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fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TAP.2017.2684193, IEEE
Transactions on Antennas and Propagation
IEEE TRANSACTIONS ON ANTENNAS AND PROPAGATION, VOL. XX, NO. X, XXX 2017

Design of printed chipless-RFID tags with QR-code


appearance based on Genetic Algorithm

D. Betancourt, M. Barahona, K. Haase, G. Schmith, A. Hübler and F. Ellinger Senior Member, IEEE

 A notable complex chipless RFID tag structure is reported by


Abstract—In this paper, the design of the chipless RFID tags Perret et al [16], which consist of a QR-code that can be both
based on genetic algorithm (GA) optimization techniques is optically and electromagnetically readable but without
introduced. The GA is applied for the first time to create a family considering the polarization independence or the use of
of frequency-domain chipless tags with a QR-like appearance. optimization algorithms. Generally, complex geometries are
The resultant tags have an area of 30 mm × 30 mm and consist of
difficult to analyze and hence, new design approaches in this
a grid of small metallic elements arranged arbitrarily over a
60 × 60 element array creating a variety of new structures. The
field are required.
frequency signature of the GA-based tags is optimized to fit with In addition to the actual aspect of the tag, the coding
an FSK-based coding methodology and a capacity of 8 bits is methodology plays an important role in the design process
achieved. The performance of the resultant tags is experimentally since it helps to determine the final tag’s capacity. Most
verified. Optimal tag samples are fabricated using silver-ink, low- common coding methodologies used in this field includes On-
cost flexible substrates, and by screen printing, which is a mass- Off keying (OOK) [15], Amplitude Shift keying (ASK) [18],
compatible production technique. The feasibility of this and Frequency Shift keying (FSK) [13], [14], [17]. Greater
optimization technique for the design of chipless RFID tags is capacity in a compact tag is obtained by using the FSK
corroborated.
methodology (up to 28 bits, in a 30 mm × 30 mm area [14]).
Usually, the selected coding scheme is tailored according to
Index Terms— Genetic algorithm (GA), ultra-wide-band (UWB),
chipless RFID, quick response code (QR).
the resulting tag’s frequency signature, i.e. as a post-design
process; meaning that the actual coding requirements are
I. INTRODUCTION seldom used as initial design parameters. A different design
approach which contemplates those requirements as design’s
N OWADAYS chipless RFID technology has been
receiving great attention in scientific community due to
its huge potential for numerous applications. Tens of papers
inputs is highly desirable.
In this paper, the design of the chipless RFID tags based on
genetic algorithm (GA) optimization techniques is introduced.
are being yearly published on this subject as well as some To the best of our knowledge, this is the first time such
specialized books have been recently released [1]-[4]. The optimization technique is applied to the chipless RFID field.
design methodologies following for research groups are This methodology is applied to create a family of frequency-
mainly focused on exploiting either the time- or frequency- domain chipless tags with a QR-like appearance. In order to
domain characteristics of the chipless RFID tags. On the one implement this optimization methodology an automatic
hand, time-domain approaches use delay lines, resonant iteration between the electromagnetic-simulator (CST MWS),
structures, and capacitances to achieve the required time to extract the RCS feature from the tag, and MATLAB®, to
response from the tag [5]-[7]. On the other hand, the calculate variables and control the overall evolutionary
frequency-domain designs are based on the frequency process, is implemented. The resultant tags have an area of
signature characteristics of the tag; which is directly related to 30 mm × 30 mm and consist on a grid of small metallic
the tag’s geometry. Thus, a variety of planar structures could elements arranged randomly over a 60 × 60 elements array,
be used; however, on the most of the cases, the selection of the creating a variety of new structures. The frequency signature
structure is constrained to a few well-known geometries, e.g. of these tags was optimized to fit with an FSK based coding
squares, circles, lines, split-rings and slotted patches [8]-[15]. methodology requirements, and a capacity of about 8 bits is
estimated. The performance of the resultant tags was
Manuscript received XXX, 2016; revised XXX, 2016; accepted XXX, experimentally verified. Two optimized tag samples were
2017. Date of publication XXX, 2017; date of current version XXX, 2017. fabricated using a Roll-to-Roll compatible printing technique.
This work was supported by the European Union’s Seventh Framework
Program (FP7) through the eVACUATE Project under Grant 313161.
In the tag’s sample elaboration, silver-ink and flexible plastic
D. Betancourt, M. Barahona, and F. Ellinger are with the Chair for Circuit substrates were used. A time-gating procedure to recover the
Design and Network Theory, Dresden University of Technology, Dresden RCS from the scattering measured parameters was applied.
01069 Germany (e-mail: diego.betancourt@tu-dresden.de). The feasibility of this optimization technique for the design of
K. Haase is with the Chair for Organic Devices, Dresden University of
Technology, Dresden 01069 Germany (e-mail: katherina.haase@gmail.com).
chipless RFID tags is experimentally corroborated.
G. Schmith, and A. Hübler are with the Institute for Print and Media
Technology, Technische Universität Chemnitz, Chemnitz 09107, Germany (e-
mail: pmhuebler@mb.tu-chemnitz.de).

0018-926X (c) 2016 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TAP.2017.2684193, IEEE
Transactions on Antennas and Propagation
>BETANCOURT et al.: DESIGN OF PRINTED CHIPLESS-RFID TAGS< 2

number of elements to be managed by the GA algorithm from


K2 to (K2+2K)/8 elements; since just this quantity to define the
whole tag structure is needed. Within the chromosome
definition, the substrate thickness (h) and the dielectric
constant (𝜀𝑟 ) are not taken into account due to these design
parameters were chosen a priori (𝜀𝑟 = 2.1, h = 100 µm) and do
not change through each generation..
B. Coding technique
In the context of this work, an FSK coding methodology
was selected as a way to enable the proof-of-concept.
Fig. 1. Grid representation of a GA based chipless RFID tag with eight-fold
However, the proposed design methodology can be adapted to
symmetry and chromosome values. different coding schemes and input requirements.
The FSK coding technique is widely used within chipless
RFID field as a way to maximize the capacity of the tag [14],
[17]. In this technique, a code is created by shifting up or
down the tag’s resonance frequencies. In order to apply FSK
to the GA-based design, the available frequency band is
divided into 25 frequency slots, each one of approximately
300 MHz wide as is shown in Fig. 2. With the aim of estimate
the capacity of the tag, the equation (1) is used [14].

𝑐 = ⌊𝑙𝑜𝑔2 (𝑁)⌋
Fig. 2. FSK encoding technique applied to the GA based RFID tag design. (1)
The working frequency band (UWB) is divided into 25 slots to codify up to 8 𝑁(𝑛, 𝑟) = 𝑛!⁄(𝑟! (𝑛 − 𝑟)!)
bits by using two resonances. The optimization objective is represented with
the solid orange line.
In this equation, N is the estimation of possible
combinations achievable in the working frequency band; n
II. THE GENETIC ALGORITHM BASED DESIGN APPROACH represent the available slots and r is the number of slots used
The GA is a widely known robust optimization technique for coding. By using tags with 2 resonances placed on
which searches in a large parameter space for a solution that different slots it is possible to obtain up to 300 different
simultaneously meets multiple design criteria. Operating based combinations, i.e. a capacity (c) of 8 bits.
on the principles of natural selection, GA mimic the
C. The optimization goal definition
evolutionary process, where a population of possible designs
is iteratively mated, weeding out poorly performing members The optimization goal is defined by setting up a desired
of the population, while retaining only the best performing |RCS| response from the tag to be designed. This |RCS| is
members until a design that meets the specific requirements is defined by several pass-band and stop-band frequencies
ultimately found [19, 20]. Next, the main components of the merged together forming a response mask in UWB
GA optimization technique are introduced and, how they are frequencies (3.1 to 10.6 GHz), as illustrated by the solid
customized to fit a chipless RFID tag design case, is orange line in Fig. 2. This desired |RCS| may include as many
explained. as resonances (stop-band) as the implementation of the
codifying technique requires. In our case, just two resonances
A. Tag’s chromosome are needed for a proof of concept. On the one hand, a level of
The tag’s chromosome describes the nature of the tag. This about -20 dBsm is defined to represent the minimum power
chromosome is evolved during the evaluation of GA until an that the tag must backscatter at one specific pass-band
optimal configuration is found. The tag’s chromosome is frequency; and on the other hand, the minimum power level
defined by the tag’s geometry. In particular, the tag to be used allowed to be transmitted at each stop-band frequency must be
within the GA optimization technique is composed of a grid of lower than -50 dBsm. In order to evaluate the best members of
K × K elements. Each grid’s element is digitalized to indicate each generation, the optimization goal (frequency mask)
the presence (“1”) or absence (“0”) of metal. The value of all alongside the fitness function are used.
elements should be rearranged to form a linear vector of size
D. The fitness function
K2, better known as the tag’s chromosome. The definition of a
GA tag and the tag’s chromosome are illustrated in Fig. 1. In The fitness of each candidate design is evaluated against the
order to introduce additional features to the GA tag, as for desired optimization goal. In particular, the electromagnetic
instance the polarization independence, an eight-fold (EM) simulated result from each tag, the |RCS|, is evaluated
symmetry is applied [15], [19]. In addition to the polarization and penalized for energy transmitted (T) at stop-bands
independence, the eight-fold symmetry allows us to reduce the frequencies and energy reflected at pass-band frequencies (R).

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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TAP.2017.2684193, IEEE
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>BETANCOURT et al.: DESIGN OF PRINTED CHIPLESS-RFID TAGS< 3

Fig. 4. Structure of tags obtained after running the GA. The eight-fold
symmetry is highlighted in shaded area. Tag model A on the figure’s left
hand side and tag model B on the right.

Fig. 3. GA flowchart for chipless RFID tag design.

The logic followed for fitness estimation is described by


equation (2).

𝐹𝑖𝑡𝑛𝑒𝑠𝑠 = 5 ∑ 𝑇+ ∑ 𝑅 − 𝐵𝑜𝑛𝑢𝑠
𝑠𝑡𝑜𝑝−𝑏𝑎𝑛𝑑 𝑝𝑎𝑠𝑠−𝑏𝑎𝑛𝑑

50, 𝑖𝑓 𝑠𝑒𝑒𝑛 𝑟𝑒𝑠𝑜𝑛𝑎𝑛𝑐𝑒𝑠 = (2)

𝐵𝑜𝑛𝑢𝑠 = { 𝑟𝑒𝑞𝑢𝑒𝑠𝑡𝑒𝑑 𝑟𝑒𝑠𝑜𝑛𝑎𝑛𝑐𝑒𝑠


0, 𝑜𝑛 𝑡ℎ𝑒 𝑐𝑜𝑛𝑡𝑟𝑎𝑟𝑦
Fig. 5. Evolution of the GA optimization for different evolved tags and
A weighting factor is included in the calculation of the different optimization objectives. Solid line: tag model A; dashed line: tag
model B
fitness value. This value forces the algorithm to choose
designs including resonances in their |RCS| rather than peaks. previous generation. Finally, random mutations are introduced
Based on our experience, the weighting factor is set to 5. In into the new population generation to each one of its members.
addition to this, a Bonus is granted favoring those candidates The mutation process affects to one element of each
which |RCS| response includes as many resonances as are chromosome. This iterative process is continued until the GA
requested. converges to a solution that meets the specified design criteria.
E. The algorithm procedure The process control is implemented using a MATLAB®
A flowchart outlining the GA implementation to design routine which also controls the CST simulation software.
chipless RFID tags is shown in Fig. 3. In order to start the Specifically, this routine implements all necessary steps in this
optimization process, a set of binary chromosomes is optimization algorithm, as is described in the Fig. 3, except for
randomly generated, and by using those chromosomes, an the evaluation of EM response of the tag; which is
initial population of 6 members is created. In a first step, each implemented in CST. In order to automatically export each tag
member of this population is evaluated for their EM response from MATLAB to CST, the following code is used:
using CST MWS and then the |RCS| response is compared
e=CSTconnect(PATH,FILE);
against the optimization goal. This process is known as fitness A=metal_filter(A,K);
evaluation and is performed based on a fitness function as is A=no_metal_filter(A,K);
described in Eq. (2). Once the entire population is evaluated for n=1:K/2
for k=1:n
for fitness, the population members are ranked, and par=strcat('a',int2str(n)…
tournament selection to choose parents for the next generation ,int2str(k));
is used, in this way, the best responses are chosen; those which e.invoke('StoreParameter'…
,par,int2str(A(n,k)));
have minimum fitness values. Then, the selected parents, the end
four best, are mated to generate a new offspring. This end
offspring is created using single point crossover of parents (at e.invoke('Rebuild');
e.invoke('DeleteResults');
the half point). Afterwards, the next generation population is sol=e.invoke('Solver');
completed by recycling the best two responses from the sol.invoke('start');

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>BETANCOURT et al.: DESIGN OF PRINTED CHIPLESS-RFID TAGS< 4

Fig. 6. Screen printed GA based tag (model B): optical microscope image
(above) and 3D laser scan microscope images (below).

result=dlmread([P,F…
,'\\Result\\RCS.sig'],'',4,0);

here, PATH and FILE variables represent the location and


name of the simulation archive, respectively. The tag’s
chromosome is stored in the variable A and the size of the tag Fig. 7. |RCS| measured response from GA based chipless RFID tags. A
is described by the variable K. This piece of code updates the comparison among method implemented in [17] and time-gating method is
geometry of a tag structure defined a priori in the EM shown. The optimization goal is illustrated in solid orange line. Upper: tag
simulator. Each parameter in A indicates whether the model A; bottom: tag model B. The light-blue lines denote the frequency
slots of 300 MHz.
associated grid’s element on the tag must be set to contain
metal or not. When metal is considered, i.e. A(n,k)=1, a lossy more than 500 possible solutions were in average evaluated
conductor based on Silver (Ag) characteristics is used and on and approximately 100 hours to complete each task were
the contrary, when a non-metallic part is considered, i.e. needed. The most of the time the algorithm spend in each step
A(n,k)=0, the element is filled with air. Additionally, metallic (each generation) is due to the EM simulation. Simulations
and nonmetallic isolated elements are eliminated before being were executed in a 64-bit compatible desktop PC with an
simulated. Using a CST radar setup, the tag’s |RCS| is Intel® Core ™ i3-3225 CPU processor with 16 GB of RAM.
calculated. Finally, the result obtained in CST is sent back to The evolution of the algorithm convergence, i.e. the fitness
MATLAB® to complete the algorithm execution. value at each evaluated generation is shown in the Fig. 5. The
optimization process stops due either the optimization
III. RESULTS AND DISCUSSIONS criterion is reached or a local minimum is found; meaning, a
lack of improvement of the fitness value after several
The experiment next, illustrates the optimization design iterations is observed.
procedure followed for two chipless RFID tags by using the In order to corroborate the expected features, several
GA. The requirements of the designs are the following: Two samples from the optimal result were produced. These tags
resonances must be set for each tag; from 5.5 to 5.8 GHz and were manufactured at the Institute for Print and Media
from 6.7 to 7 GHz for the first tag (model A) and, from 3.7 to Technology at the Chemnitz University of Technology (TU
4 GHz and from 6.7 to 7 GHz for the second tag (model B). In Chemnitz) using a mass compatible printing technology.
this way, the tags are compatible with the proposed coding Specifically, a semi-automatic sheet-fed screen printing
methodology. The remaining slots are defined to be of pass- machine EKRA X1-SL was used. The substrate used in this
band type. The tag’s size can be determined by using the experiment is plastic foil. In particular, a polyethylene
actual grid’s element size; which is constrained in its terephthalate (PET) with reference Melinex 401 CW PET foil
dimensions by the minimum achievable resolution provided from DuPont Teijin Films was used. The substrate is 100 µm
by the manufacturing process. Here, the tag size is thick and its permittivity (𝜀𝑟 ) is approximately 2.1. The
30 mm × 30 mm with a defined grid’s element size of 0.5 mm conductive ink utilized to print the GA base tag was a micro-
and a grid of 60 × 60 elements. In the same way, the size of particle-based silver paste. This solvent-based ink formulation
the chromosome was estimated containing only 465 elements has a solid concentration of around 70 % and is well adjusted
from the 3600 available (eight-fold symmetry). to the screen printing procedure (dynamic viscosity 15-
The tag’s structures obtained as a result of GA optimization 30 Pa S). The ink is cured at relatively low temperature
are shown in Fig. 4. These solutions were evolved during 90 to matching the specific requirements of the selected substrate
100 generations respectively. In order to reach each result, (drying temperature ~120-140 °C). A microscopic detail of

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Transactions on Antennas and Propagation
>BETANCOURT et al.: DESIGN OF PRINTED CHIPLESS-RFID TAGS< 5

model B printed tag is shown in Fig. 6. In this figure the high The results obtained suggest that the information from the
fabrication accuracy of the sample can be appreciated. It printed tag can be recovered by using such method as well as
should be noticed that these tags are really low-cost with with other commonly used methods. Nevertheless, higher Q
material expenses in the range of 1 € cent per tag. Due to the resonances are required in order to improve even more the tag
variability of the resultant geometry, which is never the same, response.
alternative fabrication technologies, e.g., ink-jetting, also
might be considered. IV. CONCLUSION
The samples were measured in the anechoic chamber. For In this paper, the basic principles of GA optimization
this purpose, a bi-static radar measurement setup to obtain the technique applied to the chipless RFID tag design were
complex RCS from the tag is implemented. Measurement presented. An application of GA was customized to fit the
equipment includes an Agilent’s PNA E8364B set to 0 dBm specific characteristics of a chipless RFID tag design. For this
and two linear polarized Horn antennas (1 to 18 GHz purpose, an automatic iteration between MATLAB® and CST
bandwidth, with 10 dBi gain (GT)). During the measurement MWS was implemented. A tag with 8 bits capacity and
campaign, the measurement antennas always remained in a complex appearance was developed. The outcomes of the
vertical position. Furthermore, the measurement distance (r) optimization procedure were fabricated by means of mass
was set to 80 cm. The radar cross section (𝜎 𝑡𝑎𝑔 ) of the GA printing technologies and experimentally verified. The
based printed chipless RFID tag is estimated (at boresight) by measurements results suggest that this process is useful to
using either the procedure described in [17] or experimentally design high capacity frequency-based chipless low-cost RFID
by following equation [21]: tags.

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0018-926X (c) 2016 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
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Transactions on Antennas and Propagation
>BETANCOURT et al.: DESIGN OF PRINTED CHIPLESS-RFID TAGS< 6

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Diego Betancourt was born in Bogota, Georg Schmidt received the Diploma
Colombia, in 1975. He received the B.S. degree in microtechnologies and
degree in Electrical Engineering and the mechatronics and the Ph.D. (Dr. Ing.)
M.S. degree in Electronic Engineering degree from Chemnitz University of
from Los Andes University, Bogota, Technology, Chemnitz, Germany. He is
Colombia in 1998 and 2002 respectively. currently a Scientific Staff Member with
He received his Ph.D degree from the the Institute for Print and Media
Public University of Navarra, Spain, in 2009. Technology, Chemnitz, working on
From 2009 to 2013 he worked as RF Engineer for the different topics related to printed
ADITECH Advanced Innovation & Technology Corporation electronics like chipless RFID tags, organic field effect
at Navarra, Spain. Since 2013, he has been postdoc at the transistors and piezoelectric thin-film loudspeakers.
Chair for Circuit Design and Network Theory, Dresden
University of Technology, Dresden, Germany. Arved Hübler was born in Bonn,
Germany, in 1960. He received the
Marvin Barahona was born in Tegucigalpa, Diploma degree in Physics and Applied
Honduras, in 1982. He received the B.S. Physics from the Berlin University of
degree in electrical engineering from the Technology and University of Heidelberg
Universidad Nacional Autónoma de in 1986, and the Ph.D degree from the
Honduras in 2006 and the MSc. in Electrical Berlin University of the Arts, in 1992.
Communication Engineering from Kassel Since 1997, he has been Full Professor
University in 2011. He held several positions and head of the Institute for Print and Media Technology at
with Telefónica Celular S.A. in Honduras Chemnitz University of Technology, Chemnitz, Germany.
from 2004 to 2009. He is currently working From 1994 to 1997 he has been the technical director at
as a research assistant with the Chair for Circuit Design and Bertelsmann AG, Mohndruck, one of the leading media
Network Theory at the Dresden University of Technology, companies in Germany. He has participated in several EU
Dresden, Germany. funded projects such as PolyApply, SELEAC and CustomDP
Prof. Hübler has more than 90 scientific publications and 14
Katherina Haase received the M.Sc. patents and has been awarded twice for his Ph.D thesis.
degree in media production from
Technische Universität Chemnitz, Frank Ellinger (S’97–M’01–SM’06)
Chemnitz, Germany and the M.Sc. degree was born in Friedrichshafen, Germany,
in printing and media technology from in 1972. He received the Diploma degree
Manipal University, Manipal, India. in electrical engineering from the
She is currently with the Chair for Organic University of Ulm, Ulm, Germany, in
Devices at the Electrical and Computer 1996, and the MBA degree and Ph.D.
Engineering Department of the Dresden degree in electrical engineering, and
University of Technology, Dresden, Germany. Habilitation degree in high-frequency
circuit design from ETH Zürich (ETHZ),
Zürich, Switzerland, in 2001 and 2004, respectively.
He was the Head of the RFIC Design Group with the
Electronics Laboratory, ETHZ, and a Project Leader with the
IBM/ETHZ Competence Center for Advanced Silicon
Electronics, IBM Research, Rüschlikon, Switzerland. Since

0018-926X (c) 2016 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TAP.2017.2684193, IEEE
Transactions on Antennas and Propagation
>BETANCOURT et al.: DESIGN OF PRINTED CHIPLESS-RFID TAGS< 7

2006, he has been a Full Professor and the Head of the Chair
for Circuit Design and Network Theory with the Dresden
University of Technology, Dresden, Germany. He has been
the Coordinator of the projects, such as RESOLUTION,
MIMAX, ADDAPT, and FLEXIBILITY funded by the
European Union. He coordinates the cluster project FAST
with more than 60 partners, most of them from the industry,
and has been a member of the Management Board of the
German Excellence Cluster Cool Silicon since 2009. He has
authored or co-authored over 300 refereed scientific papers.
He has authored the book entitled Radio Frequency Integrated
Circuits and Technologies (Springer, 2008). Prof. Ellinger was
a recipient of several awards, including the IEEE Outstanding
Young Engineer Award, the ETH Medal, the Denzler Award,
the Rohde&Schwarz/Agilent/Gerotron EEEf-COM Innovation
Award (twice), and a Young Ph.D. Award of ETHZ. He was
an Elected IEEE Microwave Theory and Techniques Society
Distinguished Microwave Lecturer from 2009 to 2011.

0018-926X (c) 2016 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.

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