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PowerFlex® 520-Series AC Drives

Portfolio Overview

Component Drives Business


February 15, 2017

COMPANY CONFIDENTIAL
Unauthorized Use and Disclosure Prohibited

COMPANY CONFIDENTIAL - 5058-CO900H Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
Agenda

Component Drives Portfolio

PowerFlex 520-Series AC Drives Overview

Compact Drives Strategy

PowerFlex 520-Series AC Drives Differentiators

COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 2
Portfolio Management
Portfolio Positioning Segmentation

Component Drives (PF4M, PF520-Series)


Compact

• Scalable platform for wide range of OEM applications


• 0.2 – 22 kW

PowerFlex 753
Standard

• General Purpose Automation Drives for


integrated and stand alone applications
• 1 – 250 kW

PowerFlex 755
• High performance platform for complex applications
Premium

and coordinated drive systems


• 1 - 1,500 kW

COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 3
PowerFlex Compact Market
Portfolio Positioning
Connected Components Mid-Range Offering

Competition Customer who valued

• Schneider ATV32 • Integrated Motion


• Yaskawa V1000 • Embedded Dual Port EtherNet/IP
• Danfoss FC301, VLT2800 • Hardwire & Network Safe Torque Off
• ABB ACS 355 • V/Hz, SVC, Closed Loop Velocity Control
• Mitsubishi D700/E700 • Ease of integration into Logix
• Siemens G120C • Mid Range

Competition Customer who valued

• Schneider ATV32 • EtherNet/IP, Dual Port EtherNet/IP Card with DLR


• Yaskawa V1000 • Safe-Torque Off
• Danfoss FC301, VLT2800 • Ease of Programming, Ease of Commissioning
• ABB ACS 355 • V/Hz, SVC
• Mitsubishi D700/E700 • High ambient temperature, Energy Savings
Value

• Siemens G120C • Ease of integration into Logix


• Mid Range

Competition Customer who valued

• Schneider ATV312 • Dual Port EtherNet/IP Card with DLR


• Yaskawa J1000 • Ease of Programming, Ease of Commissioning
• Danfoss FC51, VLT2800 • V/Hz, SVC
• ABB ACS 150 • High ambient temperature, Energy Savings
• Mitsubishi D700 • Connected Component
• Siemens V20

Competition Customer who valued

• Schneider ATV12 • V/Hz


• Yaskawa J1000 • Smallest form factor
• Danfoss FC51, • Feed through wiring
• ABB ACS 55, ACS150 • Most aggressive price position
• Mitsubishi D700 • Connected Component
• Siemens MM410, V20

Performance / Functionality 4

COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
Agenda

Component Drives Portfolio

PowerFlex 520-Series AC Drives Overview

Compact Drives Strategy

PowerFlex 520-Series AC Drives Differentiators

COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 5
PowerFlex 520-Series AC Drives
 The next generation of Allen-Bradley PowerFlex compact drives
 Provides ultimate flexibility for stand alone to integrated applications
 Features are unmatched in the market place today with a wide range of motor control
and many standard features
 Installation flexibility and simplified configuration
 Designed to help customers
 save money
 maximize system performance
 reduce time to design
 deliver machines

 Power range: 0.4…22 kW / (0.5…30 HP)


 Voltage range from 100 to 600V
COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 6
PowerFlex 520-Series AC Drives
The Next Generation of Powerful Performance. Flexible Control.

COMPACT EASY TO USE INNOVATIVE DESIGN


LEARN MORE ABOUT. . .

PowerFlex 523 PowerFlex 525 PowerFlex 527

COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 7
Compact Market Product Positioning
Three Product Lines
Connected Components Mid-Range Offering

PowerFlex 527
• Designed to be used with an Allen-Bradley Logix
Programmable Automation Controller (PAC).
• Ideal for machines that can benefit from the same drive
configuration experience for both servo and AC drives, the
PowerFlex 527 drive features a built-in dual port for
EtherNet/IP and safety over the network.
Value

PowerFlex 525
• Ideal for networked machines and simple system integration, offering
standard features including built-in EtherNet/IP™ and safety.
PowerFlex 523
• Ideal for standalone machines that require cost-effective
motor control.
• Ease of installation with HIM, Application programming groups
and Software Tools

Performance / Functionality
8

PowerFlex 520 Series


The Next Generation of Powerful Performance. Flexible Control.

COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
PowerFlex 520-Series AC Drives
PowerFlex 523 Overview

 The PowerFlex 523 AC drive is ideal for


standalone machines and designed to help
reduce configuration and installation time
and costs
 Control for standalone machines
 Greater installation flexibility
 Use standard USB for upload/download drive
configuration
 Ease of configuration with HIM, application Power Ratings:
• 100 - 120V: 0.2...1.1 kW / 0.25...1.5 Hp
programming groups and software tools • 200 - 240V: 0.2...15 kW / 0.25...20 Hp
• 380 - 480V: 0.4...22 kW / 0.5...30 Hp
• 525 - 600V: 0.4...22 kW / 0.5...30 Hp

COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 9
PowerFlex 520-Series AC Drives
PowerFlex 523 Summary
 Power Ratings  Other Features
 0.4…22kW (0.5…30HP) at 400-480V  7th IGBT braking, PID, Common DC
 Motor Control Performance Bus, ½ Line Voltage operation
 V/Hz, SVC, Economizer SVC  Fiber features: Traverse and P-Jump,
PointStop™ position control
 Communications
 Multi-drive connectivity
 Embedded DSI
 Data Links: 8 (4 in, 4 out)
 Optional dual-port card for EtherNet/IP
supporting ring topologies and DLR  Global Standard
functionality  UL, cUL. CE, C-Tick, RoHS, GOST-R,
 Other optional cards for DeviceNet™ KCC, REACH, ACS 156
and Profibus DP available
 Input / Output
 5DI (4 programmable), 1AI, 1RO (Form C)

Ideal for standalone and simple machine builders


COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 10
PowerFlex 520-Series AC Drives
PowerFlex 523

COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 11
PowerFlex 520-Series AC Drives
PowerFlex 525 Overview

 Power, control, flexibility and features for a


wide range of applications
 Ideal for standalone machines and simple
system integration
 Unique modular design
 Seamless integration into Logix control
architectures
 Embedded port for EtherNet/IP and Safe
Torque-off standard Power Ratings:
 Easy to use configuration tools • 100 - 120V: 0.4...1.1 kW / 0.5...1.5 Hp
• 200 - 240V: 0.4...15 kW / 0.5...20 Hp
 Flexible installation options and motor control, • 380 - 480V: 0.4...22 kW / 0.5...30 Hp
• 525 - 600V: 0.4...22 kW / 0.5...30 Hp
including permanent magnet motors

COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 12
PowerFlex 520-Series AC Drives
PowerFlex 525 Summary
 Power Ratings  Embedded Safety
 0.4…22kW (0.5…30HP) at 400-480V  Safe Torque-Off SIL2/PLd
 Motor Control Performance  Input / Output
 V/Hz, SVC, Economizer SVC  7DI (6 programmable), 2AI, 2DO, 1AO, 2RO
(1 Form A & 1 Form B)
 Closed loop velocity vector control
 Permanent magnet motors
 Other Features
 7th IGBT braking, 2PID, Common DC Bus, ½
 Positioning Line Voltage operation
 Closed loop feedback allows positioning
 Fiber features: Traverse and P-Jump,
capability
PointStop™ position control
 Communications  Multi-drive connectivity
 Embedded DSI and single port EtherNet/IP  Data links: 8 (4 in, 4 out)
 Optional dual port card for EtherNet/IP
 Global Standard
supporting ring topology and DLR
functionality  UL, cUL. CE, C-Tick, RoHS, GOST-R, KCC,
REACH, Marine (Lloyds), ATEX, TUV,
 Optional cards for DeviceNet, Profibus
Semi-F47, ACS 156

Ideal for machines needing more control options and system integration
COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 13
PowerFlex 520-Series AC Drives
PowerFlex 525

COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 14
PowerFlex 520-Series AC Drives
PowerFlex 527 Overview

 First compact PowerFlex drive designed to


exclusively use a Logix controller and
programmed with Studio 5000 integrated
motion instructions
 Ideal VFD to complement machines already
using Kinetix servo drives
 Common Studio 5000 configuration and
programming experience saves start up time,
and delivers a coordinated and synchronized
machine
Power Ratings:
 Built-in dual-port Ethernet • 100 - 120V: 0.4...1.1 kW / 0.5...1.5 Hp
• 200 - 240V: 0.4...15 kW / 0.5...20 Hp
 Features Integrated Safety — controller based • 380 - 480V: 0.4...22 kW / 0.5...30 Hp
safety delivered via EtherNet/IP • 525 - 600V: 0.4...22 kW / 0.5...30 Hp

COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 15
PowerFlex 520-Series AC Drives
PowerFlex 527 Summary
 Power Ratings  Input / Output
 0.4…22kW (0.5…30HP) at 400-480V  4 DI (4 programmable), 2 DO, 2 AI, 1AO, 2
Relay (1 form A, 1 form B)
 Motor Control Performance
 V/Hz, SVC, Closed loop velocity vector
 Energy Saving
control  CIP Energy - Energy sensing capability
 Positioning  Other Features
 Closed loop feedback allows positioning  Studio 5000 exclusively – Drive is
capability programmed via embedded motion
instructions
 Communications
 Global Standard
 Embedded dual port EtherNet/IP
 UL, cUL, CE, C-Tick, RoHS, GOST-R, KCC,
 Embedded Safety REACH, Marine (Lloyds), ATEX, TUV,
 Built-in Hardwired Safe Torque-Off SIL3/PLe, Semi-F47, ACS 156
Cat 3
 Built-in Network Safe Torque-Off SIL3/PLe,
Cat 3

Offers Premier Integration Experience with Logix Controller, Servo Drive and AC Drive
COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 16
PowerFlex 520-Series AC Drives
PowerFlex 527

HIM
Multi-lingual LCD display
with QuickView scrolling text

Safety – SIL3/PLe
Integrated Safety for safety over EtherNet/IP and
embedded Safe Torque-Off for hardwired safety

Terminal Blocks
Removable terminal blocks ease installation

Control & Programming


Configure, control, and monitor Communications
PowerFlex drives in a single control Embedded dual port EtherNet/IP
platform

COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
PowerFlex 520-Series AC Drives
Common Attributes
 Modular Design  Energy Saving
 Removable control module helps speed  Reduce energy costs with Economizer control
installation mode
 One control module supports entire power  CIP Energy - Energy sensing capability
range (PowerFlex 527 only)
 No size penalty when adding option cards  Global Voltages
 Ease of Programming  100V, 200V, 400V, 600V
 Studio 5000™ Logix Designer: AOPs & ADC  Multiple EMC filtering options
 Connected Component Workbench software  Embedded EMC filtering at 1ph 200V & 3ph
(PowerFlex 523 and 525 only) 400V class
 Dedicated application parameter groups  Optional external EMC filtering for longer
(PowerFlex 523 and 525 only) cable length
 MainsFree™ programming  Robustness
 Flexible Installation  Allow -15% / +10% input voltage
 Requires only 50mm (1.96 in) space for top  Conformal Coating to 3C2 specification
and bottom (Chemical Gases only)
 Horizontal mounting
 Zero Stacking up to 45oC (113oF)
 Din rail mounting for frames A, B and C and
high ambient temperature up to 70oC (158oF)
Ideal for standalone and simple-to-standard machine builders and simple system integration
COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 18
Compact Market Product Positioning
Three Product Lines
Connected Components Mid-Range Offering

PowerFlex 527
• Integrated Motion
• 30HP
• Communication: Embedded Dual Port Ethernet/IP
• Safety: Embedded Safe Torque Off SIL3/Ple for both hardwired and
Integrated Network Safety
• Motor control Option: V/Hz, SVC, Closed Loop Velocity Vector, PM*
• Incremental Encoder Option
• Removable terminal blocks
• Programmed via embedded motion instructions
PowerFlex 525
Value

• 30HP
• Standard USB connectivity
• Comms: Embedded DSI + Single port Ethernet/IP
• Comms Options: Dual port EtherNet/IP with DLR, DeviceNet, Profibus
• Safety: Embedded Safe Torque Off SIL2/PLd
• Motor Control options: V/Hz, SVC, Economizer SVC, Closed Loop Velocity Vector, PM
• Incremental Encoder Option
PowerFlex 523 • AppView & CustomView Application Configuration
• 30HP • CCW Programming Software
• Standard USB connectivity
• Comms: Embedded DSI
• Comm Options: Dual port EtherNet/IP with DLR, DeviceNet, Profibus
• Motor Control options: V/Hz, SVC, Economizer SVC
• AppView & CustomView Application Configuration
• CCW Programming Software * Future Firmware Release

Performance / Functionality
19

PowerFlex 520 Series: Common Attributes


Innovative Design Simplified Configuration
• Modularity design • Smallest clearance requirement • Simplified programming • Seamless integration into Logix with
• Common Power Module • Zero-stack • QuickView HIM add-on-profiles for Studio 5000
• Extreme ambient temperatures
COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
Agenda

Component Drives Portfolio

PowerFlex 520-Series AC Drives Overview

Compact Drives Strategy

PowerFlex 520-Series AC Drives Differentiators

COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 20
PowerFlex 520-Series AC Drives
Target Applications
Automotive Semiconductor Power Generation /
Alternative Energy
• Palletizers • Mixers
• Conveyors • Conveyors • Mirror Positioning
• Compressors • Pumps • Pumps
• Blowers • Blowers
Consumer Packaged • Compressors Water and Wastewater
Goods Oil & Gas • Fans
• Agitators • Pumps
• Compressors
• Fillers • Mixers
• Pumps
• Mixers and • Compressors
Carbonators Material Handling
• Conveyors
• Palletizers Textiles
• Pumps
• Washers • Conveyors • Metering Pumps
• Labellers • Sorters • Synthetic fiber
• Blowers manufacturing
Life Sciences
• Weaving and Knitting
• Industrial / Qualified Chemicals
machinery
HVAC • Mixers • Dyeing and finishing
• Mixing • Pumps equipment
• Labelers • Centrifuges
• Conveyors
• Extruders
• Pumping
• Centrifuge
• Dryers

COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 21
Portfolio Migration
Compact Market

PF 525 PF 527
Convert Aggressively
IP20/Nema
0.5 to 30HP
OR IP20/Nema
0.5 to 30HP
Utilize the PF525 features and capabilities to
migrate customers away from the competition.
Schneider ABB Danfoss Mitsubishi Siemens Win new business and grow market share.
Altivar32 ACS355 FC301 E700 G120C

B160
Convert Aggressively
IP20/Nema PF 523 PF 525 The PF523 & PF525 dimensions and
0.25 to 5HP IP20/Nema OR IP20/Nema DeviceNet Connectivity allow for Bulletin 160
0.25 to 15HP 0.5 to 30HP migration. Bulletin 160 to PF520 series Adaptor
Plate & Migration Guide are Available

PF 40 PF 40P
Convert Aggressively
IP20/Nema IP20/Nema PF 525 Actively work with customers to migrate from
0.5 to 15HP 0.5 to 15HP IP20/Nema PF40/PF40P to PF525 leveraging rich feature
0.5 to 30HP
set and world class footprint.

Convert Aggressively
PF 523 Utilize the PF523 features and capabilities to
IP20/Nema migrate customers away from the competition.
Schneider ABB Mitsubishi 0.25 to 15HP
Danfoss Siemens Win new business and grow market share.
Altivar312 ACS150 FC51 D700 V20

PF 4
Convert Aggressively
IP20/Nema
PF 523 Actively work with customers to migrate from
0.25 to 5HP IP20/Nema PF4 to PF523 leveraging rich feature set and
0.25 to 15HP
world class footprint.

PF 4M PF 4M Maintain Current Offer


IP20/Nema
IP20/Nema Keep account ownership with existing offering.
0.25 to 15HP Upsell to PF525: If Ethernet, Safety, or another
0.25 to 15HP
PF525 Feature is needed.
COMPANY CONFIDENTIAL Upsell to PF523
Copyright © 2015 Rockwell Automation, if SVC
Inc. All RightsisReserved.
needed 22
Controller Alignment
Compact Drives Matched to Micro & Mid-Range Controllers
Connected Components Mid-Range Offering

CompactLogix
Micro 800

- Compact Footprint - Mid-Range offering - Integrated Motion


- Smallest form factor
- Just enough for simple - Best-in-class Compact drive - Embedded Dual Port
- Feed through wiring
application - Embedded EtherNet/IP EtherNet/IP
- Most aggressive price
- Competitively price - Embedded Hardware Safe- - Embedded Hardware and
position
- Innovative Design Torque Off Network Safety

Performance / Functionality

Alignment with both Connected Component and Mid-Range Offering


COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 23
PowerFlex 4M Strategy
Market Share Growth

1 Target OEM Segments & Industries 2 Aggressively Convert Competitors

Schneider ABB Danfoss Mitsubishi Siemens


TIRE CONSUMER PACKAGING Altivar12 ACS55 FC51 D700 M410, V20
ACS150

Focus on
Differentiators
MANUFACTURING
BEVERAGE FOOD ASSEMBLY

3 Attachment to Micro Controllers 4 Series Attributes & PF4M Differentiators


Innovative Simplified PF4M
Design Programming Differentiators
• Zero-Stacking • Connected • 0.25 to 15HP
• Small Footprint Component • 100 to 480V
in Panel Workbench • Smallest form
(CCW) factor
• Feed through
wiring
• Most aggressive
price position

COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 24
PowerFlex 523 Strategy
Market Share Growth

1 Target OEM Segments & Industries 2 Aggressively Convert Competitors

Schneider ABB Danfoss Mitsubishi Siemens


TIRE CONSUMER PACKAGING Altivar312 ACS150 FC51 D700 V20

Focus on
Differentiators

MANUFACTURING
BEVERAGE FOOD ASSEMBLY
PowerFlex 4 Know the situation

3 Attachment to Micro Controllers 4 Series Attributes & PF523 Differentiators


Innovative Simplified PF523
Design Programming Differentiators
• Modular Design • Connected • 0.25 to 30HP
• Common Power Component • 100 to 600V
Module Workbench (CCW) • SVC Control
• Extreme Ambient • QuickView & Multi • Wide range of
Temperatures Language LCD HIM network
• Zero-Stacking • CustomView and communication
• Small Footprint in AppView option
Panel • Dual Port • Cost Saving
EtherNet/IP Card
with DLR

COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 25
PowerFlex 525 Strategy
Market Share Growth

1 Target OEM Segments & Industries 2 Aggressively Convert Competitors

Schneider ABB Danfoss Mitsubishi Siemens


TIRE CONSUMER PACKAGING Altivar32 ACS355 FC301 E700 G120C

Competitive Conversion

MANUFACTURING PF40P
BEVERAGE FOOD ASSEMBLY
PF40
Know the situation

3 Attachment to Logix 4 Series Attributes & PF525 Differentiators


Innovative Simplified PF525
Design Programming Differentiators
• Modular Design • CCW, Studio 5000 • 0.5 to 30HP
• Common Power • QuickView & Multi • 100 to 600V
Module Language LCD HIM • Embedded
• Extreme Ambient • CustomView and EtherNet/IP
Temperatures AppView • Embedded Hardwired
• Zero-Stacking • Seamless Integration Safe Torque Off
• Small Footprint in into Logix with Add- • Cost Saving
Panel on-Profiles for Studio
5000
• Dual Port EtherNet/IP
Card with DLR

COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 26
PowerFlex 527 Strategy
Market Share Growth

1 Target OEM Segments & Industries 2  Aggressively Convert Competitors


 Upsell to PF527 Solution Selling

TIRE CONSUMER PACKAGING

MANUFACTURING
BEVERAGE FOOD ASSEMBLY

Pump, Fan, Conveyor

3 Attachment to Logix 4 Series Attributes & PF527 Differentiators


Innovative Simplified PF527
Design Programming Differentiators
• Modular Design • Single software tool • 0.5 to 30HP
• Common Power Module • Single network • 100 to 600V
• Extreme Ambient • Common programming • Integrated Motion
Temperatures experience • Integrated Safety &
• Zero-Stacking • Reuse of application Hardwire Safety
• Small Footprint in Panel code • Embedded Dual Port
EtherNet/IP
• Synchronized motors
• Advanced Diagnostics
• Cost Saving
• Solution based, not
Product

COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 27
Premier Integration Value
PowerFlex 525 & 527
• Single programming environment
Embedded Instruction for Drives and Motion
in Logix • Learn only one programming tool PF527

• Network synchronization with controller


EtherNet/IP Synchronization • Time stamped commands and I/O
PF527

• Descriptive tag
Full Data Interface • No address mismatches
• Reduced programming time PF525 PF527

• AOPs native to Logix


PREMIER INTEGRATION Advanced Configuration • Datalinks for simplified messaging
Interface • Reduced commissioning time PF525 PF527

Basic Data • Non-descriptive tags


COMPETITIVE

• Non-Intuitive user experience


Interface
DRIVES

• Programming errors may occur

EtherNet/IP • Device specific table in controller


Basic Configuration • Additional engineering to
Interface configure drive increases cost
BASIC INTEGRATION
COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 28
Agenda

Component Drives Portfolio

PowerFlex 520-Series AC Drives Overview

Compact Drives Strategy

PowerFlex 520-Series AC Drives Differentiators

COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 29
PowerFlex 520-Series of AC Drives
The Next Generation of PowerFlex Compact Drives

The next generation of


compact PowerFlex AC
drives offering a wide
range of motor control
options, installation
flexibility and simplified
configuration

Powerful Performance and Flexible Control


COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 30
PowerFlex 520-Series AC Drives
Innovative Design
 Modular design helps reduce installation and configuration time
 Compact footprint
 No penalty for adding option cards
 Small mounting clearances at the top and bottom of drive
 High ambient temperature operation up to 70°C (158°F)
 Flexible installation with both vertical and horizontal and side-
by-side installation
 PowerFlex 525 has built in: single port for EtherNet/IP
and Safe Torque-off
 PowerFlex 527 has built in: dual port for EtherNet/IP, hardwire
Safe Torque-off and Network safety

COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 31
PowerFlex 520-Series AC Drives
Installation and Configuration
 Install the power module while you configure your drive in
parallel
 Same control module supports entire power range helping
reduce customer spare part inventory
 MainsFree™ configuration for PowerFlex 523 and 525
transfers files between the computer and control module
with onboard data transfer tool
 Uses standard USB connection for upload,
download & flash (PowerFlex 523 and 525 only)
 Configuration streamline and easy to use with multiple
ways to configure:
 HIM
 Connected Components Workbench software
(PowerFlex 523 and 525 only)
 Studio 5000 Logix Designer
COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 32
PowerFlex 520-Series AC Drives
Installation and Configuration
 USB connection is for upload/download
of configuration file (PowerFlex 523 and 525 only)
 Functions as a data transfer port only:
 Upload
 Download
 Flash
 No online programming via USB

 Configuration file created in Connected


Components Workbench software
 Software does not need to reside on PC to
download a file

 The USB configuration is similar


to synchronizing a smart device with a computer

COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 33
PowerFlex 520-Series AC Drives
Simplified Programming
 Dynamic Human Interface Module (HIM)
PF523
 LCD
 QuickView™ Scrolling Text
 Multiple Languages
 Connected Components Workbench™ Software (PowerFlex
523 and 525 only)
 Free software
PF525
 Application Programming Groups: AppView™
& CustomView™ configuration
 Studio 5000 Logix Designer™ Application
 Premier Integration
 Automatic Device Configuration (ADC)
 Integrated motion instructions (PowerFlex 527only) PF527

COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 34
PowerFlex 523 & 525 AC Drives
Application Specific Parameter Groups
AppView™ Configuration CustomView™ Configuration
 Helps speed up drive configuration for  Configuration tool allows you to create and
common applications save custom parameter groups
 Application parameters grouped together  Add or remove parameters from an AppView
provide faster visibility to drive settings group or create your own
 AppView has a total of 8 groups (7 for PF523)  Up to 100 parameters
including: conveyors, fans, mixers and pumps  CustomView programming is available using
 Available using Connected Components Connected Components Workbench or HIM
Workbench software or the human interface
module (HIM)

Customization options for OEMs & an enhanced programming experience


COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 35
PowerFlex 520-Series AC Drives
Communications Adding option cards to the
PowerFlex 520-Series does not
 PowerFlex 523 AC drives affect the foot print of the drive
 Standard Serial (DSI) port
 Optional dual port EtherNet/IP card
 Additional network options
Device Level Ring topology
helps increase system resiliency
 PowerFlex 525 AC drives in the case of the loss of one
 Standard Serial (DSI) port network connection.
 Built-in EtherNet/IP single port Communication is rerouted to
help continue operations
 Optional dual port EtherNet/IP card
 Additional network options

 PowerFlex 527 AC drives


 Built-in EtherNet/IP dual port

 Dual port EtherNet/IP supports DLR topology

COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 36
PowerFlex 520-Series AC Drives
EtherNet/IP™ Topologies

Linear

Star

Rockwell Automation supports rings


at the device level (DLR)
Ring

COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 37
PowerFlex 520-Series AC Drives
Automatic Device Configuration (ADC)

 ADC allows a user to configure their Logix


system to automatically download a drive’s
configuration
 Ideal for drive replacement
 ADC is a version 20 and above feature
Download
 Also compliments: button

 Stratix 6000 & 8000 and 5700 switches


 Automatically assigns IP Address Add-On Profile (AOP)
of desired drive in
RSLogix 5000
 Firmware Supervisor
 Flashes the drive and peripherals

Attribute PF523 PF525 PF527


Automatic Device Optional with dual Embedded single port Embedded dual port
Configuration (ADC) Port Ethernet/IP EtherNet/IP as part of EtherNet/IP as part
Card the architecture of the architecture

COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
Stratix 5700 / 5400
DLR DHCP Example
DLR DHCP
 DHCP configuration table is defined in active Configuration Table
supervisor Index IP address
 Table does not have to include all devices on the 2 192.168.1.102
ring 3 192.168.1.103

 Configuration table “Index” increments around the 5 192.168.1.105


ring using the lowest switch ring port number as the 7 192.168.1.107
starting point
 Switch creates reference table by combining S5700
configuration table and DLR participant table ArmorPoint I/O
Active Supervisor

192.168.1.107
 Ring must be closed before addresses will be Device 7
assigned
Port 8 Port 7

 Unique capability from Rockwell


DLR
Automation - not supported by any
competitor Stratix 5700
Backup Supervisor
Device 5 Device 3 Device 2
 Select DHCP per port or DHCP DLR
but not both at the same time Controller
POINT I/O Static IP Address PowerFlex 520-Series PowerFlex 520-Series

 Feature is only available in a ring, 192.168.1.105 192.168.1.103 192.168.1.102

not linear topology


COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
PowerFlex 520-Series AC Drives
Automatic Device Configuration (ADC)

Example

2:00 AM

Stratix 6000 /
8000 / 5700
EtherNet/IP
Configuration
Flash
IP Address

* Dual port EtherNet/IP supports DLR topology

Helps save the user time and money by reducing downtime


COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
PowerFlex 520-Series AC Drives
Help Reduce Downtime with Automatic Device Configuration

Automatic assignment Manually load


Topologies ADC
of EtherNet/IP address EtherNet/IP

Competitive controller No No Required

Stratix 2000

Yes No Required

Stratix 5700, 6000, 8000

Yes Yes No

Only drives from Rockwell Automation have this capability


DLR

Yes No Required

COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 41
PowerFlex 520-Series AC Drives
Safety
 Safe Torque-off can help increase safety and machine
uptime
 PowerFlex 525 AC drives: Built-in hardwired safety
 Certified to SIL2 / PLd
 Requires the use of any external safety relay to meet ISO
13849-1
 PowerFlex 527 AC drives: Choice of safety options
 Built-in Hardwired Safe Torque-off SIL3/PLe, Cat 3
 Built-in Network Safe Torque-off SIL3/PLe, Cat 3

 Help protect your personnel and assets with standard built-in


Safe Torque-off
 Helps with faster start ups and reduces wear on motor assets
 Reduce wiring and installation space with built in safety or
integrated safety-- safety over the network

COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 42
PowerFlex 520-Series AC Drives Safety Solutions

External Hardwired Network

PowerFlex 523 PowerFlex 525 PowerFlex 527


SIL2 / PLd SIL3 / PLe (Network)
43

PowerFlex 527
SIL3 / PLe

Safety solutions to meet your needs


COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
PowerFlex 527 AC Drives
Integrated Motion Offering

COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
PowerFlex 520-Series AC Drives
Reliability

Design for Six Sigma High Ambient Temperature


 Design for Six Sigma (DFSS) applied  Best-in-Class temperature ratings
throughout the Development process  Rated from -20ºC to +50ºC without
 Continuous Improvement…
current derating and up to +70ºC
 Component Drive experience with snap-on control module fan kit
 Automation Leader

Wider Voltage Tolerance


 Input Voltage tolerance between -15%
Conformal Coating
and +10%  In harsh environments increases
 Increased tolerance to cater for instable
drive reliability
incoming supply  Conform to IEC 60721-3C2
specification (Gases Only

Air Gap and Mounting Versatility


 Only 50mm air gap above and below
Worldwide Certification
with no clearance required between  UL, cUL, CE, C-Tick, SEMI-F47,
drives up to 20HP GOST-R, ACS 156, KCC, REACH
 Horizontal mounting with Zero Stacking
and RoHS Compliant

COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 45
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COMPANY CONFIDENTIAL
Unauthorized Use and Disclosure Prohibited

www.rockwellautomation.com

COMPANY CONFIDENTIAL - 5058-CO900H

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