
freedom system
7. Experiment on balancing of mass.

Text Books:
1. S.S.Ratan –Theory of Machines, Tata McGraw Hill
2. R.S.Khurmi, J.K.Gupta -Theory of Machine, S Chand Co. Delhi.
3. P.L.Ballaney –Theory of Machine, Khanna Publisher.
Reference Books :
1. Thomas Bevan –The Theory of Machines, CBS Publication
2. J.E.Shigley and J.J.Uicker Jr.-Theory of Machines and Mechanism, McGraw Hill.
3. Dr. Jagdish Lal –Theory of Mechanisms and Machines, Metropolitan Book
Company.
4. John Hannah and R.C. Stephens -Mechanics of Machine-Advanced Theory and
Examples, Edward Arnold.
5. G K Grover -Mechanical vibration, Nemchand and brothers.
6. Dr. D C Sharma -Mechanical vibration analysis, Khanna Publication
7. Hall A S -Kinematics and linkage Design, Prentice Hall
 205088 Engineering Metallurgy- I
Teaching Scheme
Examination Scheme
Lectures: 4 Hrs/Week
Total Marks: 100 Practicals: 2 Hrs/Week
Term Work:
50
Unit I
Introduction to Material Science: Classification of Engineering Materials, Future
Trends. Structures and their property relationship in relation to engineering materials
Indexing of planes and directions. Plastic deformation - Mechanisms. Deformation of
Single crystal and Polycrystalline materials. Numerical based on it. Imperfections in
crystals. Dislocations, work hardening. Cold and Hot working of metals.
Unit II
Material Testing:
(a) Destructive Testing - Engineering and True Stress - True strain curves, conversion
Relationships, Evaluation of properties. Numericals based on Tension Test. Engineering
stress - Strain curves of different materials. Compression Test, Cupping Test on Sheet
metal, Hardness Tests – Brinell, Poldi, Vickers, Rockwell Shore scleroscope, Durometer,
Moh's test, Microhardness test and hardness conversions. Impact tests, Fatigue and Creep
tests. Shear and Bend Test, Torsion Test.
(b) Non-destructive tests - Visual Inspection, Magna flux test Dye penetrant test, Sonic
and Ultrasonic test, Radiography. Examples of selection of NDT & mechanical testing
methods for selected components like crankshafts,. gears, razor blades, welded joints,
steel and cast iron castings, rolled products, forged products.
Unit III
Equilibrium diagrams: Related terms and definitions Hume Rothery's rule of solid
solubility. Gibb's phase rule. Polymorphism , Solidification, Dendritic growth. Cooling
curves, Plotting of equilibrium diagrams, Lever rule, Isomorphous system. Coring.
Eutectic systems, Partial eutectic systems. Uses of eutectic alloys. Layer type system,
other transformation, non-equilibrium cooling and its effects
Unit IV
Strengthening Mechanisms: Refinement of grain size, Solid solution
hardening, Dispersion hardening, Age hardening, Martensitic transformation,
Composite materials etc.
Pyrometry - Principle, Operation and uses of various pyrometers like thermocouples
Resistance pyrometer, Disappearing filament pyrometer, Total radiation pyrometer.
Unit V
Methods of Surface Improvements and Corrosion Prevention:
Corrosion Prevention Methods: Design and material selection, atmosphere control,
electroplating, Inhibitors, Cathodic and anodic protection, Coatings etc. Surface
Modification Techniques such as Electro deposition (Conventional electroplating,
Electroless plating, Anodising), Diffusion coatings (Plasma nitriding, Aluminizing,
Boronising, Chromizing), Vapour deposition (conventional PVD and CVD, Diamond
like coating, Electron beam PVD), Thermal Spray Coatings, Ion implantation etc.
Unit VI
Powder Metallurgy: Process in brief, powder characteristics, powder
manufacturing, Production of sintered structural components such as self
lubricated bearing, cemented carbide tools, cermets, refractory metals, electrical
contact materials, friction materials, Diamond impregnated tools etc
Term Work: Term work shall consist of following experiments.
List of Experiments:
1) Tensile test on mild steel and aluminum test pieces.
2) Compression test on cast iron and brass test pieces.
3) Brinell hardness test on different materials.
4) Poldi hardness test on different materials.
5) Vickers hardness test on different materials
6) Rockwell and Rockwell superficial test on different materials with different Scales.
7) Izod and Charpy impact tests.
8) Erichsen cupping test on minimum three different sheet metal samples.
9) Non- destructive testing - Magnaflux testing, Dye penetrant test, ultrasonic testing,
eddy current testing
Text Books:
1. V.D. Kodgire: Material Science and Metallurgy for Engineers. Everest Publishing
House, Pune.
2. Smith W.F.: Principles of Material Science and Engineering: McGraw Hill Book
Co.
Reference books:
1. Davis H. E., Troxell G.E. and Wiskocil C. T.: Testing of Engineering Materials.
Mc Graw Hill Book Co.
2. Van Vlack L.H.: Elements of Material Science. Addison- Wesley Publishing Co.
3. Baldev Raj, T. Jayakumar and M. Thavsimuthu: Practical Non-Destructive
Testing. Narosa Publishing House. Delhi.
4. Hull and T. W. Clyne: An introduction to Composite Materials: Second Edition
Cambridge Solid State Science Series.
5. Structure and properties of materials II, Willey Eastern (P) Ltd.
6. Murthy -Structure and properties engineering materials, Tata McGraw Hill 2003.
8. Donald R. Askland, P.P. Phule-Science and engineering of materials, Thomson
Learning (2003)

202089 Design of Machine Elements

Teaching Scheme
Examination Scheme
Theory: 4 hrs / week
Paper:100marks Practical/Drawing. : 2 hrs / week
Oral : 50 marks
Term work: 25 marks

Unit I
Design for static and fluctuating stress:
(a) Phases in design, design considerations, use of standards in design. Types of load,
static, shock, impact and fluctuating loads. Stress strain relation, tensile, compressive,
direct and torsional shear, bending stresses, combine effect of direct bending and
torsional stresses.
(b) Properties of Engineering Materials: C I, plain carbon steel, alloy steels, effect of
alloying element, cast steel, aluminum and copper alloys, plastic, polymers, composites.
Mechanical properties, application and designation as per Indian standards BS., Heat
treatment of steel, weighted point method for material selection.
Unit II
Design of simple machine parts
(a) Maximum principle stress theory, Maximum shear stress theory, Maximum strain
energy theory, Maximum distortion theory, application and limitations. Factor of safety,
service factor, stress concentration, fatigue failure, endurance limit.
(b) Design of knuckle joint, cotter joint, hand levers, foot levers, rocker arm, bell crank
lever, brackets, crane hook, 'C' frame.
 Unit III
Design of shaft, key, couplings and springs: Shaft design on strength basis and
torsional rigidity basis. ASME code for shaft design.
Keys- classification, design of square, kenedy key, splines.
Couplings - classification, design of muff, flange, flexible bush pin type coupling.
Springs- Various types of springs and their applications, design of closed coil helical
spring in tension and compression
Unit IV
Design of fasteners, power screws and welded joints:
Different types of thread forms, design of power screws, concept of recirculating ball
screw, Advantages, types, application, symbols of welded joints. Stress in butt and fillet
welds, strength of parallel and transverse fillet welds. Axially loaded unsymmetrical
welded joint, Eccentric load in plane of welds, welded joint subjected to bending and
torsional moments.
Unit V
Design of clutches and brakes: Design of plate, cone and centrifugal
clutches, torque capacity, thermal considerations and various friction
materials used. Torque capacity of shoe, band and block brakes and design
considerations.

Unit VI
Belt chain and rope drives: Material and construction of flat and V belts. Power ratings
of belt. Maximum power condition, design considerations in flat and V pulley drives,
selection of belts from manufacturer's catalogue. Materials and construction of roller
chain and sprockets, polygonal effect in chain drive, power rating of chain, selection of
chain from manufacturer's catalogue, silent chain. Wire rope- construction, designation,
stresses, accessories, rope drum- construction and design.
Term work:
Term work shall consist of followings:
1) Design and Drawing of shaft, keys and coupling
2) Design of power screw
3) Design of clutches and brakes
4) Design and Drawing of pulley and belt
Oral shall be based on the above termwork.

Text Books:
1. Bhandari V B -Design of Machine Elements, Tata McGraw Hill Pub. Co. Ltd
2. Khurmi R. S. and Gupta J. K. - A Text of Machine Design, S. Chand and Company.

Reference Books:
1) Shigley J E and Mischke C R -Mechanical Engineering Design, McGraw Hill Pub.
Co. Ltd
2) Spott M F and Shoup T E -Design of Machine Elements, Prentice Hall International
3) Willium C Orthwein -Machine components Design, West Pub. Co. and Jaico Pub.
House
4) Juvinal R C -Fundamental of Machine component Design, John Wiley and sons
5) R K Jain -Machine Design, Khanna Pub. Delhi
6) Dr. P C Sharma and DR. D K Aggarwal -A text book of Machine Design, S K Kataria
and Sons, Delhi.
7 ) "Design Data" PSG College of Technology, Coimbtore

211090 Industrial Engineering and Management

Teaching Scheme
Examination Scheme
Lectures-4 Hours/Week
Theory -100 Marks
Unit I
Industrial Engineering: History, Development, Definition, Functions & Applications of
Industrial Engineering. Contribution of F.W.Taylor, Gilberth, Gantt and Maynard to the
field of Industrial Engineering.
Method Study: Steps, Tools & Techniques used in the Method Study, Process Chart,
Symbols, Flow Diagrams, Two Hand Chart, Multiple Activity Chart, 5W and 1 H, Use of
Motion Pictures and its analysis. SIMO chart, Chronocylegraph. Developing,
Presentation, Installation & Maintenance of new Methods.
Unit II
Work Measurement
Time Study: Aim & Objectives, Terminology & Tools, Use of stopwatch procedure in
making Time Study. Time Study Forms, Performance rating, allowances and its types.
Calculation of Standard Time. Time Study for indirect functions such as Maintenance
and Marketing. Criticism of Time Study.
Work Sampling: Definition, Objectives. Theory of Work samplings, Confidence level,
Sample Size, Determination of Standard time using work Sampling, Other application of
Work Sampling, Errors in Work Sampling study.
Synthetic & Standard data Methods: Concepts, Introduction to PMTS, MTM1, WFS,
and Basic Motion Time Study. MTM2 & Other second Generation Methods, MOST.

Unit III
Job Evaluation & Job Rating: Definition & Methods. Different types remuneration and
Incentive systems.
Ergonomics: Definition and Importance of Ergonomics in Industry. Basic Anatomy of
Human Body, Anthropometrics, Data Collection and Application, Measurements of
Physical Work and its techniques, Work and rest Cycles, Work and Rest Cycles, Bio-
Mechanical Factors, Operator Working Conditions. Effect of Working Environment such
as light, Noise, Moisture and Heat on operators’ performance

Unit IV
Evolution of Management Practices: Characteristics, Objectives, Functions, Principles
and types of Management. Scientific Management- Contribution of F. W. Taylor and H.
Fayol to the Management thought.
Organisation: Definition, Principles, Functions and Types of Organization.
Group dynamics: Definition, Types Characteristics, Functions & Objectives Groups &
Group Dynamics. Objectives Business Enterprise, Concept of Firm & Industry, Different
forms of Business--Proprietor, Partnership Firm, Private & Public Limited Company,
Cooperatives, Private & Public Trusts.
Entrepreneurship-Concept & Qualities of Good Entrepreneur.

Unit V
Motivation: Human Needs & Different Theories of Human Needs. Definition, Types of
Motivation, Theories of Motivations-McGregor’s Theory of X and Theory of Y,
Hrzberg’s Theory of Two Factor, David C. McCelland’s Theory of Achievement,
Expectance/Valence Theory of Victor Vroom & Porter & Lawler’s Model.
Leadership: Definition, Styles & functions of Leadership. Qualities for good leadership.
Role of the Leader
Communication- Definition, Importance and Elements of Communication. Methods of
Communication- Verbal, Written & Body Languages.

Unit VI
Costing: Definition & types of Costs &Cost Center. Elements of Cost, Types & Methods
of Costing. Pricing under Perfect, Imperfect, Monopolistic and Global Conditions.
Economics: Introduction, Utility Concept, and Law of Demand and Supply. Elasticity of
Demand and Supply. Law of Diminishing Returns.
Types & Sources Of Finance Different Financial Institutions and their role in Industrial
Development

Text Books:
1. S.K.Sharma and S.Sharma, “A Course In Industrial Engineering And Operation
Management” –S.K.Kataria & Sons, New Delhi
2. O.P.Khanna ,“Work Study”.
3. Banga And Sharma,“Industrial Organization And Management” –, Khanna
Publishers

Reference Books:
1. Work Study: ILO Publication
2. Mansoor Ali & Dalela -Industrial Engineering And Measurement System,
Standard Publisher Distributors
3. Fredrick Harbison and Chrles A. Myers, “Education, Man Power and Economic
Growth: Strategies Of Human Resource Development”- Mc-Graw Hill-1964.
4. C.B.Memoria ,Personal Management,12th Edition1994, Himalaya Publications.
5. Fraidon Mazda, Engineering Management, Personal Education Asia, Third
Edition-2000.
6. Luthans F , Organisational Behaviour, , 7th edition Mc-Graw Hill Inc, New Delhi.
7. T.N.Chabra , Principles & Practices Of Management, Dhanpat lal & Company.

211091 Workshop Practice

Teaching Scheme:
Examination Scheme:
Practical: 2 Hrs/Week Term Work:
50 Marks
Each candidate shall be required to complete and submit the following term work:
I) Jobs:
1. Plain and taper turning (one job)
2. Forging and Grinding of lathe tool with one knife end and other Vee end (one job)
 3. Making a simple solid pattern involving wood turning (one job).
4. Welding (gas or arc) ... one job.
II) Journal and Demonstration:
Assignments on machine tools will be in the form of a journal based on demonstrations
on machine tools. This should include sketches and relevant descriptions as given below:
i. Block Diagrams (Any two)
1. Lathe
2. Universal milling machine
3. Radial drilling machine
4. Cylindrical grinder.
ii. Accessories (Any two)
1. Taper turning attachment for a center lathe.
2. Universal dividing head.

Milling cutters.