Technical information

Fixing Structural Lifting Accessories

systems systems systems

Rebar Coupler
Systems
Fixing systems

Structural
systems

For fastenings in structural concrete DEMU is down as one of Europe’s

biggest, most diverse and most innovative producers. Proven top quality in
Lifting
screwed inserts, bolt anchors, bar anchors, connectors, rebar coupler system,
systems
dowel-in couplers and lifting anchors. Used in a large range of applications

and with excellent service.

Rebar coupler
systems

DEMU Metaalindustrie B.V.

Atoomweg 1, PO box 8486
3503 RL Utrecht, Netherlands
Tel.: +31 (0)30 241 24 21 • Fax: +31 (0)30 241 44 69
E-mail: info@demu.nl • Internet: www.demu.com

Accessories
 GENERAL
Page 2 Description of system
Certification
Strength
Accessories

INSTALLATION INSTRUCTIONS
Page 3 Assembly
Working instructions

FEMALE SOCKET BAR

Page 4 Type 4010 EV
5 Type 4010 TV
Type 2010 Ø40

MALE CONNECTOR BAR

Page 6 Type 2020 Ø12 t/m Ø32
7 Type 2020 Ø40
Type 2020-P

SPECIALS
Page 8 Type 4030 4035 2040
9 Type 4015

SPECIAL BENDS AND CUTTINGS

Lb
Page 10 Bends
Ø
5x

11 U-Bends

Lb

y
Ø
Cutting
Ø

5x
Ø
B

ACCESSORIES

Page 12 Type 2280, 2250

Type 2244, 2600
13 Type Torque wrench, 2000
14 Protective caps Suprotec D10 , 110, 200

KOMO PRODUCT CERTIFICATE

Page 15 KOMO Product Certificate

REINFORCING BAR COUPLERS

Page 18 General
19 Type 2005-ETS 2005-ETT
20 Type 2005-ETH
Assembly
21 Installation tools for type 2005

NOTE
The information in this publication is based on the state of the art as known to us at the time of publication.
Technical, constructional and manufacturing changes may be made at any time. Although the greatest care
has obviously been taken in drawing up this publication, there remains a possibility that an error has been
overlooked. DEMU Metaalindustrie B.V. therfore declines to accept liability. We would, however, very much
appreciate it if you were to report any omissions to us.

1
 Rebar Coupler
Systems

DESCRIPTION OF SYSTEM

The DEMU rebar coupler system is ideal for 100% load-bearing through fastenings in reinforcing steel.
• The system is available in the following diameters (Ø): Ø12, Ø16, Ø20, Ø25, Ø32 and Ø40.
• The bar anchors are available as type 4010 (for Ø40 type 2010), bar ends are available as type 2020 and with a flattened end of type 2020-P.
In combination with the type 2000 assembly tool and an electric appliance, the 2020-P can quickly be screwed into the female socket bar.
• Tolerances: 4010, 2020 en 2010 (Ø 40): + 5 mm / - 2 Øk, conform NEN 6146 “Steel bars for the reinforcement of concrete ”.
• The anchors can be bent on request. So as not to damage the thread or the connector socket, there is a minimum bend size (Lb). Bending is
done by means of a 5*Ø former. During bending elongation (V) occurs and this results in a Y dimension of (L+V=Lb+Y). See also page 10.
• It is also possible to supply a U-bend. Contact our sales department for the possibility. See also page 11.
• If the height-to-height distance between multiple inserted bar anchors is small, it is possible to screw the male connector bar in by means of the
DEMU 4015 connector. See also page 9.
• Anchors can also be supplied to non-standard lengths.
• DEMU specials: 4030/4035/2040. See also page. 8.
- 4030 is made from reinforcing steel with a connector socket at either end.
- 4035 is made from reinforcing steel with a connector socket at one end and a rolled thread at the other.
- 2040 is made from reinforcing steel with rolled threads at either end.

CERTIFICATION
DEMU rebar coupler systems for reinforcing steel meet the requirements of BRL 0504. The alignment, cutting KOMO certificate nr. K-7044, applies
and bending of the bar ends and bar anchors meet the requirements of chapter 2 of BRL 0503 “Tack welded exclusively to the combination of DEMU
reinforcing mesh, reinforcing structures and bending and interweaving”. The reinforcing steel of these connectors bar anchors and DEMU bar ends.
is of FeB 500 HWL and FeB 500 HK quality and meets the requirements of chapter 2 of BRL 0501 “Reinforcing
steel” and hence of chapter 3 “Glossary of terms” and chapter 5 “Requirements of NEN 6008”. See our KOMO-
certificate K-7044. In NEN 6008 (July 2008) the quality indicators HWL, HK and HKN are invalid and now there
are ductilityclasses A, B en C introduced. Applied reinforcing steel has the quality B500B or B500C.
The DEMU rebar coupler system is also authorised by the German building authorities, permit no. Z-1.5-139.

STRENGTH
All joints may be used in tensile, compressive and shear applications. The bar ends must be tightened to the prescribed torque (Nm), see also page 6 and 7. In order
to determine the working value for strength of the steel in the anchor, a material factor ym must be applied to the elastic limit. See NEN 6720 chapter 6.2 “reinforcing
steel”. To determine the minimum anchorage length, please refer to NEN 6720 chapter 9.6 “Length of reinforcing steel anchorages”. The type 4010 is suitable for
through fastening in combination with DEMU type 2020 als 2020-P and for constructive anchorages. The 4010 female socket bar anchors must always be checked
in accordance with NEN 6720 chapter 9.6 “Length of reinforcing steel anchorages” and 9.16 “Embedded anchors”.
DEMU rebar coupler system is developed for making mechanical connectors with KOMO-certificated reinforcing steel, quality FeB 500 HWL and FeB 500 HK
conform NEN 6008. The system is applicable in category 1: mainly statically loaded constructions conform BRL 0504. The DEMU rabar coupler system is tested wit
a tension ripple of 2 oa = 60 N/mm² at 2 milion tension changes and an upper tension of 0.6 Re:k. Certificate K-7044.
The diameters 20 mm (M24) and 25 mm (M30) are also applicable in category 2: dynamic loaded constructions conform BRL 0504. The Demu rebar coupler system
round 20 and 25 mm is tested with a tension ripple of 2 oa = 66 N/mm² at 2 milion tension changes and an upper tension of 0.6 Re:k. Certificate K-53316.
In NEN 6008 (July 2008) the quality indicators HWL, HK and HKN are invalid and now there are ductilityclasses A, B en C introduced. Applied reinforcing steel has
the quality B500B of B500C.

ACCESSORIES

Various accessories can be used for fastening the bar ends to the shuttering, including types 2250, 2280 and 2600. The plastic sealing cap 2244 provides protection
penetration by dirt and concrete water. As extra protection, we also advise that the internal thread be greased.
For tightening to the correct torque, DEMU supplies a torque wrench ( see also page 13).


 ASSEMBLY

1. Fit against or on the shuttering. 2. Preparation for assembly. 3. Screw in male connector bars using
a torque wrench set to the correct
torque (TQ, see also pages 6 and 7).

A)
Re-usable plastic nailing plate.

Unscrew re-usable
plastic nailing plate from
Flange
type 2280 female socket bar using a
screwdriver.

B)
With plastic snap off
fixing plug, during
de-shuttering the
part in the shuttering Drill Unscrew remains of snap
ø hole, off fixing plug from the
breaks off. snap off fixing see page 12 female socket bar using a
plug type 2250 screwdriver.

C)
With sealing cap.

Plastic sealing cap provides

protection against penetration of
dirt and concrete water type 2244. Remove cap

D)
With standard hexagonal
bolt.

Unscrew
hexagonal bolt.

E)
With assembly nipple
combined with a
standard hexagonal
bolt. Type 2600 assembly nipple
(hole in the shuttering no larger than
strictly necessary). Unscrew
hexagonal bolt

WORKING INSTRUCTIONS
The female socket bars and male connector bars must be stored in such a way that they are free of
dirt allowing one to be screwed into the other without a problem. KOMO certificate nr. K-7044, applies
Besides attachment to the shuttering, the accessories also provide protection. For further exclusively to the combination of DEMU
protection against penetration of dirt and concrete water, we also advise that the inside of the bar anchors and DEMU bar ends.
tube be greased.
The male connector bars must be screwed in using a torque wrench set to the correct torque (see
also pages 6 and 7).

3
 Rebar Coupler
Systems

KOMO certificate nr. K-7044

for through fastenings with
DEMU - Female socket bars
4010-2020/2020-P

4010 EV Lb

y
dnom
Ø

5x
a

Ø
L
Ø

EL➀ TQ➁ Lb Y Kg/

Ø dnom L➆ Aa➂ Ab➃ a b V➄ Tube Stock no.
(kN) (Nm) min max 100
415 308 42 941.12.0415
615 508 60 941.12.0615
840 733 81 941.12.0840
12 M16 1040 56 75 161 113 25 21 140 933 33 EV 99 941.12.1040
1540 1433 144 941.12.1540
2040 1933 189 941.12.2040
3540 3433 326 ➅ 941.12.3540
560 445 98 941.16.0560
810 695 138 941.16.0810
1060 945 178 941.16.1060
16 M20 1480 100 100 245 201 33 26 160 1365 45 EV 246 941.16.1480
2240 2125 368 941.16.2240
3540 3425 583 ➅ 941.16.3540
4025 3910 579 ➅ 941.16.4025
705 550 193 941.20.0705
1005 850 269 941.20.1005
1320 1165 348 941.20.1320
20 M24 1840 157 160 385 314 38 32 210 1685 55 EV 478 941.20.1840
2245 2090 579 941.20.2245
3540 3385 908 ➅ 941.20.3540
4025 3870 994 ➅ 941.20.4025
1055 850 446 941.25.1055
1555 1350 642 941.25.1555
25 M30 2315 245 250 605 491 48 40 275 2110 70 EV 941 941.25.2315
3555 3350 1434 ➅ 941.25.3555
4025 3820 1550 ➅ 941.25.4025
1015 780 746 941.32.1015
1490 1255 1051 941.32.1490
32 M42 401 400 1002 804 65 54 325 90 EV
2390 2155 1630 941.32.2390
3590 3345 2415 ➅ 941.32.3590

➀ EL = Elastic Limit. See also page 2 Strength Used materials:

➁ TQ = Torque 2020 (tolerance +/- 5%)
➂ Aa = the stress diameter of the tube in mm2
➃ Ab = The nominal stress diameter of the reinforcing
steel in mm2
➄ V = Extension. L+V=Lb+Y
➅ Delivery time on request. Not a stock item.
➆ See NEN 6720 chapter 9.6
4010 diameter Ø12 to Ø32 and 2010 Ø40:
FeB 500 HWL reinforcing steel* to NEN 6008 untreated (ON)
Tolerances + 5 mm / - 2 Øk, to NEN 6146 “Steel bars for the reinforcement of concrete ”.
Connector socket: zinc plated (electrolytically galvanised / EV), hot dipped galvanised (TV)
* Ø12 and Ø16 can also be manufactured from FeB 500 HK.
In NEN 6008 (July 2008) the quality indicators HWL, HK and HKN are invalid and now there are ductility
classes A, B and C introduced. Applied reinforcing steel has the quality B500B or B500C.

See page 2 and 3 for general information. ON Untreated EV Electrolytically galvanised

Subject to manufacturing changes. KS Plastic TV Hot dipped galvanised

4
DEMU - Female socket bars KOMO certificate nr. K-7044
for through fastenings with
4010-2020/2020-P
Lb

4010 TV

dnom

Ø
b
y
a
Ø

L
5x

EL➀ TQ➁ Lb Y Kg/

Ø dnom L➆ Aa➂ Ab➃ a b V➄ Tube Stock no.
(kN) (Nm) min max 100
415 308 42 941.12.0416
615 508 60 941.12.0616
840 733 81 ➅ 941.12.0841
12 M16 1040 56 75 161 113 25 21 140 933 33 TV 99 ➅ 941.12.1041
1540 1433 144 ➅ 941.12.1541
2040 1933 189 ➅ 941.12.2041
3540 3433 326 ➅ 941.12.3541
560 425 98 941.16.0561
810 675 138 941.16.0811
1060 925 178 ➅ 941.16.1061
16 M20 1480 100 100 245 201 33 26 160 1345 45 TV 246 ➅ 941.16.1481
2240 2105 368 ➅ 941.16.2241
3540 3405 579 ➅ 941.16.3541
4025 3890 636 ➅ 941.16.4026
705 550 193 941.20.0706
1005 850 269 941.20.1006
1320 1165 348 ➅ 941.20.1321
20 M24 1840 157 160 385 314 38 32 210 1685 55 TV 478 ➅ 941.20.1841
2245 2090 579 ➅ 941.20.2246
3540 3385 908 ➅ 941.20.3541
4025 3870 994 ➅ 941.20.4026
1055 850 446 941.25.1056
1555 1350 642 941.25.1556
25 M30 2315 245 250 605 491 48 40 275 2110 70 TV 941 ➅ 941.25.2316
3555 3350 1434 ➅ 941.25.3556
4025 3820 1550 ➅ 941.25.4026
1015 780 746 941.32.1016
1490 1255 1051 941.32.1491
32 M42 401 400 1002 804 65 54 325 90 TV
2390 2155 1630 ➅ 941.32.2391
3590 3345 2415 ➅ 941.32.3591

Lb KOMO certificate nr. K-7044

for through fastenings with
2010-2020

2010 Ø 40
dnom
y

Ø
Ø

a
5x

L
Ø

EL➀ TQ➁ Lb Y Kg/

Ø dnom L➆ Aa➂ Ab➃ a b V➄ Tube Stock no.
(kN) (Nm) min max 100
1600 1300 1736 ➅ 910.40.1600
40 M48 628 400 1715 1256 48 67 400 100 EV
2400 2100 2544 ➅ 910.40.2400

STABU Chapter 21:82:12

section B 81 4120/012.f 01

5
 Rebar Coupler
Systems

KOMO certificate nr. K-7044

for through fastenings with
DEMU - Male connector bars
2020-4010

Lb
2020
Ø12 t/m Ø32

dnom
Ø

y
a

5x
Ø
L
Ø

EL➀ TQ➁ Lb Y Kg/

Ø dnom L➆ Ab➃ a V➄ Tube Stock no.
(kN) (Nm) min max 100
200 n.v.t. 17 920.12.0200
375 278 31 920.12.0375
575 478 49 920.12.0575
800 703 70 920.12.0800
12 M16 56 75 113 > 25 130 33 ON
1000 903 91 920.12.1000
1500 1403 136 920.12.1500
2000 1903 181 920.12.2000
3500 3403 333 ➅ 920.12.3500
200 n.v.t. 31 920.16.0200
520 400 80 920.16.0520
770 650 117 920.16.0770
16 M20 1020 100 100 201 > 33 165 900 45 ON 158 920.16.1020
1440 1320 228 920.16.1440
2200 2080 348 920.16.2200
3500 3380 575 ➅ 920.16.3500
200 n.v.t. 49 920.20.0200
665 525 163 920.20.0665
965 825 231 920.20.0965
20 M24 1280 157 160 314 > 38 195 1140 55 ON 312 920.20.1280
1800 1660 446 920.20.1800
2200 2060 544 920.20.2200
3500 3360 902 ➅ 920.20.3500
200 n.v.t. 75 920.25.0200
1000 815 373 920.25.1000
25 M30 1500 245 250 491 > 48 255 1315 70 ON 567 920.25.1500
2260 2075 872 920.25.2260
3500 3315 1365 ➅ 920.25.3500
1400 1190 882 920.32.1400
32 M42 2300 401 400 804 > 44 ** 300 2090 90 ON 1460 920.32.2300
3500 3290 2370 ➅ 920.32.3500

** fully screwed in

➀ EL = Elastic Limit. See also page 2 Strength
➁ TQ = Torque 2020 (tolerance +/- 5%)
➂ Aa = the stress diameter of the tube in mm2
➃ Ab = The nominal stress diameter of the reinforcing
steel in mm2
➄ V = Extension. L+V=Lb+Y
➅ Delivery time on request. Not a stock item.
➆ See NEN 6720 chapter 9.6
Used materials:
2020 Ø12 to Ø32:
Reinforcing steel* hotworked and provided with a rolled thread.
FeB 500 HWL* to NEN 6008: untreated (ON)
Tolerances + 5 mm / - 2 Øk, to NEN 6146 “Steel bars for the reinforcement of concrete ”.
2020 Ø40:
Reinforcing steel FeB 500 HWL to NEN 6008: untreated (ON).
Connector socket: zinc plated (electrolytically galvanised / EV), includes 8.8 threaded end, untreated (ON)
2020-P Ø12 to Ø25:
Reinforcing steel* hotworked and provided with a rolled thread and flattened end.
FeB 500 HWL* to NEN 6008: untreated (ON)
* Ø12 and Ø16 can also be manufactured from FeB 500 HK.
In NEN 6008 (July 2008) the quality indicators HWL, HK and HKN are invalid and now there are ductility
classes A, B and C introduced. Applied reinforcing steel has the quality B500B or B500C.

See pages 2 and 3 for general information. ON Untreated EV Electrolytically galvanised

Subject to manufacturing changes. KS Plastic TV Hot dipped galvanised

6
DEMU - Male connector bars KOMO certificate nr. K-7044
for through fastenings with
2020-2010
Lb

2020
Ø40

dnom
y

Ø
b
Ø

a
5x

L
Ø

EL➀ TQ➁ Lb Y Kg/

Ø dnom L➆ Aa➂ Ab➃ a b V➄ Tube Stock no.
(kN) (Nm) min max 100
1655 1355 1940 ➅ 920.40.1655
40 M48 628 400 1715 1256 > 54 67 400 100 ON
2455 2155 2664 ➅ 920.40.2455

KOMO certificate nr. K-7044

for through fastenings with
2020-P-4010

Lb 2020-P
dnom

Ø
y

a
Ø
5x

L
Ø

EL➀ TQ➁ Lb Y Kg/

Ø dnom L➆ Ab➃ a V➄ Tube Stock no.
(kN) (Nm) min max 100
375 278 31 921.12.0375
12 M16 575 56 75 113 > 25 130 478 33 ON 49 921.12.0575
800 703 70 921.12.0800
520 400 80 921.16.0520
770 650 117 921.16.0770
16 M20 100 100 201 > 33 165 45 ON
1020 900 158 921.16.1020
1440 1320 228 921.16.1440
665 525 163 921.20.0665
20 M24 965 157 160 314 > 38 195 825 55 ON 231 921.20.0965
1280 1140 312 921.20.1280
1000 815 373 921.25.1000
25 M30 245 250 491 > 48 255 70 ON
1500 1315 567 921.25.1500

In combination with the type 2000 assembly tool and an electric appliance, the 2020-P can be quickly be screwed into the female socket bar!

STABU Chapter 21:82:11

section B 81 4110/112.f 01

7
 Rebar Coupler
Systems

KOMO certificate nr. K-7044

for through fastenings with
DEMU - Specials
Lb
4030-2020/2020-P

4030

d nom
b

øD
a
When order, please give L (in mm)

5x
y

Ø
4030: 2-ended threaded tubes

EL➀ TQ➁ Lb Y Kg/

Ø dnom L➆ Aa➂ Ab➃ a b V➄ Tube Stock no.
(kN) (Nm) min max 100
12 M16 200 56 75 161 113 25 21 140 33 EV ⑥
16 M20 200 100 100 245 201 33 26 160 45 EV ⑥
20 M24 200 157 160 385 314 38 32 210 55 EV ⑥
25 M30 300 245 250 605 491 48 40 275 70 EV ⑥
32 M42 500 401 400 1002 804 65 54 325 90 EV ⑥
40* M48 750 628 400 1715 1256 48 67 400 100 EV ⑥
* will be delivered as 2030

KOMO certificate nr. K-7044 Lb

for through fastenings with
4035- 2020/2020-P en 4035 - 4010

4035
d nom

y
øD

a
When order, please give L (in mm)

5x
Ø
4035: 1-end threaded tube, 1-end rolled thread

EL➀ TQ➁ Lb Y Kg/

Ø dnom L➆ Aa➂ Ab➃ a (tube) b V➄ Tube Stock no.
(kN) (Nm) min max 100
12 M16 200 56 75 161 113 25 21 140 130 33 EV ⑥
16 M20 200 100 100 245 201 33 26 160 165 45 EV ⑥
20 M24 200 157 160 385 314 38 32 210 195 55 EV ⑥
25 M30 300 245 250 605 491 48 40 275 255 70 EV ⑥
32 M42 500 401 400 1002 804 65 54 325 300 90 EV ⑥

KOMO certificate nr. K-7044

Lb
for through fastenings with
2040 - 4010

2040
d nom

øD

a
y

When order, please give L (in mm)

5x
Ø

2040: 2-ended rolled thread

EL➀ TQ➁ Lb Y Kg/

Ø dnom L➆ Aa➂ Ab➃ a V➄ Tube Stock no.
(kN) (Nm) min max 100
12 M16 200 56 75 113 ≥ 25 130 33 ON ⑥
16 M20 200 100 100 201 ≥ 33 165 45 ON ⑥
20 M24 200 157 160 314 ≥ 38 195 55 ON ⑥
25 M30 300 245 250 491 ≥ 48 255 70 ON ⑥
32 M42 500 401 400 804 ≥ 44 300 90 ON ⑥

See page 2 and 3 for general information. ON Untreated EV Electrolytically galvanised

Subject to manufacturing changes. KS Plastic TV Hot dipped galvanised


DEMU - Connectors Components will be delivered seperately

4015

dnom

b
a

EL➀ TQ➁ Kg/

Ø dnom L➆ Aa➂ Ab➃ a b Tube Stock no.
(kN) (Nm) 100
12 M16 90 75 75 161 157 25 21 EV 75 945.12.0090
16 M20 110 115 100 245 245 33 26 EV 100 945.16.0110
20 M24 135 180 160 385 355 38 32 EV 125 945.20.0135
25 M30 170 284 250 605 560 48 40 EV 155 945.25.0170
32 M42 220 470 400 1002 1122 65 54 EV 220 945.32.0220

Fixation male
connector bar
with loctite.

➀ EL = Elastic Limit. See also page 2 Strength
➁ TQ = Torque 2020 (tolerance +/- 5%)
➂ Aa = the stress diameter of the tube in mm2
➃ Ab = The nominal stress diameter of the reinforcing
steel in mm2
➄ V = Extension. L+V=Lb+Y
➅ Delivery time on request. Not a stock item.
➆ See NEN 6720 chapter 9.6
Used materials:
4015 Ø12 to Ø32:
Threaded end 8.8: untreated (ON)
Connector socket: electrolytically galvanised (EV)
Low screw nut: class 4
4030 Ø12 to Ø40 and 4035/2040 Ø12 to Ø32:
FeB 500 HWL* to NEN 6008: untreated (ON)
Tolerances + 5 mm / - 2 Øk, to NEN 6146 “Steel bars for the reinforcement of concrete ”.
Connector socket: zinc plated (electrolytically galvanised / EV), hot dipped galvanised (TV)
* Ø12 and Ø16 can also be manufactured from FeB 500 HK.
In NEN 6008 (July 2008) the quality indicators HWL, HK and HKN are invalid and now there are ductility
classes A, B and C introduced. Applied reinforcing steel has the quality B500B or B500C.

STABU chapter 21:82:12

section B 81 4120/012.f 01


 Rebar Coupler
Systems

KOMO certificate nr. K-7044

DEMU - Specials - Bends

2020 - 2020-P Ø dnom L➆

min
Lb
min V➄ Stock no.
Lb
12 M16 260 130 33 ➅
16 M20 330 165 45 ➅
20 M24 390 195 55 ➅
25 M30 510 255 70 ➅
y

32 M42 600 300 90 ➅

40 M48 800 400 100 ➅
Ø
5x

KOMO certificate nr. K-7044

4010 Ø dnom L➆
min
Lb
min V➄ Stock no.
Lb
12 M16 290 140 33 ➅
16 M20 370 160 45 ➅
20 M24 430 210 55 ➅
25 M30 560 275 70 ➅
y

32 M42 650 335 90 ➅

Ø
5x

KOMO certificate nr. K-7044

Lb
2010 Ø dnom L➆
min
Lb
min V➄ Stock no.

40 M48 800 400 100 ➅

y
Ø
5x

Bend length and elongation

taken from the forward edge of threaded tube to
the outer edge of bar.
Diameter = Ø
Minimum bend length = Lb
➄ V = Extension. L+V=Lb+Y
➅ Delivery time on request. Not a stock item.
➆ See NEN 6720 chapter 9.6

See pages 2 and 3 for general information. ON Untreated EV Electrolytically galvanised

Subject to manufacturing changes. KS Plastic TV Hot dipped galvanised

10
DEMU - Special-Bends-Cutting KOMO certificate nr. K-7044

U-bends
Ø
5x

Lb
Bend length and elongation
taken from the forward edge of threaded tube to
Ø

the outer edge of bar.

Diameter = Ø
B Minimum bend length = Lb
L + 2V = 2Lb + B
B➆ Lb V➄
Ø dnom Stock no.
min min x2
12 M16 260 140 33 ➅
16 M20 330 160 45 ➅
20 M24 390 210 55 ➅
25 M30 510 275 70 ➅
32 M42 600 335 90 ➅
40 M48 800 400 100 ➅

KOMO certificate nr. K-7044

Ø dnom L➆
min Stock no. Cutting
12 M16 300 ➅
16 M20 300 ➅
20 M24 300 ➅
25 M30 300 ➅
32 M42 400 ➅
40 M48 500 ➅

Please state L when ordering

11
 Rebar Coupler
Systems

DEMU - Accessories (see also page 3)

2280 Ø dnom dxØ Mat. Kg/100 Stock no.

12 M16 10x60 KS 0,90 722.80.0016

16 M20 10x60 KS 1,00 722.80.0020
Re-usable plastic nailing 20 M24 10x60 KS 1,10 722.80.0024
plate Re-usable plastic 25 M30 10x60 KS 1,30 722.80.0030
nailing plate
d = 10 mm. With nail holes type 2280

2250 Ø dnom Dim.

Øs Drill Mat. Kg/100 Stock no.

12 M16 15 Ø17*25 KS 0,50 722.50.1600

16 M20 18 Ø17*25 KS 0,58 722.50.2000
20 M24 22 Ø17*25 KS 0,60 722.50.2400
Snap off fixing plug
Break-off plug
Push plastic snap off fixing plug type 2250
into the shuttering. Screw anchor to it.
Cast concrete and de-shutter.
Only unscrew part with thread on assembly.

2244 Ø dnom Size Mat. Kg/100 Stock no.

12 M16 15 KS 0,05 144.16.0000

16 M20 18 KS 0,06 144.20.0000
20 M24 22 KS 0,10 144.24.0000
25 M30 27 KS 0,30 144.30.0000
Sealing cap 32 M42 39 KS 0,70 144.42.0000
Provides protection against penetration of dirt and cement grout. 40 M48 45 KS 1,00 144.48.0000

2600 Ø dnom Dim. Mat. Kg/100 Stock no.

12 M16 M8 EV 1,60 926.16.0800

16 M20 M8 EV 2,70 926.20.0800
20 M24 M10 EV 3,90 926.24.1000
25 M30 M10 EV 6,70 926.30.1000
Assembly nipple 32 M42 M12 EV 14,00 926.42.1012
Hole in the shuttering no larger than strictly necessary. 40 M48 M12 EV 16,00 ➅ 926.48.1000

➅ Delivery time on request. Not a stock item.

See pages 2 and 3 for general information. ON Untreated EV Electrolytically galvanised

Subject to manufacturing changes. KS Plastic TV Hot dipped galvanised

12
DEMU - Accessories (see also page 3) Suitable for 2020

Ø to Ø Kg/100 Stock no. Torque wrench

12 40 400 720.00.0000

Length 1100 mm
Suitable for male connector bars 2020.
For Ø12/M16 to Ø40/M48
75 - 400 Nm

Suitable for 2020-P

Ø dnom Kg/100 Stock no. 2000

12 M16 0,20 920.12.0000
16 M20 0,40 920.16.0000
20 M24 0,40 920.20.0000
25 M30 0,60 920.25.0000
Assembly tool 2000
Used in combination with male connector bars 2020-P.
The tool is suitable for an impact driver fitted with ½ “ drive.

13
 Rebar Coupler
Systems

Aboma+Keboma tested to 4,00 m. DEMU - Protective caps

ref.: VD 745-03/JCB/dgm

The Suprotek protective cap optimises safety for workers on the

site. The chance of injury is considerably reduced. Under policy
rule 3.16 (section 4) the use of fall protection where there is an
increased chance of a fall onto projecting parts below 2.5 meters is
compulsory.

The cap improves visibility of bar ends on badly lit working floors.
It also allows increased visibility for crane operators.
Provided it is undamaged, the protective cap can be used several
times. For more information, see the use folder.

Suprotek D10 Ø to Ø Type Mat. Kg/100 Stock no.

8 18 D10 KS 3,40 799.00.0010

Only suitable for impact protection. Ideal for protecting cut ends.
Also fits in a standard upright (scaffolding) Ø 48, suitable for bar
ends of 8 to 18 mm.

Ø to Ø Type Mat. Kg/100 Stock no.

Suprotek 110
8 18 110 KS 20,00 799.00.0110

For trip and fall protection.

Suitable for bar ends
of 8 to 18 mm

Suprotek 200 Ø to Ø Type Mat. Kg/100 Stock no.

20 45 200 KS 40,00 799.00.0200

For trip and fall protection.

Suitable for bar ends
of 20 to 45 mm

See page 2 and 3 for general information. ON Untreated EV Electrolytically galvanised

Subject to manufacturing changes. KS Plastic TV Hot dipped galvanised

14
 KOMO®
productcertificaat

Nummer K7044/09 Vervangt K7044/08

Uitgegeven 2008-10-15 d.d. 2006-11-01

Geldig tot Onbepaald Pagina 1 van 1

Mechanische verbindingen van betonstaal

Categorie 1, Type 2010, 3010, 4010 en 2020/2020P
Demu Metaalindustrie B.V.

VERKLARING VAN KIWA

Dit productcertificaat is afgegeven op basis van BRL 0504 "Mechanische verbindingen van
betonstaal", conform het Kiwa-Reglement voor Productcertificatie.
Kiwa verklaart, dat het gerechtvaardigd vertrouwen bestaat dat de door de certificaathouder
vervaardigde producten aan de in dit productcertificaat vastgelegde technische specificaties
voldoen, mits zij zijn voorzien van het KOMO®-merk op de wijze zoals aangegeven in dit
productcertificaat.

ing. B. Meekma
directeur Certificatie en Keuringen, Kiwa N.V.

Advies: raadpleeg www.kiwa.nl om na te gaan of dit certificaat geldig is.

Certificaathouder
Demu Metaalindustrie B.V.
Kiwa N.V. Atoomweg 1,
Certificatie en Keuringen 3542 AA UTRECHT
Sir W. Churchill-laan 273 Postbus 8486,
Postbus 70 3503 RL UTRECHT
2280 AB RIJSWIJK ZH Tel. +31 (0)30 2 412 421
Tel. 070 414 44 00 Fax +31 (0)30 2 414 469
Fax 070 414 44 20 E-mail info@demu.nl
www.kiwa.nl www.demu.nl

Beoordeeld is:
kwaliteitssysteem
product
Periodieke controle

® is een collectief merk van Stichting Bouwkwaliteit.

15
 Rebar Coupler
Systems

16
17
 Rebar Coupler
Systems

DEMU - Reinforcing bar couplers 2005

GENERAL

The DEMU reinforcing bar coupler 2005 is a simple system for joining reinforcing bars with a diameter of 10 - 40 mm. The coupler is suitable for connecting reinfor-
cing steel, where it is not possible to have continuous bars. (for example when the fixed bar is already in place and there is insufficient space for hydraulic swaging
press). The reinforcing bar coupler is easy to install: simple, quick and safely. When tightening the lockshear bolts the bolts will shear. The bar ends are supported
within the coupler by two serrated saddles, and as the lockshearbolts are tightened, the conical ends embed themselves into the bar. As this happens the serrated
saddles bite into both the bar and the shell of the coupler. The reinforcing bar coupler 2005 is suitable for all kinds of reinforcing steel.
Type 2005-ETS is suitable for connecting bars of the same diameter. Type 2005-ETT is suitable for connecting bars of different diameters and type 2005-ETH can be
used at the edge.

CERTIFICATION
The reinforcing bar coupler 2005 are designed and manufactured in accordance with BS and ISO 9001.
The 2005-ETS for Ø 10 to Ø 28 is tested by the DIBt (approval No Z-1.5-10) and the other dimensions are tested by the BBA (approval RBAC No. 98/102).
In addition the coupler has been tested to show compliance with the following international design codes: BS5400, BS8110, ACI 318, DIN 1045, BBK 94 (German
code) en BBK94 Volume 22 (Swedish code).

STRENGTH
The failure load is 115% higher than the characteristic yield strength of grade 500 reinforcing bar. Do not require bar end preperation to form threads, or bar
rotation.

ACCESSORIES
The lockshearbolts of the couplers can be tightened with a ratchet wrench (with heavy duty sockets) or an electric nut runner.
Note:
Impact tools should not be used to tighten lockshear bolts.

IMPORTANT ADVANTAGES

• No bar end preperation.

• The coupler can be turned freely before fixing the lockshearbolts.
• The lockshear bolts will shear off at the surface of the coupler.
• The coupler can be visually checked by the broken lockshear bolts.
• Easy to install
• Safe and quick connection.
• Type 2005-ETT for connecting bars of different diameters.

18
DEMU - Reinforcing bar couplers 2005 Reinforcing bar couplers 2005-ETS
for bars of the same diameter

2005-ETS

External
Ø L Number of bolts Surface Kg/100 Stock no.
diameter
10 33.4 100 4 ON 52 ➅ 905.10.0100
12 33.4 140 6 ON 72 ➅ 905.12.0140
14 42.2 160 6 ON 125 ➅ 905.14.0160
16 42.2 160 6 ON 125 ➅ 905.16.0160
20 48.3 204 8 ON 196 ➅ 905.20.0204
25 54.0 258 8 ON 300 ➅ 905.25.0258
28 66.7 312 10 ON 580 ➅ 905.28.0312
32 71.0 312 10 ON 650 ➅ 905.32.0312
40 81.0 484 14 ON 1130 ➅ 905.40.0484
50 498 14 ON 1500 ➅ 905.50.0498

Reinforcing bar couplers 2005-ETT

for bars of different diameters.

2005-ETT

External External
Ø L Number of bolts Surface Kg/100 Stock no.
diameter1 diameter2
20/12 48.3 33.4 150 3:3 ON 113 ➅
20/16 48.3 48.3 160 3:3 ON 156 ➅
25/16 54 42.2 155 2:3 ON 151 ➅
25/20 54 54 180 3:3 ON 223 ➅
32/20 71 48.3 177 2:4 ON 255 ➅
32/25 71 54 231 3:4 ON 370 ➅
40/32 81 71 335 5:5 ON 747 ➅

Diameter = Ø
➅ Deliverytime on request. Not a stock item ON Untreated

19
 Rebar Coupler
Systems

Reinforcing bar coupler 2005-ETH DEMU - Reinforcing bar couplers

for the edge

2005-ETH

External Length Dimentions

Ø L tot Number of bolts Surface Kg/100 Stock no.
diameter connector plate
10 33.4 55 65 10 x 70 x 70 2 ON 64 ➅
12 33.4 75 85 10 x 70 x 70 3 ON 74 ➅
14 42.2 82 92 10 x 70 x 70 3 ON 101 ➅
16 42.2 82 92 10 x 80 x 80 3 ON 107 ➅
20 48.3 104 114 10 x 90 x 90 4 ON 158 ➅
25 54.0 129 139 10 x 100 x 100 4 ON 229 ➅
28 66.7 156 168 12 x 110 x 110 5 ON 414 ➅
32 71.0 156 171 15 x 130 x 130 5 ON 472 ➅
40 81.0 247 262 15 x 150 x 150 7 ON 830 ➅

ASSEMBLY REINFORCING BAR COUPLER 2005-ETS

Place the coupler over the end of the bar.
Finger tighten the lockshear bolts onto the
bar. Check the alignments and make any
necessary adjustments.
Place the other bar end into the coupler until
it pushes up against the first bar and finger
tighten the remaining lockshear bolts. Check
the alignments and make any necessary
adjustments.
Fully tighten the lockshear bolts using either
a ratchet wrench (if necessary with a long
handle) or a nut runner as appropriate. Do
not use impact tools. Tighten all bolts in
a random alternating pattern until all the
heads of all the bolts shear off.

ASSEMBLY REINFORCING BAR COUPLER 2005-ETT

Place the coupler over the end of the bar.
Finger tighten the lockshear bolts onto the
bar. Check the alignments and make any
necessary adjustments.
Place the other bar end into the coupler until
it pushes up against the first bar and finger
tighten the remaining lockshear bolts. Check
the alignments and make any necessary
adjustments.
Fully tighten the lockshear bolts using either
a ratchet wrench (if necessary with a long
handle) or a nut runner as appropriate. Do
not use impact tools. Tighten all bolts in
a random alternating pattern until all the
heads of all the bolts shear off.

Diameter = Ø
➅ Deliverytime on request. Not a stock item ON Untreated

20
DEMU - Installation tools for type 2005

Length
type wrench for Ø Kg/100 Stock no.

3/4”drive wrench 450 10, 12 300 ➅ 905.10.0000

1”drive wrench 600 10 - 25 450 ➅ 905.20.0000 Ratchet wrench
Long handle 1000 20 - 25 150 ➅ 905.25.0000
Ratchet wrench has to be combined with the heavy duty sockets..
The long handle can be used for bar diameters 20 - 32 mm.

type for Ø Kg/100 Stock no.

3/4” drive x 1/2” hex head 10, 12 30 ➅ 905.50.0012 Heavy duty socket
1” drive x 1/2”hex head 10 - 20 30 ➅ 905.50.0020
1” drive x 5/8” hex head 25 - 32 30 ➅ 905.50.0025 To be used in combination with
1” drive x 3/4”hex head 40 30 ➅ 905.50.0040 the ratchet wrench

type Stock no.

110 V met 1” drive ➅

HD - 1”x 1/2 hex head ➅
HD - 1”x 5/8 hex head ➅ Electrical nut runner
HD - 1”x 3/4 hex head ➅

Can be hired, with surety

21
995 995-GB 995-G 995-A 995-DG/6500-DG 1036

1036-G 1036-A 1140 1130 1074-A 1168-A

1550/1580 1651 1551/1581 1200-G 1551P 1980/1988

1985 1980-P 1980-S/1988-S 1554/1588 4010 3010 RVS

2020/2020-P 2020 Ø40 4030 4035 2040 STEKKENBAKKEN

MOMENTSLEUTEL 1240/1245 1260 2005-ETS 2000 2244

2250 2260 2280 2290 2600 BESCHERMKAP

©09-2009 DEMU Metaalindustrie B.V.

DEMU Metaalindustrie B.V.

Atoomweg 1, PO Box 8486, 3503 RL Utrecht
Tel.: +31 (0)30 241 24 21 • Fax: +31 (0)30 241 44 69
E-mail: info@DEMU.nl • Internet: www.DEMU.com