Documente Academic
Documente Profesional
Documente Cultură
Volume 5
August 2012, p. 158-167
ISSN 1876-0520 Design and Research
Reprint
Articles
Pekka O. Ritakallio* DOI: 10.1002/stco.201210020
1 Introduction
2 © Ernst & Sohn Verlag für Architektur und technische Wissenschaften GmbH & Co. KG, Berlin · Steel Construction 5 (2012), No. 3
09_158-167_Ritakallio (SC3)_000-000_Steel Constr. (3sp).qxd 01.08.12 11:18 Seite 159
then. Right now we are again witness- “Cold-formed” stands for a man- The aim of this paper is to high-
ing a transition and grade S420MH is ufacturing method where the main light:
anticipated to take over as the stan- forming process of the tube is carried – The fundamental reasons for the
dard material. This evolution is not out at ambient temperature and the doubts listed above regarding cold-
incidental. It is due to progress in steel- product is supplied without additional formed tubes.
making, tube manufacturing, work- heat treatment (except the weld seam – The importance of the proper man-
shop fabrication, welding technology may be heat-treated). Cold-formed hol- ufacturing of structural hollow sec-
and design. low sections are the dominant tubu- tions.
lar construction material (by a rough – The reliability and performance of
2 Structural tubes estimate 80–90 % of the volume). appropriate cold-formed structural
Economical and environmental con- hollow sections.
From a global perspective we are deal- straints favour cost competitiveness
ing with a diversity of quality. Accord- and higher strength. The cold-form- 3 Low-temperature ductility
ing to Packer and Chiew [5], structural ing route is naturally economical and
tubes for steel construction are manu- can mostly adapt to higher strength, Kosteski et al. [6] carried out a com-
factured in diverse locations around too. prehensive study of the low-tempera-
the world, to a variety of standards, The applicability of cold-formed ture impact properties of rectangular
by either a hot-finishing or seamless tubes is sometimes questioned or lim- hollow sections from different sources
process or, more commonly, by cold- ited due to doubts about: and demonstrated the diversity of qual-
forming. The implications of using ma- – Low-temperature ductility ity while comparing:
terial produced to a particular stan- – Deformation capacity of welded 1. Products from various manufactur-
dard in various statically loaded or joints ers: North America, South Amer-
dynamically loaded applications are – Suitability for welding in the cold- ica, Japan and Europe
often not fully appreciated. Problems formed corner 2. Product properties in various parts
regarding surface finish, corner crack- – Poor fatigue behaviour of the cross-section
ing and hot-dip galvanizing have been – Suitability for hot-dip galvanizing 3. Product properties in various ori-
encountered in North America and entations in the cross-section
Asia with certain cold-formed square It is also claimed that choosing hot-
and rectangular hollow sections. Due finished tubes means it is possible to Some of the observations from Koste-
to these observations these products avoid the above risks because these ski et al. [6] are shown in Fig. 3.
are now subject to constraints for products have inherently better grain Comparison with European stan-
seismic applications. This has also led structure and superior mechanical dards EN 10210 and EN 10219 en-
to a fundamental re-appraisal of the properties compared with their cold- ables the following conclusions:
cold-formed manufacturing specifica- formed counterparts [5]. In other – Hot-finished hollow section (d) is
tion in North America. words, there are claims that cold- quite uniform and conforms to
In Europe we have harmonized formed tubes do not offer an accept- EN 10210 grade S355J2H in all lo-
standards for two main types of prod- able level of structural safety and reli- cations over the cross-section.
uct: ability. – Cold-formed hollow section (c) is
– EN 10210-1&2 – Hot-finished struc- The manufacture of high-quality quite heterogeneous and does
tural hollow sections of non-alloy cold-formed tube comprises three cru- not conform to EN 10219 grade
and fine-grain steels cial steps: S355J2H in any location over the
– EN 10219-1&2 – Cold-formed 1. Integrated steelmaking – ladle re- cross-section.
welded structural hollow sections fining – slab casting – Stress-relieved hollow section (g) is
of non-alloy and fine-grain steels – appropriate chemistry of the steel extremely heterogeneous but con-
2. Hot rolling – controlled cooling forms to EN 10219 grade S355J2H
The manufacturing methods for these and coiling in all locations over the cross-sec-
products are different. Consequently, – appropriate microstructure and tion.
the dimensions, tolerances and cross- mechanical characteristics of the – Cold-formed product (h) is rather
sectional properties are slightly differ- flat steel uniform and conforms to EN 10219
ent, too. 3. Tube manufacturing – cold form- grade S355J2H in all locations
“Hot-finished” stands for a man- ing – welding – (weld normalizing) over the cross-section.
ufacturing method where the final – shaping
forming process of the tube is carried – appropriate dimensions and The study of Kosteski et al. [6] en-
out hot, with final deformation structural properties and suitabil- ables important conclusions:
> 700 °C, or where the tube is cold- ity for shop fabrication, down- 1. The products available on the mar-
formed and then subsequently full stream processing and structural ket are rather diverse.
body heat-treated at a temperature use 2. The product properties do not cor-
> 550 °C. Normalized and normalized relate with the method of manu-
rolled tubes are regarded as hot-fin- Thus, the quality of tube is not pure facture.
ished provided the tubes are processed serendipity. It is a result of the ade- 3. Grade S355J2H rectangular hol-
or heat-treated in the normalizing tem- quate processing of the steel and man- low sections with impact proper-
perature range. ufacturing of the tube. ties conforming to EN 10210 or
– chemical composition
– corner radius
– welding parameters
– steel grades
– service temperature
Table 1. Conditions for welding cold-formed zones and adjacent material, EN 1993-1-8 Table 4.2 [7]
Maximum thickness (mm)
Generally Fully killed
Strain due to cold
r/t Aluminium-killed
forming (%)
Predominantly Where fatigue steel
static loading predominates (Al ≥ 0.02 %)
≥ 25 ≤2 any any any
≥ 10 ≤5 any 16 any
≥ 3.0 ≤ 14 24 12 24
≥ 2.0 ≤ 20 12 10 12
≥ 1.5 ≤ 25 8 8 10
≥ 1.0 ≤ 33 4 4 6
Some observations from Puthli clause 4.14 in EN 1993-1-8:2003 The CIDECT recommendation is now
and Herion [9] are shown in Fig. 8. are fulfilled. included in the July 2009 corrigendum
Apparently, cold-forming and ageing 2. If the requirements for r/t given in to EN 1993-1-8, EN 1993-1-8:2005/
by welding has an insignificant effect Table 4.2 of EN 1993-1-8:2004 are AC, Eurocode 3: Design of steel struc-
on Charpy-V impact toughness in not fulfilled, the welding in the tures – Part 1-8: Design of joints, cor-
these cases. cold-formed zones is permitted, rigendum July 2009 [11].
CIDECT has prepared a recom- provided that EN 10219 hollow sections satis-
mendation based on the study by – The minimum requirements for fying the EN 1993-1-8 criteria for
Puthli and Herion [9], [10]: the external corner profile of welding in the cold-formed corner are
“In respect of welding in cold EN 10219-2 are fulfilled available on the European market.
formed areas of hollow sections made – The maximum nominal wall-thick- These materials can be welded with-
of S275J2H, S355J2H and S460MLH ness is not exceeding 12.5 mm out concerns regarding the possible
subjected to fatigue load following – Aluminium killed steels with the reduction in impact toughness of hol-
recommendation can be given: quality Grades J2H, K2H, MH, low section corners. Ruukki’s EN
1. According to EN 1993-1-8:2003 MLH, NH or NLH are used and 10219 cold-formed hollow sections in
welding in the cold formed zones that the following maximum val- grades J2H, K2H, MH and MLH have
of cold formed hollow sections ues are kept: now fulfilled the current EN 1993-1-
according to EN 10219 is permit- C ≤ 0.18 %, P ≤ 0.020 % and 8 requirements for welding in the
ted, if the requirements given in S ≤ 0.012 %” cold-formed zones for more than a
decade.
6 Hot-dip galvanizing
ners by using Ruukki’s EN 10219 hol- The studies [12], [13] referred to above
low sections in grades S355J2H and confirm that the method of manufac-
S460MH, see Fig. 10. turing hollow sections, hot-finished
The conclusions of Kokkonen or cold-formed, is not the prime fac-
and Björk [13] include the following: tor dictating the fatigue strength of
the material. The fundamental rea-
– “Transverse fatigue strength of cold- sons are related to geometrical fac-
formed rectangular hollow section tors and soundness of the surface.
corners fulfil the requirements EN 10219 provides a good basis for
(FAT 160) obtained in Eurocode 3 high-performance hollow sections.
and CIDECT design guides Properly manufactured cold-formed
– Fatigue class could be increased by rectangular hollow sections with fa- Fig. 11. Example of extreme corner
avoiding the dents due to rolling tigue strength equal to or better than cracking in a rectangular hollow sec-
scale in the corner” hot-finished EN 10210 hollow sections tion during hot-dip galvanizing [5]
Fig. 12. Influence of hot-dip galvanizing on the tensile strength of hollow sections; left: European hot-finished hollow section,
EN 10210 – S355J2H – 50 × 50 × 5 mm; right: Ruukki’s cold-formed hollow section, EN 10219 – S355J2H – 50 × 50 × 5 mm
Fig. 15. Corner opening diagram for hollow section susceptible to LME; left: prior to hot-dip galvanizing, right: hot-dip galvanized
Fig. 16. Corner opening diagram for European hot-finished hollow section, EN 10210 – S355J2H – 50 × 50 × 5 mm; left:
prior to hot-dip galvanizing, right: hot-dip galvanized
Fig. 17. Corner opening diagram for Ruukki’s cold-formed hollow section, EN 10219 – S355J2H – 50 × 50 × 5 mm; left:
prior to hot-dip galvanizing, right: hot-dip galvanized
Fig. 18. Corner opening diagram for Ruukki’s cold-formed hollow section, EN 10219 – Optim S500MH – 90 × 80 × 4 mm;
left: prior to hot-dip galvanizing, right: hot-dip galvanized
Fig. 19. Influence of hot-dip galvanizing on the force–displacement diagram of a hollow section X-joint at a temperature of
–40 °C; left: 120 × 120 × 6/120 × 120 × 6 mm, right: 150 × 150 × 6/120 × 120 × 4 mm; material: EN 10219 – Ruukki double
grade S420MH/S355J2H
nor influence on the strength and de- and thus also a wide scatter in their ranta University of technology, and
formation capacity of the X-joint. structural performance. his staff for performing and evaluat-
The observations above confirm – The manufacturing method, hot- ing the X-joint tests included in this
that properly made cold-formed hol- finished or cold-formed, is not the study.
low sections do not have a tendency fundamental factor dictating the
to LME and corner cracking and hot- properties of hollow sections. The References
dip galvanizing essentially does not basic reason is related to other fac-
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[2] Eekhout, M.: Tubular Structures in
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[8] EN 10219-2: Cold-formed welded
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The observations presented in and Fine-grain steels – Part 2: Toler-
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sions to be drawn: erties, 2006.
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