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NRTL /C LUBRICATION CONTROLLER
LR 60891
INDUSTRIAL Series “A”
The Instructions and Warnings contained in this manual shall be read and understood by the Owner/Operator prior to
operating this equipment.
It is the responsibility of the Owner/Operator to maintain the legibility of all Warning and Instruction labels.
The Owner/Operator shall retain this manual for future reference to important Warnings, Opereting and Maintenance
Instructions.
DESCRIPTION
L–-–-–-– ~
Model 85530 will have complete control of your lubrication system. -~ ❑ 000 8-3/4”
The system status is continuously updated and displayed on a two
line liquid crystal display. ❑ IEIIQ
(22.2 cm)
I s
_JlJl(24”’r
Due to the numberous options available, the customer can field
L
program the controller to match the system requirements.
Programming is easily accomplished by following a user friendly
menu displayed on the LCD and pressing tha actiie buttons
beneath the display. An internal jumper pin provides security
~6” (16.2 cm)--- 1-3/4” (4.6 cm) 4-1/8” —
against unauthorized programming. All programmed parameters
‘(10.S cm)
are automatically stored in a nonvolatile memory. A Review Screen —6-15/16” (22.7 cm) d-
can be easily activated to display what has been programmed.
Programmed values can be changed whenever necessary. DIMENSIONS
The LCD is capable of displaying the following messages:
There are three lights on the enclosure door to indicate the status of
Time or Counts left until next lube cycle.
the system.
Amount of time system has been lubricating.
W(II indicate if in a Standby Mode.
Green - Power On Amber - Pump On Red - Alarm
Controller Reset Failure Alam
Low Level Alarm
If an alarm occurs, the cause of the alarm will appear on the LCD.
High Pressure Switch Alarm
Turning off power to the controller Men in alarm will always initiate
Solenoid Failure Alarm
a lube cycle when turned back on.
Vent Pressure Switch Alarm
LIQUID CRYSTAL DISPLAY 1) Reminder that if the Run Mode is desired the jumper
must be set to Run.
The LCD has a bottom to top viewing angle. It is recommended
that the controller be mounted slightly above eye level for
optimum viewing.
The first line of the LCD is an instruction line ora message. The
second line can have up to four commands, each corresponding
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to the button beneath it. Pressing the corresponding button
will invoke that command.
SETUP-
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All programming options are available in the
)
[,,1CM ML <
I
JUMPER IN JUMPER IN
“PROGRAM” POSITION “RUN” POSITION CM - Programming options for a Centro-Matic Controller.
ML- Programming options fora Modular Lube Controller (see
If a controller already in use needs to be reprogrammed, the ML Manual).
internal jumper pin must be moved from the Run position to
the Program position. WARNING: Turn power off before
opening enclosure door to move jumper pin.
< - Will return you to the previous screen,
If no buttons are pressed within a 30 second period, the display
will automatically change to’’SETJUMPERTO RUN”. Pressing
Press button under “CM”.
the button under “<” will display the MAIN MENU.
5) Amount of time between lube cycles. 8) Option for Low Level Alarm.
m
I OFF TIME 30 MIN I I ALARM INTERLOCK LOW LEV ? I
Pressing either of the first two buttons will Increment number YES-
❑ t!mn
Will follow the program option set in Step 7.
above it by one. NO- System continues to operate with the following
First Two Buttons - Determines the first two digits of the conditions:
Off Time, An alarm message WIII alternate with the lube screen.
Third Button- A multiplier for the first two digits. Alarm relay contact WIII not change.
Red light on enclosure door will turn on.
xl Multiplies first two digits by 1. Range 1 to 99 min.
X1O Multiplies first two digits by 10. Range: 10 to 990 min. > - Next Screen.
X1OO Multiplies first two digits by 100. Range: 100 to 9900 min.
Press button under “NO”.
SET - Stores value displayed on screen.
Press first button until a 3 appears. 9) Option for Alarm Relay, to be used with external device.
Press second button until a O appears.
& Press third button until an )(1 appears. ALARM RELAY ENERGIZED ?
Press button under “SET” to input 30 min.
YES NO >
Pressing either of the first two buttons WIII increment number 1O) Option of using Pre/ube.
LF— above it by one.
First Two Buttons- Determines alarm time. I PRELUBE ? I
Range: 1 to 99 Min.
IYESINOI>I I
SET - Stores value displayed on screen.
> - Next screen
I 3 HR MEMORY ? I
I YES
1
NO >
I I YES NO
I
>
I
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YES - Can manually lube system from door. YES - The Vent
❑ tlnn Pressure Switch is located in the pressure line
and will indicate if the supply line has not vented low
NO - Cannot manually lube system from door.
enough to reset the injectors. Vent Pressure Switch is
> - Next screen. ignored when Manual Lube Switch is used.
13) Choice of manually Iubing from enclosure door Press button under “NO”.
during alarm.
YES NO >
I ALARM INTERLOCK VENT SW ? I
I
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IYESINOI>I
> - Next screen. YES - Will follow the program option set in Step 7.
I YES NO
I
>
I
❑ tlnn
YES - A switch closure at terminal strip B terminals 13 and 14
17) When programming
to the Run position.
opening enclosure
is complete,
WARNING:
set internal jumper pin
Turn power off before
door to move jumper pin.
@!lLal -
will suspend operation of controller without removing
power.
thou
7 ALARM LOCKOUT ......................... YES
8 ALARM INTERLOCK LOW LEVEL. . . . . . . . . NO
9 ALARM INTERLOCK HIGH PRESSURE NO
10 ALARM RELAY ENERGIZED....,.. . NO
11 CYCLE PUMP 3 SEC. ON & 3 SEC. OFF.,. YES TIMER - Time will be the measurement between lube cycles.
12 PRELUDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. YES COUNTER - Counts will be the measurement between lube
13 3 HOUR MEMORY . . . . . . . . . . . . . . . . . . . . . . . . . YES cycles.
14 MANUAL LUBE ON DOOR . . . . . . . . . . . . . . . . . YES
15 MANUAL LUBE WHILE IN ALARM . . . . . . . . . YES < - Previous screen.
16 IS STAN DBY MODE USED . . . . . . . . . . . . . . . . . NO > - Next screen.
17 IS SOLENOID FAILURE USED.. . . . . . . . . . . . NO
19 MULTIPLE LUBE CYCLES . . . . . . . . . . . . . . . . . YES Press button under “TIMER”.
20 NUMBER OF LUBE CYCLES . . . . . . . . . . . . . . . 4
5) Amount of time between lube cycles.
1 ) Reminder that if the Run Mode is desired the jumper
must be set to Run. I OFF TIME 30 MIN I
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<
I
RUN - Controller will function as it was programmed in the ALARM TIME MINUTES: 05
Setup Menu.
0 5 SET >
Press button under “SETLJP”.
I CM ML
m
<
I above it by one.
First Two Buttons - Determines alarm time.
Range: 1 to 99 Min.
SET - Stores value displayed on screen,
> - Next screen.
CM - Programming options for a Centro-Matic Controller (see
Press first button until a O appears.
CM Manual).
Press second button until a 5 appears.
ML - Programming options for a Modular Lube Controller. Press button under “SET” to input 5 min.
Press button under “>”
< - Will return you to the previous screen
7) Choice of /ocking system out from /lubricating again 10) Option for Alarm RelaK to be used with external device.
during an alarm condition.
ALARM RELAY ENERGIZED ?
ALARM LOCKOUT ?
YES NO >
YES NO I > I 1
I YES NO
I
>
I > - Next screen.
❑ tlnn
Press button under “YES’.
>
Alarm relay contact
Red light on enclosure
- Next Screen.
will not change.
door will turn on. tlIIEID
YES - When power is applied to controller a lube cycle will
Press button under “NO’. occur. If the 3 Hour Memory in Step 13 is set to “YES”
and power has been off for less than 3 hours, a prelube
will not occur.
9) Option for High Pressure Alarm.
NO - Prelube will not take place.
❑ tlnu
YES - Will follow the program option set in Step 7.
13) Choice
YES
of using
3 HR MEMORY
Three Hour Memory
NO
?
>
NO- System continues to operate with the following I
conditions:
An alarm message will alternate with the lube screen.
Alarm relay contact will not change.
Red light on enclosure door will turn on.
YES - If power has been turned off less than 3 hours and then
> - Next screen. is reapplied, lube cycle will continue from point of
interruption. If power has been turned off longer than
Press button under “NO’. 3 hours and then is reapplied, the controller will begin as
programmed in Step 12.
NO - Memory option turned off. w
14) Choice of manually Iubing from enclosure door. 17) Option of using Solenoid Failure.
E=== I IS SOL
IYESINOI>l
FAILURE USED? I
I
lube
system
system
from door
from door
during
during
an alarm
alarm.
❑ unn
This display appears if “YES” option is selected in Step 17.
Press button under “YES”. YES - Will follow the program option set in Step 7.
YES - Cycle switch will actuate per the number of times set
in Step 20 before the controller is reset,
‘“w
20) Number of times cycle switch will actuate before RUN MODE
controller reset occurs.
To access the Run Mode the internal jumper must be in the
Run position. WARNING: Turn power off before opening
I MULTIPLE LUBE CYCLES 4 I enclosure door to move jumper pin.
m
If no pushbuttons are pressed within 30 seconds, while in the
,.
Main Menu odions. the controller will enter the RUN MODE. /
The following screens can appear when in the Run Mode. =
First Two Buttons - Determines number of lube cycles. SETUP REVIEW RUN
Range: 1 to 99
SET - Stores
>
Press
- Next
value
screen,
displayed
SETUP
❑
- All programming
oon options are available in the Setup
Press second button until a 4 appears. Menu.
&
Press button under “SET” to input 4 cycles.
REVIEW - Can review all system parameters that have been
Press button under “>”
programmed in the Setup Menu.
a
the next lube cycle.
RUN
PROGRAM
II
ail RUN
PROGRAM
1!
NEXT
MANUAL
LUBE IN: 30 MIN
MENU
oun
JUMPER IN JUMPER IN
“PROGRAM” POSITION “RUN” POSITION
❑
MANUAL - Pressing the corresponding button will initiate a
lube cycle.
STANDBY MODE
❑ unn
9
ALARM MESSAGES:
The supply line failed to vent below the setting of the vent
The following alarm messages can appear if an alarm
pressure switch, therefore the injectors did not recharge.
condition occurs.
Centro-Matic only.
❑ 000
MANUAL I NEXT
MANUAL
❑
- Will appear
oon if programmed. Pressing the corre-
MANUAL-
NEXT
Will appear
sponding
- Indicates
if programmed.
button will initiate
sponding button will initiate a lube cycle. Pressing the corresponding button will display the
NEXT - Indicates that there is more than one alarm message. next alarm message.
Pressing the corresponding button will display the
next alarm message.
MANUAL I NEXT I
MANUAL
❑
- Will appear
num if programmed. Pressing the corre-
sponding button will initiate a lube cycle.
MANUAL I NEXT
MANUAL
❑
- Will appear
oon if programmed. Pressing the corre-
spending button will initiate a lube cycle.
SOLENOID FAILURE
MANUAL I NEXT I
L MANUAL
❑ lnncl
- Will appear if programmed. Pressing the corre-
spending button will initiate a lube cycle.
Ii?
13--
0
n
IZ - N.I.0, REMOTE
El
Connect the neutral or white wire to Terminal 2. 11 IANUAL LIJaE
Mt
10
Terminals 2, 9 and 12 are connected together internally. ~ol NO. PRESS. SW. OR
o
0
8 b- cycLE iwlTcH
II 2113j[41151[@ll>l1011 0111011t111121113\1141
230
120 VAC
VbC
POWER
50/60
50/60
HZ
HZ
120
230
Q ALARM
VAC
VAC
50/S0
50/60
HZ
HZ
k+ *’
o
24 VOC PIN
Vent Switch - N.O. Switch, Terminals 17& 18. I TERMINAL A —1
Switch Ampacity 8 MA at 15 VDC. Centro-Matic oniy.
(n nl
242857 \
L
242850 \
242851 H
/
L 242852
242856 k— (0 0)
239425
250401
SERVICE PARTS
Part Qty. I Description
239425 1 Jumper Shunt (strip of 10)
242850 1 Green L. E. D., Green Lens & Chrome Bezel
242851 1 Amber L. E. D., Amber Lens & Chrome Bezel
242852 1 Red L. E. D., Red Lens & Chrome Bezel
L 242853
242856
242857
4
1
1
Standoff & Screw
Ribbon Cable Assembly
Seal for Switches
250402 1 Processor Board Assembly
250401 1 Power Supply Board Assembly
12
‘d
d’
I When ordering
LINCOLN
replacement
provides
parts, list Part Number,
a Distributor Network
Description,
that stocks equipment
Model Number and Series Letter.
and replacement parts.