Instruction

Manual

Micro-ZR09AT52-25
Controller system.
September 2010
The information in this document is subject
to change without prior notice
 Instruction Manual
Micro-ZR09AT52-25 Controller system.

Number of I/O Description Remarks

1 Socket 8 pin JP1 input
2 Socket 8 pin JP2 input
3 Socket 8 pin JP3 input
4 Socket 8 pin JP4 output
5 Socket 8 pin JP5 output
6 Socket 8 pin JP6 output
7 Socket 2 pin Master reset input
8 Socket 2 pin Auto manual input
9 Socket 2 pin Safety/door input
10 Tougle Switch Auto Manual input

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 11 Micro Switch Master reset button
12 Jumper 2 pin Jumper No/Nc input
13 Jumper 2 pin Jumper used external power 12v
14 Jumper 2 pin Jumper used external power gnd
15 Jumper 2 pin Jumper temporary safety door internal
16 Jumper 2 pin Phase Inverse segment display
17 LD1-15 Led indicator input
18 LD16 Led indicator Manual input
19 LD17-28 Led indicator relay output
20 LD29 Led indicator regulated 5vdc
21 LD30 Led indicator regulated 12vdc
22 Jack Housing Jack input external power supply 12vdc
23 Socket Header 10 Socket pin Display segment output

Clause 1. Objective and Basis.

In order to strengthen the elevator safety operation, preventaccidents, ensure passengers

personal and property security,according to Special Equipment Safety Supervision
Regulations,Special Equipment Quality Surveillance and Security Requirements & Special
Equipment Installation, Rebuilding and Mechanical maintenance Permission Rules (Trial),we
especially make this Elevator operation management Rules and Regulations.

Clause 2. Sphere of Application.

This regulation applies to all elevators. Elevator here including Vertical lifts and cargo,
Escalators and Moving walkways, herein after referred to as the Elevator.

Clause 3. Elevator Insurance.

To guarantee passengers legitimate rights and interests, to reduce and decrease the elevator
owner’s economic losses, insuring the elevator safety operation insurance is an effective way.
The administrative department is recommended to take part in the elevators safe operation
insurance actively at proper time and under appropriate conditions.

Clause 4. Elevator Operation Management

Before elevator starts to work, the operator or safety personnel should trial run it. If something
abnormal, shall immediately notify the repairman to maintenance or overhaul, do not run it with
malfunction.

Elevator in-use should be kept clean. Car inside, car door sill and landing door sill and light
curtain zone have no sundries or dust, channels are clear with no obstacle and proper
illuminating, no irrelevant stuff in machine room or hoistway.

To supervise the elevator safety operation strictly. Forbid to lean on, hit or kick doors, forbid to
pry doors, avoid ride with the inflammable,explosive, corrosive or toxic gases, forbid to overload
operation, forbid oversize objects, no jumping, no smoking in the car.

Elevator waiting area, car cage and machine room should have sufficient lighting, illumination
should not be less than 50 lux. Lamps and lanterns should be timely repaired after damage.

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1.3. Electrical Spesifications

۞ Input of switching amount

Number of input point 15 ( Plug – in terminal )

Input type Photoelectric coupling
Rated Value 12 VDC
Input Voltage “1” signal 9 ~ 15 VDC
“0” signal 0 ~ 3 VDC
“1” signal 0 ~ 2 mA
Input Current
“0” signal 4 ~ 7 mA
Screened 400 m
Cable length
Unscreened 200 m

۞ Output of switching amount

Number of output point 12 ( Plug – in terminal )

Connecting point from Rellay Output
Rated Value 12 VDC – 15 VDC
Load Voltage
Permissible range 9 ~ 15 VDC
Resistive load 3A
Contact Switch’s
Inductive load 1A
Capasity
Light load 50W
Screened 400 m
Cable length
Unscreened 200 m

۞ Transistor Output

Number of output point 5 ( Plug – in terminal )

Connecting point from Transistor Output
Rated Value 7 ~12 VDC
Output Voltage
Permissible range 9 ~ 15 VDC
Resistive load 1A
Output Colector
Inductive load 0.5A
Capasity
Light load 2W
Screened 300 m
Cable length
Unscreened 100 m

1.4. Definition of Input / Output Interface

Socket Terminal
I/O Type Definition
No Code
Com Input Input button Common
P3.6 Input Input button first floor
P3.5 Input Input button second floor
P3.4 Input Input button thirth floor
JP1 P3.3 Input Input button four floor
P3.2 Input Input button fifth floor
P3.1 Input Input leveling first floor
P3.0 Input Input leveling second floor

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 P2.0 Input Input leveling thirth floor
P2.1 Input Input leveling four floor
P2.2 Input Input leveling fifth floor
P2.3 Input Input slow down first floor
JP2 P2.4 Input Input slow down second floor
P2.5 Input Input slow down thirth floor
P2.6 Input Input slow down four floor
P2.7 Input Input slow down fifth floor
Pin 1 Input +12 Vdc
JP3 Pin 2 Input Locked All Input
1 +12vdc Power Supply 1
2 GND/COM1 Common 1
3 +12vdc Power Supply 2
4 Output Light output button 1 Floor
JP4 5 Output Light output button 2 Floor
6 Output Light output button 3 Floor
7 Output Light output button 4 Floor
8 Output Light output button 5 Floor
1 Hoist Relay down output command
Output
2 Hoist Relay down output command
3 Hoist Relay up output command
Output
4 Hoist Relay up output command
JP5 5 Output KMC Main relay RST output command
6 Output KMY Main relay UVW output command
7 Output KMB Brake relay output command
8 Output KMZ Force relay output command
1 Output/com2 KMC,KMY,KMB,KMZ output common 2
2 Chime output command
Output
3 Chime output command
4 Output/com3 Opto couple Inverter output command com 3
JP6 5 Output Opto couple Slowdown INV output command
6 Output Opto couple High speed INV output command
7 Output Opto couple Reverse INV output command
8 Output Opto couple Forward INV command
1 +12vdc Output +12vdc Reg 7812 – 500ma
Display Segment

2 Output Cmos output IC ULN2804 Dir Up Arrow

3 Output Cmos output IC ULN2804 Dir Down Arrow
4 Output Segment output IC 4543 code F
5 Output Segment output IC 4543 code G
6 Output Segment output IC 4543 code E
7 Output Segment output IC 4543 code D
8 Output Segment output IC 4543 code C
9 Output Segment output IC 4543 code B
10 Output Segment output IC 4543 code A
MR 1 Input Master reset command External Switch
T26 2 Com Com
AUTO 1 Input Auto or Manual operational external Switch
T25 2 com Com
DSS 1 +12 Vdc
DSS
T24 2 Door / safety Onboard External Relay input
J1 Jumper Internal Temporary Door / safety switch
J2 Jumper Internal IC 4543 Phase Inverse Segment out
JP gnd Jumper Jumper is Used Internal Power supply
JP 12v Jumper Jumper is Used Internal Power supply

| Micro-ZR09AT52-25 4
1．4．1 Scheme of input external line distribution
The basic wiring method of the input loop is shown on following diagram.

Switch power
L
N AC220-240V
+10 %-15 %

12V+
COM

12V+
Optical coupler

0V G12
X0
X1
X2
Xi

Micro-ZR09AT52-25

1．4．2 Scheme of output external line distribution

The basic wiring method of the output loop is shown on following diagram.

load

Micro-ZR09AT52-25
External power

Relay output

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 The input and output can configuration port controller if you used programmed for type IC
ATMEL EPROM programmable. The Function of command board in the system is to
accept the input of the command button and outputs relays for shown turning on the red
light.

The Blocking of command all input board must be connected for parking or car is not used.

The safety switch must be connected for used the manual door. You can used with
configuration from DSS socket input.

Auto Releveling

When the elevator is stop emergency or low power and elevator is not level, you can used
push each button for properly status elevator, it may return to the prescribe home floor or
the first floor.

Auto Or Inspection Positions

On port P3.7 default can set into inspection function if do you make the switch on the
internal onboard ( AUTO SWITCH ), the stated of command input will be shown the lighting
on, don’t forget to reset the master reset on Micro-ZR09AT52-25 Board. Push the external
top button if you will going up and push the bottom button for down running.

The Auto Inspection switch are connected to the external switch outside the panel and you
can’t used together with the inside switch onboard make sure the switch position auto
status.

1.5. Maintenance

Notice

◎The maintenance operation must be proceeded under the situation that the
power supply is reliably shut off. Otherwise there are the danger of damaging
the controller and the electric shock danger.
◎Only professional personnel could replace parts, leaving wire heads or
metallic matters in the machine is prohibited strictly, otherwise there are the
danger of damaging the controller and the electric shock, fire.
◎After replacing the controller, parameters must be modified, otherwise the
elevator's abnormal running may be caused.
◎ During the maintenance of inserting or unpluging connectors on the
controller, it can be done only under the condition of power-off, otherwise there
is the danger of damaging the controller.

Switches Used at the Input and Output terminal of the Controller

If the contactor is required to be installed between the controller and the power supply,
it is prohibited to start or stop the controller with the contactor. If the switches like
contactors areconnected between the output terminal and the motor, make sure to
start and stop the controller. when the controller has no output, otherwise the modules
in the controller may be damaged.

| Micro-ZR09AT52-25 6
 2. System Peripheral Wiring

The chapter concerns only with the description of relevant wiring requirements of Micro-
ZR09AT52-25 Controller system.

2.1. Example Wiring scheme

◎ All inductive loads must be added with the absorbing loop

For relay, contactor, braking coil etc. inductive load, an absorbing loop must be added at
the coil side. AC type uses RC to absorb, the resistance is 100 ohm/4 watt, the capacitance
is 0.1uF, DC type uses reverse diode connected LED to absorb.

For DC braking loop with larger current, rectifying bridge could be used instead of LED, the
connecting method is as following:

2.1 The safety protection function list

NO. FUNCTION DEFINITION

1. Safety circuit protection The lift stops immediately when safety circuit is broken off.

2. Door lock circuit protection The lift can run when all door lock is close. The lift stops
immediately when door lock circuit is broken off or vibration.

Terminal used
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

1.TB1 2. TB2 3.TB3 4.TB4 5. LV1 6. LV2 7. LV3 8. LV4 9. LP1 10. LP2 11. LP3
12. LP4 13. COM 14. 12VDC 15. SSW 16. DSW 17. HUP 18. HDN 19. COM2 20. DU 21.
DD 22. F 23. G 24. E 25. D 26. C 27. B28. A 29. NOL 30. 220VAC

| Micro-ZR09AT52-25 7
2.2. The following wiring branch cable

Micro-ZR09AT52-25

PANEL
MACHINE
380V 3PH

ROPE HOIST
SWITCH N/C

LIMIT UP

LEVEL 4

3
2
1
DOOR SWITCH SERI

LEVEL 3

3
2 ROPE
1
HOISTWAY LIFT

LEVEL 2

3
2
1

LEVEL 1

3
2 LIMIT DOWN
1
CAR

The connecting point of the branch wires with the Bus should be in a good condition to avoid
too much voltage drop.

The Branch wires can used for display mode indicator box

| Micro-ZR09AT52-25 8
2.3. The Socket connection to panel board

The illustration for all connection to the panel controller used a plug and cap housing connector
for example following wiring method is recommended.

R S T LS
WIRING OUTSIDE PANEL 2 1
LV LV LEVEL 1
1. LIMIT UP
LEVEL 2
2. LIMIT DOWN
KONTROL LEVEL 3 3. COM / NEGATIVE
4. COM / NEGATIVE
PANEL
PB PB TOMBOL LT 1
4 3

TOMBOL LT2
FL
2 1
AT-89S2051 TOMBOL LT 3

DS DS 1. FINAL UP
2. FINAL DOWN
3. COM / NEGATIVE
DS 1 DS 2 DS3
4. COM / NEGATIVE

4 3
LIMIT UP
LS LS OUT
LIMIT DOWN
2 1

1. COIL RY UP
2. COIL RY DOWN
FL FL FINAL UP
3. COIL RY UP
FINAL DOWN 4. COIL RY DOWN

4 3
COIL UP
OUT 3 2 1
OUT
COIL DOWN
1,4 . DS LANTAI 1
2,5 . DS LANTAI 2
NEGATIVE 3,6 . DS LANTAI 3
U V W
3 2 1 3 2 1
6 5 4
1. LEVEL LANTAI 1 1. TOMBOL LANTAI 1 DS DISPLAY
2. LEVEL LANTAI 2 2. TOMBOL LANTAI 2 3 2 1
GND 3. LEVEL LANTAI 3 3. TOMBOL LANTAI 3
M 4. COM / NEGATIVE
5. COM / NEGATIVE
4. COM / NEGATIVE
5. COM / NEGATIVE
1. DISPLAY LANTAI 1
2. DISPLAY LANTAI 2
6 5 4 6 5 4 3. DISPLAY LANTAI 3
6. COM / NEGATIVE 6. COM / NEGATIVE 4. POSITIVE 12V
LV PB
5. COM / NEGATIVE
6 5 4

The parallel wiring for the display indicator or button switch and power cable should accedes 5
m, the clearance between both cable must be over 30cm to prevent the disturbance from power
supply. In case the requirements above couldn’t be met due to the limitation of wiring space,
then screened twisted pair must be used, and the single end of the screened strand should be
grounded.

| Micro-ZR09AT52-25 9
 2.4. Used diode for display segment indicator

Micro-ZR09AT52-25 for used Binary Out Display

WIRRING DISPLAY SEGMENT

HITAM
UNGU

UNGU - PUTIH

24 ORANYE

L
ORANYE - HITAM
1

2 MERAH - HITAM

HITAM - PUTIH

BIRU - PUTIH

BIRU

DISPLAY
3 2 1
1. DISPLAY LANTAI
1
2. DISPLAY LANTAI
2
6 5 4 3. DISPLAY LANTAI
3
4. POSITIVE 12V
5. COM / NEGATIVE

The Micro-ZR09AT52-25 can used and match a display segment indicator with modified this led
display segment additional used diode can show if you connected input command to 12 VDC
power supply

3. About The Grounding

There is strict grounding requirement for Micro-ZR09AT52-25 the smart controller system in order
to prevent the cable branch for display indicator signal from distortion.

The machine room must have the grounding conditions that conform to those listed in elevator
technical requirements. The grounding wire entering the machine room must be connected to the
grounding copper terminal block of the control cabinet.

In order to depress the induction disturbance between wires, the output power wire of the rope hoist
motor will be introduced into the metallic pipe grounded.

Grounding of the shaft cable and traveling cable

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For the shaft cable and traveling cable, the separation of the strong current wires (including the
door motor's power supply, safety loop, door lock loop, lighting loop etc.) from the weak current
wires (including communication wires, DC 0V,DC 24V, leveling spring, emergency terminal slow
down switch, terminal limiting switch etc. )must be heeded. The communication line must use
twisted pair, its stranding distance is between 20~30mm. The screened twisted pair is
recommended to use, if possible, and the screening layer should be grounded.
Caution: In case the strong current wire is laid in parallel to the weak current wire—it's usually in
traveling cable, then the strong current wire must be distributed at one side, the weak the another
side. Between the strong and weak current line, the earth line must be used in order to reduce the
interferance.

Caution: Above rules must be noted on the design drawing, the concrete application of each line
number must be clarified.

IMPORTANT!! Grounding points must be jointed at one point (e.g. the grounding copper terminal
block of the control cabinet). The separated grounding is prohibited absolutely.

| Micro-ZR09AT52-25 11