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LOW EMISSIONS
FORGED STEEL GATE,
GLOBE & CHECK VALVES
API 602, ASME B16. 34
SIZES: 1⁄4 – 4” 8 mm – 100 mm
ASME 150 – 4500
2
SEMI-AUTOMATIC ASSEMBLY AND TESTING PLANT
FOR CLASS 800 (API 602)
GATE VALVES
3
PACKING CHAMBER DESIGN FOR LOW EMISSIONS
TEST RESULTS LEAD TO DESIGN OF LONG-LIFE LEAKPROOF STEM SEAL
Photos to the
right and bottom
illustrate packing
machine and
bonnet assembly
machine.
4
NEW GENERATION OF LOW FUGITIVE EMISSION VALVES
Packing: Graphite
Gasket: Spiral wound SS 316 and graphite
Trim: Wedge: 13 CR, Seat: Stellite
Quantity: 15 valves
gasket 0
VELAN API 602 CLASS 800 1000 packing 0
FORGED STEEL GATE VALVE
5
FORGED STEEL GATE VALVES
CONVENTIONAL PORT, 1⁄4 – 2" (8 – 50 mm)
THREADED OR SOCKET WELD
ASME CLASS 800: 1975 psi @ 100°F
ASME CLASS 1500: 3705 psi @ 100°F
FLANGED ASME CLASSES 150, 300, 600, 1500
6
FORGED STEEL GATE VALVES
FULL PORT, 1⁄2 – 2" (15 – 50 mm)
THREADED OR SOCKET WELD
ASME CLASS 800: 1975 psi @ 100°F
ASME CLASS 1500: 3705 psi @ 100°F
● Globe and check valves for the same service are available.
● With double Teflon packing, grease sealant injector, and Monel trim
A K (graphite packing and gasket for alkylation and similar service).
7
FORGED STEEL EXTENDED BODY GATE VALVES
CONVENTIONAL PORT 1⁄2 – 2" (15 – 50 mm)
THREADED OR SOCKET WELD FEMALE
API 602, ASME CLASSES 800, 1500
8
FORGED STEEL GATE VALVES
CONVENTIONAL PORT, 1⁄2 – 2" (15 – 50 mm)
THREADED, SOCKET WELD, BUTT WELD OR FLANGED
ASME CLASS 1500: 3705 psi @ 100°F
ASME CLASS 2500: 6170 psi @ 100°F
H DESIGN FEATURES
● A compact but extremely sturdy design forged valve for high
pressure-temperature service.
● Seating faces are hardfaced with Stellite 6.
● Wedge is solid Stellite 6, ensuring low friction & long service life.
C
● For class 1500, seats are seal-welded to the body.
9
FORGED STEEL GLOBE VALVES
CONVENTIONAL PORT, 1⁄4 – 2" (8 – 50 mm)
THREADED OR SOCKET WELD
ASME CLASS 800: 1975 psi @ 100°F
ASME CLASS 1500: 3705 psi @ 100°F
FLANGED ASME CLASSES 150, 300, 600, 1500
3
0.31 0.50 2.88 3.50 4.57 6.72 4.84 7.22 2.5 6.0 0.690 0.38 3.00 6.00
Stop
25 19 19 89 127 170 209 183 225 102 152 33.78 13 2.3 5.4 2014B 3014B 2014W 3014W
11⁄4 1.25 1.25 5.00 5.25 8.05 10.06 8.93 10.76 6.0 8.0 1.675 0.50 10.00 17.00
32 32 32 127 133 204 256 227 273 152 203 42.55 13 4.5 7.7 K
11⁄2 1.25 1.25 5.00 5.25 8.05 10.06 8.93 10.76 6.0 8.0 1.915 0.50 10.00 17.00 For other materials,
40 32 32 127 133 204 256 227 273 152 203 48.64 13 4.5 7.7
A trim and engineering
2 1.38 1.50 5.25 10.00 9.30 12.75 10.00 14.00 6.0 12.0 2.406 0.63 13.00 45.00 L
50 35 38 133 254 236 324 254 356 152 305 61.11 16 5.9 20.4 data, see pages
For class 1500 (Y-pattern) globe valves, see page 11. B 22 – 25.
10
FORGED STEEL Y-PATTERN
BONNETLESS GLOBE VALVES
CONVENTIONAL PORT OPENING, THREADED, SOCKET WELD OR
BUTT WELD 1⁄2 – 4" (15 –100 mm)
ASME CLASSES 1690, 2680, 4500
SPECIFICATIONS
NOTE: Valves also supplied with impactor handle, DESIGN ASME B16.34
electric, pneumatic or gear actuators. Socket weld ends ASME B16.11
Threaded ends ASME B1.20.1
Butt weld ends ASME B16.25
Testing ASME B16.34 & MSS-SP-61
DIMENSIONS, WEIGHTS AND CV Marking MSS-SP-25
Size A B C H BP CF Weight lb CV
in Port Opening End to End Center to Top Handwheel Clearance Open Center to End kg Flow Coefficient
mm 1690 & 2680 4500 1690 & 2680 4500 1690 & 2680 4500 1690 & 2680 4500 1690 & 2680 4500 1690 & 2680 4500 1690 & 2680 4500 1690 2680 4500
⁄
12 0.559 0.375 4.88 5.75 9.63 11.75 6.00 6.00 3.63 3.25 3.20 4.19 11 27
15 14.2 9.5 124 146 245 298 152 152 92 83 81 106 5 12.2 7 7 4
3⁄4 0.559 0.559 4.88 7.00 9.63 14.20 6.00 8.00 3.63 6.00 3.20 3.88 11 56
20 14.2 14.2 124 178 245 361 152 203 92 152 81 99 5 25 8 8 7
1 0.833 0.559 5.75 7.00 13.19 14.20 8.00 8.00 5.13 6.00 4.19 3.88 25 56
12 12 9
25 21.2 14.2 146 178 335 361 203 203 130 152 106 99 11.3 25
11⁄4 1.125 0.833 7 .25 10 .13 16 .63 18.88 12.00 12.00 7 .57 7.00 4.94 6.57 56 94
32 28.6 21.2 184 257 422 480 305 305 192 178 125 167 25 43 24 24 19
11⁄2 1.125 1.125 7 .25 12.00 16 .63 20.75 12.00 18.00 7 .57 8.00 4.94 8.00 56 148
40 28.6 28.6 184 305 422 527 305 457 192 203 125 203 25 67 25 25 23
2 1.688 1.125 10 .13 12.00 19.88 20.75 12.00 18.00 7.50 8.00 6 .57 8.00 94 148
50 42.9 28.6 257 305 505 527 305 457 190 203 167 203 43 67 60 60 42
21⁄2(1) 1.688 1.50 12.00 12.00 20.69 20.75 16.00(2) 16.00(2) 7.25 7.25 8.00 8.00 148 148
65 42.9 38.1 305 305 526 527 406 406 184 184 203 203 67 67 60 60 54
3(1) 1.688 1.50 12.00 12.00 20.69 20.75 16.00(2) 16.00(2) 7.25 7.25 8.00 8.00 148 148
80 42.9 38.1 305 305 526 527 406 406 184 184 203 203 67 67 60 60 54
4 1.688 1.50 12.00 12.00 20.69 20.75 16.00(2) 16.00(2) 7.25 7.25 8.00 8.00 148 148
60 60 54
100 42.9 38.1 305 305 526 527 406 406 184 184 203 203 67 67
(1) For Classes 1690 & 2680, dimensions are as shown, or same as for 2" (50 mm) valve, depending on end connection.
(2) Impactor handle.
11
FORGED STEEL CHECK VALVES
CONVENTIONAL PORT OPENING, 1⁄4 –2" (8–50 mm)
PISTON, BALL OR SWING TYPE
ASME CLASSES 800, OR 1500, THREADED OR SOCKET WELD
FLANGED ASME CLASSES 150, 300, 600, 1500
SPECIFICATIONS
TYPE BOLTED COVER COVERLESS
Piston check 034B —
Ball check 024B —
COVERLESS SWING CHECK SWING CHECK BOLTED COVER Swing check 114 B 114W
BOLTED COVER PISTON, BALL AND SWING CHECK DIMENSIONS AND WEIGHTS
A B C K L lb Flanged Valves
Size Weight kg Face-to-Face
Port End-to-End Center-Top Bolts Socket Weld Socket Weld
Piston Swing Piston Swing Piston Swing Piston, ball & Piston, ball & Piston Swing Piston, ball
in & ball check & ball check & ball check Swing Check Swing Check & ball check & swing check(1)
mm
800 1500 800 1500 800 1500 800 1500 800 1500 800 1500 Bore Depth 800 1500 800 1500 150 300 600 1500
⁄4
1 0.31 0.50 0.5 – 2.88 4.00 – – 1.75 2.4 – – 0.555 0.38 2.00 4.00 – – 4.00 – – –
8 8 13 13 – 73 102 – – 44 61 – – 14.10 10 0.9 1.8 – – 102 – – –
3
⁄8 0.31 0.50 0.5 – 2.88 4.00 – – 1.75 2.4 – – 0.690 0.38 2.00 4.00 – – 4.00 – – –
10 8 13 13 – 73 102 – – 44 61 – – 17.53 10 0.9 1.8 – – 102 – – –
1
⁄2 0.31 0.50 0.50 0.50 2.88 4.00 3.50 6.00 1.75 2.4 2.4 3.3 0.855 0.38 2.00 4.00 4.00 4.00 4.25 6.00 6.50 8.50
15 8 13 13 13 73 102 89 152 44 61 61 84 21.72 10 0.9 1.8 1.8 1.8 108 152 165 216
3
⁄4 0.50 0.50 0.50 0.50 3.25 5.00 3.50 6.00 2.1 2.6 2.4 3.3 1.065 0.50 3.00 6.00 4.00 6.00 4.62 7.00 7.50 9.00
20 13 13 13 13 83 127 89 152 53 66 61 84 27.05 13 1.3 2.7 1.8 2.7 117 178 190 227
1 0.75 0.75 0.75 0.75 3.50 6.00 5.00 6.00 2.3 3.3 3.5 3.4 1.330 0.50 4.00 11.00 11.00 11.00 5.00 8.00 8.50 10.00
25 19 19 19 19 89 152 127 152 58 83 89 86 33.78 13 1.8 5.0 5.0 5.0 127 203 216 254
11⁄4 1.25 1.25 1.25 – 5.00 7.00 5.25 – 3.3 3.8 3.4 – 1.675 0.50 11.00 17.00 15.00 – 5.50 8.50 9.00 11.00
32 32 32 32 – 127 178 133 – 84 97 86 – 42.55 13 5.0 7.7 6.8 – 140 221 227 279
11⁄2 1.25 1.25 1.25 1.25 5.00 7.00 5.25 7.00 3.3 3.8 3.4 4.2 1.915 0.50 11.00 17.00 15.00 17.00 6.50 9.00 9.50 12.00
40 32 32 32 32 127 178 133 178 84 97 86 107 48.64 13 5.0 7.7 6.8 7.7 165 227 241 305
2 1.50 1.50 1.50 1.50 8.00 9.00 6.00 9.00 4.3 4.8 4.0 4.6 2.406 0.63 20.00 24.00 17.00 24.00 8.00 10.50 11.50 14.50
50 38 38 38 38 203 229 152 229 109 122 102 117 61.11 16 9.0 10.9 7.7 10.9 203 267 292 368
(1) For swing check valves classes 300, 600 and 1500 face-to-face dimensions are the same CLASS 800 1975 psi @ 100°F
as for piston and ball check valves, for class 150 swing check valves contact the factory. CLASS 1500 3705 psi @ 100°F
COVERLESS SWING CHECK DIMENSIONS AND WEIGHTS (CLASS 800)
Size A B C K L Weight
in Center-Top Socket Socket lb
Port End-to-End of Body Weld Bore Weld Depth
mm kg
1⁄
4 0.50 3.25 1.40 0.555 0.38 2.00
8 13 83 64 14.10 10 0.9
3
⁄8 0.50 3.25 1.40 0.690 0.38 2.0
10 13 83 64 17.53 10 0.9
1
⁄2 0.50 3.25 1.40 0.855 0.38 2.00 For other C
15 13 83 64 21.72 10 0.9 materials,
3
⁄4 0.50 3.25 1.40 1.065 0.50 2.00 trim and
20 13 83 64 27.05 13 0.9
1 0.75 3.50 1.70 1.330 0.50 2.50 engineering
25 19 89 89 33.78 13 1.1 data, K
11⁄4 1.25 5.00 2.50 1.675 0.50 6.5 see pages
32 32 127 86 42.55 13 2.9 22 –25.
11⁄2 1.25 5.00 2.50 1.915 0.50 6.50
40 32 127 86 48.64 13 2.9 A
2 1.50 5.25 2.25 2.406 0.63 9.00 L
50 38 133 57 61.11 16 4.0 B
12
FORGED STEEL PISTON CHECK VALVES
FOR HORIZONTAL AND VERTICAL LINES
THREADED, SOCKET WELD OR BUTT WELD
ASME CLASSES 1690, 2680, 4500
13
LIVE LOADED GATE & GLOBE VALVES
ASME CLASSES 150 –1500
FORGED CARBON, ALLOY AND STAINLESS STEEL
FEATURES
● Sturdy bonnet arms.
● Suitable for electric actuation.
● More repacking space.
GATES
● Seal welded seats.
● Stellite 6 or cobalt free wedge
and seats.
GLOBES
● Stellite 6 or cobalt free
seats and discs.
OPTIONS
● Double packing with leak-off.
● Live-loading.
● Packing blowout fitting.
14
HERMETICALLY SEALED BELLOWS SEAL VALVES
HIGH PRESSURE, NUCLEAR AND OTHER APPLICATIONS
NOTE:
For more information
consult special
bellows seal catalogue
VEL-BS.
CYCLE LIFE
● Axial movement of the bellows is limited to a maximum of
20 –25% of the free length, depending on pressure-temperature
and desired life cycle. Velan bellows are designed for 10,000
cycles for 1⁄2 – 2” globe valves, 5000 cycles for bonnetless
globe valves and 3000 cycles for 1⁄2 – 2” gate valves.
BELLOWS SEAL
BELLOWS SEAL GATE VALVE
DRAIN VALVE API 602
API 602 Classes 800 – 1500
Classes 800–1500 Flanged ASME Classes 150 – 1500
15
STAINLESS STEEL
GATE, GLOBE AND CHECK VALVES
MANUFACTURING PROGRAM
GATE
Size Seat
ASME NPT SW Butt Flanged Bonnet Design Material
Integral
Class Stainless Stellite
in mm Weld Joint Data Pg. Pages
1
⁄2 – 2 15 – 50 800 ✔ ✔ ✔ Bolted 19 24, 25
1
⁄2 – 2 15 – 50 150, 300, 600 ✔ ✔ ✔ ✔ ✔ Bolted/Welded 8, 9, 10, 11
1
⁄2 – 2 15 – 50 800 ✔ ✔ ✔ ✔ Bolted/Welded 8, 9, 10, 11
1
⁄2 – 2 15 – 50 1500 ✔ ✔ ✔ ✔ ✔ Bolted/Welded 8, 9, 10, 11
1
⁄2 – 2 15 – 50 2500 ✔ ✔ ✔ ✔ ✔ Welded 8, 10, 11
1
⁄2 – 4 15 – 100 150 (API 603) ✔ ✔ Bolted See catalog
1
⁄2 – 4 15 – 100 300 ✔ ✔ Bolted VEL-CSV
1 ⁄2 – 2
1
40 – 50 4500 ✔ ✔ ✔ Welded 11
GLOBE
Size Seat
ASME NPT SW Butt Flanged Bonnet Design Material
Integral
Class Stainless Stellite
in mm Weld Joint Data Pg. Pages
1
⁄2 – 2 15 – 50 150, 300, 600 ✔ ✔ ✔ ✔ ✔ Bolted/Welded 19 24, 25
1
⁄2 – 2 15 – 50 800 ✔ ✔ ✔ ✔ Bolted/Welded 12
1
⁄2 – 2 15 – 50 1500 ✔ ✔ ✔ ✔ ✔ Bolted/Welded 12
1
⁄2 – 4 15 – 100 1690 – 4500 ✔ ✔ ✔ ✔ Bonnetless 13
1
⁄2 – 4 15 – 100 1500 – 2500 ✔ ✔ ✔ ✔ ✔ Bonnetless 13
1
⁄2 – 4 15 – 100 150 ✔ ✔ Bolted See catalog
1
⁄2 – 4 15 – 100 300 ✔ ✔ Bolted VEL-CSV
CHECK
Size Seat
ASME NPT SW Butt Flanged Bonnet Design Material
Integral
Class Stainless Stellite
in mm Weld Joint Data Pg. Pages
150, 300
1
⁄2 – 2 15 – 50 600 (S, P, B) ✔ ✔ ✔ ✔(P,B) ✔ Bolted 14, 19 24, 25
1
⁄2 – 2 15 – 50 800 (S, P, B) ✔ ✔ ✔ ✔(P,B) Bolted 14
1
⁄2 – 2 15 – 50 1500 (S, P, B) ✔ ✔ ✔ ✔ ✔ Bolted 14
1
⁄2 – 4 15 – 100 1690-4500 (P) ✔ ✔ ✔ ✔ Welded 15
1
⁄2 – 4 15 – 100 1500-2500 (P) ✔ ✔ ✔ ✔ ✔ Welded 15
1
⁄2 – 4 15 – 100 150 (S) ✔ ✔ Bolted See catalog
1
⁄2 – 4 15 – 100 300 (S) ✔ ✔ Bolted VEL-CSV
S = Swing checks B = Ball checks P = Piston checks
16
CLASS 800 GATE VALVES 1⁄2 – 11⁄2" (15 – 40 mm) FULL PORT, INTEGRAL SEAT
PART STANDARD MATERIALS 1920 psi @ 100°F
860 psi @ 1100°F
Body CF8M
Bonnet A 182 – F316 Flanged 600,
Wedge CF8M or Stellite 6 see VEL-SFV, pg.12
Stem 316
*NOTE:
Stem nut 416 ENP Teflon replaced by
Gasket SS 316 and Teflon* graphite for
Packing Teflon*
temperatures
Bolting B8M2
over 450°F.
Handwheel Malleable iron
Size B C D H Weight
in Center-Top Center-Top lb
mm End to End Closed Open Handwheel
kg
⁄2
1
2.88 5.90 6.70 3.50 8.00
15 73 149 170 89 3.6
3
⁄4 3.25 6.40 7.40 5.00 9.00
20 83 164 189 127 4.1
1 3.50 7.80 9.10 5.00 16.00
25 89 198 232 127 7.3
11⁄2 5.00 8.70 10.40 6.00 22.00
40 127 221 265 152 10.0
CLASS 800 GLOBE VALVES 1⁄2 – 2" (15 – 50 mm) STELLITE 6 SEAT
PART STANDARD MATERIALS 1920 psi @ 100°F
860 psi @ 1100°F
Body A 182 – F316
Bonnet A 182 – F316
Seat Stellite 6 *NOTE:
Disc 316 or Stellite 6
Teflon replaced
Stem 316
by graphite
Stem nut Mang. Bronze for temperatures
Packing Teflon* over 450°F.
Gasket SS 316 and Teflon*
Bolting B8M2
Handwheel Malleable iron
Size B C D H Weight
in Center-Top Center-Top lb
mm End to End Closed Open Handwheel
kg
1⁄2 2.88 4.50 4.80 2.50 3.00
15 73 114 122 64 1.40
3⁄
4 3.25 6.60 7.10 4.00 5.00
20 83 168 180 102 2.30
1 3.50 6.70 7.30 4.00 6.00
25 89 170 185 102 2.70
11⁄4 5.00 8.10 8.90 6.00 14.00
32 127 206 226 152 6.30
11⁄2 5.00 8.10 8.90 6.00 14.00
THREADED OR SOCKET WELD ASME CLASS 800 40 127 206 226 152 6.30
FLANGED ASME CLASSES 150, 300, 600 2 8.00 10.40 11.20 8.00 27.00
50 203 2.64 285 203 12.20
CLASS 800 SWING CHECK VALVES 1⁄2 – 2" (15 – 50 mm) STELLITE 6 SEAT
PART STANDARD MATERIALS 1920 psi @ 100°F
860 psi @ 1100°F
Body A 182 – F316
Disc CF8M
Seat Stellite 6
Pin 316
Size in ⁄4
1 3
⁄8 1
⁄2 3
⁄4 1 11⁄4 1 1⁄2 2
mm 8 10 15 20 25 32 40 50
B in 3.25 3.25 3.25 3.25 3.50 5.00 5.00 5.25
End to End mm 83 83 83 83 89 127 127 133
THREADED OR SOCKET WELD ASME CLASS 800 C in 1.40 1.40 1.40 1.40 1.70 2.50 2.50 2.30
FLANGED ASME CLASSES 150, 300, 600 Center to Top mm 36 36 36 36 43 64 64 58
lb 2.00 2.00 2.00 2.00 2.50 6.50 6.50 9.00
Weight kg 0.9 0.9 0.9 0.9 1.1 2.9 2.9 4.1
NOTE: For dimension drawings see page 7,10, and 12.
17
FORGED STEEL
ANGLE AND INCLINED VALVES
FOR BOILER PLANT SERVICE
(SEE PAGE 13 FOR Y-PATTERN GLOBE VALVES)
VALVE DIMENSIONS
End-to-End Face-to-Face Center-to-End Center-to-Face Center-Top Handwheel
Size Weld End Flanged Angle Weld End Angle Flanged Open Diameter
in
mm 600 1500 600 1500 600 1500 600 1500 600 1500 600 1500
1 — — — — 3.00 3.00 4.50 5.00 9.25 9.25 8.00 8.00
25 76 76 114 127 235 235 203 203
Angle
18
FORGED ANGLE,
CONTINUOUS BLOWDOWN VALVES
CLASSES 600, 1500, 2500
This valve is designed for continuous blow-down but can also be used for
sampling and boiler feed pump bypass relief where high pressure drop
causes erosion and cavitation which can destroy conventional globe valves.
It incorporates a hardfaced Stellite 6 disc and seat and a venturi diffuser
from stainless steel type 316. Orifice range: 1⁄ 8 to 11⁄ 8", depending on the
capacity required.
CONTINUOUS BLOWDOWN CHARTS (condensate)
C(D) Wide open capacities (000’s lb / hr) versus boiler pressure (psi)
1" Connections
7/16"
( 000’s
lb/hr ) 3/8"
20 5/16"
1/4" 2" Connections
3/16"
1 1/2" Connections (000’s
lb/hr )
➧ 10 ( 000’s
lb/hr ) 7/8" 140
1"
7 /8 "
80 3/4" 3 /4 "
1/8" 5/8" 120
5/8"
60 1/2" 100
5 1/2"
4 40 3/8" 80
AB
3 60
2 20
➧
40
Figure 105Y CF
1 10
500 1000 2000 (psi) 500 1000 2000 (psi) 500 1000 2000 (psi)
DIMENSIONS
Size AB CF C D WEIGHT Wide open capacities (%) vs Handwheel turns
Center-
Bottom Center- Center-Top Center-Top
in lb 1 1/2" Valve 2" Valve
mm SW NPT
End Closed Open
kg
1" Valve
(%) (%) (%)
⁄
12 2.25 – 3.19 11.88 12.57 27
15 57 – 81 302 319 12 80 80 80
Orifice Orifice
3⁄4 diameter diameter
3.12 3.62 3.19 11.88 12.57 27 Orifice
60 3/8" & 7/16" 60 diameter 60 1" & 1 1/8"
20 79 92 81 302 319 12
1/4" & 5/16" 3/4", 7/8" & 1" 3/4" & 7/8"
1 3.92 4.42 3.19 11.88 12.57 27 40 3/16" 40 5/8" 40
25 100 112 81 302 319 12 1/8" 1/2" 1/2" & 5/8"
1/16" 3/8" 3/8"
11⁄2 4.95 3.00 16.50 17.38 60 20 20 20
40 126 76 419 441 27
2 6.50 5.00 17.12 18.50 92 1 2 3 1 2 3 4 1 2 3 4 5 6
50 165 122 435 470 42
Forged Gate, Globe Valves 1⁄4 – 2" Y-Pattern Bonnetless Globe Valves 1⁄4 – 4"
Bolted and Welded Bonnet, ASME Classes 800 – 1500 ASME Classes 1690 – 4500
Gate and Globe Valves 2 1⁄2 – 24" Swing, Piston & Tilting Disc Check Valves 1⁄2 – 24" Y-Pattern Piston Check 1⁄4 – 4"
Bolted or Pressure Seal, ASME Classes 600 – 4500 Bolted or Pressure Seal, ASME Classes 600 – 4500 ASME Classes 600 – 4500
19
FORGED CRYOGENIC
GATE, GLOBE AND CHECK VALVES
IN AUSTENITIC STAINLESS STEEL
SIZES 1⁄ 2 – 2" (8 – 50 mm), CLASSES 150 –1500
APPLICATIONS
The production, transport and storage of liquified gases such as
oxygen, nitrogen, argon, natural gas, hydrogen or helium
(down to -425°F), to mention only some of the more commonly used,
presents several technical problems. Velan specially-adapted
extended bonnet forged valves offer safe and efficient service.
MATERIALS
● Body and bonnet: Austenitic stainless steel forgings used for
bodies and bonnets offer excellent impact strength, minimal heat
loss and protection against corrosion.
DESIGN FEATURES
All basic design features of Velan forged steel valves outlined in this catalog are adapted to special service
conditions at cryogenic temperatures.
● Extended bonnets with sufficient gas column length, usually specified by customer, are supplied for all
valves to keep stem packing at sufficient distance away from the cold fluid to remain functional.
● Solid Stellite 6 wedges on 1⁄2 – 2" valves operate with no galling in cryogenic service.
● Kel-F inserts (optional) for globe, piston, and swing check discs.
● Cleaning: All cryogenic valves are thoroughly degreased and cleaned and pipe ends are sealed to
prevent contamination.
20
With dualseal disc With Stellite 6 faced seat
and Kel-F insert and solid Stellite 6 wedge
21
ENGINEERING DATA
SPECIFICATION OF FORGED VALVE MATERIALS
BODY AND BONNET, PACKING FLANGE, WEDGE-DISC-SEAT
TABLE 1
ALLOY STEEL STAINLESS STEEL
DESCRIPTION CARBON STEEL
1 ⁄4 Cr ⁄2 Mo
1 1
2 ⁄4 Cr-1 Mo
1
5% Cr 9% Cr 316 321
ASTM
DESIGNATION A 105N(2) A 350 Gr. LF2(2) A 182 Gr. F11 A 182 Gr. F22 Cl.3 A 182 Gr. F5 A 182 Gr. F9 A 182 Gr. F316 A 182 Gr. F316L A 182 Gr. F321
Carbon 0.35 max. 0.35 max. 0.10-0.20 0.05-0.15 max. 0.15 max. 0.15 max. 0.08 max.(3) 0.035 max. 0.08 max.
Manganese 0.60-1.05 0.60-1.35 max. 0.30-0.80 0.30-0.60 0.30-0.60 0.30-0.60 2.00 max. 2.00 max. 2.00 max.
COMPOSITION %
Phosphorus 0.035 max. 0.035max. 0.040 max. 0.040 max. 0.030 max. 0.030 max. 0.045 max. 0.045 max. 0.045 max.
Sulphur 0.040 max. 0.040 max. 0.040 max. 0.040 max. 0.030 max. 0.030 max. 0.030 max. 0.03 max. 0.03 max.
Silicon 0.10-0.35 max. 0.15-0.30 0.50-1.00 0.50 max. 0.50 max. 0.50-1.00 1.00 max. 1.00 max. 1.00 max.
Nickel — — — — 0.50 max. — 10.0-14.0 10.0-15.0 9.0-12.0
Chromium — — 1.00-1.50 2.00-2.50 4.0-6.0 8.0-10.0 16.0-18.0 16.0-18.0 17.0 min.
Molybdenum — — 0.44-0.65 0.87-1.13 0.44-0.65 0.90-1.10 2.0-3.0 2.0-3.0 (4)
(1) All forgings are softer than 237 HB = 22 HRC. (3) Material code 13 : 0.035 max., Material Code 17: 0.04–0.08.
(2) A 105N, A 350 Gr. LF2 Standard at Velan, 0.25 C max. (4) Titanium: min. 5 x C, max. 6 x C.
TRIM SPECIFICATION
TABLE 2
BAR STOCK CAST
AUSTENITIC
CR 13 STAINLESS STEELS MONEL HASTELLOY MONEL STELLITE 6 DUCTILE
ASTM
DESIGNATION A 479 A 582 A 479 A 479 A 564 B 164 AMS 4676D B574 A 494 AMS A 439
410(4) 416(4) 316 ST. HARD. 316 630 MONEL K-MONEL N 10276 M-25S 5387 A D-2C
Carbon 0.15 0.15 0.08 0.08 0.07 0.3 0.25 0.010 0.25 0.9-1.4 2.90
Manganese 1.00 1.25 2.00 2.00 1.00 2.0 1.50 1.0 1.50 1.0 1.80-2.40
Phosphorus 0.040 0.06 0.045 0.045 0.040 – 0.02 0.04 0.03 0.04 0.08
COMPOSITION %
Sulphur 0.030 0.15 min. 0.030 0.030 0.030 0.024 0.010 0.03 0.03 0.04 –
Silicon 1.00 1.00 1.00 1.00 1.00 0.5 1.00 0.08 3.5-4.5 1.5 1.00-3.00
Nickel – – 10.00-14.00 10.00-14.00 3.00-5.00 63.0 63.00-70.00 Balance Balance 3.0 21.00-24.00
Chromium 11.50-13.50 12.00-14.00 16.00-18.00 16.00-18.00 15.00-17.50 – – 14.5-16.5 – 27.0-31.0 0.50
Molybdenum – – 2.00-3.00 2.00-3.00 – – – 15.0-17.0 – 1.5 –
Copper – – – – 3.00-5.00 28.0-34.0 Balance – 27.0-33.0 – –
Aluminum – – – – – – – – – – –
Cobalt – – – – – – – – – Balance –
Tungsten – – – – – – – – – 3.5-5.5 –
Iron – – – – – – – – 3.50 Max. 3.0 –
Special Condition Temper Hard Level 2 – – Hot worked Hot Fin. – Age Hard. – –
Heat Treat. Class 2 Hard Temper Sol. annealed Sol. annealed H 1100 – – – – – –
Tensile psi min. 110,000 – 95,000 75,000 140,000 80,000 140,000 100,000 – 130,000 58,000
Yield psi min. 85,000 – 75,000 30,000 115,000 40,000 100,000 41,000 – – 28,000
Elong. % min. 15 – 25 30 14 30 20 40 – 1 20
R. Area % min. 45 – 40 40 45 – – – – – –
Hardness HB 269 max. 293-352 – – 302 min. – 326 min. – 300 min. 344 min. 121-171
(4) Cr 13 available in soft form. Less than 237 HB. Non-Cobalt hard facing alloy available.
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ENGINEERING DATA
STEM PACKING HF (HYDROFLUORIC ACID) VALVES
TYPE OF JOHN CRANE
TYPE OF SERVICE
SERVICE FOR HF SERVICE, WE RECOMMEND THE FOLLOWING TRIM:
PACKING DESIGNATION TEMP.°F STEM: Monel K
Die-formed Steam, WEDGE & DISC: Monel or Monel with Teflon, with additional
graphite 1625A air, water, side clearance to prevent buildup.
sandwiched and oils, to 1400
237
SEATS: Monel
between liquified
braided graphite or equal petroleum GASKET: Monel and Teflon
PACKING: Teflon V-rings
All acids, alkali,
Teflon -120 BOLTS: Replace with A 193-B7M studs & A 194-2HM nuts.
C-VH solvents, gases,
V-rings to + 500
except fluorine
SOUR SERVICE VALVES
Braided Hydrogen, peroxide, -100
Teflon C-1046 oleum, acids, alkali to + 400 TO MEET STANDARDS MR0175 (REV. 1994)
Velan manufactures the complete range of valves shown in this
TRIM MATERIALS catalog in compliance with NACE standard MR0175 (REV.1994).
WEDGE/DISC SEAT Trim materials must be selected by customers from the table below
TRIM (CODE) STEM
SEATING SURFACE SURFACE based on experience with resistance to corrosion against sulphides
13% Cr (TY) CA15 Stellite 6 410 (sour gas) found in processing crude oil.
Full Stellite (TS) Stellite 6 Stellite 6 410 TYPE OF WEDGE/DISC SEAT BONNET
316 (MY) CF8M or 316 Stellite 6 316 TRIM (CODE) SEATING SURFACE SURFACE STEM BOLTING
316 full Stellite (MS) Stellite 6 Stellite 6 316 NA 13% Chrome* Stellite 6 410* Gr. B7M/2HM*
Monel (XY) Monel Stellite 6 Monel Stellite 6 or Gr. B7M/2HM*
NB Stellite 6 316 or 630
CF8M or 630
Monel (XX) Monel Monel Monel
Stellite 6 Monel or Gr. B7M/2HM*
Hastelloy (HC) Hastelloy C Stellite 6 Hastelloy C NC Monel Monel K or 630
(SX) CF8M CF8M 316
*RC 22 maximum
BODY-BONNET GASKETS
GASKET TYPE VALVE TYPE REMARKS
CHLORINE VALVES
Spiral wound Asbestos-free
STEM: Monel K
Gr. 304 (stainless) + graphite Forged valves max. 1400°F
WEDGE OR DISC: Monel or Monel with Teflon
SEAT: Monel
Spiral wound Forged valves for Asbestos-free GASKET: Monel and Teflon
Gr. 304 (stainless) + Teflon chemical industry max. 500°F PACKING: Teflon V-rings
Spiral wound Forged valves for Asbestos-free BOLTS: A193-B7
Monel + Teflon chemical industry max. 500°F NOTE: Special cleaning procedure and packing available.
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ENGINEERING DATA ASME B16.34 PRESSURE TEMPERATURE RATINGS
Selection Rules :
A) Valve sizes up to and including 2 1⁄2”: Standard Class : Flanged Limited Class: Socket weld, butt weld or threaded
B) Valve sizes 3” and up : Standard Class : Flanged or butt weld Special Class: Butt weld only (if ASME B16.34, para. 2.1.2 is invoked)
FORGED CHROME-MOLY STEEL A 182 Gr. F22 Cl.3 Working Pressure by Classes, psig
CLASS 150 300 600 1500 1690 2500 2680 4500
Shell Test, psig 450 1125 2250 5625 6275 6350 9375 10050 16875
Seat Test, psig 325 825 1650 4125 4600 4650 6875 7375 12375
Temp.°F STANDARD STANDARD STANDARD STANDARD LIMITED (3) STANDARD SPECIAL (2) LIMITED (3) STANDARD LIMITED (3) STANDARD SPECIAL (2) LIMITED (3) STANDARD SPECIAL (2) LIMITED (3)
-20 to100 290 750 1500 3750 3750 4225 4225 4225 6250 6250 6700 6700 6700 11250 11250 11250
200 260 750 1500 3750 3750 4225 4225 4225 6250 6250 6700 6700 6700 11250 11250 11250
300 230 730 1455 3640 3705 4100 4175 4175 6070 6180 6505 6625 6625 10925 11120 11120
400 200 705 1410 3530 3620 3975 4075 4075 5880 6035 6300 6470 6470 10585 10865 10865
500 170 665 1330 3325 3600 3745 4055 4055 5540 6000 5935 6430 6430 9965 10800 10800
600 140 605 1210 3025 3600 3405 4055 4055 5040 6000 5400 6430 6430 9070 10800 10800
650 125 590 1175 2940 3580 3310 4030 4030 4905 5965 5255 6395 6395 8825 10735 10735
700 110 570 1135 2840 3555 3200 4005 4005 4730 5930 5070 6355 6355 8515 10670 10670
750 95 530 1065 2660 3450 2995 3885 3885 4430 5750 4745 6160 6160 7970 10350 10350
800 80 510 1015 2540 3365 2860 3790 3790 4230 5605 4530 6010 6010 7610 10095 10095
850 65 485 975 2435 3215 2740 3620 3620 4060 5355 4350 5740 5740 7305 9645 9645
900 50 450 900 2245 3000(5) 2530 3380 3380(5) 3745 5000(5) 4010 5360 5360(5) 6740 9000 9000(5)
950 35 375 755 1885 2405(5) 2125 2655 2720(5) 3145 4075(5) 3370 4210 4380(5) 5665 7070 7555(5)
1000 20 260 520 1305 1740(5) 1470 1835 1975(5) 2170 3040(5) 2325 2910 3285(5) 3910 4885 6050(5)
1050 20(1) 175 350 875 1170 985 1230 1325 1455 2035 1560 1950 2200 2625 3280 4060
1100 20(1) 110 220 550 730 620 770 830 915 1280 980 1225 1385 1645 2055 2545
FORGED STAINLESS STEEL A 182 Gr. F316(6) Working Pressure by Classes, psig
CLASS 150 300 600 1500 1690 2500 2680 4500
Shell Test, psig 425 1100 2175 5400 5625 6100 6350 9000 9375 9650 10050 16200 16875
Seat Test, psig 325 800 1600 3975 4125 4475 4650 6600 6875 7075 7375 11900 12375
Temp.°F STANDARD STANDARD STANDARD STANDARD LIMITED (3) STANDARD SPECIAL (2) LIMITED (3) STANDARD LIMITED (3) STANDARD SPECIAL (2) LIMITED (3) STANDARD SPECIAL (2) LIMITED (3)
-20 to100 275 720 1440 3600 3750 4055 4225 4225 6000 6250 6430 6700 6700 10800 11250 11250
200 235 620 1240 3095 3450 3485 3885 3885 5160 5750 5530 6160 6160 9290 10350 10350
300 215 560 1120 2795 3120 3150 3515 3515 4660 5200 4995 5575 5575 8390 9360 9360
400 195 515 1025 2570 2850 2895 3210 3210 4280 4750 4585 5090 5090 7705 8550 8550
500 170 480 955 2390 2655 2690 2990 2990 3980 4430 4265 4745 4745 7165 7970 7970
600 140 450 900 2255 2520 2540 2835 2835 3760 4195 4030 4495 4495 6770 7555 7555
650 125 445 890 2220 2465 2500 2775 2775 3700 4105 3965 4400 4400 6660 7395 7395
700 110 430 870 2170 2420 2445 2725 2725 3620 4035 3880 4325 4325 6515 7265 7265
750 95 425 855 2135 2380 2405 2680 2680 3560 3965 3815 4250 4250 6410 7135 7135
800 80 420 845 2110 2355 2375 2650 2650 3520 3930 3770 4210 4210 6335 7070 7070
850 65 420 835 2090 2330 2350 2625 2625 3480 3885 3730 4165 4165 6265 6990 6990
900 50 415 830 2075 2315 2338 2605 2605 3460 3855 3705 4130 4130 6230 6945 6945
950 35 385 775 1930 2290 2175 2580 2580 3220 3815 3450 4090 4090 5795 6870 6870
1000 20 350 700 1750 2105 1970 2370 2370 2915 3505 3125 3755 3755 5245 6310 6310
1050(6) 20(1) 345 685 1720 2105(5) 1935 2370 2370(5) 2865 3505(5) 3070 3755 3755(5) 5155 6310 6310(5)
1100(6) 20(1) 305 610 1525 1945(5) 1715 2145 2195(5) 2545 3295(5) 2725 3405 3540(5) 4575 5720 6110(5)
1150(6) 20(1) 235 475 1185 1580(5) 1330 1665 1795(5) 1970 2760(5) 2110 2640 2980(5) 3550 4435 5495(5)
1200(6) 20(1) 185 370 925 1230 1040 1300 1400 1545 2160 1655 2065 2330 2775 3470 4300
1250(6) 20(1) 145 295 735 980 829 1035 1115 1230 1715 1315 1645 1855 2210 2765 3425
NOTES: 1) For welding end valves only. Flanged end ratings terminate at 1000°F. 4) Permissible but not recommended for prolonged usage above 800°F (425 °C).
2) Special Class: requires additional inspection per ASME B16.34, para. 2.1.2. 5) Do not interpolate between these temperatures. Consult the factory.
3) Limited Class: Only up to and including 2 1⁄2 ”. Flanged valves are not allowed. 6) At temperatures over 1000°F (538 °C) use only when the carbon content is 0.04%
or higher (material code 17).
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Cv FLOW COEFFICIENT TABLE
Gate or Piston
Full Port Y-Pattern Swing Piston Bellows
Bellows Seal Globe Check
Gate Bonnetless Check Check Valves Seal Globe
Gate Valves Valves Valves
Size Valves Globe Valves Valves (Vertical) Valves
Standard Port (Inclined)
in 150-800 900-1500 150-1500 1690-2680 4500 150-800 900-1500 150-800 150-800 900-1500 150-800 1500-2500 1690-2680 4500
1
⁄4, 3⁄8 2.6 2.6 2.6 5 3 2 2 – 1.8 2.0 – – 6 3
1
⁄2 7 14 14 7 4 3 3 9 2 3 2.5 5 7 4
3
⁄4 14 14 22 8 7 4 4 10 3 4 3.5 5.8 8 7
1 30 30 34 12 9 6 6 22 6 6 4.5 10.5 12 9
11⁄4 85 85 92 24 19 14 14 55 14 14 8.3 23 24 19
11⁄2 100 100 110 25 23 14 14 55 14 14 8.3 23 25 23
2 160 160 200 60 42 33 33 82 25 33 17 34 60 42
HOW TO ORDER
Body/
Type of Size of Pressure Bonnet Body Trim
Connection Connection Rating Type Style Material Material The figure numbers shown on this key are designed
A B C D E F G to cover essential features of Velan valves. Please
use figure numbers to ensure prompt and accurate
processing of your order. A detailed description
F 0 8 — 2 0 7 4 B — 1 3 M S must accompany any special orders.
e.g.: is a 2" 600 class stainless steel bolted bonnet globe valve with MS trim.
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