TruPunch:

A new standard
in punching
­efficiency.

Machine Tools / Power Tools

Laser Technology / Electronics
 Uniquely
­efficient.

Contents

Uniquely efficient. 
Why TruPunch is impressive. 
Punching tools and accessories. 
Intelligent punching. 
Totally flexible. 
TruPunch 1000 
TruPunch 2000   
 2 TruPunch machines from TRUMPF offer you the flexibility to
process a diverse range of parts. The many and varied appli­
 4 cations stretch from simple to complex sheet metal parts with
serial forming and excellent surface and edge quality. This
 5 means you can process a multitude of different parts entirely
on one machine – and that fully automated if desired.
 6
TruPunch machines are extremely economical and efficient.
 7 They provide particular savings in their use of energy and ma­
terial resources. The broad choice of high-quality punching
 8 tools made by TRUMPF enable flexibility when processing to
the highest standards
12

TruPunch 3000   16

TruPunch 5000   20

Components that pay off.   24 TruPunch:

Benefits at a glance.
Software:

1
Programmed for success.   26
Resource-efficient processing.

TruServices:
Service like no other.   27
2 Punching, forming and deburring
(on one machine).

3 Full tool flexibility.

4 Quality to suit every requirement.

5 Custom automation.

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2
TruPunch 1000

Economical entry-level machine. This versatile machine offers an ideal start to punching. It is
particularly easy to operate, offers good value for money, and takes up little space.

TruPunch 2000

Powerful basic machine. The compact TruPunch 2000 paves the way for the automated
­punching world of TRUMPF. Being highly productive and flexible, the machine manufactures
a wide range of parts – and that at a very attractive price.

TruPunch 3000

Resource-efficient universal machine. Thanks to skeleton-free processing, the TruPunch 3000

has material savings of 10% on average. Its clever a­ utomation makes it extremely user-friendly.

TruPunch 5000

Productive high-end machine. The TruPunch 5000 is the market leader in productivity, process
reliability and flexibility. Individual automation solutions guarantee diverse applications and enable
optimal throughput, especially in multishift operation.

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 Why TruPunch
is impressive.

Profitably machining standard contours and formed sections.

Punch in three dimensions. The punching head is suitable for holes as well as for
three-dimensional contours such as fishplates or threads. You can process your parts
entirely on one machine, with no need for downstream work steps.

Flexible and cost-efficient thanks to 360° tool rotation.

Versatile forming.

High-speed processing.

First-class punch contours.

Fast changeover times.

Both stable and accessible.

The design principle of all TruPunch machines is an open C frame. This means the machines and workpieces are accessible from
three sides. There is plenty of room for loading and unloading – whether by hand or automatically. The machine’s high level of
stability also ensures accuracy.

Good access to the machine from three sides.

High accuracy.

Fast unloading of parts.

Modular automation.

4

Wide selection of high-quality punching tools.
For over 40 years, TRUMPF has been providing its customers with top-quality punching tools and much more besides.
No matter what challenges you face, we can offer you a range of support – from technical consulting to design assistance,
right on to the prompt delivery of your tools.
Punching tools: Within our leading tool system, Classic,
we offer a wide range of shapes and coatings as well as
free punch shears. With EasyUse in the standard equipment
offer, easy setup is guaranteed.
Slitting tools: Simple separation contours, the cutting of
formed areas or visible edges without nibbling marks can
all be performed flexibly and inexpensively.
Forming tools: By forming the sheet plastically you can
do a variety of forming operations. TRUMPF tools enable
you to perform the complete processing spectrum reliably
on one machine. A very high processing speed and part
quality without any visible forming marks can be achieved
Slitting tool MultiShear.
Punching tools
and accessories.
by using roller technology. Furthermore, we also offer you
the appropriate solution for specialized applications such
as deburring.
Embossing and marking tools: Whether you are look­
ing to inscribe serial numbers, the year of manufacture
or your corporate logo, we can provide the tools you need
for fast and efficient marking.
Tooling accessories: Make set-up and maintenance
­easier and increase the service life of your tools. Achieve
optimal results with precisely calibrated and perfectly
sharpened tools.
Roller deburring tool.
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 Intelligent
punching.

The wear-free ram guidance system combined with the mechanism that actively Thanks to 360° rotation, you can punch at whatever angle you like.
retracts the punch ensures accurate results and maximum process reliability.

Versatile and cost-efficient thanks to 360° tool rotation.

Tools fit snugly into the punching head. One of the biggest advantages of the head design is that it can rotate any tool to the
­angle that is required, regardless of the tool’s shape, size or position in the magazine.

Benefits of 360° rotation at a glance:

Ability to position tools at any angle.

Easily programmed.

More efficient use of materials thanks to versatile sheet layout.

Fast changeover times.

Low tool costs.

6
 Totally flexible.

Skeleton-free processing

The scrap skeleton that remains on the machine in a conventional production strategy is time-consuming to remove. In skele­
ton-free processing, by contrast, the sheet is totally pierced, leaving not even an edge strip behind. This offers multiple advantag­
es.

Process-reliable Material-efficient Operator-friendly

Finished parts can be unloaded Common cuts ensure optimal Working without a scrap
with higher process reliability. material usage. ­skeleton increases safety.

Small parts are unloaded An average of 10% higher Residual pieces of sheet metal
­reliably even when the part sheet utilization reduces can be sorted by material fully
chute is open. ­material costs. automatically.

Residual pieces of sheet metal Smaller bits of residual mate­ The sorting flap routes good
are automatically cut up and rial simplify logistics and yield parts and scrap to specific
removed. higher scrap prices. ­containers.

If necessary, the machine can turn your parts Material-efficient thanks to skeleton-free processing. The sorting flap separates scrap from good parts.
before unloading.

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 TruPunch 1000

TruPunch 1000:
Benefits at a glance.

1 The most versatile machine in its class.

2 Control intuitive and easy to operate.

3 Low operating costs, even at low capacity.

4 Excellent part quality.

5 Minimal footprint.

8
Tools and technologies used: Punching, roller deburring, forming: thread Technology used: Roller technology.
with upward and downward extrusion, upward thread punching, cup, clip and
hinge, bridges, MultiBend, embossing.

Economical entry-level machine.

The TruPunch 1000 is the ideal punching machine for first-time professional users. It takes up a minimum of space and is very
easy to operate, and is yet capable of handling the full range of basic applications of a TRUMPF punching machine: You can
­process a complete medium-format sheet with one single clamping operation and without repositioning. The TruPunch 1000
­enables you to respond to low-volume orders and batch sizes quickly and with flexibility.

The clear touch screen helps you to find your way immediately. Thanks to the intuitive operation and menu navigation you are
quickly able to produce simple to complex parts.

9
10
Technical data:

TruPunch 1000 TruPunch 1000

small format medium format

Work area (X x Y) 2050 x 1250 mm 2500 x 1250 mm

Capacity
Max. sheet thickness 6.4 mm 6.4 mm
Max. punching force 165 kN 165 kN
Max. presser foot force 10 kN 10 kN
Max. workpiece weight 150 kg 150 kg

Speeds
X axis 80 m / min 80 m / min
Y axis 55 m / min 55 m / min
Simultaneous (X and Y) 97 m / min 97 m / min
C axis 180 rpm 180 rpm
Max. stroke rate when punching
600 1 / min 600 1 / min
(E = 1 mm)
Max. stroke rate when marking 1300 1 / min 1300 1 / min

Max. acceleration[1]
X axis 10 m / s² 10 m / s²
Y axis 5 m / s² 5 m / s²
C axis 175 rad / s² 175 rad / s²

Tools
15 tools with 2 clamps 18 tools with 2 clamps
Linear magazine
(optional 3rd clamp) (optional 3rd clamp)

No. when using MultiTool 15 – 150 18 – 180

MultiTool 5 / 10 station 5 / 10 station

Tool change time

Single tool 4.4 s 4.4 s
MultiTool 2.2 s 2.2 s

Accuracy[2]
Positioning accuracy Pa ± 0.1 mm ± 0.1 mm

Repeatability Ps ± 0.03 mm ± 0.03 mm

TRUMPF CNC control Bosch CML 45 Bosch CML 45

Programmable unloading of parts

Max. part size
180 x 150 mm 180 x 150 mm
when using fixed chute
Max. part size
460 x 500 mm 460 x 500 mm
when using moving table

Space requirements[3]

Including safety barriers 6000 x 5825 mm 6540 x 5837 mm

Power consumption
Average power consumption
4.3 kW 4.3 kW
during production
Active auto-shutdown 0.3 kW 0.3 kW
[1]
Up to 100 kg sheet weight.
[2]
Achievable workpiece accuracy depends on various factors including workpiece type, its pretreatment, sheet size and position in
the work area. In accordance with VDI/DGQ 3441. Measuring length 1 m.
[3]
Approximate values. Exact specifications can be found in the most recent installation plan.
Subject to alteration. Only specifications in our offer and order confirmation are binding.

11
 TruPunch 2000

TruPunch 2000: Powerful basic machine.

Benefits at a glance.
The compact TruPunch 2000 paves the way for the automated

1
punching world of TRUMPF – and that at a very attractive price.
Highest productivity in its class.
When required, it delivers high productivity around the clock.

2 Compact automation.

3 Optimum part quality.

4 Full machining flexibility.

5 High resource efficiency.

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Productive manufacturing.
With the TruPunch 2000 you will be able to manufacture cost-
effectively even at low utilization rates due to its low invest­
ment and operating costs. Productive processing is ensured by:
Dynamic drives with performance at the level of
higher power classes.
High axis speeds of up to 108 m/min.
Maximum punching rates of up to 900 strokes
per minute.
Cost-effective automation.
SheetMaster Compact is a cost-effective entry-level solution
for companies looking to exploit the benefits of automated
punching processes. As well as freeing up machine operators
for other tasks, automation also increases process reliability
and productivity. SheetMaster Compact loads sheets onto the
machine and unloads scrap skeletons and microjoint sheets.
The latter allow a process-reliable production in multishift
operation.
Productive electrohydraulic punching head.
Full flexibility and quality down to the finest
­detail.
Brush tables with loading and unloading aids help you to
­handle materials gently while manufacturing.
The large selection of high-quality TRUMPF tools enables you
to process a wide range of parts with great flexibility and top-
quality results. You can also benefit from our decades of ex­
perience in the fields of technology data, software, and service.
Eco-friendly and economical.
The On-Demand Drive feature means that the punching head’s
hydraulics always works at an optimum power level. This
means that less noise is generated during non-productive
times and also reduces the hydraulic load on the overall system.
Additional gains in process reliability and efficient material
­utilization are also possible through skeleton-free processing.
Brush tables for a gentle material handling.
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14
Technical data:

TruPunch 2000
medium format

Work area (X x Y) 2500 x 1250 mm

Capacity
Max. sheet thickness 6.4 mm
Max. punching force 165 kN
Max. presser foot force 10 kN
Max. workpiece weight 150 kg

Speeds
X axis 90 m / min
Y axis 60 m / min
Simultaneous (X and Y) 108 m / min
C axis 180 rpm
Max. stroke rate when punching (E = 1 mm) 900 1 / min
Max. stroke rate when marking 1600 1 / min

Max. acceleration[1]
X axis 12 m / s²
Y axis 5 m / s²
C axis 175 rad / s²

Tools
18 tools with 2 clamps
Linear magazine
(optional 3rd clamp)
No. when using MultiTool 18 – 180
MultiTool 5 / 10 stations

Tool change time

Single tool 4.0 s
MultiTool 2.2 s

Accuracy[2]
Positioning accuracy Pa ± 0.1 mm
Repeatability Ps ± 0.03 mm

TRUMPF CNC control Bosch CML 65

Programmable unloading of parts

Max. part size when using fixed chute 180 x 150 mm
Max. part size when using moving table 460 x 500 mm

Space requirements[3]
Including safety barriers 6540 x 5837 mm

Power consumption
Average power consumption
4.5 kW
during production
Active auto-shutdown 0.3 kW
[1]
Up to 100 kg sheet weight.
[2]
Achievable workpiece accuracy depends on various factors including workpiece type, its pretreatment,
sheet size and position in the work area. In accordance with VDI/DGQ 3441. Measuring length 1 m.
[3]
Approximate values. Exact specifications can be found in the most recent installation plan.
Subject to alteration. Only specifications in our offer and order confirmation are binding.

15
 TruPunch 3000

Resource-efficient universal machine.

TRUMPF is the first manufacturer in the world to offer punching machines designed for skeleton-free processing. This innovation
reduces material requirements by an average of 10%, increases process reliability and is extremely ­user-friendly. With its electric
punching head and an average power consumption of 5.6 kW, the TruPunch 3000 is a very energy-efficient machine.

Careful material handling.

The adjustable die height enables you to process sheet thicknesses of up to 6.4 mm and obtain top-quality and scratch-free
­results. For even more convenience, this compact machine can be equipped with an extensive range of automation options
­designed to make ideal use of the space available.

TruPunch 3000:
Benefits at a glance.

1 High resource efficiency.

2 Skeleton-free processing.

3 Scratch-free material handling.

4 Various automation solutions.

5 Flexible part removal.

Energy-efficient electric punching head.

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Extensive automation.
SheetMaster:
Performs speedy and pro­
cess-reliable loading and un­
loading, stacking and sort­
ing. Optional tool changer
with space for additional
tools.
Sorter: SortMaster Box Linear
Separates good parts with part slider:
from scrap. Ensures virtually scratch-free
sorting of good parts into
containers, moving in a linear
direction.
DisposeMaster:
Sorts sheet metal scrap,
­including slugs, according
to material type.
17
18
Technical data:

TruPunch 3000 TruPunch 3000

medium format large format

Work area (X x Y) 2500 x 1250 mm 3000 x 1500 mm

Capacity
Max. sheet thickness 6.4 mm 6.4 mm
Max. punching force 180 kN 180 kN
Max. presser foot force 20 kN 20 kN
Max. workpiece weight 160 kg 230 kg

Speeds
X axis 90 m / min 90 m / min
Y axis 60 m / min 60 m / min
Simultaneous (X and Y) 108 m / min 108 m / min
C axis 330 rpm 330 rpm
Max. stroke rate when punching
1000 1 / min 800 1 / min
(E = 1 mm)
Max. stroke rate when marking 2500 1 / min 2500 1 / min

Max. acceleration[1]
X axis 12 m / s² 12 m / s²
Y axis 6 m / s² 5 m / s²
C axis 350 1 / s² 350 1 / s²

Tools

Linear magazine 18 tools with 2 clamps 21 tools with 3 clamps

No. when using MultiTool 18 – 180 21 – 210

MultiTool 5 / 10 stations 5 / 10 stations

Tool change time

Single tool 3.0 s 3.0 s
MultiTool 0.3 s 0.3 s

Accuracy[2]
Positioning accuracy Pa ± 0.1 mm ± 0.1 mm

Repeatability Ps ± 0.03 mm ± 0.03 mm

TRUMPF CNC control Bosch Rexroth MTX CMP70 Bosch Rexroth MTX CMP70

Programmable unloading of parts

Max. part size
500 x 500 mm 500 x 500 mm
with part removal flap

Space requirements[3]

Including safety barriers 5000 x 6500 mm 5800 x 7650 mm

Power consumption
Average power consumption
5.6 kW 5.6 kW
during production
Active auto-shutdown 0.3 kW 0.3 kW
[1]
Up to 100 kg sheet weight.
[2]
Achievable workpiece accuracy depends on various factors, including workpiece type, its pretreatment, sheet size and
position in the work area. In accordance with VDI/DGQ 3441. Measuring length 1 m.
[3]
Approximate values. Exact specifications can be found in the most recent installation plan.
Subject to alteration. Only specifications in our offer and order confirmation are binding.

19
 TruPunch 5000

Productive high-end machine.
The TruPunch 5000 sets new standards when it comes to pro­
ductivity. This is facilitated by features such as the zero-back­
lash drives, which permit maximum axis accelerations. You will
also benefit from the high rotation speed of the C axis which
enables extremely fast tapping and the productive machining
of complex contours. Thanks to the powerful hydraulic drive,
you can punch at rates of up to 1,600 strokes per minute and
mark at rates of up to 2,800 strokes per minute.
Smart, reliable production.
Thanks to its integrated smart functions, the machine thinks
for itself: It identifies potential problems and is even able to
resolve them in some cases. In any event, these intelligent
functions make the operator’s job easier, whether loading
with the SheetMaster or unloading with the GripMaster. The
variable vacuum slug removal feature adapts the suction
­power precisely to match the material being machined.
Nimble and versatile.
Using retractable clamps, you reach the clamp dead area
without the need for resetting, saving yourself a lot of valuable
time that would otherwise be spent on programming. This
­allows you to process the entire sheet in a single operation
and to do so quickly, flexibly, and with high precision. From
forming to roller deburring: with the TruPunch 5000, you can
perform a wide range of tasks.

TruPunch 5000:
Benefits at a glance.

1 Unbeatable productivity.

2 Reliable production.

3 Versatile forming.

4 Optimal part quality.

5 Individual automation.

Intelligent automation.

20
Taking quality into a new dimension.
The active die ensures that parts are scratch-free. When posi­
tioning the sheet, the die is lowered so that it does not come
into contact with the material being processed. With the ac­
tive forming stroke from below, the die achieves form sizes and
heights that were previously unattainable. Thanks to these
useful features, you can attain maximum part flexibility and
part quality. As an option, the TruPunch 5000 is also available
with programmable stripping force for imprint-free surfaces.
TruPunch 5000 – the fastest punching machine Scratch-free processing with active die.
in the world.
Earn more automatically.
You can choose the level of automation for your TruPunch
5000 that suits you and expand it in stages. Your benefits
with automation:
Increased machine utilization through a variety of
automation components such as the SheetMaster.
Expanded storage capacity and optimal tool change
speed thanks to the ToolMaster Linear automation
for 18, 54 or 90 tools.
Increased process reliability in automated multishift
operations with the help of smart functions.
Maximum flexibility thanks to retractable clamps.
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22
Technical data:

TruPunch 5000 TruPunch 5000

medium format large format

Work area (X x Y) [1] 2500 x 1250 mm 3050 x 1550 mm

Capacity
Max. sheet thickness 8 mm 8 mm
Max. punching force 220 kN 220 kN
Active presser foot force 4.5 – 20 kN 4.5 – 20 kN
Max. workpiece weight 200 kg 230 kg

Speeds
X axis 100 m / min 100 m / min
Y axis 60 m / min 60 m / min
Simultaneous (X and Y) 116 m / min 116 m / min
C axis 500 rpm 500 rpm
Max. stroke rate when punching
1600 1 / min 1350 1 / min
(E = 1 mm)
Max. stroke rate when marking 3000 1 / min 3000 1 / min

Max. acceleration[2]
X axis 25 m / s² 22 m / s²
Y axis 12 m / s² 10 m / s²
C axis 350 1 / s² 350 1 / s²

Tools

Linear magazine 18 tools with 3 clamps 21 tools with 4 clamps

No. when using MultiTool 18 – 180 21 – 210

MultiTool 5 / 10 stations 5 / 10 stations

Tool change time

Single tool <3s <3s
MultiTool 0.3 s 0.3 s

Accuracy[3]
Positioning accuracy Pa ± 0.1 mm ± 0.1 mm

Repeatability Ps ± 0.03 mm ± 0.03 mm

TRUMPF CNC control Siemens Sinumerik 840D SL Siemens Sinumerik 840D SL

Programmable unloading of parts

Max. part size with part removal flap 500 x 500 mm 500 x 500 mm

Space requirements[4]

Including safety barriers 6760 x 6100 mm 7600 x 7000 mm

Power consumption
Average power consumption
9.5 kW 9.5 kW
during production
Active auto-shutdown 0.5 kW 0.5 kW
[1]
Without repositioning.
[2]
Up to 100 kg sheet weight.
[3]
Achievable workpiece accuracy depends on various factors, including workpiece type, its pretreatment, sheet size and
position in the work area. In accordance with VDI/DGQ 3441. Measuring length 1 m.
[4]
Approximate values. Exact specifications can be found in the most recent installation plan.
Subject to alteration. Only specifications in our offer and order confirmation are binding.

23
 Components
that pay off.

Efficient, economical production through automation.

Everything from a single source: there are no interface problems.

Optimized material flow and enhanced process reliability boost productivity.

Increase capacity by running highly automated multishift operations up to 24 hours a day.

Careful material handling ensures more efficient material usage.

Clearly organized storage gives you fast access to materials and saves space.

SheetMaster
SheetMaster Cart systems SortMaster Pallet SortMaster Box
­Compact

Compatible machines:
TruPunch 2000
TruPunch 3000
TruPunch 5000
[1]
With integrated tool changer (optional with SheetMaster).
[2]
With option “skeleton-free processing”.

24
 SheetMaster: Fast and reliable loading and unloading, SortMaster Box Linear: Virtually scratch-free sorting of
stacking and sorting. ­finished parts into containers traveling on horizontal rails.

SheetMaster Compact: Space-saving and inexpensive
­entry-level automation solution for loading sheets and
­unloading microjoint sheets and scrap skeletons.
Cart systems: Double your loading and unloading capacity
by deploying versatile storage and sorting solutions for raw
materials and finished parts.
SortMaster Pallet: Sort and stack finished parts on up
to 6 europallets.
SortMaster Box: Sort finished parts into 4 standardized,
stackable containers.
GripMaster: Fast and reliable removal and stacking of sheet
skeletons parallel to the loading process.
ToolMaster Linear: Modular tool storage system for 18, 54
or 90 tool stations.
DisposeMaster: Conveniently sorts shredded sheet skeletons
and stubs according to material type.
TruStore: Modular and upgradable storage and shelving sys­
tem provides a well-organized, space-saving storage solution.
Stopa storage solutions: For special requirements we also
offer highly customizable storage solutions in cooperation
with our partner, Stopa.

SortMaster ToolMaster Stopa storage

GripMaster DisposeMaster TruStore
Box Linear Linear ­solutions

[1] [2]

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 Software:

Programmed
for success.

TruTops Boost takes you faster than ever from the

­geometry to the NC program.

TRUMPF’s TruTops Boost is the software solution for designing and

programming laser, punching and bending machines that lets you in­
crease your performance at the touch of a button. The software
­combines all order processing steps, from the geometry through to
the completed NC program, in a single all-in-one solution. Its intuitive
operating philosophy guides you through the software in a simple,
process-oriented manner while allowing you to keep an overview of
your orders. Thanks to its numerous automated functions, the inno­
vative Boost technology also makes you unbeatably fast. With it, you
become more profitable and boost your business!

Talk to your TRUMPF contact to find out when TruTops Boost will be
available to you. Until then, our TruTops Punch software can offer you
optimum support. We recommend our TruTops Fab software as the
ideal production control system for your requirements.

TruTops Boost: Your benefits at a glance.

From geometry to NC program faster than ever before.

Everything monitored: Single software solution for all order processes.

Everything under control: Intuitive user interface supports flexible working.

Everything faster: Boost technology with productive automated functions.

Innovative Boost technology + new operating philosophy = TruTops Boost

26
 TruServices:

Service like
no other.

Throughout the lifecycle of your machine.

Pre-owned Machines Financing

Consulting Software

Customer Training Punching Tools

Product Enhancements Bending Tools

Service Agreements Spare Parts

Technical Service

Regardless of the TRUMPF technology you use, you will always we have flexible upgrading options and technical innovations
get the best service. Thanks to the award-winning spare parts that will make your machine even better. Our broad range
logistics at TRUMPF, we guarantee the highest availability of of training courses with experienced trainers and hands-on
spare parts and provide you with all the products in the short­ practice will also give you a head start in understanding and
est time. TRUMPF offers you individual financing solutions operating your machine.
quickly and without a lot of paperwork. Our service technicians
are highly trained and always available when you need them.
A Service Agreement is the ideal way of ensuring the highest
availability of your machine. Should your requirements change,

The TRUMPF Group ranks among the world’s leading manufacturers of production technology and industrial lasers. Technical
and efficient solutions for our customers have been our focus since 1923. As a leading technology supplier, TRUMPF is a one-stop
shop for all of your technology needs: machines, automation, storage technology and services.

27
 TRUMPF is certified according to ISO 9001:2008
(for additional information see www.trumpf.com/en/quality)

Ident. no. 0372702 _ 201410_ F – Specifications subject to change without notice.

TRUMPF Werkzeugmaschinen GmbH + Co. KG

www.trumpf.com