Vibratory Roller 6987313 SM 12-11

Service Manual
Vibratory Roller
(Roller 48 Padded) S/N AFLJ00101 & Above

(Roller 48 Smooth) S/N AFLK00101 & Above
(Roller 73 Padded) S/N AFLD00101 & Above
(Roller 73 Smooth) S/N AFLE00101 & Above
Dealer Copy -- Not for Resale

(Roller 80 Smooth) S/N AFLC00101 & Above
6987313 (12-11) Printed in U.S.A. © Bobcat Company 2011
1 of 102
2 of 102
MAINTENANCE SAFETY
Instructions are necessary before operating or servicing machine. Read and
understand the Operation & Maintenance Manual, Operator’s Handbook and
WARNING
WARNING signs (decals) on machine. Follow warnings and instructions in the manuals
when making repairs, adjustments or servicing. Check for correct function after
adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death. W-2003-0807
Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety is
involved!” Carefully read the message that follows.
CORRECT

P-90216
Never service attachments / implements without

instructions. See Operation & Maintenance Manual and
Attachment / Implement Service Manual.
Cleaning and maintenance are required daily.
Never service or adjust attachment / implement with the

engine running unless instructed to do so in manual.
Always lower the attachment / implement to the ground

before lubricating or servicing.
Avoid contact with leaking hydraulic fluid or diesel fuel

under pressure. It can penetrate skin or eyes.
Stop, cool and clean engine of flammable materials before

checking fluids.
Keep body, loose objects and clothing away from moving

parts, electrical contacts, hot parts and exhaust.
Safety glasses are needed for eye protection from electrical

arcs, battery acid, compressed springs, fluids under
pressure and flying debris or when tools are used. Use eye
protection approved for type of welding.
MSW30-0409
3 of 102 1-1 Vibratory Roller Service Manual


CONTENTS
SAFETY & MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-01
HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-01
MAINFRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-01
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-01
ALPHABETICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .INDEX-01


FOREWORD
SERIAL NUMBER LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

Attachment Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
DELIVERY REPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
ATTACHMENT IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
FEATURES AND ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

Standard Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Options And Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10


SAFETY &
SERIAL NUMBER LOCATION DELIVERY REPORT
MAINTENANCE
Attachment Serial Number Figure 3
Figure 1
HYDRAULIC
Roller 48 Padded, Roller 48 Smooth SYSTEM
DRIVE
1 SYSTEM
P-20022
P102286
The delivery report [Figure 3] must be completed by the
dealer and signed by the owner or operator when the
Figure 2 Bobcat vibratory roller is delivered. An explanation of the
form must be given to the owner.

Roller 73 Padded, Roller 73 Smooth, ELECTRICAL
Roller 80 Smooth SYSTEM &
ANALYSIS
1
ENGINE
SERVICE
HVAC
P-88434
SPECIFICATIONS
Always use the serial number (Item 1) [Figure 1] &
[Figure 2] of the vibratory roller when requesting service
information or when ordering parts. Early or later models
(identification made by serial number) may use different
parts, or it may be necessary to use a different procedure SPECIFICATIONS
in doing a specific service operation.

ATTACHMENT IDENTIFICATION
Roller 48 Padded, Roller 48 Smooth
STEP
STEP TREAD
ROLLER SCRAPER
LIFT / TIE
DOWN POINT

LIFT / TIE
DOWN POINT
HYDRAULIC MOTOR MOTOR GUARD P-88435
ROLLER PADS
ROLLER DRUM
HYDRAULIC HOSES
MOUNTING FRAME
P-88436

ATTACHMENT IDENTIFICATION (CONT’D)
Roller 73 Padded, Roller 73 Smooth, Roller 80 Smooth
SMOOTH SHELL
(OPTION)
ROLLER DRUM
ROLLER SCRAPER

P-83656
LIFT POINT (ONLY)

STEP
HYDRAULIC MOTOR
STEP TREAD
OSCILATION WEAR PLATE
LIFT / TIE
MOUNTING FRAME
DOWN
MOTOR GUARD
OSCILATION WEAR PLATE

HYDRAULIC HOSES
P-88652

FEATURES AND ACCESSORIES
Standard Items
The vibratory roller is equipped with the following

standard items.
• Scrapers.
• Variable Isolators.
• Oscillation Frame.
• Bi-directional Operation.
Options And Accessories
• Water Kit.
• Smooth Shell Kit.

SAFETY & MAINTENANCE
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10-1
Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10-1
SERVICE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-20-1

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-20-1
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30-1
Attachment Mounting Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30-1
Bob-Tach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30-1
ATTACHMENT STORAGE AND RETURN TO SERVICE . . . . . . . . . . . . . . . . . . . . . . . 10-40-1

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-40-1
Return To Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-40-1
REGULAR MAINTENANCE ITEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50-1

Scraper Frame And Edge Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50-1
Wear Plate Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50-6
LUBRICATING THE ATTACHMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-60-1

Lubrication Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-60-1


TROUBLESHOOTING
Chart
Instructions are necessary before operating or servicing machine. Read and

understand the Operation & Maintenance Manual, Operator’s Handbook and
signs (decals) on machine. Follow warnings and instructions in the manuals
WARNING when making repairs, adjustments or servicing. Check for correct function
after adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death. W-2003-0903
Use the following troubleshooting chart to locate and correct problems which most often occur with the attachment.
ROLLER 48 PADDED AND ROLLER 48 SMOOTH

PROBLEM CAUSE CORRECTION
Vibratory Roller shaft will not rotate Loader fluid reservoir is low Add fluid to reservoir on loader
No fluid to vibratory roller Check connections and flow to roller
Loader hydraulic pump not working Repair or replace as needed
Damaged quick couplers Replace quick couplers
Coupler flexible element is broken or Replace the flexible element
torn

Vibratory Roller shaft rotates slowly Not enough hydraulic flow Test loader hydraulics for flow and
pressure
Relief valve in hydraulic cushion is not See the vibratory roller Service Manual
functioning for the correct procedure
Vibratory Roller shaft will not rotate Loader fluid reservoir is low Add fluid to reservoir on loader, remove
relief valve and inspect O-ring
condition
Does not oscillate Lack of lubrication Grease the mounting frame
ROLLER 73 PADDED, ROLLER 73 SMOOTH AND ROLLER 80 SMOOTH

PROBLEM CAUSE CORRECTION
Vibratory Roller shaft will not rotate Loader fluid reservoir is low Add fluid to reservoir on loader
No fluid to vibratory roller Check connections and flow to roller
Loader hydraulic pump not working Repair or replace as needed
Damaged quick couplers Replace quick couplers
Coupler flexible element is broken or Replace the flexible element
torn
Vibratory Roller shaft rotates slowly Not enough hydraulic flow Test loader hydraulics for flow and
pressure
Relief valve in hydraulic cushion is not See the vibratory roller Service Manual
functioning for the correct procedure
Vibratory Roller shaft will not rotate Loader fluid reservoir is low Add fluid to reservoir on loader, remove
relief valve and inspect O-ring
condition
Does not oscillate Improper wear plate adjustment See the vibratory roller Operation and
Maintenance Manual for the correct
procedure
15 of 102 10-10-1 Vibratory Roller Service Manual


SERVICE SCHEDULE
Description
Maintenance work must be done at regular intervals. Failure to do so will result in excessive wear and early failures. The
service schedule is a guide for correct maintenance of the Bobcat product.
Instructions are necessary before operating or servicing machine. Read

and understand the Operation & Maintenance Manual, Handbook and signs
(decals) on machine. Follow warnings and instructions in the manuals
WARNING when making repairs, adjustments or servicing. Check for correct function
after adjustments, repairs or service. Untrained operators and failure to
follow instructions can cause injury or death.
W-2003-0199
ROLLER 48 PADDED AND ROLLER 48 SMOOTH

SERVICE SCHEDULE FREQUENCY
ANNUALLY AND /
ITEM SERVICE REQUIRED 25 HOURS
OR 200 HOURS
Pivot Frame Lubricate grease fittings on frame.
Eccentric Case Change the case oil.
ROLLER 73 PADDED, ROLLER 73 SMOOTH AND ROLLER 80 SMOOTH

SERVICE SCHEDULE FREQUENCY

ITEM SERVICE REQUIRED ANNUALLY AND / OR 200 HOURS
Eccentric Case Change the case oil.
Wear Plates Annually adjust for wear.


INSPECTION Figure 10-30-2
Attachment Mounting Frame
Figure 10-30-1
P-41502A
Push down on the Bob-Tach levers until they are fully

1 engaged in the locked position [Figure 10-30-2] (wedges
fully extended through the attachment mounting frame
P-83652 holes).
The levers and wedges must move freely [Figure 10-30-

Inspect the Bob-Tach mounts (Item 1), mounting flange 2].
(Item 2) [Figure 10-30-1] and all welds on the vibratory

roller for wear and damage each time the vibratory roller Figure 10-30-3
is removed from the machine.
Frequently inspect the vibratory roller to ensure that all

components are secure and that all bolts and nuts are
thoroughly tightened.
Bob-Tach
Hand Lever Bob-Tach
WARNING P-79780
AVOID INJURY OR DEATH The wedges must extend through the holes in the
The Bob-Tach wedges must extend through the holes attachment mounting frame, securely fastening the
in the attachment mounting frame. Levers must be attachment to the Bob-Tach [Figure 10-30-3].
fully down and locked. Failure to secure wedges can
allow attachment to come off. NOTE: If the wedge does not contact the lower edge
W-2715-0208 of the hole, the attachment will be loose and
can come off the Bob-Tach.
Inspect the mounting frame on the attachment. (See the

machine's Operation & Maintenance Manual for
inspecting the Bob-Tach). Replace any parts that are
damaged, bent or missing. Keep all fasteners tight. Look
for cracked welds. Contact your Bobcat dealer for repair
or replacement parts.
Lubricate the wedges. (See the machine’s Operation &

Maintenance Manual for the correct procedure.)

INSPECTION (CONT’D) Figure 10-30-6
Bob-Tach (Cont’d)
Power Bob-Tach
WARNING
AVOID INJURY OR DEATH
The Bob-Tach wedges must extend through the holes
in the attachment mounting frame. Levers must be
fully down and locked. Failure to secure wedges can P-79780
allow attachment to come off.
W-2715-0208
The wedges must extend through the holes in the
attachment mounting frame, securely fastening the
Figure 10-30-4
attachment to the Bob-Tach [Figure 10-30-6].
NOTE: If the wedge does not contact the lower edge

of the hole, the attachment will be loose and
can come off the Bob-Tach.

Inspect the mounting frame on the attachment. (See the
machine's Operation and Maintenance Manual for
inspecting the Bob-Tach). Replace any parts that are
damaged, bent or missing. Keep all fasteners tight. Look
for cracked welds. Contact your Bobcat dealer for repair
or replacement parts.
1
Lubricate the wedges. (See the machine’s Operation &
B-15993A Maintenance Manual for the correct procedure.)
Figure 10-30-5
P-41500A
Push and hold the BOB-TACH “WEDGES DOWN” switch

(Item 1) [Figure 10-30-4] until the levers are fully
engaged in the locked position [Figure 10-30-5] (wedges
fully extended through the attachment mounting frame
holes).

ATTACHMENT STORAGE AND RETURN TO SERVICE Return To Service
Storage After the Bobcat attachment has been in storage, it is

necessary to follow a list of items to return the
Sometimes it may be necessary to store your Bobcat attachment to service.
attachment for an extended period of time. Below is a list
of items to perform before storage. • Be sure all shields and guards are in place.
• Thoroughly clean the attachment. • Lubricate the attachment.
• Lubricate the attachment. • Install and operate attachment, check for correct
function.
• Inspect the Bob-Tach wedge mounts, mounting flange
and all welds on the attachment for wear and damage. • Check for leaks. Repair as needed.
• Check for loose hardware, missing guards, or

damaged parts.
• Replace worn or damaged parts.
• Check for damaged or missing decals. Replace if

necessary.
• Place the attachment in a dry protected shelter.

• Place the attachment flat on the ground.
• Put all controls in neutral position.
NOTE: Do not store the vibratory roller with load

binders or chains for extended periods of time
on a trailer (isolators may be damaged as a
result).
NOTE: In muddy conditions or to prevent the

attachment from freezing to the ground, put
the attachment on planks or blocks before
removing the attachment from the machine.


REGULAR MAINTENANCE ITEMS Figure 10-50-1
Scraper Frame And Edge Adjustment
Scraper Frame
IMPORTANT
Fluid such as engine oil, hydraulic fluid, coolants,
grease, etc. must be disposed of in an
environmentally safe manner. Some regulations
require that certain spills and leaks on the ground 1
must be cleaned in a specific manner. See local P-96146
regulations for the correct disposal.

I-2067-EN-0711
Fully lower the lift arms.
Adjusting the scraper frame position may be needed as Fully lower the attachment completely to the ground.
the scraper edge wears. The edge will need to be
Roll out the loader Bob-Tach until the front of the loader is
adjusted.
slightly off the ground as shown in [Figure 10-50-1].

Both frame and scraper edges are slotted for wear Stop the engine and exit the loader. (See the vibratory
adjustment. roller Operation & Maintenance Manual for correct
NOTE: The dimensions given are for reference only procedure.)
as ideal dimensions vary with soil types and Insert a wood block under each front tire / track (Item 1)
conditions. [Figure 10-50-1] on both sides.
WARNING WARNING
AVOID INJURY OR DEATH AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any Before you leave the operator’s seat:
of the following conditions exist: • Lower the lift arms and put the attachment flat on
• When fluids are under pressure. the ground.
• Flying debris or loose material is present. • Stop the engine.
• Engine is running. • Engage the parking brake.
• Tools are being used. • Raise the seat bar.
W-2019-0907
• Move all controls to the NEUTRAL / LOCKED
position to make sure the lift, tilt and traction
Install the vibratory roller on the loader. (See the vibratory drive functions are deactivated.
roller Operation & Maintenance Manual for correct
procedure.) The seat bar system must deactivate these functions
when the seat bar is up. See your Bobcat dealer for
Enter the loader and start the engine. (See the vibratory service if controls do not deactivate.
roller Operation & Maintenance Manual for correct W-2463-1110
procedure.)
NOTE: To accommodate isolator deflection, the

scraper frame adjustment is made with loader
down force fully applied.

REGULAR MAINTENANCE ITEMS (CONT’D) Figure 10-50-4
Scraper Frame And Edge Adjustment (Cont’d)
Scraper Frame (Cont’d)
2 1
Figure 10-50-2
1 1 P-83674
Figure 10-50-5
P-83665

Loosen the bolts and nuts (Item 1) [Figure 10-50-2] on
both sides.
Figure 10-50-3
1 1
P-83665
Adjust the cross frame so the upper scraper edge (Item

1) makes slight contact with the roller shell (Item 2)
[Figure 10-50-4], while maintaining a 9,5 mm (0.38 in)
gap for the lower scraper edge (Item 2) [Figure 10-50-5].
1
Tighten the bolts and nuts (Item 1) [Figure 10-50-5] on
both sides.
P-96147
Insert a steel bar (Item 1) [Figure 10-50-3] into the cross

frame to serve as a lever.
Move the steel bar (Item 1) up or down to adjust the cross

frame (Item 2) [Figure 10-50-3] to the roller.

Scraper Frame And Edge Adjustment (Cont’d)

1
Smooth Scraper Edge
Figure 10-50-6
2
3
P-88431
2
3 NOTE: Degrease all threaded holes and fasteners
prior to applying Loctite®. Apply Loctite® 242
to all bolts before installation.
P-88431
Tighten the bolts and nuts (Item 1) for the upper scraper
edge (Item 2) [Figure 10-50-8].

Loosen the bolts and nuts (Item 1) for the upper scraper
edge (Item 2) [Figure 10-50-6]. Repeat for the lower scraper edge (Item 3) [Figure 10-
50-8].
Repeat for the lower scraper edge (Item 3) [Figure 10-
50-6].
Figure 10-50-7
2 P-83665
Move the rubber edge (Item 1) [Figure 10-50-7] until

contact is made.

50-7] while maintaining a 9,5 mm (0.38 in) gap for the
lower scraper edge.
NOTE: The dimensions given are for reference only

as ideal dimensions vary with soil types and
conditions.

Scraper Frame and Edge Adjustment (Cont’d)
Padded Scraper Edge
WARNING
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
• When fluids are under pressure.
• Flying debris or loose material is present.
1
• Engine is running. P-96146
• Tools are being used.
W-2019-0907
Fully lower the lift arms.
Install the vibratory roller on the loader. (See the vibratory Fully lower the attachment completely to the ground.
roller Operation & Maintenance Manual for correct
procedure.) Roll out the loader Bob-Tach until the front of the loader is
slightly off the ground as shown in [Figure 10-50-9].
Enter the loader and start the engine. (See the vibratory

roller Operation & Maintenance Manual for correct Stop the engine and exit the loader. (See the vibratory
procedure.) roller Operation & Maintenance Manual for correct
procedure.)
NOTE: To accommodate isolator deflection, the
padded scraper edge adjustment is made with Insert a wood block under each front tire / track (Item 1)
loader down force fully applied. [Figure 10-50-9] on both sides.
WARNING
Before you leave the operator’s seat:
• Lower the lift arms and put the attachment flat on
the ground.
• Stop the engine.
• Engage the parking brake.
• Raise the seat bar.
drive functions are deactivated.
The seat bar system must deactivate these functions

service if controls do not deactivate.
W-2463-1110

Scraper Frame and Edge Adjustment (Cont’d) 1
Padded Scraper Edge (Cont’d)
Figure 10-50-10
3
2
P-96148
3 Tighten the bolts and nuts (Item 1) for the upper scraper
2
P-96148 Repeat for the lower scraper edge (Item 3) [Figure 10-
50-12].

Loosen the bolts and nuts (Item 1) for the upper scraper NOTE: Scraper contact with the drum will lead to
edge (Item 2) [Figure 10-50-10]. premature scraper wear, excessive noise and
transmission of vibration to loader and
Repeat for the lower scraper edge (Item 3) [Figure 10- operator should be avoided.
50-10].
Figure 10-50-11
WARNING
1 Before you leave the operator’s seat:

• Lower the lift arms and put the attachment flat on
the ground.
• Stop the engine.
• Engage the parking brake.
• Raise the seat bar.
drive functions are deactivated.
P-96149 The seat bar system must deactivate these functions

service if controls do not deactivate.
Move the scraper edge (Item 1) [Figure 10-50-11] until it W-2463-1110
is 16 mm (0.625 in) from the roller drum.

50-10].
NOTE: The dimensions given are for reference only

as ideal dimensions vary with soil types and
conditions.

REGULAR MAINTENANCE ITEMS (CONT’D)
Wear Plate Adjustment
Roller 73 Padded, 73 Smooth And Roller 80 Smooth

Models
Figure 10-50-13
1 1
P-96150

Check the wear plates (Item 2) [Figure 10-50-13] for
excessive wear or other damage.
Any wear plates showing excessive wear or other

damage must be discarded and replaced. See your
Bobcat dealer for replacement parts.
Repeat procedure for other side.
Evenly torque the bolts and nuts (Item 1) [Figure 10-50-

13] to 68 - 82 N•m (50 - 60 ft-lb), then back off until bolts
spin freely.
NOTE: The gap between plate and wear plate should

not exceed 1,02 mm (0.04 in).

LUBRICATING THE ATTACHMENT Figure 10-60-2
Lubrication Locations
Roller 48 Padded And Roller 48 Smooth Models
For lubrication intervals. (See SERVICE SCHEDULE on

Page 10-20-1.)
Figure 10-60-1
1 1
P-88459
1
Apply lubricant to the grease fittings (Item 1) [Figure 10-
60-2] until it shows.

P-88458
Apply lubricant to the grease fittings (Item 1) [Figure 10-

60-1] until it shows.


HYDRAULIC SYSTEM
HYDRAULIC RELIEF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-10-1

Removal And Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-10-1
HYDRAULIC MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-20-1

Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-20-3
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-20-4
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-20-7
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-20-9


HYDRAULIC RELIEF Figure 20-10-1
Removal And Installation
WARNING
1
• Engine is running.
• Tools are being used. P-88550
W-2019-0907
NOTE: The hydraulic motor and valve assembly were

removed for image clarity only.
WARNING Clean the surrounding area around the relief valve before
removal.

Hydraulic fluid escaping under pressure can have Remove the relief valve (Item 1) [Figure 20-10-1].
sufficient force to enter a person’s body by
penetrating the skin. This can cause serious injury Installation: Install relief valve and tighten.
and possible death if proper medical treatment by a
physician familiar with this injury is not received Figure 20-10-2
immediately.
W-2145-0290
2
IMPORTANT
When repairing hydrostatic and hydraulic systems,
clean the work area before disassembly and keep all
parts clean. Always use caps and plugs on hoses,
tubelines and ports to keep dirt out. Dirt can quickly 1
damage the system.
I-2003-0888
P-88551
Remove and replace the O-rings (Item 1) and the back-

up rings (Item 2) [Figure 20-10-2].
WARNING
NOTE: Adjustment of the relief valve is not
recommended due to the risk of premature
Check for correct function after adjustments, repairs
motor and seal failure.
or service. Failure to make correct repairs or
adjustments can cause injury or death.
W-2004-1285


HYDRAULIC MOTOR Figure 20-20-1
Removal And Installation 48 INCH ROLLER
WARNING 1
AVOID INJURY OR DEATH 2

Wear safety glasses to prevent eye injury when any 2
W-2019-0907
Remove the bolt and hose keeper (Item 1) [Figure 20-

20-1].
WARNING Remove the bolts (Item 2) [Figure 20-20-1].
Remove the guard (Item 3) [Figure 20-20-1].

Hydraulic fluid escaping under pressure can have
sufficient force to enter a person’s body by Installation: Place hydraulic hoses in the hose keeper,
penetrating the skin. This can cause serious injury install and tighten bolt.
and possible death if proper medical treatment by a
physician familiar with this injury is not received Align guard to mounting holes, then install bolts and
immediately. tighten.
W-2145-0290
Figure 20-20-2
73 INCH AND 80 INCH ROLLER
IMPORTANT
When repairing hydrostatic and hydraulic systems, 1
tubelines and ports to keep dirt out. Dirt can quickly
damage the system.
I-2003-0888
P-88553
WARNING
Remove the bolt and hose keeper (Item 1) [Figure 20-
20-1] and [Figure 20-20-2].
Check for correct function after adjustments, repairs
or service. Failure to make correct repairs or
Installation: Place hydraulic hoses in the hose keeper,
adjustments can cause injury or death.
W-2004-1285
install and tighten bolt.

HYDRAULIC MOTOR (CONT’D) Figure 20-20-5
Removal And Installation (Cont’d)

3
Figure 20-20-3
73 INCH AND 80 INCH ROLLER
2 1
2
1 3 P-88555
Remove the motor (Item 1) [Figure 20-20-5] by gently

P-88769 sliding outward.
NOTE: Prior to installation, lubricate the splines of

Remove the bolt, nut and washer assembly (Item 1) the shaft and coupler with Anti-seize.
[Figure 20-20-3].

Installation: Align the motor spline shaft (Item 2) with the
Remove the bolts (Item 2) and washer / spacers (Item 3)
coupler spline (Item 3) [Figure 20-20-5] and gently slide
[Figure 20-20-3].
into place aligning the mounting holes.
Remove the motor guard (Item 3) [Figure 20-20-3].
Figure 20-20-6
Installation: Align guard to mounting holes, install bolts,
nuts and washer(s), and tighten.
1
NOTE: Install the spacers and washer (Item 3) [Figure 2
20-20-3] behind the motor guard on the 73 and
80 inch vibratory rollers.
Figure 20-20-4
P-88556
Place the hydraulic motor in vise, remove both hydraulic

hoses (Item 1) and hydraulic elbow fittings (Item 2)
[Figure 20-20-6].
Installation: Install hydraulic elbow fittings and tighten

P-88554
jam nut. Connect the hydraulic hoses and tighten.
Remove the two bolts (Item 1) [Figure 20-20-4].
NOTE: Write down the orientation of the hydraulic

motor, hoses and relief valve for assembly.
Installation: Install and tighten the two bolts.

HYDRAULIC MOTOR (CONT’D)
Parts Identification
1. Bolt
2. Washer
3. End Cover
4. O-ring
5. Bearing
6. Wear Plate
7. Dowel Pin
8. Housing
9. Snap Ring
10. Gear
11. Key
12. Shaft
13. Shaft 4
14. Washer 8
15. Spring 6
3 4
16. Seal
2 5
17. Seal Retainer 1
18. Seat
19. Housing
20. Bearing
21. Snap Ring

7
5
19 21
20
17 18
11 6 14 15 16
5 9
12 9
10
9
9
13
9 10
P-88558

Disassembly
NOTE: The following images may not show the 2

hydraulic motor exactly as it appears, but the
procedure is correct.
WARNING 1 1

Wear safety glasses to prevent eye injury when any P-88559
Place the motor in a vise.
Remove the four bolts (Item 1) and valve block (Item 2)
W-2019-0907 [Figure 20-20-7].
Figure 20-20-8

3
IMPORTANT
tubelines and ports to keep dirt out. Dirt can quickly
damage the system.
I-2003-0888
2
1
P-88560
IMPORTANT Tap on the drive shaft, from the base end, with a plastic
hammer to remove the cap (Item 3) [Figure 20-20-8].
Contain and dispose of any oil leakage in an
environmentally safe manner. NOTE: Do not use screwdrivers to pry the sections
I-2066-0395 apart or damage could occur.
Remove the O-ring (Item 1) and the wear plate (Item 2)

[Figure 20-20-8].

Disassembly (Cont’d)
Figure 20-20-9
2
Mark
Here
1 P4581
Remove the seal assembly (Item 1) from the shaft (Item

P4579 2) [Figure 20-20-11].
Figure 20-20-12
Mark the gears as shown [Figure 20-20-9].
NOTE: Keep the gears meshed together until they

have been marked to be sure of correct
assembly.
Figure 20-20-10
1
3
1 5 2
2
P4587
Remove the snap ring (Item 1) to remove the shaft

bearing (Item 2) and the wear plate (Item 3) [Figure 20-
20-12].
3 4
P4582
Use a plastic hammer to tap the shaft (Item 5) and driven

gear (Item 4) to remove the center housing (Item 1) from
the motor base (Item 2). Remove the O-ring (Item 3)
[Figure 20-20-10].
NOTE: Do not use screwdrivers to pry the sections

apart or damage could occur.
Remove the driven gear (Item 4) [Figure 20-20-10].
To remove the drive shaft and gear (Item 5) [Figure 20-

20-10], use a soft hammer to drive the shaft from the
motor base.

Disassembly (Cont’d)
Figure 20-20-13
1
P4584
Remove the snap ring to remove the outer bearing from

P4589 the motor base.
NOTE: The bearing must be removed first to access

Remove the snap rings (Item 1) [Figure 20-20-13] from the seal seat.
both sides of the gears.
Using a punch, tap the bearing from the housing [Figure

Remove the gears from the shafts [Figure 20-20-13]. 20-20-15].
Figure 20-20-14 NOTE: To avoid damage to the housing, tap evenly

from side to side when removing the bearing.
Figure 20-20-16
1
P-88561
To remove the bearings (Item 1) [Figure 20-20-14] use

P4634
the following steps:
Remove the snap ring from the roller bearing. Remove To remove the seal seat, tap the seat toward the inside of
the rollers and cage. the motor base [Figure 20-20-16].
With the tool installed in the bearing race and adapted to

a slide hammer, install the snap ring in the top groove.
Use the slide hammer to remove the bearing race.

Inspection
3
The housing and cover are normally reusable.
3
Remove all burrs from motor housing as needed. 1
Wash all parts in solvent and dry with compressed air.
Figure 20-20-17
1
1
2
P4590
Check the shaft journals (Item 1) [Figure 20-20-19] for

excessive wear or pitting.
Check the gear teeth (Item 2) [Figure 20-20-19] for

excessive wear, cracks or scores.
Check the edges (Item 3) [Figure 20-20-19] of the gear

P4595
teeth for ridges.
Check the wear plates (Item 1) [Figure 20-20-17] for NOTE: When the gears are worn, damaged or broken,
scratches or a heavy wear pattern. always replace both gears as a set.
The wear plates can be replaced individually if worn. Figure 20-20-20
Figure 20-20-18
1
1
P-88564
P4578
Check the drive shaft splines (Item 1) [Figure 20-20-20]
for wear and damage.
Check the bearings (Item 1) [Figure 20-20-18] for pitting
of the rollers and cages for cracks.
Check the roughness of the outer race by moving the

rollers around the cage.
If the bearings were not removed, check for smooth

movement of the roller using finger pressure.
Any bearing showing excessive wear or other damage

must be discarded and replaced.

Inspection (Cont’d)
Figure 20-20-21
Check
Diameter
Here P4598
Check Use a micrometer to check the gear shaft in various

Wear locations for wear [Figure 20-20-23].
P4586
There should be no more than 0,025 mm (0.001 in)

Check the center housing for gear wear [Figure 20-20- difference in any location on the shaft.
21].
Housing wear will match gear teeth wear. If the gears are

replaced, also replace the center housing.
Use a micrometer to check the diameter of the center

housing at the widest point between the dowels as shown
[Figure 20-20-21].
The diameter should not be more than 82,8 mm (3.259

in) maximum.
Figure 20-20-22
Center
Housing
P4597
Use a micrometer to check the gears and center housing

width [Figure 20-20-22].
The difference should be no more than 0,088 mm

(0.0035 in).

Assembly
Figure 20-20-24
P4585
Install the outer bearing in the motor base and press to

P4583 the bottom of the bore [Figure 20-20-26].
Figure 20-20-27
Install the seal seat with the flange toward the inside of
the motor base as shown [Figure 20-20-24].

Figure 20-20-25
P4596
Install the roller bearings by pressing into place until flush

P4580 with the housing surface [Figure 20-20-27].
Use a press to install the seat in position [Figure 20-20-

25].

Assembly (Cont’d)
Figure 20-20-28
2
1
3 1 P4581
Install the seal assembly (Item 1) on the shaft (Item 2)

P4589 [Figure 20-20-30].
Figure 20-20-31
Install the gears (Item 1) on the shafts (Item 2) [Figure
20-20-28].
5 2

Install the snap rings (Item 3) [Figure 20-20-28] on both
sides of the gears. 1
Figure 20-20-29
2
4
3 P4582
1
2
Lubricate the seal and use a press to install the shaft

assembly (Item 1) into the motor base housing (Item 2)
[Figure 20-20-31].
5 3 Install the driven gear assembly (Item 3) [Figure 20-20-

P4587
31].
Install the wear plate (Item 1), bearing (Item 2) and snap NOTE: When installing gears be sure to line up the
ring (Item 3) on the shaft (Item 4) [Figure 20-20-29]. marks made during the disassembly process.
NOTE: The high pressure pockets (Item 5) [Figure 20- Install the O-ring (Item 4) [Figure 20-20-31].
20-29] in the wear plate must face the gears
and be located on the discharge side of the Install the center housing (Item 5) [Figure 20-20-31]
motor. The high pressure pockets must be using the alignment dowels in the center housing and
directly opposite each other when the motor motor base.
is assembled.

Assembly (Cont’d)
Figure 20-20-32 2 1
D A
4
B C
P-88559
2
Install the valve block (Item 1) [Figure 20-20-33].
1 3
P-88560
Install the four bolts (Item 2), and torque to 34 N•m (25 ft-
lb) in the sequence shown (Items A through D) [Figure
Install the O-ring (Item 1) [Figure 20-20-32]. 20-20-33].
Install the wear plate (Item 2) [Figure 20-20-32]. Repeat the torque procedure again at 68 N•m (50 ft-lb) in

the sequence shown (Items A through D) [Figure 20-20-
NOTE: The high pressure pockets (Item 3) [Figure 20- 33].
20-32] in the wear plate must face the gears
and be located on the discharge side of the After the motor is assembled, check that the motor shaft
motor. The high pressure pockets must be can be turned by hand or turned easily with a wrench. If
directly opposite each other when the motor the motor can not be turned easily, disassemble and
is assembled. inspect for burrs, pinched O-rings or other problems.
Install the motor cap (Item 4) [Figure 20-20-32] using the

alignment dowels in the center housing and motor cap.


MAINFRAME
SCRAPER EDGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-10-1

Removal And Installation Of Smooth Scraper Edge . . . . . . . . . . . . . . . . . . . . . . . . . 30-10-1
Removal And Installation Of Padded Scraper Edge . . . . . . . . . . . . . . . . . . . . . . . . . 30-10-2
SCRAPER FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-1

SMOOTH SHELLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-30-1

Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-30-1
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-30-5
MAIN FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-40-1

ISOLATOR PLATE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-50-1

DRIVE SHAFT AND ECCENTRIC CASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-60-1


Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-60-3
Disassembly And Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-60-4
ROLLER DRUM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-70-1

OSCILLATION WEAR PLATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-80-1



SCRAPER EDGES Figure 30-10-2
Removal And Installation Of Smooth Scraper Edge
2
WARNING 1

• When fluids are under pressure. 1
• Tools are being used. 2
W-2019-0907 P-88943
Figure 30-10-1 Remove the support rubber (Item 1) and rubber edge
(Item 2) [Figure 30-10-2].
1 Repeat for the lower support rubber (Item 1) and rubber


Installation: Position the rubber edge and support
rubber in place. Install the bolts and nuts, do not tighten.
(See Scraper Frame And Edge Adjustment on Page 10-
50-1.)
2
3
P-88431
Remove the bolts and nuts (Item 1) for the upper scraper

10-1].

SCRAPER EDGE (CONT’D) Figure 30-10-4
Removal And Installation Of Padded Scraper Edge
Figure 30-10-3
1
1
P-88435
3
2
Installation: Position the scraper edge (Item 1) [Figure
P-88460 30-10-4]. Install the bolts and nuts, do not tighten at this
time.
Remove the bolts and nuts (Item 1) and the upper Repeat for the lower scraper edge (Item 2) [Figure 30-
scraper edge (Item 2) [Figure 30-10-3]. 10-4]. (See Scraper Frame And Edge Adjustment on

Page 10-50-1.)
10-3].
Installation: Tighten the bolts and nuts for the upper

scraper edge.
Repeat for the lower scraper edge.

SCRAPER FRAME
WARNING
W-2019-0907
Remove the scraper edges. (See SCRAPER EDGES on

Page 30-10-1.)
Figure 30-20-1

1
1 3
2
P-88516
Install chains (Item 1) to secure the scraper frame (Item

3) [Figure 30-20-1], and lift slightly.
Remove the bolts, nuts and washers (Item 2) [Figure 30-

20-1] on both sides.
Remove the scraper frame (Item 3) [Figure 30-20-1].
Installation: Position the scraper frame aligning the

mounting holes. Install and tighten the bolts and nuts.
Install the scraper edges. (See SCRAPER EDGES on

Page 30-10-1.)
The scraper frame will need to be properly adjusted

before using. (See Scraper Frame And Edge Adjustment
on Page 10-50-1.)


SMOOTH SHELLS Figure 30-30-1
Removal
3 3
Install the vibratory roller on the machine. (See the 2
vibratory roller Operation & Maintenance Manual for
correct procedure.)
4
WARNING
1
P-88580
• Engine is running. Install the chains (Item 3) into the notches on the shell
• Tools are being used. (Item 4) [Figure 30-30-1].
W-2019-0907
NOTE: Use chains that are of adequate size and
Clean the vibratory roller thoroughly, removing all dirt and condition. The chain hook must fit in the
debris. notches of the shell.

Enter the machine and start the engine. (See the Remove the retaining bolts (Item 1) [Figure 30-30-1]
machine’s Operation & Maintenance Manual for correct along the front edge and back edge (not shown) of the
procedure.) shell.
Fully lower the attachment completely to the ground. Remove the retaining bolts (Item 2) [Figure 30-30-1]
from the middle row on top.
NOTE: Park and position the vibratory roller
attachment with the one (of two) shell seams Using a suitable lifting device, lift and remove the shell
facing forward. (Item 4) [Figure 30-30-1] from the drum.
Stop the engine and exit the machine. (See the Remove the chains (Item 3) [Figure 30-30-1].
machine’s Operation & Maintenance Manual for correct
procedure.)
Remove the scraper edges. (See SCRAPER EDGES on

Page 30-10-1.)
WARNING
Remove the scraper frame. (See SCRAPER FRAME on AVOID INJURY OR DEATH
Page 30-20-1.) Before you leave the operator’s position:
• Lower the lift arms, put the attachment flat on the
NOTE: It may be necessary to rotate the drum by ground.
moving the machine and attachment in order • Stop the engine and engage the parking brake.
to reach all the retaining bolts. • Move all pedals, handles, joysticks, and other
controls until they are LOCKED or in the
NEUTRAL position.
SEE THE MACHINE OPERATION & MAINTENANCE
MANUAL FOR MORE INFORMATION.
W-2722-0208

SMOOTH SHELLS (CONT’D) Figure 30-30-4
Removal (Cont’d)
Figure 30-30-2
1
P-88462
Remove the shell retainer (Item 1) [Figure 30-30-4] from

P-88685 under roller pads (Item 1) [Figure 30-30-2].
Remove the shell retainers out from under slotted pads

(Item 1) [Figure 30-30-2].

Figure 30-30-3
P-88533
Remove the shoulder bolt (Item 1) and set screw (Item 2)

[Figure 30-30-3] from the shell retainers (Item 1) [Figure
30-30-2].

Removal (Cont’d)
2
Enter the machine and start the engine. (See the 4
1
procedure.) 3
P-88467
WARNING
Fingers can get caught in roller. DO NOT lift the roller
drum off the ground during the installation of the 2
roller covers. P-88764
W-2243-0696
Figure 30-30-7
Figure 30-30-5
1 2 1

P-88581
P-88764 Install the chains (Item 1) into the notches on the shell
(Item 2) [Figure 30-30-7].
With the vibratory roller still on the ground, move the
machine and attachment forward (slowly) until the NOTE: Use chains that are of adequate size and
previously removed shell area has rotated 180° and is condition. The chain hook must fit in the
now on the bottom as shown [Figure 30-30-5]. notches of the shell.
Stop the engine and exit the machine. (See the Remove the top (central) retaining bolts (Item 1) [Figure
machine’s Operation & Maintenance Manual for correct 30-30-6].
procedure.)
Remove the retaining bolts (Item 2) [Figure 30-30-6]
along the front edge and back edge (not shown) of the
shell.
NOTE: To remove shell retaining bolts (Item 2),

temporarily thread 1/2-13 UNC bolt (minimum
length 25,4 mm [1 in]) into hole (Item 3) to
avoid damage to shoulder bolt (Item 4) [Figure
30-30-6]. Once the retaining bolt is removed,
remove temporary bolt and repeat for other
shell retainers.
Using a suitable lifting device, lift and remove the shell

(Item 2) [Figure 30-30-7] from the drum.

Removal (Cont’d)
Figure 30-30-8
1
P-88465
2 Remove the shoulder bolt (Item 1) [Figure 30-30-10]

P-88517 from all shell retainers (Item 2) [Figure 30-30-8] and
back edge (not shown) of the shell.
Figure 30-30-9 Figure 30-30-11

1
P-88533 P-88462
Remove the shoulder bolt (Item 1) and set screw (Item 2) Remove the shell retainer (Item 1) [Figure 30-30-11]
[Figure 30-30-9] from the shell retainers (Items 1) from under roller pads (Item 1 and 2) [Figure 30-30-8]
[Figure 30-30-8]. and back edge (not shown) of the shell.
Install the scraper frame. (See SCRAPER FRAME on

Page 30-20-1.)
Install the scraper edges. (See SCRAPER EDGES on

Page 30-10-1.)

SMOOTH SHELLS (CONT’D)
Installation
WARNING
Install the vibratory roller on the machine. (See the
vibratory roller Operation & Maintenance Manual for
correct procedure.)
drum off the ground during the installation of the
Enter the machine and start the engine. (See the roller covers.
W-2243-0696
procedure.)
Stop the engine and exit the machine. (See the
procedure.)
WARNING Remove the scraper edges. (See SCRAPER EDGES on

Page 30-10-1.)
Wear safety glasses to prevent eye injury when any Remove the scraper frame. (See SCRAPER FRAME on
of the following conditions exist: Page 30-20-1.)
• Flying debris or loose material is present. Figure 30-30-13

W-2019-0907
Figure 30-30-12
P-88517
Install the shell retainers under slots (Item 1) [Figure 30-

30-13] for the middle holes of the shell section.
P-88512
Clean the vibratory roller thoroughly, removing all dirt and

debris from roller and pads [Figure 30-30-12].
Fully lower the vibratory roller to hard and level ground.
NOTE: Position the vibratory roller with a row of

slotted pads (Item 1) [Figure 30-30-12] facing
upward.

SMOOTH SHELLS (CONT’D) NOTE: Thread in the set screw (Item 2) [Figure 30-30-
15] so it is flush with the back side of the shell
Installation (Cont’d) retainer.
Figure 30-30-14 NOTE: Allow Loctite® 4 hours of cure time minimum

before putting roller into service.
Figure 30-30-16
P-88462
1
Install the shell retainer (Item 1) [Figure 30-30-14] under P-88517
slotted pads (Item 1) [Figure 30-30-13].

Install the shell retainer under slotted pads (Item 1)
NOTE: Shell retainers are to float freely under slotted
[Figure 30-30-16].
pads (Item 1) [Figure 30-30-13] during
installation.
Figure 30-30-17
Figure 30-30-15
P-88462
P-88533
Install the shell retainer (Item 1) as shown [Figure 30-30-

NOTE: Clean and degrease all threaded holes and 17] under slotted pads (Item 1) [Figure 30-30-16].
fasteners prior to applying Loctite®. Apply
Loctite® 262 to the shoulder bolt (Item 1) and
set screw (Item 2) [Figure 30-30-15] before
installation.
Install the shoulder bolt (Item 1) [Figure 30-30-15] into
the shell retainer through the slot of the pads and tighten.
Install the set screw (Item 2) [Figure 30-30-15].

SMOOTH SHELLS (CONT’D) Repeat the procedure [Figure 30-30-12] through [Figure
30-30-18] until all shell retainers are installed.
Installation (Cont’d)
Figure 30-30-19
Figure 30-30-18
1 2
1
1
P-88771
P-88465
NOTE: Clean all dirt / debris off of all mounting

NOTE: Shell retainers are to float freely under slotted surfaces to aid in assembly and assure a
pads (Item 1) [Figure 30-30-16] during good fit before positioning the shell on the

installation. vibratory roller.
NOTE: Clean and degrease all threaded holes and NOTE: The position of the middle holes in the shell is
fasteners prior to applying Loctite®. Apply offset from one side. This allows for proper
Loctite® 262 to the shoulder bolt (Item 1) bolt alignment during the shell installation.
[Figure 30-30-18] before installation.
Install chains (Item 1) into the notches on the shell (Item
Install the shoulder bolt (Item 1) [Figure 30-30-18] 2) [Figure 30-30-19].
through the top slot in each of the pads and tighten.
NOTE: Use chains that are of adequate size and
NOTE: Allow Loctite® 4 hours of cure time minimum condition. The chain hook must fit in the
before putting roller into service. notches of the shell.
Enter the machine and start the engine. (See the
Using a suitable lifting device, lift and position the shell
(Item 2) [Figure 30-30-19] on the drum.
procedure.)
WARNING
drum off the ground during the installation of the
roller covers.
W-2243-0696

machine and attachment (slowly) until the roller has
rotated 180°.
Stop the engine and exit the machine. (See the

procedure.)

SMOOTH SHELLS (CONT’D) NOTE: To remove shell retaining bolts (Item 1),
temporarily thread 1/2-13 UNC bolt (minimum
Installation (Cont’d) length 25,4 mm [1 in]) into hole (Item 2) to
avoid damage to shoulder bolt (Item 3) [Figure
Figure 30-30-20 30-30-21]. Once the retaining bolt is removed,
remove temporary bolt and repeat for other
shell retainers.
1 Enter the machine and start the engine. (See the

procedure.)

machine and attachment (slowly) until the installed shell
has rotated 180° and is now on the bottom.
2
P-88764 WARNING
NOTE: Degrease all threaded holes and fasteners Fingers can get caught in roller. DO NOT lift the roller
prior to applying Loctite®. Apply Loctite® 262 drum off the ground during the installation of the
roller covers.

to all retaining bolts before installation.
W-2243-0696
Install the retaining bolts (Item 1) [Figure 30-30-20]. Do

not tighten. Stop the engine and exit the machine. (See the
Install the retaining bolts (Item 2) [Figure 30-30-20] in procedure.)
front and back (not shown) of the shell. Do not tighten.
Repeat the procedure [Figure 30-30-19] through [Figure
Remove the chains (Item 1) [Figure 30-30-19]. 30-30-21] for the second shell.
NOTE: It may be necessary to rotate the drum by

moving the machine and attachment in order
to reach all the retaining bolts.
Figure 30-30-21
P-88467
For ease of assembly, the shell retaining bolts (Item 1)

[Figure 30-30-21] are to remain loose until all retaining
bolts have been started.

Figure 30-30-22
1
3 1
P-88531
Install chains (Item 1) to the scraper frame (Item 2)

P-88514 [Figure 30-30-23] and position it on the vibratory roller.
Install the bolts, nuts and washers (Item 3) [Figure 30-

To assist with hole alignment / starting of all retaining
30-23] for both sides.
bolts, a ratcheting strap (Item 1) [Figure 30-30-22] is the
preferred method to secure shells onto the roller drum.

Remove the chains (Item 1) [Figure 30-30-23].
For both shells, tighten one edge row of retaining bolts,
Leave the bolts loose for final adjustment of the scraper
then the middle row, and then the second edge row.
frame. (See Scraper Frame And Edge Adjustment on
Work your way around the drum to secure the shells
Page 10-50-1.)
tightly to the vibratory roller.
Figure 30-30-24
NOTE: Allow Loctite® 4 hours of cure time minimum
before putting roller into service.
NOTE: It may be necessary to rotate the drum by

moving the machine and attachment in order 1
to reach all the retaining bolts.
Remove the ratcheting strap.
P-88513
Position the flexible scraper (Item 1) [Figure 30-30-24].

SMOOTH SHELLS (CONT’D)
Figure 30-30-25
3
P-88515
Position the rubber support (Item 1) [Figure 30-30-25]

over the flexible scraper.

NOTE: Degrease all threaded holes and fasteners
prior to applying Loctite®. Apply Loctite 242
to all bolts before installation.
Install the bolts and nuts (Item 2) [Figure 30-30-25], do
not tighten.
Install the lower flexible scraper and rubber support (Item

3) [Figure 30-30-25] using the same procedure as
shown in [Figure 30-30-24] and [Figure 30-30-25].
Final adjustment of the flexible scrapers is needed. (See

Scraper Frame And Edge Adjustment on Page 10-50-1.)

MAIN FRAME Installation: Apply Loctite® 262 to all bolts. Position side
plate and align the bolt holes, install and tighten bolts and
Removal And Installation nuts. Remove the support chains.
Figure 30-40-2
WARNING
• Tools are being used. 2
W-2019-0907
Remove the scraper frame. (See SCRAPER FRAME on

Page 30-20-1.) 1
P-88566
Remove the hydraulic motor. (See HYDRAULIC MOTOR

on Page 20-20-1.) Attach chains to the side plate lift points.
Remove the wear plates. (See OSCILLATION WEAR

NOTE: Use chains that are in good condition and of
PLATES on Page 30-80-1.) adequate size to lift the attachment.
Remove the six bolts (Item 1) [Figure 30-40-2] and nuts.

Roller 48 Padded And Roller 48 Smooth Models
Remove the three bolts (Item 2) [Figure 30-40-2] and
Figure 30-40-1 side plate.
Installation: Apply Loctite® 262 to all bolts. Position side

4 1 plate and align the bolt holes, install and tighten bolts and
nuts. Remove the support chains.
3
P-88565
Attach chains (Item 1) [Figure 30-40-1] to the side plates

lift points.
adequate size to lift the attachment.
Remove the three bolts (Item 3) and side plate (Item 4)
[Figure 30-40-1].

MAINFRAME (CONT’D) Figure 30-40-4

2
Roller 73 Padded, 73 Smooth And Roller 80 Smooth
Models
1
P-88568
Figure 30-40-3
2
1
P-88567
Using the access holes (Item 1) remove the three bolts

(Item 2) [Figure 30-40-4], remove the side plate.
Repeat the procedure for the other side.
2
Installation: Apply Loctite® 262 to all bolts. Position the
P-83657
side plate and align the bolt holes, install and tighten
bolts.

Attach chains (Item 1) [Figure 30-40-3] to the side plate
lift points.
adequate size to lift the attachment.
Repeat the procedure for the other side.
Installation: Apply Loctite® 262 to all bolts. Position side
plate and align the bolt holes, install and tighten bolts and
nuts. Remove the support chains.

ISOLATOR PLATE ASSEMBLY Figure 30-50-2

2
WARNING 1 1

W-2019-0907
Remove the two bolts (Item 1) per isolator (Item 2)

Remove the scraper frame. (See SCRAPER FRAME on [Figure 30-50-2].
Page 30-20-1.)
Inspect the isolator for excessive wear or damage.
on Page 20-20-1.) Any isolator showing excessive wear or damage must be

discarded and replaced. See your Bobcat dealer for
Remove the main frame. (See MAIN FRAME on replacement parts.
Page 30-40-1.)
Repeat the procedure for each isolator.
Figure 30-50-1
Installation: Apply Loctite® 262 to all bolts. Position
aligning the mounting holes, install and tighten the bolts.
1
3 2
P-88569
NOTE: Individual isolators (Item 1) can be serviced

without removing the isolator plate (Item 3)
[Figure 30-50-1] on both ends of the vibratory
roller.
Remove the eight bolts (Item 2) [Figure 30-50-1].
NOTE: The isolator mounting plate (Item 3) [Figure

30-50-1] will need to be rotated to access all
bolts.
Installation: Apply Loctite® 262 to all bolts. Position and

align the mounting holes, install and tighten the bolts.

ISOLATOR PLATE ASSEMBLY (CONT’D) Figure 30-50-4
Removal And Installation (Cont’d) 2
NOTE: The following procedure is shown with the

isolator plate assembly removed for clarity.
Figure 30-50-3 1
1
P-88577
Remove the retainer ring (Item 2) [Figure 30-50-4].

3
Inspect the isolator for excessive wear or damage.
P-88578 Remove the bearing (Item 1) [Figure 30-50-4] from the

upper isolator plate.

Remove the retainer ring (Item 1) [Figure 30-50-3]. If the retaining ring or bearing is damaged, it must be
discarded and replaced. See your Bobcat dealer for
Separate the upper plate (Item 2) and the lower plate replacement parts.
(Item 3) [Figure 30-50-3].
Installation: Position and install the bearing into the
Installation: Position and align the upper and lower isolator plate. Install the retaining ring.
isolator plates, assemble them together.
NOTE: Lubricate mounting surfaces with Anti-seize

prior to assembly.
Align and assemble bearing race with axle tube on the

lower plate.

DRIVE SHAFT AND ECCENTRIC CASE Installation: Install the bolts and tighten to 122 N•m (90
ft-lb) torque.
Figure 30-60-2
WARNING 1

W-2019-0907
P-88587
Remove the scraper frame. (See SCRAPER FRAME on
Page 30-20-1.)
Install chains (Item 1) [Figure 30-60-2] for lifting.
on Page 20-20-1.) Remove the drive shaft and eccentric case (Item 2)

[Figure 30-60-2] from the drum.
Remove the main frame. (See MAIN FRAME on
Page 30-40-1.) Installation: Install chains on the drive shaft.
Lower the drive shaft and eccentric case into the drum.
Remove the isolator plate assembly. (See ISOLATOR
PLATE ASSEMBLY on Page 30-50-1.) Lay the drum down horizontal on the ground.
Figure 30-60-1
P-88586
Stand the drum into the vertical position [Figure 30-60-

2].
Remove the ten bolts (Item 1) [Figure 30-60-1].
NOTE: Clean and degrease the holes, threaded

holes, bolt threads, and the mounting
surfaces of the eccentric housing and drum
prior to assembly. Apply Loctite® 262 to
threads.

DRIVE SHAFT AND ECCENTRIC CASE (CONT’D) Figure 30-60-4
Figure 30-60-3
2
2
P-88594
Remove the bolt and nut (Item 1) [Figure 30-60-4].

P-88588
Remove the drive shaft (Item 2) [Figure 30-60-4].
Put the eccentric case (Item 1) [Figure 30-60-3] on NOTE: Clean and degrease all mounting surfaces,
blocks. holes and threads prior to assembly. Apply

Loctite® 242 to threads.
Remove the drain / fill plug (Item 2) [Figure 30-60-3].
Tip up the eccentric case and drain the lubricant into a Installation: Install the drive shaft onto the eccentric
suitable container. shaft.
Installation: Install the drain / fill plug. Align the shaft holes and install the bolt and nut.
Add 473 ml (1 pt.) of Mobile SHC 632 lubricant.
NOTE: Substitution of any other type of lubrication in

the eccentric case WILL result in bearing
failure. (See your Bobcat dealer for more
information.)

DRIVE SHAFT AND ECCENTRIC CASE (CONT’D)
Parts Identification
1. Eccentric Case
2. Weight
3. Bolt 3
6
4. Plug
5. Bearing 7
6. Oil Seal
7. Bearing Cover
8. Dowel Pin 4
5 3
9. Breather Element
10. Dust Cap
11. Breather

8
8
10
11
3
P-88670

Disassembly And Assembly
Figure 30-60-5
1
2
1 1
1
1
P-88651
Insert two 1/4 - 20UNC x 2 inch bolts (Item 1) [Figure 30-

P-88591 60-6].
Tighten the bolts (Item 1) evenly side to side until the

Remove the bolts (Item 1) [Figure 30-60-5]. cover plate (Item 2) [Figure 30-60-6] is separated
completely from the eccentric case.

NOTE: Clean and degrease all mounting surfaces,
holes and threads prior to assembly. Apply Remove the cover plate (Item 2) [Figure 30-60-6].
Remove the bolts (Item 1) [Figure 30-60-6] from the
Assembly: Lubricate the oil seal lip with grease prior to cover plate.
assembly.
Figure 30-60-7
Apply a high temperature anaerobic or silicone sealant
that is rated for temperatures greater than 204°C (400°F)
to the housing and the cover plate prior to assembly.
Align the cover plate with the eccentric shaft and install.
Install the bolts and tighten.
P-83683
NOTE: Prior to removal, check the oil seal for

excessive wear or other damage.
Any oil seal showing excessive wear or other damage

must be discarded and replaced. See your Bobcat dealer.
Remove the oil seal (Item 1) [Figure 30-60-7].
Assembly: Align and install the oil seal.

DRIVE SHAFT AND ECCENTRIC CASE (CONT’D) Tighten the bolts (Item 1) evenly side to side until the
cover plate (Item 2) [Figure 30-60-9] is separated
Disassembly And Assembly (Cont’d) completely from the housing.
Figure 30-60-8 Remove the cover plate (Item 2) [Figure 30-60-9].
Remove the bolts (Item 1) [Figure 30-60-9] from the

1
cover plate.
1
Figure 30-60-10
1
1
P-88592
Remove the three bolts (Item 1) [Figure 30-60-8].

NOTE: Clean and degrease all mounting surfaces,
P-88589
holes and threads prior to assembly. Apply
Remove the breather (Item1) [Figure 30-60-10].
Assembly: Clean mating surfaces and apply a high
temperature anaerobic or silicone sealant that is rated for Remove the dust cap (Item 2) [Figure 30-60-10].
temperatures greater than 204°C (400°F) to the housing
and the cover plate prior to assembly. NOTE: Dust cap replacement is recommended if
removed from cover plate.
Align the cover plate, align holes and install.
Assembly: Clean mating surfaces and apply a high
Install the bolts and tighten. temperature anaerobic or silicone sealant that is rated for
temperatures greater than 204°C (400°F) to the housing,
Figure 30-60-9 dust cap and the cover plate prior to assembly.
Install the breather to the dust cap.

2 1
Press the dust cap into the cover plate.
P-88672

60-9].

Disassembly And Assembly (Cont’d) 1 1
Figure 30-60-11
P-88595

P-88593 60-13].
Tighten the bolts evenly side to side until the eccentric

Remove the breather element (Item 1) [Figure 30-60- case halves separate.
11].

Separate the eccentric case halves.
Check the breather element for dirt or debris, if dirty
clean or replace. Contact your local Bobcat dealer for Assembly: Align the eccentric case halves to each other
replacement parts. on dowel pins and assemble.
Assembly: Install the breather element into the dust cap. Figure 30-60-14
Figure 30-60-12
P-83688
1
P-83685
Remove the eccentric shaft (Item 1) [Figure 30-60-14].
Remove the two bolts (Item 1) [Figure 30-60-12]. Clean all internal case components thoroughly.
Assembly: Install the bolts and tighten. Check the whole eccentric case for excessive wear or
other damage. Contact your local Bobcat dealer for
replacement parts.
Assembly: Install the eccentric shaft.

Disassembly And Assembly (Cont’d)
Figure 30-60-15
1
P-88597
Clean the bearing (Item 1) [Figure 30-60-17] thoroughly.

P-88596
Check the bearing for excessive wear or other damage.
Contact your local Bobcat dealer for replacement parts.
Clean the eccentric shaft thoroughly.
Assembly: Install the bearing (Item 1) [Figure 30-60-17]

Inspect the eccentric shaft as shown in [Figure 30-60- until it is properly seated.
15].
Check the eccentric shaft for excessive wear or other

damage. (See your local Bobcat dealer for replacement
parts.)
Figure 30-60-16
P-83687
Remove the bearing (Item 1) [Figure 30-60-16].
NOTE: Support the case housing around the bearing

mounting region during removal and
installation of the bearings.


ROLLER DRUM Figure 30-70-1

1
WARNING
W-2019-0907
Check the roller drum (Item 1) [Figure 30-70-1] for

Remove the scraper frame. (See SCRAPER FRAME on excess wear or damage.
Page 30-20-1.)
Inspect the eccentric mounting surface and threaded
Remove the roller smooth shells (if equipped). (See hole condition.
SMOOTH SHELLS on Page 30-30-1.)

Clean out any dirt / debris from the drum cavity.
on page 20-20-1.) If repair is needed contact your local Bobcat dealer.
Remove the main frame. (See MAIN FRAME on
Page 30-40-1.)
Remove the isolator plate assembly. (See ISOLATOR

PLATE ASSEMBLY on Page 30-50-1.)
Remove the drive shaft and eccentric case. (See DRIVE

SHAFT AND ECCENTRIC CASE on Page 30-60-1.)


OSCILLATION WEAR PLATES Figure 30-80-2
WARNING 1

W-2019-0907
Check the wear plate shim (Item 1) [Figure 30-80-2] for

Roller 48 Padded And Roller 48 Smooth Models excessive wear or other damage.
Figure 30-80-1 Any wear plate shim showing excessive wear or other
damage must be discarded and replaced. See your
Bobcat dealer.
2

1
P-88459
Remove the five bolts (Item 1) [Figure 30-80-1] and nuts.
Remove the wear plate (Item 2) [Figure 30-80-1].
Remove the wear plate shim (Item 3) [Figure 30-80-1].
Installation: Apply Loctite® 262 to all bolts. Position and

align the bolt holes of the wear plate and wear plate shim.
Install the bolts and tighten.

OSCILLATION WEAR PLATES (CONT’D)
73 And 80 Inch Vibratory Roller
Figure 30-80-3
2
3
1 1
P-83676
Remove the five bolts and nuts (Item 1) [Figure 30-80-3].

Remove the plate (Item 2) [Figure 30-80-3].
Remove the oscillation wear plate (Item 3) [Figure 30-

80-3].
Check the oscillation wear plates (Item 3) [Figure 30-80-

3] for excessive wear or other damage.
Any oscillation wear plates showing excessive wear or

other damage must be discarded and replaced. See your
Bobcat dealer.
Installation: Position and align the bolt holes of the plate

and oscillation wear plate.
Install the bolts and nuts.
Evenly torque the bolts and nuts (Item 1) [Figure 30-80-

3] to 68 - 82 N•m (50 - 60 ft-lb), then back off until bolts
spin freely.
Note: The gap between plate and oscillation wear

plate should not exceed 1,02 mm (0.04 in).

SPECIFICATIONS
(ROLLER 48 PADDED) SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-10-1

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-10-1
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-10-1
(ROLLER 48 SMOOTH) SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-11-1

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-11-1
(ROLLER 73 PADDED) SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-12-1

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-12-1

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-13-1

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-14-1

SCHEMATIC(S) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-20-1
Hydraulic Schematic (All Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-20-1
HYDRAULIC CONNECTION SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-30-1

O-ring Face Seal Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-30-1
Straight Thread O-ring Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-30-1
Tubelines And Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-30-1
Flare Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-30-2
Port Seal Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-30-2
TORQUE SPECIFICATIONS FOR BOLTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-40-1

Torque For General SAE Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-40-1
Torque For General Metric Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-40-2
79 of 102 SPEC-01 Vibratory Roller Service Manual

80 of 102 SPEC-02 Vibratory Roller Service Manual

(ROLLER 48 PADDED) SPECIFICATIONS
Dimensions
• Where applicable, specifications conform to SAE and ISO standards and are subject to change without notice
B C

P-88446
Heighth (A) 643 mm (25.4 in)

Width (B) 1537 mm (60.5 in)
Length (C) 968 mm (38.1 in)
Performance
Drum Diameter 643 mm (25.4 in)

Operating Weight 811 kg (1788 lb)
Operating Weight With Smooth Shells 943 kg (2078 lb)
Number of Pads 78
Drum Oscillation +/- 12°
Dynamic Force 4771 kg (10519 lb) @ 64,35 L/min (17 U.S. gpm)
6461 kg (14244 lb) @ 75,71 L/min (20 U.S. gpm)
Frequency 2448 vpm @ 64,35 L/min (17 U.S. gpm)
2879 vpm @ 75,71 L/min (20 U.S. gpm)
81 of 102 SPEC-10-1 Vibratory Roller Service Manual


(ROLLER 48 SMOOTH) SPECIFICATIONS
Dimensions
B C

P-88446
Heighth (A) 660 mm (26 in)

Width (B) 1537 mm (60.5 in)
Performance
Drum Diameter 660 mm (26 in)

Operating Weight With Smooth Shells N/A
Number of Pads 0
Drum Oscillation +/- 12°
6461 kg (14244 lb) @ 75,71 L/min (20 U.S. gpm)
2879 vpm @ 75,71 L/min (20 U.S. gpm)


Dimensions
B C

P-88446
Heighth (A) 643 mm (25.4 in)

Width (B) 2006 mm (79 in)
Performance
Drum Diameter 643 mm (25.4 in)

Operating Weight With Smooth Shells 1233 kg (2719 lb)
Number of Pads 102
Drum Oscillation +/- 7.5°
4493 kg (9905 lb) @ 75,71 L/min (20 U.S. gpm)
6470 kg (14263 lb) @ 90,85 L/min (24 U.S. gpm)
2401 vpm @ 75,71 L/min (20 U.S. gpm)
2882 vpm @ 90,85 L/min (24 U.S. gpm)


Dimensions
B C

P-88446

Performance

Operating Weight With Smooth Shells N/A
Number of Pads 0
4493 kg (9905 lb) @ 75,71 L/min (20 U.S. gpm)
6470 kg (14263 lb) @ 90,85 L/min (24 U.S. gpm)
2401 vpm @ 75,71 L/min (20 U.S. gpm)
2882 vpm @ 90,85 L/min (24 U.S. gpm)


Dimensions
B C

P-83639

Performance

4493 kg (9905 lb) @ 75,71 L/min (20 U.S. gpm)
6470 kg (14263 lb) @ 90,85 L/min (24 U.S. gpm)
2401 vpm @ 75,71 L/min (20 U.S. gpm)
2882 vpm @ 90,85 L/min (24 U.S. gpm)


SCHEMATIC(S)
Hydraulic Schematic (All Models)
Male Female
Coupler Coupler

Relief
Valve
Hydraulic
Motor
P-88445


HYDRAULIC CONNECTION SPECIFICATIONS Straight Thread O-ring Fitting
O-ring Face Seal Connection Figure SPEC-30-2
IMPORTANT
Nut Nut
clean the work area before disassembly and keep all Washer
parts clean. Always use caps and plugs on hoses, Washer
tubelines and ports to keep dirt out. Dirt can quickly O-ring
damage the system.
I-2003-0888 O-ring
Figure SPEC-30-1
A-1852
Lubricate the O-ring before installing the fitting. Loosen

the jam nut and install the fitting. Tighten the jam nut until
the washer is tight against the surface [Figure SPEC-30-
2].

Tubelines And Hoses
Replace any tubelines that are bent or flattened. They will

restrict flow, which will slow hydraulic action and cause
heat.
B-7575 Replace hoses which show signs of wear, damage or

weather cracked rubber.
When the fitting is tightened, you can feel when the fitting Always use two wrenches when loosening and tightening
is tight to eliminate leakage caused by under or over hose or tubeline fittings.
torqued fittings. Use petroleum jelly to hold the O-ring in
position until the fittings are assembled [Figure SPEC-
30-1].
O-ring Face Seal Tightening Torque

xTubeline xx TORQUE
Outside x N•m
Diameter Thread Size (ft-lb)
1/4” 9/16” - 18 18 (13)
3/8” 11/16” - 16 30 (22)
1/2” 13/16” - 16 54 (40)
5/8” 1” - 14 81 (60)
3/4” 1-3/16” - 12 114 (84)
7/8” 1-3/16” - 12 133 (98)
1” 1-7/16” - 12 160 (118)
1-1/4” 1-11/16” - 12 209 (154)
1-1/2” 2” - 12 221 (163)

HYDRAULIC CONNECTION SPECIFICATIONS Port Seal Fitting
(CONT’D)
Figure SPEC-30-4
Flare Fitting
Figure SPEC-30-3
1
Nut Seals
To Fitting
Nut Seals
2 To Port
P-79498
Secondary O-ring Seal P-13008

Use the following procedure to tighten the flare fitting:

Tighten the nut until it makes contact with the seat. Make The nut is the primary seal, the O-ring is the secondary
a mark across the flats of both the male and female parts seal and helps absorb vibration and pressure pulses at
of the connection (Item 1) [Figure SPEC-30-3] the connection [Figure SPEC-30-4].
Use the chart (below) to find the correct tightness needed The hex portion of the nut does not contact the surface of
(Item 2) [Figure SPEC-30-3]. If the fitting leaks after the component when the nut is tight.
tightening, disconnect it and inspect the seat area for
damage. Port Seal and O-ring Boss
Tightening Torque
Flare Fitting Tightening Torque x TORQUE
Tubeline x TORQUE x N•m
Outside x N•m Thread Size (ft-lb)
Diameter Thread Size (ft-lb) 7/16” - 20 18 (13)
1/4” 7/16” - 20 18 (13) 9/16” - 18 30 (22)
5/16” 1/2” - 20 23 (17) 3/4” -1 6 54 (40)
3/8” 9/16” - 18 30 (22) 7/8” - 14 81 (60)
1/2” 3/4” - 16 54 (40) 1-1/16” - 12 114 (84)
5/8” 7/8” - 14 81 (60) 1-3/16” - 12 133 (98)
3/4” 1-1/16” - 12 114 (84) 1-5/16” - 12 160 (118)
7/8” 1-3/16” - 12 133 (98) 1-7/16” - 12 209 (154)
1” 1-5/16” - 12 160 (118) 1-5/8” - 12 221 (163)
1-1/4” 1-5/8” - 12 209 (154)
1-1/2” 1-7/8” - 12 221 (163)
2” 2-1/2” - 12 342 (252)

HYDRAULIC CONNECTION SPECIFICATIONS
(CONT’D)
Port Seal Fitting (Cont’d)
Use the following procedure to tighten the port seal

fitting:
Port seal and nut, washer and O-ring (O-ring Boss)

fittings use the same tightening torque valve chart.
If a torque wrench cannot be used, use the following

method.
Tighten the nut until it just makes metal to metal contact,

you can feel the resistance.
Tighten the nut with a wrench no more than one hex flat
maximum.
Do not over tighten the port seal fitting.
NOTE: If a torque wrench cannot be used, use the

hex flat tightening method as an approximate

guideline.
NOTE: Port seal fittings are not recommended in all

applications. Use O-ring boss fittings in these
applications.


ALPHABETICAL INDEX

. . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-10-1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-11-1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-12-1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-13-1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-14-1
ATTACHMENT IDENTIFICATION . . . . . . . . 1-8
ATTACHMENT STORAGE AND RETURN TO
SERVICE . . . . . . . . . . . . . . . . . . . . . . . 10-40-1
DELIVERY REPORT . . . . . . . . . . . . . . . . . 1-7
DRIVE SHAFT AND ECCENTRIC CASE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-60-1
FEATURES AND ACCESSORIES . . . . . . 1-10
HYDRAULIC CONNECTION

SPECIFICATIONS . . . . . . . . . . . . . SPEC-30-1
HYDRAULIC MOTOR . . . . . . . . . . . . . . 20-20-1
HYDRAULIC RELIEF . . . . . . . . . . . . . . 20-10-1
INSPECTION . . . . . . . . . . . . . . . . . . . . 10-30-1
ISOLATOR PLATE ASSEMBLY . . . . . . 30-50-1
LUBRICATING THE ATTACHMENT . . . 10-60-1
MAIN FRAME . . . . . . . . . . . . . . . . . . . . 30-40-1
MAINTENANCE SAFETY . . . . . . . . . . . . . 1-1
OSCILLATION WEAR PLATES . . . . . . 30-80-1
REGULAR MAINTENANCE ITEMS . . . 10-50-1
ROLLER DRUM . . . . . . . . . . . . . . . . . . 30-70-1
SCHEMATIC(S) . . . . . . . . . . . . . . . SPEC-20-1
SCRAPER EDGES . . . . . . . . . . . . . . . 30-10-1
SCRAPER FRAME . . . . . . . . . . . . . . . 30-20-1
SERIAL NUMBER LOCATION . . . . . . . . . . 1-7
SERVICE MANUAL REVISION . . . . . . SMR-1
SERVICE SCHEDULE . . . . . . . . . . . . . 10-20-1
SMOOTH SHELLS . . . . . . . . . . . . . . . . 30-30-1
TROUBLESHOOTING . . . . . . . . . . . . . 10-10-1
97 of 102 INDEX-01 Vibratory Roller Service Manual

98 of 102 INDEX-02 Vibratory Roller Service Manual

ROUTE TO
ATTENTION
SERVICE MANUAL PARTS MANAGER
SERVICE MANAGER X
REVISION SALES MANAGER
NOTICE Insert This Sheet With The Below Listed Manual For Future Reference.
Revision No: Vibratory Roller - 1

Date: 15 July 2009
Product: Bobcat Attachment
Model: Vibratory Roller
Manual No: 6987313 (7-09)

The following Sections are a revision to the above Service Manual.
COVER
30-30
99 of 102 SMR-1
100 of 102
SMR-2
ROUTE TO
ATTENTION
SERVICE MANUAL PARTS MANAGER
SERVICE MANAGER X
REVISION SALES MANAGER
NOTICE Insert This Sheet With The Below Listed Manual For Future Reference.
Revision No: Vibratory Roller - 2

Date: 15 December 2011
Product: Bobcat Attachment
Model: Vibratory Roller
Manual No: 6987313 (12-11)

Vibratory Roller Service Manual (P/N 6987313) Dated 12-11 contains updated service information which replaces
the previous Vibratory Roller Service Manual (P/N 6987313) Dated 7-09.
101 of 102 SMR-3

102 of 102
SMR-4

Vibratory Roller 6987313 SM 12-11

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Service Manual

(Roller 48 Padded) S/N AFLJ00101 & Above

Dealer Copy -- Not for Resale

6987313 (12-11) Printed in U.S.A. © Bobcat Company 2011

Dealer Copy -- Not for Resale

Never service attachments / implements without

Cleaning and maintenance are required daily.

Never service or adjust attachment / implement with the

Always lower the attachment / implement to the ground

Avoid contact with leaking hydraulic fluid or diesel fuel

Stop, cool and clean engine of flammable materials before

Keep body, loose objects and clothing away from moving

Safety glasses are needed for eye protection from electrical

3 of 102 1-1 Vibratory Roller Service Manual

4 of 102 1-2 Vibratory Roller Service Manual

SAFETY & MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-01

HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-01

ALPHABETICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .INDEX-01

Dealer Copy -- Not for Resale

5 of 102 1-3 Vibratory Roller Service Manual

6 of 102 1-4 Vibratory Roller Service Manual

SERIAL NUMBER LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

DELIVERY REPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

ATTACHMENT IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

FEATURES AND ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

Dealer Copy -- Not for Resale

7 of 102 1-5 Vibratory Roller Service Manual

8 of 102 1-6 Vibratory Roller Service Manual

Dealer Copy -- Not for Resale

9 of 102 1-7 Vibratory Roller Service Manual

Roller 48 Padded, Roller 48 Smooth

Dealer Copy -- Not for Resale

HYDRAULIC MOTOR MOTOR GUARD P-88435

10 of 102 1-8 Vibratory Roller Service Manual

Roller 73 Padded, Roller 73 Smooth, Roller 80 Smooth

Dealer Copy -- Not for Resale

LIFT POINT (ONLY)

OSCILATION WEAR PLATE

OSCILATION WEAR PLATE

11 of 102 1-9 Vibratory Roller Service Manual

The vibratory roller is equipped with the following

Options And Accessories

• Smooth Shell Kit.

Dealer Copy -- Not for Resale

12 of 102 1-10 Vibratory Roller Service Manual

SERVICE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-20-1

ATTACHMENT STORAGE AND RETURN TO SERVICE . . . . . . . . . . . . . . . . . . . . . . . 10-40-1

REGULAR MAINTENANCE ITEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50-1

LUBRICATING THE ATTACHMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-60-1

Dealer Copy -- Not for Resale

13 of 102 10-01 Vibratory Roller Service Manual

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Instructions are necessary before operating or servicing machine. Read and

ROLLER 48 PADDED AND ROLLER 48 SMOOTH

Dealer Copy -- Not for Resale

ROLLER 73 PADDED, ROLLER 73 SMOOTH AND ROLLER 80 SMOOTH

15 of 102 10-10-1 Vibratory Roller Service Manual

16 of 102 10-10-2 Vibratory Roller Service Manual

Instructions are necessary before operating or servicing machine. Read

ROLLER 48 PADDED AND ROLLER 48 SMOOTH

ROLLER 73 PADDED, ROLLER 73 SMOOTH AND ROLLER 80 SMOOTH

Dealer Copy -- Not for Resale

17 of 102 10-20-1 Vibratory Roller Service Manual