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The document outlines several key design principles for jigs and fixtures:
1) They should be rigid to ensure machining accuracy.
2) Clearances are needed to accommodate variations in component sizes and allow for easy placement and removal of workpieces.
3) Burr grooves are included to allow burrs to be removed without obstructing workpiece removal.
4) Ejectors may be needed to remove heavy workpieces or ones subjected to machining pressures.
5) Inserts of soft materials are used to avoid damaging workpieces during clamping.
Descriere originală:
Jig and Fixture
Titlu original
Design Principle of Jig and Fixture-130708211030-Phpapp01
The document outlines several key design principles for jigs and fixtures:
1) They should be rigid to ensure machining accuracy.
2) Clearances are needed to accommodate variations in component sizes and allow for easy placement and removal of workpieces.
3) Burr grooves are included to allow burrs to be removed without obstructing workpiece removal.
4) Ejectors may be needed to remove heavy workpieces or ones subjected to machining pressures.
5) Inserts of soft materials are used to avoid damaging workpieces during clamping.
The document outlines several key design principles for jigs and fixtures:
1) They should be rigid to ensure machining accuracy.
2) Clearances are needed to accommodate variations in component sizes and allow for easy placement and removal of workpieces.
3) Burr grooves are included to allow burrs to be removed without obstructing workpiece removal.
4) Ejectors may be needed to remove heavy workpieces or ones subjected to machining pressures.
5) Inserts of soft materials are used to avoid damaging workpieces during clamping.
sufficiently stiff to secure the preset accuracy of machining. 2 : Clearance
Clearance is provided in the jig or fixture
body (A) to allow for any variation in component sizes specially casting and forging. (B) To allow for hand movements so that the work piece can easily placed in the jig or fixture and removal after machining . 3 : Burr Grooves
A burr raised on the work piece at the start of the cut is
termed a minor burr and at the end of a cut is called a major burr. Jigs should be designed so that the removal of the work piece is not obstructed by these burr for this suitable clearance grooves or slots should be provided. 4 : Ejectors
The use of ejection devices to force the work piece
out from the jig or fixture is important in two positions. (A) the work piece is heavy (B) machining pressure forces the work piece to the slides or based on the jig or fixture and the pressure and oil or coolant fill will cause the work to strick and difficult to remove on small jigs and fixtures , a pin located under the work will remove the part radially. 5 : Inserts
To avoid any damage to fragile and soft
work piece and also to the finished surfaces of the work piece while clamping. Inserts of some soft material such as copper, lead , fiber , leather , hard rubber and plastic should be fitted to the faces of the clamps. 6 : Design for Safety
Jigs and fixtures must be safe and convenient in use,
following are the some Factors for the safety of worker working on jigs and fixtures. (A): Sharp corner on the body of jig and fixture should be avoided. (B): Sighting surfaces should be cleared. (C): Bolt and nut should be inside the body of jig or fixture and not protrude on the surface. 7 : Sighting Surface
Machining on the work piece
must be clearly visible to the worker. He should not be required to bend is neck for seeing the work piece or work surfaces. 8 : Simplicity in design
Design of the jig and fixture should
be a simple one. A completed design require a large maintenance. They should be easily to set , cheap in manufacture. 9 : Economical
Jig and fixtures should be simple in
construction, give high accuracy , be sufficiently rigid and lightly weight. To satisfy these conditions an economical balance has to be made. Jig and Fixture specification for locating Drilling Guidance Indexing Components