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HVA -100 Pad Printer

Machine Operation Manual


Serial No.:

INTERNATIONAL
Content
Section Page

Introduction _______________________________________________ 1
Installation ______________________________________________ 2.1
Machine Setup:
Ink Cup Installation _____________________________________ 3.1
Ink Cup Removal _______________________________________ 3.3
Printing Pad Setup _____________________________________ 3.4
Pad Clean Tape Setup __________________________________ 3.5
Pad Clean Tape Platform Remove_________________________ 3.6
Pad In/out Cushion _____________________________________ 3.7
Adjustment of Pad Stop Position for Pad Clean _____________ 3.7
Worktable Adjustment __________________________________ 3.8
Effective Printing Area with Pad Clean Attachment __________ 3.9
Control Feature:
Front Control Panel ____________________________________ 4.1
Pneumatic Control Panel ________________________________ 4.2
Control Sequence ________________________________________ 5.1
Programm List ___________________________________________ 6.1
Sensor Layout _____________________________________________ 7
Electrical Circuit Diagram __________________________________ 8.1
Pneumatic Circuit __________________________________________ 9
Maintenance ____________________________________________ 10.1
Spare Parts List ___________________________________________ 11
INTRODUCTION

The following manual will familiarize you with the setup, use and maintenance of
your printer. Please note that the diagrams shown within this manual are not to
scale, and may not show all details.
We would like to draw your special attention to the following notes:

WARNING
It is the operator’s responsibility to comply with the following safety instructions to
prevent any personal injury.
1. Please disconnect the main power supply before attempting any machine
maintenance. Foot-switch is to stop machine for adjustment only.
2. The air pressure must be released before attending to any service inside the
machine or any moving accessories.

We have used the followings signs to show special dangerous situations:

Warning!

Electrical Warning!

Warning - Danger of Fire!

Warning -
Danger of hands being crushed while working
on pneumatic elements!

Warning -
Do not smoke while working on the machine!

1
Installation

Mechanical Part:
Machine Standing Horizontal Adjustment:
Place machine on flat place. If not, you need to adjust machine foot levers to adjust machine
level. Adjusting steps is shown below:

Steps:
1.Place level ruler on ink cup platform of machine to survey machine horizontal.
2.Release upper screw nut of foot lever.
3.Turning foot lever supporter up or down to adjust supporting level.
4.Tighten upper screw nut to fix supporter position.
(Test Result: Adjust horizontal level until the level ruler on platform indicating desirable out-
come.)
885mm
148mm

75mm

1400mm

744mm

Upper Screw Nut


Ground
Supporter

Foot Lever

2.1
Installation
Electrical Part:

Power cable

Fuse

Foot switch connector Power On / Off Switch

Printer Rear Control Panel


(at the rear of machine body)

- Connect foot switch to foot switch connector.


- Plug in the main power cable with correct power plug to main power connector.
Machine is suitable for AC 110V or 220V power supply. Read label at the back.
Note: The ground lead of power plug must be wired correctly.

Pneumatic Part:

Adjust knob

Pressure Gauge Compress air inlet hose

AUX.AIR
AUX.Air is for conveyor
& pneumatic shuttle use.

Service Unit for Whole Printer


(at the rear of machine body)

- Connect the compressed air line to machine service unit.


Please use only clean and dry air.
- Set pressure of main service unit for machine operation to 5-6 bar.

2.2
Machine Setup
Ink Cup lnstallation:
1. Cover ink cup by thin steel plate upside down as right diagram.
Remark: The image side of plate cover faces ink cup.

2. Insert ink cup setup unit into thin steel plate with ink cup and then turn it upside down.

ink cup setup unit insert setup unit into thin steel plate turn upside down

3. Move ink cup holder to back side. Release ink cup holder swing arm lock (*) and lift up ink
cup holder.

ink cup holder

swing arm lock

(*) There is no swing arm lock for holders of Ø60mm and Ø70mm ink cups.

4. Place ink cup setup unit with ink cup and steel plate on ink
cup platform. Buckle rear hole of steel plate with rear
registration pin of platform.

rear registration pin

3.1
Machine Setup
Ink Cup lnstallation:
5. While slide ink cup setup unit out, put hand on ink cup top
to stay it on plate. Buckle front hole of steel plate with front
registration pin of ink cup platform.

front registration pin

6. Push ink cup against the internal back side of the ink cup holder.
Then pull down the swing arm and tighten swing arm lock.

swing arm lock

7. Release bleeding screw of ink cup.

bleeding screw

8. Use allen key to adjust ink cup holder pad position.


(This step apply for first setup of new ink cup holder)

ink cup holder pad

3.2
Machine Setup
Ink Cup Removal:
1. Tighten ink cup bleeding screw. swing arm lock

bleeding screw

2. Release swing arm lock of ink cup holder (*) and lift up swing arm.

(*) There is no swing arm lock for holders of Ø60mm and Ø70mm ink cups.

3. Lift up the front side of thin steel plate. Insert ink cup setup unit between ink cup platform and
thin steel plate. Push it forward to against rear registration pin. Remove the thin steel plate
and ink cup with ink cup setup unit.

4. Hold the ink cup, turn ink cup over and then remove ink cup
setup unit and thin steel plate.

5. Clean the ink cup ring and then cover it well.

6. Use thinner to clean the thin steel plate. Apply grease on its
surface and store it in plastic bag for prevent oxidation.

3.3
Machine Setup
Printing Pad Setup:

Fasten pad to pad Pad holder assembly


holder by 4 screws

Mount pad with


holder to pad assembly

Slide pad assembly to X slide


X slide

3.4
Machine Setup
Pad Clean Tape Setup:

pad clean tape platform rotor

tape roll tape roll

tape roll mount

Steps:

1. Insert empty tape roll onto the mount with rotor.

2. Insert new tape roll onto the mount without rotor.

3. Pull tape from the new tape roll and through the pad clean tape platform.
The sticky side of tape faces upward.

4. Stick the tape onto the empty roll.

3.5
Machine Setup
Pad Clean Tape Platform Removal:
For printing larger image, it is necessary to remove pad clean tape platform for bigger
printing pads.
1. Loosen two lock screws and then remove pad clean tape platform.

pad clean tape platform

lock screws

2. Install two lock screws of the pad clean tape platform to


right hand side of machine.

thread holes for lock screws

3. Place the pad clean tape platform onto the lock screws with its mountings and then tighten
the screws to secure the platform.

mountings

lock screws

Notes:
- set pad clean cycle counter “ 0 ” to disable pad clean function. (see page 5.5 for details)

3.6
Machine Setup
Pad In/Out Cushion:
Pad In/Out Cushion Adjustment:
Cushion of pad cylinder needs to be adjusted when 2 occasions ocured.
a. Carriage moves at high speed and creates bang at both end (should close cushion).
b. Carriage becomes very slow at 10 mm from both ends and creates vibration
(should open cushion).
Use very short handle screw driver, turn clockwise to close; counter-clockwise to open
cushion.
2 cushion screws

Adjustment of Pad Stop Position for Pad Clean:

Steps:

1. Loosen lock knob.

2. Slide the knob and washer left and right to adjust pad stop
position for pad clean.
Remark:
- move to left: pad stop further backward. washer
- move to right: pad stop further outward.

3. Tighten the lock knob to fix the stop position.

lock knob

left right

3.7
Machine Setup
Worktable Adjustment:
Angle Screw Knobs X-Axis Lock Handle

Angle Lock
Y-Axis Screw Screw
Knob
X-Axis Screw
Knob Y-Axis Lock
Handle
Angle Lock Screw

Up/Down Lock
Handwheel
Handle

X-Axis Adjustment:
1. Release X-axis lock handle.
2. Screw X-axis screw knob to adjust X-axis position.
3. Lock X-axis lock handle to fix X-axis position.

Angle Adjustment:
1. Release two angle lock screws and two angle screw knobs.
2. a. Turn Left: Release left angle screw knob and screw right angle
screw knob tighty.
b. Turn Right: Release right angle screw knob and screw left angle
screw knob tighty.
3. After adjustment, tighten two angle screw knobs and two angle lock
screws to lock the position.

Y-Axis Adjustment:
1. Release Y-axis lock handle.
2. Screw Y-axis screw knob to adjust Y-axis position.
3. Lock Y-axis lock handle to lock Y-axis position.

Up/Down Adjustment:
1. Release two Up/Dn lock handles.
2. Turn the handwheel to adjust up/down position.
3. Lock 2 Up/Dn lock handles to lock up/down position.

3.8
Machine Setup
Effective Printing Area with Pad Clean Attachment:

Ink Cup: 90mm.


Ink Cup Plafe Size: 100x250mm.
Tape Width: 50mm.
Recommended Image Size: 40mm with pad clean.

3.9
Control Feature
Front Control Panel: 3 4

2 5

6
7

8 10

9 11

1. Emergency Stop Switch:


to cut power and air supply of machine at emergency.
2. One cycle mode switch:
Adjust auto/semi-auto cycling.
(Switch available: without small display panel)
3. Index Switch:
spare accessory manual control.
4. Pad In/Out Switch:
to move pad in and out in manual mode.
5. Pad Up/Down Switch:
to move pad up and down in manual mode.
6. Start Switch:
to start machine running or to confirm selected functions.
7. Pad Stroke Depth Switch:
to increase or decrease ink/print stroke depth.
8. Parameter Switch.
9. Program Dsiplay.
10. Counter Display.
11. Program Switch:
to select printing program.
+ increase program number.
- decrease program number.

4.1
Control Feature
Pneumatic Control Panel:

(RHS of printer)

1. Pad stroke upward speed control knob.


to control upward speed of pad stroke.

2. Pad stroke downward speed control knob.


to control downward speed of pad stroke.

3. Carriage forward speed control knob.


to control forward speed of pad carriage.

4. Carriage backward speed control knob.


to control backward speed of pad carriage.

Note: 4 speed control knobs are turning clockwise to decrease speed or anti-clockwise to
increase.

4.2
Control Sequence
Machine Startup:

1. Turn on main power switches on printer rear control panel.

2. Release emergency stop switch.

3. Press START switch to turn main air valve on.

4. Press +/- switches to select a suitable program (please refer to the section "Program List").

5. Press START switch to start selected printing mode.


(Please refer to the section "INKING/PRINTING DEPTH ADJUSTMENT" to check the inking
and printing depth before start)

printer rear control panel 3 5

5.1
Control Sequence
Manual Mode:
1. Stop machine. Press desired MANUAL FUNCTION switch once.
Then corresponding LED of switch will light up.
2. Press START switch to start manual mode.
Machine performs printing motion as selected manual function. 1 3
(please see the section "Manual Printing Functions")
3. Press the selected MANUAL FUNCTION switch once again to 2
stop the manual printing motion.

manual function switches

Manual Printing Functions:

Selected Switches Printing Function Printing Motion

Pad in and out Pad moves in and out continuously.


printing function
Pad In/Out

Pad up and down Pad moves up and


printing function down continuously .

Pad Up/Down

Machine performs one print cycle


AND Complete cycle continuously. Ink once and print
printing function once in each cycle.
Pad In/Out Pad Up/Down

Spare
Index

5.2
Control Sequence
Auto/One Cycle Printing Mode:
1. Turn all manual function switches off (all LEDs of manual function switch turn off).

2. Press start switch once to start auto or one cycle printing mode.
(please refer to the section "Program List").
- In one cycle mode, press foot switch once to start one printing cycle.
- In auto mode, printing cycle is running continuously.

3. Press foot switch or any manual function switch to stop printing cycle.

1 3
3
2
2

foot switch
manual function switches

5.3
Control Sequence
Inking Depth Adjustment:
1. Stop machine at ink position (pad at the rear) in manual mode.
Remark:
- Counter display shows inking depth value. 1
- Program display shows "d1", code number of ink depth.
2
2. Press PAD STROKE DEPTH switch to increase or decrease
ink depth value.
counter display
program display

Printing Depth Adjustment:


1. Stop machine at print position (pad at the front) in manual mode.
2. Press PAD STROKE DEPTH switch to increase or decrease
print depth value.
Remark:
- Print depths for different printing stations are independent.
Counter display shows printing depth value.
Program display shows code numbers of print depths:
d2: print depth for single color printing or for 1st color of Print position Ink position
multi-color printing.
- If program display does not show proper code numbers, turn PAD
UP/DOWN switch on once.

Note :
- A long beep sound indicates that value has reached the maximum or minimum.
- Maximum value is 75mm.
- Minimum value is 10mm.
- Pad clean depth will be set automatically base on the inking depth.
So only inking or printing depth is required to adjust.

5.4
Control Sequence
Other Parameters:
Pad Dwell/Delay Time (L1):
1. Press Parameter switch until L1 on screen.
2. Press Program switch to increase or reduce the delay
or dwell time value. 1
Remark: Set all of marked " * " programs ’ time. The setting
range is 0 to 9.9s. Each time increment is 0.1s. 2

(L2)--Spare.

(L3)--Spare.

Remote Control (L4):


1. Press Parameter switch until L4 on screen.
2. Repeat pressing Program switch to switch on or off remote control function.
Remark:
- If setting "ON", use extra start switch to control machine start printing.
The foot switch is only for stopping printing.
- If setting "OFF", step on foot switch to start printing cycle in one cycle printing mode.
(See page 8.2 for remote control wiring example.)

Pad clean cycle counter (L5)


1. Press Parameter switch until L5 on screen.
2. Press Program switch to set number of printing cycle for doing pad clean once.
Remark:
- value range is 0-99 cycles.
- each increment/decrement is 1.
- hold the +/- Key for longer then half second to increase or decrease value continuously.
- when value = 0, pad clean function will be disable.

5.5
Control Sequence
Counter Reset:
1. Turn machine power off.
2. Turn machine power on.
3. Press COUNTER RESET switch on.
4. Start machine up again as section "MACHINE STARTUP".

AND
1 2

Reset Parameter Values to Default:


Parameter values, including stroke depths, snd delay times, can be reset to default setting by
the following procedure:
1. Turn machine power off.
2. Press COUNTER RESET switch on and hold. Turn machine power on at the same time.
Keep holding COUNTER RESET switch for 2 seconds and then release.
3. Start machine up again as section "MACHINE STARTUP" described.

AND
1 2

5.6
Control Sequence
Stop and Restart:
1. Foot switch:
Press once to stop printer for changing mode or program.
Press START switch once to restart.

Foot switch

2. Emergency Stop Switch:


Hit emergency stop switch to cut the power suppy and main air
at emergency.
Turn the mushroom head clockwise to release emergency stop switch.
(Printer will be no reaction until redo the control sequence "MACHINE
STARTUP").
Emergency Stop Switch

Switch off the machine:


1. Stop printing cycle.
2. Turn machine power off.
1
2

5.7
Programm List
Progr. No. Function Description
Machine operates in continuous cycle.
01 Single Print
Pad picks up ink once and prints once.
Machine operates in continuous cycle.
02 Double Inking
Pad picks up ink twice, prints once for better print opacity.
Machine operates in continuous cycle.
03 Double Print
Pad picks up ink once, prints twice for better ink release.
Machine operates in continuous cycle.
04* Delay before Print Pad delay 0.0 to 9.9 seconds before printing.
(Suitable for slow drying ink)
Machine performs one print cycle when signal by foot switch.
05 One Cycle
Cycle starts in giong back for inking.
Machine performs one print cycle w/ double inking when
06 One Cycle + 02
signal by foot switch.
Machine performs one print cycle w/ double print when signal
07 One Cycle + 03
by foot switch.
Machine performs one print cycle w/ delay before print when
08* One Cycle + 04
signal by foot switch.
Machine performs one print cycle when signal by foot switch.
09 Reversion Cycle
Single print cycle starts in at printing.
Machine performs one print cycle when signal by foot switch.
10 Two Cycle
Pad picks up ink twice and prints twice.
Machine operates in continuous cycle with conveyor.
11 Single Index
Single print, 1 index per cycle.
Machine operates in continuous cycle with conveyor.
12 Single Index + 03
Double print, 1 index per cycle.
Machine operates in continuous cycle with conveyor.
13* Single Index + 04
Delay before print, 1 index per cycle.
Machine operates in continuous cycle with conveyor.
14 Single Index + 10
Double print cycle, 1 index per cycle.
Machine operates in continuous cycle with conveyor.
15 Double Index
Single print, 2 index per cycle.
Machine operates in continuous cycle with conveyor.
16 Double Index + 03
Singleprint, 2 index per cycle.
Machine operates in continuous cycle with conveyor.
17* Double Index + 04
Delay before print, 2 index per cycle.
Machine operates in continuous cycle with conveyor.
18 Double Index + 10
Double print cycle, 2 index per cycle.
Machine operates in continuous 2 color print cycle with
19 2 Color Shuttle
shuttle attachment. 1 inking, 2 prints.
20 2 Color Shuttle + 05 2 color shuttle print when signaled by foot switch.
Machine operates in continuous 3 color print cycle with
21 3 Color Shuttle
shuttle attachment. 1 inking, 3 prints.
22 3 Color Shuttle + 05 3 color shuttle print when signaled by foot switch.
Machine operates in continuous 4 color print cycle with
23 4 Color Shuttle
shuttle attachment. 1 inking, 4 prints
24 4 Color Shuttle + 05 4 color shuttle print when signaled by foot switch.

6.1
Programm List
Progr. No. Function Description
Machine operates in continuous 2 color print cycle with
25 2 Color Shuttle
shuttle attachment. Print on first & third positions.
26 2 Color Shuttle + 05 2 color shuttle print when signaled by foot switch.
Machine operates in continuous 2 color print cycle with
27 2 Color Shuttle
shuttle attachment. Print on second & third position.
28 2 Color Shuttle + 05 2 color shuttle print when signaled by foot switch.
Machine operates in continuous cycle with 2 color shuttle &
29 Roller Print
turning attachment for printing round product.
30 Roller Print + 05 Perform one roller print cycle when signal by foot switch.
Machine operates in continuous cycle.
Pad comes down pressing on product surface and dwell
31* Dwell
0.0 to 9.9 seconds when printing.
Each increment is 0.1 sec. (For texture surface)
32* Dwell + 05 Perform dwell print cycle when signed by foot switch.
Machine operates in continuous dwell print cycle with
33* Dwell + 11
conveyor. Index once per cycle.
Machine operates in continuous dwell print cycle with
34* Dwell + 15
conveyor. Index twice per cycle.

Remark:
Marked " * " programs need to adjust delay/dwell time in L1 parameter setting.
L1 parameter setting pls. refer to page 5.5 of control sequence section.
(Program# 11-34 functions are unavailable for HVA-90 & HVA-100 )
(Program#21-28 functions are unavailable for PP-21N)

6.2
Sensor Layout

PS2 PS1

PS5

PS6

PC1

PS1: Pad stroke home sensor.


PS2: Optical sensor.
PS5: Pad Carriage Home Switch.
PS6: Pad Carriage Actuate Switch.
PC1: Pad Clean Sensor.

7
Name Description Name Description

+
-

(PS2) OUT
+
-
(PS1) OUT
SV1 Main Air Solenoid PS1 Pad stroke home sensor
SV2 Pad Stroke Solenoid PS2 Optical sensor
SV3 Pad Carriage Solenoid PS5 Pad Carriage Home Switch

foot switch

(PS5)
(PS6)
SV5 Pad Dwell Solenoid PS6 Pad Carriage Actuate Switch
SV6 Middle Stop Solenoid PC1 Pad Clean Sensor
SV8 Tape Rotor Solenoid

J4
Electrical Circuit Diagram

J7
(SV2)

(SV3)

(SV1) J5 +
(SV6)
J8 - (PC1)
OUT

(SV5)
(SV8)
KP-100 PCB
"+" switch J9 (HVA90-EC-A102)
"-" switch

J12
J10

POWER emergency stop


SWITCH 1A Fuse 240V
L 0V RED
L L
220V~240V 9V RED
POWER 0V ORG J1
SUPPLY 0V
N 9V ORG
N N

NOISE FILTER
TRANSFORMER

8.1
J4
J7

J5 Remote Start Input

J8
24VDC

KP-100 PCB
J9 (HVA90-EC-A102) Complete Cycle Output

Machine Ready Output


J10

24VDC
J1 J12

KPDSP-150 PCB
J1
Electrical Circuit Diagram - Remote Control Connection

8.2
(PAD CARRIAGE CYLINDER)
L-CG1BN25-150
(10-PCY-030)

L-CG1BA32-75
(KP90-PCY-010)

PAD STROKE CYLINDER


Pneumatic Circuit

(ASC100-06)

(ASC100-06)

(ASC100-06)
(ASC100-06)
(KP100-PFR-011)

(KP100-PFR-011)

(KP100-PFR-011)
(KP100-PFR-011)
TAPE ROTOR CYLINDER
VT-307-5G-02 AEVC-25-10-I-P
(15-PVA-120) (HVA150-PCY-050)
(SV5) VT-307-5G-02
(15-PVA-120)
(SV6)

VQZ3121-5GB-02F
VQZ3121-5GB-02F VT-307-5G-02
(KP200-PVA-010)
(KP200-PVA-010) (15-PVA-120)
(SV3)
(SV2) (SV8)

SPC06-G01 CDC
(LFR-1/4-DB-7-5M-MINI+MA-40-10-1/8-EN) (15-PFT-311)
(21-PSU-032) VQZ3121-5GB-02F
(SERVICE UNIT OF MACHINE) (KP200-PVA-010)
(SV1)

9
Maintenance
There are some regular maintenance works to keep printer in smooth operation.

1. Lubrication:
Please do lubricantion weekly on the parts of machine as shown in the following drawing:
a. Grease nipples of pad carriage

2. System Cleaning:
Please weekly check: scale ruler
- Clean-up the scale ruler.

3. Check Service Unit:


Check unit daily:
- maintain operation pressure at 5-6 bar.
- make sure service unit tube is clean.
- discharge water from the bottom of unit tube.

discharge water from here

10.1
Maintenance
HOW TO MAINTAIN YOUR PAD PRINTER IN GOOD CONDITION

Section A: Starting from the pneumatic system.

1. Air must be clear with NO water or oil:


Popular problem:
As the service unit deposit with excessive water and oil,
- Water will flow into each cylinder and valve.
- The whole printer can not operated.
- Rubber ring will be damaged.
- Damage rubber ring makes solenoid valve can not be worked properly or leaks air.
- The whole printer can not operated.
Solution:
a. The best way is to install a filter or dryer at back of air compressor for clean air.
(With less unknown particles)
b. To keep 4.5 bars air pressure or above - single color printing setup.
To keep 6.0 bars air pressure or above - double and 4 color set up or above.

Section B: Mechanical Checking.


1. To apply and maintain appropriate amount of lubrication oil on parts, particularly on easy-rusty
areas .
Example: Shaft; lead screws; doctor blade mounting parts etc...
2. To keep on screwing up the easy-loose screws.
Reason for easy-loose screws: The vibration from the movement of operation.
3. To keep ink away from the worktable slide and working platform. Keep clean and tidy.
4. How to treat the printer which is not used for long time:
To cover the whole printer well by sealed plastic bag.
To apply anti-rusty oil onto easy-rusty areas.
To ensure the power switch being off.

Section C: Electricity.
1. General speaking, electricity format should be kept on AC 220V-240V.
If the voltage differential is too big, voltage regulator is needed.
Example: 220V-240V is appropriate.
- If the voltage is below the range, printer will be not worked.
- If the voltage is over the range, printer will be broken down due to the overheat of components.

Section D: Maintenance on Pad.


1. On average, pad can be stored for 6 months.
(The higher room temparature, the shorter the life of pad is.)
2. Ink must be removed from pad after each printing job and be stored in a cool place.
3. To remove heavy weight subject from the pad.
4. Pad does never be put into any plastic bag.

10.2
Maintenance
Section E: Daily Checking Issues.
1. The electricity voltage should be kept on AC 220V-240V; the earth line must be connected
properly.
2. Air inflow pressure must be not less than 4.5 Bars. If not, printer may be malfunction or
printing distortion is induced.
3. Right air pressure for doctor blade:
a. 1.5 ~ 2.0 Bars for thin steel plate.
b. 2.0 Bars for 10mm steel plate.
c. For 10mm plate, doctor blade should be replaced if the air pressure is over 3 Bars.
4. Water deposit in water regulator:
If there is some water deposited in the Water Regulator, extra.
-Air Cleaning Equipment
OR
-Refrigerator Air Dryer
should be installed. It can minimise the probability of electrical parts damaged by the water.
5. Smoothness of air release process in the pneumatic system:
General speaking, each movement of printer was motivated by the pneumatic system.
The air comes from Silencer. If Silencer was blocked, the speed of movement of printer would
be slower. In this case, silence should be deposited into thinner for 2 hours for cleaning up
and then install it back or replace the part.
6. After each printing job or working day, workers have to handle the printer and all relevant
printing softwares carefully in good condition for the coming printing job or working day.

Open Ink Tray System:


- ink residue must be taken away from the ink tray.
- the ink on plate must be cleaned up with thinner and be coated with oil to avoid oxidisation.

Ink Cup System:


- ink cup must be unloaded from the plate (avoid chemical reaction between ink and plate)
- unloaded ink cup must be covered by the polymer plate cover.
(stop ink exposure to air - stabilize ink viscosity)
- the ink on plate must be cleaned up with thinner and be coated with oil to avoid oxidisation.

10.3
Electrical Spare Parts List
15-EC-000 AN10-EC-620
Emergency stop switch EE-SX672 Sensor
(AVW401-R)

15-EC-131 HVA90-EC-001
Proximity sensor Pad stroke depth switch
TL-Q5MC1(Omron)

15-EC-590 HVA90-EC-010
Micro switch Eprom KP-4.1

15-EC-753 HVA90-EC-020
Fuse (1A) Eprom KPDSP-2.1

15-EC-862 HVA90-EC-A020
Filter KPDSP-150 completedisplay
PCB (with Eprom)

15-EC-914 HVA90-EC-A102
Power cord 3m without plug KP-100 complete control PCB
(with Eprom)

15-EC-A974 HVA90-MEC-020
Foot switch Front panel label

50-EC-270 HVA90-MEC-031
Transformer Counter panel label
9v x 2 20va 230vac 805-057

AN10-EC-611.01 KP90-EC-A050
Power socket with switch Buzzer assembly

11
Mechanical Spare Parts List
15-PC-170
Rubber ring
I.D.20mmxO.D.30mmx L.3mm
(pair)

AN10-PC-140
Scale ruler
2.7mm x 20mm x 180mm

AN10-PC-400
Compression spring
2mm(14)#O.D.21mm L.22mm

DRE70-151
Nylon spacer
I.D.20mm O.D.35mm L.18mm

HVA90-SC-010
Safe side cover
(6x235x435mm)

KP200-MB-111
2 Way Manifold

21-MB-131
Gray sponge (53x72x85mm)

15-MEC-010
Pad stroke adjustable plate

12
Pneumatic Spare Parts List
10-PCY-030 15-PFT-311
Pad stroke cylinder Quick connector coupling
(L-CG1BN-25-150) (SPC06-G01 CDC)

10-PFT-010 15-PVA-120
Fitting (CK-1/4-PK-4KU) 3/2 single solenoid valve pt 1/4
(VT-307-5G-02)

10-PFT-020 21-PFT-010.02
Fitting (GCK-1/4-PK-4KU) Swivel elbow connector
(GCK-M5-4 )

15-PFT-020 21-PSU-032
Fitting (CK-1/4-PK-6KU) Filter regulator
(LFR-1/4-DB-7-5M-MINI+
MA-40-10-1/8-EN)

15-PFT-030 HVA150-PCY-050
Fitting (CK-1/8-PK-4KU) Tape Rotor Cylinder
(AEVC-25-10-I-P)

15-PFT-050 HVA90-PSA-011.01
Fitting (GCK-1/8-PK-4-KU) Hydraulic shock absorber
(YSR-14-12-MC-SA-123R)

15-PFT-150 KP100-PFR-011
Fitting (GCK-1/4-PK-6-KU) 1/8" Flow regulator
(ASC100-06)

15-PFT-240 KP200-PVA-010
M6 Elbow grease nipple 1/4" solenoid valve
(VQZ3121-5GB-02F)

15-PFT-280 KP90-PCY-010
T-connector (T-6-4-6) SMC CYLINDER ( L-CDGIBA-32-7
5)

13
Spare Parts List (Accessory)

10-ICT-A010 21-WT-A002.01
Ink cup platform ass'y X Y table top assembly
for 102 x 250mm magnetic plate

15-PA-101 AMIC-CMIC-A020
22mm Pad mounting plate Dia.90mm AMIC ink cup ass'y with
(23.2x50x67MM) ZIRCONIA ceramic ring

15-PA-111 CMIC-A050.1
38mm Pad mounting plate Ink cup set up unit
(for dia.60mm~ 90mm ink cup

15-PA-121 ICH-A003.03
54mm Pad mounting plate 70mm swing arm ink cup
holder ass'y

15-PA-131 ICH-A004.02
76mm Pad mounting plate 90mm swing arm ink cup
holder ass'y

15-PA-A004 ICH-A011.02
Pad holder ass'y 60mm swing arm ink cup
holder ass'y

HVA90-PC-A010.01 ICH-A013.02
Pad clean assembly 90mm swing arm ink cup
holder ass'y

21-WT-A000 ICH-A014.02
Complete work table ass'y 70mm swing arm ink cup
holder ass'y

21-WT-A001 ICH-A151.01
Up/down platform assembly Dia.90mm swing arm ink cup
holder ass'y

14
Spare Parts List (Accessory)
ICH-A161.01
Dia.70mm swing arm ink cup
holder ass'y

NIC-A005.04
Dia.70mm ceramic magnetic
ink cup + protective plate

NIC-A007.03
Dia.90mm ceramic magnetic
ink cup + protective plate

NIC-A012.02
9.5mm x 102mm x 250mm
magnet plate ass'y

NIC-A019.03
Dia.60mm ceramic magnetic
ink cup + protective plate

NIC-A048
Dia.90mm AMC ceramic
magnetic ink cup+protective plate

NIC-A049
DIA.90mm ceramic magnetic
ink cup +protective plate

15