D 1 0 R T R A C K - T Y P E T R A C TO R

NEW PRODUCT INTRODUCTION (NPI)

© 2002 Caterpillar Inc.

 D10R TRACK-TYPE TRACTOR
KEY NEW FEATURES
• Operator Electronic Implement Controls
• 3412E Emissions Engine
• Air To Air AfterCooler (ATAAC)
• Five-Section Power Train Pump
• Electronic Clutch Pressure Control (ECPC) Transmission
• Electro-Hydraulic Implement System
• Vital Information Display System (VIDS)
 SIMILARITIES AND DIFFERENCES

FEATURES DIFFERENT SIMILAR SAME

Machine Appearance X
Operator's Station X
Engine
ATAAC X
Transmission X
Steering Clutch and Brakes X
Implement Hydraulic System X
Monitoring System X
Maintenance Items X
 D10R POWER TRAIN HYDRAULIC SYSTEM
TO LEFT
STEERING TO LEFT CLUTCH
CLUTCH BRAKE LUBE TRANSMISSION
AND BRAKE LB1 CHARGING
TRANSMISSION T/C T/C TRANSMISSION/
TRANSMISSION
SCAVENGE SCAVENGE CHARGING T/C CHARGING
FILTER BYPASS

E D C B A

STEERING AND
ECPC CLUTCH
BRAKE VALVE
POWER
TRAIN OIL
TORQUE CONVERTER COOLER
OUTLET RELIEF VALVE
MAIN
RELIEF TORQUE
PV
VALVE CONVERTER
PRIORITY
VALVE
M1 N

CL

T/C
INLET
TORQUE CONVERTER RELIEF
FILTER BYPASS VALVE

TO RIGHT L2
STEERING
CLUTCH
AND BRAKE
TO RIGHT
CLUTCH LUBE
BRAKE LUBE MANAGEMENT
LB2 VALVE
 POWER TRAIN ELECTRONIC
CONTROL SYSTEM FUNCTIONS
• Transmission Shifting
• Steering/Braking
• Parking Brake Function
• Neutral Start Function
• Warning Function
• Back-up Alarm Function
 POWER TRAIN ELECTRONIC
TRANS. DIRECTION LEVER SENSOR
DIRECTION SWITCH CONTROL SYSTEM
FTC UPSHIFT SWITCH
CONTROLLER DOWNSHIFT SWITCH VIDS ECM
LEFT STEER LEVER SENSOR IMPLEMENT ECM
ENGINE ECM
CAT DATA LINK
RIGHT STEER LEVER SENSOR
PARKING BRAKE SWITCH CAT ET

BRAKE PEDAL POSITION SENSOR PARKING BRAKE SOLENOID

SECONDARY BRAKE SOLENOID STEERING
LEFT BRAKE SOLENOID AND BRAKE
RIGHT BRAKE SOLENOID CONTROL
AUTOSHIFT SWITCH
LEFT STEER CLUTCH SOLENOID VALVE
RIGHT STEER CLUTCH SOLENOID

AUTO KICKDOWN SWITCH

POWER TRAIN IMPLEMENT ECM (TORQUE
ELECTRONIC CONVERTER SPEED INPUT)
HARNESS CODE
CONTROL
MODULE
SHIFT INDICATORS (1F/2R & 2F/2R)
(ECM)
ENGINE OUTPUT SPEED SENSOR
FORWARD CLUTCH No. 2 SOLENOID
REVERSE CLUTCH No. 1 SOLENOID
STEERING OIL TEMPERATURE SENSOR FIRST GEAR CLUTCH No. 5
TRANSMISSION
SOLENOID
SECOND GEAR CLUTCH No. 4
SOLENOID
TRANSMISSION INTERMEDIATE
THIRD GEAR CLUTCH 3 SOLENOID
SPEED SENSOR No. 1
TRANSMISSION INTERMEDIATE
TRANSMISSION SPEED SENSOR No. 2 BACK-UP ALARM
TRANSMISSION OUTPUT
SPEED SENSOR No. 1
TRANSMISSION OUTPUT PRIORITY VALVE AND
SPEED SENSOR No. 2 LUBE MANAGEMENT SOLENOID LUBE MANAGEMENT
TRANSMISSION INPUT SPEED SENSOR PRIORITY VALVE SOLENOID
VALVE GROUP
 D10R TRANSMISSION 1
CONTROL GROUP
5

TRANSMISSION GEAR AND SOLENOID VALVE LOGIC

SOLENOID CLUTCHES
GEAR
VALVES ON ENGAGED

1F 5 and 2 5 and 2

2F 4 and 2 4 and 2 2

3F 3 and 2 3 and 2

Neutral 3 3 3 4
1R 5 and 1 5 and 1

2R 4 and 1 4 and 1

3R 3 and 1 3 and 1
 TRANSMISSION
MODULATING VALVE

PILOT REDUCING
SOLENOID SHAFT BALL VALVE ORIFICE SPOOL

TO TO SUPPLY
5
DRAIN 3
CLUTCH OIL
 BLADE LIFT
D10R IMPLEMENT HYDRAULIC SYSTEM CYLINDERS
WITH ELECTRONICALLY CONTROLLED
BLADE TILT BLADE TILT
PILOT SYSTEM CYLINDER CYLINDER

RAISE/LOWER VALVE
LOGIC VALVE
RIPPER BLADE
CONTROL CONTROL
LEVER LEVER
TILT VALVE

DOZER VALVE ATAAC FAN

IMPLEMENT
LOCKOUT SWITCH ELECTRO-
HYDRAULIC
IMPLEMENT MANIFOLD ATAAC
PUMP PRESSURE ELECTRONIC DUAL TILT VALVE MOTOR
SENSORS CONTROL
MODULE
SPEED
SENSORS
SEQUENCE
VALVE
CAT
DATA
LINK
RIPPER VALVE IMPLEMENT OIL
VIDS ECM PUMP COOLER
PT ECM
ENGINE ECM
CAT ET

RIPPER TILT RIPPER TILT

CYLINDER CYLINDER

RIPPER LIFT
CYLINDERS
 IMPLEMENT ELECTRONIC
VIDS ECM
CONTROL SYSTEM POWER TRAIN ECM
ENGINE ECM
CAT DATA LINK
BLADE RAISE/LOWER SENSOR CAT ET
BLADE TILT SENSOR
MANUAL SELECT SWITCH
BLADE OPERATING
MODE SELECT SWITCH AUTO PITCH INDICATOR
CONTROL PITCH FORWARD SWITCH FUNCTION
BLADE FLOAT
LEVER PITCH BACK SWITCH INDICATOR
SINGLE TILT
PITCH FORWARD TRIGGER PANEL
SWITCH
IMPLEMENT
ELECTRONIC RIPPER RAISE SOLENOID
RIPPER RIPPER RAISE/LOWER SENSOR CONTROL RIPPER LOWER SOLENOID
CONTROL SHANK IN/OUT SENSOR MODULE SHANK IN SOLENOID
LEVER RIPPER AUTO STOW SWITCH SHANK OUT SOLENOID
(ECM) IMPLEMENT PILOT
BLADE RAISE SOLENOID
BLADE LOWER SOLENOID VALVE MANIFOLD
IMPLEMENT HARNESS CODE PLUG BLADE TILT LEFT SOLENOID
BLADE TILT RIGHT SOLENOID
IMP LOCKOUT SOLENOID
IMPLEMENT LOCKOUT SWITCH

MAIN PUMP PRESSURE SENSOR PITCH SOLENOID

SINGLE TILT SOLENOID
DUAL TILT VALVE
PITCH REGENERATE
TILT PUMP PRESSURE SENSOR SOLENOID VALVE

KEY START SWITCH PRESSURE COMPENSATION

OVERRIDE SOLENOID VALVE
 D10R IMPLEMENT HYDRAULIC SYSTEM
COMPONENT IDENTIFICATION

ELECTRO-HYDRAULIC PILOT IMPLEMENT

PILOT VALVE GROUP FILTER PUMP

IMPLEMENT ECM QUICK-DROP VALVE

DUAL TILT VALVE

RIPPER
CONTROL ATAAC FAN MOTOR
VALVE
OIL COOLER

HYDRAULIC QUICK-DROP VALVE

TANK

DOZER LOGIC
CONTROL VALVE VALVE
 ELECTRO-HYDRAULIC PILOT SYSTEM
HOLD
TO DOZER TILT SPOOL
TO DOZER LIFT SPOOL TO DUAL
TILT
RIPPER RIGHT/ BLADE TILT CONTROL
IMPLEMENT LOCKOUT
LOWER DUMP RAISE TO DOZER VALVE
SOLENOID
LIFT AND
RIPPER VALVE RIPPER TO DOZER
SHANK IN TEST CIRCUITS TILT CIRCUIT
PORT ACCUMULATOR

TO RIPPER TO ATAAC
TIP SPOOL FAN
MOTOR
TO RIPPER
LIFT SPOOL

TO RIPPER
LIFT SPOOL
TO RIPPER
TIP SPOOL

SHUTTLE FROM
VALVE LOGIC
PRESSURE VALVE
RIPPER REDUCING
SHANK OUT VALVES
RIPPER TILT
TO DOZER LIFT SPOOL
RAISE LEFT/
RACK TO DOZER TILT SPOOL
BLADE LOWER/FLOAT
 VITAL INFORMATION DISPLAY SYSTEM
ENGINE ECM
IMPLEMENT ECM CAT
POWER TRAIN OIL TEMPERATURE
POWER TRAIN ECM DATA LINK
SENSOR
CAT ET

POWER TRAIN FILTER BYPASS SWITCH

ACTION LAMPS (2)

HYDRAULIC FILTER BYPASS SWITCH

GAUGE CLUSTER MODULE

FUEL LEVEL SENDER
VIDS
VIDS MESSAGE CENTER MODULE SPI DATA LINK
ELECTRONIC
FAN FILTER BYPASS SWITCH CONTROL
MODULE SPEEDOMETER/TACHOMETER
MODULE
(ECM)
KEY SWITCH

ALTERNATOR "R" TERMINAL ACTION ALARM

HYDRAULIC OIL TEMPERATURE

SENSOR
+8V VDC SENSOR SUPPLY

HARNESS CODE PLUG

+12V VDC IINSTRUMENT SUPPLY

KEY PAD