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DOI: 10.5923/j.ijmee.20130202.12
1
R&D Centre for Iron and Steel, Steel Authority of India Limited, Ranchi-834 002, India
2
Salem Steel Plant, Steel Authority of India Limited, Salem-636 013, India
Abstract Metastable austenitic stainless steel type 301LN is widely used for fabrication of structural components of
Metro Coaches. The steel exhib its both high strength and enhanced plasticity due to strain hardening as well as formation of
strain-induced martensite (α′) during cold deformation (TRIP effect). The current market requirement, as projected by many
of the ongoing Metro Rail Pro jects in India, calls for manufacture of this steel with ultimate tensile strength (UTS) in excess
of 1000 MPa and yield (YS/UTS) rat io of less than 0.8, as this would facilitate substantial reductions in tare weight and
crash-worthiness of metro coaches. The typical property requirements in high temper (HT) as per one typical Metro Coach
specification are: Yield Strength (YS) ~ 751-921 M Pa, Ultimate Tensile Strength (UTS) ~ 1001-1151 MPa, Elongation ~
22% min, Hardness ~ 36 HRC max and YS/ UTS rat io <0.8. Previous plant experience has shown that the maximu m
attainable UTS in this grade through cold rolling is only to the tune of 970 M Pa and any excess deformation severely impairs
both ductility (< 22%) and hardness (> 36 HRC) beyond acceptable limits. In the present work, an innovative
thermo mechanical processing (TMP) methodology has been evolved for the attain ment of this seemingly unlikely
combination of properties through experimental cold rolling and short annealing simu lations in Gleeble 3500 C
thermo mechanical simu lator. The novel process methodology entails imparting heavy cold reductions (CR) of 45-50% in
Sendzimir Mill followed by brief/ short reversion annealing treat ments (80-160 s) by means of single furnace operation at 750
o
C at standard line operating speeds for 300 series in Annealing Pickling Line-1 (AP Line-1) of Salem Steel Plant (SSP) in
India. The imp rovement in properties (strength-ductility combination) has been attributed to grain refinement through
formation of submicron grained austenitic (γ) microstructure by controlled reversion of strain-induced martensite (α′) during
the short annealing treatment. The process is distinct from conventional long annealing treat ments (300-360 s), wh ich are
emp loyed to soften the steel after cold rolling by means of recovery and recrystallizat ion processes.
Keywords Austenitic Stain less Steel, Co ld Rolling, Strain-Induced Martensite, Reversion Annealing, Grain Refinement
(AHSS) including typical p roperty range for conventional depends on the alloy co mposition, stacking fault energy,
annealed as well as temper-ro lled metastable austenitic degree of deformation, p lastic strain, strain rate, grain size,
stainless steels. temperature, etc.[8,9].
A novel processing route of controlled reversion annealing
of the heavily cold-deformed martensite in metastable Cr-Ni
austenitic stainless steels has been employed resulting in
highly refined austenite grain size by a nu mber of
researchers[2,10-13]. In the first stage, the deformat ion of
austenite in the vicinity of roo m temperature (RT) leads to
strain-induced shear transformation of austenite to
martensite, and then upon annealing, this heavily deformed
martensite transforms back to fine-grained austenite either
through a martensitic shear or diffusional reversion
mechanis m. An optimized annealing schedule leads to the
formation of ultrafine (nano- or submicron) grained structure
leading to dramatic improvements in strength-ductility
combinations[2,10-13].
Fig.2 illustrates the thermo-mechanical p rocessing (TMP)
used to obtain ultrafine grained (UFG) or nano-grained (NG)
Figure 1. “Banana Curve” showing strength-ductility combinations of
various AHSS including austenitic stainless steels[7] austenitic structure through controlled reversion of
deformation-induced martensite in metastable ASS.
Metastable austenitic stainless steels (ASS) are important Amongst the wide variety of austenitic stainless steels
grades of the austenitic family in which γ-austenite can be (ASS) produced at Salem Steel Plant (SSP) in India, the
transformed to α´-martensite during cold deformat ion due to metastable austenitic stainless steel type 301LN is widely
their relatively lower Ni equivalents. Hence, metastable used for manufacture of rail car structural co mponents and
grades exhibit h igher tensile strength and better formab ility automotive trim applicat ions. Currently, there exists a
than the stable austenitic grades. Metastable ASSs are substantial demand for th is grade for fabrication of Metro
emp loyed in various structural applicat ions, such as railway Coaches suited for urban rail transportation. The steel has
and automotive structural co mponents, due to the necessity relatively low y ield strength of 350-380 M Pa and tensile
of weight reduction and crash safety of automobiles and strength of 600-800 MPa with total elongation of 45-60% in
coaches. The martensite format ion, resulting fro m plastic annealed condition. However, the current market
deformation of metastable austenite, is of great interest for requirement, as projected by many of the ongoing Metro
producing high strength and ductility co mb inations as well Rail Projects in India, calls for the manufacture of this steel
as TRIP effect in austenitic stainless steels (delay in onset of with UTS in excess of 1000 MPa and yield (YS to UTS) rat io
necking). Such steels exhibit high strength and enhanced of less than 0.8 as this would facilitate substantial reductions
plasticity due to both strain hardening (increase in in tare weight and crash-worthiness of the metro coaches.
dislocation density, twins, stacking faults, or the Suzuki The cold ro lled co ils (CRC) of the steel are manufactured in
locking) and formation of strain-induced martensite (α′) a wide variety of thicknesses and temper designations
during cold deformation (TRIP effect). Substantial (namely, high temper (HT), med iu m temper (MT), standard
strengthening can be obtained by plastic deformat ion below temper (ST), deadlight temper (DLT) and light temper (LT))
M d temperature (M d is the highest temperature at which the through cold rolling and concurrent annealing cycles. Table
martensitic transformation can be induced by plastic 1 gives the nominal chemical co mposition of 301LN
deformation) to produce bcc α´ and hcp ε martensite. The metastable austenitic stainless steel (in wt%).
transformation of fcc austenite γ to α´ and ε martensite
Figure 2. TMP to obtain UFG austenitic structure through reversion of deformation-induced martensite in metastable ASS
International Journal of M etallurgical Engineering 2013, 2(2): 203-213 205
Table 1. Chemical composition of 301LN metastable austenitic stainless steel (in wt%)
C Mn Si S P Cr Ni N
0.03 max 1.50-2.00 1.00 max 0.030 max 0.045 max 16.0-18.0 6.0- 8.0 0.07-0.20
Table 2. Chemical composition of annealed and pickled 301LN HRC sample (in wt%)
C Si Mn P S Cr Mo Ni
0.136
2.4. Strip Annealing Simul ati on While standard sized tensile specimens of 50 mm gauge
length were prepared fro m as-received and cold rolled
Specimens of size 190 x 25 mm were sectioned transverse
stainless steel samples, subsized specimens with 25 mm
to the rolling direct ion fro m cold rolled strips, subjected to
gauge length were machined fro m steel strips reversion
45 and 50% overall co ld reductions. The reversion annealing
annealed in Gleeble simu lator. The subsize specimens were
experiments were conducted in Gleeble 3500C
used owing to the limitation of narro w uniformly-annealed
thermo mechanical simulator by impart ing relat ively short
zone at the middle in Gleeb le tested specimens. All tensile
duration annealing treatments of 80-160 s. Two annealing
specimens were extracted transverse to the rolling direction
temperatures viz. 750 and 800 o C were chosen for the strip
except for as-received material, in which case the tensile
annealing simulat ion and a single furnace length of 16 m was
specimens were mach ined in both rolling as well as
assumed. The annealing times were so chosen as to simulate
transverse directions, to examine the variat ion in mechanical
line speeds of 6-12 mp m to co mply with the requirement for
properties. Fig.5 depicts a schematic illustrating the location
4 mm co ils concomitant with single furnace operation in AP
of tensile and metallographic samp les in Gleeble test
Line-1. Fro m a p ractical perspective and to accord the
specimen.
simu lation a more prag matic approach, it was further
assumed that the peak annealing temperature is attained just
at 16-metre furnace exit.
The uniform temperature zone in the middle of the
rectangular strip specimens was estimated to be about 25 mm
in length in contrast to that reported by previous
researchers[2,12,13], given the fact that thicker specimens
exhibit a wider uniformly heated zone at the centre. Post
annealing, the strip samples were cooled in an air-mist blow,
down to about 50-100 o C at a cooling rate of 200 o C/s. Fig.4 Figure 5. Schematic illustrating the location of tensile and metallographic
shows a schematic illustrating the annealing cycle emp loyed samples in Gleeble test specimen
in Gleeble simulat ions.
The microstructures of as-received, cold rolled and
reversion annealed steels were examined both under
Oly mpus optical microscope and JEOL JSM-840A scanning
electron microscope (SEM) fo r qualitatively resolving and
imaging the annealed, cold worked and reverted submicron
austenite grain structures. In each case, metallographic
specimens were sectioned and prepared carefully using
conventional grinding-polishing procedures and
electrolytically etched in 10% o xalic acid solution at 6 V for
30 s for microscopic observation. The volume fract ion of
strain-induced martensite (α′) at each stage was determined
using a Helmut Fischer MP3 ferritescope. The ferritescope
Figure 4. Schematic illustrating annealing cycle employed in Gleeble readings were converted to α′-martensite volume fractions
simulation by mult iply ing with a correct ion factor of 1.71, as suggested
by previous researchers[14]. For further corroboration of
2.5. Metallurgical Characterization results, Rockwell hardness measurements were also effected
The mechanical properties of as-received, co ld rolled and on as-received, cold rolled and reversion annealed specimens
reversion annealed specimens were essentially determined in INSTRON Wolpert hardness tester.
through tensile testing in 10-ton static tensile testing machine,
INSTRON 1195. A ll tensile specimens were mach ined and
prepared to dimensions according to ASTM A370-07a. 3. Results and Discussion
International Journal of M etallurgical Engineering 2013, 2(2): 203-213 207
3.1. Initial Microstructure and Properties of As-recei ved any marked variation of tensile properties in longitudinal and
Material transverse directions. The yield strength of annealed
Table 2 gives the chemical co mposition of as-received stainless steel is quite low at 331-352 MPa, fro m the
annealed and pickled 301LN hot rolled co il (HRC) samp le standpoint of engineering requirement of 751-921 M Pa for a
(in wt%) supplied with No.1 fin ish. The austenite stability Metro Coach. The tensile strength is in the range of 812-831
index in terms of M d30/50 temperature as proposed by Angel MPa, also well below the requirement for HT temper viz.
works out to be 35 o C, which is sufficiently above room 1001-1151 MPa. Ho wever, the overall elongation to fracture
temperature, and the M s temperature calculated according to and the strain hardening characteristics of the steel are quite
Eichelmann and Hull equation is -115 o C, wh ich is well superior, well corroborated by elongation and strain
below the roo m temperature. The steel fu lfills the basic hardening exponent (n) values of 62-64% and 0.62-0.64,
pre-condition for austenitic metastability and grain respectively.
refinement through “Strain-induced Martensitic Transforma The steel was found to exhib it an increase in strain
tion and Reversion to Austenite” (SIMTR) technique, as hardening exponent during the course of tensile straining
proposed by Tomimura et al[11]. signifying the transformat ion-induced plasticity (TRIP)
Fig.6 shows the microstructures of as-received hot ro lled, effect associated with strain-induced martensite (α′)
solution-annealed and pickled stainless steel as observed formation. Th is property renders the steel capable of
under optical microscope and SEM . The grain size of the absorbing higher amounts of plastic energy before the onset
annealed microstructure was considerably coarse and varied of necking, a property of vital impo rtance for crash
over a wide range of 10-40 µm. Tab le 3 gives the worthiness of Metro Coach structural members. Incidentally,
corresponding tensile properties, hardness and α′-martensite the annealed steel exh ibited hardness of 96 HRB and low
content of the as-received material. The steel d id not exhib it α′-martensite content of 1.6%.
Figure 6. Microstructures of as-received hot rolled, solution-annealed and pickled 301LN stainless steel: (a) Optical image (b) Secondary electron image
Table 3. Tensile properties and hardness of as-received solution-annealed and pickled 301LN HRC samples
Figure 8. Microstructures of cold rolled 301LN stainless steel: (a) Optical image after 45% cold reduction (b) Secondary electron image after 45% cold
reduction (c) Optical image after 50% cold reduction (d) Secondary electron image after 50% cold reduction
Table 4 gives the tensile properties of 301LN co il samp les after 45 and 50% cold reductions performed in Hillé
experimental cold rolling mill. The steel exh ibited an yield strength (YS) of 1260-1324 MPa and an ult imate tensile strength
(UTS) of 1476-1488 MPa after 45% co ld reduction. In comparison, the 50% cold reduced steel revealed YS of 1180-1201
MPa and UTS of 1548-1557 M Pa.
International Journal of M etallurgical Engineering 2013, 2(2): 203-213 209
It appears fro m the results that with a 5% increase in cold martensite content is increased when the amount of
reduction, the yield strength is marg inally lo wered while the deformation is h igh or the deformat ion temperature is low.
tensile strength is somewhat imp roved. Understandably, Moreover, by increasing the ASTM austenite grain size
both steels revealed very inferior elongations of 3.7 to 6.3%, number, the amount of strain-induced martensite is
very low strain hardening exponents ranging between reduced[22]. Thus, a coarse grain size would be p referab le
0.22-0.43 and high hardness values of ~46 HRC due to fro m view point of strain-induced martensitic transformation
excessive strain hardening and strain-induced martensitic and its reversion (SIMTR).
transformation in the steel as a result of very heavy cold The following observations can be made fro m the table:
reductions. The overall elongations of the cold rolled steels 1. The 301LN A SS exh ibits YS of 617-777 MPa, UTS of
are well below the stipulated requirement o f 22% minimu m 1000-1197 M Pa, overall elongation of 39-47%, YS/UTS
in HT temper for Metro Coach application. Likewise, the ratio of 0.61-0.71 and hardness of 28-35 HRC fo r starting
hardness values are also well beyond the acceptable limit of cold reduction of 45%, annealing temperature of 800 o C and
36 HRC maximu m as stipulated by specification for HT simu lated line speeds of 6-12 mp m assuming the furnace
temper. The cold rolled steels exhibited near co mplete length of 16 m in Gleeb le simu lation.
transformation of austenite to α′-martensite content of 98 2. The steel shows YS of 637-809 MPa, UTS of
and ~100%, respectively, after 45 and 50% cold reductions. 1068-1125 M Pa, overall elongation of 35-39%, YS/UTS
One of the other precursors for grain refinement by ratio of 0.59-0.72 and hardness of 31-37 HRC for cold
Strain-Induced Martensitic Transformation and its Reversion reduction of 45%, annealing temperature of 750 o C and
to austenite (SIMTR) is the near comp lete SIM simu lated line speeds of 6-12 mp m..
transformation of the austenite during cold rolling[11,16]. 3. The steel reveals YS of 645-798 MPa, UTS of
The volu me fract ion of martensite and εs markedly 1013-1057 M Pa, overall elongation of 38-43%, YS/UTS
influence the achievement o f nano/ ultrafine structure in ratio of 0.62-0.76 and hardness of 29-37 HRC for cold
Strain-Induced Martensitic Transformation and its Reversion reduction of 50%, annealing temperature of 800 o C and
to austenite (SIMTR). These two parameters also depend on simu lated line speeds of 6-12 mp m.
other process variables including deformation conditions 4. The steel displays YS o f 682-842 MPa, UTS of
(strain, strain rate, strain path, rolling temperature), austenite 1042-1101 M Pa, overall elongation of 32-36%, YS/UTS
stability (co mposition and initial grain size) and primary ratio of 0.63-0.77 and hardness of 30-38 HRC for cold
dislocation density[17-21]. reduction of 50%, annealing temperature of 750 o C and
It is imperative that the metastable austenite be almost simu lated line speeds of 6-12 mp m.
completely transformed to α’-martensite during cold Fig. 9 shows light optical micrographs of some of the
deformation for effective reversion of martensite to austenite Gleeb le tested 301LN specimens including the micrograph
with marked grain refinement. Therefore, p rocessing of the as-received, solution-annealed and pickled 301LN
parameters in cold rolling must be carefu lly chosen and stainless steel for co mparison. The micrographs of the
controlled in order to obtain more than 90% α’-martensite Gleeb le tested 301LN specimens reveal co mposite
fro m co ld deformation[22]. microstructures comprising very fine, part ially recrystallized
As mentioned, the formation and the amount of austenite grains generated through partial reversion of
strain-induced martensite depends on the austenite stability strain-induced martensite (α′) formed during cold rolling.
(chemical composition and initial austenite grain size) and The occurrence of fibering in the microstructures is
the cold deformat ion conditions (the deformation presumably the remnant textural feature of prior cold ro lling
temperature, strain and strain rate). The strain-induced and is indicative of partial reversion of strain-induced
martensitic transformation is suppressed with increasing martensite (α′) that is attributable to the short annealing
deformation temperature. This has been attributed to an treatment conferred to the steel at relatively lower annealing
increase in the stacking fault energy (SFE) and decrease in temperature. The presence of untransformed strain-induced
the available chemical driving force for the transformation. It martensite (α′) was subsequently corroborated through
has also been mentioned that the SIM transformation is ferritescope measurements. Table 5 also gives the measured
suppressed with increasing strain rate. This latter effect was α′-martensite content in the reversion-annealed steels, which
primarily attributed to a decrease in the chemical driving was found to vary in the range of 2-9%.
force of the transformation due to adiabatic heating[1]. The
Table 4. Tensile properties of 301LN coil samples after cold rolling in Hillé experimental cold rolling mill
Peak temp Heat rate Anneal Simulated line YS UT S Strain hardening YS/UT Hardness α′-Martensite
Steel % El
( o C) ( o C/s) time (s) speed (mpm) (MPa) (MPa) exponent (n) S ratio (HRC) content (%)
800 7.5 107 9 661.68 1017.30 39.14 0.2763 0.65 28.4 2.0
750 7.03 107 9 785.29 1088.91 34.75 0.2145 0.72 36.5 6.5
Figure 10. Secondary electron images of Gleeble tested 301LN ASS specimens showing sub-micron sized austenite (γ) grains obtained through controlled
reversion of strain-induced martensite (α′) by means of thermo-mechanical processing (TMP): (a) Solution annealed (b) 45% CR/ 800 o C/ 6 mpm (c) 45%
CR/ 750 o C/ 6 mpm (d) 45% CR/ 800 o C/ 9 mpm (e) 45% CR/ 750 o C/ 9 mpm (f) 50% CR/ 800 o C/ 7 mpm (g) 50% CR/ 750 o C/ 7 mpm (h) 50% CR/ 800 o C/
11 mpm (i) 50% CR/ 750 o C/ 11 mpm
212 S. Srikanth et al.: Property Enhancement in M etastable 301LN Austenitic Stainless Steel through Strain-Induced
M artensitic Transformation and its Reversion (SIM TR) for M etro Coach M anufacture
Fig.11 graphically depicts the variation in hardness of 1001-1151 M Pa, Elongation: 22% min, Hardness: 36 HRC
301LN samp les after experimental co ld rolling and reversion max and Yield (YS/UTS) Ratio : <0.8 can be achieved in
annealing treatments in Gleeble 3500C. Most of the 301LN grade austenitic stainless steel by imparting heavy
measured hardness values lie well within the stipulated limit cold reductions to the tune of 45-50% in Sendzimir Mill
of 36 HRC for Metro Coach specification in HT temper, followed by brief/ short annealing treatments at 750 o C using
underlining the reproducibility of the thermo mechanical single furnace (F/c #3) operation (16 m fu rnace length) at
processing (TMP) methodology. Fig.12 graphically presents normal line speeds followed as per standard operating
the strain-induced martensite (α′) contents in as-received practice (SOP) for 300 series in Annealing Pickling Line-1 at
No.1 finish, laboratory cold rolled and reversion annealed SSP.
301LN samples determined through Ferritescope The thermo mechanical process (TMP) methodology
measurements. The graph illustrates the near co mplete involving heavy cold ro lling and short annealing treat ment
transformation of austenite (γ) to strain-induced serves to revert the deformation/ strain-induced martensite
α′-martensite with 45% cold reduction and the rapid kinetics (α′), formed during heavy cold rolling/ deformation, to
of near co mplete reversion back to austenite (γ) at 750 and strain-free, sub-micron sized austenite grains, which
800 o C at simu lated line speeds of 6 and 9 mp m (Annealing contribute to improvement in mechanical properties through
time: 160 and 107 s) assuming single furnace operation grain refinement/ grain boundary strengthening mechanism.
(Furnace length: 16 m) in AP Line-1 (Annealed value refers The strength, ductility and toughness of such ultra
to the α′-martensite content in as-received, fine-grained austenitic microstructure is undoubtedly
solution-annealed and pickled 301LN HRC samp le with superior to that achieved through deformation-induced
No.1 finish). martensitic strengthening of metastable austenite
accomplished through mere cold ro lling.
4. Conclusions
Co mbination of properties v iz. YS: 751-921 MPa, UTS:
1001-1151 M Pa, Elongation: 22% min, Hardness: 36 HRC
max and Yield rat io: <0.8 can be attained in 301LN grade
coils by impart ing heavy cold reductions to the tune of
45-50% in Sendzimir Mill followed by brief / short
annealing treatments (80-160 s) by means of single furnace
operation at 750 o C at standard line operating speeds
stipulated for 300 series in Annealing Pickling Line-1 (AP
Figure 11. Variation in hardness of 301LN ASS samples after Line-1) at SSP.
experimental cold rolling and reversion annealing treatments in Gleeble Short annealing treat ment would serve to revert
3500C strain-induced martensite (α′), formed during heavy cold
rolling, to strain-free, sub-micron sized austenite grains,
which contribute to improvement in mechanical properties
(strength-ductility comb ination) through grain refinement/
grain boundary strengthening mechanism.
Strength, ductility and toughness of ultra fine-grained
austenitic microstructure are superior to that achieved
through deformation-induced martensitic strengthening of
metastable austenite.
The acceptable comb ination of propert ies in HT temper,
especially those stipulated by Metro Coach specification,
necessitate the achievement of co mposite microstructure
comprising ultrafine grained austenite and some amount of
untransformed strain-induced martensite (SIM less than
Figure 12. Strain-induced martensite (α′) content in as-received No.1 about 10 vol%) through partial reversion.
finish, laboratory cold rolled and reversion annealed 301LN ASS samples The process is distinct from conventional long annealing
determined using Ferritescope
treatments (300-360 s), wh ich are conventionally emp loyed
The results fro m the annealing simulat ions clearly show to soften the steel after cold rolling by means of recovery and
that the seemingly unlikely comb ination of properties recrystallizat ion processes. Thus, conventional annealing
stipulated by Metro Coach specificat ion in HT temper viz. softens the ASS whereas reversion annealing serves to
Yield Strength: 751-921 MPa, Ultimate Tensile Strength: strengthen steel through grain refinement.
International Journal of M etallurgical Engineering 2013, 2(2): 203-213 213
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