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WARNING
Read this manual carefully before you can use and service "MYPRO TOUCH" safely and properly.
Important Notice
• This manual has been prepared as a guide to allow you to use the Screw Compressor Unit Controller MYPRO TOUCH Type-S
properly and safely. Follow all the instructions in this manual. Failure to do so could result in unforeseen accidents.
• Keep this manual handy for ready and regular reference by all persons working on your MYPRO TOUCH Type-S.
• If the manual is lost or damaged, contact any of the Mayekawa offices or sales/service centers in your area to order a new copy.
• This manual must remain with the product when you resell it to another user.
• Mayekawa reserves the right to make changes to the specifications of the product the contents of this manual for improvements
without prior notice.
• If you have any query due to inconsistency between the product and the information in this manual that can result from such
changes, please ask questions to any of the Mayekawa offices or sales/service centers in your area.
• Be sure to start operation, inspection, and servicing of the equipment only after having thoroughly read and understood all the hazard
preventive instructions and precautions in this manual and connected equipment's manual. Almost all the past accidents occurred
due to failure to follow the basic safety rules.
All safety instructions and precautions in this manual are highlighted by appropriate one of the following symbol-letter combinations:
DANGER Indicates a potentially hazardous situation that if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation that if not avoided, could result in death or serious injury.
WARNING
Indicates a potentially hazardous situation that if not avoided, will or could result in minor or moderate injury.
CAUTION This also indicates an instruction that should be followed to obtain full performance from the product.
• The safety instructions and precautions in this manual are not exhaustive. There may be other safety precautions to be observed that
vary from user to user. It is your responsibility to establish a safety management system most appropriate for your particular use of
the product.
• Never, disassemble or otherwise interfere with the Screw Compressor Unit Controller MYPRO TOUCH Type-S, as it contains many
electronic components that can be affected adversely by disassembly or other interference. Mayekawa Mfg. Co., Ltd. assumes no
responsibility for any undesirable consequences that would result from disassembly of or interference with the controller.
• Use this controller solely for control and management of the screw compressor units produced by Mayekawa Mfg. Co., Ltd.
MTP-IOM-001-EN
Preface
Thank you for purchasing the Mayekawa Screw Unit Controller MYPRO TOUCH+.
a. Verify the proper MYPRO TOUCH+ factory option is specified. The MYPRO TOUCH+ is available in the following
factory-option variations:
MTP- 0 - 1- 1-120
ANALOG IN 0 to 2 Boards
WARNING
Observe application limits and recommended matter of the compressor used to set each value.
d. Remove protective film from touch screen terminal. The film prevents scratches during shipment. Pressing the touch
screen with the protective film may scratch or adhere to the screen.
Mayekawa reserves the right to make changes to Photos, Drawings, Screens and pictures in this manual for improvements without
prior notice.
ALARM/FAILURE
ALARM is a minor alarm that does not shutdown compressor unit.
FAILURE is a severe condition that shutdowns compressor unit.
Compressor unit
Compressor unit refers to a system consisting of a compressor, condenser, expansion values, chiller, and driving motors.
Each compressor unit operates under control of one MYPRO TOUCH+.
Mask time
Mask time refers to the time set by the user during compressor startup that no action will be issued such as an alarm.
Master station
“Master station” varies according to the control configuration using MYPRO TOUCH+.
- In the case of the automatic staging control or AUTO STAGE, the master station is the MYPRO TOUCH+ that gives
operational commands to the other MYPRO TOUCH+ slave controllers according to information of its own as well as that it
receives from the slave MYPRO TOUCH+.
- In the case of the control using a remote control device such as a computer through communications, the master station
refers to the remote control device controlling the MYPRO TOUCH+ in the network.
Offset
Positive or negative offset value added for proper indication of analog input values that differ from actual values.
Passwords
Passwords must be entered for the specified "security level" before accessing certain screens and settings. Two different
"security levels" of password (LEVEL-1 and LEVEL-2) must be registered prior to access of these screens, each requiring a
specific "security level" of password for authorization. See Section 3.4.2 ‘PASSWORD’ Screen for details.
Scaling
Scaling values specify the upper and lower limit range of input values for each sensor.
Screen
A display screen accessed from a menu, providing parameter settings, status or operation of the compressor unit.
0.4 Units
Unless otherwise specified, all pressures are indicated in PSIG (gauge readings) and temperatures in °F (degrees Fahrenheit).
User-controller interface
- 13.3" TFT color LCD, 16:9 widescreen WXGA display
- TOUCH+ panel system is analog resistive with 1280 x 800 resolution
MYPRO TOUCH+ panel is designed with a user-friendly interface allows intuitive operation.
Communication ports
The following standard communication ports are offered.
- An Ethernet (IEEE802.3u, 100base-TX) communication port (Connector: RJ-45)
- A USB 2.0 port (Connector: Type-A)
- A RS-485 half-duplex serial communication port
The serial communications allows remote monitoring of the operating conditions, commanding start/stop control and changing
various parameter settings of compressor units. The MODBUS protocol employed is a global standard protocol of serial
communications in industry and allows for the use of commercially available supervisory control and data acquisition (SCADA)
software as well as connection to and communication with PLC MODBUS communications units of various manufacturers.
Optional expansion boards for additional inputs/outputs channels and communication ports
The following optional items are available for expanded connections to MYPRO TOUCH+.
- Expansion digital/analog converter (DA) board for additional 4 analog outputs (Max. 1)
- Expansion 4 digital output boards or 2 expansion digital output boards and 2 digital input boards (Max. 1 set)
- Expansion analog input board for additional 8 analog inputs (Max. 4)
Ethernet
(3)
Touch Panel Terminal Block
13.3" (ETOP513) (5)
(2)
COM2 COM1
RS-485 RS-232C (4)
or
(1)
* Diagram does not show power wiring or control wiring of analog inputs and outputs or digital input and outputs.
* The solid line denotes standard connection and the dashed line indicates optional connections.
* If more than 16 analog inputs are required, an expansion analog input board is necessary.
* An expansion digital input/output board is required for 20 digital inputs/outputs or more. Expansion boards cannot be
installed in the central processing unit chassis.
Chiller flow control Process flow control by leaving cool brine temperature (PID 08/16)
Condenser fan revolutions/ stage control Condenser fan speed control by discharge pressure (PID 09/16)
Other
Capacity control by remote capacity command inputs (analog/digital input)
Compressor number control (AUTO STAGE)
Vi automatic variable control (Auto-Vi)
Hot gas bypass control
Starting bypass control
Compressor oil seal protection
Evaporator Oil Return control
Select options from ‘System Configuration’ when these other control functions are used.
Multiple control functions may have overlapped inputs/outputs and cannot be used at the same time.
The function is not available when it has not been connected expansion IO hardware.
Reference Section: 7.3 MYPRO TOUCH+ Input/Output list.
2.1 Touchscreen
WARNING
Make sure to follow above instructions. Death, serious injury or damage may result if you do not.
Earth
- Ground touchscreen separately from other devices, such as CPU board, as dedicated earth.
- If dedicated earth ground is not available, common earth ground may be used.
(If the common earthing point is corresponding to D-class grounding, it is available.)
Important Notice
- Make sure, if the earth resistance is 100Ω or less.
2
- Use Frame ground (for earthing) electric wire 2 mm (AWG 14) or more.
- Earthing point should be close to MYPRO TOUCH+ panel to shorten earth wire distance. If the earth wire is longer, use
thicker insulated wire.
- Frame ground and signal ground are connected inside of the MYPRO TOUCH+ panel. Design its system to not form short
circuit loop, when signal ground terminals are used for connecting panel with external devices.
- Observe local rules and NEC Standards. Make sure that its earth resistance is 100Ω and the line for the earthing is at least
2
2 mm or AWG 14.
WARNING
Top View
Analog input connection terminals
Side view
Front View with cover
Bottom View
Digital input/output
connection terminal
Inside lower section: AD board, DI/O board,
Extension DA board, Extension DI/O board
1
3
13
8
16
2
11
4
14
5
6
19
20
9
10 7
Reset switch
3 CAUTION
(SW4)
The switch is numbered top to bottom with “1” to “6”. Slide switch to the top for ON position.
DIP switch
4 The factory default setting of these 6 switches (from 1 to 6) are ‘ON, ON, ON, ON, OFF,
(SW5)
OFF’.
DIP switch The switch is numbered top to bottom with “1” to “4”. Slide switch to the top to set it to ON.
5
(SW7) The factory default setting of these 4 switches (from 1 to 4) are ‘OFF, OFF, OFF, OFF’.
Connection for expansion DI/O driver boards. The connectors are provided on the CPU
DI/O Expansion Driver board to accommodate 4 expansion DI/O driver boards (16 inputs/outputs).
9 board connector The #1 connector (J5, J9) is for digital inputs/outputs 1 to 4, #2 (J6, J10) for digital
(J5 to J12) inputs/outputs 5 to 8, #3 (J7, J11) for digital inputs/outputs 9 to 12, and #4 (J8, J12) for digital
inputs/outputs 13 to 16.
It corresponds as follows though the content of the print of the terminal block label or the
communication line label might be different depending on the shipment time.
COM1 terminal block
12 Signal Frame
(TB1) Receive+ Receive- Transmit+ Transmit-
Ground Ground
RX+ RX- TX+ TX-
( RD+ ) ( RD- ) ( SD+ ) ( SD- ) SG FG
( RA ) ( RB ) ( SA ) ( SB )
COM1 terminating
Switches turn ON/OFF each terminating resistors installed in the CPU board.
13 resistor switches
They provide termination for the sending and receiving lines independently.
(SW2)
COM2 terminating
These switches turn ON/OFF each terminating resistors installed in the CPU board.
16 resistor switches
They provide termination for the sending and receiving lines independently.
(SW3)
Battery holder
17 Battery used for internal timing clock. Lithium battery type CR2032.
(BAT1)
USB(Type-B) connector Connect with MYPRO TOUCH+ support software ONLY.
18
(J3) Do not use it for other purpose.
JTA connector Used for production adjustment only.
19
(J1) Do not connect it with anything.
CAUTION
20 Heat sink
WARNING
Do NOT operate any switches on CPU board when compressor unit running.
The system is also reset by cycling power on the MYPRO TOUCH+ CPU power supply.
WARNING
Resetting MYPRO TOUCH+ brings the controller in a momentary unstable condition, following which MYPRO
TOUCH+ is placed in a condition that would result just after turning power ON. As this condition is detrimental to the
compressor unit if it occurs during operation, never perform system resetting while the compressor and accessory is
in operation.
To prevent this problem, MYPRO TOUCH has a low battery detection. If a low battery condition is detected, the “BATTERY ALARM”
message will display on the ‘Active Alarm and Events’ screen and section of the ‘Main Status’ screen. The MYPRO TOUCH
doesn't contain Digital Output of this warning.
CAUTION
Replace the battery with system power off. Battery replacement time is only 1-minute period. If replacement exceeds 1 minute,
internal clock may be back to initial value. Check the timing data after the replacement.
CAUTION
(2) While holding a new battery by its top and bottom, engage the battery with the clip at the right part in the holder as indicated
by the circle on the left figure.
The right figure shows the battery engaged into the clips.
Keep holding the battery to prevent it from dropping onto
the CPU board.
(3) Press the battery gently into its horizontal position in the holder. When the clips engage the battery into the metal fitting, the
battery is set the proper position. Confirm the holder tabs hold the battery steadily.
2
3 4
5
AD Board MT-AD-02
No. Parts Function
24VDC power supply
Connection for 24VDC from switching power supply to AD board.
1 connector
Use plugs “PC4/3-ST-7.62” for connection.
(J3)
Switch for analog inputs CH7, CH8 on first board and CH15, CH16 on second board, to
select current/voltage inputs or potentiometer inputs.
Position each switch to the right to activate A for current/voltage or left to activate B for
Potentiometer input
6 potentiometer input.
selector switch
The factory default is as follows:
First AD board switches are set to A.
Second AD board switches are set to B.
NOTE:
Use also the above analog input boards when adding analog input channels (AD CH17 to CH32). These boards cannot be
installed into the CPU chassis due space limitations.
Terminal Block
Refer to
next page.
The internal circuit of MYPRO TOUCH analog inputs are shown below.
AD board
Internal circuit of
24V
MYPRO TOUCH Current/voltage
selector switch
1 24V
AG
When the current/voltage selector switch is set to ON position, a 250Ω resistor connects to the input circuit as shown in the above
diagram. DC current signals of 4 to 20 mA will convert into 1 to 5 VDC voltage signals before being input to the analog-to-digital
(A/D) converter circuit. When the selector switch is set to OFF, the current signals are input directly to the A/D converter circuit.
CAUTION
NOTE:
The switch is set to ON before shipment from the factory. (Current type signal source)
2.4.2 Input Type Selection for Channels 15 and 16 of Analog Input Boards
Analog input channels CH7 and CH8 on the first AD board and CH15 and CH16 on the second AD board are configurable for
current/voltage inputs or potentiometer inputs on MYPRO TOUCH.
When the position of the analog input selector switch marked “SW9” on the AD board is set to “A”, CH7 and/or CH15 are fixed as
current/voltage inputs and terminal blocks CH7A and/or CH15A are active. When the position of the switch is set to “B”, CH7 and/or
CH15 are fixed as potentiometer inputs and terminal blocks CH7B and/or CH15B are active.
Selector switch marked “SW10” on the AD board provides the same configuration for CH8 and/or CH16 (see NOTE under table
below).
The schematic diagram below illustrates the A/D converter internal circuit of MYPRO TOUCH AD board.
AD board
Current/voltage A case of
inputs 15CH
CH15A
from analog input A
board AD
converter
Potentiometer Integrated
inputs Potentiometer B
CH15B converter circuit circuit
from analog input
board
Analog input
selector switch
SW9
NOTE:
The above table also applies to selection of analog input type for channel 16 if channel number “15” is read as “16”, switch number
“SW7” of the AD board as “SW8”, and switch number “SW9” as “SW10”.
CAUTION
* This DI/O board is only for AC (alternating current) load. It is not possible to use it for DC (direct current) load.
1
3
MT-DIOA-01
4
8
9
5
2
The lamp indicates the status of the digital input/output. The lamp lit indicates “ON” and no
3 DI/O operation lamp light denotes “OFF”.
LED1 corresponds to DI/O CH1 and LED16 corresponds to DI/O CH16.
4 DO (digital Output) circuit DI/O CH1 to CH10 are assigned for digital outputs.
5 DI (digital input) circuit DI/O CH11 to CH16 are assigned for digital inputs.
Solid state relay(SSR) : G3MC-202P-VD, 12 VDC
6 Solid state relay
(Output adaptive load is 100 to 240 VAC, 2A)
TNR
7 Resistor protects relay contacts.
(ceramic variable resister)
Circuit protector provides overcurrent protection of relays.
CP When the current, over 2A, flows to the relay contact, the protector shuts down the output.
8
(circuit protector) When this occurs, white button of circuit protector will rise slightly.
To reset, eliminate the overcurrent and press the white button.
The terminal maintains the continuity between ground and the printed circuit board.
9
FG terminal CAUTION
(frame ground)
* This DI/O board is only for DC (direct current) load. It is not possible to use it for AC (alternating current) load.
1
3
MT-DIOA-DC01
4
8
9
5
2
The lamp indicates the status of the digital input/output. The lamp lit indicates “ON” and no
3 DI/O operation lamp light denotes “OFF”.
LED1 corresponds to CH1 and LED16 corresponds to CH16.
4 DO (digital Output) circuit DI/O CH1 to CH10 are assigned for digital outputs.
5 DI (digital input) circuit DI/O CH11 to CH16 are assigned for digital inputs.
TNR
7 Resistor protects relay contacts.
(ceramic variable resister)
It shuts down the outputs when the current of over 2A flows to the relay contact.
CP
8 At the time, white knob of circuit protector will comes up slightly.
(circuit protector)
Eliminate the over current and press the white knob to reset.
The terminal maintains the continuity between ground and the printed circuit board.
DA board MT-DA-02
No. Parts Function
24VDC power supply
Connector to supply 24 VDC from switching power supply to expansion DA board.
1 connector
Use plugs “PC4/3-ST-7.62” for connection.
(J2)
Analog output terminal Terminal blocks connect 4 to 20mA DC analog output wires.
3 blocks Use plugs “IC2.5/3-ST-5.08” for connection.
(TB1)
CAUTION
Analog outputs cannot be configured without installation of expansion analog output board.
Install expansion output board before the setting using analog outputs.
8
9
It shuts down the outputs when the current of over 2A flows to the relay contact.
CP
8 At the time, white knob of circuit protector will comes up slightly.
(Circuit protector)
Eliminate the over current and press the white knob to reset.
It maintains continuity between ground (terminal) and the printed circuit board.
8
9
It shuts down the outputs when the current of over 2A flows to the relay contact.
CP
8 At the time, white knob of circuit protector will comes up slightly.
(Circuit protector)
Eliminate the over current and press the white knob to reset.
It maintains continuity between ground (terminal) and the printed circuit board.
Virtual analog inputs (derived from real analog inputs through calculation)
Acronym Description Assigned Input Channel No.
OIL DIFFERENTIAL PRESSURE
dOP (System Config. dependent) OP-DP / OP-SP / DP-OP AI-65
FILTER DIFFERENTIAL PRESSURE
dFP (System Config. dependent) DP-AFP / BFP-OP / DP-OP AI-66
PID controller
Controller NO Description Function
(LOW STAGE) SLIDE VALVE Low stage compressor capacity
PID 01/16
on PRESSURE on pressure control (SP, SSP, DP, SDP)
(LOW STAGE) SLIDE VALVE Low stage compressor capacity
PID 02/16
on CHILLER LEAVING TEMPERATURE on chiller leaving temperature control
Others
Acronym Full Spelling Acronym Full Spelling
A/O ANALOG OUTPUT MVL MANIPULATING VALUE LOW LIMIT
AI ANALOG INPUT OIL P. OIL PUMP
C7 CHARACTER BIT 7 P. PAGE
C8 CHARACTER BIT 8 PE EVEN PARITY
CH. CHANNEL PN NON PARITY
COMM COMMUNICATION PO ODD PARITY
COMP. COMPRESSOR PRES. PRESSURE
CTRL CONTROL PRESS. PRESSURE
D/O DIGITAL OUTPUT PV PROCESS VALUE
ECONO. ECONOMIZER/INTER COOLER S1 STOP BIT 1
EXP.VALVE EXPANSION VALVE S2 STOP BIT 2
H.SLIDE VALVE HIGH STAGE SLIDE VALVE SETPT SETPOINT
HI HIGH SH SUPERHEAT
HRS HOURS SP SUCTION PRESSURE
HSV HIGH STAGE SLIDE VALVE POSITION SV SOLENOID VALVE
I/O INPUT/OUTPUT SV SET VALUE
INTER INTERMEDIATE TEMP TEMPERATURE
L.SLIDE VALVE LOW STAGE SLIDE VALVE VFD VARIABLE FREQUNCY DRIVE
LBT CHILLER LEAVING TEMPERATURE W/ WITH
LO LOW W/O WITHOUT
MV MANIPURATING VALUE
MVH MANIPULATING VALUE HIGH LIMIT
1 2 3 4 5
5 Change Screen Button Opens gauge screen, or when is displayed it opens top screen or the selected home
page.
6 Job ID Display Area Only when programmed in information window, displays job ID for easier identification.
The MENU button can be located at the bottom of almost all pages in the MYPRO TOUCH+ controller. This helps the user to have
quick and easy access to the 2 main ICON menu windows.
MENU 01 MENU 02
Not available ICONS are grayed out, and selectable ICONS are fully visible. Each ICON displays the selected option and its
setpoints screen.
4
5
The MYPRO TOUCH+ panel offers automatic and manual adjustments for the Suction Pressure and Discharge Pressure gauges
only. Once manually adjusted, to use the AUTO feature again it may be necessary to touch the RESET VALUES button first. In
such scenario, the panel will prompt the user with a pop up message.
To select desired widgets, touch the PEN icon at the top right (shown above). To bring up the selection window. From the selection
window (shown below), simply touch the widgets that you wish to display in the widgets display area.
Note that some widgets will not be available unless the appropriate options are selected under System Details.
3
1
4
2
5
CAUTION
Depending on the selection for the 'OPERATION' item under the 'OPERATION MODE' screen, The MYPRO
TOUCH+ automatically reacts in the following ways when the STOP button is pressed.
- When the 'LOCAL', 'REMOTE', or 'COMM' mode (excluding the 'AUTO STAGE' mode) are selected.
When the panel is in LOCAL mode pressing the STOP button causes no change to the operation mode.
However, the mode automatically changes to 'LOCAL' when 'REMOTE' or 'COMM' mode are selected. If the
compressor is running it will stop after the pump out process ends (if applicable). Then remain at its stopped
state.
To restart the compressor, verify the operation mode it’s at the desired settings then simply press the START
button.
- When the 'AUTO STAGE' mode has been selected, pressing the STOP switch does not cause any change to
the OPERATION MODE setting in the 'OPERATION MODE' screen. However, the AUTO STAGING selection
automatically changes back to DISABLE.
In this case, if the compressor under control is running when the STOP switch is pressed, the compressor will
stop after completing the liquid collecting process.
Even after the STOP button is pressed at the master station and its 'CONTROL' item setting in the 'AUTO
STAGE' screen is consequently changed to 'DISABLE', the AUTO STAGE control continues to work on all the
other stations (slave stations).
To recover the 'AUTO STAGE' mode control after pressing the STOP switch, it is necessary (for the master
station and the slave station) to perform the steps below. (Simply pressing the START key on the master station
does not recover the automatic staging control.)
Limits the capacity control of the compressor, in case the motor amps goes
LIMIT
MA above the limiter setpoint.
(Motor amperage limiter) It force unloads the compressor, in case the motor amps goes above the
UNLOAD
unload limiter.
Limits the capacity control of the compressor, in case the discharge pressure
LIMIT
DP goes above the limiter setpoint.
(Discharge pressure limiter) It force unloads the compressor, in case the discharge pressure goes above
UNLOAD
the unload limiter.
Limits the capacity control of the compressor, in case the suction pressure
LIMIT
SP goes below the limiter setpoint.
(Suction pressure limiter) It force unloads the compressor, in case the suction pressure goes below the
UNLOAD
unload limiter.
Limits the capacity control of the compressor, in case the intermediate
LIMIT
IP pressure goes below the limiter setpoint.
(Intermediate pressure limiter) It force unloads the compressor, in case the intermediate pressure goes
UNLOAD
below the unload limiter.
NOTE:
- If a limiter is activated, the capacity control is limited even when the control target pressure or temperature is higher than the
capacity control set value (SETPOINT).
Abbreviation Description
Item Description Item Description
SP Suction Pressure at AI-01 ( CGP1 ) Chiller Gas outlet Pressure 1 at AI-17
DP Discharge Pressure at AI-02 ( CGT1 ) Chiller Gas outlet Temperature 1 at AI-18
OP supply Oil Pressure at AI-03 ( RLD ) Remote capacity command input at AI-20
AFP After-Filter Pressure at AI-04 ( CGP2 ) Chiller Gas outlet Pressure 2 at AI-23
( BFP ) Before-Filter Pressure at AI-04 ( CGT2 ) Chiller Gas outlet Temperature 2 at AI-24
ST Suction Temperature at AI-05 dOP Differential Oil supply Pressure at AI-65
DT Discharge Temperature at AI-06 dFP Differential Filter Pressure at AI-66
OT supply Oil Temperature at AI-07 ( dP ) Differential Pressure at AI-67
OS Separator Oil temperature at AI-08 SSH Suction Superheat at AI-68
( AFFP ) After-Fine-Filter Pressure at AI-08 ( ISH ) Intermediate Superheat at AI-69
( IP ) Intermediate Pressure at AI-09 DSH Discharge Superheat at AI-70
( IT ) Intermediate Temperature at AI-10 D/S Discharge/Suction pressure ratio at AI-71
( SDP ) System Discharge Pressure at AI-11 or 22 ( Vi ) Calculated Vi at AI-72
( LVL ) Liquid LeveL at AI-11 ( CRVi ) Current Vi at AI-73
MA compressor motor electric current at AI-12 CAP compressor Capacity at AI-74
( EBT ) chiller Entering Temperature at AI-13 SVP Slide Valve Percentage at AI-75
( LBT ) chiller Leaving Temperature at AI-14 ( ATP ) Auto Stage Target at AI-76 (pressure)
LSV Low-stage Slide Valve position at AI-15 ( dOP2 ) Differential Oil supply Pressure 2 at AI-77
( HSV ) High-stage Slide Valve position at AI-16 ( SSH2 ) Suction Superheat 2 at AI-78
( SSP ) System Suction Pressure at AI-16 or 19 ( dFFP ) Differential after-Fine-Filter Pressure at AI-79
( SVOP ) Oil supply Pressure for Slide Valve at AI-16 ( dFP2 ) Differential Filter Pressure 2 at AI-79
( PSV ) Vi Port Slide Valve Position at AI-16 ( ATT ) Auto Stage Target (temperature) at AI-80
( CMPS ) Compressor Motor Speed ( CNDS ) Condenser FAN/PUMP Speed
( OPT1 ) Process value of optional analog input 1/4 ( OPT2 ) Process value of optional analog input 2/4
( OPT3 ) Process value of optional analog input 3/4 ( OPT4 ) Process value of optional analog input 4/4
CAUTION
All OPERATING VALUES selected to be displayed in these screens will be retained through power cycles
and even after the controller is taking into special boot mode. However if a CPU program update is
performed the panel will clear all OPERATING VALUES selected.
In such scenario, the OPERATING VALUES (PV) must be selected again.
SINGLE ○ × - - ×
DP-AFP BFP-OP
SINGLE ECONOMIZER w/o SENSOR OP-DP AFP-SP ×
× ○ - - BFP-OP ×
SINGLE ECONOMIZER w/ SENSOR
BFP-SP
○ × - - ×
DP-AFP BFP-OP
COMPOUND-1 OP-DP AFP-IP ×
× ○ - - BFP-OP ×
BFP-IP
○ × - - ×
DP-AFP BFP-OP
COMPOUND-2 OP-DP AFP-IP ×
× ○ - - BFP-OP ×
BFP-IP
○ × - - ×
DP-AFP BFP-OP
UD-Vi OP-DP AFP-SP ×
× ○ - - BFP-OP ×
BFP-SP
○ × - - × SVOP
400 Series DP-AFP BFP-OP OP-DP
× ○ - - AFP-SP -DP
DP-AFP BFP-OP
J Series ○ - × × OP-DP ×
DP-OP ×
J ECONOMIZER w/o SENSOR ×
J ECONOMIZER w/ SENSOR DP-AFP BFP-OP OILP ON : OP-DP
× - ○ ○ OP-SP
DP-OP × OILP OFF : OP-SP
FM160 Series ○ - × - OP-DP ×
FM160 ECONOMIZER w/o SENSOR BFP-OP × OILP ON : OP-DP ×
FM160 ECONOMIZER w/ SENSOR × - ○ - BFP-SP
OILP OFF : OP-SP
SYSTEM CONIFG.
CGP1 -> NO CGP1 -> YES CGP1 -> NO CGP1 -> YES
CGP1 SENSOR
CGT1 -> NO CGT1 -> NO CGT1 -> YES CGT1 -> YES
CGT1 SENSOR
2-MOTORIZED
2-MOTORIZED
2-MOTORIZED
2-MOTORIZED
2-MOTORIZED
2-MOTORIZED
2-MOTORIZED
2-MOTORIZED
Expansion Valve
VALVES
VALVES
VALVES
VALVES
VALVES
VALVES
VALVES
VALVES
Except
Except
Except
Except
Kind
Control
1 : SSH
SSH SSH SSH SSH = CGT1 - t(CGP1)
SSH ONLY --- --- ---
= ST - t(SP) = ST - t(CGP1) = CGT1 - t(SP) = CGT1 - t(CGP1) 2 : SSH2
= CGT2 - t(CGP2)
1 : SSH
SSH SSH SSH SSH = CGT1 - t(CGP1)
--- --- ---
= ST - t(SP) = ST - t(CGP1) = CGT1 - t(SP) = CGT1 - t(CGP1) 2 : SSH2
SSH
= CGT2 - t(CGP2)
w/ SP LIMIT
1 : CGP1
SP --- SP --- SP --- SP
2 : CGP2
1 : SSH
SSH SSH SSH SSH = CGT1 - t(CGP1)
SSH --- --- ---
= ST - t(SP) = ST - t(CGP1) = CGT1 - t(SP) = CGT1 - t(CGP1) 2 : SSH2
w/ LBT LIMIT = CGT2 - t(CGP2)
LBT --- LBT --- LBT --- LBT LBT
1 : SSH
SSH SSH SSH SSH = CGT1 - t(CGP1)
--- --- ---
= ST - t(SP) = ST - t(CGP1) = CGT1 - t(SP) = CGT1 - t(CGP1) 2 : SSH2
SSH = CGT2 - t(CGP2)
w/ SP&LBT LIMIT
1 : CGP1
SP --- SP --- SP --- SP
2 : CGP2
EXPANSION VALVES -> 2-MOTORIZED VALVES can be selected only for CHILLER GAS PRESSURE SENSOR (CGP1) -> YES,
CHILLER GAS TEMPERATURE SENSOR (CGT1) -> YES.
When EXPANSION VALVES -> 2-MOTORIZED VALVES is selected, AI-17 CGP1, AI-18 CGT1, AI-23 CGP2, AI-24 CGT2 must be
selected.
The calculation (equation) may change for dOP depending on the operation of the Oil Pump.
dP is not displayed if unused. The alarm/failure functions are also disabled.
dOP2( = SVOP-DP) is only for COMPRESSOR -> 400 Series.
dFFP( = DP-AFFP) is only available for I/O PLATFORM -> EUROPE AND AFTER FINE FILTER PRESSURE -> YES.
dFP2( = BFP-OP) is for dFP CALCULATION = "DP-AFP & BFP-OP", and nothing is assigned for AI-13 or AI-14, and AFTER FINE
FILTER PRESS. SENSOR = NO.
o o
When temperature is displayed in C, superheat is displayed in K (Kelvin). (For F, everything is displayed in Fahrenheit)
Menu 01 Menu 02
The two menu windows provides the user an intuitive and visual navigation to controller options and setpoints that are available in
the panel. In later chapters this manual goes over some of the most commonly used applications in the panel and its setpoints.
Any ICON that is grayed-out (darker in color) are applications for which its functions and options have not been enabled under
System Details.
ICONs with a lock over it indicates that the particular application is blocked to be view and modified by the current user.
Sample ICON image of an ICON that is grayed out, indicating that the application has not been
enabled under SYSTEM DETAILS of the controller. Certain applications may not be needed for a
particular job.
Sample ICON image of an ICON locked and only accessible by a level 02 or higher user.
3.2.1 Password
The MYPRO TOUCH+ controller provides three levels of
password protection. Items that require a login to be
accessed have a lock icon displayed over them as shown on
the picture to the right.
The user ID and the password are composed of alphanumeric characters, it is recommended to use a max of 4 digits for the user
password for easier maintenance.
Password category
Administrator Level : Level-2 (Always practice to log off after finishing necessary changes )
User Level : Level-1 (Required LogOff on the Top Screen at the Graphic View for the invalidation.)
No password
Top Screen Graphic View System Details (Monitor)
[Monitor]
Show Program Version DI/O Status AD I /O Assignment
Alarm Log Failure Log Event Log
[Additional Features]
Trend Graph Maintenance Colors
Controls Web Browser PDF Documents/Videos
CAUTION
Manage passwords on the MYPRO TOUCH+ carefully. Assign an administrator who will manage the
passwords & users created and deleted in the panel. Do not attempt to overwrite the admin level passwords.
If administrator passwords are modified then lost, you may lose accessibility to the panel. In such scenario,
the software will need to be flashed, and re-installed. MAYEKAWA assumes no responsibility in the loss
caused by miss-managed passwords credentials.
Next step is to set your options through the 'system configuration setting'.
The steps needed to configure your MYPRO TOUCH+ controller to match your compressor setup are:
(1) Initialized Set Value. Parameter Clear
(2) Composition select options of the system and compressor. System Details
(3) Adjust analog outputs if needed. Analog Output Adjustment
(4) Backup your setting sto a USB thumb drive. Config.&Setting Import/Export
(5) Save screen shots of your options selected to a USB thumb drive. Auto Capture
(Configuration ICON)
Procedure
Press the MYPRO TOUCH 'System Configuration' icon, which can be found in the general MENU of the MYPRO TOUCH+
controller. (A level 2 or higher password is needed to access this button.)
NOTE : It is not possible to open the 'SYSTEM CONFIGURATION' when the following is true.
1. Proper password credentials are not inserted.
2. The contact input of DI-12[MSRB] is ON.
3. 'CONTROL' item of 'AUTO STAGE' screen is set to 'ENABLE'.
CAUTION
The setting on' EASY SETUP' and 'SYSTEM DETAILS' screens should be completed properly per compressor
and system components.
If these settings are not completed properly, the compressor will not function correctly. Additionally, the
protective function of the controller will not work.
Make sure that any remote run command are set to 'OFF', to avoid unexpected start-up of the compressor
when “control program stopped state” is canceled (when returning back to top screen from system
configuration mode).
Before starting the compressor, make sure to check that all settings have the appropriate values, especially
after making any option change on 'EASY SETUP' or 'SYSTEM DETAILS' screens.
(2)SYSTEM DETAILS
(3) ANALOG OUTPUT
ADJUSTMENT
(4)CONFIG.&SETTING
IMPORT/EXPORT
(1)PARAMETER CLEAR
(5) AUTO CAPTURE
SYSTEM CONFIGURATION
WARNING
When initializing the controller the MYPRO TOUCH’ operation will appear to be stuck for a moment. Please
wait and allow the panel to return to its normal operating condition.
Make sure to never initialize the panel while the compressor is running.
Violating this warning can result in equipment damage, and/or injury to the personnel operating the unit. In
some severe cases, it may lead to serious injuries or death.
To use the AUTO CAPTURE a USB thumb drive must be inserted to the panel.
This function allows the user to capture all settings and sepoints that were program in the SYSTEM DETAIL section of the
configuration. However due to the large volume of different options the panel can provide, this automatic operation may take
a few minutes. During this time, the panel will display ‘printing’ right next to the camera shutter icon at the top of the screen.
Please do not manipulate the panel during this time. Over manipulating, the panel during this operation may lead to failure
in creating the report or crashing the HMI server.
On the 'SYSTEM DETAILS' screen, you can set the options of the
package and system.
CAUTION
- I/O PLATFORM
- COMPRESSOR
CAUTION
Please set a setpoint appropriately on the inverter side at the lowest rotational speed, the maximum speed,
the start frequency, the acceleration time, the deceleration time, and analog input filter time constant, when
the VFD function is used.
LIQUID INJECTION OIL COOLING CONTROL cannot be selected for "I/O PLATFORM -> North America, Asia, South America"
and "COMPRESSOR -> COMPOUND-2".
If the output values are too small over the entire range, enter positive numbers for both the 'LOW' and 'HIGH' offset values. Enter
negative numbers in the opposite case.
Only for the 'SYSTEM CONFIGURATION' screen, it becomes possible to enter a value in the 'OUT' brackets (indicating the current
output percentage) to make the value be output as an actual output.
To restore data from a USB thumb drive to the HMI follow these simple
three steps procedure.
CAUTION
Please do not pull out the USB flash memory while performing an upload or a download.
It is recommended to keep a designated USB thumb drive to perform the data backup and restore. If you use the
USB thumb drive for other purposes, please be reminded that the RecipeData.csv could get corrupted, erased, or
modified by mistake.
Although highly unlikely if any of the scenarios above result in the damage of the CSV file. MAYEKAWA holds no
responsibility in the data lost. It is also recommended to keep screen shots of the settings along with the backup
data in case these have to be entered manually in the future.
CAUTION
This operations requires for the panel to go into ‘SPECIAL BOOT’ mode. In other words, go to the SYSTEM
CONFIGURATION menu. During this time all controls functions of the CPU are stopped for safety. For this
reason this feature is only accessible when the compressor is STOPPED.
In this section, we will cover many of the settings and pages that relates to the adjustment and setup of the panel. Below is a small
list of items covered in this chapter.
(1) 'SET TIME' It allows to set the MYPRO TOUCH system time.
(2) 'PASSWORD' It allows to change the password file.
(3) ‘ANALOG OUTPUT ASSIGNMENT Allows user to assign analog outputs.
(4) ‘AUXILIARY INPUT TIMER’ Allows user to set a timer for the auxiliary input (interlock) failure.
(5) ‘OPTIONAL ANALOG INPUT’ Allows settings for optional analog input.
(6) ‘SLIDE VALVE CALIBRATION’ Allows user to perform the slide valve calibration of the compressor.
(7) ‘ANALOG INPUT ADJUSTMENT’ Allows user to adjust analog inputs.
CAUTION
MYPRO TOUCH system time may cause the clock error ' ±65 seconds/month ' on the condition that no power
distribution.
While in use, the clock error ' - 380~ +90 seconds/month ' may be caused by the temperature or the usage
period.
Especially if you use the function of schedule operation or data collection, check the difference with the
standard time (the interaction with the touch panel and MYPRO TOUCH CPU) with care, and make a regular
setting of the exact time.
CAUTION
4. Delete users
Select the user that you would like to delete then touch Delete,
The AIO STATUS screen allows the user to monitor and confirm the
assignment of analog inputs and outputs. The analog input list (shown
at the top half of the screen) also provides the raw sensor data value,
which can be used as a great troubleshooting tool.
By touching over any of the ANALOG OUTPUT titles, the user can
display the ANALOG OUTPUT ASSIGNMENT window. (Shown to the
right)
In this window, if you are familiar with the predecessor MYPRO
TOUCH panel, you can input the code corresponding to the desired
assignment. (Pointed with the finger on the image).
This list is also available in the following pages.
If you are not familiar with the MYPRO TOUCH code system. The
ANALOG OUTPUTS can be easily selected from the COMBO BOX list
by touching the pull down arrow and selecting the desired OUTPUT
from the list.
NOTE:
In the following table, the assignments for the items in parentheses ( ) are valid if the associated optional inputs are available.
007 : AI-08 ( OIL SEPARATOR TEMPERATURE ) Outputs process value of oil separator temperature
( AFTER FINE FILTER PRESSURE ) or PV of after-fine-filter pressure at AI-08
008 : AI-09 ( INTERMEDIATE PRESSURE ) Outputs process value of intermediate pressure
( OPTION */4 ) or PV of optional analog input at AI-09.
009 : AI-10 ( INTERMEDIATE TEMPERATURE ) Outputs process value of intermediate temperature
( OPTION */4 ) or PV of optional analog input at AI-10.
010 : AI-11 ( SYSTEM DISCHARGE PRESSURE ) Outputs process value of system discharge pressure
( CHILLER LEVEL ) or PV of chiller level
( OPTION */4 ) or PV of optional analog input at AI-11.
011 : AI-12 COMPRESSOR MOTOR CURRENT Outputs process value of compressor motor current at AI-12.
012 : AI-13 ( CHILLER ENTERING TEMPERATURE ) Outputs process value of chiller entering temperature
( BEFORE FILTER PRESSURE ) or PV of before filter pressure
( OPTION */4 ) or PV of optional analog input at AI-13.
013 : AI-14 ( CHILLER LEAVING TEMPERATURE ) Outputs process value chiller leaving temperature
( BEFORE FILTER PRESSURE ) or PV of before filter pressure
( OPTION */4 ) or PV of optional analog input at AI-14.
014 : AI-15 (LOW STAGE) SLIDE VALVE POSITION Outputs process value of low-stage capacity at AI-15
015 : AI-16 ((HIGH STAGE)SLIDE VALVE POSITION) Outputs Process value of high-stage slide valve position,
( SLIDE VALVE OIL PRESSURE ) or PV of slide valve oil feed pressure,
( Vi PORT SLIDE VALVE POSITION ) or PV of Vi port slide valve position,
( SYSTEM SUCTION PRESSURE ) or PV of system suction pressure,
( OPTION */4 ) or PV of optional analog input at AI-16.
016 : AI-17 ( CHILLER LEAVING GAS PRESS. ) Outputs PV of evaporator gas outlet pressure at AI-17
017 : AI-18 ( CHILLER LEAVING GAS TEMP. ) Outputs PV of evaporator gas outlet temperature at AI-18
018 : AI-19 ( SYSTEM SUCTION PRESSURE ) Outputs PV of system suction pressure at AI-19
019 : AI-20 ( REMOTE CAPACITY CONTROL TARGET ) Outputs PV of remote capacity control target at AI-20
020 : AI-21 ( OPTION */4 ) Outputs PV of optional analog input at AI-21
021 : AI-22 ( OPTION */4 ) Outputs PV of optional analog input at AI-22
022 : AI-23 ( OPTION */4 ) Outputs PV of optional analog input at AI-23
023 : AI-24 ( OPTION */4 ) Outputs PV of optional analog input at AI-24
024 : AI-23 ( CHILLER LEAVING GAS PRESS.2 ) Outputs PV of evaporator gas outlet pressure 2 at AI-23
025 : AI-24 ( CHILLER LEAVING GAS TEMP.2 ) Outputs PV of evaporator gas outlet temperature 2 at AI-24
026 to 063 : AI-25 to AI-64 INVALID No assignments for outputs at AI-25 to AI-64
064 : AI-65 OIL DIFFERENTIAL PRESSURE Outputs calculated oil differential pressure at AI-65.
065 : AI-66 FILTER DIFFERENTIAL PRESSURE Outputs calculated filter differential pressure (DP-AFP) at AI-66.
066 : AI-67 DIFFERENTIAL PRESSURE Outputs calculated differential pressure at AI-67.
Outputs calculated suction superheat (ST-SP saturation temperature
067 : AI-68 SUCTION SUPERHEAT
or GT1-SP1 saturation temperature) at AI-68.
Outputs calculated intermediate superheat (IT-IP saturation
068 : AI-69 ( INTERMEDIATE SUPERHEAT )
temperature) at AI-69.
Outputs calculated discharge superheat (DT-DP saturation
ASSIGNMENT 069 : AI-70 DISCHARGE SUPERHEAT temperature) at AI-70.
Outputs discharge pressure divided by calculated suction pressure
070 : AI-71 ( DIS./SUC. PRESSURE RATIO ) value at AI-71. (in case of J Economizer W/ Sensor , Discharge
Pressure / Intermediate pressure )
Virtual analog
inputs 071 : AI-72 ( CALCULATED Vi ) Outputs calculated Vi value at AI-72.
(Arithmetic 072 : AI-73 ( Vi POSITION ) Outputs Vi position at AI-73
value)
073 : AI-74 ( COMPRESSOR CAPACITY ) Outputs compressor capacity at AI-74
Outputs percent of slide valve position at AI-75
074 : AI-75 ( SLIDE VALVE PERCENT ) * When REMOTE CAPACITY CONTROL is selected, it is an
automatic allocating.
075 : AI-76 ( AUTO STAGE TARGET PRESSURE ) Outputs suction pressure for automatic staging control at AI-76.
Outputs calculated oil differential pressure 2 (“slide valve oil supply
076 : AI-77 ( OIL DEFFERENTIAL PRESSURE2 )
pressure (SVOP)” – “discharge pressure (DP)”) at AI-77.
Outputs calculated suction superheat2 (“CGT2” – “CGP2 saturation
077 : AI-78 ( SUCTION SUPERHEAT2 )
temperature”) at AI-78.
NOTE:
In the following table, 'INTERLOCK-3' is valid only
when the associated optional function is provided.
While running the compressor (with the DI-12 MSRB turned on),
INTERLOCK-1
If DI-13 INT1 is turned off longer than the time specified in this field an
(External input 1)
"INTERLOCK-1" FAILURE is generated.
After the water cooling pump’s initial drive time expires (same timer as the
INTERLOCK-2 Oil Pump Start Delay), (Or, while the compressor is already running),
AUXILIARY INPUT (External input 2) If DI-14 INT2 is turned off longer than the time specified in this setpoin
TIMER an "INTERLOCK-2" FAILURE is generated.
DI-14 functions as 100% LOCK when "EUROPE" is selected under the
100% LOCK "I/O PLATFORM".
(100% Running Input) When the signal at DI-14 is on under this setup the compressor runs at
capacity 100%(MVH).
When chiller pump is not used : (the chiller liquid level switch.)
After the water cooling pump’s initial drive time expires (same timer as
the Oil Pump Start Delay) ,(Or, while running the compressor),
When DI-15 INT3 is turned off longer than the time specified in this setpoin
( INTERLOCK-3 ) an "INTERLOCK-3" FAILURE is generated.
(External input 3)
When chiller pump is used : (chiller water supply warning.)
After DI-19 CHLP is turned on,
If DI-15 INT3 is turned off longer than the time specified in this setpoint
"INTERLOCK-3" failure is generated
If the DI-15 signal remains off for 30 seconds or longer while, the
OIL LEVEL SWITCH
compressor is running. An “OIL LEVEL LOW” failure is generated.
You can only assign a channel numbers of vacant channels for 'CHANNEL'1/4 to 4/4 in the OPTIONAL ANALOG INPUT window.
(Default values are “xxxx”, indicating “no assignment”.)
The following units can be assigned to the optional analog inputs.
Item Unit Description
* NO UNIT No unit
TEMPERATURE Temperature sensor
PRESSURE Pressure sensor
CURRENT Current sensor
SENSOR RATE Percentage
VIBRATION Vibrometer sensor
REVOLUTION Revolutions sensor
FREQUENCY Frequency
ACCELERATION Acceleration sensor
* NOT USE No ALARM and FAILURE are assigned
LOW Low ALARM or Low FAILURE is assigned
ALARM and FAILURE
HIGH High ALARM or High FAILURE is assigned
HIGH & LOW Low and High ALARM, or Low and High FAILURE are assigned
NOTE:
Following types of ALARM (minor warning) or FAILURE (serious warning) are selectable for the assigned optional analog input
item. For details, see Section 3.5.5 'LIMITS (ALARM/FAILURE 7/10 to 8/10)'Screen
NOTE: In the table, the setting options marked with an * are the default settings
Enabling and disabling the slide valve calibration mode is perform via a slider switch.
This switch automatically sets the following conditions in the panel:
OPERATION MODE: LOCAL
AUTO START/STOP: NO
DIO TEST OPERATION: YES
Consequently sliding the switch back to the DISABLE position automatically sets the following conditions in the panel:
OPERATION MODE: LOCAL
AUTO START/STOP: NO
DIO TEST OPERATION: YES
NOTE: For all compressor types, while the calibrator is running the analog values are often displayed on the screen. These values
correspond to the 0 ~ 100% of the potentiometer in a 0 ~ 4095 analog value form. 0% being equivalent to 0 and 100% being
equivalent to 4095.
WARNING
Setup operation in the 'SLIDE VALVE SETUP' screen involves actual operation of the oil pump. Confirm the safety in
the compressor unit area before pressing the switches.
NOTE: Touching the icon at any time can cancel the setup procedure halfway.
After an automatic correction is completed, it is possible to fine-tune the slide valve calibration manually in the 'ANALOG INPUT
ADJUSTMENT' screen.
a. Single-stage compressors
(Single-stage compressors are compressor that do not have an automatic Vi adjustment function, as in the J-Series compressors. This
calibration procedure also excludes the compound series compressors .)
1. Touch START CALIBRATOR then touch START when DO-04(Y03) : Low-stage capacity unloader
the window below appears. solenoid valve output turns OFF
When the actual capacity of the compressor has
reached 100%, (The point of time that 'SLIDE VALVE
Location' value does not rise anymore.), touch NEXT
to set 'SLIDE VALUE MINIMUM' value.
NOTE: Touching the icon at any time can cancel the setup procedure halfway.
1. Touch START CALIBRATOR then touch START when DO-06(Y05) : [HIUL] output turns ON
the window below appears. When the actual high stage capacity of the compressor has
reached 0.0%, (The point where the high stage 'SLIDE
VALVE Location' value does not come down anymore.),
touch NEXT to set the high stage 'SLIDE VALUE
MINIMUM' value.
1. Touch NEXT switch to activate' SLIDE VALVE value does not rise anymore.), touch NEXT to set
CALIBRATION' function. 'SLIDE VALUE MINIMUM at H Port'
NOTE : The process does not advance to the next step
unless the 'SLIDE VALVE Location' value at this step
is larger than the 'SLIDE VALVE MINIMUM(0%)'
value in the previous step.
4. The panel keeps below status to move the capacity slide NOTE: The process does not advance to the next step
valve position to the 100% position. unless the 'SLIDE VALVE Location' value at this time is
DO-02(Y01) : [OILP] output turns ON larger than the value at the previous step (H port
DO-03(Y02) : [LOAD] output turns ON value).
DO-04(Y03) : [UNLD] output turns OFF
NOTE: Touching the icon at any time can cancel the setup procedure halfway.
Reference
In UD-V, there is no Vi positional sensor.
Therefore, the Vi position is decided by the "Opened and Closed time of Vi slide Solenoid Valve".
The program takes the assumption that it takes 60 seconds or less to set each port. To ensure proper movement of the Vi block
perform appropriate oil pressure adjustments for each Vi block solenoid valve.
1. Touch START to activate the 'SLIDE VALVE 4. The panel keeps the status below to move the capacity
CALIBRATION'. slide valve to the 100% position at H port.
DO-02(Y01) : [OILP] output turns ON
DO-03(Y02) : [LOAD] output turns ON
DO-04(Y03) : [UNLD] output turns OFF
DO-08(Y07) : [L->H] output turns ON
DO-09(Y08) : [H->L] output turns OFF
When the capacity slide valve position has reached
(Display showing the current settings for unloader slide valve) 100%, (The point where the 'SLIDE VALVE Location'
value does not increase anymore.), touch NEXT to
2. The panel keeps the status below for 60 seconds to set 'SLIDE VALUE MAXIMUM' at H port.
adjust the position of the Vi block to H port.
DO-02(Y01) : [OILP] output turns ON NOTE : The process does not advance to the next step
DO-03(Y02) : [LOAD] output turns OFF unless the 'SLIDE VALVE Location' value at this step
DO-04(Y03) : [UNLD] output turns ON is larger the 'SLIDE VALVE MINIMUM( 0%)' value in
DO-08(Y07) : [L->H] output turns ON the step before.
DO-09(Y08) : [H->L] output turns OFF
Wait 60 seconds until the display changes.
(Adjustment is in progress to bring Vi port into H port) 5. The panel keeps the following condition for 60 seconds
in order to adjust the position of Vi port to L port
3. The panel holds the status below to completely unload DO-02(Y01) : [OILP] output turns ON
the slide valve position to (0%) at the H port. DO-03(Y02) : [LOAD] output turns OFF
DO-02(Y01) : [OILP] output turns ON DO-04(Y03) : [UNLD] output turns OFF
DO-03(Y02) : [LOAD] output turns OFF DO-08(Y07) : [L->H] output turns OFF
DO-04(Y03) : [UNLD] output turns ON DO-09(Y08) : [H->L] output turns ON
DO-08(Y07) : [L->H] output turns ON Wait until the display changes at the end of a 60
DO-09(Y08) : [H->L] output turns OFF seconds countdown.
When the capacity slide valve position has reached
0.0% (The point where the 'SLIDE VALVE Location'
value does not decrease anymore.) and the Vi port has
reached 'H port' touch NEXT to set 'SLIDE VALUE
MINIMUM (0%)' value at H port.
6. The panel keeps the status below and moves the slide 7. The panel keeps the status below to fully unload the
valve to the fully loaded position at L port. slide valve.
DO-02(Y01) : [OILP] output turns ON DO-02(Y01) : [OILP] output turns ON
DO-03(Y02) : [LOAD] output turns ON DO-03(Y02) : [LOAD] output turns OFF
DO-04(Y03) : [UNLD] output turns OFF DO-04(Y03) : [UNLD] output turns ON
DO-08(Y07) : [L->H] output turns OFF DO-08(Y07) : [L->H] output turns OFF
DO-09(Y08) : [H->L] output turns ON DO-09(Y08) : [H->L] output turns OFF
When the capacity slide valve position has reached When the actual capacity of the compressor has
100.0% (The point where the 'SLIDE VALVE Location' reached 5.0% or less, all of the out puts automatically
value does not increase anymore.) and the Vi port has turn off.
reached 'L port' touch NEXT to set 'SLIDE VALUE
MAXIMUM (100%)' and L port.
NOTE: Touching the icon at any time can cancel the setup procedure halfway.
Enter a positive or negative value to be added or subtracted from the AI value that the panel is
OFFSET
reading. (see NOTE below) 'LOW' and 'HIGH' values may be up to ± 50 % of full scale.
If you decrease this value, the processing responds faster to changes in process values but has
FILTER
more influence to noise and other interferences. The reverse is true when you increase this value.
COEFFICIENT
Any number between 0.00 and 0.99 can be entered.
Under this heading, values rare epresented in industrial units are indicated. These values reflect the
PROCESS VALUE
offset calculation made to the filter coefficient values and scaling.
Minimum value in
sensor range
OFFSET 'LOW’ Actual process value
0% 100%
Both monitoring and testing using this screen is possible when the following conditions are all met:
- 'LOCAL' is selected for the 'OPERATION' item in the 'CONTROLS AND OPERATIONS' window.
- The compressor is in a stopped state (the motor starter read back signal (MSRB) at DI-12 (X0B) is OFF).
- 'NO is selected for the 'COMPRESSOR AUTO START/STOP' item in the 'OPERATION MODE' screen.
- 'YES' is selected for the 'D/O TEST OPERATION' item in the 'OPERATION MODE' screen.
(All conditions above can be automatically set by turning the slider switch from DISABLE to ENABLED in the DI/O STATUS
screen)
NOTE:
When this 'D/O TEST OPERATION' screen is closed, all the states you have changed in this screen are cleared (all digital outputs
are set to OFF).
CAUTION
This screen allows you to check the past 1000 alarms/failure records,
their names, the dates and times of their occurrence.
Whether the alarm has been cleared or is currently active it will be displayed on this page. Use the duration filter at the top of the
screen and the refresh button to update the list to find the alarm/failure you are looking for.
EMERGENCY STOP A FAILURE that was issued in the past and has
not been cleared
EMERGENCY STOP An ALARM that was issued in the past and has
not been cleared
(Blank) No alarm is detected.
If it meets the warning release requirements, touching the ( Clear Alarm button) will clear the alarm/failure from the screen.
For a more detail ALARM/FAILURE description list please visit ”4.3. Type of ALARM/FAILURE and trigger condition”.
This list can also give the user the ability to not display particular alarms/failure. (Hide the messages) CAUTION: This however, will
not stop the CPU from failing a compressor or alarming a compressor. The display will not be available for the operator. This tool can
be a helpful tool during startup, however not a desired tool to be used during regular operations.
MAYEKAWA holds no responsibility in any confusion, or mishandling of the equipment caused by the miss use of this tool.
WARNING
This list can also give the user the ability to not display particular alarms/failure. (Hide the messages) CAUTION:
This however, will not stop the CPU from failing a compressor or alarming a compressor. The display will not be
available for the operator. This tool can be a helpful tool during startup, however not a desired tool to be used during
regular operations.
MAYEKAWA holds no responsibility in any confusion, or mishandling of the equipment caused by the miss use of this
tool. Unless you are absolutely sure of what messages you are hiding, do not uncheck any of the default
ALARM/FAILURE messages on the HMI
CAUTION
Prior to setting up these settings ensure that the panel is properly connected to the internet and that all
network settings are programmed properly under the Show System Settings of the HMI. This must be
performed by your local IT department or network administrator. If this step is omitted the email function
will not work properly.
Simply touch the TO: field to bring up the entry keypad and
enter a full email address such as:
example@samplecompany.com
The event log saves 500 past events such as when the CLEAR ALARM
button was pressed and some changes on the digital inputs and outputs.
Similar to the alarm/failure log this is stored in a FIFO fashion. When a
new event is recorded the last one is moved out of memory.
Navigation Bar
NOTE : “No ALARM” is issued (its bypassed) if you set the same value for both FAILURE and ALARM.
NOTE : The items, which are in parentheses on the next table, can be displayed or set by option setting.
No item will be displayed in this screen if no ALARM/FAILURE is assigned to any analog input in the 'OPTION ANALOG INPUT'
screen.
The OPTIONAL analog inputs only have one set of ALARM and FAILURE setpoints. Unlike the alarms for standard analog input
items handled in windows 'LIMITS 1/9' to 'LIMITS 5/9' where two values (#1 and #2) are preset for each of the items. Another
difference of ALARM/FAILURE alarms for optional analog inputs is that they are issued even when you set the same value for both
the FAILURE and the ALARM.
NOTE : No OEM LIMITS setting are programmable for optional analog inputs for. The setpoint can be input in the full range of
each optional analog input sensor range.
The items, which are in parentheses on the next table, can be enabled in the 'SYSTEM CONFIGURATION' setting.
If zero (0) is entered in the '[ 0 ] SEC' space for a sensor under
the 'FAILURE DELAY' item, no alarm is issued for the sensor.
No sensor alarms are detected during this period right after the initial run of the
FAILURE MASK TIME
compressor.
PRESSURE SENSOR Set the failure mask time for the pressure sensor.
TEMPERATURE SENSOR Set the failure mask time for the temperature sensor.
Set the alarm delay for each sensor.
FAILURE DELAY (VALUE 0 INVALIDATES)
(If it is set to “0”, no alarm is detected for the sensor.)
*SUCTION PRESSURE OVER / UNDER Upper / Lower limit alarm of suction pressure sensor at AI-01
DISCHARGE PRESSURE UNDER Lower limit alarm of discharge pressure sensor at AI-02
OIL SUPPLY PRESSURE OVER Upper limit alarm of oil supply pressure sensor at AI-03
OIL FILTER PRESSURE OVER Upper limit alarm of after-oil-filter pressure sensor at AI-04
SUCTION TEMPERATURE OVER / UNDER Upper / Lower limit alarm of suction temperature sensor at AI-06
DISCHARGE TEMPERATURE UNDER Lower limit alarm of discharge temperature sensor at AI-07
OIL SUPPLY TEMPERATURE UNDER Lower limit alarm of oil supply temperature sensor at AI-08
(INTERMEDIATE PRESSURE UNDER) Lower limit alarm of intermediate pressure sensor at AI-09
Upper / Lower limit alarm of low stage slide valve position sensor at AI-15
LOW STAGE SLIDE VALVE POSITION OVER / UNDER When "0" is set for UNDER the "AUTO Vi SLIDE ALARM" is not detected.
When "999" is set for UNDER the Vi port is not moved for correction.
(HIGH STAGE SLIDE VALVE POSITION OVER / UNDER) Upper / lower limit alarm of high stage slide valve position sensor at AI-16
(CHILLER GAS TEMPERATURE 1 & 2 OVER / UNDER) Upper / Lower limit alarm of chiller gas temperature sensor at AI-18 or AI-24
(CHILLER GAS PRESSURE 1 & 2 OVER / UNDER) Upper / Lower limit alarm of chiller gas pressure sensor at AI-17 or AI-23
*(SYSTEM SUCTION PRESSURE OVER / UNDER) Upper / Lower limit alarm of System Suction Pressure sensor at AI-16 or AI-19
* The over-range / under-range alarms are always effective for the sensors that control the compressor.
NOTE : Items in parenthesis () above can be enabled by the options selected in System Details.
CAUTION
Depending on the selection for the 'OPERATION' item under the 'OPERATION MODE' screen, The MYPRO
TOUCH+ automatically reacts in the following ways when the STOP button is pressed.
- When the 'LOCAL', 'REMOTE', or 'COMM' mode (excluding the 'AUTO STAGE' mode) are selected.
When the panel is in LOCAL mode pressing the STOP button causes no change to the operation mode.
However, the mode automatically changes to 'LOCAL' when 'REMOTE' or 'COMM' mode are selected. If the
compressor is running it will stop after the pump out process ends (if applicable). The remain at its stopped state.
To restart the compressor, verify the operation mode it’s at the desired settings then simply press the START
button.
- When the 'AUTO STAGE' mode has been selected, pressing the STOP switch does not cause any change to
the OPERATION MODE setting in the 'OPERATION MODE' screen. However, the AUTO STAGING selection
automatically changes back to DISABLE.
In this case, if the compressor under control is running when the STOP switch is pressed, the compressor will
stop after completing the liquid collecting process.
Even after the STOP button is pressed at the master station and its 'CONTROL' item setting in the 'AUTO
STAGE' screen is consequently changed to 'DISABLE', the AUTO STAGE control continues to work on all the
other stations (slave stations).
To recover the 'AUTO STAGE' mode control after pressing the STOP switch, it is necessary (for the master
station and the slave station) to perform the steps below. (Simply pressing the START key on the master station
does not recover the automatic staging control.)
Note:
If this setpoint is set below the CAPACITY CONTROL MVL%, there is the
CUT OUT LSV%
possibility that your compressor may never stop. Due to the fact that the MVL%
will not allow the compressor to reach CUT OUT LSV% conditions.
In addition, if the CAPACITY is controlled REMOTELY by a supervisory system.
Ensure that this setpoint will work properly with the REMOTE CAPACITY
CONTROL of the supervisory system.
OIL P. Set the delay before turning ON the oil pump start command at DO-02 (Y01) after
START DELAY a system startup (after the output of Auxiliary Machine Start command comes on).
Set the delay to turn ON the compressor run command at DO-01 (Y00) after the oil
pump start command comes ON at DO-02 (Y01).
COMP. However, due to operations performed prior to the actual run of the compressor.
START DELAY Oil may have already be fed to the suction of the compressor. Causing this timer
to flood the screws with oil.
Note : Always ensure that 'COMP. START DELAY' < 'COMP. RE-START DELAY'
Delay timer to allow the compressor to restart. After a ‘START FAILURE’ is issued
MISCELLANEOUS COMP.
due to the slide valve not been able to unload fully (<5%) on the previous try.
(Setting for startup) RE-START DELAY
Note : 'COMP. START DELAY' < 'COMP. RE-START DELAY'
If the OIL PUMP is ran continuously, while compressor is OFF, for longer than the
OVER LUBE time specified at this setpoint. The panel starts counting down the timer set under
CONFIRM INTERVAL TIMER prior to allowing the compressor to restart. This is to give time
for the oil to drain back down to the separator.
Maximum time allowed to automatically unload the slide valve, after an alarm
AUTO UNLOAD condition is cleared.
MAXIMUM TIME This is only available for I/O PLATFORM -> EUROPE AUTO UNLOAD ON
CLEAR ALARM -> USE.
When READY TO START is turned on, its state is maintained until the slide valve
CLEAR READY TO position exceeds this set value or when the MSRB signal (DI-12) turns on. This is
START CAPACITY only available for I/O PLATFORM -> EUROPE AUTO UNLOAD ON CLEAR
ALARM -> USE.
Delay timer to set the following conditions after the MSRB signal is returned to
input channel DI-12.
OIL FEED DELAY
DO-09 OILF : to ON for 'OIL FEED TYPE' -> 'FULL LUBE'.
DO-09 OILF : to OFF for 'OIL FEED TYPE' -> 'PRE LUBE'.
If 2-OIL PUMP is selected,
LAG OIL P.
The lag oil pump starts 3 seconds after the oil differential pressure
START dOP
drops below the 'LAG OIL P. START dOP' setpoint.
If 2-OIL PUMP is selected
LAG OIL P. Delay timer to stop the second oil pump, after the dOP > LAG OIL P. START
STOP DELAY dOP setpoint.
YES: Enables a stop only when the low-stage capacity is 0% after pump-out
CAPACITY operation.
0% STOP NO: Enables a stop even when the low-stage capacity is not at 0% after
pump-out operation.
PUMP OUT Set the minimum delay to terminate the pump-out sequence after the suction
(Settings for MINIMUM DELAY pressure drops below the PUMP OUT PRESS setpoint.
pump-out sequence) Following condition must be kept, 'MINIMUM DELAY' < 'MAXIMUM DELAY'.
Set the maximum delay to terminate the pump-out sequence for when the suction
MAXIMUM DELAY pressure stays above the pump-out termination suction pressure.
Following condition must be kept, 'MAXIMUM DELAY' > 'MINIMUM DELAY'.
PUMP OUT PRESS Set the suction pressure at which the pump-out sequence terminates.
If OIL FEED TYPE = PARTIAL LUBE, the residual driving is not available.
CUT IN value (pressure or temperature value according to the selection made for
CUT IN SETPOINT the 'CONTROL TARGET (CUT IN/OUT)' item in the 'SYSTEM DETAILS' screen.)
To automatically start the compressor control.
CUT OUT value (pressure or temperature value according to the selection made
CUT OUT
for the 'CONTROL TARGET (CUT IN/OUT)' item in the 'SYSTEM DETAILS'
SETPOINT
screen.) To automatically turn off the compressor control.
NOTE:
The SETPOINT value is determined to be pressure / temperature according to the selection made for 'CONTROL TARGET' in 'SYSTEM
DETAILS'.
In the 'SETPOINTS' screen, the panel allows the user to set up to 4 different setpoint sets. These are selectable by touching the title area as
shown on the screen shot above.
(The values under 'COMM' are the set values (400259: Capacity Control Pressure Setpoint / 400260: Capacity Control Temperature Setpoint)
written from the remote station through communications. These values become valid when 'COMM' is selected for the 'OPERATION' item in the
'OPERATION MODE' windows. These values are read only on the HMI.)
In the 'SCHEDULER' screen, you specify any of numbers SETPT #1 to #4 in combination with the schedule patterns to program a schedule for
automatic operation control of the compressor so that the compressor can be operated at different settings depending on the day of the week and
time of the day.
Schedule pattern
SUNDAY
to SATURDAY Assign one of the schedule pattern numbers (SCHEDULE1 to SCHEDULE7) to each
(Schedule number day of the week.
assignment)
SETPOINT #1: Setting for 'SETPT #1' in 'SETPOINTS' screen is always used.
CUT IN / CUT OUT
SETPOINT #2: Setting for 'SETPT #2' in 'SETPOINTS' screen is always used.
(CUT IN / CUT OUT
SETPOINT #3: Setting for 'SETPT #3' in 'SETPOINTS' screen is always used.
number selection)
SETPOINT #4: Setting for 'SETPT #4' in 'SETPOINTS' screen is always used.
SCHEDULER SCHEDULER: 'SETPT #1' to 'SETPT #4' settings are used as you have
(ASSIGN programmed for a scheduled automatic control.
DAYS) COMM: Settings written by the remote computer through communications
are used.
MYPRO TOUCH makes automatic capacity control of the compressor according to
your selection from the following options:
SETPOINT #1: Setting for 'SETPT #1' in 'SETPOINTS' screen is always used.
CONTROL TARGET SETPOINT #2: Setting for 'SETPT #2' in 'SETPOINTS' screen is always used.
(Capacity control SETPOINT #3: Setting for 'SETPT #3' in 'SETPOINTS' screen is always used.
number selection) SETPOINT #4: Setting for 'SETPT #4' in 'SETPOINTS' screen is always used.
SCHEDULER: 'SETPOINT #1' to 'SETPT #4' settings are used as you have
programmed for a scheduled automatic control.
COMM: Settings written by the remote computer through communications
are used.
Assign one of the 'SETPT #1' to 'SETPT #4' settings (made in the
'SETPOINTS' screen) to each of the schedule patterns 'SCHEDULE 1' to
'SCHEDULE 7'. If 'YES' is selected for the 'COMPRESSOR AUTO
SET# START/STOP' item in the 'OPERATION MODE' screen, the panel makes
(SETPOINT# selection) both automatic start/stop (CUT IN / CUT OUT) and automatic capacity
control. The panel controls the compressor from the first 'START' time to the
'START' time of the time segment (time span) using the specified setpoitns
SCHEDULE 1 to 7 (SET#) assigned by the user (one of #1 to #4).
(Schedule patterns)
Divide a day into 8 time segments and enter the start time of each time
segment in hours and minutes, to program a schedule for a day of the week.
(The end of the time segment is the 'START' time entered one line below.) If
START
'YES' is selected for the 'COMPRESSOR AUTO START/STOP' item in the
(Start time setting)
'OPERATION MODE' window, the panel makes both automatic start/stop
(CUT IN / CUT OUT) and automatic capacity control from the first 'START'
time according to your SETPOINT assignment by number (one of #1 to #4).
NOTE:
- You cannot specify the same time for different 'START' times within the same 'SCHEDULE' number.
- If you divide a day into segments which are smaller than eight, set the same number in 'SET #' of two or more time segments.
(The same number is set for all 'SET #' by default.)
- Any set time must be earlier than the one on the next lower line. Otherwise, time entries are not accepted.
CAUTION
High motor amp setpoint. Prohibits the compressor from loading when the motor current >=
HI MA LOAD FORBID
this setpoints.
High discharge pressure setpoint to force unload the compressor when discharge pressure
HI DP UNLOAD
>= this setpoint.
High discharge pressure setpoint. Prohibits the compressor from loading when the
HI DP LOAD FORBID
CAPACITY discharge pressure >= this setpoints.
CONTROL High intermediate pressure setpoint, force unloads the compressor when intermediate
(SETPOINTS) HI IP UNLOAD pressure >= this setpoint. (Depending on 'SYSTEM CONFIGURATION' setting, it will not
Limiter function be displayed.)
(mainly for overload
protection) High intermediate pressure setpoint. Prohibits the compressor from loading when the
HI IP LOAD FORBID intermediate pressure >= this setpoints. (Depending on 'SYSTEM CONFIGURATION'
setting, it will not be displayed.)
Low suction pressure setpoint. Force unloads the compressor when the SP <= this
LO SP UNLOAD
setpoint. (It is not for overload protection, is for suction pressure drop prevention.)
Low suction pressure setpoint. Prohibits the compressor from loading when the suction
LO SP LOAD FORBID pressure <= this setpoint. (It is not for overload protection, is for suction pressure drop
prevention.)
CONTROL START Delay time for the panel to start the capacity control on the compressor.
DELAY (To secure retention time of capacity 0%)
FORCE LOAD Set the capacity loading ratio for “Forced capacity loading” by comm. or 100% LOCK.
If the difference between the capacity controller's manipulating value 'PID OUT (MV)%' and the current low-stage slide valve
position 'SV PERCENTAGE' exceeds the value in the 'MV (LSV) DEAD BAND', The panel issues a loading or unloading command
to drive each corresponding solenoid valves.
In general, the response of the slide valve position to the change in the manipulating value improves if, you set a relatively small
value for 'MV (LSV) DEAD BAND'. However, the life of the digital output device gets shorten since this will be cycled more
frequently. In addition, if the slide valve must move quickly to meet the setting, not only the cycle times of the loader and unloader
solenoids increases, but also these two valves turn ON and OFF alternatively. As a result, it takes longer for the slide valve
position to settle. In the worst case, the slide valve position could never settle.
The panel uses the delay timer entered under 'CTRL START DELAY' to allow the compressor to be kept at 0% condition for a small
period, right after the initial run of the compressor.
The settings for the 'FORCE LOAD' item is used to adjust the loading speed during a “forced 100 % operation”, which could be
implemented through communications.
The manipulating value of the capacity controller displayed in 'PID OUT (MV) %' starts increasing by the amount set for the
'FORCE LOAD' item every second from the moment the full load coil is energized (000515:Comm.Comp Full Load Input) (in which
data are written through communications).
STEP-1 The lower limit of the capacity changes over time, and moves along the line that runs through the 0.0% point
and the MVL%. (“MVL” stands for “manipulating value low limit”.)
The upper limit of the capacity changes over time, and moves along the line that runs through the 0.0% point
and the STEP-1 %. (When the time is set to zero, that step is not used)
STEP-2 to STEP-8 The capacity lower limit remains at the MVL %.
The capacity upper limit changes over time, and moves along the line that connects the previous STEP %
point and the current STEP% point, according to the time value entered.
After STEP-8 The capacity lower limit remains at the MVL % for normal operation.
The capacity upper limit remains at the MVH % (the same percentage as the one set for STEP-8) for normal
operation. (“MVH” stands for “manipulating value high limit”.)
%-3
%-2
%-1
MVL%
0.0% Time
CTRL START SEC-1 SEC-2 SEC-3 SEC-4 SEC-5 SEC-6 SEC-7 SEC-8
Normal operation
DELAY
Compressor operation
Start of capacity control
confirmation (OFF -> ON)
You can set any percentage between 0.0 % and 100.0 % for all STEPs from STEP-1 to STEP-7. However, if you set percentages
smaller than MVL % for these STEPs, the ramp formed by the capacity upper limit may go below the MVL % line for a certain period.
The capacity lower limit in this period becomes 0.0 %, and the panel confines the manipulating value (MV) of the capacity controller
within the shaded areas shown in the following diagram during this period.
Controller MV
Set %-( n+1)
Set %-( n-1)
MVL%
Set%-n
0.0% Time
SEC-(n-1) SEC-n SEC-(n+1 SEC-(n+2)
If either the capacity control limiter, or 100%-capacity operation, or pump out operation occur during a ramp up. Even if the
controller is in between STEP-1 to STEP-8, the PID OUT (MV) % may be forced to fall outside of the step which was programmed
for. This is because the functions mentioned above, take precedence over the ramp up function of the controller.
'REMOTE MVH%'
The value set for this item is used as the capacity upper limit when coil 000516, Communication Comp. Load Limit Input, is in
the ON state. However, this function is invalid when any of the following conditions are true.
- 'ENABLE' is selected for 'MVL%/MVH% BY COMM' - 'AUTO STAGE' is selected for 'OPERATION'.
- 'REMOTE CAPACITY CONTROL' is enabled. - pump-out sequence is in progress in the compressor.
- REMOTE MVH% >= MVH%
'MVL%/MVH% BY COMM'
Select 'ENABLE' to write the MVL% and MVH% through remote communication (Each stored in the relevant two
communication-writable registers). 'DISABLE' uses the local parameters for 'MVL%' (capacity lower limit) and 'MVH%'
(capacity upper limit).
Please refer to "5.2.3 Change of set value by communication" also.
CAUTION
For safety of the equipment, the "Overload Prevention Limiter Function" takes precedence over any remote
control functions. (Excludes 'MANUAL'.)
CAUTION
dMV LIMIT The control setpoints for the changing rate (%/second) of the controller manipulating value.
High discharge pressure setpoint to force unload the compressor when discharge pressure >=
HI DP UNLOAD
this setpoint.
High discharge pressure setpoint. Prohibits the compressor from loading when the discharge
HI DP LOAD FORBID
pressure >= this setpoints.
High intermediate pressure setpoint, force unloads the compressor when intermediate pressure
HI IP UNLOAD
>= this setpoint. (Depending on 'SYSTEM CONFIGURATION' setting, it will not be displayed.)
High intermediate pressure setpoint. Prohibits the compressor from loading when the
HI IP LOAD FORBID intermediate pressure >= this setpoints. (Depending on 'SYSTEM CONFIGURATION' setting, it
will not be displayed.)
Low suction pressure setpoint. Force unloads the compressor when the SP <= this setpoint. (It is
LO SP UNLOAD
VFD not for overload protection, is for suction pressure drop prevention.)
COMPRESSOR
Low suction pressure setpoint. Prohibits the compressor from loading when the suction pressure
(SETPOINTS) LO SP LOAD FORBID
<= this setpoint. (It is not for overload protection, is for suction pressure drop prevention.)
Limiter function
(mainly for Delay time for the panel to start the capacity control on the compressor.
CTRL START DELAY
overload (To secure retention time of capacity 0%)
protection)
When VFD <= MVL%(VFD), Delay time of moving from revolutions control to slide value position
CTRL STOP DELAY
control.
When OPERATION is NOT set to REMOTE DIGITAL. This setpoint sets the load speed for the
“Compressor rotational speed" when FORCE LOAD is requested via communication.
FORCE LOAD When OPERATION is REMOTE DIGITAL, This setpoint sets the load speed for the
"Compressor rotational speed" when FORCE LOAD is requested by turning ON digital input
(DI-31).
When OPERATION is NOT set to REMOTE DIGITAL. This setpoint sets the unload speed for
the “Compressor rotational speed" when FORCE UNLOAD is requested via communication.
FORCE UNLOAD When OPERATION is REMOTE DIGITAL, This setpoint sets the unload speed for the
"Compressor rotational speed" when FORCE UNLOAD is requested by turning ON digital input
(DI-32).
The screen shown to the right will be displayed if you set the
control target as Chiller leaving temperature (LBT). USE PID
12/16 (VFD COMPRESSOR + CHILLER CONTROL option is
required)
Make selections and inputs as instructed above to perform the
capacity control properly by variable frequency drive (VFD).
CAUTION
The panel uses the 'LOW' and 'HIGH' values of the output prohibition 100%
zones 'ZONE-1' to 'ZONE-3’ for the purpose of limiting the revolutions HIGH
ZONE-3
output zones. Path followed
LOW
when increasing
HIGH the speed
ZONE-2
The OUTPUT LIMIT function works by limiting the analog output to its LOW
Path followed
corresponding 'VFD COMPRESSOR CONTROL PID OUT' percentage. HIGH when decreasing
ZONE-1 the speed
If different values for the 'LOW' and 'HIGH' SETPOINTS are entered for LOW
the same zone, a step-like path results. If they are the same, a linear 0%
0% 100%
path results.
PID OUT (MV) %
(This function “disabled” as default.) LOW HIGH LOW HIGH LOW HIGH
ZONE-1 ZONE-2 ZONE-3
[Outline from the start to stop of the VFD control operation] (Sample with pressure set as control target-processed variable)
The compressor starts after pressure >= cut in pressure SETPOINT.
The position of the slide valve changes to MVL% from 0%, and motor speed output changes to MVL% from 0%.
While the compressor is running, if pressure > control setpoint, the slide valve is gradually increased while keeping the motor speed fixed at
MVL%. Once the slide valve reaches MVH% and is fixed at this position (and pressure is still > setpoint) the VFD capacity control starts, after the
time specified under 'VFD START DELAY' expires.
If the pressure < the target pressure SETPOINT,
Assuming VFD control is been performed keeping the slide valve fixed at MVH%. The compressor speed is gradually decreased then the VFD
OUTPUT is fixed at MVL% after it reaches the value at MVL%. After the period specified under 'VFD START DELAY', slide valve control is
performed between the range of MVL% and MVH%.
If the pressure <= the stop pressure SETPOINT,
The slide valve is unloaded while the VFD is kept at MVL%. After slide valve position is less than 5%, the compressor is stopped.
(When the liquid is collected, this setting is found under the pump-out setpoints (PUMP OUT -> PERCENTAGE).)
You are allowed to restart operations again (continue), as long as the compressor has not fully stopped, and all restart conditions are satisfied
again, even after stop conditions are met once.
AUTO
REMOTE 'REMOTE ANALOG' "Remote Control" by the Analog input
DIGITAL X X (5) X X
REMOTE
'COMM' "Remote Control" by the set value via
ANALOG X X X X X
communication
COMM X X X X X
(NOTE) "X" cannot be selected.
'REMOTE ANALOG' or 'COMM' cannot be selected for the 'OPERATION' of 'CAPACITY CONTROL (slide valve control)'.
However, when 'REMOTE DIGITAL' is selected for 'CAPACITY CONTROL' or 'VFD COMPRESSOR CONTROL', Both are
automatically changed to 'REMOTE DIGITAL'. Once REMOTE DIGITAL is selected if either setpoint is changed to a different selection
the other selection is automatically changed to AUTO.
Excluding the conditions described above, when the user try using setting shown by "X" in the table, the OPERATION mode is
changed to 'AUTO' automatically.
Possible combinations for 'CAPACITY CONTROL' – 'VFD COMPRESSOR CONTROL'
(1) 'AUTO' – 'AUTO'
When the slide valve position reaches MVH% or more under 'Slide valve control', it switches to 'Rotational speed control'.
When the rotational speed output reaches MVL% or less under 'Rotational speed control', it shifts to 'Slide valve control'.
(2) 'MANUAL' – 'AUTO'
Capacity "Increase"/"Decrease" solenoid valves can be operated from the HMI.
When the slide valve position reaches MVH% or more, 'Rotational speed control' is started under AUTOMATIC control.
(The solenoid valve operation is also effective when the panel is under 'VFD COMPRESSOR CONTROL'.)
(3) 'AUTO' – 'MANUAL'
The slide valve position is controlled automatically by the panel. The motor speed can be increased or decreased
manually from the HMI. (The rotational speed operation is effective also while it is in 'Slide valve control'.)
(4) 'AUTO' – 'REMOTE ANALOG' or 'COMM'
The slide valve position increases according to the FORCE LOAD setpoint in 'CAPACITY CONTROL', until it reaches
MVH%. (Operation is different from the usual 'AUTO'.)
When the slide valve position >= MVH% it switches to 'Rotational speed control'.
The analog input (AI-20:Remote Capacity Control Input) or the communication (400261:Capacity Setpoint) become
effective except during pump out.)
(5) 'REMOTE DIGITAL' – 'REMOTE DIGITAL'
During 'Slide valve control', When DI-31 is turned on, the capacity "Increase" solenoid valve turns on.
When DI-32 is turned on, the capacity "Decrease" solenoid valve turns on.
When the slide valve position >= MVH%, it switches to 'Rotational speed control'.
When DI-31 is turned on, it increases the PID OUT % for the VFD according to the FORCE LOAD setpoint.
When DI-32 is turned on, it decreases the PID OUT% for the VFD according to the FORCE UNLOAD setpoint.
When the rotational speed output <= MVL%, it shifts to 'Slide valve control'.
CAUTION
For safety and equipment protection, the "Overload prevention limiter function" always takes precedence
over remote control. (Excluding 'MANUAL'.)
The screen to the right becomes available when 'SINGLE J', 'SINGLE J
ECONOMIZER W/O SENSOR', 'SINGLE J ECONOMIZER W/
SENSOR', or 'SINGLE UD-V (VARIABLE Vi)' is selected for the
'COMPRESSOR' type in 'SYSTEM SETUP'.
The port might move for positioning when starting even if a fixed mode
has been selected. (The control begins from L port position.)
NOTE:
In the table, the setting options marked * are the default settings
This screen allows you to set the anti-cycle timer and other
parameters for optional functions. Such as the Oil Heater ON
OFF setpoints, Seal Protection Pump Control Setpoints, Auto
Lube Pump ON OFF setpoints.
ANTI CYCLE TIME Timer that prohibits quick cycling (ON/OFF) of the compressor motor.
(start -> start interval) The timer starts counting from the moment the compressor starts.
Set the time from the end of a compressor operation to the start of the
next operation. (This limits the stop-to-start interval.)
While the compressor state is OFF, if the oil pump runs continuously
*1 longer than the time specified in COMP. RE-START DELAY. The
ANTI CYCLE compressor is prohibited from running for the time specified under
INTERVAL TIME INTERVAL TIME after the oil pump has stopped running.
(Stop -> start interval)
At the start of a compressor cycle the panel turns on the oil pump and
tries to bring its capacity lower than 5%. If this is not achieved during
the time specified under COMP. RE-START DELAY, the timer under
FAILURE -> RE-START/TIMEOUT starts counting down. If the panel
successfully bring the compressor’s capacity lower than 5% during
this time. The oil pump is turned off and the panel waits for the time
specified under INTERVAL TIME before starting the compressor.
*2 Set the oil separator temperature to control the ON/OFF of the OIL
OIL HEATER HEATER ON/OFF OS HEATER output.
OIL DRAIN SV
*3
SV OFF DELAY Set the delay to turn OFF the OIL DRAIN SV output at DO-09 (Y08)
after the oil pump output DO-02(Y01) turns OFF.
STARTING BYPASS SV
*6
SV ON/OFF DELAY Set the time to turn off the bypass solenoid valve, after the panel has
received the MSRB signal at DI-12 (XOB).
Set the low-stage capacity at which the hot gas bypass solenoid valve
SV ON/OFF LSV% turns ON/OFF.
Set the delay before the hot gas bypass solenoid valve turns ON after
SV ON DELAY (LSV%) the low-stage capacity has reached the set value.
*7
HOT GAS BYPASS SV
Set the suction pressure at which the hot gas bypass solenoid valve
SV ON SP turns ON.
SV ON DELAY (SP) Set the delay before the hot gas bypass solenoid valve turns ON after
the suction pressure has reached the set value.
START/STOP SP when AUTO LUBE is selected on OIL FEED TYPE
Stop delay is 5min. (fixed) The oil pump starts if the suction pressure >= START SP (fixed value).
Start delay is 6sec. (fixed) The oil pump stops if the suction pressure <= STOP SP (fixed value)
OIL PUMP START dP START/STOP dP When AUTO LUBE is selected on OIL FEED TYPE,
(differential pressure) The oil pump starts if the differential pressure <= START dP.
Stop delay is 5min. (fixed) The oil pump stops if the differential pressure >= STOP dP.
Start delay is 6sec. (fixed)
OIL RETURN SV START Set the delay before the oil return solenoid valve turns ON after the
OPEN DELAY (delay time of SV-open) motor starter read back at DI-12 (XOB) turns ON.
STOP Set the delay before the start bypass solenoid valve turns OFF after
(delay time of SV-close) the motor starter read back at DI-12 (XOB) turns OFF.
Set the time for the oil pump to run for each “intermittent operation”.
PUMP RUN NOTE: Setting for this item is valid only when 'ENABLE' is selected
for the 'INTERVAL' item in the above.
*4
SEAL PROTECTION
Select either to allow or not allow the oil pump to run after an "auto
stop" of the compressor.
COMP. STOP DISABLE: Delay is not allowed.
ENABLE: Delay is allowed.
After DI-12 MSRB is turned off, DO-01 OILP is turned on during the
time specified under SEAL PROTECTION -> OIL PUMP DELAY [sec]
(After a 15 sec delay (fixed), AUX is turned off after DI-12 MSRB is
turned off.)
OIL PUMP DELAY DO-01 OILP is started again for a residual operation if OIL FEED
TYPE -> PARTIAL LUBE.
NOTE : Setting for this item is valid only when 'ENABLE' is selected for
the 'COMP. STOP' item in the above.
EVPR OIL RETURN Set the mask time to start the Evaporator oil return control. Mask time
MASK TIME effective after DI-12 MSRB is turned on.
EVPR OIL RETURN*8 Set the Delay time to turn on EVOR1 after DI-31 turns on (oil return at
EVAPORATOR LEVEL SW DELAY on) or turns off (oil return at off).
OIL RETURN
EVPR OIL RETURN
INTERVAL Set the interval time of Evaporator oil return control.
EVPR OIL RETURN TIME Set the control time of Evaporator oil return.
NOTE:
*1 Any settings for 'ANTI CYCLE' are invalid if, in the 'CONTROLS AND OPERATION' window, 'LOCAL' is selected for
'OPERATION' and 'NO' is selected for 'COMPRESSOR AUTO START/STOP'.
*2 The display and settings for the items in the ‘OIL HEATER’ section, and assignment of digital output are different according to
the setting under 'SYSTEM CONFIGURATION' screen.
COMPRESSOR OIL HEATER OIL SEPARATOR TEMPERATURE
I/O PLATFORM DO-18 AUX
TYPE Display/Setting(Output) LOW ALARM/FAILURE
The panel will automatically revert back to [AUTO], if the CPU is reset
or the power is cycled. Even if [MANUAL] was previously selected.
The panel will automatically revert back to [AUTO], if the CPU is reset
or the power is cycled. Even if [MANUAL] was previously selected.
The window to the right becomes available at the top screen if you
select “no-sensor” for the Economizer option. The screen shown above
is not enabled because there is no expansion valve to control.
The panel will automatically revert back to [AUTO], if the CPU is reset
or if the power is cycled. Even if [MANUAL] was previously selected.
OPERATION
CAUTION
The panel will automatically revert back to [AUTO], if the CPU is reset
or if the power is cycled. Even if [MANUAL] was previously selected.
DEAD BAND± Control target dead band
PROPORTIONAL BAND Controller proportional band SETPOINTs
INTEGRAL TIME Controller integral time SETPOINTs
DERIVATIVE TIME Controller derivative time SETPOINTs
Controller manual reset SETPOINTs
When the integral time and derivative time are both set to 0. And the error between the
CONDENSER MANUAL RESET process variable and the target are equal to 0. The PID controller uses this value as the
CONTROL MV OUT %.
(SETPOINTS)
dMV LIMIT The control SETPOINTs for the changing rate (%/second) of the controller MV.
MVL % Manipulating Value lower limit
MVH % Manipulating Value upper limit
A positive value : The minimum time to reach 100%.
SLOW OPEN A negative value : Time to maintain 100%(not MVH%) at the start of the
controls.
START #1 Starting pressure SETPOINT for the first step.
STOP Stopping pressure SETPOINT for the first step.
CONDENSER START #2 Starting pressure SETPOINT for the first and second steps.
CONTROL
(SETPOINTS)*1 STOP Stopping pressure SETPOINT for the first and second steps.
START #3 Starting pressure SETPOINT for three steps from first to third.
STOP Stopping pressure SETPOINT for three steps from first to third.
*1 The condenser steps are selected in the 'SYSTEM CONFIGURATION' screen.
This control works when you make selections for the three items in the 'SYSTEM CONFIGURATION' screen as follows.
- Select 'USE' for the 'CONDENSER CONTROL' item to enable this control.
- Select 'LOCAL' or 'SYSTEM DISCHARGE PRESSURE' for the 'CONDENSER CONTROL TARGET' item as the control
target.
- Select 'ON/OFF SINGLE SET' or 'ON/OFF MULTI SET' for the 'CONDENSER CONTROL METHOD' item as the control
method. (When 'ON/OFF SINGLE SET' is selected, the start/stop control is made using one set of start and stop values to
control the number of operating condenser fans or pumps. Selection of 'ON/OFF MULTI SET' allows using several steps for
the start/stop values for individual fans or pumps.
If 'VFD ONLY' is selected as the factory option, the step control for operating fans or pumps is not implemented, so 'ON/OFF
MULTI SET' is selected automatically with one step only.) (The control cycle is two seconds (fixed) for MULTI SET.)
The following examples show the 'CONDENSER CONTROL' screen displays for different options.
When 'ON/OFF SINGLE SET' is selected on the option “VFD + # STEPS CONTROL”.
NOTE:
Depending on the enabled factory option, the 'START' and 'STOP'
set pressures displayed are different as follows:
Factory option 'START' and 'STOP' set pressures displayed
VFD ONLY #1
VFD + 2 STEPS #1 to #3
VFD + 3 STEPS #1 to #4
VFD + 5 STEPS #1 to #6
NOTE:
When “VFD 3 STEPS CONTROL” is selected,
'START' and 'STOP' SETPOINTs are displayed from #1 to #3.
OPERATION
CAUTION
The panel will automatically revert back to [AUTO], if the CPU is reset
or if the power is cycled. Even if [MANUAL] was previously selected.
DEAD BAND± Control target dead band
PROPORTIONAL BAND Controller proportional band SETPOINTs
INTEGRAL TIME Controller integral time SETPOINTs
DERIVATIVE TIME Controller derivative time SETPOINTs
EXP. VALVE(SSH) MANUAL RESET Controller manual reset SETPOINTs
CONTROL dMV LIMIT The control SETPOINTs for the changing rate (%/second) of the controller MV.
(SETPOINTS)
MVL % , MVH % Manipulating Value lower limit , upper limit
A positive value : The minimum time to reach 100%.
SLOW OPEN A negative value : Time to maintain 100%(not MVH%) at the start of the
controls.
CONTROL CYCLE YOSAKU Control cycle
2ND LIQ. SUPPLY OFF LSV% SETPOINT of the low stage slide valve % to turn off the 2nd liquid supply SV
LIQUID SUPPLY 2ND LIQ. SUPPLY ON LSV% SETPOINT of the low stage slide valve % to turn on the 2nd liquid supply SV
CONTROL rd
(SETPOINTS) 3RD LIQ. SUPPLY OFF LSV% SETPOINT of the low stage slide valve % to turn off the 3 liquid supply SV
rd
3RD LIQ. SUPPLY ON LSV% SETPOINT of the low stage slide valve % to turn on the 3 liquid supply SV
The screen to the right is displayed when you select "2 MOTORIZED
CONTROL VALVES". This screen allows the user to control the
expansion valve via analog outputs using the chiller gas outlet
pressure 2 (CGP2) as the target control.
(Use PID 14/16) (Reverse-Action)
(CHILLER CONTROL + 2 MOTORIZED CONTROL VALVES) option is
required)
CHILLER LEAVING TEMP. Process value of chiller leaving temperature (control target)
CONTROL SETPOINT SETPOINT of the control target
PID OUT(MV)% Manipulating value of the controller (Reverse-Action)
Control action method
MANUAL : It allows the user to manually operate the PID output from the
HMI. (LOAD, UNLOAD)
AUTO : The panel automatically calculates the PID output depending
LBT CONTROL
on the control targets above.
(MONITOR)
OPERATION
CAUTION
The panel will automatically revert back to [AUTO], if the CPU is reset
or if the power is cycled. Even if [MANUAL] was previously selected.
DEAD BAND± Control target dead band
PROPORTIONAL BAND Controller proportional band SETPOINTs
INTEGRAL TIME Controller integral time SETPOINTs
DERIVATIVE TIME Controller derivative time SETPOINTs
Controller manual reset SETPOINTs
When the integral time and derivative time are both set to 0. And the error between the
MANUAL RESET process variable and the target are equal to 0. The PID controller uses this value as the
MV OUT %
The control SETPOINTs for the changing rate (%/second) of the controller
LBT CONTROL dMV LIMIT
manipulating value.
(SETPOINTS)
MVL % Manipulating Value lower limit
MVH % Manipulating Value upper limit
A positive value : The minimum time to reach 100%.
SLOW OPEN A negative value : Time to maintain 100%(not MVH%) at the start of the
controls.
The compressor stays FULLY LOADED when the PID OUT(MV) % is below
100% LOAD ON MV this set value. (To try to maintain temperature at the chiller)
(ON MV setting value <= OFF MV setting value)
The compressor releases the FULLY LOADED flag when the PID OUT(MV) %
100% LOAD OFF MV is more than this set value.
(ON MV setting value <= OFF MV setting value)
The panel will automatically revert back to [AUTO], if the CPU is reset
or if the power is cycled. Even if [MANUAL] was previously selected.
DEAD BAND± Control target dead band
PROPORTIONAL BAND Controller proportional band SETPOINTs
INTEGRAL TIME Controller integral time SETPOINTs
DERIVATIVE TIME Controller derivative time SETPOINTs
Controller manual reset SETPOINTs
When the integral time and derivative time are both set to 0. And the error between the
MANUAL RESET process variable and the target are equal to 0. The PID controller uses this value as the
LEVEL CONTROL
MV OUT %
(SETPOINTS)
dMV LIMIT The control SETPOINTs for the changing rate (%/second)of the controller MV.
MVL % Manipulating value lower limit
MVH % Manipulating value upper limit
A positive value : The minimum time to reach 100%.
SLOW OPEN A negative value : Time to maintain 100%(not MVH%) at the start of the
controls.
NOTE : In the following table, *M, *S, and *A indicate the following:
*M: Selection or setting is enabled only on the master station. On a slave station, the relevant item is only displayed.
*S: Selection or setting is enabled only on a slave station. On the master station, the relevant item is only displayed.
*A: Selection or setting is enabled on both the master and slave stations.
Set the communication address of the master/slave station. (This setting can be changed when
'DISABLE' is selected for the 'CONTROL' item below.)
ADDRESS *A
0: No AUTO STAGE control is implemented at any station.
(Communications address)
1: The station with the address 1 assigned becomes the master station.
2 to 99: The station with any of these numbers assigned becomes a slave station.
Select either of the following options as the mode used for determining the starting priorities of
compressor units.
MANUAL: Order is fixed as inserted in the 'LIST ADDRESS' on the line below the
LEAD LISTING *M priority numbers on the 'LIST (MANUAL)' line.
(Starting priorities) AUTO (VFD LAG): Different priorities are automatically given to different stations according
to their run times . However, the VFD compressor starts at the end.
AUTO (VFD PRIOR): Different priorities are automatically given to different stations according
to their operation times. However, the VFD compressor starts first.
LIST (MANUAL) This line displays the starting priority numbers used when 'MANUAL' is selected for the 'LEAD
(Display of starting priorities) LISTING' item in the above.
LIST ADDRESS *M When 'MANUAL' is selected for the 'LEAD LISTING' item above, this line will represent the run
(Setting starting priorities) order for all the machines.
This item normally displays the start (CUT IN) SETPOINT of the compressor unit controlled by the
master station. (Either a pressure or temperature value is displayed according to the setting for
CUT IN SETPOINT
the 'CONTROL TARGET (CUT IN / CUT OUT)' item in the 'SYSTEM CONFIGURATION' screen.
(Setting starting values)
The SETPOINT displayed here is the one set on the master station using the 'SETPOINT' screen.
The slaves uses the value from the master.
AUTO
STAGE DELAY *M Set the delay before one additional slave is started after the CUT IN / CUT OUT control target has
(Delay before start of an exceeded the CUT IN SETPOINT. The slave station uses the data sent from the master for this
additional compressor unit) item.
This item normally displays the capacity control setting of the compressor unit controlled by the
master station. (Either a pressure or a temperature value depending on the setting for the
CONTROL SETPOINT
'CONTROL TARGET (CAPACITY CONTROL)' item in the 'SYSTEM CONFIGURATION' screen.
(Capacity control set values)
The SETPOINT displayed here is the one set on the master station using the 'SETPOINT' screen
and the 'SCHEDULER' screen. The slave station uses the value sent by the master.
TARGET This item shows the process value of pressure or temperature according to the control target
(Process value of control selected on the master station for the 'CONTROL TARGET (CAPACITY CONTROL)' item in the
target) 'SYSTEM CONFIGURATION' screen.
This item normally displays the stopping (CUT OUT) SETPOINT of the compressor unit
controlled by the master station. (Either a pressure or a temperature value is displayed according
CUT OUT SETPOINT 1 to the setting for the 'CONTROL TARGET (CUT IN / CUT OUT)' item in the 'SYSTEM
(Displaying stop set values) CONFIGURATION' screen).
The setpoint displayed here is the one set on the master station using the 'SETPOINT' screen
and the 'SCHEDULER' screen. The slave station uses the value sent by the master.
CUT OUT SETPOINT 2d Setpoint that determines if the master should decrease the number of the compressors in staging.
(Decreasing unit set values) This setpoint is a negative value. (-20 - 0% of the range) Read Delay 2d description below.
DELAY 1 *M Set the delay before stopping all slave stations after the control target has dropped below the
(Setting stop delay time) CUT IN / CUT OUT1 setpoint.
DELAY 2d *M Set the delay before determining to decrease the number of compressors, after the control target
(Decreasing unit delay time) has dropped below "the CUT OUT SETPOINT 1 + CUT OUT SETPOINT 2d" value.
INTERVAL *M The interval time to decrease the number of running compressors when the master station is set
(Decreasing unit interval) to 'AUTO STAGE COMM' or 'AUTO STAGE REMOTE'.
On the master station, the display for this item shows 'PRESSURE' or 'TEMPERATURE'
according to the selection made in the 'CONTROL TARGET (CAPACITY CONTROL)' item in the
CUT IN/OUT & CONTROL *S
'SYSTEM CONFIGURATION' screen.
(Pressure/temperature
On slave stations, select 'PRESSURE' or 'TEMPERATURE' whichever is the same as the
display and selection for
selection on the master station. If the selection made on a slave station is different from that on
compressor capacity control
the master station, incorrect capacity control SETPOINTs will be displayed. If 'USER DEFINED' is
values)
selected for the 'REFRIGERANT' item in the 'SYSTEM CONFIGURATION' screen, this item is for
display only.
This is a set value of the difference in temperature that each slave station maintains.
difference in temperature
= Saturation temp. of suction pressure in the slave station – Temp. of control target in the master
station
Set the capacity % to maintain the next compressor idling (when the compressors are unloading).
EXAMPLE: if compressor #3 has just unloaded to MVL% and is idling at this unloaded state.
Eventually compressor #2 starts to unload, once the capacity at compressor #2 reaches the SV
SV HOLD PREVIOUS *A
HOLD PREVIOUS % the master turns off compressor #3 and continues to unload #2.
Any setting is unacceptable if it exceeds the valve of the percentage set for MVH%-5.0% in
'CAPACITY RAMP CONTROL'.
LEAD
This item displays the starting priority in an ascending order, beginning with 1 at the top.
(Starting priority)
MONITOR LIST This item displays the communication addresses of the stations corresponding to the starting
(state display) (Comm. address list) priority numbers assigned.
LOAD% This item displays the current capacity of the compressor controlled by each station both
(compressor capacity) numerically and in the form of a bar graph.
This item displays the request of each station using the following words.
REQUEST *M STOP : compressor stop, PID : capacity control
MVH : keep MVH%, MVL : keep MVL%
Displays the current operation control mode of each station.
UNKNOWN : Slave station which is not registered or does not respond to the master
MODE
station
(Operation command)
STAGE-OFF : Operation command from master station is OFF
STAGE-ON : Operation command from master station is ON
RUN TIME HRS
It displays the run time of the compressor unit controlled by each station.
(Operation time count)
Selection of Pressure or Temperature Values as Control Targets for Start/Stop Control ('CUT IN/OUT &
CONTROL') and Capacity Control ('CUT IN/OUT & CONTROL')
To implement the AUTO STAGE control, you should use either pressure values or temperature values as the control targets for
both start/stop (CUT IN / CUT OUT) control and capacity control. Using pressure or temperature values as the target values is
determined depending on the combination of the selections you make for the following four items in both the 'SYSTEM
CONFIGURATION' screen and the 'AUTO STAGE' screen:
- Selection for the 'CONTROL TARGET (CUT IN/OUT)' item in the 'SYSTEM CONFIGURATION' screen.
- Selection for the 'CONTROL TARGET (CAPACITY CONTROL)' item in the 'SYSTEM CONFIGURATION' screen.
- On slave stations, selection of the 'CUT IN/OUT' for 'CUT IN/OUT & CONTROL' item in the 'AUTO STAGE' screen.
- On slave stations, selection of the 'CONTROL' for 'CUT IN/OUT & CONTROL' item in the 'AUTO STAGE' screen.
a. When pressure values are used for the start/stop (CUT IN/OUT) control:
Select 'LOCAL SUCTION PRESSURE' or 'SYSTEM SUCTION PRESSURE' on the master station as follows.
Selection Item Selection on Master Station Selection on Slave Station
'LOCAL SUCTION PRESSURE'
'APPROACH dT'
in the 'AUTO STAGE' screen Unchangeable Not used for control
(refer to the NOTE)
'APPROACH dT'
in the 'AUTO STAGE' screen Unchangeable Any temperature set value (negative value)
(refer to the NOTE)
NOTE:
If the automatic staging control on a slave station becomes invalid due to interruptions in communication, the automatic start/stop control is
continued using the saturation pressure value derived from the following two equations as the setpoint for the 'LOCAL SUCTION PRESSURE'.
['CUT IN SETPOINT' temperature setting written last by the master station] + ['APPROACH dT' value]
And
['CUT OUT SETPOINT' temperature setting written last by the master station] + ['APPROACH dT' value]
Therefore, you should enter an appropriate negative value. Any negative value can be input if it is within ±20 % of the measureable range of the
temperature sensor. (Normally, a temperature sensor measurable of temperatures between -50.0 and +50.0 °C (i.e. 100 °C in range) is used. So
a temperature between -20 to +20.0 °C can be set as the 'APPROACH dT' value.)
APPROACH dT
in the 'AUTO STAGE' screen Unchangeable Not used for the control.
(refer to the NOTE)
'APPROACH dT'
in the 'AUTO STAGE' screen Unchangeable Any temperature set value (negative value)
(refer to the NOTE)
NOTE:
If the automatic staging control on a slave station becomes invalid due communication disturbances, the capacity control is
performed using the saturation pressure value derived from the following equation as the set values for the 'LOCAL SUCTION
PRESSURE'.
['CONTROL SETPOINT' temperature setting written last by the master station] + ['APPROACH dT' value]
Therefore, you should enter an appropriate negative value. Any negative value can be input if it is within ±20% of the “range”.
The “range” here means the measurable range of the temperature sensor selected for the 'CONTROL TARGET (CAPACITY
CONTROL)' item in the 'SYSTEM CONFIGURATION' screen. (Normally, a temperature sensor of a measurable range of
between -50.0 to +50.0 °C (i.e. the range is in 100 °C) is used. So a temperature between -20 to +20.0 °C can be set as the
'APPROACH dT' value.)
Select 'START' to make communications active for the RS port. Select 'STOP' to deactivate communications for
COMMUNICATION the port.
ADDRESS Enter the station address number (0 to 99) for each MYPRO TOUCH+ in the communication network.
Error count setpoints of master station to determine a communication failure with a slave station.
ERROR COUNT Setting range is 20 to 1800, Initial value 20
PROTOCOL SELECT Select the device or protocol you will use for communication.
ENABLE When all other selections are made, press the device name to start communication.
EXTERNAL DEVICE
Insert IP address of the master station the MYPRO TOUCH+ will be communicating to.
IP ADDRESS
MYPRO COMM
Flashes every 2 seconds when the MYPRO TOUCH+ internal driver function is running properly.
HEALTH
The slave number will flash every 2 seconds to indicate the internal driver function for that slave is
SLAVE ID
working properly.
For the 'COMPRESSOR VFD CONTROL' or 'CONDENSER VFD CONTROL' item, select 'REVOLUTION' ('rpm') or 'FREQUENCY'
('Hz') to decide the revolutions scale or the frequency scale, respectively.
Under 'MV0% - 100%', set the revolutions or frequency values that correspond to the 0 % and 100 % revolutions control outputs
(MV = manipulating value).
Display contents
COMPRESSOR REVOLUTION : [rpm]
VFD CONTROL REVOLUTION FREQUENCY : [Hz]
or
CONDENSER The display on other screens will be displayed according to these settings.
VFD CONTROL MV 0% Numerical value displayed when MV 0% (minimum rotational speed etc.)
MV 100% Numerical value displayed when MV 100% (Maximum rotational speed etc.)
The trend graph screen can be access from the MENU1 by touching
the GRAPH icon (shown to the right). This will load a graphical
representation of user selected AI.
The panel offers user friendly controls to allow the user to zoom in or out of the graph. Also it
offers a RESET button in case you have zoomed in or zoomed out to far to get it back to the
default settings of 5 minute range on the X axis. Also the panel allows you to modify the
UPPER and LOWER limit ranges. Since each sensor may have a different sensor range this
allows the user to adjust the range to fit their sensor selections.
The panel also allows the user to select the desired sensor to be displayed on each graphical
screen. The panel offers 3 pages of graphical screen and each page allows the user to select
up to 5 sensors that they wish to be displayed. Simply touch the sensor ID area to bring up the
pop up selection menu below. Then select the sensor value that you wish to be displayed on
the graph. Note that if the panel has been recording a different sensor on a buffer, and you
have just assigned a new analog value to it. The older values are not representative of this
new analog value that has been assigned to this particular buffer. Hence is recommended that
you select and set the sensor values that you wish to display on each page prior to starting the
operations and do not change them after.
CAUTION
Always make sure to change and set the time before starting to collect data. If the time needs to be change
please understand that the data collected prior to that moment are all collected under the old time.
Also ensure to select the AI data that is wished to be recorded prior to starting the operations. If the AI
values are changed frequently the data collected before in that buffer is not representative of the new AI
selected. If not monitored and supervised properly, you can end up with more than 1 value of AI data in one
buffer. Making the buffer values unreliable.
COMPRESSOR TOTAL RUN TIME Displays the total operating hours of the compressor
CHILLER YOSAKU Displays the number of times the chiller YOSAKU expansion valve was
(Chiller YOSAKU actuation frequency) operated. (Option)
ECONOMIZER/INTERCOOLER YOSAKU
Displays the number of times the economizer/intercooler YOSAKU expansion
(Economizer/intercooler YOSAKU
valve was operated. (Option)
actuation frequency)
EVAPORATOR OIL RETURN Displays the number of times the Evaporator oil return was operated. (Option)
It shows the scaled value of the sensor, but also shows the raw value of
the reading. (0~4095) which must keep a linear relationship with the
range of each sensor. This can server as a great tool for
troubleshooting when a sensor reading is suspected to be bad.
Chapter 4 : Operation
'LOCAL': The START / STOP switch on the touch panel is used to start/stop the compressor unit.
'REMOTE': The start/stop of the compressor unit is controlled by the ON/OFF command at DI-16 received from an
external device.
'COMM': The start/stop of the compressor is controlled through communication ON/OFF command
(000513:Comm.Comp Start Input).
'AUTO STAGE': Each machine in the auto staging network is started or stopped by the master machine.
Stop:
- Touch the STOP button on the touch panel of the MYPRO TOUCH for one second or longer.
The pump-out sequence starts as soon as the STOP switch is touched while the compressor is in operation. The
compressor capacity (or rotational speed) is set to the PUMP OUT -> PERCENTAGE', and maintained during the pump-out
operation.
- The pump out runs for at least the time specified under the 'PUMP OUT MINIMUM DELAY'. The pump out sequence is
stopped after the 'PUMP OUT MAXIMUM DELAY' time expires, or after the suction pressure has dropped below the 'PUMP
OUT PRESS' setpoint.
- After the pump out ends,
If CAPACITY 0% STOP = YES,
The panel tries to unload the slide valve while keeping the compressor run output DO-01 (Y00) on for the time specified
under RESIDUAL OPERATION, to try to decrease the compressor below 5% or less.
- After the pump out operation described above ends, the compressor operation command at DO-01(Y00) is turned OFF to
complete the compressor stop control sequence.
At this time, the following three types of oil pump residual operation can occur.
1. Residual operation to unload the slide valve position. [RESIDUAL OPERATION]
2. Residual operation to protect the pump from turning on the opposite direction. [PUMP OUT ->OIL P. STOP
DELAY]
3. Residual operation for seal protection [SEAL PROTECTION]
If the residual operation is not selected, or if it’s regular function has ended. The oil pump operation command
DO-02(Y01) is turned off.
When the oil pump has stopped for PARTIAL LUBE or AUTO LUBE,
the residual operation is done after the OILP DO-02(Y01) is turned on.
*1 Residual operation is performed for the specified time "for Seal protection" or "for Inertia rotation protection".
When 'OIL PUMP DELAY > OIL P. STOP', for Seal protection
When 'OIL PUMP DELAY < OIL P. STOP', for Inertia rotation protection
*2 Residual operation is performed "to decrease compressor capacity" or "for Inertia rotation protection".
When 'RESIDUAL OPERATION > OIL P. STOP', to decrease the compressor capacity
When 'RESIDUAL OPERATION < OIL P. STOP', for Inertia rotation protection
* Each setpoint can be set to 0sec. In that case, Residual operation will not work.
* When the compressor stops by FAILURE, Residual operation does not work.
* When OIL PUMP -> W/ 2-OIL PUMPS and when the OIL FEED TYPE is set to FULL LUBE the residual operation is
performed with the pump that was last running when the compressor stops. (This is common for 'Capacity Decrease
Operation', 'Inertia rotation protection', and 'Seal Protection'.)
CAUTION
Depending on the selection for the 'OPERATION' item under the 'OPERATION MODE' screen, The MYPRO
TOUCH+ automatically reacts in the following ways when the STOP button is pressed.
- When the 'LOCAL', 'REMOTE', or 'COMM' mode (excluding the 'AUTO STAGE' mode) are selected.
When the panel is in LOCAL mode pressing the STOP button causes no change to the operation mode.
However, the mode automatically changes to 'LOCAL' when 'REMOTE' or 'COMM' mode are selected. If the
compressor is running it will stop after the pump out process ends (if applicable). Then remain at its stopped
state.
To restart the compressor, verify the operation mode it’s at the desired settings then simply press the START
button.
- When the 'AUTO STAGE' mode has been selected, pressing the STOP switch does not cause any change to
the OPERATION MODE setting in the 'OPERATION MODE' screen. However, the AUTO STAGING selection
automatically changes back to DISABLE.
In this case, if the compressor under control is running when the STOP switch is pressed, the compressor will
stop after completing the liquid collecting process.
Even after the STOP button is pressed at the master station and its 'CONTROL' item setting in the 'AUTO
STAGE' screen is consequently changed to 'DISABLE', the AUTO STAGE control continues to work on all the
other stations (slave stations).
To recover the 'AUTO STAGE' mode control after pressing the STOP switch, it is necessary (for the master
station and the slave station) to perform the steps below. (Simply pressing the START key on the master station
does not recover the automatic staging control.)
4.2 Input/Output
Intermediate Temperature
AI-10 IT Assigned as IT, When Compressor -> SINGLE Economizer w/ Sensor or SINGLE J Economizer w/ Sensor
or FM160 Economizer w/ Sensor or Compound-1 or Compound-2 is selected.
Condenser Control -> Use, Condenser Control Target -> System Discharge Pressure
AI-11 or Control Target(Capacity) -> System Discharge Pressure is selected.
Chiller Level
LVL
Assigned as LVL, when Level Control -> Use is selected.
MT-AI-02
Motor Ampere
AI-12 MA
Always
Chiller Entering Temperature
EBT
Assigned as EBT, when Chiller Entering Temperature Sensor -> Yes is selected.
AI-13 Before Filter Pressure
BFP Assigned as BFP, when AI-13 is "Not Use" and dFP Calculation = DP-AFP & BFP-OP is selected.
dFP2(AI-79) = BFP-OP
Control Target (Capacity) -> System Suction Pressure or Combined System SP/LBT is selected.
Remote Capacity Control Command Input
AI-20 RLD Assigned as RLD,
When Remote Capacity Control -> Remote Analog is selected.
MT-AI-02
It is an input in the range of the capacity instruction 0-100%. (It is not a range of MVL-MVH%.)
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AI-21 ---
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System Discharge Pressure
Assigned as SDP, when Level Control -> Use,
AI-22 SDP Condenser Control -> Use
Condenser Control Target -> System Discharge Pressure
or
Control Target(Capacity) -> System Discharge Pressure is selected.
Chiller Gas Pressure-2
AI-23 CGP2 Assigned as CGP2, when Chiller Control -> Use,
Chiller Expansion Valve -> 2-Motorized Control Valves is selected.
Chiller Gas Temperature-2
AI-24 CGT2 Assigned as CGT2, when Chiller Control -> Use,
Chiller Expansion Valve -> 2-Motorized Control Valves is selected.
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AI-25 ----
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AI-26 ---
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AI-27 ---
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AI-28 ---
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AI-29 ---
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AI-30 ---
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AI-31 ---
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AI-32 ---
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Compressor turns on, after turning on DO-02 [OILP] and the compressor start delay timer expire. If OPERATION
MODE is set at REMOTE, COMM and AUTO-STAGE, and also COMPRESSOR AUTO START/STOP is set as
DO-01 COMP YES, it starts/stops automatically depending on either one of the selected control targets shown below:
AI-01 SP Suction pressure AI-16 or 19 SSP System suction pressure
AI-13 EBT Chiller entering temperature, AI-14 LBT Chiller leaving temperature
When it meets the stop conditions, it turns off after pump-out sequence has ended.
( O/P2 ) Assigned as OP2 when system config. (OIL PUMP LEAD/LAG -> LEAD DO-21 / LAG DO-02) is selected.
It turns on when dOP <= #2OIL PUMP START dOP setpoint,
It turns off when dOP > #2OIL PUMP START dOP after #2OIL PUMP STOP DELAY counts down.
Assigned as INJY when LIQUID INJECTION OIL COOLING CONTROL -> USE.
( INJY ) PID Control is performed depending on the selections shown below.
AI-02 DP Discharge Pressure, Discharge superheat calculated value
When INJECTION VALVES is set to MOTORIZED VALVE, it assigns an analog output for LIQUID INJECTION
CONTROL PID OUT. (The analog output board is required.)
specified in OIL FEED OFF DELAY or for 10 seconds after the differential pressure is verified,
OIL Return Solenoid Valve output (FM)
( OILR ) Assigned as OILR when OIL RETURN SV -> USE.
DO-09 Refer to oil heater output DO-06 [OILR] (J)
Interlock-2 input
Assigned as EVPY when (CHILLER EXPANSION VALVE -> YOSAKU 1-VALVE or 2-VALVES or 3-VALVES).
( EVPY ) PID control is performed by any of the following control targets when selected. The minimum value of their PID
control outputs is used as the final PID output value.
SSH, AI-01 SP, AI-14 LBT
( OILP ) Assigned as OILP when (OIL PUMP LEAD/LAG -> LEAD DO-21 / LAG DO-02 is selected in SYSTEM DETAILS).
Assigned as OILP when the panel is set to W/ 2-OIL PUMPS with OIL PUMP, and LEAD Y14/LAG Y01 with OIL
DO-21 PUMP LEAD/LAG is selected. Refer to oil pump operation command output DO-02 [OILP].
( O/P2 ) Assigned as O/P2 when (OIL PUMP LEAD/LAG -> LEAD DO-02 / LAG DO-21 is selected in SYSTEM DETAILS).
Assigned as O/P2 when W/ 2-OIL PUMPS with OIL PUMP is selected, and LEAD Y01/LAG Y14 with OIL PUMP
LEAD/LAG is selected. Refer to oil pump operation command output DO-02 [O/P2].
DO-22 ( ALRM ) When there is both ALARM and FAILURE ( Expect superheat and OIL FILTER alarm), If the ALARM and
FAILURE setpoints are set the same the ALARM output is ignored. However, for the failure the output is turned
ON.
(High stage)Capacity "LOAD" Solenoid Valve output
( HILD ) Assigned as HILD when (COMPRESSOR -> COMPOUND-2(2016 & HIGHER)).
MT-DIO4 -01
For capacity control, PID control is performed using AI-09 IP (intermediate pressure) as the target.
( EVPY ) Assigned as EVPY when (CHILLER EXPANSION VALVE -> YOSAKU 1-VALVE or 2-VALVES or 3-VALVES).
Refer to Chiller YOSAKU Expansion Valve output-1 (except J) DO-18 [EVPY].
Assigned as EVY2 when (CHILLER EXPANSION VALVE -> YOSAKU 2-VALVES or 3-VALVES).
( EVY2 ) PID control is performed using either one of the targets shown below. The minimum value of their PID outputs is
used by the controller.
Suction superheat, AI-01 SP Suction pressure, AI-14 LBT Chiller leaving temperature.
The output cycle is half-cycle of the CONTROL CYCLE in the “EXP. VALVE (**) CONTROL (SETPOINTS)".
Assigned as CND1 when (CONDENSER CONTROL -> VFD ONLY or VFD+2STEPS + VFD+3STEPS or
VFD+5STEPS or 3STEPS or 6 STEPS) are selected.
( CND1 ) When the control target is set as AI-02 DP (discharge pressure): (START #* SETPOINT < STOP #* )
DO-25 Given the DI-12 [MSRB] is ON, it turns on when AI-02 DP >= START #*, and it turns off when AI-02 DP <= STOP #* .
When the control target is set as AI-11 SDP (system discharge pressure):
Given the DI-12 [MSRB] is ON, it turns on when AI-11 SDP >= START #*, It turns off when AI-11 SDP <= STOP #*.
The control method is selected from ON-OFF SINGLE SET or ON-OFF MULTI SET
( CND2 ) Assigned as CND2 when (CONDENSER CONTROL -> VFD+2STEPS + VFD+3STEPS or VFD+5STEPS or
3STEPS or 6 STEPS) are selected.
DO-26 Refer to condenser operating output-1DO-25 [CND1].
( MPLD )
Assigned as MPLD when (AUTO Vi CONTROL -> USE DO-26,27,28,29,30(UD-V)).
Condenser operation output-3
( CND3 ) Assigned as CND3 when (CONDENSER CONTROL -> VFD+2STEPS + VFD+3STEPS or VFD+5STEPS or
3STEPS or 6 STEPS).
MT-DIO4 -01
( CND4 ) Assigned as CND4 when (CONDENSER CONTROL -> VFD+3STEPS or VFD+5STEPS or 6 STEPS).
Refer to condenser operating output-1 DO-25 [CND1].
( CND5 ) Assigned as CND5 when (CONDENSER CONTROL -> VFD+5STEPS or 3STEPS or 6 STEPS).
Refer to condenser operating output-1 DO-25 [CND1].
( EVY2 ) Assigned as EVY2 when (CHILLER EXPANSION VALVE -> YOSAKU 2-VALVES or 3-VALVES) is selected.
Refer to Chiller YOSAKU Expansion Valve output-2 DO-24.
Chiller YOSAKU Expansion Valve output-3 (except J)
DO-30
Assigned as EVY3 when (CHILLER EXPANSION VALVE -> YOSAKU 3-VALVES) is selected.
The PID control is performed using any of the following control targets as selected. The smallest values is used as
( EVY3 ) the PID controller output.
Suction superheat, AI-01 SP suction pressure, AI-14 LBT Chiller leaving temperature
In addition, if MOTORIZED VALVE is set as EXPANSION VALVES, the controller assigns an analog output.
(SUCTION SUPERHEAT2 CONTROL PID OUT ) (Extension analog output board is required.)
The output cycle is half-cycle of the CONTROL CYCLE in the “EXP. VALVE (**) CONTROL (SETPOINTS)".
Evaporator Oil Return Output 1
( EOR1 ) Assigned as EOR1 when (EVAPORATOR OIL RETURN) is selected.
This output is controlled according to the level switch input and set time.
[ ALARM : minor ]
ALARM
/FAILURE ALARM Name Description
CODE No.
This alarm is issued, if the DO-06 [HIUL] or DO-05 [HILD] stays ON for longer
than 10 minutes while the compressor its running. (The "OVER RANGE" timer is
60 HIGH STAGE
set to a default of 60 seconds, therefore if this is not modify the panel will issue
and OVER RANGE alarm prior to the HIGH STAGE alarm).
ALARM
/FAILURE ALARM Name Description
CODE No.
This alarm is generated if the ISH value remains lower than the LOW EBT
61 INTERMEDIATE SUPERHEAT LOW (ALARM) setpoint for 30 seconds (fixed) or longer. Given 3 minutes has elapsed
since the compressor came on (DI-12 [MSRB] has turned on).
When DI-12 [MSRB] turns on, if the EBT value reads lower than the LOW EBT
62 CHILLER ENTERING TEMPERATURE LOW
(ALARM) setpoint, this alarm is issued immediately.
(When SEPARATOR OIL TEMP. SENSOR = YES)
This alarm is generated when the OS reads a value lower than the LOW OS
63 SEPARATOR OIL TEMPERATURE LOW (ALARM) setpoint for 10 seconds (fixed) or more.
This alarm is active when the compressor is OFF (MSRB is OFF) or when the
compressor is ON (MSRB is ON) after the MASK TIME has expired.
(Only for 400 Series)
dOP2 LOW
This alarm is issued if the dOP2 reads a value lower than the LOW OP2
64 (Oil supply differential pressure 2
(ALARM) setpoint for 10 seconds or more. Given that the compressor is running,
(dOP2=SVOP-DP))
MSRB (DI-12) is ON.
This alarm is issued when the value for SSH2 reads below the LOW
SSH2(ALARM) setpoint for 30 seconds or longer.
65 SUCTION SUPERHEAT2 LOW If the ALARM REST = AUTO REST this alarm will automatically clear once the
SSH2 value reads above the LOW SSH2 ALARM CANCEL setpoint for 15
seconds or more.
This alarm is issued when the Vi slide valve position is not at its proper position.
66 AUTO Vi SLIDE (This alarm is issued if the compressor runs with a SVP% position of 100% or
greater for more than 3 times in about a 54 minutes period.)
FINE FILTER
This alarm is issued if the dFFP value reads higher than the HIGH dFFP
67 (Fine filter differential pressure
(ALARM) setpoint for 3 minutes or longer after the MSRB (DI-12) has turned ON.
(dFFP=DP-AFFP))
This alarm is issued if the DSH value reads lower than the LOW DSH ALARM
DELAY for the time specified under LOW DSH ALARM DELAY.
68 DISCHARGE SUPERHEAT LOW When the alarm SETPOINT keeps its status for the time specified under LOW
DSH ALARM DELAY as DSH <= LOW DSH (ALARM) after DI-12 [MSRB] turns
on and after LOW DSH MASK TIME.
This alarm is issued when SP reads a value higher than the HIGH SP (ALARM)
setpoint for the time specified under HIGH SP ALARM DELAY
69 SUCTION PRESSURE HIGH
after DI-12 [MSRB] turns on and the MASK TIME has expired (common with
"LOW SP").
This alarm is issued when ST reads a value higher than the HIGH ST (ALARM)
70 SUCTION TEMPERATURE HIGH for the time specified under HIGH ST DELAY after DI-12 [MSRB] turns on and
the HIGH ST MASK TIME has expired.
This alarm is issued when the LVL reads a value lower than the LOW CHILLER
LEVEL (ALARM) for the time specified under LOW CHILLER LEVEL ALARM
71 CHILLER LIQUID LEVEL LOW
after DI-12 [MSRB] has turned on and the LOW CHILLER LEVEL ALARM MASK
TIME has expired.
When the command from MASTER station cannot be received at the AUTO
72 AUTO STAGE NO REQUEST
STAGE – SLAVE station.
When the responses from SLAVE station address *(1 to 8) cannot be received at
73 to 80 AUTO STAGE LIST* NO RESPONSE
the AUTO STAGE – MASTER station.
81 to 88 OPTION ANALOG INPUT* LOW/HIGH User adjustable ALARM settings for the optional AI inputs.
This alarm is issued when the value for ST stays below LOW ST ALARM for the
300 SUCTION TEMPERATURE LOW time specified under LOW ST ALARM DELAY. After the MSRB DI-12 has turned
on and the MASK TIMER expired. (not valid during pump out)
Given the compressor is running (MSRB is ON) and the MASK TIMER has
EVAPORATOR OIL RETURN expired.
304
LEVEL SWITCH ALARM This alarm is issued when the state of DI-31 EORL remains ON or OFF, without
changing states, for the time indicated under RETURN LEVEL SW -> ALARM.
This alarm is issued when:
DO-30 EOR1 stays ON and DI-32 EMVL stays OFF continuously for the time
specified under EVAPORATOR OIL RETURN LEVEL SW -> ALARM time.
306 EVAPORATOR OIL RETURN MV ALARM
or
When DO-29 EOR2 stays ON and DI-32 EMVL stays ON continuously for the
time specified under EVAPORATOR OIL RETURN MV -> ALARM time.
ALARM
/FAILURE ALARM Name Description
CODE No.
(Only for
I/O PLATFORM = EUROPE and AUTO UNLOAD CLEAR ALARM = USE)
After a power cycle, right after the panel turns on, if the READY TO START signal
remains OFF. And the (Low stage) slide valve position LSV >= 5.0% right at the
end of the 5 second countdown.
308 HIGH LSV POSITION ALARM The [CLEAR ALARM] input after the ALARM is generated.
Performs the same operation as for AUTO UNLOAD ON CLEAR ALARM.
(The capacity decrease operates during AUTO UNLOAD MAXIMUM TIME
when the compressor stops.)
However, the input of this command is invalid at FAILURE.
Moreover, the Compressor run command is not valid during auto unload.
OIL FILTER2 ALARM This alarm is generated when the value for dFP2 remains higher than its alarm
311 (Filter differential pressure 2 setpoint for the time specified under HIGH dFP2 DELAY or longer. After DI-12
(dFP2 = BFP-OP)) [MSRB] has turned on.
ALARM
/FAILURE FAILURE Name Description
CODE No.
- At the initial run of the compressor, alarm is generated when DI-12 [MSRB]
does not turn on within the COMP. MSRB (Starting) setting time after DO-01
[COMP] turns on.
- When DI-12 [MSRB] input turns OFF for a time longer than what is specified
under COMP. MSRB (Running) time while the compressor is running.
- When the compressor comes to a stop, if DI-12 [MSRB] remains ON for the
time specified under the COMP. MSRB(Stopping) time.
89 START FAIL - When the panel tries to unload the capacity to restart the compressor, if the
capacity does not decrease to 5 % or less at the end of COMP. RE-START
DELAY (with the DO-02 [OILP] ON). This alarm is also generated when the
capacity does not decrease to 5 % or less at the end of FAILURE ->
RE-START/TIMEOUT.
- At the initial run of the compressor, if DI-13 [INT1] does not turn on within the
time specified under FAILURE -> RE-START/TIMEOUT given all other start
permissive are satisfied (excluding the interlocks).
Before the compressor starts,
The oil pump runs for a time longer than what is specified under COMP
OP LOW RE-START DELAY and the value for dOP remains lower than the LOW dOP
90 (Oil supply differential pressure (dOP=OP-DP FAILURE setpoint for 5 seconds or more.
or OP-SP or DP-OP))
While the compressor is running if the value for dOP remains below the Low dOP
(FAILURE) setpoint value for 30 seconds or more.
99 OIL LEVEL LOW When DI-15 [OLVH] stays OFF for 30 seconds while the compressor is running.
Given 3 minutes has elapsed after the MSRB DI-12 has turned on.
FINE FILTER
100 This failure is issued when the dFFP value stays higher than the value in HIGH
(dFFP = DP - AFFP)
dFFP (FAILURE) for the time specified under HIGH dFFP FAILURE DELAY.
Given 3 minutes has elapsed after the MSRB DI-12 has turned on.
101 INTERMEDIATE PRESSURE HIGH This failure is issued when the IP value stays higher than the value in HIGH IP
(FAILURE) for 30 seconds.
This failure is issued when DI-13 stays OFF for the time specified in the
INTERLOCK failure setpoint.
In case of I/O PLATFORM = NORTH AMERICA,
102 INTERLOCK
After receiving the run command in (LOCAL/REMOTE/COMM) mode.
For all other I/O PLATFORMS,
When DI-12 [MSRB] comes ON and DI-13 is missing.
This failure is issued immediately when LBT goes below the value in LOW LBT
103 CHILLER LEAVING TEMPERATURE LOW
(FAILURE) after the MSRB DI-12 turns ON.
ALARM
/FAILURE FAILURE Name Description
CODE No.
This failure is issued when DI-15 [INT3] stays OFF for the time specified under
INTERLOCK3 delay timer. After the run command is received under any of the
104 INTERLOCK-3
operation modes (LOCAL/REMOTE/COMM). And OIL PUMP START DELAY
has expired (for no CHLP). Or when “DO-19 [CHIP]” comes ON (with CHLP).
This failure is issued when the value for SP stays below the LOW SP (FAILURE)
105 SUCTION PRESSURE LOW setpoint for the time specified under SP FAILURE DELAY after the MSRB DI-12
comes ON.
Regardless of the compressor state. This failure is issued when the sensor
SUCTION PRESSURE process value exceeds the upper limit (99.5% or more) or lower limit (0.5% or
106
UNDER/OVER RANGE less) of the sensor range for the time specified in the OVER or UNDER FAILURE
DELAY given the PRESSURE SENSOR FAILURE MASK TIME has expired.
This failure is issued when the sensor process value exceeds the lower limit
107 DISCHARGE PRESSURE UNDER RANGE (0.5% or less) for the time in UNDER FAILURE DELAY after the PRESSURE
SENSOR FAILURE MASK TIME has expired with DI-12 MSRB ON.
This failure is issued when the sensor process value exceeds the upper limit
108 OIL SUPPLY PRESSURE OVER RANGE (99.5% or more) for the time in OVER FAILURE DELAY after the PRESSURE
SENSOR FAILURE MASK TIME has expired with DI-12 [MSRB] ON.
(When the COMPRESSOR TYPE = J Series~)
This failure is issued when the sensor process value exceeds the upper limit
109 OIL FILTER PRESSURE OVER RANGE (99.5% or more) for the time specified in OVER FAILURE DELAY after the
PRESSURE SENSOR FAILURE MASK TIME has expired with the DI-12
[MSRB] ON.
This failure is issued when the sensor process value exceeds the upper limit
SUCTION TEMPERATURE (99.5% or more ) or the lower limit (0.5% or less ) for the time in OVER or UNDER
110
UNDER/OVER RANGE FAILURE DELAY after the TEMPERATURE SENSOR FAILURE MASK TIME
has expired with DI-12 [MSRB] ON.
This failure is issued when the sensor process value exceeds the lower limit
DISCHARGE TEMPERATURE (0.5% or less) for the time in UNDER FAILURE DELAY after the
111
UNDER RANGE TEMPERATURE SENSOR FAILURE MASK TIME has expired with DI-12
[MSRB] ON.
This failure is issued when the sensor process value exceeds the lower limit
OIL SUPPLY TEMPERATURE
112 (0.5% or less ) for the time UNDER FAILURE DELAY after the TEMPERATURE
UNDER RANGE
SENSOR FAILURE MASK TIME has expired with DI-12 [MSRB] ON.
This failure is issued when the sensor process value exceeds the lower limit
INTERMEDIATE PRESSURE
113 (0.5% or less) for the time UNDER FAILURE DELAY after the PRESSURE
UNDER RANGE
SENSOR FAILURE MASK TIME has expired with DI-12 [MSRB] ON.
This failure is issued when the sensor process value exceeds the upper limit
INTERMEDIATE TEMPERATURE (99.5% or more) or the lower limit (0.5% or less) for the time in OVER or UNDER
114
UNDER/OVER RANGE FAILURE DELAY after the TEMPERATURE SENSOR FAILURE MASK TIME
has expired with DI-12 [MSRB] ON.
This failure is issued when the sensor process value exceeds the lower limit
COMPRESSOR MOTOR CURRENT
115 (0.5% or less) for the time UNDER FAILURE DELAY after the DI-12 [MSRB]
UNDER RANGE
turns on.
This failure is issued when the sensor process value exceeds the upper limit
CHILLER LEAVING TEMPERATURE (99.5% or more) or the lower limit (0.5% or less) for the time in OVER or UNDER
116
UNDER/OVER RANGE FAILURE DELAY after the TEMPERATURE SENSOR FAILURE MASK TIME
has expired with DI-12 [MSRB] ON.
When the capacity load command stays ON for the time in UNDER FAILURE
DELAY and the capacity process value still reads at the lower limit (0.5% or less),
LOW SLIDE VALVE POSITION "UNDER RANGE" is issued.
117
UNDER/OVER RANGE When the capacity unload command stays ON for the time in OVER FAILURE
DELAY and the capacity process value still reads at the upper limit (99.5% or
more),"OVER RANGE" is issued.
When the capacity load command stays ON for the time in UNDER FAILURE
DELAY and the capacity process value still reads at the lower limit (0.5% or less),
HIGH SLIDE VALVE POSITION "UNDER RANGE" is issued.
118
UNDER/OVER RANGE When the capacity unload command stays ON for the time in OVER FAILURE
DELAY and the capacity process value still reads at the upper limit (99.5% or
more),"OVER RANGE" is issued.
ALARM
/FAILURE FAILURE Name Description
CODE No.
This failure is issued when the sensor process value exceeds the upper limit
CHILLER GAS TEMPERATURE1&2 (99.5% or more) or the lower limit (0.5% or less) for the time in OVER or UNDER
119
UNDER/OVER RANGE FAILURE DELAY after the TEMPERATURE SENSOR FAILURE MASK TIME
has expired with DI-12 [MSRB] ON.
This failure is issued when the sensor process value exceeds the upper limit
CHILLER GAS PRESSURE1&2 (99.5% or more) or the lower limit (0.5% or less) for the time in OVER or UNDER
120
UNDER/OVER RANGE FAILURE FAILURE DELAY after the PRESSURE SENSOR FAILURE MASK TIME has
expired with DI-12 [MSRB] ON.
With the DI-12 MSRB ON (and when the panel is not in pump-out). This failure is
121 SUCTION SUPERHEAT LOW issued if the SSH value stays lower than the LOW SSH (FAILURE) setpoint value
for the time specified in the LOW SSH FAILURE DELAY setpoint.
When the SSH2 value stays lower than the LOW SSH2 (FAILURE) setpoint for
122 SUCTION SUPERHEAT2 LOW
the time in LOW SSH2 FAILURE DELAY, after starting the liquid supply control.
When the SP value stays higher than the HIGH SP (FAILURE) setpoint for the
123 SUCTION PRESSURE HIGH time in HIGH SP FAILURE DELAY. After the MASK TIME has expired (common
with "LOW SP") with the DI-12 [MSRB] ON.
When the ST value stays higher than the HIGH ST (FAILURE) setpoint for the
124 SUCTION TEMPERATURE HIGH HIGH ST FAILURE DELAY. After the HIGH ST MASK TIME has expired with the
DI-12 [MSRB] ON.
125 to 132 OPTION ANALOG INPUT* LOW/HIGH User adjustable FAILURE settings for the optional AI inputs.
With MSRB DI-12 ON and when the panel is NOT in pump out.
This failure is issued if the ST remains lower than the LOW ST FAILURE setpoint
301 SUCTION TEMPERATURE LOW
for the time specified in LOW ST FAILURE DELAY. Given the MASK TIME
(common with "LOW SP") has expired.
Regardless of the compressor run status, When the sensor process value
CHILLER ENTERING TEMPERATURE
302 exceeds the upper limit (99.5% or more) or lower limit (0.5% or less) for the time
UNDER/OVER RANGE *
in OVER or UNDER FAILURE DELAY.
Regardless of the compressor run status, When the sensor process value
SYSTEM SUCTION PRESSURE
303 exceeds the upper limit (99.5% or more) or lower limit (0.5% or less) for the time
UNDER/OVER RANGE *
in OVER or UNDER FAILURE DELAY.
When DO-30 EOR1 stays ON and DI-32 EMVL stays OFF for the time specified
under EVAPORATOR OIL RETURN LEVEL SW -> FAILURE time.
307 EVAPORATOR OIL RETURN MV FAILURE or
When DO-29 EOR2 stays ON and DI-32 EMVL stays ON for the time specified
under EVAPORATOR OIL RETURN MV -> FAILURE time.
Chapter 5 : Communication
CAUTION
"RS-485 port of Touch panel (TP-COM1)" and "RS-485 port of CPU board (CPU-COM1)" cannot be used for
any other uses as they are reserved for the MYPRO TOUCH+ communications as a system.
[ MYPRO TOUCH+ ]
Touch Panel
* Protocol for Ethernet : MODBUS TCP / ETHERNET IP
Or VNC server (viewer)
CPU-TP Cable
RS-485 (2 wire or 4wire)
(Modbus)
Modbus Unit
COM1 COM2 or
RS-485 RS-485 RS-485 (2 wire)
(AUTO STAGE)
[MYPRO TOUCH+]
CPU Board
MT-CPU-03-A
USB Communication PC
- Update Program
USB ([MYPRO TOUCH] [MYPRO TOUCH]
type-B
Support Software)
* Excluding inside the MYPRO TOUCH+ system box (gray) above, all other dash lines represent wiring to external devices.
"For remote monitoring, TightVNC or RealVNC are recommended. Both of these softwares are commonly used third party software
available for download on the internet.
For the 2-wire connection method jump between RA - SA and SA – SB. These are then connected to the A and B (or + and -) of the
external device communication port. At the end of the communication chain always turn on (or place) the terminating resistors. The
MYPRO TOUCH+ motherboard comes with these terminating resistors on the PC board in a dipswitch form.
The terminating resistors are 110Ω 1/4W
(1) Write/read
Transmission from remote device command
Transmission from MYPRO TOUCH+ (2) Answer Time
The send and receive arrangement used in (1) and (2) above is called a “protocol”. Among multiple communication protocols, the
MYPRO TOUCH+ supports the MODBUS ASCII protocol and MODBUS RTU protocol.
Both of the protocols are standard protocols in the industry, the communications can easily be implemented without having to
program them yourself if the external supervisory system (SACADA or PLC) are MODBUS-compatible.
As for the details on the MODBUS protocol that the MYPRO TOUCH system supports, see Appendix 2 .
Priority description for particular coils, in the case that the above coils are turned on at the same time.
When 000515 and 000516 are simultaneous ON,
REMOTE MVH% is invalid when MVL%/MVH% BY COMM is set to ENABLE, therefore it runs the compressor using
MVH-F%.
REMOTE MVH% is effective when MVL%/MVH% BY COMM is set to DISABLE, therefore it runs the compressor with
REMOTE MVH%.
MVL/MVH% BY COMM
DISABLE ENABLE
ON REMOTE MVH% MVH-F%
000516:Comm. Comp. Load Limit Input
OFF MVH-F% MVH-F%
CAUTION
Please do not write data (setpoints) into the MYPRO TOUCH+ via two or more communication ports.
In case such communications are performed the value written at the end is used by the panel.
If the panel continues to receive data from multiple communication ports at the same time, the CPU may get
overwhelm causing it to freeze or malfunction.
When values are written to the MYPRO TOUCH+ via the RS port, the panel does not monitor if the values are
out of range. Neither sends a write error flag. For this reason always ensure to build a program that checks
the value written to the MYPRO TOUCH through communications.
Please confirm whether the value written to the panel is correct by reading it again.
Moreover, when changing the operation mode to remote, and controlling the unit remotely. Always check
the immediate surrounding of the equipment. Always perform the remote run and stop of the equipment
with safety in mind.
COM2 (RS485 communication port) COM2 (RS485 communication port) COM2 (RS485 communication port)
of MYPRO TOUCH CPU board of MYPRO TOUCH CPU board - - - of MYPRO TOUCH CPU board
SG SG SG
FG FG FG
Shielded 6-core, 3-pair cable Shielded 6-core, 3-pair cable
CAUTION
Be sure to use the termination resistors by tuning ON their switches. This is necessary only for the termination ports
(each end of the daisy chain). If these termination resistors are not used correctly in the RS-485 ports, normal
communications between the network devices is not guaranteed.
When setting the switch, move it until it clicks.
The "AUTO STAGE" function aims to achieve a higher efficiency when driving multiple compressors.
The basic concept is to lock the capacity of the lead compressors to 100% while the lag compressors trim the capacity of the whole
system.
In addition, the program always runs the compressor with the smallest run time hours, to try to average the maintenance frequency
of all the compressors.
Connect all the controllers using a daisy chain method shown on the diagram on the previous page, and assign one as the
MASTER and the other machines as SLAVES. The master will be identify as the machine with the ADDRESS 1 (one), and all other
machines will get a number assigned in chronological order. (A max number of 8 compressors can be connected in the auto staging
network).
The number of compressors are increased or decreased according to the control method described below. (1 is the most significant,
with n being the less significant).
For capacity control the master’s target (CONTROL SETPOINT) value and sensor (PV) are used for the PID calculation. These
results are then used to control all the slave stations as well.
However, because the slave station drives in automatic operation (AUTO) mode when it is not possible to communicate with the
master station (when a communication error is presented). In such scenario the slave station will use its own sensor value for PV
and setpoint values to perform capacity control and CUT IN and OUT of the compressor.
Moreover, a slave station that has failed, or stopped communicating with the master station, is taken out of the auto staging
sequence by the master.
Once this slave station’s failure is recovered (or communications are restored) then it is automatically added back to the auto
staging network and can be used again by the master.
"Operation order"
The compressor order (LEAD LISTING) are selected from the 3 options below, MANUAL, revolutions control lag(AUTO (VFD
LAG)) and revolutions control priority AUTO (VFD PRIOR).
1/3) MANUAL
The operation order is determined by the order entered under the LEAD LISTING MANUAL at the master station.
When one of the compressors have VFD control, the master station puts priority on the compressor with shorter operation time
and takes the compressor with VFD control to the end of the order. Hence, the compressor with revolutions control starts last
and stops first.
(As a result, the operating time of the compressor with revolutions control is shorter.)
When one of the compressors has VFD control, the panel still uses the compressor run time to determine the run order.
However it will always start the compressor with VFD first.
Once the compressor with VFD reaches MVH slide valve and MVH VFD conditions. It starts the next compressor (the
compressor with the shortest run time hours and without a VFD).
Once the next compressor in order comes on, the VFD compressors capacity and VFD are taken to MVL to allow the last
compressor that came on to load and reach 100% lock conditions.
Once this compressor’s capacity is increased and lock at its 100% lock conditions, the VFD machine starts trimming again.
Until it reaches its MVH condition. Then another compressor in the chain is called.
To decrease the compressor numbers, once the machine with VFD reaches its MVL. The last compressor in order that came
ON (without VFD) is release from its 100% lock condition. Once this compressors capacity reaches, (unloads to) the SV
HOLD PREVIOUS condition, the compressor is then turned OFF. Then the VFD machine returns to trim the capacity. If the
temperature keeps decreasing the master keeps unloading and turning OFF compressors using this method.
(As a result, the capacity is always trimmed by the VFD compressor, and the operating time of the VFD machine will always be
longer than the other stations.)
* When the auto staging network (N units) has no compressor with revolutions control (all of the compressors are controlled by
slide valve control), this applies to both selections of Revolutions control lag (AUTO (VFD LAG)) and Revolutions control lag
priority (AUTO (VFD PRIOR)).
* For any process, when control target <= stopping (CUT OUT) all compressors are stopped.
Example for the option 'Revolutions control lag priority (AUTO (VFD PRIOR))'
for one compressor with revolutions control(VFD unit) and others with 2 slide valve control(LSV unit)
In the follow table, 'time short' means the operating time is short, 'time long' means the operation time is long,
'Req.' means the AutoStage control request, 'SVP' means the Slide Valve Position,
'VFD' means the revolution control, 'PID' means PID control, 'MVL' means "MVL HOLD",
'MVH' means "MVH HOLD", 'STOP SV' means the SV HOLD PREVIOUS.
Control Target
Order [1] [2] [3] Operation of start/stop and order
Status
Target Time short SLV Time long SLV
ALL Stop VFD(stop) Set VFD unit as the top order tentatively.
< CUT IN (stop) (stop)
Target VFD unit(Req.=PID)
1 unit run ↓ ↓ VFD unit start at SVP=MVL, VFD=MVL
> CUT IN (SVP=MVL, VFD=MVL)
Target VFD unit(Req.=PID)
↓ ↓ ↓ VFD unit controls the Slide Valve Position in PID.
> CONTROL (SVP=PID, VFD=MVL)
VFD unit(Req.=PID) VFD unit switches to revolutions control at SVP=MVH,
↓ ↓ ↓ ↓
(SVP=MVH, VFD=MVL) VFD=MVL.
VFD unit(Req.=PID)
↓ ↓ ↓ ↓ VFD unit controls the revolutions control in PID.
(SVP=MVH, VFD=PID)
VFD unit(Req.=PID) The second compressor start is required, when VFD
↓ ↓ ↓ ↓
(SVP=MVH, VFD=MVH) unit reaches at SVP=MVH and VFD=MVH.
Time short SLV VFD unit(Req.=MVL) Switch the order of time short SLV unit and VFD unit
↓*1 2 units run ↓
(Req.=PID, SVP=MVL) (SVP=MVH, VFD=MVH) order immediately after starting the time short SLV.
Time short SLV VFD unit(Req.=MVL) Time short SLV controls in PID by when it reaches at
↓ ↓ ↓
(Req.=PID, SVP=PID) (SVP=MVL, VFD=MVL) MVH. As for VFD unit, depending on MVL HOLD.
Time short SLV
↓ ↓ ↓ ↓ ↓
(Req.=PID, SVP=MVH)
Time short SLV VFD unit(Req.=PID)
↓ ↓ ↓ ↓
(Req.=MVH, SVP=MVH) (SVP=PID, VFD=MVL)
VFD unit(Req.=PID) The third compressor start is required when PID of VFD
↓ ↓ ↓ ↓
(SVP=MVH, VFD=MVH) unit reaches at SVP=MVH and VFD=MVH.
Time long SLV VFD unit(Req.=MVL) Switch the order of time long SLV unit and VFD unit
↓*1 ALL run ↓
(Req.=PID, SVP=MVL) (SVP=MVH, VFD=MVH) order immediately after starting the time long SLV.
Time long SLV VFD unit(Req.=MVL) Time long SLV controls in PID by when it reaches at
↓ ↓ ↓
(Req.=PID, SVP=PID) (SVP=MVL, VFD=MVL) MVH. As for VFD unit, depending on MVL HOLD.
Time long SLV
↓ ↓ ↓ ↓ ↓
(Req.=PID, SVP=MVH)
↓ ↓ VFD unit(Req.=PID)
↓ ↓
(Req.=MVH, SVP=MVH) (Req.=MVH, SVP=MVH) (SVP=PID, VFD=MVL) The entire capacity is controlled by the PID control of
↓ ↓ VFD unit(Req.=PID) the VFD unit.
↓ ↓
(Req.=MVH, SVP=MVH) (Req.=MVH, SVP=MVH) (SVP=MVH, VFD=PID)
Target VFD unit(Req.=PID) When PID control of VFD unit that is the lowest priority
↓ ↓ ↓
< CONTROL (SVP=MVL, VFD=MVL) reaches at SVP=MVL and VFD=MVL,
Time long SLV VFD unit(Req.=MVL)
↓ ↓ ↓ the next upper order time long SLV starts PID control.
(Req.=PID, SVP=PID) (SVP=MVL, VFD=MVL)
Time long SLV
When PID of time long SLV reaches at stop setting*2
↓ ↓ ↓ (Req.=PID) ↓
switch the order of it and VFD order.
(SVP < Stop setting)
VFD unit(Req.=PID) Time long SLV
↓ ↓ ↓ Stopping Time long SLV of the lowest order is required.
(SVP=PID, VFD=MVL) (Req.=STOP)
VFD unit(Req.=PID) Time long SLV
↓ 2 units run ↓ Time long SLV unit (the third unit) stops.
(SVP=PID, VFD=MVL) (Req.=STOP)(stopping)
VFD unit(Req.=PID) When PID control of the lowest VFD reaches at
↓ ↓ ↓
(SVP=PID, VFD=MVL) SVP=MVL and VFD=MVH,
Time short SLV VFD unit(Req.=MVL)
↓ ↓ ↓ the next upper order time long SLV starts PID control.
(Req.=PID, SVP=PID) (SVP=MVL, VFD=MVL)
Time short SLV
When PID of time short SLV reaches at stop setting*2
↓ ↓ (Req.=PID) ↓ ↓
switch the order of it and VFD order.
(SVP < Stop setting)
VFD unit(Req.=PID) Time short SLV
↓ ↓ ↓ Stopping Time short SLV of the lowest order is required.
(SVP=PID, VFD=MVL) (Req.=STOP)
VFD unit(Req.=PID) Time short SLV
↓ 1 unit run ↓ Time short SLV unit (the second unit) stops.
(SVP=PID, VFD=MVL) (Req.=STOP)(stopping)
VFD unit(Req.=PID)
↓ ↓ ↓ ↓ Capacity/revolution is controlled only with VFD unit.
(SVP=PID, VFD=MVL)
Target VFD unit
ALL Stop ↓ ↓
< CUT OUT (Req.=STOP)(stopping)
*1 "Control Target > CUT IN" is considered as one of the conditions to increase the compressor number.
*2 Describes an AND condition between "Control Target < CUT OUT + CUT OUT 2d (negative value), and pass CUT OUT 2d DELAY
"
Chapter 6 : Troubleshooting
This chapter contains several conditions that may suggest failures or other problems with the MYPRO TOUCH+ and the actions we
recommend for troubleshooting the issue.
(2) The CPU light (an LED regularly blinking to indicate normal state) does not blink.
→ • Check that 24V DC power is supplied to J4 on the CPU board.
• Check the wiring to the circuit breaker and noise filter has no defects and the power voltage is correct.
(3) The displayed process value (PV) of the pressure sensors differ from the actual pressure values (pressure gauge readings
etc.)
→ • Check that the pressure sensor and its wiring have no defects.
• Check that the scaling for displaying the process value is set correctly.
• If the displayed process value has a slight gap from the actual values, you can enter an appropriate offset value to
make the displayed values close to the actual pressure values.
(Use the “Setting -> MENU02-> ANALOG INPUT ADJUSTMENT”)
(4) The displayed PV of the temperature sensors differ from the actual temperature values (thermometer readings etc.)
→ • Check that the temperature sensors and their wiring have no defects.
• Check that the scaling for displaying the process value is set correctly.
• If the displayed process values have a slight gap from the actual values, you can enter an appropriate offset value
to make the displayed values closer to the actual temperature values.
(Use the “Setting -> MENU02 > ANALOG INPUT ADJUSTMENT”)
(5) The displayed PV of the current sensor differ from the actual Process Values.
→ • Check that the jumper pins of the CT sensor are in the correct (removed) state.
• Check that the CT sensor winding is correct in number of coils (twice).
• Check that the scaling for displaying the process value is set correctly.
• If the displayed process values have a slight gap form the actual values, you can enter an appropriate offset value
to make the displayed values closer to the actual Process values.
(Use the “Setting -> MENU02 -> ANALOG INPUT ADJUSTMENT”)
(11) “TOUCH PANEL BATTERY LOW” is displayed at the ACTIVE ALARM AND EVENTS section on the TOP SCREEN.
→ • When the " TOUCH PANEL BATTERY LOW " is displayed, The memory backup battery of the touch-panel is
running low.
See section "2.1 Touch Panel" to replace battery correctly.
(15) In the 'SLIDE VALVE CALIBRATION' screen, display does not advance and entry for adjusting the unloader slide valve
position cannot be completed.
→ • The requirement for the large-small relationship of the analog inputs (showing unloader slide valve positions) are
not satisfied for the correction processing.
- No signal change occurs even when the unloader slide valve moves unless the dip switches for selecting the
signal source for slide valve position input (potentiometers, 4 to 20 mA DC, or 1 to 5 V DC) on the MYPRO
TOUCH's CPU board and analog input board are not correctly set. In this case, the switches must be set
correctly according to Section '2.3 Analog input board MT-AD-02.
- The 0 %-position analog input becomes larger than the 100 %-position analog input (the inputs are reversed)
if the connections of terminals 1 and 3 are reversed on the potentiometer for detecting the unloader slide valve
position or the potentiometer is installed at a wrong angle.
In this case, perform any of the following.
• Correct the installation angle of the potentiometer.
• Reconnect the potentiometer terminals (1 and 3 ) correctly
- The difference between the 0 %-position and 100 %-position analog inputs may be extremely small if the
potentiometer for detecting the unloader slide valve position has a defect or a wrong angle, or if it is connected
to the analog input terminals improperly.
In this case, replace the potentiometer if it is defective, correct its installation and correct potentiometer's
connection to the analog input terminals.
(1) The lubricating oil pump keeps running. (It keeps turning on the oil pump output of DO-02.)
→ - In the following cases, the output of DO-02 is turned on regardless of the compressor state.
- if AI-12 MA (compressor motor current) is detected as over “about 4.9% or more”.
- if DI-12 MSRB (Main motor Starter Read Back input ) turns on.
Chapter 7 : Specifications
7.1 MYPRO TOUCH Specification
Absolute Maximum Rating
Power supply voltage DC 19.2 to 28.8 V
Working temperature 0 °C to 55 °C
Storage temperature -10°C to 70 °C
Ambient humidity 85 % RH or less (no condensation is permitted)
Ambient vibration 1.0G in X-, Y-, and Z-axes
Power line Noise voltage: 1,500 V, noise width: 100 ns 1µs for 5 minutes
Endurance to noise I/O line Noise voltage: 1,000 V, noise width: 100 ns 1µs for 5 minutes
Communication Line Noise voltage: 500 V, noise width: 50 ns for 5 minutes
1,000 VAC for 1 minute (between power terminal and connection terminal)
Withstand voltage
500 VAC for 1 minute (between input/output terminal and connection terminal)
500 VDC 20 MΩ or more (between power terminal and connection terminal)
Insulation resistance
500 VDC 20 MΩ or more (between input/output terminal and connection terminal)
If voltages exceeding the absolute maximum rating are applied, the equipment may suffer permanent damage.
If the equipment is left under the absolute maximum rating conditions for a long time, its reliability may be deteriorated.
Inputs/ Outputs
4 to 20 mA DC (input impedance: 250 Ω)
Standard: 16 points
Input sensor or, 1 to 5 VDC (input impedance: 100 kΩ) (Switching
Maximum: 32 points
Analog inputs by a switch is possible)
Potentiometer inputs
1 kΩ potentiometer input Maximum: 2 points
(A/D Ch.15B, 16B)
*2
Display unit: MPa
2 *2
*1
Display unit: kgf/cm
Pressure *2
Display unit: bar
*2
Display unit: PSI
Measurement *2
Display unit: ºC
range *1 *2
Temperature Display unit: ºF
*2
Display unit: K
*2
Current Display unit: A
Capacity Display unit: % 0 to 100%
Sensor power supply 24 VDC (supplied from external 24 VDC power supply to analog input board)
Communication
RS-485 standard conformity
Interface COM1, COM2 (RX+(RD+), RX-(RD-), TX+(SD+), TX-(SD-), SG, FG)
(* COM1 is occupied by the communication of the touch panel.)
Communication
COM1, COM2 4-wire half-duplex (2-wire system is also usable for communications.)
system
Synchronization method Asynchronous communication method
300, 600, 1200, 2400, 4800, 9600, 19200, 38400, 57600, or 115200 bps
Communication speed (bit/sec)
(The total bit rates of all communication ports must be less than 192,000 bps.)
Others
Protective Circuit protector:
Between contact output electrodes
component Thermal tripping system, rated current 2 A (@25[°C])
EEPROM
Storage of SETPOINTs Clock data: Backed up by time clock battery (CR2032).
(Recommended battery replacement interval: 3 years)
*1
Power consumption 50W Max. (The touch panel doesn't include. )
MYPRO TOUCH CPU board Assembly H300mm×W270mm×D120mm Approx. 5.0 kg
Outside AD board(MT-AD-02-A) H120mm×W110mm×D 24mm Approx. 0.2 kg
dimensions DI/O board(MT-DIOA-01-A) H220mm×W110mm×D 28mm Approx. 0.2 kg
Weight Extension DA board (MT-DA-02-A) H120mm×W110mm×D 24mm Approx. 0.2 kg
Extension DIO4 board (MT-DIO4-01-A) H 70mm×W110mm×D 28mm Approx. 0.2 kg
*1 Please consider the power supply capacity and the factor of safety of the touch panel and peripherals when you
select the DC power supply.
110
6-φ4
5 5
5
120
CAUTION
Please avoid installing/placing the panel under direct sunlight as much as possible,
The heat and ultraviolet rays may cause the internal and external components of the HMI to deteriorate
faster. Causing it to fail prematurely
Option Parts
mAYEKAWA
Name Model
Code No.
232C-485 Level Converter TCC-80 EAD-07101
RS-232C Straight Cable (3.0m) KR-EC9EN3 EAD-07102
Anybus for Profibus AB7000-C EAD-07103
Anybus for ProfiNET AB7013-C EAD-07104
Anybus for DeviceNET AB7001-C EAD-07105
MT-ABC Cross Cable (3.0m) MT-ABC-C232 EAD-07107
CPU-TP Communication Cable (1.8m) MT-TP-485-A EAD-07108
cap. control
no Sensor
no Sensor
with Sensor
with Sensor
with Sensor
Analog input
Variable-Vi
Variable-Vi
condenser
Economizer
Economizer
Economizer
Economizer
Economizer
Economizer
no Sensor
(w/ chiller
400 series
control)
w/
---
---
---
Ch.01 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ [ SP ] Suction pressure
Ch.02 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ [ DP ] Discharge pressure
Analog input board (1st board)
Ch.25 - - - - - - - - - - - - - - ---
Analog input board (4th board)
Ch.26 - - - - - - - - - - - - - - ---
Ch.27 - - - - - - - - - - - - - - ---
MT-AD-02
Extension
Ch.28 - - - - - - - - - - - - - - ---
Ch.29 - - - - - - - - - - - - - - ---
Ch.30 - - - - - - - - - - - - - - ---
Ch.31 - - - - - - - - - - - - - - ---
Ch.32 - - - - - - - - - - - - - - ---
UD-Vi variable
Variable-Vi
400 series
---
---
---
◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ [INT2] Interlock-2
D/I 14
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ [LOCK] 100% LOCK Input (EU)
○ ○ ○ - - - ○ ○ ○ ○ ○ ○ ○ ○ [INT3] Interlock-3
D/I 15
○ ○ ○ ◎ ◎ ◎ ○ ○ ○ ○ ○ ○ ○ ○ [OLVH] Oil level switch
D/O 18
MT-DIO4-01
○ ○ ○ - - - - - - - - - - -
Extension
* The extension digital input/output board is four-piece (one set), the set can be used as single piece. (Uninterrupted connection is not required.)
Vi slide L->H SV
Vi slide H->L SV
CAUTION
When installed in place other than above conditions, not only malfunction of product but also injury caused
by dropping the panel might be expected.
There are sharp edges the panel be careful during and after mounting.
The CPU Board can be accessed by a cover that opens like a door.
Be careful not to get your fingers or clothe caught in the way when opening and closing parts of the panel.
Any wiring connection should be made with the power off, regardless of wire size, to avoid the possibility of getting an
electrical shock.
Ensure to use wiring to reduce noise for the input/output line and communication line.
(1) Do not bundle with power line any input/output lines and communication lines.
Do not pass the input/output line and communication lines near the power line.
(2) Land the ground from the shield to the terminal FG on one side of the connection, for the input/output line and
communication line.
(3) For the receiving side (RA, RB) and sending side (SA, SB) of the communication line, make sure to use paired twisted
wire. Otherwise communication error might be expected.
(4) SG terminal is not necessary to connect, but if connection is made, use twisted pair (1 pair 2 wire) wire. Do not use shield
(metal coating).
(5) Wire of power supply shall be 600V vinyl insulated wire or better.
(6) Confirm that there is no miss wiring before turning the power on.
CAUTION
The grounding terminal block shall be connected to a grounding wire with grounding resistance of less than
100Ω to avoid electric shock.
Appendix
Appendix1. The MYPRO TOUCH Support software
The MYPRO TOUCH+ system uses the same support software that the predecessor MYPRO TOUCH used.
- The “MYPRO TOUCH Updater” allows the user to update the CPU control program of the MYPRO TOUCH+.
Hardware requirements
OS: Versions newer than Windows XP
To start the update, connect the computer and the MYPRO TOUCH CPU board using
a type A to B USB cable. Then run the MYPRO TOUCH Updater in the computer,
select the new software package to be downloaded, and start the download by
pressing Start in the Updater window from the computer.
There are many function codes defined for the MODBUS protocol; however the MYPRO TOUCH series supports the function
codes, shown in the table below.
In the MODBUS protocol ” Numbers” are used to specify the data. There are reference numbers, specifying numbers and start
numbers. These differences are explained below.
The reference number is the number that is used to specify a coil or a holding register when the data is requested from the master
to the slave. 000001 to 009999 are available for specifying coils, 400001 to 409999 are available for holding registers.
The specifying number is the number, which is used to specify data in a command sentence on MODBUS protocol. 0000 to 9998 is
available for coils and holding registers.
The specifying number is used to specify the actual data. The specifying number is also called start number, as this is the number
used to identify where to start to write/read the data.
The numbers are specified in hexadecimal notation in the command sentences.
For a list of specifying number and reference number, see the attachment “MYPRO TOUCH MODBUS communication device list”.
INSTRUCTION MANUAL
FOR SCREW COMPRESSOR UNIT CONTROLLER
MYPRO TOUCH+
st
September 1 2016 1st edition 1st printing
Mayekawa Mfg. Co., Ltd. Reserves the right to change design and specifications.