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Journal of Loss Prevention in the Process Industries 30 (2014) 113e123

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Journal of Loss Prevention in the Process Industries


journal homepage: www.elsevier.com/locate/jlp

A framework for human error risk analysis of coal mine emergency


evacuation in China
Lijing Wang a, *, Yanlong Wang a, 1, Qiyan Cao a, 1, Xiaodong Li a, 1, Jinquan Li b, Xinwen Wu c
a
School of Aeronautic Science and Engineering, Beihang University, 37th Xuanyuan Road, Haidian District, Beijing, 100191, China
b
Huaibei Coal Mining Group Co., Ltd., Huaibei, Anhui, 236000, China
c
Tongjialiang Mine of Datong Coal Mine Group Co., Ltd., Datong, Shanxi, 037025, China

a r t i c l e i n f o a b s t r a c t

Article history: Evacuation from underground coal mine in emergency as soon as possible makes the difference between
Received 12 December 2013 life and death. Human factors have an important impact on a successful evacuation, but literature review
Received in revised form shows that there is a lack of consideration of human error risk during coal mine emergency evacuation in
24 March 2014
China. To address the above problems, in this paper, we established a framework for human error risk
Accepted 4 May 2014
analysis of coal mine emergency evacuation, consisting of scenario and task analysis, risk assessment and
risk reduction. A general evacuation procedure which is applicable for different causes is detailed
through the scenario and task analysis. A new method based on expert judgment, named OGI-Model, is
Keywords:
Coal mine emergency evacuation
proposed to evaluate the reliability of human safety barrier. In this new approach, human safety barrier is
Human factors divided into three sub-barriers, i.e., organization safety sub-barrier (OSSB), group safety sub-barrier
Human error (GSSB), and individual safety sub-barrier (ISSB). Each sub-barrier consists of a series of concrete mea-
Risk analysis sures against specific evacuation actions. An example is provided in this paper to demonstrate the use of
Safety barriers this framework and its effectiveness.
© 2014 Elsevier Ltd. All rights reserved.

1. Introduction and State Administration of Coal Mine Safety, by the end of June
2013, the Six Major Systems, including the emergency refuge sys-
1.1. Motivation and necessity tem, should have been established in all of China's underground
coal mines for the improvement of security and reduction of death
According to accident statistics and rescue experience, the in mine accident (He & Song, 2012). However, vast majority of the
instantaneous death at the first scene of a coal mine accident, such existing literature focuses on system infrastructure, specification
as explosion and collapse, accounts for less than 10% of the total and standard (Jiping, 2011; Wu et al., 2011; Yang & Wu, 2012),
death. Mostly due to oxygen depletion caused by explosion, high which shows a lack of discussion on the risk caused by human error
concentrations of toxic gases, escape routes are blocked and unable during coal mine emergency evacuation. With a review of the
to withdraw to a safe refuge area or evacuate from coal mine timely previous major accident investigation reports, descriptions or
(Wu, Gao, & Li, 2011). Therefore, it is essential to research emer- evaluations on human behavior error during emergency were not
gency evacuation of coal mine. found, except for a simple summary on human errors which were
Successful evacuation depends on the available material considered to be the cause of the incident.
resource, appropriate personnel actions and their combination Mine emergency evacuation is a typical emergency response
(National Research Council, 2013). In the aspect of material re- process. Much of emergency response process relies upon human
sources, according to China State Administration of Work Safety activities, such as detection of alarming, decision-making, activities
to control the hazard, evacuation, etc. Woodcook, in his work on
human factors analysis in high risk environment, pointed out that
emergency response is the last defense barrier to prevent loss of
* Corresponding author. Tel.: þ86 01082338976. life, injury or damage to the environment (Woodcock & Zachary,
E-mail addresses: wanglijing505@126.com, wanglijing505@163.com (L. Wang),
wyllaf@sina.com (Y. Wang).
2013). Therefore, the research on human errors in coal mine
1
Tel.: þ86 01082338976. emergency evacuation is of high importance.

http://dx.doi.org/10.1016/j.jlp.2014.05.007
0950-4230/© 2014 Elsevier Ltd. All rights reserved.
114 L. Wang et al. / Journal of Loss Prevention in the Process Industries 30 (2014) 113e123

1.2. Research achievements on human actions and their level of confidence (LC) are derived
from accident investigation and incident reports (Andersen et al.,
1.2.1. Establishment of a framework 2004). The LC based on historical data can represent the effec-
In this paper, we established a framework for human errors risk tiveness of human safety barriers to a certain extent, but it cannot
analysis of China's coal mine emergency evacuation. The framework reflect the actual performance of the newly improved measures (De
provides the user with a convenient human reliability analysis (HRA) Dianous & Fievez, 2006). Therefore, in this paper, human safety
tools to assess and reduce coal mine emergency evacuation risk barrier was divided into three sub-barriers, i.e., individual, group
caused by human errors. Thereby, the survival rate in an accident will and organizational, and each sub-barrier contains a number of
increase. The framework consists of three parts, i.e., scenario and task specific measures intended to relevant actions. Then through
analysis, risk assessment and risk reduction. First, combined with the expert subjective judgment methods the effectiveness and the
actual situation of China's coal productions, a general procedure relative importance (weight) of these measures were determined,
which is applicable to evacuations caused by different reasons was thereby the LC of human safety barrier can be obtained with a
detailed based on hierarchical task analysis (HTA). Second, appro- mathematical method. Compared to ARAMIS methodology, the
priate performance shape factors were selected according to the new method gets a more reasonable LC to better reflect the actual
scenario to be evacuated, and the probability of failure was quanti- reliability of human safety barrier. In addition, the method also
tatively calculated by the Success Likelihood Index Methodology gives specific recommendations for emergency evacuation on hu-
(SLIM) and the severity was evaluated through a consequence table man and organizational safety measures.
for each evacuation action. These results were then combined in a risk The structure of this paper is organized as follows. The first
matrix to identify hazardous evacuation steps. Finally, risk graph and section describes the motivation and results of this study. The
bowetie diagram were chosen to analyze the requirement for safety second section reviews the research status on emergency evacua-
barriers, the available safety barriers and their reliability. The frame- tion in different industries and gives a brief introduction to the
work is presented in detail in Fig. 1. methods selected to develop the framework in this paper. The third
section describes the new method to calculate the LC of human
1.2.2. A new method to estimate the reliability of human safety safety barrier. The fourth section details the implementation pro-
barrier cedure of this framework and takes gas explosion as an example to
In Accident Risk Assessment Methodology for Industries (ARA- demonstrate the use of the framework and its applicability. The
MIS), the human safety barrier is named as the safety barrier based fifth part gives the conclusion.

2. Review and selection of risk analysis methods


Scenario and Task Analysis
Scenario description and Many industries around the world have carried out research on
analysis human factors in emergency evacuation (Deacon, Amyotte, Khan, &
MacKinnon, 2013; Gamberini, Cottone, Spagnolli, Varotto, &
Determine Emergency Mantovani, 2003; Kennedy, 1993; Lee, Kim, Park, & Park, 2003;
Evacuation Procedures Ronchi, Colonna, & Berloco, 2013; Vanem & Rolf, 2006). This sec-
tion provides a review of the research status of risk assessment on
emergency evacuation and the related methods. Then appropriate
methods were chosen to establish the framework illustrated in Fig.1.

Risk Consequence
2.1. Scenario and task analysis
Quantification Analysis

Acceptance Scenario and task analysis is the first step in the risk evaluation.
Criteria Here we need to determine the scope and context for operators to
perform their tasks and how the tasks should be performed (Li,
Jointly Assessment
Chen, Zhang, & Dai, 2011). Hierarchical task analysis (HTA) is a
Quantified Risk Assessment widely used task analysis method which helps to identify the main
goal and break it up into concrete steps and provide a well-
No Is the risk structured overview of the work processes even in realistically
Required LC
Analysis tolerable sized examples. It is an easy method of gathering and organizing
information about human activities and human interaction, and
Yes
enables the analyst to find safety-critical tasks (Marhavilas,
Safety Barriers Koulouriotis, & Gemeni, 2011). The resultant HTA gives greater
LC Evaluation detail about the main goals and can be evaluated in terms of risk.
Therefore, HTA method was chosen to obtain a preliminary coal
mine emergency evacuation procedures, and after the panel re-
Barriers
Effectiveness view, a final procedure composed of three phases, i.e., awareness,
Evaluation escape and emergency refuge, was determined eventually. The
three phases can be further divided into 12 independent actions. It
is a general procedure which is applicable to withdrawals caused by
No Is the LC Yes different initiations.
Enough
2.2. Risk assessment techniques
Risk Reduction
Risk assessment is by assessing the level of risk to identify high-
Fig. 1. Framework for human error risk analysis of coal mine emergency evacuation. risk operations, and then take further targeted measures. Risk is a
L. Wang et al. / Journal of Loss Prevention in the Process Industries 30 (2014) 113e123 115

Table 1 Along with the HEPs for each step, the consequences of human
Several representative risk assessment methods (International Electrotechnical error must be identified by their level of severity. Consequence
Commission, 2009; Marhavilas et al., 2011).
table is often used in conjunction with risk matrix. The conse-
Several risk assessment methodologies quences of failure to complete a certain evacuation action were
C Delphi method C Risk matrix C The proportional classified into time delay, impact on others, surrounding environ-
risk assessment ment and health according to four receptor categories. And each
technique (PRAT) category was divided into 4 grades according to the severity. The
C Hazard and Operational C Risk index C The Predictive,
consequence table developed by DiMattia (Khan, Amyotte, &
Analysis HAZOP Epistemic Approach
(PEA)Method DiMattia, 2006) was referenced here. The use of consequence ta-
C Business impact analysis C The Clinical Risk C FN curve ble would involve assigning a severity level to each of the four
and Error Analysis consequence categories for each evacuation action. Literature data
Method (CREAM)
and expert judgment can be combined to estimate the possible
consequences and assign the severity values.

function of the probability of failure on demand and its conse- 2.3. Risk reduction techniques
quences (Deacon et al., 2013). Hence risk assessment includes two
aspects, which are to determine the probability of occurrence of a Risk reduction is the final stage of the framework. At this stage,
risk as well as the severity of its consequence. Table 1 lists some of appropriate measures should be taken for high-risk operations
the common risk assessment approaches. Among them, risk matrix identified in risk matrix according to its failure mode to reduce the
is evaluated as SA in IEC/ISO31010, that is to say, it is very suitable probability of risk occurrence or mitigate the severity of its con-
for risk assessment (International Electrotechnical Commission, sequences. There are three aspects of work during this stage, i.e.,
2009). As an easy and graphic method, risk matrix is also a well- determination of the level of risk reduction required, safety barriers
accepted industry practice. Moreover, it can divide risk into identification and reliability analysis, and risk re-evaluation. Many
different levels quickly, while providing a quantitative analysis. For human reliability analysis (HRA) techniques have within them a
these reasons, risk matrix is used in this paper for risk assessment basic risk reduction mechanism. However, HRA techniques often do
to identify the high risk steps and point out the direction to take not have comprehensive or user friendly risk reduction
corrective measures. mechanisms.
Quantification of the probabilities of human error risk is Layer of protection analysis (LOPA), conceived and promoted by
generally conducted with human reliability analysis (HRA) method, the Center for Chemical Process Safety (CCPS) in the United State,
which has now developed into three generations. Fig. 2 shows was introduced to determine the necessary safety integrity levels
some of the typical methods of the three generations. Success (SILs) for the automated safety functions in production facilities in
likelihood index methodology (SLIM) was first developed by the chemical industry in order to meet the international standards
Embrey (1983) for the US Nuclear Regulatory Commission. The such as International Electro technical Commission's (IEC) 61511for
basic rationale underlying SLIM is that the likelihood of an error control systems on computer controlled facilities in the process
occurring in a particular situation depends on the combined effects industry (CCPS, 2001). The more recently proposed ARAMIS is a
of a relatively small set of performance shaping factors (PSFs). It is rigorous methodology based on experience and general reliability
assumed that an expert judge is able to assess the relative impor- data of safety system. It has several modules and is able to
tance (weight) of each PSF with regard to its effect on reliability and accommodate LOPA (Gowland, 2006). ARAMIS uses safety barriers
can make a numerical rating of how good or bad the PSFs are in the to prevent an unsafe scenario from progressing. The safety barriers
task being evaluated. SLIM is an expert judgment methodology are classified into three categories, i.e., active and passive safety
with a more rigorous theoretical foundation (Kirwan, 1998), mainly barriers and those based on human behavior. LC is introduced to
used for multi-attribute analysis of human reliability, especially characterize the reliability of safety barriers and approaches to
suitable for situations that human error data are very poor. Kirwan determine the LC value for different types of safety barriers are
(1994) noted that if the HEPs are calibrated with other, ‘known’ given (Andersen et al., 2004).
HEPs, they are likely to fall within the right ‘ballpark’. Due to a lack The scope of the ARAMIS methodology is wider than LOPA. The
of historical data on coal mine emergency evacuation, SLIM was using of the tools which are available within ARAMIS can make the
chosen in this article. task of risk reduction analysis easier and results in greater

Risk Quantification Methodologies

The First Generation The Second Generation The Third Generation

SLIM ATHEANA
AIPA CES
HCR CAHR
THERP COSIMO
HEART CREAM
OAT DREAMS
ASEP HDT
APJ OPSIM
ORE MDTA
PC MIDAS
TRC IDAC

Fig. 2. Human error risk quantification methodologies (Li et al., 2011).


116 L. Wang et al. / Journal of Loss Prevention in the Process Industries 30 (2014) 113e123

Safe

Success Success Success

safety sub-barrier

Individual safety
Organization

Group safety
sub-barrier

sub-barrier
Hazard
Fail Fail Fail
Accident

Fig. 3. Relationship between human safety sub-barriers.

consistency. Deacon made some modifications to ARAMIS, such as instrumented systems by selecting eight security factors (SIFs), and
using HEPs instead of frequencies of incidents in risk graph and determining their ratings and weights (Schonbeck, Rausand, &
bowetie diagram, and used it in his study on offshore emergency Rouvroye, 2010). Aven believed that technical, human, opera-
(Deacon, Amyotte, & Khan, 2010). The modified risk graph and tional, as well as organizational factors influence the accident se-
bowetie diagram were selected in this paper to determine the quences. He presented a method (called BORA-Release) to analyze
requirement for safety barriers, potential available safety barriers the effect of safety barriers to prevent hydrocarbon releases, and
as well as their effectiveness. how platform specific conditions of technical, human, operational,
A new method was proposed in this paper to determine the LC and organizational Risk Influencing Factors (RIF) influence the
of human safety barrier, which will be detailed in the third section. barrier performance (Aven, Sklet, & Vinnem, 2006). These efforts
provided us with inspirations for further research on human safety
barrier and determining its reliability.
3. Evaluation of human safety barriers LC reflects the reliability of safety barrier. In this paper, human
safety barrier is divided into three sub-barriers as organization
In the ARAMIS methodology, it has been decided to associate safety sub-barrier, group safety sub-barrier and individual safety
with human actions a generic probability of failure on demand sub-barrier. These sub-barriers are composed of safety measures
(PFD), which is derived at an equivalent LC (Andersen et al., 2004). specifically for organization, group and individual, respectively. As
This is a method based on historical data. The LC derived from this they function at different levels, they do not influence each other,
method may represent the effectiveness of safety barriers to a which ensures the independence between the three sub-barriers.
certain extent, but it cannot reflect the actual performance of new The essence of safety measures constituting human safety sub-
measures adopted, since the use of historical data does not un- barriers is to improve the organization management, group
derline the efforts made by the industrialists on their specific site deployment and personal capacity. Under ideal conditions, a per-
(Duijm & Goossens, 2006). Deacon et al. (2010) recommended fect organization, group or individual is infallible. However, in the
some safety measures for his human safety barrier (training and actual particular case, organization, group or individual may make a
procedure). However, he chose ARAMIS methodology to obtain the mistake. Nevertheless, individual mistakes can be remedied by
LC of human safety barrier. The relationship between safety mea- group cooperation and organizational coordination; group mis-
sures and the LC of human safety barrier was not considered, which takes can be controlled within the permissible range of organiza-
is exactly what the newly proposed method will deal with. tional management; similarly, group and individual capacities can
Human safety barrier consists of different safety measures compensate for imperfect organization. Hence, this paper argues
against human actions. In the process of coal production, human that as long as there is one human safety sub-barrier succeeds,
behavior exists at three levels: individual, group and organiza- accident can be avoided. The accident mentioned here refers to
tional. Therefore, safety measures against human behavior can be failing to complete certain evacuation actions. Fig. 3 presents the
divided into individual safety measures, group safety measures and relationship between these sub-barriers.
organizational safety measures accordingly. Based on this, Chuming Since the safety sub-barriers are constituted by specific safety
Mi analyzed the mechanism of human errors in coal mine and measures, we account that the reliability (LC) of these sub-barriers
proposed a tertiary prevention framework for the analysis of the is determined by the properties (weights and ratings) of the cor-
mechanism of human caused coal mine accident (Mi, 2010). responding safety measures. Here we assume that the consolidated
Baoping Cai described human errors as human factor barrier failure result of PSF weights and ratings represents the reliability (success
(HFBF), which consists of three categories, i.e., individual factor likelihood) of the corresponding safety sub-barrier. Then the LC of
barrier failure (IFBF), organizational factor barrier failure (OFBF) the human safety barrier can be obtained using Equation
and group factor barrier failure (GFBF) (Cai et al., 2013). (1).Weight data were obtained by the G1 method (Guo, 2002) based
The LC of human safety barrier depends on the effectiveness of
related safety measures. However, the effectiveness of different
measures and their effect on success probability are distinct. The Table 2
5-Point Likert scale for safety measure ratings.
following effort needs to relate safety measures with the LC of
human safety barrier. Duijm proposed a methodology using safety Rating Explanation Assigned value
management audit assessments and safety culture questionnaire 1 Little effect 0.2
results to estimate the reductions in the reliability of safety barriers 2 Limited effect 0.4
in major hazard plants (Duijm & Goossens, 2006). Scho € nbeck 3 General effect 0.6
researched the effect of human and organizational factors on the 4 Very effective 0.8
5 Extremely effective 1.0
performance and reliability in the operational phase of safety
L. Wang et al. / Journal of Loss Prevention in the Process Industries 30 (2014) 113e123 117

Table 3 physical safety barriers, but it is the LC that can be derived directly
Final emergency evacuation procedure. in the our proposed method.
Evacuation phase Evacuation action

Detection 1) Detect the alarm 4. Process and application of the framework


2) Estimate the severity
3) Return process equipment to safe state This chapter describes the detailed process of the framework. In
4) Listen and followPublic Address (PA) announcement
the meantime, an application of the framework in coal mine
Escape 5) Evaluate potential egress paths and choose route
6) Move along egress route emergency evacuation was provided to demonstrate the use of the
7) Assist others if needed framework and its effectiveness. First, a generic evacuation proce-
8) Determine whether to continue escape or not dure and an evacuation scenario were determined. Then, for the
Temporary refuge 9) Evaluate and select possible refuge given scenario, HEPs of each evacuation steps were calculated and
10) Check the health and environmental situations
11) Allocate survival resources
the severities of the consequences were identified accordingly.
12) Send out SOS and wait for rescue Finally, step 3 “Return process equipment to safe state” was chosen
as an example for further risk reduction analysis.

on expert judgment, while the evaluation of effectiveness was 4.1. Determination of evacuation procedure and scenario
conducted with a 5-point Likert scale (see Table 2). description

h  X  X  It is necessary to involve specialists in defining evaluation sce-


LCH ¼ integer  log 1  wind Qind 1  worg Qorg narios, specific emergency evacuation procedure and PSFs. There-
 X i fore, the first critical step of this study was to establish an expert
1 worg Qgro team with the appropriate experts. A study group of 20 coal mine
(1) experts was formed, which contained 5 underground technicians, 5
experienced coal mine workers, 5 safety supervisors and 5 rescue
Where, integer [X] ¼ the integer part of X. workers.
A shared feature between the methods proposed in this paper
and the approaches proposed by Scho €nbeck et al. is the use of 4.1.1. Determination of emergency evacuation procedure
expert judgment to obtain the weights and ratings. However, there The first step of risk evaluation was to set up a complete evac-
€ nbeck et al. just treat human
exist three differences. First of all, Scho uation procedure consisting of a series of independent evacuation
and organizational factors as influencing factors of physical safety actions, which should be suitable for all sorts of withdrawals caused
barriers, whereas they are considered as independent safety bar- by different initiators. At first, an evacuation procedure containing
riers in this article. Secondly, Scho €nbeck et al. consider the impact 17 actions was determined on the basis of the six major systems in
of human and organizational factors by selecting relevant safety China's coal mine emergency evacuation (He & Song, 2012) using
influencing factors, while this is done in this article by taking the hierarchical task analysis (HTA). After that, the initial procedure
relevant measures targeted to specific actions. Finally, the calcula- was judged by the experts. Eventually, an emergency evacuation
tion result of weights and ratings in the methods proposed by procedure which included three stages, i.e., detection, escape and
Scho€ nbeck et al. is a correction factor affecting the reliability of temporary refuge, was set up. The procedure is shown in Table 3.

Emergency
Escape phase Temporary refuge phase

5)Evaluate potential egress 9)Evaluate and select


1)Detect the alarm possible refuge
paths and choose route

10)Check the health and


2)Estimate the severity 6)Move along egress route environmental situations

3)Return process equipment 11)Allocate survival


to safe state 7)Assist others if need resources

4)Listen and follow Public 8)Determine whether to 12)Send out SOS and wait
Address (PA) announcement continue escape or not for rescue

Detection phase No
Possible?

Yes

Successful escape

Fig. 4. Flowchart of emergency evacuation.


118 L. Wang et al. / Journal of Loss Prevention in the Process Industries 30 (2014) 113e123

Table 4 probability of each action in the evacuation procedure differs


Scenario description. accordingly. And consequence severity of failure is also affected.
Scenario factor Detailed description Therefore, it is necessary to give a detailed description of the sce-
1) Initiator Gas explosion
nario. The HEPI muster ranking questionnaire (Khan et al., 2006)
2) Consequences Gas explosion, fire, was applied in this study to make a detailed description of the
exports collapse, delay scenarios. An emergency evacuation caused by gas explosion was
in evacuation, loss of life chosen as the scenario, which is described in Table 4.
3) Weather at the time Raining and winding
of evacuation
4) Time of day for Night 4.2. Risk assessment
evacuation
5) Staff underground Coal mine workers, technicians
6) Experience of staff 6 months to 5 years, part of the
Risk of the evacuation depends on both the failure probability of
underground workers don't have experience the evacuation and its potential consequences. Therefore, risk
of emergency evacuation assessment includes two aspects: (1) estimation of the risk possi-
7) Familiarity with the job Routine task that is familiar bility and (2) determination of the consequences of the risk and its
8) Job complexity Complex but procedural
severity. Calculation of the failure probability for each action was
9) Level of criticality of Job interruption will escalate
the job evacuation initiator conducted using SLIM. And consequence categories and their
10) Location of the Some distance, egress route might severity were determined by consequence table. Finally, risk
individual be affected by the event probability and consequence severity were combined in risk matrix
11) Number of people About 100 to analyze whether the risk is acceptable.
underground

4.2.1. HEP calculation


Fig. 4 shows that workers should try to escape as soon as they
The calculation of HEP in the method of SLIM is based on the
detect the alarm; if the export is stuck because of road collapse, etc.,
concept of PSFs, which hypothesizes that human's unsafe behavior
they should evacuate to temporary shelters and await rescue.
is influenced by the factors in the scenario (Li, Jiang, Sun, Gong, &
Xie, 2012). The combined effect of all the factors can be repre-
4.1.2. Scenario description sented by HEP. In SLIM method, each factor is associated with
Different initiators and specific scenarios have different in- success likelihood index (SLI) by its weight and rating, and then the
fluences on weights and ratings of PSFs. Thus, the success HEP can be obtained by the related fitting formula. The general
process of calculating HEP quantitatively using SLIM is illustrated in
Fig. 5 and will be described in the following paragraphs.
Select the expert panel

Table 5
PSF descriptions.
Define scenario and task PSF Explanation

Stress (St) PSF that affects the completion of


actions as quickly as possible and
the efficiency and success probability
Elicit PSFs of actions, which are prompted by the
threat of the emergency situation.
Complexity (Cp) PSF that affects an additional need
of human work to complete a task
Determine PSF weight successfully because of intricacy of
and rating for each action the action and much more sub-tasks.
Training (Tr) PSF that represents an instinctive
reaction to danger which shows an
effective performance to execute the
Consistency analysis necessary actions through training and
accident drills, which, however, might
cause an extra stress because of the lack
of knowledge of inexperienced danger.
Calculate SLI for each Experience (Ep) PSF that represents some process mode
action from working experience and real accident
experiences which needs an individual judgment
based on observation of the scene situation or
Convert SLI into POS, emergency characteristics, which may not be as
efficient as skills but more effective and applicable
then HEP
and somewhat mitigate the stress of action.
Incident Factors (IF) PSF that covers the description of event initiator
such as type, initial scale, duration, initial location,

Are all actions No instantaneous scope and potential secondary


disasters, which affects the probability of success
evaluated? and individuals' action mode.
Surroundings (Sd) PSF that includes all the physical parameters such
Yes as poisonous gases, coal dust, smoke, fire, impact
air flow, fire-heating air pressure, roof caving,
high temperature and oxygen deficit, with an
Document results instantaneous, continuous and dynamic effect,
which affects human health severely along the
evacuation route.
Fig. 5. SLIM application flowchart.
L. Wang et al. / Journal of Loss Prevention in the Process Industries 30 (2014) 113e123 119

0.35 80

0.3 70
0.25
60
St St
0.2
Weights

Cp 50 Cp

Ratings
0.15
Tr Tr
40
0.1 Ep Ep
0.05 IF 30 IF
0 Sd Sd
20
1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
Detection Escape Taking Refuge Detection Escape Taking Refuge
Evacuation actions Evacuation actions
Fig. 6. PSF weights of evacuation actions in the given scenario. Fig. 7. PSF ratings of evacuation actions in the given scenario.

4.2.1.1. PSFs selection and description. PSFs are those parameters Table 7
influencing the ability of human beings to complete a given task. a and b values for different SLI.
Nine initially proposed PSFs by the authors, i.e., stress, complexity, SLI a b
training, experience, fatigue and health, knowledge and skills,
20e47 0.00736 0.448
safety attitude, incident factors, surroundings, were submitted to 45e72 0.00154 0.115
part of the panel members for review and comment. According to 76e88 0.000302 0.0273
three principles of independence, direct correlation and easy
quantification (Xue, Fan, & Zhang, 2012), the final 6 most relevant
form, Log P(POS) ¼ a (SLI) þ b, where a and b are empirically
PSFs were obtained with the common consensus of experts. See
derived constants (DiMattia, Khan, & Amyotte, 2005).
Table 5.
DiMattia's research result was used to calibrate the SLI. DiMattia
calculated the values of constants a and b covering a range of SLI
4.2.1.2. PSF Weights and ratings. The weight refers to the relative values from limited THERP data of Swain and Guttmann (1983) and
importance of each PSF in a particular scenario. The weight of the data of Kirwan (1994), see the following Table 7 (Xue et al., 2012).
same PSF for different actions may be different. The pair-wise There are some regions of gap and overlap between the three
comparison method (Lin & Wu, 2010) based on expert judgment different value ranges of SLI. DiMattia recommended that the log
was used to determine the weights of PSF of a particular action for a POS be estimated based on the more conservative (i.e., lower) SLI
given scenario. The consequence of PSF weights is shown in Fig. 6. range. Then HEP can be obtained by simply subtracting the POS
PSF ratings range from 0 to 100 with the increment of 10 for each from one. The results are shown in Table 8.
level, of which 100 stands for the optimal conditions and 0 for the
worst. Experts rated PSFs of each action in the given scenario using 4.2.2. Consequence severity analysis
specifically designed questionnaire. Table 6 and Fig. 7 show the Consequence table was used to determine the consequence
rating scale and rating results respectively. severity in this article. The consequences of failing to complete
The elicited PSF weight and rating data were subjected to sta- certain muster actions were divided into four categories by
tistical analysis to test reasonableness. Intra-class correlation co- DiMattia(2004), including egress ability, other POB, muster initiator
efficient was calculated both for weight and rating data of each and health. Duo to the similarity between coal mine emergency
evacuation action. The results indicate that the elicited PSF data are evacuation and offshore emergency muster, similar categorization
rationally explainable and show no significant biases arising from was adopted in this research (Table 9). Otherwise, the consequence
the team of judges that provided the data. severities 4 and 5 were amalgamated from the ISO 17776 risk
matrix into severity 4 in order to keep consistent with ARAMIS risk
graph. A severity level was assigned to each of the four conse-
4.2.1.3. HEP calculation. Having obtained the relative importance of quence categories for every action. And the level of the action was
weights and ratings, they are multiplied together for each PSF and determined by the highest level of the four categories.
the resulting products are then summed to give the Success Like-
lihood Index (SLI). The SLI will then be related to the probability of Table 8
success (POS) using a suggested logarithmic relationship of the Assessor HEP results.

Phase Action HEP value


Table 6
PSF rating scale. Detection 1) Detect the alarm 0.2362
2) Estimate the severity 0.0852
Scale PSFs 3) Return process equipment to safe state 0.0880
4) Listen and follow PA announcement 0.0791
Stress Complexity Training Experience Event Atmospheric
Escape 5) Evaluate potential egress paths and choose route 0.3371
factors factors
6) Move along egress route 0.2640
100 no stress not complex highly very no no effect 7) Assist others if necessary 0.3260
trained experienced effect 8) Determine whether to continue escape or not 0.2884
50 some somewhat some somewhat some some effect Temporary 9) Evaluate and select possible refuge 0.3108
stress complex training experienced effect refuge 10) Check the health and environmental situations 0.0893
0 highly very complex no no experience large large effect 11) Allocate survival resources 0.2375
stressed training effect 12) Send out SOS and wait for rescue 0.2734
120 L. Wang et al. / Journal of Loss Prevention in the Process Industries 30 (2014) 113e123

Table 9
Consequence categories and severity descriptions.

Consequence category

Severity Time delay Impact on others Surrounding environment Health


Low Minor delay in escape Lead minor delay in Raise environment risk to a level which No injury
(1) from mine escape time to others causes a minor delay in escape
Medium Significant delay in Lead significant delay Raise environment risk to a level which Minor injury
(2) escape from mine in escape time to others causes a significant delay in escape
High Cannot escape from Prevent others to escape Raise environment risk to a level which Significant injury
(3) mine, need to refuge from mine, need to refuge cannot escape from mine
underground underground
Critical Cannot reach any safe Prevent others to escape Raise environment risk to a level which Loss of life
(4) area underground from hazard cannot escape from hazard

The severity of each action was first assigned by the author mitigation barriers based on how they function. Prevention barriers
based on empirical data (Jia, 2012; Wang, 2004) and then submit- prevent the occurrence of the critical events by cutting off the path
ted to experts for review and comment in the form of question- from the critical events to its failure mode. Mitigation barriers
naire. The final results are shown in Table 10 which contains the reduce the severity of the critical event by restricting or controlling
results of 4 different consequences severities, of which the highest the result of the events (Cameron & Raman, 2005). Safety barriers
was chosen as the final consequences severity. can also be divided into active safety barriers, passive safety bar-
riers and human safety barriers (Sklet, 2006). The reliability of
4.2.3. Risk matrix safety barriers can be measured by LC (level of confidence). After
ISO 17776 uses the frequency of occurrence and consequence the safety barriers are selected, LC should be assigned to them first.
severity as factors of risk matrix. Deacon modified the risk matrix The methods to determine the LC of safety barriers differ for
by replacing the frequency of occurrence with HEP and adjusting different kinds of safety barriers. The LCs of active and passive
the severity level, and developed a modified risk matrix for the barriers were determined using the method mentioned in ARAMIS
emergency evacuation of offshore oil platforms (Fig. 8). The (Andersen et al., 2004). And the LC of human safety barriers was
modified risk matrix is divided into three areas. The white areas calculated by the method described in section three.
require no mitigating measures, the light gray areas require risk Automatic shut-down mechanism (ASD) as an active barrier and
reduction measures and the dark gray area are not acceptable human safety barriers are available to action 3. ASD has the sub-
(Deacon et al., 2010). As the consequence severity level is assigned, systems of detection, treatment and action. Based on the analysis of
combined with the HEP, risk of each action can be determined to the ARAMIS user guide, the LC of ASD equals the lowest LC of the
decide whether there is a need to reduce it or not. Combined with shut-down mechanism's subsystems. Therefore, the overall LC was
the safe function of each action, it is possible to take safety assigned to a value of 1 (Deacon et al., 2010).
measures. For the action of “Return process equipment to safe state”, safety
The HEP for action 3“Return process equipment to safe state” measures for the human safety barriers were determined from
was 0.088 and the consequence severity was 4. Since the risk is individual, group and organizational levels. Based on the method
unacceptable, measures must be taken to improve this action. proposed in Section 3, the LC of action “Return process equipment
to safe state” was calculated. The LC of the action equals 1. See
4.3. Risk reduction Table 11 for details.

4.3.1. Safety barriers 4.3.2. Determination of the required LC


Safety barriers are the specific measures to achieve safety A minimum acceptable LC for the safety function of the critical
functions. They can be divided into prevention barriers and event can be determined by risk graph (De Dianous & Fievez, 2006).
Deacon replaced the frequency of the event occurrence with HEP
Table 10
and adjusted the range of HEP in the risk graph just like what he did
Results of consequences severities.
to risk matrix to make it correspond with the previously estab-
Action Time Affect Environment Health Severity lished risk matrix. Fig. 9 shows the modified risk graph. Note that
delay others
an LC of ‘a’ indicates that there are no safety requirements for the
1) Detect the alarm 3 2 2 2 3 barriers. An LC of ‘-’indicates that there are no additional safety
2) Estimate the severity 3 2 2 2 3 requirements for the muster step. The risk graph is composed of
3) Return process 3 4 3 3 4
equipment to safe state
four variables: Consequence severity (C), frequency of exposure to
4) Listen and follow PA 2 1 3 3 3 risk (F), potential to avoid damage (D) and human error probability
announcement (HEP). The variables F and D are determined using a combination of
5) Evaluate potential egress 4 2 2 4 4 expert judgment and incident reports. After determining these
paths and choose route
variables, the required LC is found.
6) Move along egress route 3 2 2 4 4
7) Assist others if necessary 2 4 1 2 4
8) Determine whether to 3 3 1 4 4 Probability of Consequence severity
continue escape or not human errors Low (1) Medium (2) High (3) Critical (4)
9) Evaluate and select 3 3 1 4 4
possible refuge A: 0.001~0.01 1A 2A 3A 4A
10) Check the health and 1 1 1 4 4 B: 0.01~0.1 1B 2B 3B 4B
environmental situations
11) Allocate survival 2 2 1 2 2 C: 0.1~0.5 1C 2C 3C 4C
resources D: 0.5~1 1D 2D 3D 4D
12) Send out SOS and wait 2 2 2 4 4
for rescue
Fig. 8. Risk matrix (Deacon et al., 2010).
L. Wang et al. / Journal of Loss Prevention in the Process Industries 30 (2014) 113e123 121

Table 11
Weights and ratings of measures for Return process equipment to safe state.

Action Safety sub-barrier Safety measure Weight Rating

Return process Individual 1) Regular skills testing to restrict 0.34 0.80


equipment unqualified workers to work
to safe state underground
2) Training of workers to let them 0.38 0.80
master the skills of “Return process
equipment to safe state”
3) Study the influence of the panic 0.28 0.60
in emergency situations on miners'
behavior
Group 1) Difficult job done by the team 0.25 0.60
together
2) Group the inexperienced and the 0.22 0.60
experienced in a team within the time prescribed
3) Strengthen team communication 0.27 0.60
4) Pre-job safety discussions within the team 0.26 0.60
Organization 1) Enlisting feedback after training 0.17 0.60
2) Allocate staff with two-way wireless communication 0.21 0.80
devices to ensure communication with the central
control room when needed
3) Limit operations carried out in bad weather 0.15 0.60
4) Identification of new personnel with different colored clothes 0.11 0.40
5) Location board in control room identifying work locations 0.17 0.60
and personnel
6) Training of experienced personnel to assist others as identified 0.19 0.80

Human Error Probability

0.1-1 0.01-0.1 0.001-0.01 <0.001


1 2 3 4

P1 P2 P3 P4
C1 X1

D1 X2
F1
C2 D2 X3
risk F2 D1
analysis C3 D2 X4
F1
D1
F2
C4 F1 D2 X5
D1
F2
D2 X6

Fig. 9. Risk graph (Deacon et al., 2010).

Since HEP and C had already been determined in early study, F C D2, in the other cases.
and D should be determined. ARAMIS stipulates that:
Frequency of exposition of the targets during the operation: The scope of this work is limited to coal mine emergency
evacuation. As China's coal mine accidents occur quite frequently, a
C F1, for the studied operation, targets are few exposed to the value of 2 was given for F. The variable D is determined by accident
risk (less than 10% of the duration of the operation); investigation report. For example, action 3 has a consequence
C F2, for the studied operation, targets are very exposed to the
risk (more than 10% of the duration of the operation).
Table 12
Possibility to avoid damage, by intervention or evacuation: Required LC evaluation.

Step C F D HEP Required LC


C D1, long kinetic and intervention/evacuation clearly defined
and personnel warmed that safety barriers are not efficient; 3 4 2 2 0.088 3
122 L. Wang et al. / Journal of Loss Prevention in the Process Industries 30 (2014) 113e123

Consequence 3
No
Probability=0.0088×(1-10-1)=8×10-3
More

Down Mechanism
Automatic Shut
Late

Training
Critical Event:

LC=1
LC=1
Fail Step 6

Other than Probability=0.088×10-1=0.0088

Part of Consequence 3
Probability=0.0088×10-1=8.8×10-4
Before/After

Fig. 10. Bowetie diagram with safety barriers for evacuation step 3.

severity of 4. Accident reports show that emergency evacuation weights of each measure and the ratings are obtained with a 5-
caused by gas explosion leaves little time for decision-making, it point Likert scale. Then the LC of human safety barriers can be
could be imagined that without “Return process equipment to safe calculated.
state” it will cause greater loss. Therefore, a value of 2 was chosen The effort of this paper fills the gap of research on human factors
for D. The required LC is shown in Table 12. in coal mine emergency evacuation in China and provides a
convenient tool for risk analysis. By improving the accuracy of risk
4.3.3. Analysis of safety barriers' effectiveness prediction and taking appropriate measures, the probability of the
Boweties illustrate a fault tree attached to an event tree for a risk occurring can be lowered and the severity of the consequence
common critical event. Normally, the probability of occurrence of can be controlled. Thus the miners' survival rate is improved when
each failure mode in the fault tree is calculated. Then, the combi- accident occurs. Although the framework is developed for coal
nation of these probabilities determines the probability of occur- mine emergency evacuation, it is also appropriate to those high-
rence of critical events. But for coal mine emergency evacuation, risk industries which may need emergency escape.
the probability of the occurrence of each failure mode is unknown In order to further improve the framework, the related research
and there is not enough data to calculate them. However, the can be made from the following aspects:
probability of the occurrence of critical events (human error) can be
obtained by expert judgment. Deacon's recommendation, using the 1) Other expert judgment techniques could be used to compare
HEP obtained by expert judgment (Deacon et al., 2010), was with the HEP estimates obtained from the current approach
adopted in this article. This modification demands that the applied (SLIM), such as Bayesian Network, to represent relationships
prevention barriers must be appropriate for all failure modes. between human factors.
During the re-calculation of the occurrence probability of critical 2) The LC of active safety barriers considered in this paper is the
event, the success of the prevention barriers needs to be incorpo- design LC, which is the maximum under ideal conditions.
rated and HEP is altered by a factor of 10-LC. The possible conse- However, management factors will reduce the design LC. There
quences of critical events are shown as the event tree branches. The is a need to study the effect of management factors on active
success of the mitigation barriers will reduce the consequence to a safety barriers.
lower level (Cameron & Raman, 2005). The probability of the lower 3) Further researched of the evaluation of human safety barriers
consequence is altered by a factor of 1e10-LC. The probability of the are needed to ensure the completeness of safety measures
original consequence is altered by a factor of 10-LC (De Dianous & against human actions. Mathematical models based on more
Fievez, 2006). After the bowetie analysis, the new risk value is rigorous theory that represents the relationship between spe-
obtained and needs to be re-incorporated into the risk graph to cific measures and the LC of human safety barriers are essential.
determine whether the risk is adequate and whether it must be
further reduced or not. This can be done by applying new inde-
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