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COMPANY CONFIDENTIAL
Unauthorized Use and Disclosure Prohibited
COMPANY CONFIDENTIAL - 5058-CO900H Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
Agenda
COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 2
Portfolio Management
Portfolio Positioning Segmentation
PowerFlex 753
Standard
PowerFlex 755
• High performance platform for complex applications
Premium
COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 3
PowerFlex Compact Market
Portfolio Positioning
Connected Components Mid-Range Offering
Performance / Functionality 4
COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
Agenda
COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 5
PowerFlex 520-Series AC Drives
The next generation of Allen-Bradley PowerFlex compact drives
Provides ultimate flexibility for stand alone to integrated applications
Features are unmatched in the market place today with a wide range of motor control
and many standard features
Installation flexibility and simplified configuration
Designed to help customers
save money
maximize system performance
reduce time to design
deliver machines
COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 7
Compact Market Product Positioning
Three Product Lines
Connected Components Mid-Range Offering
PowerFlex 527
• Designed to be used with an Allen-Bradley Logix
Programmable Automation Controller (PAC).
• Ideal for machines that can benefit from the same drive
configuration experience for both servo and AC drives, the
PowerFlex 527 drive features a built-in dual port for
EtherNet/IP and safety over the network.
Value
PowerFlex 525
• Ideal for networked machines and simple system integration, offering
standard features including built-in EtherNet/IP™ and safety.
PowerFlex 523
• Ideal for standalone machines that require cost-effective
motor control.
• Ease of installation with HIM, Application programming groups
and Software Tools
Performance / Functionality
8
COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
PowerFlex 520-Series AC Drives
PowerFlex 523 Overview
COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 9
PowerFlex 520-Series AC Drives
PowerFlex 523 Summary
Power Ratings Other Features
0.4…22kW (0.5…30HP) at 400-480V 7th IGBT braking, PID, Common DC
Motor Control Performance Bus, ½ Line Voltage operation
V/Hz, SVC, Economizer SVC Fiber features: Traverse and P-Jump,
PointStop™ position control
Communications
Multi-drive connectivity
Embedded DSI
Data Links: 8 (4 in, 4 out)
Optional dual-port card for EtherNet/IP
supporting ring topologies and DLR Global Standard
functionality UL, cUL. CE, C-Tick, RoHS, GOST-R,
Other optional cards for DeviceNet™ KCC, REACH, ACS 156
and Profibus DP available
Input / Output
5DI (4 programmable), 1AI, 1RO (Form C)
COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 11
PowerFlex 520-Series AC Drives
PowerFlex 525 Overview
COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 12
PowerFlex 520-Series AC Drives
PowerFlex 525 Summary
Power Ratings Embedded Safety
0.4…22kW (0.5…30HP) at 400-480V Safe Torque-Off SIL2/PLd
Motor Control Performance Input / Output
V/Hz, SVC, Economizer SVC 7DI (6 programmable), 2AI, 2DO, 1AO, 2RO
(1 Form A & 1 Form B)
Closed loop velocity vector control
Permanent magnet motors
Other Features
7th IGBT braking, 2PID, Common DC Bus, ½
Positioning Line Voltage operation
Closed loop feedback allows positioning
Fiber features: Traverse and P-Jump,
capability
PointStop™ position control
Communications Multi-drive connectivity
Embedded DSI and single port EtherNet/IP Data links: 8 (4 in, 4 out)
Optional dual port card for EtherNet/IP
Global Standard
supporting ring topology and DLR
functionality UL, cUL. CE, C-Tick, RoHS, GOST-R, KCC,
REACH, Marine (Lloyds), ATEX, TUV,
Optional cards for DeviceNet, Profibus
Semi-F47, ACS 156
Ideal for machines needing more control options and system integration
COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 13
PowerFlex 520-Series AC Drives
PowerFlex 525
COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 14
PowerFlex 520-Series AC Drives
PowerFlex 527 Overview
COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 15
PowerFlex 520-Series AC Drives
PowerFlex 527 Summary
Power Ratings Input / Output
0.4…22kW (0.5…30HP) at 400-480V 4 DI (4 programmable), 2 DO, 2 AI, 1AO, 2
Relay (1 form A, 1 form B)
Motor Control Performance
V/Hz, SVC, Closed loop velocity vector
Energy Saving
control CIP Energy - Energy sensing capability
Positioning Other Features
Closed loop feedback allows positioning Studio 5000 exclusively – Drive is
capability programmed via embedded motion
instructions
Communications
Global Standard
Embedded dual port EtherNet/IP
UL, cUL, CE, C-Tick, RoHS, GOST-R, KCC,
Embedded Safety REACH, Marine (Lloyds), ATEX, TUV,
Built-in Hardwired Safe Torque-Off SIL3/PLe, Semi-F47, ACS 156
Cat 3
Built-in Network Safe Torque-Off SIL3/PLe,
Cat 3
Offers Premier Integration Experience with Logix Controller, Servo Drive and AC Drive
COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 16
PowerFlex 520-Series AC Drives
PowerFlex 527
HIM
Multi-lingual LCD display
with QuickView scrolling text
Safety – SIL3/PLe
Integrated Safety for safety over EtherNet/IP and
embedded Safe Torque-Off for hardwired safety
Terminal Blocks
Removable terminal blocks ease installation
COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
PowerFlex 520-Series AC Drives
Common Attributes
Modular Design Energy Saving
Removable control module helps speed Reduce energy costs with Economizer control
installation mode
One control module supports entire power CIP Energy - Energy sensing capability
range (PowerFlex 527 only)
No size penalty when adding option cards Global Voltages
Ease of Programming 100V, 200V, 400V, 600V
Studio 5000™ Logix Designer: AOPs & ADC Multiple EMC filtering options
Connected Component Workbench software Embedded EMC filtering at 1ph 200V & 3ph
(PowerFlex 523 and 525 only) 400V class
Dedicated application parameter groups Optional external EMC filtering for longer
(PowerFlex 523 and 525 only) cable length
MainsFree™ programming Robustness
Flexible Installation Allow -15% / +10% input voltage
Requires only 50mm (1.96 in) space for top Conformal Coating to 3C2 specification
and bottom (Chemical Gases only)
Horizontal mounting
Zero Stacking up to 45oC (113oF)
Din rail mounting for frames A, B and C and
high ambient temperature up to 70oC (158oF)
Ideal for standalone and simple-to-standard machine builders and simple system integration
COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 18
Compact Market Product Positioning
Three Product Lines
Connected Components Mid-Range Offering
PowerFlex 527
• Integrated Motion
• 30HP
• Communication: Embedded Dual Port Ethernet/IP
• Safety: Embedded Safe Torque Off SIL3/Ple for both hardwired and
Integrated Network Safety
• Motor control Option: V/Hz, SVC, Closed Loop Velocity Vector, PM*
• Incremental Encoder Option
• Removable terminal blocks
• Programmed via embedded motion instructions
PowerFlex 525
Value
• 30HP
• Standard USB connectivity
• Comms: Embedded DSI + Single port Ethernet/IP
• Comms Options: Dual port EtherNet/IP with DLR, DeviceNet, Profibus
• Safety: Embedded Safe Torque Off SIL2/PLd
• Motor Control options: V/Hz, SVC, Economizer SVC, Closed Loop Velocity Vector, PM
• Incremental Encoder Option
PowerFlex 523 • AppView & CustomView Application Configuration
• 30HP • CCW Programming Software
• Standard USB connectivity
• Comms: Embedded DSI
• Comm Options: Dual port EtherNet/IP with DLR, DeviceNet, Profibus
• Motor Control options: V/Hz, SVC, Economizer SVC
• AppView & CustomView Application Configuration
• CCW Programming Software * Future Firmware Release
Performance / Functionality
19
COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 20
PowerFlex 520-Series AC Drives
Target Applications
Automotive Semiconductor Power Generation /
Alternative Energy
• Palletizers • Mixers
• Conveyors • Conveyors • Mirror Positioning
• Compressors • Pumps • Pumps
• Blowers • Blowers
Consumer Packaged • Compressors Water and Wastewater
Goods Oil & Gas • Fans
• Agitators • Pumps
• Compressors
• Fillers • Mixers
• Pumps
• Mixers and • Compressors
Carbonators Material Handling
• Conveyors
• Palletizers Textiles
• Pumps
• Washers • Conveyors • Metering Pumps
• Labellers • Sorters • Synthetic fiber
• Blowers manufacturing
Life Sciences
• Weaving and Knitting
• Industrial / Qualified Chemicals
machinery
HVAC • Mixers • Dyeing and finishing
• Mixing • Pumps equipment
• Labelers • Centrifuges
• Conveyors
• Extruders
• Pumping
• Centrifuge
• Dryers
COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 21
Portfolio Migration
Compact Market
PF 525 PF 527
Convert Aggressively
IP20/Nema
0.5 to 30HP
OR IP20/Nema
0.5 to 30HP
Utilize the PF525 features and capabilities to
migrate customers away from the competition.
Schneider ABB Danfoss Mitsubishi Siemens Win new business and grow market share.
Altivar32 ACS355 FC301 E700 G120C
B160
Convert Aggressively
IP20/Nema PF 523 PF 525 The PF523 & PF525 dimensions and
0.25 to 5HP IP20/Nema OR IP20/Nema DeviceNet Connectivity allow for Bulletin 160
0.25 to 15HP 0.5 to 30HP migration. Bulletin 160 to PF520 series Adaptor
Plate & Migration Guide are Available
PF 40 PF 40P
Convert Aggressively
IP20/Nema IP20/Nema PF 525 Actively work with customers to migrate from
0.5 to 15HP 0.5 to 15HP IP20/Nema PF40/PF40P to PF525 leveraging rich feature
0.5 to 30HP
set and world class footprint.
Convert Aggressively
PF 523 Utilize the PF523 features and capabilities to
IP20/Nema migrate customers away from the competition.
Schneider ABB Mitsubishi 0.25 to 15HP
Danfoss Siemens Win new business and grow market share.
Altivar312 ACS150 FC51 D700 V20
PF 4
Convert Aggressively
IP20/Nema
PF 523 Actively work with customers to migrate from
0.25 to 5HP IP20/Nema PF4 to PF523 leveraging rich feature set and
0.25 to 15HP
world class footprint.
CompactLogix
Micro 800
Performance / Functionality
Focus on
Differentiators
MANUFACTURING
BEVERAGE FOOD ASSEMBLY
COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 24
PowerFlex 523 Strategy
Market Share Growth
Focus on
Differentiators
MANUFACTURING
BEVERAGE FOOD ASSEMBLY
PowerFlex 4 Know the situation
COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 25
PowerFlex 525 Strategy
Market Share Growth
Competitive Conversion
MANUFACTURING PF40P
BEVERAGE FOOD ASSEMBLY
PF40
Know the situation
COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 26
PowerFlex 527 Strategy
Market Share Growth
MANUFACTURING
BEVERAGE FOOD ASSEMBLY
COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 27
Premier Integration Value
PowerFlex 525 & 527
• Single programming environment
Embedded Instruction for Drives and Motion
in Logix • Learn only one programming tool PF527
• Descriptive tag
Full Data Interface • No address mismatches
• Reduced programming time PF525 PF527
COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 29
PowerFlex 520-Series of AC Drives
The Next Generation of PowerFlex Compact Drives
COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 31
PowerFlex 520-Series AC Drives
Installation and Configuration
Install the power module while you configure your drive in
parallel
Same control module supports entire power range helping
reduce customer spare part inventory
MainsFree™ configuration for PowerFlex 523 and 525
transfers files between the computer and control module
with onboard data transfer tool
Uses standard USB connection for upload,
download & flash (PowerFlex 523 and 525 only)
Configuration streamline and easy to use with multiple
ways to configure:
HIM
Connected Components Workbench software
(PowerFlex 523 and 525 only)
Studio 5000 Logix Designer
COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 32
PowerFlex 520-Series AC Drives
Installation and Configuration
USB connection is for upload/download
of configuration file (PowerFlex 523 and 525 only)
Functions as a data transfer port only:
Upload
Download
Flash
No online programming via USB
COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 33
PowerFlex 520-Series AC Drives
Simplified Programming
Dynamic Human Interface Module (HIM)
PF523
LCD
QuickView™ Scrolling Text
Multiple Languages
Connected Components Workbench™ Software (PowerFlex
523 and 525 only)
Free software
PF525
Application Programming Groups: AppView™
& CustomView™ configuration
Studio 5000 Logix Designer™ Application
Premier Integration
Automatic Device Configuration (ADC)
Integrated motion instructions (PowerFlex 527only) PF527
COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 34
PowerFlex 523 & 525 AC Drives
Application Specific Parameter Groups
AppView™ Configuration CustomView™ Configuration
Helps speed up drive configuration for Configuration tool allows you to create and
common applications save custom parameter groups
Application parameters grouped together Add or remove parameters from an AppView
provide faster visibility to drive settings group or create your own
AppView has a total of 8 groups (7 for PF523) Up to 100 parameters
including: conveyors, fans, mixers and pumps CustomView programming is available using
Available using Connected Components Connected Components Workbench or HIM
Workbench software or the human interface
module (HIM)
COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 36
PowerFlex 520-Series AC Drives
EtherNet/IP™ Topologies
Linear
Star
COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 37
PowerFlex 520-Series AC Drives
Automatic Device Configuration (ADC)
COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
Stratix 5700 / 5400
DLR DHCP Example
DLR DHCP
DHCP configuration table is defined in active Configuration Table
supervisor Index IP address
Table does not have to include all devices on the 2 192.168.1.102
ring 3 192.168.1.103
192.168.1.107
Ring must be closed before addresses will be Device 7
assigned
Port 8 Port 7
Example
2:00 AM
Stratix 6000 /
8000 / 5700
EtherNet/IP
Configuration
Flash
IP Address
Stratix 2000
Yes No Required
Yes Yes No
Yes No Required
COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 41
PowerFlex 520-Series AC Drives
Safety
Safe Torque-off can help increase safety and machine
uptime
PowerFlex 525 AC drives: Built-in hardwired safety
Certified to SIL2 / PLd
Requires the use of any external safety relay to meet ISO
13849-1
PowerFlex 527 AC drives: Choice of safety options
Built-in Hardwired Safe Torque-off SIL3/PLe, Cat 3
Built-in Network Safe Torque-off SIL3/PLe, Cat 3
COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 42
PowerFlex 520-Series AC Drives Safety Solutions
PowerFlex 527
SIL3 / PLe
COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
PowerFlex 520-Series AC Drives
Reliability
COMPANY CONFIDENTIAL Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 45
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