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4. The pulp and paper industry companies comprises of used wood as raw material and
produce pulp, paper, paperboard and other cellulose-based products. In integration process, the
extract of stream data of a heat recovery in pulp and paper industry has been represented in
Table 1.
No Type (MW.K-1)
2 Hot 70 20 2.0
a) Design a problem table analysis (PTA) and grand composite curve (GCC) with data given.
Thus, in pulp and paper industry it is operated at power consumption of 11 MW. The alternative
cogeneration schemes of steam turbine and gas turbine have been used be compared
economically.
b) An exhaust saturated steam turbine is been used for process heating at 190C. At same
conditions, superheated steam is generated in boiler house of 45 bars with a temperature
of 325C. With the isentropic efficiency of 87%, a superheated steam is expanded in a
single-stage turbine. Determine the maximum of power of these possible exhaust steams.
c) Measure the power generation if a gas turbine has been applied in this industry with a
flowrate of air of 70 kg.s-1 (Given: Cp air = 1.00 kJ/kg.C). Moreover, the gas turbine has
an efficiency of 50% with an exhaust temperature of 450C. While, the ambient
temperature in this system was 20C.
d) Calculate the most cost effective between steam turbine and gas turbine. Given of
information: Cost of fuel from gas turbine is $6.5 GW -1, cost imported electricity is $17 GW -
1
, cost exported electricity is $11 GW -1, cost of fuel for steam generation is $4 GW -1, and
overall efficiency of steam turbine is 80%.
5. Cogeneration or combine heat and power concept has been embraced by many process plants
to improve energy efficiency.
a) Define the concept of cogeneration and explain the significance of having such approach
to improve the utility system.
A group of process engineers conducted a study on energy efficiency for a section of the preheat
train in hydroskimmer refinery to achieve minimum operating cost. The problem table cascade for
the process is shown in Table 1. Given that the ∆Tmin of 20C.
Table 1 The Problem Table Cascade
b) Perform an appropriate placement of the utilities against the GCC to achieve minimum
utility cost using the available utilities in Table 2. Clearly indicate the utilities and the duties
on the GCC. Justify your selection by providing the total utility cost.