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Biochemical Engineering Journal 36 (2007) 288–293

Enhanced biodegradation of caffeine by Pseudomonas


sp. using response surface methodology
Swati Sucharita Dash, Sathyanarayana N. Gummadi ∗
Department of Biotechnology, Indian Institute of Technology-Madras, Chennai 600 036, India
Received 27 February 2006; received in revised form 2 February 2007; accepted 4 March 2007

Abstract
Pseudomonas sp. NCIM 5235 capable of degrading high concentrations of caffeine (>5 g/l) has been previously isolated from the soil of coffee
plantation area. The critical medium components viz., KH2 PO4 , Na2 HPO4 , caffeine and Fe2+ affecting the rate of caffeine degradation were
determined by Plackett–Burman design. These critical parameters were further optimized using response surface methodology. The optimum
concentrations of KH2 PO4 , Na2 HPO4 , caffeine and Fe2+ were found to be 3.4 g/l, 0.352 g/l, 6.4 g/l and 0.075% (w/v), respectively. Under optimal
conditions the caffeine degradation rate was increased to 0.18 g/(l h) from 0.1 g/(l h). Although the approach used for optimization is conventional,
the increase in the rate of degradation of caffeine is significant. This is the first report on a strain capable of growing at higher concentrations of
caffeine (>5 g/l) at maximum rate of degradation (0.18 g/(l h)).
© 2007 Elsevier B.V. All rights reserved.

Keywords: Caffeine degradation; Pseudomonas; Medium optimization; Plackett–Burman design; Central composite design

1. Introduction dumped into water bodies and xenobiotics released from them
then make the water and soil toxic. Hence decaffeination of the
Among the various alkaloids produced by plants, the purine by-products becomes a very necessary step in treatment of coffee
alkaloid caffeine (1,3,7-trimethylxanthine) finds greater com- and tea wastes. Decaffeination is mostly carried out by chemi-
mercial importance due to its wide application in popular cal or physical techniques that are non-selective, expensive and
beverages like coffee, tea, and various soft drinks and also in poses a threat to the environment in terms of release of toxic
pharmaceutical preparations. Although caffeine consumption compounds. Alternatively, microbial and enzymatic techniques
increases alertness and concentration by overcoming fatigue for caffeine removal have been found advantageous than other
[1], research on this compound has revealed many deleterious methods [12].
effects that it may have on the human body. Prolonged caffeine In the literature, strains belonging to Pseudomonas, Serratia,
consumption not only leads to addiction and subsequent with- Klebsiella, Rhodococcus, Alcaligenes, Aspergillus, Penicillium
drawal effects like headaches, nausea and drowsiness [2], it also and Stemphylium have been reported to be able to degrade caf-
results in many clinical conditions like increase in blood pres- feine [13–21]. The highest rate of caffeine degradation among
sure [3,4], osteoporosis and cardiac arrhythmia [5,6]. The reason these strains was observed for Pseudomonas sp. which was capa-
for the increasing need for decaffeinated products can therefore ble of growing at 5 g/l of caffeine with a degradation rate of
be well understood. In addition, the by-products (coffee pulp 0.09 g/(l h) [15]. Keeping in view the high concentrations of
and husk) of coffee processing that are rich in carbohydrate and caffeine in effluents (∼10 g/l caffeine) and food products, the
proteins [7,8] which can be used as animal feed or for the produc- strain for development of biodecaffeination process should be
tion of organic fertilizers, single-cell protein (SCP) and biogas capable to tolerate and degrade high concentrations of caffeine
[9–11] is otherwise discarded due to the presence of antinutri- at a faster rate. This has been one of the bottlenecks in the area
tional factors like tannins and caffeine. The wastes are generally of biodecaffeination.
In this context, previously we had isolated a strain of Pseu-
domonas from the soil of coffee plantation area that is capable
∗ Corresponding author. Tel.: +91 44 2257 4114; fax: +91 44 2257 4102. of utilizing caffeine as sole sources of carbon and nitrogen.
E-mail address: gummadi@iitm.ac.in (S.N. Gummadi). This strain closely resembles Pseudomonas putida based on

1369-703X/$ – see front matter © 2007 Elsevier B.V. All rights reserved.
doi:10.1016/j.bej.2007.03.002
S.S. Dash, S.N. Gummadi / Biochemical Engineering Journal 36 (2007) 288–293 289

16S rRNA analysis [22]. The caffeine degrading ability of this at 10,000 rpm for 10 min. The supernatant was used for analysis
strain was also found to be better than the caffeine degrad- of caffeine immediately, or stored at 4 ◦ C if immediate analysis
ing activity of previously reported strains as it could bring was not possible. The cell pellet was washed twice with Milli-Q
about complete degradation of caffeine at an initial concen- water and OD600 nm was measured for cell dry weight (OD600 nm
tration of 5 g/l at the rate of 0.1 g/(l h). In the present study of 0.5 corresponds to 0.379 g dry weight/l).
an attempt was made to improve the caffeine degradation
rate by optimization of medium components using statistical 2.4. Analytical determinations
experiment design in order to enhance the rate of caffeine
degradation by this strain and make it competent for further Caffeine was estimated by HPLC (Agilent 1100 series) equip-
biotechnological studies such as immobilization and enzyme ment using a ZORBAX C-18 column with 10 mM ammonium
production. phosphate buffer (pH 2.5)/acetonitrile (4:1, v/v) as mobile phase.
Pure caffeine (Merck) at 2 g/l was used as standard. The reten-
2. Material and methods tion time of caffeine was found to be 4.9 min at a flow rate of
1 ml/min and at 28 ◦ C. Detection of caffeine was done at 254 nm
2.1. Microorganism using UV detector.

Pseudomonas sp. NCIM 5235 was maintained at 4 ◦ C on 2.5. Experimental designs and data analysis
nutrient agar medium which had the following composition (g/l):
beef extract, 1; yeast extract, 2; peptone, 5; NaCl, 5; agar, 25 and 2.5.1. Screening of the medium components using a
was subcultured every 2 weeks. Plackett–Burman design
Plackett–Burman design [23], well established statistical
2.2. Media technique for medium component optimization [24,25] was
applied to screen the medium components critically affect-
The composition of basal medium (BM) was as follows (g/l): ing degradation of caffeine by Pseudomonas sp. NCIM 5235.
Na2 HPO4 , 0.12; KH2 PO4 , 1.3; CaCl2 , 0.3; MgSO4 ·7H2 O, 0.3. Briefly, the medium components were screened for seven vari-
CAS medium consisted of BM supplemented with 5 g/l sucrose, ables at two levels, maximum (+) and minimum (−). According
1.2 g/l caffeine and 0.02% (w/v) of Fe2+ . The initial pH of the to the Plackett–Burman design, the number of positive signs (+)
medium was 6. For solid medium, agar (25 g/l) was added to is equal to (N + 1)/2 and the number of negative signs (−) is equal
CAS medium. to (N − 1)/2 in a row. A column should contain equal number of
positive and negative signs. The first row contains (N + 1)/2 posi-
2.3. Flask culture experiments tive signs and (N − 1)/2 negative signs and the choice of placing
the signs is arbitrary. The next (N − 1) rows are generated by
Three loopfuls of 36 h grown culture from CAS plate was shifting cyclically one place (N − 1) times and the last row con-
transferred aseptically to 25 ml nutrient broth medium and incu- tains all negative signs. The experimental design and levels of
bated to mid-log phase (OD600 nm ∼ 1.4) for 2.5 h on a rotary each variable is shown in Table 1. The medium was formulated
shaker operating at 180 rpm at 30 ◦ C. Twenty-five milliliters of as per the design and the flask culture experiments and analyti-
sterile CAS medium in 100 ml Erlenmeyer flask, the compo- cal techniques were carried out as described in Sections 2.3 and
sition of which was varied according to the Plackett–Burman 2.4. Response was calculated as the rate of caffeine degradation
design or CCD (Tables 1 and 4) was inoculated with 6% (v/v) expressed as g/(l h). All experiments were performed in tripli-
of the culture and incubated for 4 days at 30 ◦ C and 180 rpm. At cates and the average of the rate of degradation was considered
regular time intervals 1 ml of culture was taken and centrifuged as the response.

Table 1
The experimental design using the Plackett–Burman method for screening of medium components affecting caffeine degradation by Pseudomonas sp. NCIM 5235a

Run X1 X2 X3 X4 X5 X6 X7 Caffeine degradation rates (g/(l h))b

1 −1 +1 +1 −1 −1 +1 +1 0.100
2 +1 −1 +1 +1 −1 −1 +1 0.125
3 +1 +1 −1 +1 +1 −1 −1 0.120
4 −1 +1 +1 −1 +1 +1 −1 0.154
5 −1 −1 +1 +1 −1 +1 +1 0.120
6 +1 −1 −1 +1 +1 −1 +1 0.142
7 +1 +1 −1 −1 +1 +1 −1 0.098
8 −1 −1 −1 −1 −1 −1 −1 0.167
a X , KH PO at a high concentration of 2.6 g/l and low concentration of 1.3 g/l; X , Na HPO at a high concentration of 0.24 g/l and low concentration of 0.12 g/l;
1 2 4 2 2 4
X3 , MgSO4 ·7H2 O at a high concentration of 0.6 g/l and low concentration of 0.3 g/l; X4 , CaCl2 ·2H2 O at a high concentration of 0.6 g/l and low concentration of
0.3 g/l; X5 , sucrose at a high concentration of 10 g/l and low concentration of 5 g/l; X6 , caffeine at a high concentration of 10 g/l and low concentration of 5 g/l; X7 ,
Fe2+ at a high concentration of 0.04 % (w/v) and low concentration of 0.02 % (w/v); +1 and −1, the higher and lower concentration of variable, respectively.
b Experimental values are average of triplicates within ±5% standard error.
290 S.S. Dash, S.N. Gummadi / Biochemical Engineering Journal 36 (2007) 288–293

The effect of each variable was calculated using the following Table 2
equation: Coefficients, effects, and t-values of calculated from the caffeine degradation
 rates obtained in the screening experimentsa
Mi+ − Mi− P > |t|
Exi = , (1) Variable Coefficients Effect t-Value
N
X1 −0.007 −0.014 −1.34875 0.15
where Exi is the effect of the tested variable, Mi+ and Mi− the X2 −0.012 −0.0204 −2.31214 0.05
rates of caffeine degradation from trials in which the variables X3 −0.003 −0.006 −0.57803 0.29
being measured were added to the medium at their maximum and X4 −0.0015 −0.003 −0.28902 0.34
X5 +0.0002 +0.0004 0.038536 0.39
minimum level respectively and N is the number of experiments
X6 −0.012 −0.0204 −2.31214 0.05
carried out, which is 8 in this case, as the number of variables to X7 −0.0065 −0.013 −1.25241 0.15
be tested is 7. a Variables coded are the same as mentioned in Table 1.
The standard error (S.E.) of the variables was the square root
of variance and the significance level (P value) of each variable
is calculated by using the Student’s t-test: rates) are shown in Table 1. Each row of the table represents an
Exi experiment involving all the seven independent variables. The
t= , (2) signs + and − represent the higher and lower concentrations of
S.E.
the independent variables under study. The rate of degradation
where Exi is the effect of the tested variable. The variables of caffeine for each experimental run is also shown in Table 1.
with higher confidence levels were considered to influence the Based on this data, the coefficient and effect of each variable
response or output variable. was calculated and the significant levels of the variables were
estimated by t-test (Table 2). The t-values for four variables,
2.5.2. Optimization of medium components using a central i.e. KH2 PO4, Na2 HPO4, caffeine and Fe2+ were observed to
composite design be higher as compared to the other three variables (sucrose,
The screened medium components affecting caffeine degra- MgSO4 ·7H2 O and CaCl2 ·2H2 O) and represented a confidence
dation were optimized using central composite design [26,27]. level ≥85%. Thus the analysis showed that KH2 PO4 , Na2 HPO4 ,
According to this design, the total number of treatment combi- caffeine and Fe2+ have a significant effect on the degradation of
nations is 2k + 2k + n0 where ‘k’ is the number of independent caffeine by Pseudomonas sp. The four variables thus screened
variables and n0 the number of repetitions of the experiments at were further analyzed for their optimal combinations by a central
the center point. For statistical calculation, the variables Xi have composite design and the interactions between these variables
been coded as xi according to the following transformation: were also studied.
Xi − X0 Originally, degradation studies were done at initial caffeine
xi = (3) concentration of 1.2 g/l. With repeated subculturing and manip-
␦X
ulation of seed age it was observed that Pseudomonas sp. NCIM
where xi is dimensionless coded value of the variable Xi , X0 the
5235 was able to completely degrade caffeine at an initial con-
value of the Xi at the center point, and ␦X is the step change.
centration of 5 g/l at a rate of 0.1 g/(l h), which was higher than
A 2k -factorial design with eight axial points and six replicates
the values reported so far [15,18]. It was therefore of inter-
at the center point with a total number of 30 experiments was
est to see if change in the medium component has any effect
employed for optimizing the medium components.
on the rate of degradation. The results of Plackett–Burman
The behavior of the system was explained by the following
screening design seem to be in agreement with experimental
quadratic equation:
findings. MgSO4 ·7H2 O and CaCl2 ·2H2 O serve as micronutri-
  
Y = β0 + β i xi + βii xi2 + βij xi xj (4) ents for the bacteria and increase in their level would hardly
affect the degradation rate, as indicated from the analysis. Pre-
where Y is the predicted response, β0 the intercept term, βi the vious studies had shown that Pseudomonas sp. used in the
linear effect, βii the squared effect, and βij is the interaction study did not utilize sucrose in the medium but the presence of
effect. The regression equation (Eq. (2)) was optimized for max- sucrose enhanced the degradation of caffeine. The concentration
imum value to obtain the optimum conditions using MATLAB® of sucrose in the range of 0.5–5 g/l did not show any effect on the
version 7.0 (Mathworks Inc., Natick, MA, USA). degradation of caffeine [28]. Plackett–Burman screening design
analysis also confirmed that sucrose has no substantial effect on
3. Results and discussion caffeine degradation rates compared to KH2 PO4 , Na2 HPO4 , caf-
feine and Fe2+ . As caffeine undergoes conversion into simpler
3.1. Screening of medium constituents affecting caffeine compounds, the metabolites accumulate in the culture medium
degradation rate by Pseudomonas sp. NCIM 5235 bringing about an increase in pH [28]. These changes in pH
from acidic to alkaline results in inhibition of bacterial growth
A total of seven medium components were analyzed for and caffeine degradation. KH2 PO4 and Na2 HPO4 are known
their effect on caffeine degradation rates by Pseudomonas sp. to confer buffering capacity to the medium and change in any
NCIM 5235 using the Plackett–Burman design. The experimen- of these two parameters would affect the caffeine degradation
tal design and corresponding responses (caffeine degradation rate, which is largely dependent on pH of the medium [28]. Pre-
S.S. Dash, S.N. Gummadi / Biochemical Engineering Journal 36 (2007) 288–293 291

Table 3
Coded and uncoded values of medium components used for central composite
design
Medium component Coded values

−2 −1 0 +1 +2

KH2 PO4 (g/l) 1.95 2.6 3.25 3.9 4.55


Na2 HPO4 (g/l) 0.18 0.24 0.30 0.36 0.42
Caffeine (g/l) 5 7.5 10 12.5 15
Fe2+ (%, w/v) 0.015 0.03 0.045 0.06 0.075

liminary results showed that the growth of the isolate ceased


after some time in a medium with 10 g/l caffeine due to the
accumulation of metabolites which resulted in pH changed to
9.0. At this increased pH, the expression of caffeine degrad-
ing enzymes was possibly repressed, as observed in studies on
Klebsiella and Rhodococcus and Alcaligenes sp. [16,17], which
Fig. 1. Response surface plot showing the effect of caffeine and Fe2+ at optimal
accounts for the termination of bacterial growth. Hence these
KH2 PO4 and Na2 HPO4 on caffeine degradation rate.
two variables are significant and this has been also established
by analysis of Plackett–Burman design. The significance of caf-
feine concentration is also indicated by the high coefficient and where Y is the predicted response, x1 the coded value of X1
t-value for caffeine obtained from analysis of data obtained from (KH2 PO4 ), x2 the coded value of X2 (Na2 HPO4 ), x3 the coded
Plackett–Burman design (Table 2). The fourth variable, i.e. Fe2+ value of X3 (caffeine) and x4 is the coded value of X4 (Fe2+ ).
also plays a crucial role in caffeine degradation by Pseudomonas The analysis of variance of the quadratic regression model (Eq.
sp. NCIM 5235. It has been shown in previous studies with caf- (5)) suggested that the model is very significant as indicated by
feine degrading enzymes that Fe2+ has a role in electron transfer a low probability value [(Pmodel > F) = 0.01] by the Fisher’s sta-
and is therefore necessary for activity of the enzymes which tistical test for ANOVA (Table 5). The values of R2 (0.8225),
are basically metalloproteins [16,29]. Also, earlier studies with adjusted R2 (0.6) and R (0.91) also indicated that the model
metal ions have shown that caffeine degradation is enhanced in predicted values are in perfect agreement with the experimental
the presence of Fe2+ as compared to other metal ions, which is values. MATLAB software was used to generate optimal val-
due to the increase in cell dry weight [28]. ues for the four variables described by the model equation. The
optimal values were 3.4 g/l, 0.352 g/l, 6.4 g/l and 0.075 % (w/v)
3.2. Optimization of medium components using central for KH2 PO4 , Na2 HPO4 , caffeine and Fe2+ , respectively. The
composite design response surface plot showing the dependency of caffeine degra-
dation rate on X3 (caffeine) and X4 (Fe2+ ) when X1 (KH2 PO4 )
The critical nutrient components viz., KH2 PO4 , Na2 HPO4 , and X2 (Na2 HPO4 ) were kept at optimal levels (Fig. 1). The
caffeine and Fe2+ affecting the caffeine degradation rates were peak corresponds to the maximum rate of degradation of caf-
selected for further optimization by response surface method- feine and similar plots were also constructed between X1 and
ology. A central composite design was used for studying the X3 and so on (results not shown). The model predicted value
interaction of these variables within a range of −2 to +2 in rela- of caffeine degradation rate at optimal values of X1 , X2 , X3 and
tion to caffeine degradation (Table 3). The experimental plan is X4 was found to be 0.18 g/(l h). Four sets of experiments were
given in Table 4. The results obtained from the central compos- carried out at the optimal values of X1 , X2 , X3 and X4 . The
ite design experiments were fitted to a second order polynomial experimental value of caffeine degradation rate was observed to
equation to explain the dependence of caffeine degradation on be 0.179 ± 0.013 g/(l h) which agreed with the model predicted
the medium components1 : value of caffeine degradation rate.
Analysis of the data obtained from the central composite
Y = 0.175 − 0.002708x1 − 0.001458x2 − 0.014375x3 design experiments clearly indicates the interaction between the
−0.003542x4 − 0.017031x12 − 0.015781x22 selected nutrients which affects the rate of degradation of caf-
feine. The degradation rates for caffeine at initial concentrations
−0.025781x32 − 0.0008281x42 − 0.0010313x1 x2 of 7.5 g/l and 12.5 g/l were not the same in all cases. The degra-
−0.009687x1 x3 + 0.002813x1 x4 − 0.015312x2 x3 dation rate was high (0.18 g/(l h)) when caffeine was at +1 level
(12.5 g/l) and all other variables at −1 level (Run #5). The lowest
+0.004687x2 x4 − 0.022188x3 x4 (5) degradation rate (0.014 g/(l h)) was when all the components are
at +1 level (Run #18). This indicates that the initial caffeine con-
1 Standard error value of x1 , x2 , x3 and x4 coefficients is 0.0061; standard error
centration alone does not affect the rate of degradation because
value of x12 , x22 , x32 and x42 coefficients is 0.00576; standard error value of x1 x2 , two extremes in the rates were observed for the same initial con-
x1 x3 , x1 x4 , x2 x3 , x2 x4 and x3 x4 coefficients is 0.00754. centration of caffeine (12.5 g/l) with different conditions of other
292 S.S. Dash, S.N. Gummadi / Biochemical Engineering Journal 36 (2007) 288–293

Table 4
Central composite design for optimizing medium components for caffeine degradation by Pseudomonas sp. NCIM 5235a
Run no. Block KH2 PO4 Na2 HPO4 Caffeine Fe2+ Rate of caffeine degradation (g/(l h))

Y (experimental) Y (model predicted)

1 1 −1 −1 −1 +1 0.115 0.105
2 1 +1 −1 −1 −1 0.14 0.111
3 1 −1 +1 −1 −1 0.125 0.121
4 1 +1 +1 −1 +1 0.13 0.161
5 1 −1 −1 +1 −1 0.18 0.148
6 1 +1 −1 +1 +1 0.08 0.083
7 1 −1 +1 +1 +1 0.05 0.078
8 1 +1 +1 +1 −1 0.08 0.075
9 1 0 0 0 0 0.175 0.177
10 1 0 0 0 0 0.175 0.175
11 2 −1 −1 −1 −1 0.05 0.06
12 2 +1 −1 −1 +1 0.135 0.122
13 2 −1 +1 −1 +1 0.145 0.14
14 2 +1 +1 −1 −1 0.105 0.086
15 2 −1 −1 +1 +1 0.03 0.059
16 2 +1 −1 +1 −1 0.10 0.11
17 2 −1 +1 +1 −1 0.08 0.10
18 2 +1 +1 +1 +1 0.014 0.016
19 2 0 0 0 0 0.175 0.155
20 2 0 0 0 0 0.175 0.155
21 3 −2 0 0 0 0.15 0.131
22 3 +2 0 0 0 0.11 0.12
23 3 0 −2 0 0 0.12 0.133
24 3 0 +2 0 0 0.15 0.127
25 3 0 0 −2 0 0.1 0.12
26 3 0 0 +2 0 0.095 0.062
27 3 0 0 0 −2 0.14 0.167
28 3 0 0 0 +2 0.19 0.153
29 3 0 0 0 0 0.175 0.193
30 3 0 0 0 0 0.175 0.193
a Experimental values are average of triplicates within ±5% standard error.

nutrients. It can be also observed that when there is a change in Fe2+ (x2 x4 ) indicating these are the two factors the interaction
only one variable with all other variable at 0 level, the rate of of which affects caffeine degradation the most. This is again in
degradation is lower as compared to the center points (Run #21 accordance with experimental results. The optimal values for the
to Run #28), except for Run #28 where the rate of degradation is variables as predicted by MATLAB were found to be within the
higher (0.19 g/(l h)) due to higher content of Fe2+ (at +2 level). design region except for that of Fe2+ which was found to be at
The rate of degradation for initial caffeine concentration of 5 g/l the extreme higher point. This showed that the model correctly
(Run #25) is lower than that of the center points where the ini- explains the influence of the chosen variables on the degrada-
tial concentration is at 10 g/l. Also the rate of degradation is tion of caffeine by Pseudomonas sp. NCIM 5235. The rate of
low when caffeine is at +2 levels indicating that caffeine can- degradation of caffeine by this bacteria achieved using the opti-
not be metabolized at such high concentrations even with the mized condition is 0.18 g/(l h) which is higher as compared to
change in nutrient composition and this finding agrees with the other bacterial species like Klebsiella and Rhodococcus with a
results obtained from kinetic studies done on the isolate where degradation rate of 0.05 g/(l h) [31] or P. putida with a degrada-
the minimum inhibitory concentration of caffeine was found to
be 20 g/l [30]. The value of responses indicates that the ranges
of variables chosen are appropriate. Table 5
ANOVA table for optimizing medium components for caffeine degradation by
Table 4 also reflects that the interactions between the vari- Pseudomonas sp. NCIM 5235a
ables seem significant in deciding the rate of degradation of
caffeine. The degradation rates were observed to be high in Source Sum of Degrees of Mean F P>F
squares freedom square
most cases where caffeine concentration was 7.5 g/l initially.
The values of coefficients obtained by the model equation (Eq. Blocks 0.007665 2 – – –
(5)) reflect the interactions of the chosen parameters in relation Model 0.047201 14 0.003372 3.701 0.0119
Error 0.011841 13 0.000911 – –
to the rate of degradation. The value of coefficient for interac-
tion terms is always greater than that of linear terms indicating Corrected total 0.066708 29 – – –
that the effect of variables is more when two factors interact. a R2 = 0.8225; R = 0.91; adjusted R2 = 0.6; average absolute devia-

The coefficient is highest for the combination of caffeine and tion = 0.03011.
S.S. Dash, S.N. Gummadi / Biochemical Engineering Journal 36 (2007) 288–293 293

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