Documente Academic
Documente Profesional
Documente Cultură
-
Welding processes and equipment
Introduction
Soldering processes
Joining Technologies
Welding and soldering processes
Basic terms and definitions
metal welding welding with pressure
● operation which unifies metal(s) by ● welding in which sufficient external
means of heat or pressure, or both, force is applied to cause a greater
in such a way that there is or lesser degree of plastic
continuity in the nature of the deformation of both the faying
metal(s) which has (have) been surfaces, generally without the
joined addition of filler metal
fusion welding
● welding without application of
external force in which the faying
surface(s) has (have) to be molten;
usually, but not necessarily, molten
filler metal is added
Joining Technologies
Welding and soldering processes
Welding Processes and Equipment by energy carrier,
according to (EN 14610:2004) – content of lecture
Fusion welding, energy carrier: Welding with pressure, energy
carrier:
● Liquid ● Liquid
● Gas ● Gas
● Radiation ● Radiation
● unspecified ● unspecified
Joining Technologies
Welding and soldering processes
Fusion welding
5
Energy carrier liquid
Joining Technologies
Welding and soldering processes
Energy carrier liquid
Joining Technologies
Welding and soldering processes
aluminothermic welding is mainly Length ca. 2min animation
used for:
● Railway welding
● Welding big cast steel parts
Reactions
● Fe2O3 + 2Al Al2O3 + 2Fe + 783 kJ or
● 3Fe3O4 + 8Al 4Al2O3 + 9Fe + 3012 kJ
8
Joining Technologies
Welding and soldering processes
Energy carrier gas
Joining Technologies
Welding and soldering processes
Variants of gas welding:
● oxy-acetylene welding
– gas welding where the fuel gas is acetylene
● oxy-propane welding
– gas welding where the fuel gas is propane
● oxy-hydrogen welding
– gas welding where the fuel gas is hydrogen
10
Joining Technologies
Welding and soldering processes
Autogenous technology
Autogenic means to treat or heat a workpiece with a flame. The terminology
Autogenous technology incorporates different processes:
● Flame straightening
● Flame heating
● Flame hardening
● Flame cleaning
● Thermal cutting of concrete
● Gas welding
● Soldering and brazing
● Flame cutting
● Flame gouging
11
Joining Technologies
Welding and soldering processes
gases
hydrogen
acetylen
nitrogen
oxygen
propan
argon
domestic
Air
Joining Technologies
Welding and soldering processes
gases
640
2770
8,5
330
13
Joining Technologies
Welding and soldering processes
Acetylene
Indicator
Safety installations
Pressure regulator
Closure
Fill
● Porous fill to store acetylene
14
Joining Technologies
Welding and soldering processes
Acetylene
carbide water
15
Joining Technologies
Welding and soldering processes
Acetylene
16
Joining Technologies
Welding and soldering processes
Explosion boarders different flame gases
oxygen
hydrogen
oxygen hydrogen
oxygen
oxygen
17
Joining Technologies
Welding and soldering processes
Flame
Flame core Flame cone Working zone Spread flame
Specimen orientation
Flame temperature
Flame direction 18
Joining Technologies
Welding and soldering processes
Flame
aluminum
Cast iron
material
Copper
brass
steel
Acetylene Normal Oxygen
excess (neutral) excess
flame flame flame
+ - - + -
o + - o +
- - + - -
19
Joining Technologies
Welding and soldering processes
blowpipe
Injector-type blowpipe
● Oxygen is blown through the
injector with a high velocity
● Oxygen flow causes a
unterpressure which suck in the
burnable gas
● Mixing of both gases
● Burning outside of the blowpipe
20
Joining Technologies
Welding and soldering processes
blowpipe
oxygen oxygen
Pressure Blowpipe:
● Feeding the blowpipe with similar pressures of both gases
– Mixing chamber
– Outer mixing 21
Joining Technologies
Welding and soldering processes
blowpipe
Union nut
connector
Welding nozzle Burning gas
Burning gas connection
Blowpipe insert valve
Joining Technologies
Welding and soldering processes
Energy carrier: electric discharge (especially electric arc)
electro technology
The Arc
Power sources
Burner
Welding processes
23
Joining Technologies
Welding and soldering processes
Arc, Voltage, Resistance
Ohm’s law
Parallel circuit and connection in
series
Capacity and capacitor
Inductivity and inductor
Magnetism
Transformator
Diode and flow straightener
Joining Technologies
Welding and soldering processes
Connection in series
25
Joining Technologies
Welding and soldering processes
Parallel circuit
26
Joining Technologies
Welding and soldering processes
Electric work
Electric heating
27
Joining Technologies
Welding and soldering processes
Capacitor
● Charging with ac
charging
● Time shift of current and voltage
discharging
● Current leads voltage
28
Joining Technologies
Welding and soldering processes
Inductivity, Coil
29
Joining Technologies
Welding and soldering processes
Transformation law
30
Joining Technologies
Welding and soldering processes
Universal induction law
Joining Technologies
Welding and soldering processes
Rectifier
Diode AC rectifier
● Just allow’s the current flow in one ● Smoothes all parts of the current
direction
● Build by several diodes
● Smoothes the current
32
Joining Technologies
Welding and soldering processes
AC Current source
Current transformer Welding current
Welding Voltage
Welding Voltage
33
Joining Technologies
Welding and soldering processes
AC current source principle
34
Joining Technologies
Welding and soldering processes
Covered electrode
Core
Shielding gas
Droplet transfer
of metal and slag
arc
35
Joining Technologies
Welding and soldering processes
The Arc
Arc formation Ionization and dissociation
Air is a bad conductor, hence
normally no current flows between
electric poles if they are separated
by air
Is the distance between the poles
short, an electric discharge and
hence formation of an arc happens
Under welding circumstances
This results in dissociation of
molecules and ionization of metals
At high temperatures thermal
emission of electrons takes place
36
Joining Technologies
Welding and soldering processes
The Arc
Due to the free ions and electrodes
a current between the electric poles
flow.
anode cathode Due to the current flow a plasma
occurs
Plasma is a aggregate state where:
● atoms
● molecules
● ions
● electrons
appear simultaneously
37
Joining Technologies
Welding and soldering processes
Ignition of the arc
Joining Technologies
Welding and soldering processes
Kind of current and polarity
AC DC
Change of polarity with the Continuous burning arc (except
frequency of the current short circuits)
39
Joining Technologies
Welding and soldering processes
Arc current-voltage curve
Ohmic area
● Plasma: 30.000 °C
Short arc
Ohmic area shows a gain in
Working point
voltage at higher currents
Current [A]
40
Joining Technologies
Welding and soldering processes
Arc length
Arc column or
plasma
Anode spot
Cathode spot
Cathode fall Arc column or plasma
Arc plasma
Anode fall
41
Joining Technologies
Welding and soldering processes
Droplet transfer
42
Joining Technologies
Welding and soldering processes
Magnetic forces
Lorentz forces constrict the
electrode (pinch force)
Reducing the area increases
current density
Instant droplet transfer
● Results in spray arc with fine
droplets
43
Joining Technologies
Welding and soldering processes
Current source characteristics and arc
characteristics
45
arc characteristics
Arc characteristics shows the
relation between arc voltage and
Voltage [V]
arc current
The appearance is influenced by
Ayrtonic area
● Welding current
Ohmic area
● Arc length (~ to arc voltage)
Long arc
● Shape, material and surface of
cathode and anode
Short arc
● Ionization of arc column
Working point
Current [A]
46
Joining Technologies
Welding and soldering processes
arc characteristics
Welding normally takes place in the
ohmic area above 50 A welding
current
Voltage [V]
In the ohmic area the arc nearly
Ayrtonic area behaves like an ohmic resistance
Ohmic area Arc voltage decreases linear inside
Long arc
the plasma
● Long arc has higher arc voltage
Current [A]
47
Joining Technologies
Welding and soldering processes
Current source characteristics
Constant current characteristic
● Hard descending characteristic
Welding Voltage [V]
● Keep welding energy constant
Constant current characteristic (U*I*t)
● High voltage changes
Used for:
● Electrode, WIG, Plasma and
submerged arc welding (thick
Welding current [A] wires)
48
Joining Technologies
Welding and soldering processes
Constant voltage characteristic
Welding Voltage [V] ● Soft descending characteristic
Constant voltage characteristic ● To keep voltage constant
● High current changes
Used for:
● MSG, electro slag, submerged arc
Welding current [A] welding (thin wires)
49
Joining Technologies
Welding and soldering processes
Working point and arc length
Working point (0) is determined by
Welding Voltage [V] ● Current source characteristic
● Arc characteristic
50
Joining Technologies
Welding and soldering processes
Adjust the arc length at constant voltage characteristic
Increase of Voltage does not
increase the melting performance a
Welding Voltage [V]
lot (1)
Increase of the current increases
Current source characteristic the melting performance (2)
● E.g. by adjusting the feed of the
filler wire
Alternative: new characteristic with
new feeding parameters (3)
Arc characteristic
51
Joining Technologies
Welding and soldering processes
Adjust the arc length Constant current characteristic
Adjustment of the arc length by
changing the feed of the filler wire
Welding Voltage [V]
Arc characteristic
52
Joining Technologies
Welding and soldering processes
Performance range for arc
Rotational arc
Spray arc
Impulse arc
Long arc
Short arc
53
Joining Technologies
Welding and soldering processes
Application areas for different arcs
Short arc Magnetic force on a drop depends
● Thin plates, joint penetration
on the shielding gas
groove welds for thick plates
Transitional electric arc
● Unpredictable, rarely used – only
for PA and PB at medium sized
plates
Spray arc and long arc Argon Carbon dioxide
54
Joining Technologies
Welding and soldering processes
Energy carrier: electric discharge (especially electric arc)
Arc welding
● Fusion welding process using an electric arc
Metal-arc welding
● Arc welding processes using a consumable electrode
55
Joining Technologies
Welding and soldering processes
Energy carrier: electric discharge (especially electric arc)
56
Joining Technologies
Welding and soldering processes
Energy carrier: electric discharge (especially electric arc)
Joining Technologies
Welding and soldering processes
Electrode holder Covered electrode (core and wrapping)
Work piece
58
Joining Technologies
Welding and soldering processes
Tasks of electrode cover
Improvement of the conductibility of the arc
Size and current for covered electrodes
column (examples)
● Easier ignition
Diameter Length current rule of thumb
d l I for current
● Improved welding properties
[A]
Formation of slag, which
● Influence the droplet size
Joining Technologies
Welding and soldering processes
Acid coated
● High amount of iron oxide
symbol type ● Fine droplet transfer
Acid coated
● Flat and smooth seams
Basic coated
60
Joining Technologies
Welding and soldering processes
Cellulosic coated
● High amount of organic substances
symbol type ● Intensive arc allows welding in PD
Acid coated position
Basic coated
Rutil coated
Cellulostic type coated
61
Joining Technologies
Welding and soldering processes
RA
● Similar to A
symbol type ● Useable for all positions, except PD
Acid coated
Rb
Basic coated
62
Joining Technologies
Welding and soldering processes
Melting
performance
High
performance
electrodes
Basic
coated Thick coated
Medium coated
A and R electrodes
Welding current
Performance of electrodes
63
Joining Technologies
Welding and soldering processes
Rel. humidity
Hydrogen inside of the cover reduces the weldability a lot (cold cracks)
If temperature drops, the humidify increases a lot, hence temperature drops
needs to be avoided
64
Joining Technologies
Welding and soldering processes
Energy carrier: electric discharge (especially electric arc)
65
Joining Technologies
Welding and soldering processes
Energy carrier: electric discharge (especially electric arc)
Joining Technologies
Welding and soldering processes
Energy carrier: electric discharge (especially electric arc)
Variants of submerged arc welding
● Submerged arc welding with one wire electrode
– submerged arc welding using a single wire electrode
Joining Technologies
Welding and soldering processes
Energy carrier: electric discharge (especially electric arc)
Joining Technologies
Welding and soldering processes
Energy carrier: electric discharge (especially electric arc)
Variants of gas-shielded metal-arc welding
● metal inert gas welding, MIG welding
– gas-shielded metal-arc welding in which the shielding is provided by an inert gas, e. g.
argon or helium
● metal active gas welding, MAG welding
– gas-shielded metal-arc welding in which the shielding is provided by a chemically active
gas
● tubular (flux)-cored metal-arc welding with active gas shield
– metal-arc active gas welding using a tubular (flux)-cored electrode
Joining Technologies
Welding and soldering processes
MSG Equipment:
● Power source
● Wire feeder
● Shielding gas
● Burner
● Arc length regulation
● Adjustment of the power source
70
Joining Technologies
Welding and soldering processes
Burner and
cable
Shielding assembly
gas
Filler wire
Current
source
71
Joining Technologies
Welding and soldering processes
Conventional current source Analogue transistorize source
Joining Technologies
Welding and soldering processes
Wire feeding unit parts:
Pressure roll:
Screw to adjust
pressure: Pressure roll: Wire guide nozzle:
73
Joining Technologies
Welding and soldering processes
Gas quantity adjustment by floated Gas adjustment by manometer
element ● Pressure tube measures flow rate
● Measurement by height of floated
element
Measuring tube with floated element Bottle manometer Gas flow manometer
Bottle manometer
Regulating valve
Regulating valve
74
Joining Technologies
Welding and soldering processes
Burner components
Burner head
Components of a burner
75
Joining Technologies
Welding and soldering processes
Burner head components
Gas Feeding
Filler wire
nozzle spirale
Contact Current
Gas Liquid
tube isolation contact
supply coolant
mount tube
76
Joining Technologies
Welding and soldering processes
Arc length regulation
Regulation of the acr length bei
inner regulation
Melting work: P =U*I*t
Longer arc – less melting (2)
Shorter arc – more melting (3)
Regulation by ΔI
77
Joining Technologies
Welding and soldering processes
Classification of shielding gas
Properties of gas components Main groups
I: Inert gases and inert mixed
gases
M1, M2, M3: Oxidizing mixed gases with
Chemical Density
Relative Boiling point
Reaction
oxygen and carbon dioxide
gas density at 0,101 Mpa
sign Kg/m³ behaviour
to air °C
C Hard oxidizing mixed gases
R Reducing gases
Carbon dioxide oxidizing
oxygen oxidizing
N Gases and mixed gases
nitrogen Sluggish in reaction
hydrogen reducing
which are sluggish in
reaction
O oxygen
Z Mixed gases with other
gases
78
Joining Technologies
Welding and soldering processes
Heat conductivity Welding voltage Arc length
Joining Technologies
Welding and soldering processes
Gas consumption wire feed
Rate of deposition
Filler wire diameter
Needed gas flow
80
Joining Technologies
Welding and soldering processes
Shielding gas
Sluggish in
oxidizing inert reducing reaction
reactiveness
81
Joining Technologies
Welding and soldering processes
82
Joining Technologies
Welding and soldering processes
Gases for WIG-Welding
83
Joining Technologies
Welding and soldering processes
Gases for MIG welding Gases for MAG welding
Short Short
materials materials
term term
Aluminum and its alloys, High alloyed steels, partly low
I1, I2 M1
Magnesium, Titanium and unalloyed steels
I3 Copper and its alloys Low and unalloyed steels, fine
M2, M3 grained steel, creep resistant
steels, low temperature steels
C1 Low and unalloyed steels
84
Joining Technologies
Welding and soldering processes
Solid wire electrode Flux cored electrode
● Unalloyed, low alloyed and ● Rutil, basic and acid fill or
microalloyed steels
● Metal powder fill (for alloying)
● Stainless steels
● All alloys
● Heat resistant steels
85
www.hsu-hh.de/werkstoffkunde/index_JAw47HHgt452ypcH.html
Joining Technologies
Welding and soldering processes
Energy carrier: electric discharge (especially electric arc)
Electrogas welding
● gas-shielded metal-arc welding using a wire electrode to deposit metal into the
weld pool, which is retained in the joint by cooled shoes which move progressively
upwards as the weld is made
86
Joining Technologies
Welding and soldering processes
Energy carrier: electric discharge (especially electric arc)
Gas-shielded welding with non-consumable electrode
● Tungsten Inert Gas welding
● Tungsten active gas welding
● Plasma arc welding
– Plasma arc welding with transferred arc
87
Joining Technologies
Welding and soldering processes
Energy carrier: electric discharge (especially electric arc)
Joining Technologies
Welding and soldering processes
Energy carrier: electric discharge (especially electric arc)
89
Joining Technologies
Welding and soldering processes
Energy carrier: electric discharge (especially electric arc)
90
Joining Technologies
Welding and soldering processes
Energy carrier: electric discharge (especially electric arc)
91
Joining Technologies
Welding and soldering processes
Energy carrier: electric discharge (especially electric arc)
92
Joining Technologies
Welding and soldering processes
Energy carrier: radiation
93
laser welding
● fusion welding using a coherent beam of monochromatic light
94
Joining Technologies
Welding and soldering processes
Variants of laser welding
● Solid state laser welding
– laser welding in which the lasing medium is a solid state crystal
95
Joining Technologies
Welding and soldering processes
Adsorption depending on the light wave length
Degree of adsorption
wavelength
96
Joining Technologies
Welding and soldering processes
Intensities and deep welding effect
Hardening Heat-conduction welding Deep welding
Laser beam
Metal vapor
melt
melt
Remelting
Hardening Drilling cutting
alloying
normalizing deep welding
Heat-conduction welding
tempering alloying
97
Joining Technologies
Welding and soldering processes
Laser beam
Metal vapor
melt
Weld depth
Multiple
Heat-conduction Deep welding reflection
welding
Vapor capillary
intensity
98
Joining Technologies
Welding and soldering processes
electron beam welding
● fusion welding using a focused beam of electrons
99
Joining Technologies
Welding and soldering processes
Variants of electron beam welding
100
Joining Technologies
Welding and soldering processes
Energy carrier: current
101
electroslag welding
● fusion welding using the combined effects of current and electrical resistance in a
consumable electrode, or electrodes, and a conducting bath of molten slag
through which the electrode passes into the molten pool, both the pool and the
slag bath being retained in the joint by cooled shoes which move progressively
102
upwards
Joining Technologies
Welding and soldering processes
Energy carrier umspecified
Hybrid welding
● Welding in which two or more welding processes are used together in the weld
area
● Example:
– Laser-MSG-hybrid welding
– Laser-WIG-Hybrid
103
Joining Technologies
Welding and soldering processes
Laser-WIG-Hybrid welding
Laser beam
Enlargement of the weld volume
electrode
Deep weld effect
Adjustable process
Melting zone
104
Joining Technologies
Welding and soldering processes
Welding with pressure
105
Welding Processes and Equipment by energy carrier,
according to (EN 14610:2004)
Fusion welding, energy carrier: Welding with pressure, energy
carrier:
● Liquid ● Liquid
● Gas ● Gas
● Radiation ● Radiation
● unspecified ● unspecified
106
Joining Technologies
Welding and soldering processes
Energy carrier: solid body
heated element welding
● welding with pressure processes where the workpieces are heated by the heating
tool in the area of the joint to be made
heated wedge welding
heated nozzle welding
nail head welding
107
Joining Technologies
Welding and soldering processes
heated wedge welding
● Heated element welding by means of a heated wedge
108
Joining Technologies
Welding and soldering processes
heated nozzle welding
● heated element welding by means of a heated nozzle
109
Joining Technologies
Welding and soldering processes
nail head welding
● a variant of heated nozzle welding in which the end of one or two wires which has
been fed through the nozzle and heated by a flame or electric discharge, forms a
small globule, which under the effect of the applied force is flattened into the
shape of a nail head 110
Joining Technologies
Welding and soldering processes
Energy carrier: liquid
111
Joining Technologies
Welding and soldering processes
Energy carrier: gas
Joining Technologies
Welding and soldering processes
Energy carrier: electric discharge
113
Joining Technologies
Welding and soldering processes
Energy carrier: electric discharge
Joining Technologies
Welding and soldering processes
Energy carrier: electric discharge
115
Joining Technologies
Welding and soldering processes
Energy carrier: electric discharge
116
Joining Technologies
Welding and soldering processes
Definitions
Cold welding Friction welding
● welding with pressure in which ● welding with pressure in which the
continuous pressure alone is used, interfaces are heated by friction
producing considerable plastic normally by rotating one or both
deformation workpieces in contact with each
other or by means of a separate
Shock welding rotating friction element; the weld is
● welding with pressure in which the completed by an upset force,
workpieces are welded by the generally after rotation has ceased
application of a striking force. The
heat generated by the sudden
collision contributes to the welding
117
Joining Technologies
Welding and soldering processes
Energy carrier: movement of a mass
cold welding with pressure friction welding
● cold upset welding ● continuous drive friction welding
● cold pressure extrusion welding ● inertia friction welding
118
Joining Technologies
Welding and soldering processes
Energy carrier: movement of a mass
119
Joining Technologies
Welding and soldering processes
Energy carrier: movement of a mass
120
Joining Technologies
Welding and soldering processes
Energy carrier: movement of a mass
explosive welding
● shock welding in which the workpieces are welded when impacted together by the
detonation of an explosive charge
● could be used to clad tubes as well 121
Joining Technologies
Welding and soldering processes
Energy carrier: movement of a mass
122
Joining Technologies
Welding and soldering processes
Energy carrier: movement of a mass
123
Joining Technologies
Welding and soldering processes
Energy carrier: movement of a mass
inertia friction welding
● friction welding where the rotational
energy is stored in a fly wheel; thus
the rotational speed decreases
continuously
124
Joining Technologies
Welding and soldering processes
Energy carrier: movement of a mass
Joining Technologies
Welding and soldering processes
Energy carrier: movement of a mass
126
Joining Technologies
Welding and soldering processes
Energy carrier: movement of a mass
forge welding
● welding with pressure in which the workpieces are heated in air in a forge and the
weld is made by applying blows or some other impulsive force sufficient to cause
permanent deformation at the interfaces
127
Joining Technologies
Welding and soldering processes
Energy carrier: movement of a mass
ultrasonic welding
● welding with pressure in which mechanical vibrations of high frequencies and of
low amplitude, superimposed on a static force, make a weld between the two
workpieces to be joined at a temperature well below the melting point of the
material 128
Joining Technologies
Welding and soldering processes
Energy carrier: movement of a mass
129
Joining Technologies
Welding and soldering processes
Energy carrier: movement of a mass
130
Joining Technologies
Welding and soldering processes
Energy carrier: electric current
resistance welding Processes
● welding with pressure in which the – seam welding with strip
heat necessary for welding is – foil butt-seam welding
produced by resistance to an
electrical current flowing through ● projection welding
the welding zone ● resistance butt welding
Processes: ● flash welding
● spot welding ● HF resistance welding (high
frequency resistance welding)
● seam welding
– lap seam welding
● induction welding
131
Joining Technologies
Welding and soldering processes
spot welding
● resistance welding in which the weld is produced at a spot in the workpieces
between spot welding electrodes, the weld being of approximately the same area
as the electrode tips
132
Joining Technologies
Welding and soldering processes
specimen specimen
electrode electrode
pressure pressure
Electric heating
R1<R2>R3
Needed contact resistance conditions
Current heating is highest at highest resistance
Joining Technologies
Welding and soldering processes
(Resistance) spot welding
● resistance welding in which the weld is produced at a spot in the workpieces
between spot welding electrodes, the weld being of approximately the same area
as the electrode tips
134
Joining Technologies
Welding and soldering processes
seam welding
● resistance welding in which force is applied continuously and current continuously
or intermittently to produce a linear weld, the work pieces being placed between
two electrode wheels or an electrode wheel and an electrode bar
135
Joining Technologies
Welding and soldering processes
lap seam welding
● seam welding to produce an overlap joint
136
Joining Technologies
Welding and soldering processes
mash seam welding
● seam welding of two workpieces of similar thickness, where the overlap
determines the width of the weld so that the ultimate thickness of the workpiece at
the weld approximates to that of one component
137
Joining Technologies
Welding and soldering processes
seam welding with strip
● lap seam welding using a contact strip on one side or both sides of the lapping
workpieces
138
Joining Technologies
Welding and soldering processes
foil butt-seam welding
● seam welding of two close square butted work pieces with metal tape placed or
fed centrally to bridge both sides of the joint
139
Joining Technologies
Welding and soldering processes
projection welding
● resistance welding in which the force and current are localized by the use of a
projection or projections raised on or formed from one or more of the faying
surfaces, the projections collapsing during welding
140
Joining Technologies
Welding and soldering processes
resistance butt welding
● resistance welding in which the components are butted together under pressure
before heating is started. Pressure is maintained and current is allowed to flow
until the welding temperature is reached at which point upset metal is produced
141
Joining Technologies
Welding and soldering processes
flash welding
● resistance welding during which heating is obtained when the workpieces are
progressively and repeatedly advanced towards each other, causing the current to
flow through localized points, thus creating flashing and expulsion of molten metal
142
Joining Technologies
Welding and soldering processes
HF resistance welding (high frequency resistance welding)
● resistance welding in which alternating current of at least 10 kHz is fed through
mechanical contacts or induced by an inductor in the workpiece to provide the
heat for welding
143
Joining Technologies
Welding and soldering processes
induction welding
● welding with pressure in which the heat is obtained from the resistance of the
workpieces to induced electric current
144
Joining Technologies
Welding and soldering processes
resistance stud welding
● stud welding using projection welding
145
Joining Technologies
Welding and soldering processes
Energy carrier: unspecified
diffusion welding
● welding with pressure whereby the workpieces are kept in contact under specified
continual pressure and are heated either on their faying surfaces, or in their
entirety at a defined temperature over a controlled time
146
Joining Technologies
Welding and soldering processes
roll welding
● welding with pressure in which a force is progressively applied by mechanically
operated rolls after heating by different means
147
Joining Technologies
Welding and soldering processes
roll cladding
● welding with pressure in which the union between a parent and cladding material
is obtained after heating the workpieces and by the subsequent application of
mechanically operated rolls
148
Joining Technologies
Welding and soldering processes
Thank you for your attention!
149
Joining Technologies
Welding and soldering processes