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REFMAN

Drydocking Software
Sample Cost Reports

What is the advantage of using REFMAN to


produce your reports?
All of the sample reports shown here are generated directly from the cost information
which the Superintendent records about each job. This is only the same information
which a Superintendent would have to record in a spreadsheet (or on paper) if they
were keeping track of drydock costs without using REFMAN. However, the advantage
to the Superintendent of recording the information in REFMAN rather than in a
spreadsheet is that because REFMAN automatically creates the framework for cost
comparison/monitoring at the same time as the specification is created, there is no
spreadsheet to create, no job numbers to transfer, no job names to re-type, etc. In
short, using REFMAN requires less work than a spreadsheet.

Having got the information into REFMAN, then the advantages really begin. Unlike a
spreadsheet which has only one format and one way of viewing and presenting the
information, REFMAN can present the cost information in a variety of formats to suit
how you are going to use it. For example, the information can be presented in Owner’s
currency and split by type of expenditure for reporting to management, or in Yard
currency for dealing with the yard, in summary form for reporting to management and in
detailed form for day to day cost monitoring. Whilst the information can be extracted
and presented in many different ways, the cost information itself is only ever
recorded once with different report formats being available to the Superintendent
literally at the push of a button.

It’s not just easier for the Superintendent, there are also benefits for management. In
particular the reports are always in the same standard format regardless of which
ship is being docked or which Superintendent is in charge, and since all of the reports
are generated directly using the same information which the Superintendent will use to
negotiate the final bill, management can be confident that they are seeing the same
picture as the Superintendent. Most importantly, all of the reports are guaranteed to
be free from ‘spreadsheet’ type formula and totalling errors, so, providing the
Superintendent keeps track of the jobs on a day to day basis (a task which has to be
done whether you use REFMAN or not!) the reports can be relied upon to show the
most up to date situation.

In short, when it comes to drydock cost


reporting, REFMAN offers unrivalled speed,
reliability and consistency.
A note about highlighting numbers on
REFMAN reports:
In most cost reports, REFMAN allows you to pick out or “highlight”
key numbers. For example, in a Yard Bid Comparison report you can
highlight the lowest and/or highest bids for each job, or bids which
exceed the lowest by a certain percentage or exceed it by a fixed
monetary amount. In other reports where the total cost of a job may
be made up of a mixture of numbers, for example, a firm bid for the
Yard element, an actual cost for Owner’s supplied materials that were
purchased before the docking started and an estimate for Owner’s
supply labour which might not be billed until after the docking, the
program can highlight each of the numbers which are being used to
arrive at the total cost and/or highlight the numbers which have been
used in the allocation of costs to a budget category.

When printing in black and white, you can highlight numbers by


having them printed in bold, italic, underline or a combination of
these.

For viewing on screen and/or when printing on a colour printer, you


can choose a colour as well as a combination of bold, italic and
underline for highlighting.

Minitech Systems Ltd., Bridle Way, off St. Vincent's Close, Girton, Cambridge CB3 0PB, U.K.
Yard Bid Comparison Report
This report is used to compare tenders from a number of shipyards.

For each job in the specification, the report shows the price which each yard has quoted after conversion
to your own base currency. For reference, any cost estimates which you have made are also shown so
that they can be used as a benchmark against which to compare the prices quoted.

NB: Estimates for Yard items are optional so you do not have to enter these.

e.t.c.

Notes: Bid prices shown may have been obtained via REFMAN’s electronic “Yard Quotation Package”
and then loaded into REFMAN automatically or entered manually via the Cost Control module.

Where a tender has been received in a different currency to your own, REFMAN automatically
converts all prices to your own ‘base’ currency for comparison. The code for the currencies used
and the exchange rate used for the conversion for each yard is shown in the bid column just
above the name of the shipyard.

Where the yard has ‘excluded’ part of an item, has declined to quote at all, or has not quoted
fully the yard bid can be adjusted to allow for this by adding a ‘contingency’ amount (see the
‘Atlantic’ bid for Job B.2). Also, jobs for which no bid is expected (perhaps because the cost of
the job has been included in a lump sum price for another job) are marked “No Bid” (see the
‘Atlantic’ bid for Job A.1). NB: Each Report carries a legend at the top of the page to explain
that “No Bid” means that the cost has been included elsewhere

Using REFMAN’s ‘Tag’ codes, the report can also be used to compare the cost of just those
jobs which meet certain user specified selection criteria such as jobs where ‘Class’ or ‘Flag
State’ are involved or which involve a particular type of work, such as ‘Steelwork’ or ‘Asbestos
Removal’ for example.

Minitech Systems Ltd., Bridle Way, off St. Vincent's Close, Girton, Cambridge CB3 0PB, U.K.
Yard Bid Comparison Report - Summary Format

Summary format of the Yard Bid Comparison report which just shows the totals for each section without
the itemised job by job costs.

e.t.c.

Notes: In Summary format, the ‘red’ and ‘green’ highlighting is used to highlight the highest and lowest
section total.

Minitech Systems Ltd., Bridle Way, off St. Vincent's Close, Girton, Cambridge CB3 0PB, U.K.
Yard Bid Comparison Report - Evaluation Page
The final page of the Yard Bid Comparison Report provides an evaluation of the tenders. It shows the
Total Yard Bid which is the total of all amounts which the yard has actually quoted along with a total of all
the ‘contingency’ amounts which have been allowed to cover ‘exclusions’ and items for which the yard
has not quoted.

Where there is a discount it can be entered as percentage and the discount will be calculated
automatically based on the prices that have been quoted for each job, alternatively where the
discount is a simple ‘Lump Sum’ this is entered as a single figure.

Notes: In this example, the 'notional' cost of the ship being out of service has been allowed for using the
'Cost per Day' (off hire rate or similar) in conjunction with the ‘Total [no of] Repair Days' and
your estimate of the 'Deviation Days' needed for the ship to reach the yard and return to service.
Note, this allowance is ‘optional’ so an owner operating vessels such as cruise ships or ferries
where the time available for a refit/docking (including any deviation) is fixed, would simply set
the cost per day to zero so that no adjustment is made for the out of service time.

The resulting 'Net Evaluation' is used to produce a ranked list of the competing tenders showing
least expensive first, most expensive last, along with the cost difference between each tender
and the first.

“Notes” can also be added to the foot of the report to explain why a particular shipyard is
recommended, or to record other comments or remarks relating to the comparison.

Minitech Systems Ltd., Bridle Way, off St. Vincent's Close, Girton, Cambridge CB3 0PB, U.K.
Yard Job Cost Report – showing Yard Costs Only, in Yard Currency
This report shows just the shipyard element of each job in the currency in which the shipyard prices were
originally quoted.

This version of the report is intended for use by the Superintendent for monitoring the jobs being carried
out by the shipyard and is particularly useful when negotiating the final invoice after the docking.

e.t.c.

Notes: The report ONLY shows the yard element of the cost of each job.

Items such your own cost estimates, and budgets which were originally entered in the Owner’s
currency are converted by REFMAN to the Yard currency for comparison purposes. Again the
currencies involved and the exchange rate used for the conversion is shown below the yard
name at the top of the page.

Depending on the stage at which the report is used, separate sub-totals of all costs are provided
at the end of each specification section, along with separate sub-totals for ‘Original’, 'Original +
Supplementary' and 'extra' work. Grand Totals of costs and of ‘Original’, 'Original +
Supplementary' and 'Extra' work, as well as discounts are also provided.

Supplementary jobs are shown with an ‘S’ suffix to job numbers and ‘Extra’ jobs are shown with
an ‘X’.

This report is also available in Summary format showing just the totals for each section without
the itemised job by job costs.

Using REFMAN’s ‘Tag’ codes, the report can also be produced for just those jobs which meet
certain user specified selection criteria such as jobs where ‘Class’ or ‘Flag State’ are involved or
which involve a particular type of work, such as ‘Steelwork’ or ‘Asbestos Removal’ for example.

Minitech Systems Ltd., Bridle Way, off St. Vincent's Close, Girton, Cambridge CB3 0PB, U.K.
Yard & Owners Job Cost Report - in Owners’ Currency
This report shows the latest forecast total cost for each job in the specification. The report can be
produced at any time, but is probably most useful for showing a detailed breakdown of each job after the
shipyard has been selected.

For each job, the report shows your original cost estimates (optional), price quoted (‘bid’) by the
shipyard, exclusion/contingency, additional/adjustments and for completed jobs, the actual cost. The
Total Job Cost column on the right of the report shows the currently forecast Total Cost for the job.

e.t.c.

Notes: The report shows the total cost of each job, including BOTH Yard and Owner’s cost elements.

All costs shown have been converted by REFMAN to the Owner’s own currency. The currencies
involved and the exchange rate used for the conversion is shown below the yard name at the
top of the page.

Depending on the stage at which the report is used, separate sub-totals of all costs are provided
at the end of each specification section, along with separate sub-totals for ‘Original’, 'Original +
Supplementary' and 'extra' work. Grand Totals of costs and of ‘Original’, 'Original +
Supplementary' and 'Extra' work, as well as discounts are also provided.

Supplementary jobs are shown with an ‘S’ suffix to job numbers and ‘Extra’ jobs are shown with
an ‘X’.

This report is also available in Summary format showing just the totals for each section without
the itemised job by job costs.

Using REFMAN’s ‘Tag’ codes, the report can also be produced for just those jobs which meet
certain user specified selection criteria such as jobs where ‘Class’ or ‘Flag State’ are involved or
which involve a particular type of work, such as ‘Steelwork’ or ‘Asbestos Removal’ for example.

Minitech Systems Ltd., Bridle Way, off St. Vincent's Close, Girton, Cambridge CB3 0PB, U.K.
Cost Allocation Report
This report is similar to the Job Cost report except that instead of showing the total cost for each job, it
shows the amounts allocated to each of four main budget categories. These budget categories can be
designated for use as you wish but typically the first would be used for ‘Drydocking’ or ‘Repair’ and the
others for ‘Capital’/’Investment’, ‘Insurance’/’Casualty’/’Damage’ and possibly ‘Guarantee’ for new ships.

The report is intended for use before the repair period in the preparation of budgets, during the repair
period to monitor overall performance against the budgets and after the repair period for analysis work.

e.t.c.

Notes: The report shown shows the total amount allocated to each budget category, including BOTH
Yard and Owner’s cost elements.

All costs shown have been converted by REFMAN to the Owner’s own currency. The
currencies involved and the exchange rate used for the conversion is shown below the yard
name at the top of the page.

Depending on the stage at which the report is used, separate sub-totals of all costs are provided
at the end of each specification section, along with separate sub-totals for ‘Original’, 'Original +
Supplementary' and 'extra' work. Grand Totals of costs and of ‘Original’, 'Original +
Supplementary' and 'Extra' work, as well as discounts are also provided.

Supplementary jobs are shown with an ‘S’ suffix to job numbers and ‘Extra’ jobs are shown
with an ‘X’.

This report is also available in Summary format showing just the totals for each section
without the itemised job by job costs.

Using REFMAN’s ‘Tag’ codes, the report can also be produced for just those jobs which meet
certain user specified selection criteria such as jobs where ‘Class’ or ‘Flag State’ are involved
or which involve a particular type of work, such as ‘Steelwork’ or ‘Asbestos Removal’ for
example.

“Notes” can also be added at the foot of the report to explain and/or highlight items which are
in the body of the report. In this way, the summary can serve as an easy to prepare, self
contained progress report which can easily be e-mailed to your management whilst the
Drydocking is in progress.

Minitech Systems Ltd., Bridle Way, off St. Vincent's Close, Girton, Cambridge CB3 0PB, U.K.
Owner’s Cost Report
This report shows a summary of just the items which the Owner is supplying for each job.

The report is intended for use before the repair period in the preparation of Owner's cost budgets and to
ensure that all necessary owners supply items have been ordered and after the repair period to provide
final total cost for Owner's supply items.

e.t.c.

Notes: For each category of Owners Cost, the report shows your own cost estimates and actual
costs along with the amounts which have been allocated to each of the four main budget
categories.

Within each category, items are printed in Purchase Order or Works Order Number for easy
cross-reference with your purchasing department.

This report is also available in Summary format showing just the totals for each category of
Owner’s Cost without the itemised job by job costs.

Minitech Systems Ltd., Bridle Way, off St. Vincent's Close, Girton, Cambridge CB3 0PB, U.K.
This report shows the latest forecast cost for each job along with the total amount for the yard and up to eight Owner's supply elements.

The report is intended for use before the repair period for cost forecasting and budget preparation and during the repair period for monitoring

Yard & Owners Cost Forecast Report


costs against separate budgets for the yard and the eight separate owner’s cost elements.
Minitech Systems Ltd., Bridle Way, off St. Vincent's Close, Girton, Cambridge CB3 0PB, U.K.

e.t.c.

Notes: Depending on the stage at which the report is used, separate sub-totals of all costs are provided at the end of each specification section, along
with separate sub-totals for ‘Original’, 'Original + Supplementary' and 'extra' work. Grand Totals of costs and of ‘Original’, 'Original +
Supplementary' and 'Extra' work, as well as discounts are also provided.
This report shows the split between the Yard and Owner’s Cost elements within the four main Budget Categories for each job along with the total
a total of the Yard and Owners elements.

This report is also intended for use before the repair period for cost forecasting and budget preparation and during and the repair period for

Yard & Owners Cost Allocation Report


monitoring costs against the separate Yard and Owners budgets for the four main budgets categories.
Minitech Systems Ltd., Bridle Way, off St. Vincent's Close, Girton, Cambridge CB3 0PB, U.K.

e.t.c.

Notes: Depending on the stage at which the report is used, separate sub-totals of all costs are provided at the end of each specification section, along
with separate sub-totals for ‘Original’, 'Original + Supplementary' and 'extra' work. Grand Totals of costs and of ‘Original’, 'Original +
Supplementary' and 'Extra' work, as well as discounts are also provided.
This report shows a summary of the purchase order and delivery information for all of the Owner's supply items for each job.

The report is intended for use before the repair period for tracking the purchase orders for Owner’s supply items and to help ensure that all

Purchase Order Report


necessary owners supply items have been received.
Minitech Systems Ltd., Bridle Way, off St. Vincent's Close, Girton, Cambridge CB3 0PB, U.K.

e.t.c.

Notes: For each category of Owners Cost, the report shows the supplier/contractor, your own cost estimates and actual costs along with purchase
order and delivery details.

Within each category, items are printed in Purchase Order or Works Order Number order r for easy cross-reference with your purchasing
department.
Accounts, Claims & Projects Report
This report provides the means by which the cost for each Account Code, Claim & Project can be
monitored against the separate budgets which have been allocated to them.

For each Account Code, Claim & Project, the report lists the jobs (irrespective of which section in the
specification they are in) and shows the costs which have been allocated to each of the four main
budget categories.

The report is intended for use before the repair period in the preparation of budgets, during the repair
period to monitor the cost, and after the repair period to provide final costs for each Account Code,
Claim & Project.

e.t.c.

Continued overleaf

Minitech Systems Ltd., Bridle Way, off St. Vincent's Close, Girton, Cambridge CB3 0PB, U.K.
Accounts, Claims & Projects Report (continued)

Continued from overleaf

e.t.c.

Notes: This report is normally produced in the Owner’s own currency but can also be produced in the
Yard Currency if required.

The report automatically allocates a proportion of any discounts which are applicable to each
Account Code, Claim & Project.

Optionally, the program can also allocate a proportion of the 'Service Charges' (i.e. the cost of
Drydocking, General Services in the Yard, etc.) to each Project or Claim so as to give a ‘true’
cost of the Project or Claim.

This report is also available in Summary format showing just the totals for each Account Code,
Claim & Project without the itemised job by job costs.

The report can also show all of the jobs which have NOT been allocated to an Account Code,
Claim or Project to allow you to check that jobs which should have been included are not
missed.

Minitech Systems Ltd., Bridle Way, off St. Vincent's Close, Girton, Cambridge CB3 0PB, U.K.
Repair Status Sheet
This report is intended to provide a means of monitoring the overall cost of the repair over time. Each
time a Repair Status Sheet is generated, REFMAN takes a 'snapshot' of the current ‘overall’ cost
position and shows this as a 'one-column' cost summary or cost forecast.

Each forecast which is produced is given a title and can be saved so that each time you produce a
Repair Status Sheet, in addition to showing the current cost forecast, it is also possible to show one or
more previously saved 'forecasts' alongside the current one. In this way you can easily build up a picture
of how the financial position has changed over time:

Notes: Each forecast comprises an analysis of costs, a summary of discounts, a breakdown of owner's
costs and an allocation of costs between the four main budget categories.

The cost analysis part of the report shows the split between the cost of originally contracted
work, work which arose as 'supplementary' to the original specification and work which has
arisen as 'extras' in the shipyard.

Continued overleaf

Minitech Systems Ltd., Bridle Way, off St. Vincent's Close, Girton, Cambridge CB3 0PB, U.K.
Repair Status Sheet (continued)
Continued from overleaf

Notes: For original and supplementary work, the report shows the value of work for which a bid has
been received, the value of work for which the yard has declined to bid, the value of work for
which you have entered an 'exclusion/contingency' figure and the value of work for which no bid
has been received and for which you have made an estimate. It also shows the value of work
which you have cancelled.

The discount section of the report shows the latest forecast of the value of the four levels of
discount.

The Owners Cost section shows a total cost for each of up to eight separate Owner's Cost
categories (i.e. Owner's Materials, Sub-Contract Labour, etc.). These costs will normally be the
total of the estimated or actual costs (where available) which have been recorded against each
job.

However, in order to make it easier to produce a forecast in the early stages of planning a refit
or drydocking (at which time exact details of the Owner's Cost items may not be available) an
option is provided to allow you to use the total 'budget' figures for each of the owners cost
categories.

The final section of the report can be presented in one of two ways. In the example on the
previous page, the focus is on monitoring the “primary” Drydocking budget. In this case the
budgets for the second, third and fourth main budget categories are deducted from the “Total
Repair Expense" leaving a ‘Net Drydock Expense’ which is compared against the Budget which
has been allocated for ‘Drydocking’.

In the Example below, the budgets which have been allocated for the four main budget
categories are added together to give a “Total Budget” figure against which the “Total Repair
Expense" can be compared.

Note that it is possible to switch back and for the between the two budget presentations at any
stage before, during or after a docking.

Minitech Systems Ltd., Bridle Way, off St. Vincent's Close, Girton, Cambridge CB3 0PB, U.K.

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