Calculation No.

Aker Powergas Pvt. Ltd. Calculation Cover Sheet -

Rev. 0
Sheet 1 of 23

Client : IOCL Haldia Refinery

Project No : 506210-1856

Project : Aishwarya Project

Calculations for : DCU Feed Storage (VR) Tank

Equipment No. T-707

PEM STATUS

Statement of Verification

The following was verified :

1. Inputs : A609-116-04-41-DS-1706 Rev. B

2. Design Basis : A609-00-02-41-ODB-0001Rev E, 6-13-0053-Rev 6

3. Method of Calculations : Manual

(Computer/Manual)

4. Assumptions Made : Refer Deviation List

Verified By : Date :

G-ENGG-008.003-F-00 386929220.xls Confidential

1
2 INPUT DATA
3
4
5
6
7 DESIGN CODE: API 650 Twelfth Edition, Add.1, Errata2, Dec. 2014
8
9 DESIGN PRESSURE INTERNAL PRESSURE 0 mmWC
10 EXTERNAL PRESSURE (-) 50 mmWC
11 DESIGN TEMPERATURE 140 oC
12
13 OPERATING TEMPERATURE 110 oC
14
15 CAPACITY (FULL / WORKING) 4111.1235 3903.491 m³
16
17 TANK INSIDE DIAMETER ' D' 23000 mm
18
19 TANK HEIGHT ' H ' 9900 mm
20
21 CONTENTS VR
22
23 SPECIFIC GRAVITY OF CONTENTS 1
24
25 JOINT EFFICIENCY 0.85
26
27 CORROSION ALLOWANCE - SHELL 1 mm
28
29 CORROSION ALLOWANCE - ROOF 1 mm
30
31 CORROSION ALLOWANCE - BOTTOM 1 mm
32
33 ROOF TYPE (CONICAL/ DOME/FLAT)
34
35 ROOF SLOPE 4.763 degrees
36
37 M.O.C. (SHELL/ ROOF/ BOTTOM PLATE) IS 2062 GR B
38
39 INSULATION (TYPE/ THK) 25 mm
40
41 INSULATION DENSITY 200 kg/m³
42
43 (Wind Code - IS 875, Basic wind speed Vb = 55.55 m/s, K1 =1.0, K2 =1.0, K3 =1.0 )
44 Terrain Category = 2 Equipment Class = A
45 DESIGN WIND SPEED (SITE CONDITIONS) Vz = Vb*K1*K2*K3 = 55.55 m/s
46
47
48
49
50 Min. Yield stress 250 Mpa
51 (SHELL/ROOF/BOTTOM)
52 Tensile stress 410 Mpa
53
54
JOB NO. EQPT. NO.
506210-1856
Aker Powergas Pvt. Ltd.
REV PREPD. BY DATE CHKD. BY DATE
5
T-707
CLIENT : IOCL Haldia Refinery 3

Project : Aishwarya Project

2

SUBJECT : Design Calculation 1

SHT 1 OF 21
DCU Feed Storage (VR) Tank 0

Confidential
1
2 SHELL PLATE REQUIRED THICKNESS FOR DESIGN & HYDROTEST CONDITION
3 Ref.: A.4.1
4
5 Material IS 2062 GR B
6
7 Bottom shell thickness (preliminary) t = 10.00 mm
8 Mean diameter D = 23.01 m 75.49 ft
9 Design liquid level Ho = 9.90 m 32.48 ft
10 Hydrotest liquid level Hoh = 9.90 m 32.48 ft
11 Design pressure Pi = 0.0 mm 0.00 in wc
12 Hydrotest pressure Pt = 0.0 mm 0.00 in wc
13 Design specific gravity G = 1.000
14 Corrosion allowance ( Shell) CA = 1.00 mm 0.04 in
15
16
17
18 Pressure equivalent liquid column Hp = 0.0 mm
19 Hydrotest Pr. equivalent liquid column Hh = 0.0 mm
20 Design liquid column = H = Hp + Ho
21 Hydrotest liquid column = H = Hh + Hoh
22 Design temperature Td 140 oC 284 oF
23 Hydrotest temperature 40.0 oC
24 Allowable stress (Design) Sd = 164.0 MPa 23785.74 psi
25 Allowable stress (Hydrotest) St = 175.7 MPa 25484.72143 psi
26
27 Required thickness (Design) = 4.9 * D * (H - 0.3) * G / Sd * R f + CA
28 Rf = Reduction factor as per Table M-1a = 0.89
29 Required thickness (Hydrotest) = 4.9 * D * (H - 0.3) / S t + CA 3/4th of Yield Stress 188
St
30 3/7 of Tensile Stress
th
176
31 Min. Required thk As per 5.6.1.1 = 6 mm
32
33 Course Stake Design Hydrotest Provided
34 No. width (m) Ho H Reqd. THK Hoh H Reqd. THK THK
35 1 1.80 9.90 9.90 8.45 9.90 9.90 7.16 10.0
36 2 1.80 8.10 8.10 7.06 8.10 8.10 6.00 8.0
37 3 1.800 6.30 6.30 5.66 6.30 6.30 4.85 8.0
38 4 1.50 4.50 4.50 4.26 4.50 4.50 3.69 6.0
39 5 1.50 3.00 3.00 3.10 3.00 3.00 2.73 6.0
40 6 1.50 1.50 1.50 1.93 1.50 1.50 1.77 6.0
41 7
42 8
43 9
44 10
45 11
46 12
47 13
48 Total 9.900
49
50
JOB NO. EQPT. NO.

Aker Powergas Pvt. Ltd. 506210-1856

REV PREPD. BY DATE CHKD. BY DATE
5
T-707
CLIENT : IOCL Haldia Refinery 3

Project : Aishwarya Project 2

SUBJECT : Design Calculation 1

DCU Feed Storage (VR) Tank 0 SHT 2 OF 21

Confidential
1
2
3
4
5
6
7
8
9 Ed = Young's modulus @ design temperature = 195702 MPa
10 Ea = Young's modulus @ ambient temperature = 199000 MPa
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29 Nozzle Weight on Roof = 2500 Kgs
30 0.059 Kpa
31 Weight of agitator = 0 Kgs
32 = 0.00 Kpa
33 Nozzle Weight on Shell = 1500 Kgs
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
50
JOB NO. CALCULATION NUMBER EQPT. NO.
506210-1856
Aker Powergas Pvt. Ltd. 0

REV PREPD. BY DATE CHKD. BY DATE

5
4 T-707
CLIENT : IOCL Haldia Refinery 3

Project : Aishwarya Project 2

SUBJECT : Design Calculation 1

DCU Feed Storage (VR) Tank 0 SHT 5 OF 25

###

Confidential
1 ROOF PLATE THICKNESS
2 Ref : 5.10.5
3
4 Required Minimum Thickness tr = ( D / 4.8 Sinq ) * (T/2.2) 0.5+ C.A = 53.071 mm
5 for self supported cone roof
6 where
7 where θ is angle of cone element with horizontal = 4.763 degree
8 θ = 0.083130032 radian
9 Sin θ = 0.083034319
10 Cos θ = 0.996546688
11 Minimum thickness to be provided as per 5.10.2.2 = 53.1 mm
12
13 Specified external pressure, Pe = 0.49 kPa
14 Dead load roof plate , DL + insulation weight = 0.47 kPa
15 Minimum roof live load on horizontal projected area of roof, Lr = 1 kPa
16 Sand / Snow load, S = 0 kPa
17
18 Load Case :
19 (1) DL+Lr+0.4Pe = 1.73 kPa
20 (2) DL+0.4Lr+Pe = 1.42 kPa
21 Therefore, T = Greater of Load case 1 and 2 = 1.73 kPa
22
23 Provided thickness of Self supported roof as per 5.10.2.2 = 6 mm
24
25 Weight of roof = 20100.00 kg
26 Weight of roof Corroded. 16800.00 kg
27 Supported roof is required
28 BOTTOM PLATE
29 Ref.: 5.4
30 Bottom plate thickness (min.) = 0.2362 in
31 = 6.00 mm
32 Corrosion Allowance = 1 mm
33 REQUIRED MINIMUM BASE PLATE THICKNESS = 7.00 mm
34 PROVIDED THICKNESS = 6 mm Fail
35 ANNULAR PLATE (See 5.5)
36 Maximum product stress for first shell course = 136 N/mm2
37 Maximum hydrostatic test stress for first shell course = 126 N/mm2
38 t = Nominal plate thickness for first shell course = 10 mm
39 Corrosion Allowance = = 1 mm
40 Nominal thickness of annular plate required = 7.00 mm
41 Minimum thickness of annular plate = = 6.00 mm
42 However provide annular plate thickness = 14 mm Fail
43 Radial width of annular plate as per 5.5.2 = = 1084.53 mm
44 Minimum radial width required as per code = 680 mm
45 tb= Thickness of annular plate = 14.00 mm
46 Minimum projection out side shell = 70 mm
47 Maximum Possible radial width of annular plate 0.035D = 885
48 Provided Minimum radial width = 890.00 mm
JOB NO. EQPT. NO.
506210-1856
Aker Powergas Pvt. Ltd.
REV PREPD. BY DATE CHKD. BY DATE
5
4 T-707
CLIENT : IOCL Haldia Refinery 3

Aishwarya Project
Project : 2

SUBJECT : Design Calculation 1

DCU Feed Storage (VR) Tank 0 SHT 3 OF 21

Confidential
1
2 EXTERNAL PRESSURE CALCULATIONS
3 Ref.: Appendix V
4 Corrosion allowance on the roof = 1 mm
5 Specified external pressure, Pe = 0.49 Kpa
6 Nominal diameter of tank, D = 23.010 m
Roof dish radius, R = 0.000 m
7
Smallest of allowable tensile stress of roof, shell stiffener ring material, f = 164.0 Mpa '@ 65°C
8 Modulus of elasticity of roof plate , E = 195701.80 Mpa '@ 93°C
9 Dead load roof plate , DL + insulation weight = 0.52 Kpa
10 Minimum roof live load on horizontal projected area of roof, Lr = 1.00 Kpa
11 Sand / Snow load, S = 0.0 Kpa
12 Wind Velocity = 200.0 Km/h
13 As per Cl V.3.1, Wind pressure on shell , W

14 W = 1.48(V/190)^2x1.1 = 1.804 Kpa

15 Total Design External Pressure on roof, Pr
16 Total Design External Pressure on roof is greater of
17 (1) DL+Lr+0.4Pe = 1.78 Kpa
18 (2) DL+0.4Lr+Pe = 1.47 Kpa
19 Total Design External Pressure on roof, Pr = 1.78 Kpa
20
21 As per Cl V.8.2.3 R1
22 Design Of End Stiffeners
23 Radial Imposed Load As per V.8.2.3.1 = 4949.30 N/m R1
24 The total required cross-sectional area in the cone roof-to-shell joint region as per V.8.2.3.3.1
25 = 347.205 mm2 R1
26
29 The length of cone roof considered to be within the top tension/compression ring region
30 Xcone = 13.4 *((D Tcone)/sinӨ))^0.5 = 498.8 mm
31 thickness of top shell ts1 = 5.0 mm
32 The length of shell considered to be within the top tension/compression ring region
33 Xshell = 13.4( Dts1)^0.5 = 143.730 mm
35 The required cross-sectional area of the top stiffener structural shape
36 Astiff = Areqd – ts1 Xshell – tcone Xcone = -2865.4 mm2 R1
37
38
39
40 = 72.2 cm4 R1
41
42 Available Moment of Inertia in shell = 0.15 cm4 R1
43
44 Available Moment of Inertia in Roof = 5170 cm4 R1
45
46
47 Hence provided 2 Nos. Stiffner size 200 x 200 x 12 (From inside & outside) are adequate R1
48
49
50
51
52
53
54
JOB NO. EQPT. NO.
506210-1856
Aker Powergas Pvt. Ltd.
REV PREPD. BY DATE CHKD. BY DATE

5
T-707
4
CLIENT : IOCL Haldia Refinery 3

Project : Aishwarya Project 2

SUBJECT : Design Calculation 1
DCU Feed Storage (VR) Tank 0 SHT 4 OF 21

1 refer V.8
2 Total design external pressure for design of shell (Ps)
3 Total design external pressure for design of shell is greater of
4 (1) Pe = 0.49 Kpa
5 (2) wind pressure on shell+0.4pe = 2.00 Kpa
6 Total design external pressure for design of shell, Ps = 2.00 Kpa
7 Cl V8.1.4
8 Transformed shell height (HTs)
9 HTs=∑ H1x(ts1/tsi)
10 Where, Hi = height of shell = 9.900 m
11 ts1= corroded thickness of top shell course = 5.0 mm
12 tsi=thickness of shell i added to use in (tsmin)
13 ti Minimum Thckness of thinnest shell course. 5.0
height of transformed
14 shell course mm height (HTS)in
15 (Hi) in 'm' 'm'
16 0
17 0
18 0
19 1.5 5 1.500 1.5
20 1.5 5 1.500 1.5
21 1.5 5 1.500 1.5
22 1.8 7 0.776 1.8
23 1.8 7 0.776 1.8
24 1.8 9 0.414 1.8
25 HTs= 6.5 meter
26 Cl V8.1.1
27 Buckling of unstiffened cylindrical shell
28 Elastic buckling will occur if the following equation is satisfied
29
30
31 = 0.0297
32
33
34 Buckling will occur, elastically above criteria is satisfied
35
36 The design external pressure for an unstiffened tank shell shall not exceed:
37
38
39 = 0.336071 (Condn 2- Pe)
40
41 = 0.79817 (Condn 1-Ps)
42 for condition-2 NOT SATISFIED NOT SATISFIED
43 for condition-1
44 Safe shell height
45
46 For (Wind + Vacuum) = 2.581 m
47 For Vacuum Only = 4.431 m
48
49
50 Minimum shell thickness required for a specified design external pressure
51
52 For (Wind + Vacuum) = 7.219 mm
53 For Vacuum Only = 5.816 mm
54
55
56 Hence safe shell height is less than shell height therefore stiffners required.
57
58 As per V8.2.1.3 = 2.505
59
60 = 2.000
61
62 Actual spacing for stiffeners of 2 spacing = 2.16
63
64
JOB NO. EQPT. NO.
506210-1856
Aker Powergas Pvt. Ltd.
REV PREPD. BY DATE CHKD. BY DATE

4 T-707
CLIENT : IOCL Haldia Refinery 3

Project : Aishwarya Project 2

SUBJECT : Design Calculation 1
DCU Feed Storage (VR) Tank 0 SHT 5 OF 21

Confidential
1
2 EXTERNAL PRESSURE CALCULATIONS
3 Ref.: Appendix V
4
5
6
7 For Minimum shell plate thickness Ls = 2.581007997 m provided in drawing 0 mm
8
9 For 8mm shell plate thickness Ls = tsx = 4.8
10 = 2.33059834 m
11 For 10mm shell plate thickness Ls = tsx = 6.8
12 5.567197406 m
13 For 12mm shell plate thickness Ls = tsx = 8.8
14 = 10.60647371 m
15 For 14mm shell plate thickness Ls = tsx = 10.8
16 = 17.69798114 m
17
31
32 V.8.2.2.1
33 The number of waves N = Refer Step 8 of V.10
Example Calculation (API
34 650-2013): Manaul check
35 shall be done for same.
36 = 160.9249808 Hence, N = 10
37
38
39
40
41
42 Ps = 2.00 Kpa
43 Ls = (L1+L2) / 2 L1 = 2940 L2 = 16080
44 = 9.51 m fc = 0.4 Fy = 100 mpa
45 Q= 19017.31 N/m 103 mpa (minimum)
46 E= 195702 Mpa
47
48 = 8676886353.72141 = 277.24 cm4
49 31297607 249 cm4 Provided
50
51 437398
52 = 200 = 2186.99 mm2
53 1903 mm2 Provided
55
56
57 = 2186.9909 - 1439.135 = 747.8562
58 Hence, A stiffener actual is 0.5 of A required 1093.50 mm2
59 Radial Imposed Load = 4949.300463 N/m As per V.8.2.3.1
60
61
62 2258180202.46693 = 72.15185 cm4
63 = 31297606.6053132 35.6 cm4 Available
64
65
66
67 = 113883 = 347.2055 mm2
68 328
69
70 Astiff = Areqd – tb Xbtm – tsn Xshell = -2428.3 tsn= 9
72 Xbtm = 208.0 Xshell_btm = 13.4( Dtsn)^0.5 = 192.83433
JOB NO. EQPT. NO.
506210-1856
Aker Powergas Pvt. Ltd.
REV PREPD. BY DATE CHKD. BY DATE

5
T-707
4
CLIENT : IOCL Haldia Refinery 3

Aishwarya Project
Project : 2
SUBJECT : Design Calculation 1
DCU Feed Storage (VR) Tank 0 SHT 9 OF 21

Confidential
1
2 INTERMEDIATE WIND GIRDERS
3 Ref.: 5.9.7
4 Nominal Tank diameter D = 23.010 m
5 Corroded thickness of top shell course t = tuniform = 5.0 mm
6
7 Wind Velocity (SITE CONDITION) v1 = 55.55 m/sec
8
9 Design wind velocity = v1 v = 200.0 km/hr
10
11 Design temperature = 140 oC
12 Distance between top wind girder & 1st intermediate wind girder = 2170 mm
13 Ed = Young's modulus @ design temperature = 195702 MPa
14 Ea = Young's modulus @ ambient temperature = 199000 MPa
15 Transposed width of each shell course Wtr = W * (tuniform/tactual)5/2
16 Actual width of each shell course = W
17 Corroded thickness of each shell course = tactual
18 Height Correction factor = (190 / v)2 Hc = 0.903
19 Maximum height of unstiffened shell H1 = 3.716 m
20 H1 = 9.47 * t * ( t / D )3/2 * Hc*(Ed/Ea)
21 Transformed width Htr = 6.466 m
22 Since Htr > H1 intermediate wind girder is required.
23 Min. No. of IWG = 1
24 No. of Intermediate wind girder = 2
25 Unstiffened Height = 9.90
26
27 1st IWG 2nd IWG 3rd IWG 4th IWG
28 Shell Course 3 3 - -
29 Height 7.745 5.589 - -
30
31
32 Course No. Shell Width, W tactual Wtr
33 1 1.80 9.00 0.414 Distance between IWG & top angle
34 2 1.80 7.00 0.776 Hi = 2.155 m
35 3 1.800 7.00 0.776
36 4 1.500 5.00 1.500 Sec. Modulus Correction Factor
37 5 1.500 5.00 1.500 Zc = (v / 190)2 = 1.108
38 6 1.500 5.00 1.500
39 7 Required Section Modulus of IWG
40 8 (API 650 Sec. 5.9.7.6)
41 9 Z = D2 * Hi * Zc/ 17
42
43 = 74.870 cm3
44
45 Section Modulus of IWG - ISMC 175 = 150 cm3
46 H= 9.900 Htr = 6.466
47
48 Where, Wtr = W * (tuniform/tactual)5/2 & H = ∑ W & Htr = ∑ Wtr
49
50
JOB NO. EQPT. NO.

Aker Powergas Pvt. Ltd. 506210-1856

REV PREPD. BY DATE CHKD. BY DATE

5
4 T-707
CLIENT : IOCL Haldia Refinery 3

Project : Aishwarya Project 2

SUBJECT : Design Calculation 1

DCU Feed Storage (VR) Tank 0 SHT 10 OF 21

Confidential
1
2 WEIGHT CALCULATION 8/7.85

3 Ref.:
4
5
6 (a) Weight of shell ( Uncorroded ) = 41875 kg
7
8 (b) Corroded weight of shell = 36259 kg
9
10 (c) Weight of roof ( Uncorroded ) = 20100 kg
11 = 20100 kg
12 (d) Corroded weight of roof = 16800 kg
13
14 (e) Dead weight of roof structure = 22000 kg
15
16 (f) Weight of bottom plates = 19842 kg
17
18 (g) Weight of nozzles, dip pipes & flanges- Roof = 2500 kg

(g1) Weight of nozzles -Shell) = 1500 kg

19
20 (h) Insulation weight- Shell = 3583.70 kg

(h1) Insulation weight -Roof = 2077.38 kg Added

21
22 (i) Weight of Top Wind Girder + Curb Angle = 5400 kg
23
24 (j) Weight of Platform, ladder & handrailing = 1000 kg
25 Platform weight(kg/m2) 0 , area(m2) 0
26 (k) Intermediate Wind Girder (Ladder+handrail) = 5500 kg
27 Weight of Grillage = 0 kg

Weight of Agitator = = 0 kg
28 (l) Site erected weight = [(a)+(c)+(e)+(f)+(g)+(h)+(i)+(j)+(k)]*1.1 = 137916 kg
29 ~ 138000 kg
30
31 (m) Operating capacity = 3903.491 cu. m.
32
33 (n) Weight of contents = (m)*1000*sp.gravity of contents = 3903491 kg
34 = 3903491 kg
35 (o) Operating weight = (l)+(n) = 4041491 kg
36 ~ 4041500 kg
37
38 (p) Full capacity = 4111.1235 cu. m.
39
40 (q) Hydrotest weight = (l)+(p)*1000-(h) = 4243462 kg
41 ~ 4243500 kg
42 (r) Emergency weight ~ 4243462 kg
43
44
JOB NO. EQPT. NO.
506210-1856
Aker Powergas Pvt. Ltd.
REV PREPD. BY DATE CHKD. BY DATE
5
4 T-707
CLIENT : IOCL Haldia Refinery 3

Aishwarya Project
Project : 2

SUBJECT : Design Calculation 1

DCU Feed Storage (VR) Tank 0 SHT 11 OF 21

Confidential
1
2 CHECK FOR APPLICABILITY OF APPENDIX "F"
3 Ref.: Fig F-1
4
5 = 0 N/m2
6 Does Tank has internal pressure (Yes/No) = YES = 0.000 kg/cm2
7 Changed to corrod
8 Weight of roof = 0.00404 kg/cm2 weight
9
10 Does Internal Pressure exceeds weight of roof plates = No
11
12
13 Basic Design = 0.0207 kg/cm2 Changed to corro
14 weight .
Only corroded ro
15 weight of top/Int
16 Does Internal Pressure exceeds weight of shell, roof & = No and weight f roof
17 attached framing
18
19 Basic Design plus App. F.1 through F.6, Anchors for pressure not required. Do not exceed Pmax. Limit roof/shell
20 compression area per F.5
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
JOB NO. EQPT. NO.
506210-1856
Aker Powergas Pvt. Ltd.
REV PREPD. BY DATE CHKD. BY DATE
5
4 T-707
CLIENT : IOCL Haldia Refinery 3

Aishwarya Project
Project : 2

SUBJECT : Design Calculation 1

DCU Feed Storage (VR) Tank 0 SHT 12 OF 21

Confidential
1
2
3 CURB RING DESIGN
4 APPENDIX-F
5
6 APPENDIX- F.5 (Required Compression Area at the Roof to Shell Junction) Fig.F-2(g)
7 θ = 4.763
8 A = 200 D^2 (Pi-0.00127 DLR/D2) Pi = 0.00 Kpa
9 Fy Tan θ DLR = 197181.00 N
10 = -50083.974 Fy = 250 mpa
11 50 th = 2.8 tanθ = 0.20
12 = -1001.67948 mm2 Rc = 11500 mm
13 Sinθ = 0.196 R2 = Rc / Sinθ
14 Available Area = 58673.47
15 Maximum width of participating roof (Wh) = 0.3 (R2 th ) ^0.5
16 = 121.5965225 or 300 whichever is less.
17 = 121.5965225 mm hence Wh*th = 340.47 mm2
18 Maximum width of participating shell (Wc) = 0.6 (Rc t ) ^0.5 Where t = 7
19 = 170.2351315 hence Wc*t = 1191.65 mm2
20 Wc minimum as per geometry is = 210 mm
21 Le = 250 * ta/(Fy)^0.5 = 166.02 mm Where ta = 10.5
22 INSIDE Angle 200x200x12 200*10.5 = 2100 mm2 Le * 10.5 = 1743.21 mm2
23
24 One more angle outside hence, = 1743 (Le*ta)
25 = 2400 (200 * 12))
26 Total area = 9518.53 > -1002 hence safe
27
28 APPENDIX- F.4 (Maximum design pressure)
29
30
31
32
33 P= 4.49 + 0.473 = 4.97 Kpa = 506.76 mmwc
34 Internal design pressure = 0.00 Kpa
35 Wind design pressure = 1.54 Kpa
36 Total pressure = 1.54 Kpa = 157.13 mmwc < 506.76 mmwc
37 Hence safe
38
39 BROWNELL & YOUNG EQUATION 4.2
40 fs = Pd/2t sinθ
41 p= 0.22 psig d= 905.51 Inch. t= 0.11 inch.
42 fs = 4681.19 psig
43 32.28 mpa < 164 mpa
44 Hence safe
45
46
JOB NO. CALCULATION NUMBER EQPT. NO.
506210-1856
Aker Powergas 0

REV PREPD. BY DATE CHKD. BY DATE

5
4 T-707
CLIENT : IOCL Haldia Refinery 3

Aishwarya Project
Project : 2

SUBJECT : DESIGN CALCULATIONS 1

DCU Feed Storage (VR) Tank 0 SHT 12 OF 31
###

Confidential
1
2 SEISMIC DESIGN
3 Enter operating weight of the liquid only.
Ref.: Appendix E
4
5 Total weight of tank contents based on design specific gravity of product(Wp) = 38293247 N
6
7 D/H = 2.3242424242 H/D = 0.430248
8
9 Wi = Effective impulsive portion of the liquid weight
10
11 For D/H ≥ 1.33
12
13
14
15 For D/H < 1.33
16
17
18
19
20
21 Wi = 18357535 N
22
23 Wc = Effective convective portion of the liquid weight
24
25 ……………………………..(Modified formula)
26
27 Wc = 18801199.29 N
28
29
30 Xi = Height from bottom of shell to centre of action of the lateral seismic force related to impulsive
31 liquid force for ringwall moment
32
33 For D/H ≥ 1.33
34
35 For D/H < 1.33
36
37
38 Xi = 3.7125 m
39
40 Xc = Height from the bottom of the shell to the center of action of lateral seismic force related to
41 convective liquid force for the ringwall moment
42
43
44
45
46
47
48
49 Xc = 5.773697074 m
50
JOB NO. EQPT. NO.
506210-1856
Aker Powergas Pvt. Ltd.
REV PREPD. BY DATE CHKD. BY DATE
5
4 T-707
CLIENT : IOCL Haldia Refinery 3

Aishwarya Project
Project : 2

SUBJECT : Design Calculation 1

DCU Feed Storage (VR) Tank 0 SHT 13 OF 21

1
2 Xis = Height from bottom of shell to centre of action of the lateral seismic force related to impulsive
3 liquid force for slab moment
4
5 For D/H ≥ 1.33
6
7
8
9
10 For D/H <1.33
11
12
13 Xis = 9.086701906 m
14
15
16
17 Xcs = Height from the bottom of the shell to the center of action of lateral seismic force related to
18 convective liquid force for the slab moment
19
20
21
22
23
24
25
26 Xcs = 8.304 m
27
28
29
30 Ti = Impulsive period of vibration for impulsive mode of behaviour
31
32 Ci*H*√ρ*√D …………………………………... (Modified Formula)
Ti =
33 √(2000*tu*E)
34
35 where, Ci = Coefficient for determining Impusive Period (From Graph Of H/D Vs Ci Fig. E-1 ) = 6.5
36 ρ = Density of the product (kg/m3) = 1000
37 tu = Equivalent uniform thickness of the tank shell (mm) = 7.76
38 E = Elastic modulus of the tank material (MPa) = 195702
39
40 Ti = 0.177 sec
41
42 Tc = Natural period of convection (sloshing) mode of behaviour of liquid
43
44 = 0.603
45
46
47 = 5.204 sec
48
T C= 1. 8∗K S D √
49 TL = Regional dependent transition period for longer period ground motion
50 = 4 Sec (As per API 650 - E.4.6.1)
JOB NO. EQPT. NO.
506210-1856
Aker Powergas Pvt. Ltd.
REV PREPD. BY DATE CHKD. BY DATE
5
4 T-707
CLIENT : IOCL Haldia Refinery 3

Aishwarya Project
Project : 2

SUBJECT : Design Calculation 1

DCU Feed Storage (VR) Tank 0 SHT 14 OF 21

Confidential
1
2 SEISMIC DESIGN
3 Ref.: Appendix E
4
5
6
7
8 Ai = Impulsive design response spectrum acceleration coefficient, %g
9
10 For site specific spectra,
12 Q*I*Sa*
Ai = Rwi
13
15 where, Q = Scaling factor from the MCE to the design level spectrum acceleration-as per Cl. 6.4.2 of 1
16 IS 1893 (Part-1)

21 Soil Type - Medium

17 I = importance factor …….. = = 1.75
18 Rwi = Force reduction factor for the impulsive mode using allowable stress design methods = 3.5

19 Sa* = The 5% damped design spectral response acceleration parameter at (Ti) period based
20 on site specific procedures = Sa/g = 0.325
22
23 Ai = 0.1625
24
25 Ac = Convective design response spectrum acceleration coefficient
26
27 Q*K*I*Sa*
Ac = Rwc
28
29
AS PER IS1893 part 1,
30 where, K = Coefficient to adjust the spectral acceleration from 5% - 0.5% damping = 1 for 0.5% damping -by
interpolation is 2.75
31 Rwc = Force reduction coefficient for the convective mode using allowble stress design methods
32 . From table E-4 = 2
33 Sa* = The 5% damped design spectral response acceleration parameter at (Tc) period based
34 on site specific procedures = Sa/g = 0.08
35
36 Ac = 0.0691
38
39 Ac = 0.0691
40
41 Vi = Design base shear due to impulsive component from effective weight of tank and contents.
42
43 Vi = Ai(Ws + Wr + Wf + Wi)
44 where, Ws = Total weight of tank shell and appurtenances
45 Wr = Total weight of fixed tank roof
46 Wf = Weight of tank bottom
47
48 Vi = 3203088.73374 N

JOB NO. EQPT. NO.

506210-1856

Aker Powergas Pvt. Ltd.

REV PREPD. BY DATE CHKD. BY DATE T-707

CLIENT : IOCL Haldia Refinery 3

Aishwarya Project
Project : 2

SUBJECT : Design Calculation 1

DCU Feed Storage (VR) Tank 0 SHT 15 OF 21

1
2 Vc = Design base shear due to convective component of effective sloshing weight
3
4 Vc = Ac*Wc
5
6 Vc = 1299632.9 N
7
8
9 V = Total design base shear
10
11 V = √(Vi2 + Vc2)
12
13 V = 3802377.67289 N
14 V = 387700 kg
15
16 Mrw = Ringwall moment
17
18 Mrw = √((Ai(Wi*Xi+Ws*Xs+Wr*Xr))2 + (AcWcXc)2)
19
20 where , Xs = Height from bottom of the tank shell to the shell's center of gravity 4.95 m
21 This formula is corrected
22 Xr = Height from shell bottom to C.G. of roof structure 10.22 m
23 Mrw = 15942263.8035 N-M
24 Mrw = 1625200 kg-m Ws= 701223.8009
25 Wr = 457905.0796
26 Ms = Slab moment
27
28
29 Ms = √((Ai(Wi*Xis+Ws*Xs+Wr*Xr))^2+(Ac*Wc*Xcs)^2)
30
31 = 33451318.6987 N-m
32 Ms = 3410000 kg-m
33
34
35
36
37
40
41
42
43
44
45
46
47
48
49
50
JOB NO. EQPT. NO.
506210-1856
Aker Powergas Pvt. Ltd.
REV PREPD. BY DATE CHKD. BY DATE
5
4 T-707
CLIENT : IOCL Haldia Refinery 3

Project : Aishwarya Project 2

SUBJECT : Design Calculation 1

DCU Feed Storage (VR) Tank 0 SHT 16 OF 21

Confidential
1
2 Shell Compression under Seismic Force
3 Ref.: Appendix E
4
5 Maximum longitudinal shell-membrane compression stress
6
7 For Mechanically Anchored tanks,
8
9 Maximum longitudinal shell compression stress at the bottom of the shell, sc
10
11
12 1 . 273 M rw
13
14
(
σ c = wt ( 1+0 . 4 A v ) +
D 2 ) 1
1000 t s
15 where, ts = corroded thickness of the bottom shell course = 9 mm
16
17
18 σc = #NAME? MPa
19
20 Allowable longitudinal shell membrane compression stress in tank shell
21
22
23 G*H*D^2/t^2 = 64.655555556
24
25 When
26 GHD2 / ts2 ≥ 44 , Fc = 83 ts / D
27
Added
28 GHD2 / ts2 < 44 , Fc =83 t s / ( 2. 5 D ) +7 . 5 √ ( GH ) < 0.5 *Fty
29
30 Fty = Yield stress of shell @ design temp = 250 Mpa
31 Fc = 32.46414602 MPa #NAME?
32
33 FreeBoard Requirement (E 7.2) (Select Whichever is applicable)
34 SUG I & II : Freeboard = δS * 0.7 = 0.42*D*Af * 0.7 = 0.1381121 m
35
36
37
38 = 0.026564
39
40
41 = 0.020416
42
43
44
45
46
47
48
49
50
JOB NO. EQPT. NO.
506210-1856
Aker Powergas Pvt. Ltd.
REV PREPD. BY DATE CHKD. BY DATE

CLIENT : IOCL Haldia Refinery 3

T-707

Project : Aishwarya Project

2

SUBJECT : Design Calculation 1

DCU Feed Storage (VR) Tank 0 SHT 17 OF 21

Confidential
1
2 ANCHORAGE RATIO
3 Ref.: Appendix E
4
5 wa = 99*ta*√(Fy*H*Ge) <= 201.1*H*D*Ge ………………….(Modified formula)
6
7 where, ta = thickness of bottom plate under shell mm)less CA 13 mm
8 Fy = Minimum specified yield strength of bottom annulus (MPa) 221.339 Mpa
9 Ge = Effective specific gravity including vertical seismic effects
10 = G*(1-0.4*Av) (Av = vertical earthquake acceleration coefficient = 2/3*Ai )
11 (Av = 0.108 )
12 Ge = 0.957
13
14 99*ta*√(Fy*H*Ge) = 58926 N/m
15 201.1*H*D*Ge = 43825 N/m
16
17 wa = 43825 N/m
18
19
20
21 Anchorage Ratio,
22
23 Pressure 0 N/m2
24 wt = Ws/(π*D)+Wrs/(π*D) Wint = 0 N/m Load 0 N
25 = #NAME? N/m Load/Length 0
26
27 J = #NAME?
28
29 #NAME?
30
31
32 TANK SLIDING TEST
33
34 Maximum shear due to wind load, V = Seismic Shear = 387700 Kg
35
36 Friction Coeff Between Steel & Concrete, μ = 0.4
37
38 Tank Resistance Against Seismic Sliding Push, Vs = μ(Ws+Wr+Wf+Wp)(1.0 – 0.4Av) = 1546544 Kg
39
40 V<Vs, TANK IS STABLE AGAINST SLIDING
41
42
43
44
45
46
47
48
49
50
JOB NO. EQPT. NO.
506210-1856
Aker Powergas Pvt. Ltd.
REV PREPD. BY DATE CHKD. BY DATE

CLIENT : IOCL Haldia Refinery T-707

3

Project : Aishwarya Project 2

SUBJECT : Design Calculation 1

DCU Feed Storage (VR) Tank 0 SHT 18 OF 21

1
2 Dynamic Hoop Tensile Stresses
3 Ref.: Appendix E
4
5 Impulsive hoop membrane force in tank wall (Ni) in N/mm
6
7
8 For D/H ≥ 1.333
9 Ni = 8.48*Ai*G*D*H*(Y/H-0.5*(Y/H)^2)*tanh(0.866*D/H)
10
11 For D/H < 1.33 & Y<0.75D
12 Ni = 5.22*Ai*G*D^2*(Y/0.75*D-0.5(Y/0.75*D)^2)
13
14 For D/H < 1.33 &Y ≥ 0.75D Ni = 2.6*Ai*G*D^2
15
16 Y = Distance from liquid surface of analysis point in 'm' = 9.9 m
17
18 D/H = 2.324242424
19
20 Ni = 151.4476 N/mm
21
22 Convective hoop membrane force in tank wall (Ni) in N/mm
23
2
24 1 . 85 A c G D cosh ( 3 . 68 ( H−Y ) / D )
25 Nc =
26 cosh ( 3 . 68 H / D )
27 Nc = 26.6589709 N/mm
28
29 67.6651905 N/mm ( This is convective hoop membrane stress at top of liquid)
30
31 Product hydrostatic membrane force (Nh)
32
33 Product hydrostatic membrane stress for the bottom portion of the tank = 4.9*D*(H-0.3)*G/td
34
35 Product hydrostatic membrane force Nh = 4.9*D*(H-0.3)*G
36
37 = 1082.3904 N/mm
38
39 Total combined hoop stress in the shell
40
41
42
43
44 where, t = thickness of the shell ring under consideration = 9 mm (bottom shell course)
45
46 σt = 138.128949 MPa or 102.40225 MPa Joint efficiency 0.85
multiplied to get allowable
47 stress
48 σallowable = 169.324554 MPa SAFE
49
50 1.33* Sd 218.12
51 0.9*Fy*E 169.324554
52
JOB NO. EQPT. NO.
506210-1856
Aker Powergas Pvt. Ltd.
REV PREPD. BY DATE CHKD. BY DATE
T-707
CLIENT : IOCL Haldia Refinery 3

Project : Aishwarya Project 2

SUBJECT : Design Calculation 1

DCU Feed Storage (VR) Tank 0 SHT 19 OF 21

Confidential
1
2 OVERTURNING STABILITY (Wind Loads)
3 Ref.: 5.2,5.11
4

5 Wind velocity, Vw = 55.55 m/s

6 = 124.3 mph
7
8 Design wind pressure for cylindrical surfaces as per 5.2 = 21.23 psf
9 = 18*(V/120)2 x1.1 psf, where, V = 120 mph
10
11 Projected area of cylindrical shell D*H = 2458.4 sq. feet
12
13 where, D = outside diameter of tank including insulation = 75.69 feet
14
15 H = height of tank upto curb angle = 32.48 feet
16
17 Shear force due to wind pressure on shell, Fs = 52195 lbs
18 = 23675 kg
19
20 Overturning moment at base due to wind pressure on shell, = 847659 lb-feet
21 Ms = Fs * H/2 = 117193 kg-m
22
23 Design wind pressure for Conical Surface as per code = 32.17 psf
24 = 30*(V/120)2 psf, where, V = 120 mph or Vw whichever is greater 1.540248767 Kpa
25
26 Height of C.G of Roof area from Curb Angle =1/3*(H1) H' = 1.05 feet

Height of cone roof H1 = 3.14 feet

27
Verical Projected area of Roof = 118.9722 sq. feet
Shear force due to wind pressure on roof, Fr' = 3827.1854 lbs
= 1735.9807 kg
Overturning moment at base due to wind pressure on roof
27 Mr’ = Fr’ * ( H+ H') = 128318.71 lb-feet
= 17740.062 kg-m
29
37 Total shear force at the base due to wind = (Fs+Fr')*1.1 = 27995 kg
38
39 Total overturning moment at the base = (Ms+Mr'+Mrv)*1.1 = 973940.0 kg-m
40

28
30 Horizontal Projected area of roof = 4472.14 sq. feet
31
32 Uplift force due to vert wind pressure onl projected area of roof Fr = 143863 lbs
33 = 65255 kg
34 Overturning moment at base due to Vertical wind pressure on roof Mrv = Fr x D/2 = 750435 kg-m
49
50
JOB NO. EQPT. NO.
506210-1856
Aker Powergas Pvt. Ltd.
REV PREPD. BY DATE CHKD. BY DATE

CLIENT : IOCL Haldia Refinery 3

T-707

Aishwarya Project
Project : 2

SUBJECT : Design Calculation 1

DCU Feed Storage (VR) Tank 0 SHT 20 OF 21

1
2 OVERTURNING STABILITY
3 Ref.: 5.11.2
4
5 Hence, Governing shear force at base = 27995 kg
6
7 Hence, Governing overturning moment at base, Mw = 973940 kg-m
8 Overturning moment at base due to horizontal wind pressure Mws = 148445.0 kg-m
9 wL = 59*tb *√(Fby*H) or 70.4*H*D whichever is lesser = 1634 kg/m
10 WL = wL*pi*D = 118071 kg
11 Moment about shell to bottom joint from liquid, MF = WL*D/2 = 1357820 kg-m
12
13 moment about the shell-to-bottom joint from the weight of
14 the shell , MDL = Wshell*D/2 = #NAME? kg-m
Moment about the shell to bottom joint from design internal pressure
15 Mpi=0.785*(D)^2*P*D/2 = 0 Kg-m
16 Unanchored tanks shall satisfy following three uplift criteria:
17 Fp = Pressure Combination Factor (Ratio of operating pressure = 1.00 kg-m
to design pressure)
MDLR = Moment about shell-to-bottom joint from the nominal weight of
the roof plate plus any attached structural = Wroof*D/2 = 536790 kg-m
18 ###
19 ###
20 ###
21
22
23 5.11.2.2 Unanchored tanks with supported cone roof meeeting requirements of 5.10.4 shall satisfy only 3rd
24 uplift criteria mentioned above.
25
29 #NAME?
30
26 Above calculations are not required as shell is anchored tank
27 Hence only requirements of 5.12 are applicable
28
29
30
31
32
33
34
35 Check For Sliding due to wind loads ( See 5.11.4)
36
37 Maximum shear due to wind load, Vwv = Wind Shear = 27995 kg
38
39 Empty weight of the tank- Wtc = 138000 kg
40
41 Maximum allowable sliding friction = 0.4
42
43 Net resistance to shear= 0.4x Wtc = 55200 Kg
44
45 Net shear resisted by an anchorage= 27995 -55200 = -27205 kg
46
47 Anchorage is not required for shear due to wind loads
48
49
JOB NO. EQPT. NO.
506210-1856
Aker Powergas Pvt. Ltd.
REV PREPD. BY DATE CHKD. BY DATE

CLIENT : IOCL Haldia Refinery 3 T-707

Aishwarya Project
Project : 2

SUBJECT : Design Calculation 1

DCU Feed Storage (VR) Tank 0 SHT 21 OF 21

Confidential
1
Anchor bolt size = M24 Yield stress of bolts = 240 Mpa
Root area = 312.748 mm^2 254.469005 Revised as per API 650
formulas only.
Number of bolts = 20 Multiples of 4 Multiplication by 1000 is
NET UPLIFT FORCES avoided.
2
3 Ref.: Table 5-21a
4
5 Net Uplift, U Stress in Allowable
Load Case Net Uplift Formula Result
6 (Newtons) bolts (Mpa) (Mpa)
7 Design ( (P-0.08 th ) X D2 X 785 ) - W1
A -844554.63
8 Pressure -165.944499 100.00 SAFE
9
B Test Pressure ( (Pt-0.08 th ) X D X 785 ) - W1
2
-844554.63
10 -165.944499 133.33 SAFE
11 Failure
C ( (1.5X Pf-0.08 th ) X D X 785 ) - W3
2
-1072851.09
12 Pressure -210.801918 240 SAFE
13 PWR X D^2 X 785 + ( 4 X MWH/D) - W2
D Wind Load -3703.91
14 -0.72777219 192 SAFE
15
E Seismic Load (4 X Mrw / D) - W2 (1-0.4AV) 1965852.11
16 386.2655309 192 UNSAFE
17
Design ((Fp P+PWR-0.08 th ) X D2 X 785 )+ (4 X MWH / D) -
F Pressure + -5001.91
W1
Wind
18 -0.98281307 133.33 SAFE

19 Design ( (Fp P-0.08 th ) X D X 785 ) + (4 X Mrw / D) -

2
G Pressure + 1957412.43
W1(1-0.4AV)
20 Seismic 384.6072385 192 UNSAFE
21 Minimum (1.273 (M / D2)-w (1-0.4A )+ Fp x 0.785x1000*D2 X
22 H anchorage rw t v
1927790.88 378.7869727
resistance P / pD ) x pD
23 192 UNSAFE
24 Where Fp = Pressure Combination Factor = Normal Operating Pressure / Design Pressure = 1
25 P = Internal Design Pressure 0 mmWC 0.00 kN/m2 Only corroded weigh
Pt = Test Pressure = 1.25 x Design Pressure weight of roof struct
26 = 0 kN/m2
and intermediate win
27 Pf = Failure Pressure = 1.6xP-0.000746xDLr/d2 = -0.2780662 kN/m2 considered

29 th = Roof Plate Thickness = 5 mm

30 W1 = Corroded weight of shell+Wt. of Roof supporting structure 0
31 W1 = 678449 N
32 W2 = Corroded weight of shell+Weight of Roof Plate +
33 Weight of Roof supporting structure Only corroded weight of sh
W2 = roof structure , weight of t
34 843257 N
wind girders shall be consid
W3 = Uncorroded weight of shell+Wt. of Roof supporting structure and corroded roof weight c
35
36 W3 = 733538 N
37 MWH = Wind Moment = 1149662.6 N-m
38 Mrw = Seismic Moment (Overturning Ringwall moment) = 15942264 N-m
39
40 Wt = Tank & roof weight acting at base of shell/metre = 12213 N/m
41
Only uncorroded weight of she
42 Av = Vertical Earthquake acceleration coefficient = 2/3 ( Ai) = 0.108 weight of roof structure , weig
43 1-.4*Av= 0.9566666667 and intermediate wind girders
considered
44
JOB NO. CALCULATION NUMBER EQPT. NO.
506210-1856
Aker Powergas Pvt. Ltd. 0

REV PREPD. BY DATE CHKD. BY DATE

ONLY CORRODED
CLIENT : IOCL Haldia Refinery 3 T-707

Project : Aishwarya Project 2

SUBJECT Design Calculation 1

DCU Feed Storage (VR) Tank 0 SHT 22 OF 31

###

Confidential
1
2 CALCULATION OF TEST PRESSURE, FAILURE PRESSURE & COUNTERBALANCING WEIGHT
3 Ref.: Appendix F
4 Internal pressure, P = 0.00 Kpa
5 Internal Diameter of tank, D = 23 m
Thickness of roof plate,th = 5 mm
6 AS per appendix F.7
Test pressure, Pt=1.25xP = 0.000 Kpa
7 AS per appendix F.6
Failure pressure,Pf=1.6xP-0.000746 DLR/D2 = -0.030 Kpa
8 COUNTERBALANCING WEIGHT
9 Greater of the following cases:
10 I) 1.5 times design pressure applied to the corroded empty tank plus uplift
11 from the design wind velocity of the tank
12 Overturning moment about the shell to bottom joint from horizontal
pressure ,Mw = 1149.7 KN-m
13 Uplift due to 1.5 times design pressure =1.5xPxπD^2/4 = 0.00 kN
Uplift due to wind = Uplift due to moment (4xMw/D) + Vertical uplift due to wind
pressure on Horizontal projected area of roof (Fr) = 840.09 kN
Corroded weight of shell, roof & roof supporting structure = 843.26 KN
14 Net uplift = -3.162 KN

15 II) 1.25 time test pressure applied to the uncorroded emty tank
16 Uplift due to 1.25 times test pressure=1.25xPtxπ D^2/4 = 0.0 KN
17 Uncorroded weight of shell, roof & roof supporting structure = 843.26 KN
18 Net uplift = -843.26 KN
19
20 III) 1.5 times calculated failure pressure applied to the tank filled with the design liquid
21 Uplift due to 1.5 times failure pressure=1.5xPfxπ D^2/4 = -18.5 KN
22 Corroded weight of shell, roof & roof supporting structure = 843.25663 KN
23 Net uplift = -861.80 KN
24
25 Maximum of above three cases of counterbalancing weight) = -4.00 KN
26
27
28 check the maximum uplift as per API650 clause 5-21a and specify the governing load on drawing
29
30
31 Bolt size M 24 Root area of bolts (mm^2) 254.5
32 CHECK OF ANCHORAGE Number of bolts 20
33

34 CASE Uplift (N) Calculated Stress (Mpa) Allowable RESULT

1 -3161.95448 -0.62 120 SAFE
35 2 -843256.633 -165.69 120 SAFE
36 3 -861802.995 -169.33 120 SAFE
37
38
39
40
41
42
43
44
45
46
47
48
49
50
JOB NO. CALCULATION NUMBER EQPT. NO.
506210-1856
Aker Powergas 0

REV PREPD. BY DATE CHKD. BY DATE

CLIENT : T-707
IOCL Haldia Refinery 3

Project : Aishwarya Project 2

SUBJECT : Design Calculation 1

DCU Feed Storage (VR) Tank 0 SH 23 OF 31

Confidential
C940001 R3

Confidential
1
2 TANK ANCHORAGE
3 Ref. : Pressure Vessel design Handbook - H.H. Bednar
4
5
6 Yield stress of anchor bolt = 240.00 Mpa
7
8 Net Uplift load = Max. (Load Case A, B,C.D,E,F,G,H , F 7.5 a,b,c) U = 1965852 N
9
10 No. of anchor Bolts N = 20
11 This is the minimum allowab
12 Load per Anchor U/N tb = 98292.6 N case OF MAXIMUM UPLIFT w
pressure + seismic load
13
14 Allowable Anchor Bolt Stress Sba = 192 Mpa
15
16 Required area of each anchor bolt A = tb / Sba = 511.9 mm2
17
18 Required root diameter of a bolt = 25.5 mm
19
20 Corrosion Allowance considered as 6 mm for Anchor bolts
21
22 Required root diameter of a bolt = 31.5 mm
23
24 Therefore, Provided nominal diameter of bolt = M 24
25 Root area of bolt = 312.748 mm2 FAIL
26
27 Anchor Bolt Circle Diameter = 23180 mm
Spacing between anchor bolts = 3641 mm
Spacing between anchor bolts shall be less than 3000 mm. ….5.12.3
28
29 Design load for anchor chairs as per E6.2.1.2
30 This is lesser
AMIT:
( yield stress of bolt times
the cross section
This hasarea
been
of bolt,
added3 times
31 Load for design of Anchor chairs = #NAME? Newtons Pab) .
32
33 Pab is calculated as per equation
wAB = #NAME?
E.6.2.1.2-2 of API-650
34
35
36
37
38
39
40
41
42
43
44
45
46
49
50
JOB NO. CALCULATION NUMBER EQPT. NO.
506210-1856
Aker Powergas Pvt. Ltd. 0

REV PREPD. BY DATE CHKD. BY DATE

CLIENT : IOCL Haldia Refinery 3 T-707

Project : Aishwarya Project 2

SUBJECT : Design Calculation 1

DCU Feed Storage (VR) Tank 0 SHT 24 OF 31

###

Confidential
1
2 BOTTOM PLATE PROJECTION FOR BEARING
3 Ref.: Pressure Vessel design Handbook - H.H. Bednar
4
5 Tank erected Weight (W) = 39647115 N = 87406.823 kips
6 Bottom Plate O.D. (Dbo) = 23160 mm = 911.81102 in
7 Overturning ringwall moment (M) = 15942264 N-m = 141106.89 kips-in
8 Width of annular plate (b) = 890.00 mm = 35.03937 in
9 Bearing Pressure in operating condition = fbe 4*W/(PI)*Dbo2
10
11 = 0.09411191 Mpa =
12 baseplate radial width at bottom (n) = 70 mm = 2.7559055 in
13 Yield stress of bottom plate = 221.33929 Mpa = 32102.607 psi
14 Allowable bending stress Sb = 147.56 Mpa = 21.401738 ksi
15
16 Required base plate thickness = n*((3*fbe/Sb))^0.5
17 = 3.06194471 mm =
18 Provided thickness (corroded) = 5 mm SAFE
19
20
21 VERTICAL GUSSETS
22 Ref.: Pressure Vessel design Handbook - H.H. Bednar

MOC OF GUSSET PLATE = SA-36 36260 psi

23
24 Allowable stress of gusset plate,S = 0.66x Yield Stress = 24149 psi
25
26 Height of gusset L = 300.0 mm = 11.81 in
27
AVERAGE OF TOP AND
28 Effective width of gussets nc = 110.0 mm = WIDTHS 4.33 in
BOTTOM
29
30 Thickness of gussets tv = 18.0 mm = 0.71 in
31
32 Effective C/S of gussets a = tv * nc = 1980.00 mm2 = 3.069 in2
33 Modified
34 Radius of gyration of gussets r = 0.289 * tv = 5.20 mm = 0.205 in
35
36 Max. Bolt load on gussets = P = #NAME? kN = #NAME? lb
37
38 P/(2 * a) = #NAME? psi 17000 - 0.485 * (L/r)2 = 15386.97 psi ###
39
40
41
42
43
44
45
46
47
48
49
JOB NO. CALCULATION NUMBER EQPT. NO.
506210-1856
Aker Powergas Pvt. Ltd. 0

REV PREPD. BY DATE CHKD. BY DATE

CLIENT : IOCL Haldia Refinery 3 T-707

Project : Aishwarya Project 2

SUBJECT : Design Calculation 1

DCU Feed Storage (VR) Tank 0 SHT 25 OF 31

Confidential
###

Confidential
1
2 ANCHOR BOLT CHAIR PLATE
3 Ref.: Pressure Vessel design Handbook - H.H. Bednar
4
5 Allowable stress Sb = 24149 psi = 166.50 N / mm2
6
7 Max. Bolt load on gussets P = #NAME? kN
8
9 Projection of chair plate at top (excluding pad) Nb = 155.00 mm
10
11 Spacing between gussets c = 100.00 mm
12
13 Bolt hole diameter f = 30.00 mm
14
15 Required thickness of chair plate = { P * c / (4 * Sb (Nb - f))}0.5 #NAME? mm
16
17 Provided thickness 28.00 mm ###

18
19 REACTION OF CHAIRS
20 Ref.: Pressure Vessel design manual - D.R. Moss
21
22 Allowable bending stress in shell Fb = 0.66 * Fby = 21401.74 psi = 147.56 N / mm2
23
24 Bolt spacing = p*D/N m = 3641.1 mm
25
26 Distance between tank O/D to BCD a = 80.0 mm
27
28 Mean radius of bottom shell course Rm = 11505 mm
29
30 Max induced load /bolt P' = #NAME? kN
31
32 Required shell thickness = 1.76 * (P' * a / (m * L * Fb))2/3 * Rm1/3 = #NAME? mm
33
34 Corroded thickness of the bottom shell course = 9 mm
35
36 Provided thickness of Pad = 0 mm
37
38 Provided thickness (corroded) including pad plate thickness = 9 mm ###
39
40
41
42
43
44
45
46
47
48
49
50
JOB NO. CALCULATION NUMBER EQPT. NO.
506210-1856
Aker Powergas Pvt. Ltd. 0

REV PREPD. BY DATE CHKD. BY DATE

CLIENT : IOCL Haldia Refinery 3 T-707

Project : Aishwarya Project 2

SUBJECT : Design Calculation 1

DCU Feed Storage (VR) Tank 0 SHT 26 OF 31

Confidential
###

Confidential
1
2 ANCHOR BOLTS
3 Ref.:
4
5 Check For Sliding due to seismic loads
6
7 Maximum shear due to seismic load, Vw = Seismic Shear = 3802378 N
8
9 Nominal area of single bolt = 312.748 mm2
10
11 No. of bolts = 20.0
12
13 Max Shear per bolt = 190118.9 N
14 shear stress per bolt = 607.90 MPa
15 Allowable shear stress = 106 MPa FAIL
16
17 E 7.7 : Local shear transfer check
18
19 Peak local tangential shear = 2* Vw/pi()*D* weld throat = 17.53 Mpa
20 Allowable shear stress = 0.8*Yield stress = 200 Mpa
21 Hence Safe
22
23
24

25 µ 0.4
26
27 = 19823558
28
29 = 7929423 0.9566666667 = 7585814.67
30

31 Seismic base shear 3802377.67

32
33 Safe for sliding resistance
34
35
36
37
38

39
40
41
42
43
44
45
46
JOB NO. CALCULATION NUMBER EQPT. NO.
506210-1856
Aker Powergas Pvt. Ltd. 0

REV PREPD. BY DATE CHKD. BY DATE

CLIENT : IOCL Haldia Refinery 3 T-707

Project : Aishwarya Project 2

SUBJECT : Design Calculation 1

DCU Feed Storage (VR) Tank 0 SHT 27 OF 31

###

Confidential