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The transmission of Lamb waves across adhesively

bonded lap joints


M. J. S. Lowe
Department of Mechanical Engineering, Imperial College, London SW7 2BX, United Kingdom

R. E. Challis
School of Electrical and Electronic Engineering, University of Nottingham, Nottingham NG7 2RD,
United Kingdom

C. W. Chan
Department of Mechanical Engineering, Imperial College, London SW7 2BX, United Kingdom

共Received 23 June 1999; accepted for publication 3 December 1999兲


The transmission of Lamb waves across adhesively bonded lap joints is investigated using finite
element analysis. The studies consider three modes for excitation and reception, s 0 , a 0 , and a 1 ,
applied to lap joints consisting of parallel aluminum sheets bonded with an epoxy adhesive.
Transmission coefficient results for a two-dimensional range of bond thicknesses and bond overlap
lengths are presented for all three modes. The transmission coefficients are calculated from the
spectra of the received and transmitted signals using an approach which is insensitive to the
presence of multimode signals and reverberated signals, and which approximates to a power
transmission coefficient. Detailed analysis is then performed for one of the modes in order to
investigate the nature of the mode conversion in the overlap region of the joint. It is found that the
relative amplitudes of the different modes which propagate in the overlap region can be estimated
reliably and simply from the properties of the incident wave mode. As well as demonstrating the
physics of the mode conversion behavior, the study provides a basis for the selection of modes for
nondestructive evaluation 共NDE兲 of the bond region and for measuring the bond dimensions.
© 2000 Acoustical Society of America. 关S0001-4966共00兲01603-9兴
PACS numbers: 43.35.Cg 关HEB兴

INTRODUCTION they have the added advantage that they do not require direct
access to the region.
The transmission of Lamb waves across adhesively A considerable amount of work has been carried out on
bonded joints has important industrial relevance. There is a techniques for the inspection of adhesively bonded joints us-
clear need for the development of techniques for the inspec- ing ultrasonic reflection or transmission through the joints,
tion of adhesively bonded metal and composite joints which reported for example in Refs. 1–9. Comprehensive studies
are in ever increasing use in safety-critical applications such into the science and technology of adhesive bonds can be
as those found in the aerospace and automotive industries. found in the texts by Lee and Neville10 and Kinloch.11
Lamb waves, which could be transmitted in the plate on one The fundamental behavior of Lamb waves in plate struc-
side of a joint and received in the plate on the other side, tures has been reported widely.12–14 Studies of waves in
appear to offer the potential for cheap and convenient in situ more complicated plate systems have included composite
inspection. plates15–17 and bonded structures.18–26 Rokhlin26 has em-
There are two areas of need for inspection. First, in mass ployed both analytical and experimental methods to look at
production industries in which automated assembly methods the interaction of Lamb waves with adhered metal lap joints.
may be used, it is important that the dimensions of adhered He has also reported work on an important related topic, the
joints, such as adhesive layer thickness and overlap length, transmission of Lamb waves across spot-welded lap
are within tolerance and are measurable. Second, there is a joints.27,28 Because of the predominantly analytical nature of
need in all industries which use adhesive joints to detect Rokhlin’s work on the adhered joints, the number of differ-
defects such as voids in the adhesive or local separation of ent cases investigated was limited to those with simple
the adhesive from one of the adherends. Conventional tech- boundary conditions 共e.g., parallel overlapped sheets coupled
niques to measure the dimensions or detect defects rely acoustically with a water layer兲. This limitation can be over-
mainly on the use of normal incidence scanning which is come by employing a numerical method such as the finite
performed over a two-dimensional area containing the over- element technique which has been used successfully to
lap region. This technique is time consuming and access to model Lamb wave propagation in plates.29–33 Recently,
the joint area is a prerequisite. Lamb wave techniques have Challis et al.34 have demonstrated experimentally that the
the potential for greatly increased speed of inspection of principal bond dimensions of adhesively bonded T-joints can
large regions of material because each measurement inspects be determined by careful processing of transmitted Lamb
along a line rather than just at a single point. Furthermore, wave signals.

1333 J. Acoust. Soc. Am. 107 (3), March 2000 0001-4966/2000/107(3)/1333/13/$17.00 © 2000 Acoustical Society of America 1333

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the complexity of the received signals; 共2兲 the choice of fre-
quency should be such that the wave is relatively nondisper-
sive, so that signal shapes are retained as the wave packet
propagates.
Figure 2共a兲 and 共b兲 show the phase velocity and group
velocity dispersion curves for the first six Lamb modes in an
aluminum plate. These, and all the other dispersion curves
FIG. 1. Schematic of a lap joint showing the concept of transmission of and mode shapes in this paper, were calculated using a gen-
Lamb waves from transmitter plate to receiver plate, principal dimensions, eral purpose dispersion curve program, DISPERSE, which was
and finite element monitoring locations. developed at Imperial College.37,38
From the group velocity dispersion curves, it can be
In this paper we apply the finite element modeling tech- seen that dispersion of the s 0 and a 0 modes is relatively
nique to study in detail Lamb wave transmission across an small at about 1 MHz mm, and that operation above 1.5
adhered metal lap joint. The objective is to investigate the MHz-mm could result in the spurious excitation of other
physics of Lamb wave propagation across adhered joints, modes. Operation at very low frequency-thickness would re-
and to predict the influence of the dimensions of the bond on sult in the propagation of signals which are temporally 共and
the transmission coefficients of the modes. The findings have spatially兲 long and this could cause practical problems due to
relevance to both the measurement of bond dimensions and reverberation and interference. A frequency-thickness of 1
the detection of defects. All of the finite element modeling MHz-mm would therefore seem to be reasonable for the s 0
was conducted using the general purpose program FINEL, de- and a 0 modes. In this work this corresponds to an excitation
veloped at Imperial College.35 The program simulates, in the center frequency of 625 kHz for aluminum plates of 1.6-mm
time domain, the propagation of the waves and their interac- thickness.
tions at boundaries in the overlap region It is convenient to excite the a 1 mode at its maximum
We present the results of two studies. In the first study group velocity because dispersion is kept to a minimum and
we consider separately three modes: s 0 , a 0 , and a 1 . Each also at this point it is the fastest of all possible modes. This
mode is excited in an aluminum plate 共the transmitter plate兲, means that it would be the first signal of a group of modes to
travels across an adhesive lap joint, and is then received in be received when several are mode converted. However, the
the second aluminum plate 共the receiver plate兲, as shown in frequency at which this occurs is relatively close to the cutoff
Fig. 1. We predict the amount of energy in the received frequency for the s 1 mode, which has a wave number similar
mode as a function of the two key dimensions of the adhe- to that of the a 1 mode. This can be seen by the close prox-
sive layer: the overlap length and the bond thickness. In the imity of their phase velocities in the region of this frequency
second study, we focus on one of these modes, s 0 , and one in Fig. 2共a兲. The implication of this is that it would be diffi-
size of joint. We examine in detail the Lamb wave activity cult to resolve the two modes in the wave number domain
within the overlap region, that is to say, the effects of mode and hence it would be virtually impossible to obtain trans-
conversion. This provides evidence of the main factors mission coefficient results for the a 1 mode alone. Decreasing
which govern the transmissibility of Lamb waves across ad- the frequency would reduce the excitation of the s 1 mode, so
hesive lap joints and consequently enables us to make deduc- a frequency of 1.4 MHz was eventually chosen, correspond-
tions concerning the potential for the exploitation of the ing to a frequency-thickness of 2.24 MHz-mm; this gives a
modes. working compromise between the avoidance of the excita-
tion of the s 1 mode whilst achieving relatively low disper-
I. DISPERSION CURVE CONSIDERATIONS: CHOICE sion.
OF EXCITATION SIGNAL FOR s 0 , a 0 , AND a 1 The signals which were used in the study consisted of
MODES
five cycles of the chosen center frequency, windowed by a
The first task with any technique involving Lamb waves Hanning function. This choice was made in order to give a
is to decide on appropriate regimes on the dispersion curves good compromise between the needs for a narrow band-
for exciting the required Lamb modes. We aim for two width, for mode selectivity, and a short time duration to give
ideals.36 共1兲 a single mode should be excited, in order to limit temporal separation of multiple signals.

FIG. 2. Dispersion curves for an alu-


minum plate: 共a兲 phase velocity; 共b兲
group velocity.

1334 J. Acoust. Soc. Am., Vol. 107, No. 3, March 2000 Lowe et al.: Transmission of Lamb waves 1334

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FIG. 3. Predictions of transmitted signals across a lap
joint when s 0 mode is incident: 共a兲 time record for bond
length 2 mm and bond thickness 0.2 mm; 共b兲 time
record for bond length 26 mm and bond thickness 1.4
mm; 共c兲 2D-FFT of transmitted signal for second case
共length 26 mm, thickness 1.4 mm兲.

II. DETERMINATION OF TRANSMISSION eled in this way. However, the adhesive material can damp
COEFFICIENTS ACROSS AN ADHESIVE LAP JOINT the sound significantly, and the effects of this will be exam-
ined later in this paper.
We started by performing a number of finite element The excitation of each chosen input mode was achieved
calculations, for each of the three modes in turn, to predict by prescribing the displacements at the nodes across the
the transmission coefficient of the given mode across a thickness of the remote end of the transmitter plate, over the
bonded joint. By repeating the analyses for ranges of bond time period of the signal. According to the earlier discussion,
thickness and bond length we could then express the trans- the signals that were used consisted of five cycles of the
mission coefficients as functions of these two parameters of target frequency in a Hanning window. In order to excite the
the joint. Thus the aim of each finite element analysis was to desired mode without exciting any other modes which could
propagate an s 0 , a 0 or a 1 mode in the transmitter plate and exist at the same frequency, the amplitudes of the displace-
to measure the response of the same mode in the receiver ments 共in both in-plane and out-of-plane directions兲 at each
plate, expressing the ratio of their strengths as a transmission node across the thickness of the plate were scaled by the
coefficient. amplitudes of the displacement mode shapes at the appropri-
A. Description of finite element models of joints ate depth in the plate. Furthermore, by performing this scal-
ing in the frequency domain, it was possible to account for
Figure 1 shows a schematic of the adhesive joint con-
changes of the mode shape over the frequency bandwidth of
figuration which was modeled. Four-noded linear elements
the signal.31,39 This method ensures reliably that only the
were used to represent the two-dimensional section in plane
desired mode is excited. The input signal was the only
strain. The elements representing the 1.6-mm-thick alumi-
boundary condition which was applied to the models.
num plates were each 0.2 mm square, so there were 16 ele-
Explicit time marching was employed, assuming a diag-
ments through the thickness of each plate, and at least 12
onal mass matrix. The time step was chosen to satisfy the
elements per wavelength along the plate. This comfortably
stability limit L/C, where L is the element length and C is
satisfies the threshold of eight elements per wavelength
the wave speed of the fastest wave present.40 Preparatory
which the authors have found from experience to be a good
solutions using part of the model representing just one plate
limit for accurate modeling. Sufficient lengths of plate were
were used to confirm that the idealization accurately pre-
modeled such that reverberations of the signals along the
dicted the expected propagation behavior of the dispersion
lengths of the plates could be avoided. The mesh for the
curves of Fig. 2.
epoxy layer was chosen to be of similar refinement to the
meshes for the plates, the number of elements through its
B. Signal processing to extract modal information
thickness varying according to the thickness being modeled.
Perfect bonding was assumed between the aluminum and the Results of one of the simulations, for the s 0 mode and a
epoxy. The following bulk material properties were assumed joint with 2-mm bond length and 0.2-mm bond thickness, are
for the aluminum and the epoxy, respectively: longitudinal shown in Fig. 3共a兲. The figure shows a signal received after
velocities 6120 and 2200 m/sec, shear velocities 3100 and propagating across the joint. Specifically, the plot is of the
1100 m/sec, densities 2700 and 1000 kg/m3. All of the finite time record of the displacement component in the direction
element analyses assumed perfectly elastic materials, thus normal to the plate, at one of the finite element nodes on the
neglecting any damping properties. The aluminum has neg- top surface of the receiver plate. This received signal is
ligible damping properties and is therefore accurately mod- clearly rather different in shape from the incident windowed

1335 J. Acoust. Soc. Am., Vol. 107, No. 3, March 2000 Lowe et al.: Transmission of Lamb waves 1335

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tone burst. We identify three phenomena which can be re- cause of interference between the directly transmitted signal
sponsible for this: 共1兲 in general, several possible modes can and the reverberating signal. The frequency values associated
propagate within the overlap region, interfering with each with the interference extrema in the spectrum may in fact be
other and each transmitting energy at a different velocity; 共2兲 useful for the characterization of the joint, and indeed Challis
the modes within the overlap region can reflect as well as et al.34 have found that these features are particularly impor-
transmit at the ends of the overlap, so that they reverberate tant to the successful operation of an artificial neural network
over the length of the overlap region, emitting energy into 共ANN兲 scheme to estimate bond dimensions from Lamb
the receiver plate at each reverberation; 共3兲 both s 0 and a 0 wave signals that have traversed a joint. However, in the
modes can be transmitted into the receiver plate by mode present work we are interested in determining a single scalar
conversion from the modes in the overlap region. Thus there measure of the strength of transmission, without sensitivity
are several signals together in region ‘‘A’’ in the figure, cor- to a precise chosen value of frequency. We therefore prefer a
responding to some combination of these effects. For this measure which depends on the whole spectrum of the signal
particular case, in which the overlap length is short, the re- rather than a single frequency.
verberations die away very rapidly. The signals in region Alleyne and Cawley have shown41 that the frequencies
‘‘B’’ correspond to reflections from the remote end of the and wave numbers of positions on the ridge of a mode in the
receiver plate, are not of interest, and should therefore be 2D-FFT plot correspond to locations on the dispersion curve
ignored. for the mode, and that the amplitude of the plot at any of
Figure 3共b兲 shows the received signal for another s 0 these positions may be used to determine transmission or
case, that of a much longer bond, of length 26 mm, and a reflection coefficients at the given frequency-wave number.
thickness of 1.4 mm. Here it can be seen that the reverbera- Provided that the 2D-FFT is applied in the same manner to
tions in the overlap length, marked region ‘‘C,’’ are of sig- both the received and the incident modes, the coefficient is
nificant amplitude and duration. Also, the first arrival of the thus given by the ratio of the 2D-FFT amplitudes in the two
five-cycle signal can just be identified before the start of the signals. The conditions of validity require that certain aspects
reverberations. are identical for both the measured and the reference signals,
Since our interest is to predict transmission coefficients including the thickness and material of the plates, the com-
for the same type of mode as that which is incident, it is ponent which is monitored 共typically a surface displacement
necessary to separate the multimode components in the re- in a particular direction兲, the mode, and the processing pa-
ceived signals. In the current example, in which the s 0 mode rameters and windows which are used for the 2D-FFT. For a
is incident, the aim therefore is to separate the a 0 and s 0 given mode and frequency, the power flow of the mode is
components in the receiver plate and retain only the s 0 . This proportional to the square of its amplitude,14 the constant of
can be done easily using a two-dimensional Fourier trans- proportionality being a function of the mode, the properties
form 共2D-FFT兲41 which decomposes the signal into its fre- of the plate, the frequency, and the choice of the component
quency and wave number domains. Instead of monitoring the which is used to define its amplitude. Given the above con-
received signal at just 1 node, 64 nodes at intervals of 0.4 ditions which are placed on the 2D-FFT calculation, the con-
mm were monitored on the receiver plate, as shown sche- stant of proportionality is the same for both the incident and
matically in Fig. 1. While performing the transform, a Han- the received signal at any chosen frequency. In this case the
ning window was applied to the space domain. square of the transmission coefficient at that frequency may
Figure 3共c兲 shows a plot of the 2D-FFT of the results of therefore be identified as the power transmission coefficient.
the second case 关Fig. 3共b兲兴, clearly identifying separately the A simple procedure for calculating a scalar measure of
transmission of the two modes. The 2D spectrum also exhib- transmission over the full spectrum of the signal is to sum
its extrema along the ‘‘ridges’’ of both modes; in the trans- values over the area 共␻ and k兲 of the 2D-FFT plot which
form of the input signal these ridges would be smooth. These represents the received signal, and then divide the total by
extrema are the result of the interference between the directly the value found in the same way for the incident signal. We
transmitted mode 共e.g., s 0 兲 and those modes which are of the choose to sum the squares of the amplitudes in this manner,
same type (s 0 ) which have arisen due to reverberations in thus yielding a transmission coefficient which is an approxi-
the overlap region. The plot therefore shows that the trans- mate measure of the proportion of power transmitted. This is
mitted amplitude is extremely sensitive to the value of fre- not an exact power transmission coefficient, primarily be-
quency. cause it neglects the variation with frequency of the constant
of proportionality between the square of the wave amplitude
C. Calculation of a transmission coefficient
and the power flow. However, the coefficients which are thus
A conventional approach for determining a transmission calculated for our rather narrow band signals are likely to be
coefficient for a mode would be to measure the amplitude of dominated by the terms around the center frequency. We
a particular component of displacement in the receiver plate, should also observe that this approach assumes that the shape
at a particular frequency, and then to divide this by the am- of the variation of the 2D-FFT plot with wave number, at
plitude of the corresponding component in the transmitter any particular frequency, is the same for both the incident
plate. Such an approach would yield transmission coefficient and the received signals; that is to say that the wave number
values for any chosen frequency within the bandwidth of the spectra of the two signals being compared differ only by an
signal. However, as seen in the 2D-FFT plot, the received amplitude scale factor. In fact this is the case because the
amplitude of a mode varies dramatically with frequency be- wave number spectrum at a particular frequency is deter-

1336 J. Acoust. Soc. Am., Vol. 107, No. 3, March 2000 Lowe et al.: Transmission of Lamb waves 1336

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TABLE I. Configurations of bonds analyzed using finite element analysis.

Bond length, L 共mm兲


Bond thickness,
t 共mm兲 2 6 10 14 18 22 26 30

0.2 s0 s0 s0 s0 s0 s0 s0 s0
0.4 a0 , a1 a0 , a1 a0 , a1 a0 , a1 a0 , a1 a0 , a1 a0 , a1 a0 , a1
0.6 s0 s0 s0 s0 s0 s0 s0 s0
0.8 a0 , a1 a0 , a1 a0 , a1 a0 , a1 a0 , a1 a0 , a1 a0 , a1 a0 , a1
1.0 s0 s0 s0 s0 s0 s0 s0 s0
1.2 a0 , a1 a0 , a1 a0 , a1 a0 , a1 a0 , a1 a0 , a1 a0 , a1 a0 , a1
1.4 s0 s0 s0 s0 s0 s0 s0 s0
1.6 a0 , a1 a0 , a1 a0 , a1 a0 , a1 a0 , a1 a0 , a1 a0 , a1 a0 , a1
1.8 s0 s0 s0 s0 s0 s0 s0 s0
2.0 a0 , a1 a0 , a1 a0 , a1 a0 , a1 a0 , a1 a0 , a1 a0 , a1 a0 , a1

mined by the spatial sampling of the 2D-FFT which was


identical for both incident and received signals. Indeed, this
was also confirmed by numerical checks which were per-
formed on several of the results. Thus we take this approach
for its simplicity to implement, and recognize that it yields a
coefficient which approximates, for a narrow-band signal, to
the power transmission coefficient. For reference, and to dis-
tinguish this from the displacement transmission coefficient
which we will use in the detailed study later, we shall refer to
this as the power transmission coefficient. Formally, and ex-
pressed in dB, its definition is
兺 ␻ 兺 k B ␻2 k
power transmission coefficient⫽T⬇10 log , 共1兲
兺 ␻ 兺 k A ␻2 k
where A ␻ k is the amplitude of the 2D-FFT plot of the inci-
dent signal at frequency ␻ and wave number k, B ␻ k is the
same for the received signal, and the summations are carried
out over all sampled points in ␻ and k for the part of the
2D-FFT plot representing the chosen mode.

D. Transmission coefficient results


The simulations were repeated for each of the combina-
tions of bond length 共L兲 and bond thickness (t), and for each
of the mode types, shown in Table I. Each analysis yielded a
single value of power transmission coefficient. The full sets
of transmission coefficients for the matrix of bond lengths
and thicknesses were then plotted.
Figure 4共a兲 shows a plot of the power transmission co-
efficient plotted against bond length and bond thickness for
the s 0 mode. The plot shows that when the bond thickness is
small 共below 1 mm兲, the transmission coefficient is relatively
low. If the bond thickness is 1 mm or above, then the trans-
mission coefficient starts off low at small bond lengths and
rises relatively rapidly with bond length. For bonds whose
lengths are larger than 15 mm and thicknesses are larger than
1 mm the transmission coefficient is fairly constant at about
⫺2 dB. Similar behavior in the variation of the transmission
coefficient with overlap length was observed by Rokhlin26 in
a numerical and experimental study of the Lamb wave trans-
mission coefficient between two metal sheets coupled to-
gether by a water layer. He obtained a maximum transmis- FIG. 4. Transmission coefficient versus bond length and bond thickness for
sion coefficient of about ⫺4 dB. This is lower than the 共a兲 s 0 mode; 共b兲 a 0 mode; 共c兲 a 1 mode.

1337 J. Acoust. Soc. Am., Vol. 107, No. 3, March 2000 Lowe et al.: Transmission of Lamb waves 1337

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FIG. 5. Dispersion curves for overlap region: 共a兲 phase
velocity; 共b兲 group velocity.

values obtained in this present work and could possibly be A. Mode conversion and ‘‘carrier modes’’ in the
attributed to the loss in transmission due to the water not overlap region
supporting transverse stresses. The wave in the transmitter plate may convert to one or
Figure 4共b兲 shows a plot of the transmission coefficient more modes at the location where it first meets the adhesive
versus bond length and bond thickness for the a 0 mode. It layer, shown as location A in Fig. 1. These new waves which
can be seen that, apart from the case where the bond length then travel in the bonded region are the natural modes of the
and bond thickness are very small, the transmission coeffi- three-layer system of aluminum-adhesive-aluminum. On ar-
cient is consistently large, larger than ⫺10 dB. At large bond rival at the end of the bonded region, shown as location B in
lengths there appear to be maxima and minima in the bond Fig. 1, further mode conversion takes place to the Lamb
thickness direction. waves which then travel in the receiver plate. The waves
Figure 4共c兲 shows a plot of the transmission coefficient which travel in the bonded region are referred to here as the
versus bond length and bond thickness for the a 1 mode. The ‘‘carrier modes,’’ signifying their role in carrying the energy
transmission coefficient remains relatively high and constant across the joint.
throughout the calculated range of bond lengths and thick- Figure 5 shows the phase and group velocity dispersion
ness, with just one shallow minimum. curves for the three-layer plate consisting of a 0.4-mm-thick
layer of adhesive between two aluminum plates of thickness
1.6 mm. It can be seen that at the target frequency of 625
III. INVESTIGATION OF PHYSICS OF TRANSMISSION kHz, there are four possible modes, labeled A 0 , S 0 , A 1 , and
PHENOMENA S 1 . The labeling system follows the conventional Lamb
wave labels for convenience, although strictly these waves
The power transmission coefficient results show the in- are not Lamb waves because the plate consists of three layers
fluence of the bond dimensions on the transmission of the rather than one. The capital letters for labeling are used here
modes, but they give no understanding of the physics of the to signify modes in the overlap region, to distinguish them
transmission of the energy across the joint. As well as satis- from the lower case letters used to denote the modes in the
fying scientific curiosity, such an understanding is important transmitter and receiver plates. In general it must be assumed
if reliable Lamb wave techniques are to be developed to that the incident s 0 mode can mode convert in some propor-
estimate bond dimensions and to detect bond flaws. In sup- tion to each of these four modes.
port of this aim, we now present results of further finite Figure 6共a兲 shows a schematic of a finite element model
element simulations to investigate the physics of the trans- which was used to predict the strength of the conversion to
mission. The simulations include both propagating and eva- each of the carrier modes. In most respects, including all the
nescent modes, but in the interests of clarity we have limited discretization details, this model was the same as the models
our discussion of the physical phenomena to the propagating of the full joint which were described earlier. However, a
modes alone. In any case the evanescent modes are likely to sufficiently long bonded region was modeled such that the
be insignificant in all but the very shortest joints. mode converted waves could be received in the joint, and did
Having separated the target transmitted mode from any not continue to a receiver plate, as indicated. An s 0 mode
other modes in the receiver plate, using the 2D-FFT, we are was generated at the remote end of the transmitter plate. The
still left with two phenomena which we have identified as
contributing to the transmission behavior: the possibility of
multiple modes in the overlap region, and reverberation of
these modes in the overlap region. We will consider these
effects sequentially. First we will examine the mode conver-
sion and the existence of modes in the overlap region, ne-
glecting any reverberation, leading to an understanding of
the direct transmission across the joint. Then we will con-
FIG. 6. Schematic of finite element models used for study of mode conver-
sider the way in which reverberations modify this behavior. sion. Plates are 1.6-mm thick, adhesive is 0.4-mm thick. 共a兲 For mode con-
We consider a bond of 0.4-mm thickness, and restrict version from s 0 to carrier modes; 共b兲 for mode conversion from carrier
the study to the s 0 mode. modes to s 0 .

1338 J. Acoust. Soc. Am., Vol. 107, No. 3, March 2000 Lowe et al.: Transmission of Lamb waves 1338

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overlap region to the receiver plate, it remains just to com-
bine these results to show how much each of the carrier
modes contributes to the overall transmission. This was done
by multiplying the results of the two finite element models in
the frequency domain for each of the four carrier modes in
turn. The combination is shown in Fig. 7. The four curves
show the displacement transmission coefficients 共the power
transmission coefficient approach is not needed here兲 for
each of the four carrier modes. Thus, for example, the curve
labeled ‘‘s 0 -A 1 -s 0 ’’ shows the transmission coefficient for
s 0 in the transmitter plate, to A 1 in the overlap region, to s 0
in the receiver plate. We emphasize again that the transmis-
FIG. 7. Separate contributions from the four carrier modes to the transmis- sion coefficients are meaningful only because we are com-
sion of s 0 across the whole joint, calculated without considering reverbera- paring like quantities in the transmitter plate and the receiver
tions. plate: we record the normal displacement at the surface of
the plate, both plates are identical, and the incident and trans-
four carrier modes were received separately, yielding the mitted signals are of the same mode.
strengths of transmission from the s 0 mode in the transmitter
plate to each of the carrier modes in the overlap region.
Scattered bulk waves and nonpropagating modes at the dis- B. Transmission across a joint if reverberations are
neglected
continuity were neglected. The separate reception of each of
the carrier modes required particular attention because the If reverberations are neglected then the overall transmis-
zero-order and first-order mode pairs 共Fig. 5兲 each have very sion across the joint is given by some combination of con-
similar velocities, so that they are not easily separated, even tributions from the four carrier modes which we have just
using a 2D-FFT. An additional property, the modal symme- examined, in other words some combination of the separate
try, was therefore exploited in addition to the 2D-FFT. A curves of Fig. 7. We examine here the contributions and how
series of 64 nodes was monitored along the center line of the these combinations are effected.
adhesive layer. A 2D-FFT of the in-plane displacements here It can be seen in Fig. 7 that most of the energy is trans-
reveals only the two symmetric carrier modes 共S 0 and S 1 兲, ported by the two first-order modes in the overlap region,
which are well separated in velocity and therefore easily re- with transmission amplitudes at least an order of magnitude
solved by the 2D-FFT; similarly, a 2D-FFT of the out-of- larger than those for the zero-order modes. An insight into
plane displacements reveals and resolves the two antisym- why the first-order modes dominate in this case can be
metric modes A 0 and A 1 . gained by comparing the mode shapes of the input mode to
Figure 6共b兲 shows a schematic of a second finite element the mode shapes of the carrier modes. Figure 8共a兲 shows the
model which was used to predict the mode conversion, this displacement mode shapes of the s 0 mode in the transmitter
time for conversion from the carrier modes in the overlap plate. Figures 8共b兲 to 8共e兲 show the displacement mode
region to the s 0 mode in the receiver plate. Finite element shapes of the S 0 , A 0 , S 1 and A 1 modes, respectively, in the
analyses were conducted to study incidence of each of the overlap region. All of the mode shapes shown were calcu-
four carrier modes. In each case, the carrier mode was ex- lated at a frequency of 625 kHz. Intuitively, we would expect
cited in the overlap region, and a 2D-FFT was performed to to excite modes in the overlap region if the mode shape in
determine the strength of transmission to the s 0 mode in the the bottom layer of the overlap region 共the part of the overlap
receiver plate. Having predicted functions for transmission region occupied by the transmitter plate兲 is similar to the
from the transmitter plate to the overlap region, and from the mode shape in the transmitter plate. Indeed this is a sound

FIG. 8. Displacement mode shapes of


共a兲 s 0 mode in transmitter plate; 共b兲 S 0
mode in overlap region; 共c兲 A 0 mode
in overlap region; 共d兲 S 1 mode in over-
lap region; 共e兲 A 1 mode in overlap re-
gion.

1339 J. Acoust. Soc. Am., Vol. 107, No. 3, March 2000 Lowe et al.: Transmission of Lamb waves 1339

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TABLE II. Power transmission coefficients, predicted by mode combination, of s 0 across a bond with 0.4-mm
adhesive thickness.

Power transmission coefficient 共dB兲


Bond length Bond length Bond length Bond length
Signal composition 10 mm 30 mm 100 mm 500 mm

Direction transmission only ⫺26 ⫺19 ⫺9.2 ⫺2.6


共no reverberations, no damping兲
Direct transmission⫹1 set of ⫺22 ⫺16 ⫺7.6 ⫺2.1
reverberations 共no damping兲
Direct transmission⫹2 sets of ⫺20 ⫺15 ⫺6.4 ⫺1.7
reverberations 共no damping兲
Direct transmission⫹damping ⫺27 ⫺20 ⫺11 ⫺9.9
Direct transmission⫹1 set of ⫺23 ⫺17 ⫺9.8 ⫺8.9
reverberations⫹damping
Direct transmission⫹2 sets of ⫺21 ⫺16 ⫺9.4 ⫺8.9
reverberations⫹damping

intuition, consistent with the logic of normal mode theory 共shown in Fig. 7兲, k 1 and k 2 are the wave numbers of the S 1
published by Auld,14 and expressed also by Ditri42 when he and A 1 modes, respectively, and x is the length of the over-
stated that a mode will not be excited if its field distribution lap. All of the amplitudes and the wave numbers are fre-
is orthogonal to the excitation field. Similarly we should ex- quency dependent. Each of the two contributions incorpo-
pect that the carrier modes arriving at the end of the joint rates, with the harmonic exponent, a phase which varies in
will best convert to the s 0 mode in the receiver plate if their both distance and time, and so the summation must be car-
mode shapes in the top layer are well matched to those of s 0 . ried out with complex quantities. The sum is then itself an
The S 1 and A 1 modes in either layer have very similar mode harmonic function and the resultant amplitude A, which is
shapes to the s 0 mode in the single plate, whereas the mode real valued, is expressed as its magnitude. It is assumed that
shapes of the S 0 and A 0 modes are totally different. It is the mode conversion from the s 0 mode to each carrier mode
therefore not surprising to see that the S 1 and A 1 modes takes place without phase delay of the components in the
dominate in the overlap region. lower layer, and similarly when considering the mode con-
From these findings we propose that a simplified, yet version from the carrier modes to the s 0 mode in the upper
insightful, analysis of the transmission behavior may be layer; this is reasonable given the simplified description of
achieved by assuming that the energy from an incident s 0 the mode conversion which has been adopted, as described
mode is transmitted through the overlap region solely by the earlier. However, it is necessary to recognize that there can
S 1 and A 1 carrier modes. Furthermore, these modes are be a phase difference between the components in the lower
coupled to the incident and transmitted s 0 waves according and upper layers of the overlap region. For example, Fig. 8
to the parts of their mode shapes which match the s 0 waves shows that the in-plane displacement has the same sign in
at the ends of the overlap region. From similar arguments, both upper and lower plates for S 1 , but has opposite sign for
and utilizing knowledge of the mode shapes in Fig. 8, it A 1 . Therefore, if both modes are generated equally such that
seems probable that we would also be able to predict the their displacements are in phase in the lower plate, their dis-
dominant carrier modes for the other two incident modes of placements will be in opposite phase 共at the same location on
interest, a 0 and a 1 . In both cases the displacements are an- the joint兲 in the upper plate. To account correctly for this, a
tisymmetric so the S 0 and A 0 modes should dominate. How- phase delay of 180 deg must be applied to the A 1 mode when
ever, the detailed study of these other incident modes is not performing the combinations calculations.
pursued here. The first row of Table II shows power transmission co-
The combination of the S 1 and A 1 contributions to the efficients for the 0.4-mm thick joint, for four different bond
total transmitted signal must take into account the different lengths, predicted by combining the contributions of the S 1
speeds of these carrier modes in the overlap region and the and A 1 carrier modes according to Eq. 共2兲. It can be seen that
length of the overlap. This is because the two contributions the strength of transmission increases markedly with the
interfere, constructively or destructively, when they mode bond length, just as was found in the full model results in
convert to the s 0 mode in the receiver plate. The nature of Fig. 4共a兲. This variation can be explained using the results of
the interference depends on the relative phases of the contri- the combination of the carrier mode contributions. It was
butions of the two carrier modes to the s 0 mode at mode shown in Fig. 7 that the amplitudes of the contribution from
conversion. The summation, incorporating the phases, can be the S 1 and A 1 carrier modes are approximately equal. It was
performed in the frequency domain using the expression also argued that a 180-deg phase shift must be applied to A 1
A⫽ 兩 A s 1 e i 共 ␻ t⫺k 1 x 兲 ⫹A A 1 e i 共 ␻ t⫺k 2 x 兲 兩 , 共2兲 in addition to any phase difference associated with their dif-
ferent propagation speeds. It follows that for a zero length
where A is the resultant amplitude of the combined mode in overlap the S 1 and A 1 contributions should cancel 共approxi-
the receiver plate, A S 1 and A A 1 are the amplitudes of the s 0 mately兲, but as the length of the overlap is increased the
mode due to the S 1 and A 1 carrier modes, respectively interference should change gradually from destructive to

1340 J. Acoust. Soc. Am., Vol. 107, No. 3, March 2000 Lowe et al.: Transmission of Lamb waves 1340

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TABLE III. Transmission coefficients of s 0 at 625 kHz for four bond thick-
nesses. Overall figure is predicted value without reverberations or damping
for a joint with a bond length of 20 mm.

Transmission coefficient 共dB兲


Bond thickness 共mm兲 s 0 -S 1 -s 0 s 0 -A 1 -s 0 Overall

0.2 ⫺6.7 ⫺5.5 ⫺24.2


0.4 ⫺6.4 ⫺5.7 ⫺22.6
0.6 ⫺6.5 ⫺5.6 ⫺19.3
0.8 ⫺7.0 ⫺5.3 ⫺12.0

constructive. Thus the transmission should vary from weak


to strong as the bond length is increased. The maximum
transmission coefficient should occur when the interference
is entirely constructive, when the overlap length is such that
one of the waves has traveled half a wavelength more than
the other. At 625 kHz, the wave numbers of S 1 and A 1 are
0.1157 and 0.1170/mm, respectively, so the overlap length
FIG. 9. Amplitude spectra of transmitted s 0 mode across a joint with bond
would need to be about 400 mm for the maximum transmis- length 500 mm, thickness 0.4 mm. Results shown for a finite element model
sion 共neglecting damping兲. The remaining information in of the whole joint and prediction using mode combination. The reference
Table II will be introduced later. spectrum of incident mode is shown for comparison. Reverberations are
We can consider also the variation of the transmission neglected.
coefficient with the bond thickness. The finite element mod-
els which were used to predict the transmission coefficients
from the transmitter plate to the overlap region and from the the strength of transmission is determined by the interference
overlap region to the receiver plate were modified and rerun of the contributions from the two carrier modes, and that the
for three more different thicknesses of the adhesive layer. two parameters which most strongly affect this interference
The transmission coefficients for each of the two carrier are the overlap length and the wave number relationship be-
modes, s 0 -S 1 -s 0 and s 0 -A 1 -s 0 , were then calculated and tween the two carrier modes.
their values at 625 kHz are shown, together with the earlier An additional finite element simulation of transmission
values for the 0.4-mm joint, in Table III. The table also across a whole joint was conducted specifically for compari-
shows their combination, using Eq. 共2兲, for a bond length of son with these combined mode predictions. This model dif-
20 mm. fered from the previous models only in its use of a large
It is clear from these results that the transmission by the overlap length of 500 mm so that reverberation signals
individual carrier modes is rather insensitive to the bond would separate in time and could therefore be gated out
thickness. Yet the overall transmission coefficient increases when monitoring the signal in the receiver plate.
with bond thickness, consistent with the plotted function in The results of the combined mode analysis and of the
Fig. 4共a兲. The reason for this is again the difference between full finite element analysis are compared in Fig. 9. The figure
the wave numbers of the S 1 and A 1 modes and the resulting shows the amplitude frequency spectra of the transmitted s 0
interference between their contributions when mode convert- mode using the two methods, and also the spectrum of the
ing to s 0 in the receiver plate. The wave numbers of these incident mode for reference, all plotted to the same scale. It
modes at 625 kHz are shown for the four bond thicknesses in can be seen that the correlation between the two methods is
Table IV. It can be seen that the difference between the wave very good, implying that the combining model, although
numbers increases as the bond thickness increases. Conse- simplified, is representative of the true behavior. The spectra
quently, the change of phase between the modes after trav- also show that at the center frequency 共coincidentally兲 there
eling the 20-mm length of the bond also increases, as shown. is almost perfect transmission of the s 0 mode across the
The change of phase reduces the destructive interference, joint, and that there are two frequencies within the band-
thereby increasing the transmission coefficient. width at which the contributions due to S 1 and A 1 cancel,
Thus the simple analysis using Eq. 共2兲 demonstrates that resulting in null transmission.
Finally, a simplified prediction, using Eq. 共2兲, of the
TABLE IV. Wave numbers of carrier modes at 625 kHz and changes of power transmission coefficient for ranges of bond length and
phase between them after traveling 20 mm. bond thickness is presented in Fig. 10. In order to calculate
these coefficients, the transmission contributions of A 1 and
S1 A1 Change of phase S 1 were assumed to be equal and independent of frequency.
Bond thickness wave number wave number after 20 mm
共mm兲 共/mm兲 共/mm兲 共deg兲
Their wave numbers were also assumed to be independent of
frequency and were fixed to the values at the center fre-
0.2 0.1121 0.1112 6.5 quency of 625 kHz. The prediction was therefore very much
0.4 0.1170 0.1157 9.4
simplified but had the attraction of not being reliant on any
0.6 0.1185 0.1169 12
0.8 0.1238 0.1196 30 of the numerical results of the finite element studies. The
figure illustrates again the increase in the strength of the

1341 J. Acoust. Soc. Am., Vol. 107, No. 3, March 2000 Lowe et al.: Transmission of Lamb waves 1341

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FIG. 11. Amplitude spectra of transmitted s 0 mode across the joint of Fig. 9,
FIG. 10. Predicted power transmission coefficient using simple mode com- showing contribution solely from first reverberation. Results shown for a
bination model. finite element model of the whole joint and prediction using mode combi-
nation. Reference spectrum of incident mode is shown for comparison.

transmission as either the bond length or the bond thickness


is increased. Furthermore, comparison with Fig. 4共a兲 shows possible reflected carrier modes. Each reverberation combi-
that the trends of this simplified prediction agree fairly well nation could then be calculated by multiplying the relevant
with the full finite element modeling which represents wave coefficients. Considering the 64 single reverberations, it was
transmission across the whole structure with no decomposi- found that only 8 make a significant contribution. Not sur-
tion into individual modes. The quantitative differences be- prisingly, bearing in mind the earlier findings of the direct
tween the plots are due to the absence of reverberations in transmission, these are the eight combinations of the A 1 and
the simplified analysis as well as the above assumptions. S 1 carrier modes. All eight of these have very similar trans-
mission coefficients, ranging from ⫺17 to ⫺18 dB. After
these eight, the next largest has a transmission coefficient of
C. Effects of reverberations and damping ⫺50 dB. Thus the single reverberations could be studied
So far the analysis of the phenomena has addressed only sensibly using only eight combinations. Similarly, the double
the transmission in mode conversion at the ends of the over- reverberations could be studied using only 32 combinations.
lap. However, reflection as well as transmission can take Analyses of further reverberations involving more than two
place at both of these discontinuities, so that there can be round trips were not considered.
reverberation of the carrier modes along the length of the The overall transmission was again given by contribu-
joint between A and B 共Fig. 1兲. Thus the transmitted wave tions of the combinations and their interference according to
which leaves the joint and propagates in the receiver plate is Eq. 共2兲. In calculating these it was necessary to take care of
followed by a succession of smaller signals from the rever- phase reversals at the mode conversion and between the
berations, as seen earlier in the results of Fig. 3. symmetric and antisymmetric modes.
The consideration of reverberations is complicated by Comparisons between the results of the finite element
the need to account for large numbers of combinations of model of the whole joint, with 500-mm overlap length, and
modes. In principle each mode can convert in various pro- of the mode combining model for single reverberations, are
portions to all of the others on each occasion of incidence at shown in Figs. 11 and 12. Figure 11 shows the transmission
either end of the joint. For a single reverberation, which we spectra for the reverberation signal on its own. The results
define as one extra round trip within the overlap region, there are very encouraging, showing good agreement and confirm-
are 64(⫽4 3 ) possible combinations of modes contributing to ing the validity of the mode combination approach. Figure
the final transmitted signal. For example, using the terminol- 12 shows the spectra when the directly transmitted signal is
ogy which we introduced earlier, one such single reverbera-
tion signal is s 0 -A 1 -S 1 -A 1 -s 0 , in which the A 1 carrier mode
is excited in the overlap region, mode converts to S 1 on
reflection at the receiver end of the overlap, mode converts
back to A 1 on reflection at the transmitter end, and finally
excites s 0 in transmission on arrival back at the receiver end.
If double reverberations are considered, consisting of two
extra round trips in the overlap region, then there are 1024
(⫽4 5 ) possible combinations.
The building block for the study of the reverberation
behavior is the reflection coefficient of a carrier mode at an FIG. 12. Amplitude spectra of transmitted s 0 mode across joint of Fig. 9,
taking both direct and single reverberation signals into account. Results
end of the overlap region. Finite element analyses, using the
shown for 共a兲 finite element model of the whole joint, 共b兲 prediction using
models of Fig. 6, were used to predict the 16 coefficients mode combination. Reference spectrum of incident mode is shown for com-
given by the four possible incident carrier modes and four parison.

1342 J. Acoust. Soc. Am., Vol. 107, No. 3, March 2000 Lowe et al.: Transmission of Lamb waves 1342

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also included. Here we can see the numerous local minima a lap joint to the dimensions of the joint. The motivation for
which result from the spectral interference between the direct this is the possible development of a rapid technique for
signal and the reverberation signal. Good agreement between performing quality checks on sheet metal bonding in-
the two methods is also demonstrated by the similarity be- process. Previous work published by Todd and Challis34 has
tween parts 共a兲 and 共b兲 of the figure. Although not shown, shown clearly that the dimensions of an adhesively bonded
equally good agreement was found when the double rever- T-joint have a significant influence on the transmission
berations were taken into account. across that type of joint. Their approach was to train a neural
The second and third rows of Table II show the predic- network to categorize the joints from the very complicated
tions, using mode combination, for the single and double transmitted signals and they showed that the system could be
reverberations. It can be seen that there is an increase in the configured to make very reliable and rapid estimates of di-
contribution to the transmission as each set of reverberations mensions. The approach taken in this study of lap joints was
is added. Both the first and second sets are therefore seen to rather different, addressing the nature of the transmission
be significant. The results also show that the transmission behavior in order to understand the factors which will affect
coefficient consistently increases as the bond length is in- sensitivity and identify the most suitable testing conditions.
creased, as was found in the finite element predictions in Fig. Having said this, however, the neural network may still re-
4共a兲. main the most appropriate technology for rapid in-process
All of the modeling work so far has ignored any damp- inspection. The results of the finite element simulations,
ing losses of the waves. This is a reasonable assumption for shown in Fig. 4, demonstrate that the transmission is indeed
the aluminum material but may not be for the adhesive layer. influenced by the two dimensions of the joint, bond length
If damping by the adhesive is significant, it will be particu- and bond thickness. None of the modes shows an ideal
larly influential on the reverberating modes because of their monotonic variation over the full ranges of the two param-
additional distances of travel in the overlap region. It was eters, but there are areas of sensitivity in all three graphs.
therefore considered to be useful to extend the analysis work The appropriate selection for maximum sensitivity would de-
to incorporate some estimates of damping losses. pend on the target dimensions of the joint being tested and
The attenuation of a carrier mode is in fact one of its their expected variabilities. In general it is most likely that
modal properties and it can be calculated if the bulk damping the s 0 mode will be the most sensitive, particularly for bond
properties of the materials are known. The bulk longitudinal lengths up to about 15 mm. The lowest sensitivity is pre-
and shear attenuations in the adhesive material were taken to dicted when the bond is both very long and very thick.
be 1.3 dB wavelength and 2.4 dB/wavelength, respectively; Turning to the practical exploitation of these results, it is
these are typical values for a hard epoxy such as Araldite clear that it is not possible to extract both dimensions from
AV119, according to Challis and Cocker.8 When these were the measurement of a single transmission coefficient, but a
included in the calculation of the modal solutions for the A 1 measurement of one dimension may be feasible in many
and S 1 modes it was found that moderate losses were pre- cases if the other is known. This could arise if the construc-
dicted: at 625 kHz the amplitudes of A 1 and S 1 are reduced tion procedure results in a much more precise control of one
by about 10% and 15%, respectively, in 100 mm of travel. dimension than the other. Failing this, two other alternatives
The introduction of these attenuation properties in the adhe- are suggested. First, a separate thickness measurement could
sive has a negligible effect on the wave numbers and veloci- be made, for example using a normal incidence ultrasonic
ties of the modes. measurement, at a single point in the overlap region. The
These attenuation values were introduced into the calcu- thickness is a lot easier to measure than the length and could
lation of the transmission coefficients simply by reducing the be monitored in this way without reducing the speed of the
amplitudes of the carrier modes according to their distances inspection process. Thus the joint would still be monitored
traveled. Overall transmission coefficients for the s 0 mode, without recourse to area scanning. The second possibility is
calculated from the mode combination results, are given in the exploitation of two different Lamb modes to give both of
the last three rows of Table II. By comparing with the other the dimensions. Indeed this is implicitly achieved when a
results in the table, it can be seen that the coefficients for all neural network is used with a multimode signal. A two-mode
cases are reduced by the damping in the adhesive layer, and approach may be possible for certain ranges of the param-
that, as should be expected, the damping has the greatest eters where two of the modes are sensitive to the dimensions,
influence when the joints have long bond lengths. It is also but the sensitivity of a 0 and a 1 is in general rather weak,
evident that the damping reduces the relative contribution of implying that the estimation may be poorly conditioned. In a
the reverberations to the overall transmission, in particular of practical implementation it would also be necessary to con-
the second set. Indeed it seems that, with the exception of sider the influence of other parameters which have not been
very short bonds, the second set of reverberations makes considered in the work to date. These would include variabil-
very little contribution. It is therefore improbable that third ity of the material properties, the possibility of variations in
or higher sets of reverberations would contribute signifi- thickness over the overlap region, and the influence of ir-
cantly in any realistic bonds. regular details 共cusps in the adhesive for example兲 at the
ends of the overlap region.
IV. DISCUSSION AND CONCLUSIONS
The study of the nature of the transmission of the s 0
One of the stated objectives of the work was to investi- mode across the joint has revealed phenomena which are
gate the sensitivity of the transmission of Lamb waves across both interesting and descriptive. The excitation of the ‘‘car-

1343 J. Acoust. Soc. Am., Vol. 107, No. 3, March 2000 Lowe et al.: Transmission of Lamb waves 1343

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3
rier’’modes in the three-layer overlap region is governed by C. W. Yew and X. W. Wang, ‘‘Using ultrasonic waves to estimate the
the degree to which their mode shapes match the mode quality of adhesive bonds in plate structures,’’ J. Acoust. Soc. Am. 77,
1813–1823 共1985兲.
shapes of the incident wave. In the case of the s 0 mode 4
R. B. Thompson and D. O. Thompson, ‘‘Past experiences in the develop-
incident, this results in significant energy being propagated ment of tests for adhesive bond strength,’’ J. Adhes. Sci. Technol. 5,
only in the S 1 and A 1 carrier modes, each with approxi- 583–599 共1991兲.
5
mately the same amplitude. The transmission in the receiver C. C. H. Guyott and P. Cawley, ‘‘Evaluation of the cohesive properties of
plate is then initiated by the combination of these two modes adhesive joints using ultrasonic spectroscopy,’’ NDT Int. 21, 233–240
共1988兲.
when they arrive at the end of the overlap region and mode 6
C. C. H. Guyott, P. Cawley, and R. D. Adams, ‘‘The non-destructive
convert in transmission to the s 0 mode. The strength of this testing of adhesively bonded structure: A review,’’ J. Adhes. 20, 129–159
transmitted s 0 mode is determined by the summation of these 共1986兲.
7
two components, which can be destructive or constructive, R. E. Challis, T. Alper, A. K. Holmes, and R. P. Cocker, ‘‘Near-plane
according to their relative phases when the mode conversion acoustic propagation measurements in thin layers of adhesive polymer,’’
Meas. Sci. Technol. 2, 59–68 共1991兲.
takes place. The bond length affects this summation because 8
R. E. Challis and R. P. Cocker, ‘‘Ultrasonic compression wave propaga-
the modes travel at different speeds and the distance of travel tion in adhesive polymers described as a signal filtering process,’’ Ultra-
therefore determines the phase difference between them. The sonics 33, 311–319 共1995兲.
9
bond thickness affects the summation because it affects the W. Wang and S. I. Rokhlin, ‘‘Evaluation of interfacial properties in ad-
difference between the speeds of the carrier modes. Finally, hesive joints of aluminum alloys using angle-beam ultrasonic spectros-
copy,’’ J. Adhes. Sci. Technol. 5, 647–666 共1991兲.
it has been shown that the complete transmitted signal is 10
H. Lee and K. Neville, Handbook of Epoxy Resins 共McGraw-Hill, New
composed of a series of transmitted signals, due to reverbera- York, 1967兲.
tions of the carrier modes in the overlap region, in addition 11
A. J. Kinloch, Durability of Structural Adhesives 共Applied Science, Lon-
to the directly transmitted component. The contributions due don, 1983兲.
12
H. Lamb, ‘‘On waves in an elastic plate,’’ Proc. R. Soc. London, Ser. A
to reverberations are in general significant, particularly if the
93, 114–128 共1917兲.
adhesive material has low damping properties. 13
I. A. Viktorov, Rayleigh and Lamb Waves 共Plenum, New York, 1970兲.
The analysis of the carrier modes also suggests that it 14
B. A. Auld, Acoustic Fields and Waves in Solids, 2nd ed. 共Krieger, Mala-
may be feasible to use the transmission measurements to bar, FL, 1990兲.
15
detect defects in the adhesive bond. The mode shapes of the N. Guo and P. Cawley, ‘‘The interaction of Lamb waves with delamina-
tions in composite laminates,’’ J. Acoust. Soc. Am. 94, 2240–2246
carrier modes, plotted in Fig. 8, show that all four carrier 共1993兲.
modes generate significant strain in the adhesive layer. Al- 16
N. Guo and P. Cawley, ‘‘Lamb wave reflection for the quick NDE of large
though not studied in detail here, the implication is that per- composite laminates,’’ Mater. Eval. 52, 404–411 共1994兲.
17
turbations of the properties of the adhesive layer and its ad- A. H. Nayfeh and D. E. Chimenti, ‘‘Ultrasonic plate waves in three-
hesion to the aluminum layers are likely to affect the modal dimensional braided composites,’’ J. Acoust. Soc. Am. 97, 2056–2062
共1995兲.
properties of the carrier modes. Therefore if the bond dimen- 18
G. A. Alers and R. B. Thompson, ‘‘Application of trapped modes in
sions are well known then it may be possible to detect layered media to the testing of adhesive bonds,’’ Proceedings of the 1975
anomalies in the bond line from measurements of the trans- IEEE Ultrasonics Symposium, 138–142 1976.
19
mission coefficient. The antisymmetric modes A 0 and A 1 S. I. Rokhlin, ‘‘Interface properties characterization by interface and
Lamb waves,’’ in Review of Progress in Quantitative NDE, edited by D.
induce shear strain in the bond line and may therefore be
O. Thompson and D. E. Chimenti 共Plenum, New York, 1986兲, Vol. 5, pp.
sensitive to disbonded regions or reduced shear stiffness of 1301–1308.
the adhesive. The symmetric modes S 0 and S 1 induce com- 20
A. Mal, P. C. Xu, and Y. Bar-Cohen, ‘‘Analysis of leaky Lamb waves in
pression of the adhesive and could therefore be sensitive to bonded plates,’’ Int. J. Eng. Sci. 27, 779–791 共1989兲.
21
changes in the bulk modulus of the adhesive. Y. Bar-Cohen, A. K. Mal, and C.-C. Yin, ‘‘Ultrasonic evaluation of ad-
hesive bonding,’’ J. Adhes. 29, 257–274 共1989兲.
Finally, as products of this work, we propose the utility 22
P. B. Nagy and L. Adler, ‘‘Adhesive joint characterization by leaky
of the techniques presented here for the study of transmission guided interface waves,’’ in Review of Progress in Quantitative NDE,
across bonded joints. The mode combination procedure pro- edited by D. O. Thompson and D. E. Chimenti 共Plenum, New York,
vides insight to the physics of the transmission, indicating 1989兲, Vol. 8, pp. 1417–1424.
23
the carrier modes which dominate in the transmission of the P. B. Nagy, D. V. Rypien, and L. Adler, ‘‘Dispersive properties of leaky
interface waves in adhesive layers,’’ in Review of Progress in Quantitative
energy. It also allows for the estimation of the transmission NDE, edited by D. O. Thompson and D. E. Chimenti 共Plenum, New York,
coefficient for ranges of bond dimensions without the need to 1990兲, Vol. 9, pp. 1247–1254.
24
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