PERTAMINA EP ASSET 5

BUNYU

Well Location : BUNYU

Rig Name : H-35
Well Name : BN-20
Job : SQUEEZE#2 LAYER J-20

Cement Program
Version 0.0

Prepared for : Guntur Mulyanagara/ Ardiansyah Renditya L./ Yosua Lema M./ Fuad Habib/
Derry Fachri
myCem ID : 418646
Sales Order : 904865679

Date : 17-Jun-18
 BUNYU - BN-20 v 0.0
SQUEEZE#2 LAYER J-20 Cement Program

Legal Notice

Disclaimer:
All information in this report is provided subject to the terms and conditions which govern the services provided by
Halliburton. Halliburton personnel use their best efforts in gathering information and their best judgment in interpreting it,
but any interpretation, research, analysis or recommendation furnished by Halliburton are opinions based upon inferences
from measurements and empirical relationships and assumptions, which inferences and empirical relationships and
assumptions are not infallible, and with respect to which professionals in the industry may differ. Accordingly,
HALLIBURTON IS UNABLE TO GUARANTEE THE ACCURACY OF ANY CHART INTERPRETATION, RESEARCH ANALYSIS, OR JOB
RECOMMENDATION and any interpretation or recommendation is not for use of or reliance upon by any third party. The
customer has full responsibility for any of its decisions which are based on the information provided in this report.

© 2018 Halliburton. All Rights Reserved

Summary of revisions (include section or

Version # Date Revised by Reviewed by
page number)

1 17-Jun-18 Diky Octianto I Gede Alfianzen Proposed Program

Approval

Submitted by Digital Signature

Name Diky Octianto
Title FOP - Cementing
E-mail Diky.Octianto@halliburton.com
Revieed and Approved by Digital Signature
Name Guntur Mulyanagara/ Ardiansyah Renditya L./ Yosua Lema M./ Fuad Habib
Title Petroleum Engineer
E-mail Guntur.mulyanagara@pertamina.com Yosua@pertamina
Ardiansyah.lubis@pertamina.com Fuad.habib@pertamina.com
Derry.fachri@pertamina.com Joni.Kurniawan@pertamina.com

2
 BUNYU - BN-20 v0.0
SQUEEZE#2 LAYER J-20 Cement Program

1 Cementing Job Design

1.1 Job Objectives and Measures

Objectives Measures

Sealed off the well at required interval J-20 (1090-1092 mMD), as per workover Cement Sealed at required interval with minimum holding pressure
program casing 9-5/8” 40 ppf Temp 163 degF test at 300 psi after WOC and DOC.

3
 BUNYU - BN-20 v0.0
SQUEEZE#2 LAYER J-20 Cement Program

BN-20
MD TVD
0 0
6.2 6.2
67.4 67.4
94.28 94.28
123.51 123.51
151.58 151.58
179.28 179.27
207.12 207.09
234.87 234.76
263.29 263.06
291.72 291.32
320.24 319.62
348.72 347.81
377.61 376.35
405.89 404.24
434.31 432.2
462.82 460.14
491.31 487.98
519.86 515.77
548.36 543.42
576.91 571.07
605.37 598.62
633.84 626.19
662.35 653.8
690.86 681.41
719.36 709.03
747.85 736.62
776.4 764.22
804.9 791.8
833.34 819.37
861.89 847.13
890.22 874.76
918.65 902.61
947.18 930.73
975.63 958.88
1004.03 987.05
1032.55 1015.4
1061.16 1043.9
1089.61 1072.27
1118.07 1100.68
1146.6 1129.17
1175.14 1157.7
1203.57 1186.12
1231.98 1214.53
1260.55 1243.1

4
 BUNYU - BN-20 v0.0
SQUEEZE#2 LAYER J-20 Cement Program

1.2 Lessons Learned

x Wrong decision for raising up the work-string, it should be raised up at least 500 ft above the TOC:
Tubing/DP get stuck due to incorrect placement of the ended of the string after raised up
x Wrong decision of Volume Cement, it should add more addition volume on loss well conditions > 0.4bpm:
No Cement Tagged due to incorrect estimation of volume

1.3 Job Specific Risk Assesment

REF: REV: RISK ASSESSMENT INITIAL Remember the Risk Reduction

REVISION Hierarchy:
ADDENDUM 1) Elimination 2) Substitution 3)
Engineering Controls 4) Segregation
5) Exposure 6) Alarms 7) Procedures
8) PPE
Tittle MOC FORM NO.:
Summary of Critical Control:

RISK ASSESSMENT TEMPLATE

Instructions
1. Ensure the right people are involved in performing the risk assessment.
2. Fill out the header information as required. Include the Management of Change (MOC) form number if the assessment is associated
with MOC.
3. List each task or the required change. Depending on the level of the assessment, assess a group of tasks together or assess each
individual step of the task.
4. From your understanding of the process and knowledge of current and future needs, identify the hazards and risks associated with the task
as well as the short and long term consequences. (See the Hazard Checklist on the last page of this template).
5. Identify the “target” of the hazard or risk.
6. Review the Hazard Severity (I to IV), the Probability Rating (A to F) and the Risk Priority Code (RPC) based on the matrix below (1 to 3).
7. Increase the Risk Priority Code if it is difficult to detect that an event is starting to occur and, upon detection, there is insufficient time to
prevent the event from occurring. This is especially important for low probability but very high severity risks or hazards that would
normally have an RPC of 3.
8. List all the appropriate risk reduction measures – consider the Risk Reduction Hierarchy. Identify the person responsible for implementing
the control.
9. Repeat step 6 with the risk reduction measures in place and determine whether the residual risk is acceptable.
10. Where possible, add Contingencies in the event the task cannot be performed as expected. Consider the associated risks on a separate line.
11. If the RPC is 3 the task is acceptable, otherwise a waiver may be required, unless the target is people.
12. If the task is still an RPC of “1” it cannot proceed without implementing further risk reductions. For Hazards associated with people,
the RPC must be 3.
13. Summarize the critical controls from the assessment (particularly those that require special preparations in order to implement) and
identify the person responsible for implementing the control. Track the progress of these preparations.

Potential Consequences Probability Rating

Hazard A B C D E F
Descriptive Personal Illnes / Equipment Environmental
Severity Reasonably Occasion Extremely
Word Injury Loss (any incident that….) Frequent Remote Impossible
Category Probable al Improbable

Potentially harms or adversely

affects the general public and has
Fatal or permanent
the potential for widespread public
1. Catastrophic disabling injury or >$1,000,000 1 1 1 2 3 3
concern of Halliburton operations.
illness
Can have serious economic liability
on the operation.

Potentially harms or adversely

affects trained employees and the
Severe Injury or $200,000 - environment. Requires specialized
2. Critical 1 1 2 3 3 3
illness $1,000,000 expertise or resources for
correction.

Minor Injury or Presents limited harm to the 2 2 3 3 3 3

Illness environment and requires general
>$10,000 -
3. Marginal expertise and resources for
$200,000
correction

No Injury or Illness Presents limited harm to the 3 3 3 3 3 3

4. Negligible <$10,000 environment and requires minor
corrective actions (CPI).

A Frequent; likely to occur repeatedly during operation 1 High Risk – Mandatory to suppress to a lower level.
B Reasonably probably; likely to occur several times 2 Medium Risk – Operation may require waiver by management to continue
C Occasional; likely to occur sometime 3 Operation Permissible
D Remote; not likely but possible
E Extremely improbably; occurrence cannot be distinguished from Zero

5
 BUNYU - BN-20 v0.0
SQUEEZE#2 LAYER J-20 Cement Program

Status
No. Required Risk Reduction Method/ Control Risk Control Owner Date Needed
(O/C)

1 Need to send water sample from location and inform batch number Engineer / Cementer Feb-18 C
2 Checklist for function test of cementing unit and function test check list Cementer Feb-18 C
3 Need SAP and Batch Number for ST Cement Plug will be used Engineer Feb-18 C
4 Recalculating Cement & Displacement Volume based on Casing Tally Engineer / Cementer Feb-18 C
5 P-Tank & Equipment requirement Service Coordinator Feb-18 C
6 Chemicals samples from location will be used for lab test Engineer Feb-18 C

Summary of Critical Control:

All relevant permits to be in place
Consider simultaneous
prior to an operation commencing.
INITIAL operations. RESIDUAL
Personnel need to wear the
RISK Hold a Toolbox Talk before RISK
appropriate PPE for the task at all
each set of tasks.
T times
A
R RISK REDUCTION CONTROL
G MEASURE
TASK E
PROBABILITY

PROBABILITY

ACCEPTABLE
(MITIGATION PLAN) AND
SEVERITY

SEVERITY
(Depending on the level of the IDENTIFIED HAZARD OR RISK T CONTINGENCY PLAN
NAME OF PERSON
RPC

assessment, assess a group of AND ASSOCIATED SHORT AND
tasks together or assess each LONG TERM CONSEQUENCE
individual step of the task)
Propose and finalize squeeze 1. Cement flash set causes
cementing program, include: cemented the casing.
objective, slurry recipe, volume 2.Tag no cement or soft cement M
calculation, cementing at expected depth leads to
simulation, and job procedure. cementing job repitition.
3.Unable to circulate clean the
well prior cement job where Oil
contaminant still found on fluid
return. Cement will be
contaminated resulting bad
bond to formation and cement
not hard
RESPONSIBLE FOR
IMPLEMENTATION
(Identify controls to reduce
severity and/or probability)
DT 2 C 2 1. Collect the latest data from
F customer: wellbore geometry,
mud weight, casing dimension,
bottom hole temperature, and
loss circulation - PIC: Diky
2. Discuss cementing program
with customer and get their
approval - PIC: Diky
3. Compare the cementing
program with the latest data
prior to cementing job,
communicate to coman and
personnel involved regarding
job procedure - PIC: Diky,
Darwis
RPC
(Consider the associated risks of the
contingencies)
2 D 3 Y 1. If pressure increases significantly
during the job which indicates cement
flash set, then it is reccomended to
displace the casing and pull out the
tubing out of hole ASAP avoid pipe
stuck.
PIC: Diky, Darwis- communicate to
Customer for the approval
2. Take mixing fluid, cement, and
blended cement from location which
are used actually for the job to be
investigated on lab and make
recommendation for next job. PIC:
Diky, Darwis
3.Ensure to circulate the well prior the
job until clean and return observed.
add more water ahead and behind if
needed. PIC: Diky and Darwis

Perform lab testing to
determine slurry recipe.
1.Inaacurate lab test results
lead to job failure
2.Insufficient time to run the
lab test causes the cementing
program late to be delivered
for job leads to NPT.
DT 2 C 2 1. Use the latest data
DC associated from customer for
lab testing - PIC: Diky
2. Collect the latest material,
water, and additives from
location 2 weeks before job
complete with the bacth
number - PIC: Diky, Darwis
2 D 3 Y 1. If the wellbore parameter is quite
same and the material available in lab
comes from the same location, then
we can use the previous lab test result
as approved by cementing engineer
and customer. PIC: Diky, Darwis
2. Communicate with service
coordinator and supervisor that will
continue the job with using the
minimum requirement lab test result
PIC: Diky, Darwis

6

Perform lab testing to
determine slurry recipe.
wrong temperature data
resulting job issue during
cementing job (cement flash
set or can not set, will leads to
NPT
SQUEEZE#2 LAYER J-20 Cement Program
DT 2 C 2 1. Use the latest data
DC associated from customer for
lab testing - PIC: Diky
2. Collect the latest material,
water, and additives from
location 2 weeks before job
complete with the bacth
number - PIC: Diky, Darwis
3. . Closely monitor circulating
temperature especially close to
TD to make necessary
adjustments on cement slurry
BUNYU - BN-20 v0.0
2 D 3 Y 1. Continue pump while pumping
cement, start displacing with any fluid
in water tank
2. Keep pumping with maximum rate
if there were indication pressure Keep
increase as long as it still below
common the test pressure
3. Disconnected the line and flush the
cement in pumping unit
PIC: Diky, Darwis

perform simulation prior to
cementing job
1. wrong pressure data
(formation pressure and
fracture gradient data)
resulting fracture during
cementing job
2. unable to deliver the service
to customer, will lead to NPT
DT 1. Use the latest data
associated from customer for
simulation - PIC : Diky
2. Use the surrounding well
data as reference - PIC : Diky
1. keep monitor the pumping
pressure, reduce the pumping rate if
required - PIC : Diky, Darwis

perform simulation prior to
cementing job
1.wrong cement and
displacement calculation
2. unable to deliver the service
to customer, will lead to NPT
DT 1. Use the latest data 1. remedial cementing job after get
associated from customer for approval from customer - PIC : Diky,
simulation - PIC : Diky Darwis
2. recalculate with manually by
cementer on location for cross
check - PIC : Darwis

distribution cementing design
to operational team
1. Not use the latest cementing DT 2 C 2 1. Always communicate all
program on job F person in charge (engineering
2. unable to deliver the service M and operation) for any
to customer, lead to NPT changing in cementing program
and create MOC signed by
customer PIC: Diky
2. put all required data in
server as back up PIC: Diky
3. ensure complete the myCem
on time to ensure PIC: Diky
4. complete the Pre Job Review
(FO-GL-HAL-CMT-0103) prior to
job PIC: Diky, Darwis, Novianto
Rochman
2 D 3 Y 1. If pressure increases significantly
during the job which indicates cement
flash set, then it is reccomended to
displace the casing and POOH the
tubing ASAP communicate to
Customer for the approval.
PIC: Diky, Darwis
2. if we can continue the job until
finish pumping displacement fluid,
perform remedial cementing job after
reviewed by customer PIC: Diky,
Darwis - communicate to customer
for the approval
3. Take mixing fluid, cement, and
blended cement from location which
are used actually for the job to be
investigated on lab and make
recommendation for next job. PIC:
Diky, Darwis

Prepare cementing job
Poor handover process,
incompetent personnel
executing the job, pressure
build up during well
observation or well flowing
occurrence
1. Have a good handover if
crew change
2. Follow personnel
competency required by HAL
3. Have a good communication
during the job
2 D 3 Y Closed monitor the job activity while
sending Assign experienced personnel
for the job, Communicate to
customer, prepare to do MOC

Prepare cementing equipment 1. Pumping unit problem(ADC DT 2 C 2 1. perform equipment check as 2 D 3 Y 1. Communicate to company man and
doesn't work causes cement
density could not be
maintained, Difficult to pump
the slurry due too thick and can
cause loss prime or flash set
happens, Part of the equipment
fail during job can cause density
stability issue, slow the pump
rate, the worst stops the job,
Deck Engine suddenly fail, can't
restart the engine, and HT-400
suddenly fail during pumping
slurry.
2. unable to deliver the service
to customer, lead to NPT
F per procedure and documented
PIC: Darwis, Darwis
2. Ensure equipment ready on
location prior job and preapre
basic spares PIC: Darwis,
Darwis
3. Do preventive maintenance
program to all equipment PIC :
Darwis
service coordinator, Performed repair
and attempt to continue the job PIC:
Diky, Darwis
2. If unable to repair / continue the
job, get another pumping unit
immediately, or borrow equipment
from RIG which is not in job, use rig
pump to circulate out the cement that
has been pumped and use 44L to
avoid cement sets in the line and
cement unit PIC: Diky, Darwis

7

Prepare cementing material
Prepare cementing material
Prepare cement blend material 1. blending procedure not
complete resulting deviation
from program
2. unable to deliver the service
to customer
mixing the chemical
mixing the chemical
Pressure test cementing line
Measure density of cement
slurry during pumping cement
8
1. Waiting for material leads to F 1 C 1 1. Compare available material
NPT.
2. The job could not be
completed as per program.
1. Difference material brought
to location
2. The job could not be
completed as per program, lead
to NPT
DT
M material requirement PIC: Diky
leaking in cementing unit cause
some of mixing fluid dripping to
the ground
chemical spill - enviroment
issue
1. Slurry becomes too viscous
2. can not pump the slurry
3. the job could not be
completed as per program
1. High pressure hazard.
2. Pressure test is failed could
leads to NPT.
1. Inaccurate slurry density as
per design pumped to well
could cause kick, or break the
formation (loss), or slurry
properties are not same with
what are reported in lab test
result.
SQUEEZE#2 LAYER J-20 Cement Program
DT in location with required
material stated in program,
include excess, 1 week before
cementing job - PIC: Diky,
Darwis
Loading the material (chemicals
and cement) and batch number
as per job program
F 3 B 2 1. Forecast required material 2
times the expected quantity of
2. Provide blending instruction
PIC: Diky
put temporary shelter to
prevent the fluid dripping to
the ground PIC: Diky, Darwis
adjust the cement recipe to
meet the maximum rheology
reading as per requirement PIC:
Diky
P 3 B 2 1. Announce all personnel to be 3 C 3 Y
DT stayed away from Halliburton
Line - PIC: Darwis
2. Have all iron recertified - PIC:
darwis
3. Trained the competent
person to perform the task -
PIC: darwis
F 3 B 2 1. Calibrate pressurized mud
P balance (PMB) prior to
DT cementing job by measure
P fresh water with density 8.33
ppg by crew on location. PIC:
Darwis
2. Reguler calibration by lab
technician.
BUNYU - BN-20 v0.0
2 D 3 Y 1. If possible adjust the volume of
slurry to be pumped after get
approval from customer PIC: Diky,
Darwis
Prepare substitution material and
design as contingency plan on location
3 C 3 Y 1. recalculate the material
requirement and add the lack of
additive. ensure to blend the cement
and additive as state in SOP
PIC: Diky, Darwis
2. Take mixing fluid, cement, and
blended cement from location which
are used actually for the job to be
investigated on lab and make
recommendation for next job. PIC:
Diky, Darwis
clean the chemical spill with follow
the MSDS PIC: Darwis
1. adjust pre-mix agitator speed (slow
/ fast ) PIC: Darwis
2. regain 6 x 5 circulation pump
pressure (25 + psi) PIC: Darwis
1. If pressure is not hold during
pressure test prior to cementing job,
identify visually which part of the line
which has leaking, release pressure
first, and tight up the line. PIC: Darwis
3 C 3 Y 1. weight manually the cement with
using mud balance every certain
volume - PIC: Diky, Darwis

Pump cement slurry 1. 4 x 4 mix water pump failure
2. can not pump the mixing
fluid during cementing job
3. can not pump the cement
slurry as per program, lead to
NPT
Pump cement slurry 1. ADC doesn't work causes
cement density could be can't DT
be maintained. DC
2. Difficult to pump the slurry
due to too thick and can cause
loss prime, or flash set
happens.
3. Part of the equipment fail
during job can cause density
stability issue, slow pump rate,
and the worst stops the job.
4. For pumping cement through
bit, bridging could happen on
the nozzle and plug the bit.
Pump cement slurry 1. well pack off during cement
job
2. pumping pressure increase
rapidly
3. Cement inside casing
Pump cement slurry 1. loss circulation resulting no
cement return to surface
2. not meet the customer
requirement
Pump displacement Fluid 1. Loss prime during pumping E 3 B 2 1. perform PM as timely
cement DT
2. Deficient slurry volume DC
where the actual TOC is higher
from estimate TOC inside
casing
Perform the service Poor handover process,
incompetent personnel
executing the job
Reverse Out Cement left on tubing
Hesitation Max pressure applied on the
surface
9
SQUEEZE#2 LAYER J-20 Cement Program
1. Do preventive maintenance
program to all equipment PIC :
Darwis
2. Pre trip inspection for all
equipment prior to job PIC:
Darwis
F 3 B 2 1. Perform function test and 3 C 3 Y 1. If equipment failure happens could
documented - PIC: Darwis
2. Correct amount of material
during mixing the chemicals -
PIC: Darwis
3. Do preventive maintenance
program to all equipment - PIC:
Darwis
4. Check once more the
cementing program prior to job
- PIC: Diky, Darwis
5. For pumping through bit,
design cement slurry with low
fluid loss and long enough
thickening time - PIC: Diky
F 3 B 2 1. Design program base on
DT actual frac. Gradient and
ENV historical well condition - PIC:
M Diky
2. Circulate to cool the hole and
condition mud prior to
cementing PIC: Darwis
3. Stage up the pumping rate
that is limited by the frac. grad.,
once tag the casing on bottom
PIC: Darwis
F 3 B 2 1. perform simulation with 3 C 3 Y 1. Pump the cement in concerning of
ENV iCem with using given fracture
gradient from customer PIC:
Diky
2. pump the cement slurry as
per recommended pumping
rate in cementing program PIC:
Darwis
3 C 3 Y
manner and equipment check
list procedures on location as
well PIC: Darwis
2. Ensure mechanic on location
during the job with basic spares
PIC : Darwis
DT 3 B 2 1. Have a good handover if
F crew change PIC: Darwis
2. Follow personnel
competency required by HAL
PIC : Darwis
3. Have a good communication
during the job PIC: Darwis
DT 3 B 2 1. Have a good communication
F before reverse out performed,
PIC: Darwis
2. Ensure cement out from the
return line PIC : Darwis
3. Have a good communication
DT 3 B 2 during
1. Havethe job PIC:
a good Darwis
communication
F between rig crew and ensure
the line is ready to perform
hesitation, PIC: Darwis
2. Recalculate max pressure
and max volume on the surface
BUNYU - BN-20 v0.0
1. pause mixing
2. shut down 4 x 4 pump
3. confirm with co-man to run on total
mix fluid volume via 3" flow meter
line up
4. line uo 2" seawater line o n
displacement tank
5. resume mixing
6. confirm chemical rate injection
accurate on CMS
7. shut down when total required mix
fluid is used
PIC: Darwis
borrow equipment from other well
pad which is not in job, or use rig
pump to displace the cement that has
been pumped to avoid cement sets in
the line. PIC: Darwis
2. If pressure indicate cement tends to
flash set, stop pumping cement and
do displacement. PIC : Darwis
3 C 3 Y 1. When packed off reach pumping
pressure limit, disconnected the line
and flush the cement in pumping unit
PIC: Darwis
2. Rig up to Rig pumps and attempt to
displace or circulate out cement job
with Rig pumps after get approval
from customer PIC: Diky -
communicate with customer
reducing the pumping rate if found
loss circulation condition. Need to
consider the thickening time of the
cement PIC: Darwis
2. ready for remedial cementing job if
can not isolate the required zone PIC:
Diky
using counter to know the
displacement fluid that already
pumped PIC: Darwis, Diky
3 C 3 Y Closed monitor the job activity while
sending Assign experienced personnel
for the job PIC: Diky, Darwis
3 C 3 Y Closed monitor the pressure reading
while reverse out, and once rig pump
cannot pump the reverse out, prepare
line to our unit to reverse the cement
out PIC: Diky, Darwis
3 C 3 Y Monitor the pressure and the volume
cement pumped to minimize unsealed
perforationPIC: Diky, Darwis

Keep HSE aspect during
preparation until finish
cementing job
1. Chemical and bulk material ENV 3 B 2 1. Cover the ground with
spill during mix the mixing fluid,
cutting cement, and pumping
cement can cause health and
environment issue.
2. Remaining mixing fluid if it is
not handle properly could
cause environment issue.
BUNYU - BN-20 v0.0
SQUEEZE#2 LAYER J-20 Cement Program
3 C 3 Y 1. Do quick and proper action as per
terpaulin to avoid chemical spill hints in MSDS to avoid the spill
contact the ground. PIC: Darwis spreads out. PIC: Darwis
2. Discuss with company man
where chemcial waste should
be stored. PIC: Darwis
3. Use proper PPE respective to
chemical MSDS. PIC : Darwis

RISK ASSESMENT CARRIED OUT BY: NAME (SIGN) DATE POSITION

Always consider for both HSE and SQ issues: The use of Management of Change, Escalation Procedure,
STOP Work Authority and the need for Emergency Procedures.

QUALITY HAZARD CHECKLIST

1. EQUIPMENT FAILURE 2. EQUIPMENT / MATERIAL NOT FIT FOR SERVICE 3. PROCEDURAL ERROR 4. LOSS OF DATA 5.LOST IN HOLE
6.MISCOMMUNICATION 7.INCORRECT INFORMATION 8. LOSS OF COMMUNICATION 9. NOT QUALIFIED 10. OUT OF DATE WELL INFORMATION
HAZARD CHECKLIST
1. CHEMICALS 3. DROWNING 5. CONFINED SPACES 7. HEIGHT 9. SLIPS, TRIPS, FALLS 11. INCORRECT POSTURE 13. MECHANICAL LIFTING 15. HAND
TOOLS 17. STORED ENERGY 19. EXPLOSION 21. LIGHTING 23. NOISE 25. RADIATION 27. RELEASE TO ENVIRONMENT
2. ASPHYXIANTS 4. BIOLOGICAL AGENTS 6. EXCAVATIONS 8. DROPPED OBJECTS 10. MANUAL HANDLING 12. USE OF EQUIPMENT 14. OPERATION OF
VEHICLES 16. PRESSURE 18. IGNITION SOURCES 20. ELECTRICITY 22. HOT/COLD SURFACE 24. VIBRATION 26. SIMOPS 28. WEATHER

TARGETS: P – PEOPLE E – EQUIPMENT ENV – ENVIRONMENTAL M – MATERIALS DT – DOWNTIME DC – DATA I – INTERFACE F - FINANCIAL

10
 BUNYU - BN-20 v0.0
SQUEEZE#2 LAYER J-20 Cement Program

1.4 iCem Job Simulation Inputs

BHST : 163 deg F

BHCT : 139 deg F
Pore Pressure : 8.31 ppg
Fracture Pressure : 0.6 psi/ft

Wellbore Geometry
1. Casing Size : 9.625 in OD = 8.835 in ID
40 ppf, K-55
2. Inner String / Tubing Size : 3.5 in OD = 2.75 in ID
12.7 ppf, N-80
3. Mud Density : 8.41 ppg Brine
4. Perforation Data : J-20 (1090-1092 mMD)

2,878 ft MD
POOH String

3,378 ft MD
TOC String In
3,392 ft MD
TOC before Hesitate
3,476 ft MD
Target TOC

3,576 ft MD
Open Perf
3,583 ft MD
Open Perf

3,609 ft MD
Set OE
3,603 ft MD
TOS

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 BUNYU - BN-20 v0.0
SQUEEZE#2 LAYER J-20 Cement Program

I. SPACER (TUNED SPACER)

A. Spacer Volume = 10 bbls
B. Length of Spacer in OH Annulus = 10.0 bbls / 0.0639 bbls/ft = 156.4 ft
C. Contact Time = 10.0 bbls / 3 bbls/min = 3.33 min

II. CEMENT SLURRY

A. Cement in Casing = 132.8 ft x 0.07582789 bbls/ft = 10.1 bbls
Cement to Formation = 6.4 bbls + *based in injectivity test
16.5 bbls
Sack of Cement = 93.0 cuft / 1.1610 cuft/sks = 80.1 Sacks

B. HOC before Hesitate = 16.5 bbl / 0.0758 bbls = 217.23 ft

III. DISPLACEMENT
A. Tubing In B. Tubing Out
Height of Cement = 231 ft Height of Cement = 1,226 ft
Top Of Cement = 3378 ft Top Of Cement = 2,383 ft
Top Of Spacer = 3,222 ft Top Of Spacer = 2,236 ft
Volume Spacer Behind = 1.15 bbl
Under Displace = 1.00 bbl

Displacement Volume = 3,222 ft x 0.0074 bbl/ft = 22.7 bbl

TOTAL LEAD CEMENT VOLUME = 0.00 bbls = 0.00 cuft
TOTAL CEMENT VOLUME = 16.5 bbls = 93.0 cuft
TOTAL DISPLACEMENT VOLUME = 22.7 bbls

IV. HESITATION
A. Top of Cement After Hesitate = 3,476 ft
B. High of Cement After Hesitate = 3,609 ft - 3,476 ft = 133 ft
C. Maximum Hesitate Volume = 6.4 bbl

V. REVERSE OUT
A. POOH Tubing = 2,878 ft = 877 m
B. Reverse Out = 2,878 ft x 0.0074 bbl/ft x 2
= 42.31 bbls

V. PRESSURE CALCULATION
A. Estimated Injectivity Pressure
Fracture Pressure = 0.6 psi/ft x 3576 ft TVD = 2,145.8 psi
Hydrostatic Pressure TVD (∆P) = 0.05195 x 3583 ft x 8.41 ppg = 1565.3 psi
Safety factor = 250 psi
Injectivity Pressure = 330 psi

B. Estimated Squeeze Pressure

Fracture Pressure = 0.6 psi/ft x 3576 ft TVD = 2,145.8 psi
PH Cement = 0.05195 x 184 ft x 15.8 ppg = 151.4 psi
PH Spacer = 0.05195 x 147 ft x 8.33 ppg = 63.6 psi
PH Displacement Fluid = 0.05195 x 3245 ft x 8.41 ppg = 1417.7 psi
Safety Factor = 250 psi
Squeeze Pressure = 263 psi

Pump Schedule

Volume Rate Pressure Time Density Yield Water

No. Events Sacks
(bbl) (bpm) (psi) (min) (ppg) (cuft/sk) (gps)
1. Start Job
2. Test Cementing Line 5 2 2 8.33
3. Injectivity and Sucking Test As discussed and data from customer
4. Pump Spacer 10 3 80 4 8.33
5. Pump Cement 16.5 2 79 9 - 1.161 0
6. Pump Spacer Behind 1.15 1 10 2 8.33
7. Pump Displacement 22.7 2.5 10 25 8.41
8. POOH DP with Speed 50.0 ft/min
8. POOH DP 24 Joint single 14.6
9. Reverse Out 42.31 4 11 8.41
9. Hesitation 6.4 0.4 17
9. Close Valve and WOC
Batch Mix = 10
Cement Pumping Time = 01:18
Minimum Cement Thickening Time (120 min SF) = 03:18

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 BUNYU - BN-20 v0.0
SQUEEZE#2 LAYER J-20 Cement Program

1.5 iCem® 2D Hydraulic Simulation Results

2D Fluid Positions Chart

ECD & Hydrostatic Pressure Plot

Calculated Surface Pressure

Flow Potential Plot

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 BUNYU - BN-20 v0.0
SQUEEZE#2 LAYER J-20 Cement Program

1.8 Expected Material Requirement

CEMENT SLURRY COMPOSITION
CONCENTRATION MATERIAL REQUIREMENT
MATERIAL
UNIT LEAD TAIL UNIT LEAD TAIL TOTAL
IFACTS ID ID 2480029/1

CLASS G CEMENT lb/sk 94 sacks 80 80

D-AIR2 gal/sk 0.025 gal 3 3
SSA-1 %bwoc - lbs - -
CFR-3L gal/sk 0.25 gal 21 21
HALAD-568L gal/sk 0.49 gal 40 40
SCR-100L gal/sk 0.009 gal 1 1
Density ppg 15.80
Yield cuft/sk 1.161
Water Requirement gal/sk 4.348
Mixing Fluid gal/sk 5.122

Thickening Time hh:mm 2:58

API Fluid Loss cc/30min 88
Time to Reach 500 psi hh:mm 3:41
Compressive Strength 12 hrs psi 1789
Compressive Strength 24 hrs psi 2341

Slurry Volume bbls 16.5

Slurry Volume (Contingency) bbls -
Mixing Fluid Required bbls 9.8
Dead Volume bbls -
Mixing Fluid to be Prepared bbls 9.8
Fresh Water to be Prepared bbls 8.4
Equivalent Sack sacks 80 80
Blended Cement Volume cuft 80 80

SPACER
CONCENTRATION MATERIAL REQUIREMENT
MATERIAL
UNIT FLUSH TS UNIT FLUSH TS TOTAL
IFACTS ID
Density ppg 8.33 bbls
Volume bbls 11.15 bbls 11.15
gals/bbl - bbls - -
lbs/bbl - lbs - -
lbs/bbl - lbs - -
lbs/bbls - gals - -
gals/bbl - gals - -
gals/bbl - gals - -

COST ESTIMATION

SAP DESCRIPTION UNIT QTY PRICE/UNIT TOTAL

SERVICE CHARGE
Lumpsum Primary Cementing Job 1 Rp 5,000,000.00 Rp 5,000,000.00
Service
CHEMICALS CHARGE
CLASS G CEMENT sacks 80 Rp - Rp -
SSA-1 lbs - Rp 13,333.00 Rp -
D-AIR2 gal 3 Rp 333,333.00 Rp 999,999.00
CFR-3L gal 21 Rp 133,333.00 Rp 2,799,993.00
HALAD-568L gal 40 Rp 1,600,000.00 Rp 64,000,000.00
SCR-100L gal 1 Rp 186,666.00 Rp 186,666.00

TOTAL Rp 72,986,658.00

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 BUNYU - BN-20 v0.0
SQUEEZE#2 LAYER J-20 Cement Program

2 Job Execution

2.1 Job Procedure

1. Set up equipment and Rig Up cementing lines

Install cementing cross over at rig floor
Install Mud Line to cementing unit,
Circulate the well to ensure there is no blockage in line and well prior to cementing job.
Circulate minimum two bottoms up prior to cementing job 547 bbls

2. Hold pre job safety meeting for cementing job.

3. Flush & Fill up cementing line with water.

Conduct Electronic transmission pressure kick-outs (eKO) at low pressure (500 psi) and holding
for 2 min, then set to 1,500 psi over maximum anticipated job pressure.
Pressure Test surface line to 1763 psi, and hold pressure for 5 min. or round up to 2000psi

4 Record SITP make sure NO PRESSURE BUILD UP, if any pressure indication consult with CompanyMan

5 Refill up well
Close Pipe Ram and test BOP with minimum 300 psi or above maximum squeeze pressure

6 Perform injectivity and/or sucking test to get ensure the formation / perforation able to receive fluid
Estimate maximum injectivity pressure 330 psi (with 250 psi safety factor)

Rate(bpm) Volume(bbl) Pressure (psi) Time (hh:mm)

0.5 Tentative
1 Tentative
1.5 Tentative sucking test
2 Tentative bbl minutes

7. Discuss with company Man regarding the well profile based on Injectivity and sucking test result.
To determine the appropriate job program that will be used for the job

8. Mixing Chemical in accordance with Company Man approval, Took a sample mixing fluid.

9. Pump Spacer(Water Ahead) 8.33 ppg at 3.0 BPM 10 bbls

10. Mix and pump Cement slurry 15.8 ppg at 2.0 BPM 16.5 bbls ID 2480029/1
Took sample cement at the beginning, middle and end of pumping slurry.

11. Pump
Mix and
Spacer
pumpBehind
TAIL cement slurry 8.3 ppg at 1.0 BPM 1.15 bbls

12. Pump
Take at
Displacement
least 2 samples of cement for each Tail
8.41slurry
ppg at 2.5 BPM 22.7 bbls

13. Start
PumpPOOH
mud DP
as displacement
/ Tubing with fluid
speed 50 ft/min when total volume of displacement was achieved

14. Reverse Out 2x Capacity Tubing 42.3 bbls

15. Perform
Continuehesitation
pressure until
test casing
max volume
to 4000
orpsi,
maxhold
pressure
for 5 minutes
(based on injectivity)
Which ever come first
Estimated Maximum hesitate pressure 263 psi *with 250 psi safety window

16. Note
Stop :pumping,
Max Volume
bleed&off
Pressure
pressure,
Squeeze
observe
is to
flow
beback
decided
to displacement
together with
tank
Customer
to checkbased
the float
on valve.
injectivity result. If not hold pump back the return volume.
perform hesitate every 15 or 30 min (refer to well condition) and not exceeding 80% of burst
casing value

17. Close Valve and hold pressure until reach the recommendation waiting on cement
refer to compressive strength test result 500 psi 3:41 hh:mm
Compare with cement sample on surface condition.

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 BUNYU - BN-20 v0.0
SQUEEZE#2 LAYER J-20 Cement Program

Remark and Recommendation:

Perform pressure test at squeezed interval at above squeeze target (if available) to check
leaking indication.
Adding support below bottom of cement to prevent cement failure during spot the cement

2.2 Contingency Plans

1. Increase the cement volume if found the well has loss Profile
2. Decrease the cement volume if found the well has tight Profile

2.3 Job Limitations

9 5/8" and 7" casing
Equipment Requirement RPC
Planned Maximum
Cementing Unit Pressure HAL 500 3000
Cementing Unit Pump Rate HAL 2 4
Cementing Unit Slurry HAL 15.8ppg 15.8ppg
Density HAL 15.8ppg 15.8ppg
Bulk Cement Delivery Rate HAL 10 Sack/min 30 sack/min

Equipment Type Quantity SAP Number

ACT 1 12430946
WATER TANK 120 BBLS 1 10147296
Compressor Skid 310 scfm 1 10719249
Cut Bottle 1 12017838
P-Tank 275 cuft (attached on ACT) 1 12430946

2.5 Cement Lab Report

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 BUNYU - BN-20 v0.0
SQUEEZE#2 LAYER J-20 Cement Program

Thickening Time Chart

UCA Comp. Strength Chart

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 BUNYU - BN-20 v0.0
SQUEEZE#2 LAYER J-20 Cement Program

MIXING FLUID PREPARATION

Ensure the tanks are equipped with the proper mixing system for pre-mixing Cement additives in water.
Conduct Safety/Tailgate Meeting /Safety Huddles. Have MSDS sheets for the chemicals on location.
Make sure the tanks are clean and fill with the right volume of mixing water in the tank. Take some sample water from the tanks for
the lab tests in case any further investigation is required after the job.

Check physical chemical condition (packaging, precipitate, expired date if any etc).

Re-circulate water from tanks through the mixing equipment back into tanks ensuring equipment is functioning correctly and that
there are no leaks or valves open causing contamination of the Cement mixing fluid.

Cement volume prepared = 16.5 bbls Yield = 1.161 cuft/sk

Mixing fluid volume required = 10 bbls Water requirement = 4.348 gal/sk
Tank dead volume = - bbls Mixing fluid req. = 5.122 gal/sk
Mixing fluid volume prepared = 10 bbls
Equivalent sack cement = 80 sacks (for chemical calculation only)

1. Fresh Water = 4.35 gal/sk x 80 sacks = 9 bbls

2. Defoamer (D-AIR2) = 0.025 gal/sk x 80 sacks = 3 gals

3. Dispersant (CFR-3L) = 0.25 gal/sk x 80 sacks = 21 gals

4. Fluid Loss (HALAD-568L) = 0.49 gal/sk x 80 sacks = 40 gals

5. Retarder (SCR-100L) = 0.009 gal/sk x 80 sacks = 1 gals

Circulate the tank with maximum agitation for at least twice the fluid volume
NOTES: Once the retarder has been added Halliburton recommends that the maximum surface time of the mix water should be no
more than 8 hours. This is due to the retarder being attracted to the high surface area of the siliceous material in the Silicalite Liquid.
This has the effect of reducing the retardation effect of the retarder on the cement.

Mix-water that has been prepared without the addition of retarder can be kept for 24 hours. After 24 hours the mix-water
should not be used for cementing operations unless authorized by a Halliburton engineer.

Take a few gallon of sample from the fluid prepared. Samples should label with the date, job, rig and well number.

Keep agitation all the time even while transferring fluid to the cementing unit.

18
 BN-20
PERTAMINA EP ASSET 5 SQUEEZE#2 LAYER J-20

CEMENTER MANUAL CALCULATION

Hole/Csg Data Sketch Fluid Scetch Fluids Spacer Water Ahead 10.0 bbl
OD ID Depth Position Position Fresh water = 10.0 bbl

(in) (in) (ft) (ft) / (m) (ft) / (m)

Cement Slurry 15.8 ppg

Csg TOS 10: Total Cement 80 sks
9 5/8 8.835 0 80 sks x 1.161 cps = 93.0 cuft = 16.6 bbl
40 ppf, K-55
Cement plug Vol. = 218.4 ft x 0.0758 bpf = 16.6 bbl
Cement to mix and pump = 16.6 bbl
= 93.0 cuft
2876.7 ft Cement Slurry
OE 876.8 m Cement = 93.0 cuft : 1.161 cps
= 80.1 sks
Mix fluid = 80 sks x 5.122 gps
= 9.8 bbls
Tubing 3258.8 ft 3220.3 ft = 80.1 sks
3 1/2 2.750 TOS 993.2 m 981.5 m Water = 80 sks x 4.348 gps = 8.3 bbls
12.7 ppf, N-80 CFR-3L = 80 sks x 0.250 gps = 20.03 gal
3390.7 ft 3376.7 ft Halad 568LM = 80 sks x 0.49 gps = 39.25 gal
Interval Lapisan : TOC 1033.4 m 1029.2 m Silicalite L = 80 sks x 0.00 gps = 0.00 gal
J-20 (1090-1092 mMD) SCR-100L NS = 80 sks x 0.009 gps = 0.72 gal
0 D-Air = 80 sks x 0.025 gps = 2.00 gal
3609.1 ft 3609.1 ft SSA-1 = 80 sks x 35 %BWOC = 2635.40 lbs
BOC 1100.0 m 1100.0 m

Fluids Rate Time

Spacer 10.0 3 3 min
Cement 16.6 2 8 min
Displacement 23.8 2.5 10 min
Pumping time 00:21

Cement Slurry Pumped 16.6 bbl

JOB PROCEDURE Volume Factor

Csg Capacity = 0.0758 bpf
1 RIH tubing at 3609.1 ft Or 1100.0 m Tbg - Csg volume = 0.0639 bpf
2 Kick off test pumping unit at 500 psi Tbg Capacitiy = 0.0073 bpf
3 Pressure test cementing line 2000 psi Total volume factor = 0.0713 bpf
4 Injectivity Test and Sucking Test
5 Pump 10 bbl of spacer ahead Top of cement Tubing out = 3390.7 ft
6 Pump 16.6 bbl of 15.8 ppg cement slurry Height of cement while Tbg in = 232.4 ft
7 Pump 1.15 bbl of spacer behind Top Of Cement while Tbg in = 3376.7 ft
8 Displace with 22.7 bbl of displacement fluid Height of water ahead for 10.0 bbl = 156.4 ft
9 underdisplace 1.0 bbl Top of spacer in Annulus = 3220.3 ft
10 Stop pump Volume of spacer behind req. = 1.15 bbl
11 Raise up tubing 24 joint single Under displace = 1.0 bbl
12 Reverse Out 2x capacity Tubing 42.3 bbls Displacement fluid = 22.7 bbl
13 Hesitation Max Hesitation volume = 6.5 bbls
14 Close Valve and WOC

17/6/2018 Pre Job Cementing Program

 BN-20
PERTAMINA EP ASSET 5 SQUEEZE#2 LAYER J-20

ENGINEER CONTINGENCY PLAN

Contingency Tight Formation

Hole/Csg Data Sketch Fluid Scetch Fluids Spacer Water Ahead 10.0 bbl
OD ID Depth Position Position Fresh water = 10.0 bbl
65 sks x 1.161 cps = 75.5 cuft = 13.4 bbl
(in) (in) (ft) (ft) / (m) (ft) / (m)

Cement Slurry 15.8 ppg

Csg TOS 10: Cement plug Vol. = 177.3 ft x 0.0758 bpf = 13.4 bbl
9 5/8 8.835 0
40 ppf, K-55

Cement to mix and pump = 13.4 bbl

2920.5 ft = 75.5 cuft
OE 890.1 m
Cement = 75.5 cuft : 1.161 cps = 65.0 sks
Drill Pipe 3300.0 ft 3264.1 ft Mix fluid = 65 sks x 5.122 gps = 7.9 bbls
3 1/2 2.750 TOS 1005.8 m 994.8 m = 65.0 sks
12.7 ppf, N-80
3431.8 ft 3420.5 ft Water = 65 sks x 4.348 gps = 6.7 bbls
Interval Lapisan : TOC 1046.0 m 1042.5 m
J-20 (1090-1092 mMD) CFR-3L = 65 sks x 0.250 gps = 16.25 gal
0 Halad 568LM = 65 sks x 0.49 gps = 31.85 gal
3609.1 ft 3609.1 ft Silicalite L = 65 sks x 0.00 gps = 0.00 gal
BOC 1100.0 m 1100.0 m SCR-100L NS = 65 sks x 0.009 gps = 0.59 gal
D-Air = 65 sks x 0.025 gps = 1.63 gal
SSA-1 = 65 sks x 35 %BWOC = 2138.50 lbs

Cement Slurry Pumped 13.4 bbl

Fluids Rate Time
Spacer 10.0 3 3 min Volume Factor
Cement 13.4 2 7 min Csg Capacity = 0.0758 bpf
Displacement 24.1 2.5 10 min Tbg - Csg volume = 0.0639 bpf
Pumping time 00:19 Tbg Capacitiy = 0.0073 bpf
Total volume factor = 0.0713 bpf

JOB PROCEDURE Top of cement Tubing out = 3431.8 ft

1 RIH tubing at 3609.1 ft Or 1100.0 m Height of cement while Tbg in = 188.6 ft
2 Kick off test pumping unit at 500 psi Top Of Cement while Tbg in = 3420.5 ft
3 Pressure test cementing line 2000 psi Height of water ahead for 10.0 bbl = 156.4 ft
4 Injectivity Test and Sucking Test Top of spacer in Annulus = 3264.1 ft
5 Pump 10 bbl of spacer ahead Volume of spacer behind req. = 1.15 bbl
6 Pump 13.4 bbl of 15.8 ppg cement slurry Under displace = 1.0 bbl
7 Pump 1.15 bbl of spacer behind Displacement fluid = 23.0 bbl
8 Displace with 23.0 bbl of displacement fluid Max Hesitation volume = 3.4 bbl
9 underdisplace 1.0 bbl
10 Stop pump
11 Raise up tubing 23 joint single
12 Reverse Out 2x capacity Tubing 42.9 bbls
13 Hesitation
14 Close Valve and WOC

Contingency Loss Formation

Hole/Csg Data Sketch Fluid Scetch Fluids Spacer Water Ahead 10.0 bbl
OD ID Depth Position Position Fresh water = 10.0 bbl
120 sks x 1.161 cps = 139.3 cuft = 24.8 bbl
(in) (in) (ft) (ft) / (m) (ft) / (m)

Cement Slurry 15.8 ppg

Csg TOS 10: Cement plug Vol. = 327.2 ft x 0.0758 bpf = 24.8 bbl
9 5/8 8.835 0
40 ppf, K-55

Cement to mix and pump = 24.8 bbl

2761.0 ft = 139.3 cuft
OE 841.5 m
Cement = 139.3 cuft : 1.161 cps = 120.0 sks
Drill Pipe 3150.0 ft 3104.5 ft Mix fluid = 120 sks x 5.122 gps = 14.6 bbls
3 1/2 2.750 TOS 960.1 m 946.2 m = 120.0 sks
12.7 ppf, N-80
J-55 3281.9 ft 3261.0 ft Water = 120 sks x 4.348 gps = 12.4 bbls
Interval Lapisan : TOC 1000.3 m 993.9 m
J-20 (1090-1092 mMD) CFR-3L = 120 sks x 0.250 gps = 30.00 gal
0 Halad 568LM = 120 sks x 0.49 gps = 58.80 gal
3609.1 ft 3609.1 ft Silicalite L = 120 sks x 0.00 gps = 0.00 gal
BOC 1100.0 m 1100.0 m SCR-100L NS = 120 sks x 0.009 gps = 1.08 gal
D-Air = 120 sks x 0.025 gps = 3.00 gal
SSA-1 = 120 sks x 35 %BWOC = 3948.00 lbs

Cement Slurry Pumped 24.8 bbl

Fluids Rate Time
Spacer 10.0 3 3 min Volume Factor
Cement 24.8 1.5 17 min Csg Capacity = 0.0758 bpf
Displacement 23.0 2.5 9 min Tbg - Csg volume = 0.0639 bpf
Pumping time 00:29 Tbg Capacitiy = 0.0073 bpf
Total volume factor = 0.0713 bpf

JOB PROCEDURE Top of cement Tubing out = 3281.9 ft

1 RIH tubing at 3609.1 ft Or 1100.0 m Height of cement while Tbg in = 348.1 ft
2 Kick off test pumping unit at 500 psi Top Of Cement while Tbg in = 3261.0 ft
3 Pressure test cementing line 2000 psi Height of water ahead for 10.0 bbl = 156.4 ft
4 Injectivity Test and Sucking Test Top of spacer in Annulus = 3104.5 ft
5 Pump 10 bbl of spacer ahead Volume of spacer behind req. = 1.15 bbl
6 Pump 24.8 bbl of 15.8 ppg cement slurry Under displace = 1.0 bbl
7 Pump 1.15 bbl of spacer behind Displacement fluid = 21.8 bbl
8 Displace with 21.8 bbl of displacement fluid Max Hesitation volume = 14.7 bbls
9 underdisplace 1.0 bbl
10 Stop pump
11 Raise up tubing 28 joint single
12 Check Loss Profile, if well still has loss profile follow step 13, if the well is steady reverse out and hesitate.
13 Flush Tubing 5.1 bbls
14 Raise up tubing 6 joint single
15 Close Valve and WOC

17/6/2018 Pre Job Cementing Program