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ABSTRACT: A superhydrophobic and superoleophilic copper mesh with excellent oil−water separation efficiency was
successfully fabricated via electrodeposition and then surface modification with lauric acid. The surface morphologies, chemical
composition, and wettability were characterized by means of scanning electron microscopy (SEM), atomic force microscopy
(AFM), X-ray photoelectron spectroscopy (XPS), Fourier transform infrared (FT-IR) spectroscopy, and water contact angle
(WCA) measurements. It was found that the as-prepared surface is both superhydrophobic and superoleophilic, with static WCA
values as high as 155.5° ± 3° and an oil contact angle (OCA) of 0°. Furthermore, the as-prepared surface exhibited excellent oil−
water separation efficiency including petroleum, toluene, hexane, gasoline and diesel, even after being recycled 10 times. In
addition, the as-prepared copper mesh shows self-cleaning character with water and chemical stability. This study provides a
facile, inexpensive, and environmentally friendly route to fabricate large-scale and excellent oil−water separation surface with high
separation efficiency for a great number of potential applications.
Figure 1. SEM images of newly prepared copper mesh samples, showing the surface morphology of the copper mesh at different electrodeposition
times in an aqueous solution of 0.2 M sulfuric acid and 0.15 M copper sulfate: (a) 0 s, (b) 100 s, (c) 150 s, (d) 250 s, (e) 300 s, and (f) 400 s. The
insets show magnified images of the corresponding surfaces.
conditions. The superhydrophobic copper meshes can be easily remove the oxide film and organic matter on the surface of the
combined with an independent device, which acts as a filter, copper mesh, respectively. The obtained mesh then was used as
forming a barrier that allows oils to pass through while repelling the cathode and a copper plate was used as the anode. The
water. reaction solution was contained 0.2 M sulfuric acid and 0.15 M
copper sulfate. Finally a direct current (DC) voltage of 4.0 V
2. EXPERIMENTAL METHODS was applied to the two electrodes for different times (100, 150,
2.1. Materials. The 40 mm × 10 mm × 2 mm copper plate 200, 250, 300, 350, and 400 s) with a distance of 3 cm. At the
and copper mesh (120, 150, and 180 mesh woven from 0.08, end of the experiment, the sample was washed with a sufficient
0.07, and 0.05 mm diameter wire, respectively) were obtained amount of distilled water. The resulting copper meshes then
from Hebei Shijiazhuang Yuanpeng Metal Manufacturing were dried in a vacuum oven at 60 °C for 20 min.
Works. The meshes had pore diameters of 124, 100, and 80 2.3. Surface Modification. The prepared copper meshes
μm, respectively. Lauric acid (C12H24O2, 97.5%, Tianjin were immersed in a 1.5 × 10−3 M ethanol solution of lauric acid
Guangfu Fine Chemical Research Reagent Institute), copper and for 12 h under ambient conditions. The −COOH groups
sulfate (CuSO4, 99%, Tianjin Zhiyuan Chemical Reagent can be chemically adsorbed onto the native oxide surface of
Institute). All other chemicals were purchased from Beijing copper clusters and the surface-active molecules form a self-
Chemical Works, were of the highest commercially available assembled monolayer.39,40 The resulting copper meshes then
grade, and were used without further purification. This includes were dried in a vacuum oven at 60 °C for 10 min.
hydrochloric acid, anhydrous ethanol, chloroform, Methylene 2.4. Sample Characterization. The water/oil contact
Blue, toluene, petroleum ether, and hexane. angle (WCA/OCA) values were measured by using a contact
2.2. Sample Preparation. Copper plate and meshes were angle meter (Model OCA 20, Dataphysics, Germany) at room
ultrasonically rinsed for 5 min in a solution of diluted temperature. Water droplets (3 μL) were carefully dropped
hydrochloric acid, anhydrous ethanol, and distilled water to onto the surfaces, and the average static contact angle (CA)
2705 DOI: 10.1021/acs.iecr.5b03503
Ind. Eng. Chem. Res. 2016, 55, 2704−2712
Industrial & Engineering Chemistry Research Article
value was obtained by measuring five different positions of each the surface morphology of the copper meshes, we deduce that
surface. The surface morphologies of as-prepared samples were the ideal electrodeposition time is 250 s.
examined via field-emission scanning electron microscopy Furthermore, the three-dimensional (3-D) morphology of
(SEM) (Model EVO 18, Zeiss) and atomic force microscopy the as-prepared copper mesh has been characterized by AFM.
(AFM) (Model Dimension Icom, Bruker). The chemical Figure 2 shows the AFM images and surface roughness values
composition of the samples was characterized using an X-ray
photoelectron spectroscopy (XPS) system (Model XR50,
SPECS, Japan) and Fourier transform infrared (FT-IR)
spectrophotometer (JASCO, Japan). Oil concentrations were
measured by an automatic infrared oil analyzer (Model JLBG-
158, Xi’an Yima Opto-Electrical Technology Co., Ltd., China).
2.5. Oil−Water Separation Apparatus. The device
consists of two quartz tubes, which are 100 mm and 150 mm
in length, respectively, and 30 mm in diameter. The as-prepared
copper mesh was fastened between the quartz flange fixtures by
four screws, and the device was positioned an a tilt angle of
∼20°. The oil/water mixture was poured onto the mesh. The
separation was achieved driven by gravity.
Figure 3. XPS spectra of copper mesh fabricated by electrodeposition and then surface modification with lauric acid coatings.
Figure 6. (a) Macroscopic images of the pristine and as-prepared samples; (b) mirror-like phenomenon can be observed on the resulting
superhydrophobic mesh submerged in water. (c) reflectance of the original mesh (red trace) and as-prepared superhydrophobic copper mesh (black
trace).
Figure 7. (a) Contact angles and (b) sliding angles of the different electrodeposition time on simple surfaces for 100, 150, 200, 250, 300, 350, and
400 s after modification by lauric acid.
Figure 10. Relationship between the soaking time and the static
contact angle (CA) on the as-prepared copper mesh surface.
Figure 11. Relationship between the pH values and the static CA on Figure 12. Oil−water separation device and process: (a) before mixing
the as-prepared copper mesh surface. (petroleum ether and water), (b) after mixing, (c) after separation.
Water was colored by Methylene Blue, and oil was colored by Oil Red
O.
25 mL of petroleum ether (dyed with oil red) was poured into
25 mL of water (dyed with Methylene Blue) contained in a respectively. The oil concentration were measured using an
beaker, and the petroleum ether floated on top of the aqueous automatic infrared oil analyzer. As shown in Figure 13, different
phase, because of its lower density. When the mixture of
petroleum ether and water with a total volume of 50 mL was
poured into the quartz tube, the petroleum ether penetrated the
mesh and flowed down the beaker underneath, while the water
was retained in the upper glass tube. During the oil−water
separation process, no artificial external force was employed,
indicating its easy operation and low energy costs. Note that
the ubiquitous water loss induced by the water adhesion on the
surface of glass vessels during the oil−water separation process
was not considered in the efficiency calculations.
Oil−water separation efficiency was used to quantitatively
describe the oil−water separation ability of the as-prepared
copper mesh. Because the superhydrophobic layer is robust, the
as-prepared mesh can be reused. Therefore, we investigated the
suitability of a copper mesh for the separation of other oils from
water. The recycling ability was also investigated by taking the Figure 13. Oil collection efficiency of superhydrophobic mesh capped
petroleum ether/water mixture as an example. We measured container for five oils after 10 cycles.
the separation efficiency of the as-prepared copper mesh with
different types of oil, such as petroleum, toluene, hexane,
gasoline, and diesel. The oil separation efficiency (R, expressed types of oils such as gasoline, diesel oil, petroleum, toluene, and
as a percentage) was then calculated based on the following hexane, can be separated using the above apparatus at an
equation: efficiency of more than 93%. The stability of the as-prepared
mesh differs only slightly, even after 10 cycles, indicating its
⎛ C ⎞ general suitability for various oil−water separations. After 10
R (%) = ⎜1 − P ⎟ × 100 separate experiments, the sample was rinsed with sufficient
⎝ CO ⎠
alcohol and distilled water to remove the surface of the oil, and
Herein, CO and CP are the oil concentrations in the pristine then it was dried under atmospheric conditions for 10 min.
oil−water mixture and after the separation of water, Measuring the CA again shows that the CA approached 148° ±
2710 DOI: 10.1021/acs.iecr.5b03503
Ind. Eng. Chem. Res. 2016, 55, 2704−2712
Industrial & Engineering Chemistry Research Article
3°, which indicates that the organic solvent will not damage the (8) Zouboulis, A. I.; Avranas, A. Treatment of Oil-in-Water
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5. CONCLUSIONS Collection of Oil from Water. Ind. Eng. Chem. Res. 2013, 52, 9411.
A facile method to fabricate a copper mesh with selective (11) Lin, K. A.; Yang, H.; Petit, C.; Hsu, F. Removing Oil Droplets
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prepared copper mesh surface not only exhibits super- Nanoporous Silver Film on Copper from Choline Chloride-Based
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hydrophobicity, with a water contact angle (WCA) of 155.5°
(13) Wang, B.; Liang, W.; Guo, Z.; Liu, W. Biomimetic Super-
± 3°, but also superoleophilicity with an oil contact angle lyophobic and Super-lyophilic Materials Applied for Oil/Water
(OCA) of 0°. In addition, a series of oil/water mixtures, such as Separation: A New Strategy Beyond Nature. Chem. Soc. Rev. 2015,
petroleum ether/water, hexane/water, toluene/water, gasoline/ 44, 336.
water, and diesel/water, were observed to be separated by the (14) Islam, Md. S.; Choi, W. S.; Kim, S. H.; Han, O. H.; Lee, H.-J.
mesh, with a separation efficiency of >93%; it remained high Inorganic Micelles (Hydrophilic Core@Amphiprotic Shell) for
even after 10 cycles. Furthermore, the as-prepared super- Multiple Applications. Adv. Funct. Mater. 2015, 25, 6061.
hydrophobic copper mesh shows self-cleaning character and (15) Dunderdale, G. J.; Urata, C.; Sato, T.; England, M. W.; Hozumi,
chemical stability. The fabrication process is facile, inexpensive, A. Continuous, High-Speed, and Efficient Oil/Water Separation Using
and environmentally friendly, and suited to large-scale Meshes with Antagonistic Wetting Properties. ACS Appl. Mater.
applications. Because of the excellent oil−water performance, Interfaces 2015, 7, 18915.
the as-prepared copper meshes have potential applications in (16) Yin, X. Y.; Liu, Z. L.; Wang, D. A.; Pei, X. W.; Yu, B.; Zhou, F.
treating industrial oil−water mixtures and environmental oil Bioinspired Self-Healing Organic Materials: Chemical Mechanisms
spills. and Fabrications. J. Bionic Eng. 2015, 12, 1.
■
(17) Wang, G. Y.; Guo, Z. G.; Liu, W. M. Interfacial Effects of
Superhydrophobic Plant Surfaces: A Review. J. Bionic. Eng. 2014, 11,
AUTHOR INFORMATION 325.
Corresponding Author (18) Yan, Y. Y.; Gao, N.; Barthlott, W. Mimicking Natural
*Tel.: +86 431 85095760. Fax: +86 431 85095575. E-mail: Superhydrophobic Surfaces and Grasping the Wetting Process: A
address:sdzcc@jlu.edu.cn. Review on Recent Progress in Preparing Superhydrophobic Surfaces.
Adv. Colloid Interface Sci. 2011, 169, 80.
Notes (19) Jiang, T.; Guo, Z.; Liu, W. Biomimetic Superoleophobic
The authors declare no competing financial interest. Surfaces: Focusing on Their Fabrication and Applications. J. Mater.
■
Chem. A 2015, 3, 1811.
ACKNOWLEDGMENTS (20) Feng, L.; Zhang, Y.; Xi, J.; Zhu, Y.; Wang, N.; Xia, F.; Jiang, L.
Petal Effect: A Superhydrophobic State with High Adhesion Force.
The authors thank the National Natural Science Foundation of Langmuir 2008, 24, 4114.
China (Nos. 51275555, 51475200, and 51325501), Science and (21) Lahann, J. Environmental Nanotechnology: Nanomaterials
Technology Development Project of Jilin Province (No. Clean Up. Nat. Nanotechnol. 2008, 3, 320.
20150519007JH). (22) Yao, X.; Song, Y.; Jiang, L. Applications of Bio-inspired Special
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