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Abstract: In 2009, a 13-story residential building founded on lightly reinforced prestressed high-strength concrete (PHC) pipe piles in
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Shanghai collapsed completely during the excavation of an adjacent underground garage (i.e., on the southern side). In the course of con-
struction, excavated soil had been dumped on the northern side of the building and formed a 10-m-high fill slope before the collapse. In order
to identify the principal cause of the sudden building collapse, an extensive field investigation was carried out immediately after the accident.
In addition to geotechnical exploration of soil properties, physical evidence was collected and documented including the layout of collapse
debris, damage to piles, and induced pile movements. To assist in the investigation and provide insights into the collapse, three-dimensional
finite-element analysis was carried out to simulate the process of excavation and dumping. For piles located adjacent to the dumped soil on the
northern side of the building, uppermost fractures could be seen near the interface between the reinforced and unreinforced sections, which
were located approximately 1–2 m below the original level of the pile head. Most of these failure surfaces were flat, implying that these piles
failed under tension. For piles situated on the excavation (southern) side of the collapsed building, the uppermost fracture surfaces were tilted
at an angle and the concrete was severely damaged, suggesting that these fractures occurred mainly from compression. Photographs of the
pipe interior taken with a high-resolution digital camera and results of a low-strain pile integrity test revealed that most piles examined had
generally broken into three or more sections. According to results of the numerical analysis, the largest bending moment was developed in the
piles on the excavation side of the building at a depth corresponding to the interface of the soft and firm-stiff clay layers (13.5 m below the
ground surface), under the combined effect of excavation and dumping. This suggests that the failure occurred first for piles on the excavation
side, and eventually caused the building to fall flat onto the excavation site. A lesson learned from the accident is that geotechnical engineers
and contractors should be better trained to improve their understanding of the effects of surcharge loading on PHC piles. Moreover, proper
construction procedures and site supervision schemes should be explicitly spelled out and strictly followed by all parties during construction.
DOI: 10.1061/(ASCE)CF.1943-5509.0001005. © 2017 American Society of Civil Engineers.
Author keywords: Building collapse; Field investigation; Three-dimensional finite-element analysis; Pile failure; Excavation; Dumped
soil; Bearing capacity failure.
Unit weight Water content Void ratio Vane shear strength Cone resistance
3 wn (%)
γt (kN/m ) e su (kPa) qc (MPa)
Soil profile 16 17 18 19 20 15 25 35 45 55 0.6 0.9 1.2 1.5 0 40 80 120 0 5 10 15
0 Fill
(1.8m)
Silty clay
5 Soft
(silty) clay
10 Soft clay wp wL
pile
15
20 Firm-stiff
Depth (m)
silty clay
25
30
Clayey silt
35
40 (34.8m)
Fine sand
45
50
Fig. 2. Geological conditions and soil properties (wn natural water content; wL liquid limit; and wp plastic limit)
clay was estimated to be 5.14su ¼ 129 kPa, where su is undrained Results of Field Investigation
shear strength, being equal to 25 kPa. For simplicity, the weight of
the fill and silty clay layers above was also considered to be a sur- Pile Movements
charge loading, which was estimated to be approximately 63 kPa.
Under this circumstance, the total stress exerted on the soft clay Using the global positioning system (GPS) technique, the locations
stratum was approximately 157 kPa, exceeding the estimated bear- of individual pipe piles after the collapse could be determined ac-
ing capacity. Hence, the soft clay layer had likely lost its bearing curately (Fig. 4). The pile locations changed significantly after the
capacity. collapse. However, because it was very difficult to match the post-
collapse locations with the original locations, the actual movement
of each pile could not be readily determined. Fortunately, two piles
Field Investigation Program at the southeast of the building, i.e., B23 and B24, were at least
3.4 m apart from other piles, and locations of these two piles before
The field investigation program involved two stages. The inves-
and after the collapse could be identified with certainty. The two
tigative work in the first stage began shortly after the collapse.
pile heads had moved toward the excavation site by 3.9 and 3.8 m.
In this stage, exposed broken piles that were still connected to
Moreover, both had moved slightly toward the west, indicating a
foundation beams adjacent to the dumped soil on the northern side rotation of the building in falling over. Thus, it may be implied
of the building were investigated. Special attention was paid to the that the foundation piles of the building had shifted substantially
damage to the pile head. Six piles (A1–A6 as shown in Fig. 4) following the collapse.
embedded in the ground were dug out to inspect the failure
features of the pile shaft. Moreover, the fracture features of two
of these piles (A1 and A2) at large depths (2 m below the original Damage to Piles near the Dumped Soil
level of pile head) were inspected using a high-resolution digital As described previously, the superstructure of building Number 7
camera. Damage to the pile shaft can be directly identified in pho- rested on 118 PHC pipe piles. After the collapse, the building lay
tographs taken. flat on the excavation site on the southern side of the building. The
After the debris of the collapsed building was removed com- piles on the northern side of the building, i.e., those adjacent to the
pletely, the piles located adjacent to the excavation on the southern dumped soil, were pulled out and exposed. As shown in Fig. 6,
side of the building were investigated (i.e., second stage). In this these piles broke but the pile head remained connected to the foun-
stage, excavations were carried out to expose a total of 24 piles dation beam. Approximately half of the foundation piles of the
(B1–B24) and the elevation and tilt of fractures nearest to the building were exposed. The piles near the excavation side were
pile head were determined. Moreover, a high-resolution digital buried in the soil and cannot be directly seen in Fig. 6.
camera was used to observe directly the damage to the shaft of The broken piles that were still connected to the foundation
nine of the 24 piles. For some piles where underground water beam had a residual length of approximately 1–2 m. The pipe pile
kept flowing inside, the integrity of these piles was examined was connected to the bottom slab by filling the upper 2.0 m of its
using low-strain pile integrity testing method. The method uses hollow part with reinforced concrete. Therefore, the reinforced pile
a hammer to generate stress waves and an accelerometer to shaft near the connection had a very different stiffness compared to
record input and reflection waves, based on which failure is de- the unreinforced one. The decrease in stiffness with depth is likely
termined according to Chinese professional standard of JGJ the reason why most piles broke near the depth of 2.0 m. For sev-
106-2003 (MCPRC 2003). eral piles, the reinforced concrete block was even completely pulled
Surcharge side
(a) (b)
Fig. 7. Uppermost fractures in piles on the excavation (southern) side of the collapsed building (images by Y. Hu): (a) B1; (b) B12; (c) B18; (d) B19
Depth (m)
fracture (?) (?)
16 (?)
18
20
22 Firm-stiff
24 silty clay
26
28
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30
Clayey silt
32
34 B7 B13 Fine sand
(a)
Fracture
the camera could not be used. The quick influx of water into the
pile was indicative of the existence of another fracture in each of
these four piles (possible failure location was shown in Fig. 9).
Comparing the photographs collected in the two stages of inves-
tigation, piles located on the excavation side of the building were
damaged more severely than those close to the dumped soil at larger
depths. The intermediate fracture surfaces of pile B1 and pile B8
were located at the depths of 4.1 and 4.2 m below the original level
of the pile head, respectively. In addition, pile B13 and pile B20
(b) broke into two at the depths of 4.4 and 5.8 m, respectively.
Several piles were blocked by soil at relatively shallow depths,
Crack thus it was not possible to insert the camera inside. Instead, the low-
strain pile integrity test, which has been widely applied for assess-
ing the structural integrity of concrete piles (Rausche and Seitz
1983; Hussein and Garlanger 1992), was performed to identify
the location of fractures at large depths. For instance, piles B23
and B24 were blocked at the depths of 6.2 and 5.3 m, respectively.
Based on the low-strain pile integrity test results, it was deduced
that pile failure took place 7 and 6 m below the original level of the
pile head for piles B23 and B24, respectively.
Based on the results of field measurements and the photographs
taken, fracture locations for 12 piles on the excavation side of the
building were determined and shown in Fig. 9, which shows that
most of the piles had broken into at least three sections. The upper-
(c) most fracture mainly occurred within 2 m below the original level
of the pile head. The intermediate fractures were found at depths
Fig. 8. Photos of the pipe interior taken with a high-resolution digital ranging from 4 to 6 m below the pile head in the soft clay layers.
camera for pipe piles on the excavation (southern) side of the collapsed The lowest fracture might occur approximately 11–14 m below the
building: (a) B1; (b) B8; (c) B20 elevation of the original pile head. This depth is close to where the
interface between the soft clay and firm-stiff silty clay layers was
located.
It was also found that piles located in the middle of the building
tilted at a smaller angle than those on either the eastern or western Three-Dimensional Finite-Element Analysis
side.
After the debris was removed, the internal damage in 12 piles Based merely on the pile failure features obtained from the field
(B1, B3, B4, B7, B8, B10, B12, B13, B20, B22, B23, and B24 as investigation, it was not possible to deduce the mechanism under-
shown in Fig. 4) was inspected using either a high-resolution cam- lying the building collapse. To assist in identifying the most prob-
era or low-strain pile integrity test (or both). As shown in Fig. 8, able cause of the collapse, three-dimensional finite-element analysis
failures and cracks could be readily identified in four piles (B1, B8, was carried out to simulate the process of excavation on one side of
B13, and B20) down to 11–14 m below the elevation of original the building and dumping on the opposite side. Special attention
pile head by using the same high-digital camera. Below 11–14 m, was paid to stress created in the pipe piles by excavation and
because the underground water kept flowing into the pile quickly, dumping.
Excavation and their elastic moduli were 30 and 38 GPa, respectively. Table 1
summarizes all the parameters used in the finite-element analysis.
85 m
y
x
Numerical Modeling Procedures
15 -
Mmax and these piles failed before those on the soil dumping side did.
Pure bending Because the embedded pile model which actually consists of elastic
20 capacity Firm-stiff beam elements was adopted, the breakage of the piles could not be
silty clay
Pure bending simulated in the analysis. This is the reason why the bending mo-
25 capacity ment kept increasing after the bending capacity was exceeded.
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