Page 1 of 8

INSPECTION AND TEST PLAN

PT. ZUG INDUSTRY INDONESIA SECONDARY AIR DUCT Unit 1

ITP No : 379 / IX / ZII / ITP-QC / 2013 Date : September 17, 2013 Prepared by, Approved by Approved
Proj. Code : P 12009 Revision : 0
Project : PLTU Alor 2x3 MW Page : 1 of 2
Client : PT. PLN QC Engineer QA / QC Manager Client
Legend:
H : Hold Point M : Monitor P : Preparation
W : Witness Point R : Review S/W : Spot Witness
Note :
Production Foreman must initial and date each completed stop
Work may not proceed beyond a QC inspection point until initiated and dated by QC Inspector
No work shall proceed unless the ITP has been signed by the QC/AI for their designated holds points.
INSPECTION
SEQUENCE PROCESS DESCRIPTION INSPECTION
ACCEPTANCE CRITERIA PROD / SHOP QC CLIENT
No. ACTIVITIES
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
I. Design
1 Approval of Drawing AFC Drawing R R R
II. Welding Qualification and Documents
1 Qualification of PQR, WPS ASME Sec.IX P P/R R
2 Qualification of Welders ASME Sec.IX P P/R R
III. Raw Material Receiving Inspection
1 Review/ Verifcation of Mill Test Certificate ASTM/ASME or Equivalent P R R
2 Check Material (Material Receiving Report)
a. H Beam AFC Drawing P H R
b. IWF AFC Drawing P H R
c. UNP/CNP AFC Drawing P H R
d. Pipe/Rod AFC Drawing P H R
e. Plate AFC Drawing P H R
3 Marking / Cutting Material
a. Check Transfer of Material Mill Test Cert P S/W R
(Spec/ Grade/ Heat Number)
b. Material Dimension Check AFC Drawing P S/W R
 Page 2 of 8

INSPECTION
SEQUENCE PROCESS DESCRIPTION INSPECTION
ACCEPTANCE CRITERIA PROD / SHOP QC CLIENT
No. ACTIVITIES
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
IV. Fabrication
1 Check Dimension AFC Drawing P W R
2 Groove Weld
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual Inspection QP-23, AWS D1.1 P W R
3 Fillet Weld
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual Inspection QP-23, AWS D1.1 P W R
V. Final Visual and Dimensional
1 Final Visual QP-23, AWS D1.1 P H W/R
2 Final Dimension AFC Drawing P H W/R
VI. All NCR Close (if any)
1 NCR Reports (if any) QP-15 P P/R R
VII. Painting
1 Painting Specification AFC Drawing P W -
VIII. Documentation
1 As Built Dossier QM-01 R P R
 Page 3 of 8

INSPECTION AND TEST PLAN

SECONDARY AIR DUCT Unit 1

Approved by

Client

REPORT
REMARKS
No.
 Page 4 of 8

REPORT
REMARKS
No.
 Page 5 of 8

INSPECTION AND TEST PLAN

PT. ZUG INDUSTRY INDONESIA SECONDARY AIR DUCT Unit 1

ITP No : 380 / IX / ZII / ITP-QC / 2013 Date : September 17, 2013 Prepared by, Approved by Approved
Proj. Code : P 12009 Revision : 0
Project : PLTU Alor 2x3 MW Page : 1 of 2
Client : PT. PLN QC Engineer QA / QC Manager Client
Legend:
H : Hold Point M : Monitor P : Preparation
W : Witness Point R : Review S/W : Spot Witness
Note :
Production Foreman must initial and date each completed stop
Work may not proceed beyond a QC inspection point until initiated and dated by QC Inspector
No work shall proceed unless the ITP has been signed by the QC/AI for their designated holds points.
INSPECTION
SEQUENCE PROCESS DESCRIPTION INSPECTION
ACCEPTANCE CRITERIA PROD / SHOP QC CLIENT
No. ACTIVITIES
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
I. Design
1 Approval of Drawing AFC Drawing R R R
II. Welding Qualification and Documents
1 Qualification of PQR, WPS ASME Sec.IX P P/R R
2 Qualification of Welders ASME Sec.IX P P/R R
III. Raw Material Receiving Inspection
1 Review/ Verifcation of Mill Test Certificate ASTM/ASME or Equivalent P R R
2 Check Material (Material Receiving Report)
a. H Beam AFC Drawing P H R
b. IWF AFC Drawing P H R
c. UNP/CNP AFC Drawing P H R
d. Pipe/Rod AFC Drawing P H R
e. Plate AFC Drawing P H R
3 Marking / Cutting Material
a. Check Transfer of Material Mill Test Cert P S/W R
(Spec/ Grade/ Heat Number)
b. Material Dimension Check AFC Drawing P S/W R
 Page 6 of 8

INSPECTION
SEQUENCE PROCESS DESCRIPTION INSPECTION
ACCEPTANCE CRITERIA PROD / SHOP QC CLIENT
No. ACTIVITIES
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
IV. Fabrication
1 Check Dimension AFC Drawing P W R
2 Groove Weld
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual Inspection QP-23, AWS D1.1 P W R
3 Fillet Weld
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual Inspection QP-23, AWS D1.1 P W R
V. Final Visual and Dimensional
1 Final Visual QP-23, AWS D1.1 P H W/R
2 Final Dimension AFC Drawing P H W/R
VI. All NCR Close (if any)
1 NCR Reports (if any) QP-15 P P/R R
VII. Painting
1 Painting Specification AFC Drawing P W -
VIII. Documentation
1 As Built Dossier QM-01 R P R
 Page 7 of 8

INSPECTION AND TEST PLAN

SECONDARY AIR DUCT Unit 1

Approved by

Client

REPORT
REMARKS
No.
 Page 8 of 8

REPORT
REMARKS
No.