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DN 100 - DN 2000
3 KEY
TECHNOLOGIES
AN
IDEAL
SOLUTION
2
4 Saint-Gobain PAM • HYDROCLASS® catalogue • 2015 Edition
1. A UNIQUE BRAND
1.1 THE REFERENCE
1.2 THE PARTNERSHIP
1.3 THE ENVIRONMENTAL VALUES
2. AN IDEAL SOLUTION
2.1 EASE OF DESIGN
2.2 RAPID INSTALLATION
2.3 RELIABLE OPERATION
3. KEY TECHNOLOGIES
3.1 DUCTILE CAST IRON
3.2 EXTERNAL ZINALIUM®
3.3 INTERNAL CEMENT LINING
3.4 STANDARD JOINT
3.5 STANDARD LOCKED JOINT
4. THE HYDROCLASS RANGE
4.1 PIPES DN 100 TO 2000
4.2 FITTINGS
4.3 JOINTS
4.4 TECHNICAL CHARACTERISTICS
THE REFERENCE
1
THE PARTNERSHIP THE ENVIRONMENTAL
VALUES
Since 1856, PAM has been designing, Its reputation in the pipeline profes-
producing and marketing a complete sion is based on its know-how, the
set of solutions dedicated to drinking reliability of its products, as well as on
water supply, sanitation and sewage the performance of services rendered
disposal. to customers.
Zinc ZINALIUM®
PAM is continually improving the performance of materials, coatings and junctions. Its engineers and researchers have developed more
than 150 inventions that have resulted in 1500 patents to date. Currently, worldwide, 30% of the total business of the company is
achieved with products launched less than five years ago.
Soil study and water Choice of Engineering support Implementation Operation support
analysis the range of products and training
BE A PAM PARTNER
INTERCONTINENTAL LOGISTICS
PAM operates on large conveyance, scale district sites. The logisticians at PAM trucks and trains, load ships and manage
irrigation and sanitation systems on are able to manage the entire logistics containers, at the lowest costs and under
smaller regional sites as well as large chain from the factory to the site, charter the best safety conditions.
The PAM LCA calculator software All PAM factories produce under
package is designed to assess ISO 14001 control, in order to minimise
the environmental footprint. It the ecological impacts, to prevent
analyses the life cycle (LCA) from the Raw materials pollution incidents, to control waste
& Manufacturing
manufacturing, transport, installation, management and water consumption.
operation until recycling.
Complying with the EN 14044 Thanks to new industrial processes,
standard, this software package PAM has reduced its energy
enables to assess on a defined project: life cycle requirements by an average of
End of life
Transport 30% to manufacture a pipe
• Emissions of greenhouse gases & Installation of the same diameter.
(CO2 equivalent),
• Consumption of fossil fuel (M joule) There is more information in the “technical
characteristics” chapter with 2 calculation
• The volume of water taken from examples.
nature (m3)
Operation
The re-use of recycled scrap recovered from iron and steel manufacture is considered inexhaustible. Ductile cast iron, derived largely
from scrap, is 100% recyclable and easily, made easier due to the proximity of metal recycles.
Cast iron pipelines are rigid and robust and do not require excessive quarries. This good practice participates in the preservation of soil
compaction rates when they are laid in trenches. They enable to in its natural state while reducing costs and the site's ecological
reuse native backfills rather than materials imported from distant footprint.
EASE OF
DESIGN
2
RAPID RELIABLE
INSTALLATION OPERATION
BE A PAM DESIGNER
installation videos
BE A PAM PRO
BE A PAM USER
Investing today in a high-quality pipeline is spending less tomorrow. • The acquisition costs (pipes, laying, loans, etc.),
The costs of pumping and water losses during the life of a • The operating costs (maintenance, water losses, pumping
network are considerably greater than the cost of initial purchase. energy)
• The end of life costs (removal, recycling)
The PAM TCO calculator software package is designed to assess
the total cost of ownership. It highlights the immediate costs of More information in the “technical characteristics” chapter
the investor and the deferred costs of the operator. The calculation with 2 calculation examples.
method takes into account:
WHICH REVEALS THE TCO HYDROCLASS PIPE DN 200 OVER 100 YEARS
kUSD / km / 100 years
PIPES 250
pumping
LAYING 200
150
WATER LOSSES 0
INSTALLATION OPERATION
3
COATINGS JOINTS
CORROSIVENESS OF SOIL WATERTIGHTNESS
AGGRESSIVITY OF WATER FLEXIBILITY
PRESSURE RESISTANCE
20 30
The PAM pipelines are designed to withstand pressures much greater than the values usually
10 40
encountered on the networks. The wall thickness is calculated with a safety factor of 3 with respect
0
Bar
50 to the maximum operating pressure. This additional safety margin is very useful to the impacts during
installation, accidental overpressure and mechanical operating fatigue.
INSENSITIVE TO IMPACTS
The ductile cast iron structure has a high elastic deformability and a high resistance to crack initiation: it
results in excellent impact resistance. The cast iron pipes are perfectly suited to transport conditions over
long distances (truck, train or ship), handling conditions on sites and to different types of backfilling.
The ductile cast iron pipelines may be laid in very difficult areas: rocky mountain slopes for hydroelectric
plants, crossings for cantilever bridges, rockfill for submarine outlets.
TECHNOLOGY
Pa nt
Paint
n
La
Lay
ayeer of ZnA
ay Al
(o pu
(or pure Zn)
Zn))
Duc
uctil
tile castt ir
iron
n
Cement
Cem ent
nt
SELF-REPAIRABLE ZINALIUM®
ZINALIUM® restores the continuity of the protective layer at points
that have suffered limited damage, by galvanic effect between Cast iron
the exposed cast iron and the Zinc near the damaged area Damage self-healing
(transport impacts, scraping during backfilling).
TECHNOLOGY
Pa nt
Paint
n
La
Lay
ayeer of ZnA
ay Al
(o pure Zn)
(or Zn))
Duc
uctil
tile castt ir
iron
Cement
Cem ent
nt
ZnAl
ZINALIUM® is an "active" coating: when it is in contact with the ground, the
metallic layer of the ZnAl alloy transforms itself into a layer of zinc hydroxide,
adherent and stable, which protects the entire surface of the buried pipe.
The quality of this overall protective layer is that much better as the
transformation of Zinc into Zinc hydroxide is slower.
TECHNOLOGY
Pa nt
Paint
n
La
Lay
ayeer of ZnA
ay Al
(o pure Zn)
(or Zn))
Duc
uctil
tile castt ir
iron
Cement
Cem ent
nt
When the pipe is filled, the water impregnates the cement mortar and
passes through its interstitial network until it reaches the cast iron. During
this crossing, the water is enriched with alkaline elements that make it non-corrosive
when it arrives near the cast iron wall (passivating effect). The small cracks that have
occurred during transportation or storage are naturally plugged by the slow hydration effect.
PAM applies fresh mortar by high speed centrifugation with vibration. This process produces a
compact and homogeneous layer, with a thin and smooth layer of fine particles on the inside,
which is favourable for the flow.
There is more information on contact with water in the “technical characteristics” chapter.
Sol
TECHNOLOGY
B
A 1
1 Pc
contact pressure
Pw
fluid pressure
The STANDARD joint is self-sealing: the greater the water pressure (Pw), the greater the contact pressure (Pc) between the elastomer
ring and the metal. This property is obtained thanks to the shape of the sealing ring (1) and to the physical characteristics of the
elastomer. The heel (A) of the socket prevents the expulsion of the joint, and the cavity (B) authorises the angular deviation, even at
high pressure.
The sealing ring is a EPDM elastomer. Rigorously selected, it guarantees the maintenance of its physico-chemical characteristics over
a very long duration.
TECHNOLOGY
There are several locking techniques:
STANDARD Vi or Ve, UNIVERSAL STD Vi or Ve, PAMLOCK.
1 Mpa
4
In the UNI STD Ve locking (opposite), the sealing is ensured by a
3 STANDARD sealing ring (1). The axial hydraulic forces are taken
up by a system that includes:
• A UNIVERSAL socket with double chamber (2)
• A weld bead (3) is created in the factory and is situated
on the pipe's spigot end.
• A locking ring (4) made up of segments with a spherical
external profile, that rests against the weld bead and the
socket chamber.
The PAM locks are designed by using finite element calculations, completed by behaviour tests in the most extreme conditions. They
support angular deviations and ovality of the pipe without reducing in any way their axial resistance capacities.
There is more information about the joint performance levels and the choice of locking techniques in the “technical characteristics” chapter.
4
4.1 PIPES DN 100 TO 2000
4.2 FITTINGS
4.3 JOINTS
4.4 TECHNICAL CHARACTERISTICS
ISO
SO 2531 ISO 2531
ISO
SO 2531
C30 EN 545 C25 EN 545
HYDROCLASS C40 EN 545 HYDROCLASS HYDROCLASS
Zinalium Zinalium
DN 400-600 DN 400-1400
Locking with insert rings housed in a chamber Locking with ring and weld bead housed in a chamber
adjoining the sealing chamber adjoining the sealing chamber
WITHOUT WELD BEAD! HIGH PRESSURE, WITHOUT ANY BOLTS!
VIDEOS OF ASSEMBLIES
PAMLOCK
DN 1400-2000
Locking with cooling jig, ring and weld bead housed in
a chamber adjoining the sealing chamber
HIGH PRESSURE IN LARGE DN! CHOICE OF LOCKING TECHNIQUES
There is more information
in the “technical characteristics” chapter.
Coating
DN Spigot Socket
80
100
150
200
250
300
350
400
450
500
600
700
800
900
1000
1200
11° 22.5° 45° 90°
Coating
DN All socket tee Double socket tee with flange branch
80
100
150
200
250
300
350
400
450
500
600
700
800
900
1000
1200
80
100
150
200
250
300
350
400
450
500
600
700
800
900
1000
1200
Flanged pipes and anchoring liners with custom lengths are available on request.
Contact us for all DN 900, 1100 and 1500 fittings.
Coating
DN Double flange bend Duckfoot Flange Double flange taper
bend Spigot
50
65
80
100
150
200
250
300
350
400
450
500
600
700
800
900
1000
11° 22.5° 45° 90°
Joints:
TYT joint
Coating
100
150
200
250
300
350
400
450
500
600
700
800
900
1000
1200
STD
STD Ve
STD Vi
DN Ø DE Ø DI P ØB DN Ø DE Ø DI P ØE
mm mm mm mm mm mm mm mm mm mm
100 118 121 94.5 170
150 170 173 100.5 224
200 222 225 106.5 277
250 274 277 105.5 334
300 326 329 107.5 393
350 378 381 110.5 464 350 378 381 110.5 570
400 429 432 112.5 516 400 429 432 112.5 618
450 480 483 115.5 574.2 450 478.6 483 115.5 671
500 532 535 117.5 629 500 532 535 117.5 734
600 635 638 132.5 738.5 600 635 638 132.5 840
700 738 741 192 863 700 738 741 192 958
800 842 845 197 974 800 842 845 197 1100
900 945 948 200 1082 900 945 948 200 1218
1000 1048 1051 203 1191 1000 1048 1051 203 1306
1100 1152 1155 225 1300 1100 1152 1155 225 1417
* 1200 1255 1258 235 1412 1200 1255 1258 235 1547
1400 1462 1465 245 1592
1500 1565 1568 265 1710
1600 1668 1671 265 1816
1800 1875 1878 275 2032
2000 2082 2085 290 2259
* STD Vi joint not available for these DNs
DN Ø DE Ø DI P ØB
mm mm mm mm mm
UNI STD Vi 400 427.4 431.9 176 510
450 478.6 483.0 190 570
500 530.5 535.0 200 625
600 633.3 638.2 209 740
700 736.6 741.7 250 855
UNI STD Ve 800 840.4 845.8 261 980
900 943.2 948.9 280 1087
** 1000 1046.0 1052.0 279 1191
DN Ø DE Ø DI P ØB
mm mm mm mm mm
PAMLOCK 1400 1458.9 1467.9 300 1620.1
1500 1561.7 1571.1 315 1757.3
1600 1664.5 1674.2 325 1868.0
1800 1871.6 1881.5 350 2075.3
2000 2077.7 2088.8 394 2307.0
PN10 PN 16 PN 25
DN D D2 D4 K b f D4 K b f D4 K b f
mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm
80 200 98 132 160 16 3 132 160 16 3 132 160 16 3
100 220 118 156 180 16 3 156 180 16 3 156 190 16 3
125 250 144 184 210 16 3 184 210 16 3 184 220 16 3
150 285 170 211 240 16 3 211 240 16 3 211 250 17 3
200 340 222 266 295 17 3 266 295 17 3 274 310 19 3
250 400 274 319 350 19 3 319 355 19 3 330 370 21.5 3
300 455 326 370 400 20.5 4 370 410 20.5 4 389 430 23.5 4
350 505 378 429 460 20.5 4 429 470 22.5 4 448 490 26 4
400 565 429 480 515 20.5 4 480 525 24 4 503 550 28 4
450 615 480 530 565 21.5 4 548 585 26 4 548 600 30.5 4
500 670 532 582 620 22.5 4 609 650 27.5 4 609 660 32.5 4
600 780 635 682 725 25 4 720 770 31 4 720 770 37 4
700 895 738 794 840 27.5 5 794 840 34.5 5
800 1015 842 901 950 30 5 901 950 38 5
900 1115 945 1001 1050 32.5 5 1001 1050 41.5 5
1000 1230 1048 1112 1160 35 5 1112 1170 45 5
1100 1340 1152 1218 1270 37.5 5 1218 1270 48.5 5
1200 1455 1255 1328 1380 40 5 1328 1390 52 5 Contact us
1400 1675 1462 1530 1590 41 5 1530 1590 55 5
1500 1785 1565 1640 1700 42.5 5 1640 1710 57.5 5
1600 1915 1668 1750 1820 44 5 1750 1820 60 5
1800 2115 1875 1950 2020 47 5
Contact us
2000 2325 2082 2150 2230 50 5
PN 40: contact us
DN 100-700
Self-sealing,
not locked
QUICK INSTALLATION!
TYTON
TYT
DN Lu Class PFA
mm m bar
100 6.00 C40 64
150 6.00 C40 62
200 6.00 C40 50
250 6.00 C40 43
300 6.00 C40 40
350 6.00 C30 30
400 6.00 C30 30
450 6.00 C30 30
500 6.00 C30 30
600 6.00 C30 30
700 6.96 C25 25
TYT
DN Ø DE Ø DI P ØB
mm mm mm mm mm
100 118 121 88 163
150 170 173 94 217
200 222 225 100 278
250 274 277 105 336
300 326 329 110 393
350 378 381 110 448
400 429 432 110 500
450 480 483 120 540
500 532 535 120 604
600 635 638 120 713
700 738 741 150 824
The components in the HYDROCLASS® range comply with the following standards.
Compliance certificates are supplied on request.
MECHANICAL CHARACTERISTICS
(*) 270 MPa when A >= 12 % for DN 40 to 1 000 or A >= 10 % for DN > 1 000
(**) In this soil identified by on site studies, and in the event of stray currents, it is recommended to use an additional protection (such as
polyethylene sleeving) or other types of suitable external coatings (see EN 545 / D.1, D.2.2 and D.2.3).
40 to 300 4 - 1.5
350 to 600 5 - 2.0
700 to 1,200 6 - 2.5
1,400 to 2,000 9 - 3.0
* Only the lower deviation is given
M W F W
Water pipes average pressure 10 - 20 bar STD Vi, UNI STD Vi Mechanical, powerful
400 - 1000
Supply to towns high pressure 20 - 35 bar STD Ve, UNI STD Ve with or without bolt
ASSEMBLY TIMES
With power shovel With cable and hand winch
Absolute assembly
times for STANDARD
joints
Carbon footprint
Kg CO2 eq / km / 100 years
Recycling benefit
End of life 800 000
waste treatment 5 000 000
700 000
Water losses 600 000 4 000 000
Raw materials
DN 200 DN 1200
FOCALYS - Marketing Saint-Gobain PAM 04/2015 - AEP-CAT-79A - 5000 ex - Imprimerie Moderne - Photos and illustrations: Focalys, Saint-Gobain PAM, INGimage. The illustrations shown in this document are not contractual. SAINT-GOBAIN PAM reserves the right to modify the characteristics of its products without notice, in order to improve them.
1836 - LLAVALLOL - BUENOS AIRES - Argentina SAINT-GOBAIN PAM CZ s.r.o. Via Romagnoli n°6 Str. Tipografilor nr. 11-15
Phone: + 54 11 42 98 9600 Po ernická 272/96 I-20146 - MILAN - Italy S-Park/Corp - B3 B4 - Sector 1 - Cod 013714
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AUSTRALIA Phone: + 296 411 746 Phone: + 40 21 207 57 37
SAINT-GOBAIN PAM JORDAN
15 Edgars Road FINLAND SAINT-GOBAIN PAM REGIONAL OFFICE SLOVAKIA
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Phone: + 61 (0) 3 9358 6122 Nuijamiestentie 3A 35 Saad Bin Abi Waqqas St, - PO BOX 831000 PAM Business Unit
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AUSTRIA Phone: + 358 207 424 600 Phone: + 962 6 551 4438 83102 - BRATISLAVA- Slovakia
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Archenweg, 52 SAINT-GOBAIN PAM (HEAD OFFICE) SAINT-GOBAIN DEVELOPMENT EAST AFRICA LTD SOUTH AFRICA
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Phone: + 43 512 341 717-0 54705 PONT-A-MOUSSON CEDEX - France P.O. Box 17915-00500 PAM Business Unit
Phone: +33 3 83 80 73 50 Westland Nairobi - Kenya N1 Business Park
BELGIUM Phone: + 254 7 31 02 12 35 Corner Olievenhoutbosch Road & Old Johannesburg Road
SAINT-GOBAIN PIPE SYSTEMS SAINT-GOBAIN PAM Samrand - PO BOX 700
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BRAZIL Phone: + 212 522 66 57 31 SAINT-GOBAIN PAM ESPANA
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CHILE Phone: + 52 55 5279 1657 SAINT-GOBAIN PAM GULF
SAINT-GOBAIN PAM
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(Local Agency of The Antilles)
Antillanca Norte 600 NETHERLANDS POBOX 261484
Rue Alfred Lumière - ZI de Jarry - BP 2104
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97122 - BAIE MAHAULT - Guadeloupe
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Phone: + 33 590 26 71 46
Phone: + 562 444 13 00 1316 - AB ALMERE - Nederland
Phone: + 31 36 53 333 44 UNITED KINGDOM
CHINA GERMANY SAINT-GOBAIN PAM UK
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Phone: + 86 21 6361 2142 Phone: + 47 23 17 58 60
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Hua Gong Road Cihu
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Phone: + 86 555 350 8040
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Phone: + 852 27 35 78 26 UI. Cybernetyki 21
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Phone: + 48 22 751 41 72
www.pamline.com
www.pamline.fr
SAINT-GOBAIN PAM
Head office
21, avenue Camille Cavallier
54705 PONT-A-MOUSSON CEDEX
FRANCE
Phone : +33 (0) 3 83 80 73 50
Fax : +33 (0) 3 83 80 76 60