A C C U R A C Y I S A N AT T I T U D E

B U S I N E S S O V E R V I E W. F e b r u a r y 2 0 1 8
 index
SOFITEC

C OM P OS IT ES
M A N U FA C T U R I N G C A PA B I L I T I E S M ETA L L IC
A S S EM B LY
CUSTOMERS + TURNOVER

M A IN P ROG R A M S LIST
PROGRAMS
C U R REN T S P L IT OF P N ´ S P E R P R O G R AM

KEY FIGURES + SCORECARDS

P R O D U C T S & C E R T I F I C AT I O N S

A350 XWB

INCOMING PROJECTS
SOFITEC
W H AT W E A R E
THE RESPONSE TO
A N E W A E R O S PA C E I N D U S T R Y

10 0% AEROSPACE

10 0% SPANISH PRIVATE COM PANY

Sofitec is in Seville, one of the main aerospace poles is Spain,
located a few kilometers from Airbus D&S FAL.

The company is owned by two partners, one of whom is the

company CEO.

CONSTANT INNOVATION
INVESTING IN PROCESS IMPROVEMENT & MANUFACTURING
EFFICIENCY LEANED TECHNOLOGY AND
THE MOST EXPERIENCED TEAM.

HISTO RY
Founded in 1999 as an engineering company, Sofitec has
maintained a sustained growth for the last five years and has
consolidated itself in the aeronautical industry on a global scale.
 SOFITEC
EVOLUTION

Decisive investment in
engineering, manufacturing &
comprehensive management for Opening of our headquarters Expansion to
“build-to-print” and a new automatic line 100,000 m2 of
programs in composites. of surface treatments. industrial facilities.

Relocation to Aeropolis
Industrial Park and Nadcap
specialization in accreditations
quick-response metallic in both thermal International business
manufacturing and cutting of treatment and development with new
composite materials. finishing processes. clients & programs.

2003 2007 2010 2012 2014 2016

1999 2006 2009 2011 2013 2015 2017

Sofitec’s foundation Appointment of Sofitec Incorporation of metal
as an engineering as an official Nadcap bonding technology.
company for tooling accredited agency in
design and manufacturing. the manufacturing of
First contracts with composites.
Airbus Group.
New facilities for International business Sofitec is recognized Opening of commercial
sheet metal parts aperture with new by Spirit Aerosystems offices in Paris and
manufacturing and clients & program with the Supplier of Seattle
assembly. contracts. the Year for Best New
Program Support
Award.
 SOFITEC CEO
O R G A N I Z AT I O N C H A R T JO SE M IGU EL HERNÁNDEZ

WHO WE ARE

PUR C HA S I N G A N D P RO DU CT IO N QUA LITY A SSURA NCE FINA NCE A ND IT L EAN MAI N T EN AN C E

B US IN E S S D E V E L OP MEN T DIRECT O R D IRECTOR HUMA N R ESOUR CES DIRECTOR MAN U FAC T U R I N G DIRECTOR
DIR E CTOR D IR ECTOR D I R EC T O R
VI CTOR H ESS IR E NE H E R NÁ NDE Z JAVI E R F E R N Á N D E Z MANUEL PÉREZ ANT O NIO PEÑA J O S E A. GARCÍA J O S E. A. PIÑA

H O LO G ISTIC HO PROGRAM S H O L A B ORATORY H O H U MA N RE SOU R C E S

A na R od ríguez S e r g io M air e le s María Rodríguez Ant o ni o R . C a sa d o

H O B IDDING E NG . HO PRODUCT ION U N I T 1 H O SPE C I A L PROC E SSE S A C C OU N TI N G D E PA RT M E N T

Mª Luisa Soria n o A le jan dr o B lanco Al b e r t o F e r ná nd e z

C OMME RC IA L DE PART M ENT HO PRODUCT ION U N I T 2 H O QU A L I TY E N G. U N I T

S e r g io J im é n e z E l e na P é r e z

PU RC H A SING DE PART M ENT HO T ECHNICAL SUP PORT E N V I RON ME N T A N D

QU A L I TY S Y S TE M D E PA RTME N T
Pe dr o S alv ado r

HO INDUST RIALIZ ATI ON / R+D SU PPL I E R PE RFORMA N C E

QU A L I TY D E PA RTME N T
J o se M an ue l LL a ma s

HO M FG ENGINEERI N G

R ic ar do Gó m e z

H O T O O LI N G & C A D /C AM EN G.

J o s é J . Go nzál ez
SOFITEC
W H AT W E M A K E
BU I LD TO PRINT
COM PANY
Sofitec is an international aerostructures
manufacturer, specialized in the
development of integrated solutions for
composite, metallic and assembly projects.
In such a highly competitive segment,
the company stands out for its
service vocation, efficiency and multi-
technological capacity, due to its internal
customer-supplier and “lean thinking”
management philosophy.
Sofitec works with the main OEM’s in the
sector: Airbus, Embraer, Bombardier and
TIER1’s such as Spirit Aerosystems and
Premium AEROTEC, between others.
SUPPORTING OUR CLIENTS THROUGHOUT
THE PROCESS PUTTING FORWARD IDEAS.
OFFERING THE GLOBAL AEROSPACE
MARKET MORE & BETTER VALUE-ADDED
PROJECTS.
SOFITEC
W H AT W E WA N T T O B E

We face the future with an extraordinary
team and we are all convinced of
the possibilities of improvement and
competitiveness in the sector.
OUR HORIZONS STRETCH TOWARDS 2022 STRATEGIC PLAN KEY DATA:
BEING AN INTERNATIONAL KEY PLAYER • 50 m€ turnover
IN AEROSTRUCTURES MANUFACTURING • 500 aeronautical experts
ENDORSED BY EXPERTISE & TECHNOLOGY.

At Sofitec we work hard to become a

sustainable model in the manufacturing
and engineering of quick-response
production in the aeronautical sector.
SOFITEC
W H AT W E WA N T T O B E

OU R FACILITIES: NOW AN D N EX T

MO RE THAN
CU RRENT 10M€ OF
FACILITIES
INVESTMENT
PL ANNED IN TH E
38.0 0 0 sqm / 409,028 f t2 COM IN G YEARS

PL AN ED
FACI LITI ES
Until 10 0.0 0 0 sqm
1,076, 39 0 f t 2
C O M POSITE S
M A N U FA C T U R I N G C A PA B I L I T I E S

18,0 0 0 M2/ 193,750 F T 2 TOTALLY

EQ UIPPED WITH STATE- OF-THE-ART
TECHNOLOGY IN EVERY PRODUCTIVE
PROCESS
Manufacturing of detail parts and sub-assemblies made of carbon,
glass and aramid fibers. Sandwich, monolithics, metal-metal and
metal-composites bonding configurations.

CLEAN ROOM. 14,000 m3/494405 ft3

CNC CUTTER MACHINES | LASER PROJECTORS
2 AUTOCLAVES. 4 x 16 m. / 12 x 48 ft
OVEN OOA 4 x 8 m. / 12 x 24 ft
5x CNCs machining up to 14 m. / 40 ft.
ROBOT automatic transmision & phase-array machines
up to 14 m/40 ft, a, b, c - scan
14m./40 ft. useful length surface & painting facilities.

Airbus Group and Embraer Certified Processes

NADCAP - EN9100 accreditations
M E TA LLIC
M A N U FA C T U R I N G C A PA B I L I T I E S

M ANUFACTURING OF DETAIL
PARTS M ADE OF ALUM INUM,
STEEL AND TITANIUM
Our metallic facilities spread over 4,000 m2 / 43,055 ft2 and are in
permanent technology upgrade to ensure “zero-defect” products in
each productive process.

5x & 3x MACHINING up to 4m./12ft.

5x VERTICAL TURNING up to 2m./6 ft.
CNC MILLING mechanical & waterjet
BENDER – CURVER – SHAPER –CUTTER – DRILLER
HYDROFORMING PRESS up to 200 bar
HEAT TREATMENT OVEN for aluminum alloys
PENETRANT TESTING
CHEMICAL CONVERSION COATINGS (ALODINE)
ALUMINUM ANODIZING
Tartaric – sulfuric (tsa)
Cromic (caa)
Available baths to implement new processes
STAINLESS - STEEL PASSIVATION
PAINTING FACILITIES
MECHANICAL WIRING

Airbus Group, Embraer & Bombardier Certified Processes

NADCAP - EN9100 accreditations.
A S S E M BLY
M A N U FA C T U R I N G C A PA B I L I T I E S

TOOLING SYSTEMS DESIGN &

M ANUFACTURING CAPACIT Y
Our dedicated facilities, which span over 3,000 m2 / 32,291 ft2
and expandable up to 30,000 m2 / 322,917 ft2, are furnished for
complete assembly activities: integration, aerostructures, systems
equipment & subassemblies.

DRY & WET RIVETING

SPECIAL ASSEMBLY PROCESSES
EQUIPPED AEROSTRUCTURES INSTALLATION
electric-hydraulic-mechanic
SURFACE TREATMENTS AND PAINTING
TOOLING DESIGN & MANUFACTURING
NON-DESTRUCTIVE QUALITY INSPECTION

Airbus Group, Embraer & Bombardier Certificated

Processes NADCAP - EN9100 accreditations
 WH ERE THE VALUE I S R EVEALED
CUSTOMERS + TURNOVER

C UR R E N T
customers

T UR N OVER

0,6%
2% Malaysia 6,4% Others
Embraer
ASSEMBLY 9% 6,5% Portugal

9%
9% France Figeac A350

METALLIC 24%
14% 47%
Airbus Group
by technology 14% Germany by countries Premium A350 by clients

47,5% Spain

66% COMPOSITES
23%
21% EEUU
Spirit A350
M A I N PROG RA M S LI ST
PROGRAMS

A350 XWB
A320 NEO
A330-340
A380
B777
C-SERIES
LEGACY 450/500
DASH-8
C919
A400M
A330 MRTT
KC390
C295 / CN235
EUROFIGHTER 2000
ERJ-190
F7X
NH-90
GLOBAL 7000/8000
HARRIER
CFM56-5B
C URRE NT SPLIT OF P /N´ s P ER P R OGR AM
PROGRAMS

T OTA L/DIFFERENT PART- N U MBE RS

M A N A GED IN 2017
4.383 different part-numbers manufactured

A350
LEGACY 33,39%
2,29%

C212
2,31%

A400M
24,91%
C-295 CN-235
10,68% 4,16% EF-2000
P/N ´ s MANUFACTURED 0,06%

A380
by Programs 0,85%

VARIOS A320
1,62%
A330 2,36%
15,49%
KC-390
1,87%
KE Y FIG U RE S
TEAM · SALES · R+D+i

The audited financial

statements are at your TEA M R&D
disposal to expand (p eople) INVESTMENT (€) SALES (€)
the economic data if
necessary 280 1,4M 25,000K

SEATTLE - USA PARIS - FRANCE

SEVILLE - SPAIN
HEADQUARTERS

TOTAL QUALITY
& ON-TIME DELIVERY,
OUR MAYOR COMMITMENT
WORKING WITH GLOBAL
OEM’S
S C O R ECARD
OUR BEST NUMBERS

ON ON
Q U ALI T Y TIME
SCO R E DEL I V E RY

99,80 % 99,70 %

550ppm
P R O D UCTS & CE RT I FI CAT I ONS

GO T O P R OD U CT CATALO GU E O N T H E WEB [so fitec .es/program s]

G O TO CE RTI F I C AT IO N DO CU M EN T O N T H E WEB [sofite c.e s/m e dia]

In recognition of our performance improvement, SOFITEC has delegation inspection with all of ours costumers, such as: Spirit Aerosys-
tems, Premium AEROTEC, Airbus D&S, Embraer and Bombardier.
All our processes are according EN9100, PRI Nadcap and Costumer Requirements.
A350 XWB
CLIENT “Our products,
AIR BUS GROUP to fuselage STRAPS

A350 XWB” S P I R I T A E R O S Y S TE M S

BUTTSTRAPS

PREMIUM AERO T EC

KEEL BEAM INTERCOSTALS

STRUTS S P I R I T A E R O S Y S TE M S
S P I R I T A E R O S Y S TE M S

DOOR SURROUNDING PARTS

PR EM IU M A E R O TE C
STRAPS SEWING ANGLES SPLICE CHANNEL

S T ELIA PR EM IU M AER O T EC S P I R I T A E R O S Y S TE M S
CLIENT

AIR BUS GROUP

“Our
products, to
A350 XWB”

STRAPS BUTTSTRAPS

ST ELIA PREMIUM
A E R O TE C
CLIENT

AIR BUS GROUP

“Our
products, to
A350 XWB”

STRUTS

SPIR IT AER O S Y S TE M S
CLIENT

AIR BUS GROUP

“Our
products, to
A350 XWB”

STRAPS

SPIR IT A E R O S Y S TE M S

SPLICE CHANNEL

S P I R I T A E R O S Y S TE M S
CLIENT

AIR BUS GROUP

“Our
products, to
A350 XWB”

SEWING ANGLES

PR E M I U M A E R O TE C
CLIENT

AIR BUS GROUP

“Our
products, to
DOOR SURROUNDING PARTS

P R E M I U M A E R O TE C
A350 XWB” LINTEL BEAM

SHEAR PLATE

SILL BEAM
CLIENT

AIR BUS GROUP

“Our
products,
to Wing
A350 XWB”
GEAR BOX

S P I R I T A E R O S Y S TE M S
IN C O M ING PROJECT S
S U R FA C E T R E AT M E N T S

We will invest in the next few years on improving our technology and its production capacity, as a benchmark for
aerospace market.

One of the most relevant fact is going to be the new facility

for surface treatments, that will improve these special
processes for metallic parts to incorporate specific treatments for
both Airbus and Boeing.

1 1 1 1

TRANSFER
2 2 2
2

3
3 3

4
4 4
3
5

5 5

4 6
6
6

FUTURE
5 7

7 7

8
6

8 8

9
7
9

HEADQUARTERS
9

SURFACE
10
8
10 10

11
9

11 11

12
10
12
12

13
11
13 13

12
14 14

TREATMENTS
13 14
15
15

16
16

14
15
17

17 16

18

18
19

17
20

21

MANUFACTURING 8,000 SQM

22

23

EXTENSION
24

PAINTING
25

26

27

28

29

30

BATH
31

32

33

LINE
34

OTHER
COMPANY

CURRENT
HEADQUARTERS
IN C O M ING PROJECT S
S U R FA C E T R E AT M E N T S

SU R FA C E TREATMENTS FAC IL IT IE S
This facility will be able to process
automatically 6 sqm (65 ft2) of PAA
metal surface, with useful dimension up INTERMEDIUM

10
14
15

13

12

11

4
9

1
5

2
18

17

16
to 6 (length) x 2 (depth) x 1 (width), 800 TRANSFERS
sqm (8,611 ft2)of processing capacity per
day for TSA (Airbus), BSA (Boeing), PSA AUTOMATIC PENETRANT DYE
(Airbus) PAA (Boeing) and CAA (others) INSPECTION

17
with possibilities of new extensions.

16

15

10
13

12

11

2
9

3
6

1
14
WORKING
BUFFER
ZONE

BSA/TSA/PSA/CAA

18
34

30

29

28

27

26

24

19
33

32

31

25

23

22

21

20

13
14
17

15

11

10

2
16

12

3
9

1
IN C O M ING PROJECT S
S U R FA C E T R E AT M E N T S

PA I N T I N G FACILITIES
Besides this treatment facilities we will place
an automatic painting line with a processing
capacity of 4356 sqm (46,887 ft2), much bigger
than surface treatments line, because of additional
extension of treatments in the future.
IN C O M ING PROJECT S
S U R FA C E T R E AT M E N T S
ACCESO 6

LIMPIEZA + FOSFORICO LIMPIEZA DE GRIETAS

LÍNEA FUTURA PINTURA BR PSA PULMON PSA/TSA/BSA

3,600 sqm (38,750 ft2)
of logistic facilities with
capacity for 2500 cubic
meters of refrigerated
materials.
More than 600 sqm Aditional warehouse prepared for several environmental
(6,460 ft2) for cutting conditions and huge space to prepare final products to be
and kititng of raw shipped.
material

FUTURE
HEADQUARTER
LOGISTICS
AREA
MANUFACTURING
EXTENSION 3,600 SQM

OTHER LOGISTICS AREA

COMPANY

OVEN
CURRENT
HEADQUARTER
 C O N TA C T U S I N
www.sofitec.es

U N I T E D S TAT E S O F F I C E HEADQUARTERS FRANCE OFFICE

13220 NE 55th Place Parque Industrial y Logístico de Carmona 135 Boulevard Bineau
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sofitec@sofitec.es

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