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Documente Profesional
Documente Cultură
SVM-05040
SERVICE MANUAL
AIR CONDITIONER
MULTI SPLIT WALL TYPE
RAS-M18UAX4
(Combination with RAS-M10UKPX4
Referring to Service Manual file No. SVM-05039)
July, 2005
FILE NO. SVM-05040
CONTENTS
1. SPECIFICATIONS
2. CONSTRUCTION VIEWS
3. WIRING DIAGRAM
4. SPECIFICATION OF ELECTRICAL PARTS
5. REFRIGERATION CYCLE DIAGRAM
6. INSTALLATION PROCEDURE
6-1 Safety Cautions
6-2 Installation Diagram of Indoor and Outdoor Units
6-3 Installation (Indoor Unit)
6-4 Installation (Outdoor Unit)
6-5 How to Set Remote Control Selector Switch
6-6 Others
7. PARTS REPLACEMENT
8. EXPLODED VIEWS AND PARTS LIST
−1−
FILE NO. SVM-05040
1. SPECIFICATIONS
Model
RAS-M18UAX4
Item
(Unit) 1 Indoor unit (A or B) 2 Indoor unit (A and B)
230V
Cooling capacity *1
kW 2.50 5.00
Phase Single
Power source V 220 - 240
Hz 50
CDU kW 0.85 1.70
Power consumption
Total system kW 0.88 1.76
Power factor % 97 97
CDU A 3.85 7.60
Running current
Total system A 4.00 7.90
Starting A 17 34
Moisture removal Liter/h 1.2 2.4
Operation noise Outdoor unit dB 52
Name of refrigerant R22
Refrigerant
Rate amount kg 1.28 (0.64 x 2)
Refrigerant control Capillary tube
Interconnecting pipe Gas side size mm (in.) 9.52 (3/8")
Connection type Flare connection
Liquid side size mm (in.) 6.35 (1/4")
Connection type Flare connection
Standard length m 5
Maximum length (one way) m 10
Minimum length m 2 (each unit)
Maximum height difference m 5 (each unit)
Height mm 538
Dimension Width mm 830
Depth mm 300
Net weight kg 54
Condenser type Finned tube
Outdoor fan type Popeller fan
Air flow volume m3/h 1920
Fan motor output W 42
Model RM5510GNE94 (x2)
Compressor
Output W 750 (x2)
Safety device Fuse, overload relay
Usable outdoor temperature range 21 ~ 43
Specifications are subject to change without notice.
−2−
FILE NO. SVM-05040
Note : 1
• Capacity is based on the following temperature conditions.
–3–
FILE NO. SVM-05040
2. CONSTRUCTION VIEWS
9.52)
−4−
FILE NO. SVM-05040
3. WIRING DIAGRAM
−5−
FILE NO. SVM-05040
4. SPECIFICATION OF ELECTRICAL PARTS
–6–
FILE NO. SVM-05040
5. REFRIGERATION CYCLE DIAGRAM
T1
INDOOR UNIT A
Heat exchanger
0.33m 0.43m
(Connecting pipe) T1 (Connecting pipe)
∅ 9.52 INDOOR UNIT B ∅6.35
Heat exchanger
0.33m 0.43m
(Connecting pipe) (Connecting pipe)
∅ 9.52 ∅6.35
Cross flow fan
Capillary Capillary
tube tube
Compressor Compressor ∅ 1.5 x 1200l ∅ 1.5 x 1200l
A B
RM5510GNE94 RM5510GNE94
Heat exchanger
Refrigerant
R22 1.28kg.
Propeller fan (0.64kg.x2)
OUTDOOR UNIT Mark ( ) means check points of Gas Leak
Fig. 5-1
Table 5-1
Ambient temp.
Standard Surface temp. of heat conditions DB/WB
Fan speed
50 Hz. pressure P exchanger interchanging (°C)
(indoor)
(kg/cm2G) pipe T1 (°C)
Indoor Outdoor
Standard 5.5 11.0 High 27/19 35/24
Cooling High temperature 6.0 18.0 High 32/23 43/26
Low temperature 4.0 5.0 Low 21/15 21/15
Note :
• Measure the teat exchanger temperature at the center of U-bend. (By means of TC sensor.)
–7−
FILE NO. SVM-05040
6. INSTALLATION PROCEDURE
6-1. Safety Cautions
For general public use
Power supply cord of parts of appliance for Outdoor use shall be at least polychloroprene sheathed flexible
cord (design H07 RN-F), or cord designation 245 IEC 66.
DANGER
• FOR USE BY QUALIFIED PERSONS ONLY.
• TURN OFF MAIN POWER SUPPLY BEFORE ATTEMPTING ANY ELECTRICAL WORK. MAKE SURE
ALL POWER SWITCHES ARE OFF. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.
• CONNECT THE CONNECTING CABLE CORRECTLY. IF THE CONNECTING CABLE IS CONNECTED
WRONGLY, ELECTRIC PARTS MAY BE DAMAGED.
• CHECK THE EARTH WIRE THAT IT IS NOT BROKEN OR DISCONNECTED BEFORE INSTALLATION.
• DO NOT INSTALL NEAR CONCENTRATIONS OF COMBUSTIBLE GAS OR GAS VAPORS.
FAILURE TO FOLLOW THIS INSTRUCTION CAN RESULT IN FIRE OR EXPLOSION.
• TO PREVENT OVERHEATING THE INDOOR UNIT AND CAUSING A FIRE HAZARD, PLACE THE UNIT
WELL AWAY (MORE THAN 2 M) FROM HEAT SOURCES SUCH AS RADIATORS, HEATORS,
FURNACE, STOVES, ETC.
• WHEN MOVING THE AIR-CONDITIONER FOR INSTALLING IT IN ANOTHER PLACE AGAIN, BE VERY
CAREFUL NOT TO GET THE SPECIFIED REFRIGERANT (R22) WITH ANY OTHER GASEOUS BODY
INTO THE REFRIGERATION CYCLE. IF AIR OR ANY OTHER GAS IS MIXED IN THE REFRIGERANT,
THE GAS PRESSURE IN THE REFRIGERATION CYCLE BECOMES ABNORMALLY HIGH AND IT
RESULTINGLY CAUSES BURST OF THE PIPE AND INJURIES ON PERSONS.
• IN THE EVENT THAT THE REFRIGERANT GAS LEAKS OUT OF THE PIPE DURING THE
INSTALLATION WORK, IMMEDIATELY LET FRESH AIR INTO THE ROOM. IF THE REFRIGERANT GAS
IS HEATED BY FIRE OR SOMETHING ELSE, IT CAUSES GENERATION OF POISONOUS GAS.
WARNING
• Never modify this unit by removing any of the safety guards or bypassing any of the safety interlock
switches.
• Do not install in a place which cannot bear the weight of the unit.
Personal injury and property damage can result if the unit falls.
• Before doing the electrical work, attach an approved plug to the power supply cord.
Also, make sure the equipment is properly earthed.
• Appliance shall be installed in accordance with national wiring regulations.
If you detect any damage, do not install the unit. Contact your TOSHIBA dealer immediately.
CAUTION
• Exposure of unit to water or other moisture before installation could result in electric shock.
Do not store it in a wet basement or expose to rain or water.
• After unpacking the unit, examine it carefully for possible damage.
• Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify
the noise level of the unit or where noise and discharged air might disturb neighbors.
• To avoid personal injury, be careful when handling parts with sharp edges.
• Please read this installation manual carefully before installing the unit. It contains further important
instructions for proper installation.
– 8–
FILE NO. SVM-05040
REQUIREMENT OF REPORT TO THE LOCAL POWER SUPPLIER
Please make absolutely sure that the installation of this appliance is reported to the local power supplier
before installation. If you experience any problems, or if the installation is not accepted by the supplier, the
service agency will take adequate countermeasures.
–9–
FILE NO. SVM-05040
6-2. Installation Diagram of Indoor and Outdoor Units
65 mm or more
Before installing the For the rear left and left
wireless remote control Hook piping
170
• With the remote control cover
open, load the batteries supplied
or m mm
ore 1 Installation
correctly, observing their plate Wall
polarity.
2 Wireless remote control
Hoo 170
k or m mm
Cover ore
Insert the cushion between
the indoor unit and wall,
Air and tilt the indoor unit for
3 Batteries filte
r better operation.
(At
tac
h to
the
fron Shield Do not allow the drain hose
t pan pipe
el) to get slack.
5
Bio-enzyme &
Gingko filter 6 Sasa-zeolite plus filter
Cut the piping hole
8 Pan head wood screw sloped slightly
Right
Rear right
Rear left
Bottom right Left
Bottom left
− 10 −
FILE NO. SVM-05040
6-3. Installation
6-3-1. Optional installation parts
600 mm
Air inlet
325 mm
Refrigerant piping
One
Liquid side : Æ 6.35 mm
A each
Gas side : Æ 9.52 mm Air outlet
1 4 7
2 5 8
Pan head wood screw
Wireless remote control x 1 Sasa-Zeolite plus filter x 1 ∅3.1 x 16 s x 2
3 6
Others Name
Owner’s manual
Installation manual
– 11 –
FILE NO. SVM-05040
6-3. Indoor Unit 6-3-2. Cutting a hole and mounting installation
plate
6-3-1. Installation place
<Cutting a hole>
• A place which provides the spaces around the
indoor unit as shown in the above diagram. When installing the refrigerant pipes from the rear.
• A place where there is no obstacle near the air inlet
and outlet.
• A place that allows easy installation of the piping to
the outdoor unit.
• A place which allows the front panel to be opened.
Pipe
CAUTION hole
∅65 mm
• Direct sunlight to the indoor unit's wireless
receiver should be avoided. The center of the pipe
hole is above the arrow.
• The microprocessor in the indoor unit should not 100 mm
be too close to RF noise sources.
(For details, see the owner's manual.) Fig. 6-3-2
m
5
Indoor unit 5
m
7m
*7m
45° 45 ° 170
° 85
75
Remote Reception
Reception control
range
range Remote control 1
Hook Installation
Hook plate
* : Axial distance
Pipe hole Thread Pipe hole
Fig. 6-3-3
– 12 –
FILE NO. SVM-05040
<When the installation plate is directly mounted on 6-3-3. Electrical work
the wall>
1. The supply voltage must be the same as the rated
1. Securely fit the installation plate onto the wall by voltage of the air conditioner.
screwing it in the upper and lower parts to hook up 2. Prepare the power source for exclusive use with the
the indoor unit. air conditioner.
2. To mount the installation plate on a concrete wall
with anchor bolts, utilize the anchor bolt holes as
illustrated in the above figure.
CAUTION
3. Install the installation plate horizontally in the wall. • This appliance can be connected to the mains in
either of the following two ways.
(1) Connection to fixed wiring:
CAUTION A switch or circuit breaker which disconnects
When installing the installation plate with a all poles and has a contact separation of at
mounting screw, do not use the anchor bolt hole. least 3 mm must be incorporate in the fixed
Otherwise the unit may fall down and result in wiring. An approved circuit breaker or
personal injury and property damage. switches must used.
(2) Connection with power supply plug:
Installation plate Attach power supply plug with power cord
<Keep horizontal direction>
and plug it into wall outlet. An approved
power supply cord and plug must be used.
Anchor
bolt
NOTE
• Ensure all wiring is used within its electrical rating.
Projection
5 mm dia. hole 15 mm or less
7 Mounting
screw Power source 50 Hz, 220 – 240V Single phase
∅4 x 25s
s
Maximum
11A
Clip anchor running current
(local parts)
Plug socket &
15A
fuse rating
Fig. 6-3-4
Power cord 1.5 mm2 or more
CAUTION
Failure to firmly install the unit may result in
personal injury and property damage if the unit falls.
NOTE
• Secure four corners and lower parts of the
installation plate with 4 to 6 mounting screws to
install it.
– 13 –
FILE NO. SVM-05040
<How to connect the connecting cable>
• When attaching the air inlet grille, the contrary of
without removing the front panel. the removed operation is performed.
1. Remove the air inlet grille.
Open the air inlet grille upward and pull it toward
you.
2. Remove the terminal cover and cord clamp.
3. Insert the connecting cable (according to the local
cords) into the pipe hole on the wall.
4. Take out the connecting cable through the cable
slot on the rear panel so that it protrudes about
Fig. 6-3-7
15 cm from the front.
5. Insert the connecting cable fully into the terminal
block and secure it tightly with screws.
6. Tightening torque : 1.2 N·m (0.12 kgf·m)
7. Secure the connecting cable with the cord clamp.
8. Fix the terminal cover, rear plate bushing and air
inlet grille on the indoor unit.
CAUTION
• Be sure to refer to the wiring system diagram
labeled inside the front panel.
• Check local electrical cords and also any specific
wiring instructions or limitations.
NOTE
• Use stranded wire only.
• Wire type : H07 RN-F or more
– 14 –
FILE NO. SVM-05040
6-3-4. Piping and drain hose installation How to fix the drains cap
1) Insert hexagonal wrench (4 mm) in a center
<Piping and drain hose forming>
head.
* Since dewing results in a machine trouble, make
sure to insulate both the connecting pipes. (Use
polyethylene foam as insulating material.)
4 mm
Rear right
Piping preparation
Rear left
drain hose
Changing
Bottom left Fig. 6-3-10
Front panel slit
Left
Die-cutting
Fig. 6-3-8
Fig. 6-3-9
Slit
Fig. 6-3-13
– 15 –
FILE NO. SVM-05040
<Left-hand connection with piping> 6-3-5. Indoor unit fixing
Bend the connecting pipe so that it is laid within 43 mm 1. Pass the pipe through the hole in the wall, and hook
above the wall surface. If the connecting pipe is laid the indoor unit on the installation plate at the upper
exceeding 43 mm above the wall surface, the indoor hooks.
unit may unstably be set on the wall. When bending the 2. Swing the indoor unit to right and left to confirm that
connecting pipe, make sure to use a spring bender so it is firmly hooked up on the installation plate.
as not to crush the pipe. 3. While pressing the indoor unit onto the wall, hook it
Bend the connection pipe within a radius of 30 mm. at the lower part on the installation plate. Pull the
indoor unit toward you to confirm that it is firmly
To connect the pipe after installation of the unit (figure) hooked up on the installation plate.
2
Hook
Outward form of indoor unit Press
(unhook)
43 mm
NOTE
If the pipe is bent incorrectly, the indoor unit may
unstably be set on the wall.
After passing the connecting pipe through the pipe
hole, connect the connecting pipe to the auxiliary pipes
and wrap the facing tape around them. Push Push
Fig. 6-3-16
CAUTION
• Bind the auxiliary pipes (two) and connecting
cable with facing tape tightly. In case of leftward
piping and rear-leftward piping, bind the auxiliary
pipes (two) only with facing tape.
Indoor unit
Auxiliary pipes
Connecting cable
Installation plate
– 16 –
FILE NO. SVM-05040
6-3-6. Drainage
1. Run the drain hose sloped downwards. CAUTION
NOTE Arrange the drain pipe for proper drainage from the
• Hole should be made at a slight downward slant on unit.
the outdoor side. Improper drainage can result in dew-dropping.
Wall
2. Put water in the drain pan and make sure that the Fig. 6-3-19
water is drained out of doors.
3. When connecting extension drain hose, insulate the
connecting part of extension drain hose with shield
pipe.
Shield pipe
Fig. 6-3-18
– 17 –
FILE NO. SVM-05040
CAUTION
(1) Install the outdoor unit without anything
blodking the air discharging.
(2) When the outdoor unit is installed in a place
exposed always to a strong wind like a coast
or on a high story of a building, secure the
normal fan operation using a duct or a wind
shield.
(3) Specially in windy area, install the unit to pre-
vent the admission of wind.
Strong
wind
– 18 –
FILE NO. SVM-05040
Fig. 6-4-2
<Use of vacuum pump>
(2) Insert a flare nut into the pipe, and flare the pipe. (1) Connect the charge hose (A) from the manifold
valve to the charge inlet of the gas side packed
Outer A (mm) valve.
diam. Imperial Rigid (2) Connect the charge hose (B) to the port of vacuum
6.35 mm 1.3 mm 0.7 mm pump.
9.52 mm 1.6 mm 1.0 mm (3) Open fully the low pressure side handle of the
manifold valve.
Fig. 6-4-3 (4) Operate the vacuum pump.
(5) Close the low pressure side handle of manifold
<Tighteming connection> valve after vacuumizing and stop the vacuum
Align the centers of the connection pipes and tighten pump.
the flare nut as far as possible with your fingers. Then
tighten the nut with a spanner and torque wrench as
shown in the figure. Continue vacuumizing more than 15 minutes and
check the pressure gauge indicates −76 cmHg
(−1.013x105Pa).
CAUTION
• Do not apply excess torque. Otherwise, the (6) Open the stems of packed valves A and B all the
nut may crack depending on the installation way.
conditions. (7) Securely tighten the stem cap to each of the
packed valve stems.
(Unit : N·m)
Additional
Outer diam. Tightening torque
tightening torque
6.35 mm 15.7 (1.6 kgf·m) 19.6 (2.0 kgf·m)
9.52 mm 29.4 (3.0 kgf·m) 34.3 (3.5 kgf·m)
Fig. 6-4-4
Fig. 6-4-5
– 19 –
FILE NO. SVM-05040
• Connect the refrigerant piping to the outdoor unit <Packed Valve Handling Precautions>
as following figure. • Open the valve stem all the way out; so not try to
• 2 packed valves in the bottom side are for the indoor open it beyond the stopper.
unit A and 2 packed valves in the upper side are for • Securely tighten the valve stem cap with the wrench
the indoor unit B. or like.
• Valve stem cap tightening tightening torque is as
follows;
Gas pipes side (∅9.52) : 29.4 N•m (3.0 kgf•m)
Liquid pipe side (∅6.35) : 16.2 N•m (1.7 kgf•m)
Fig. 6-4-6
Fig. 6-4-7
CAUTION
6-4-3. Wiring Connection
• Never carry out an air purge which utilizes • Perform wiring work so as to allow a generous
the refrigerant of the unit. It will result in wiring capaciry.
damage. (1) The supply voltage must be the same as the rated
Always use a vacuum pump to evacuate voltage of the air conditioner.
air from connecting pipes. (2) Perpare the power source for each unit.
• KEEP IMPORTANT 4 POINTS FOR INSTAL-
Maximum
LATION (PIPING WORK) Fuse Starting
Power source running Wiring
(1) Take away dust and moisture (Inside of the rating current
current
connecting pipes.) Connect- 0.75mm2
− 1A − −
(2) Tight connection (between pipes and unit) ing cable or more
– 20 –
FILE NO. SVM-05040
<How to connect the power cord and the connect- <Stripping length of connecting cable>
ing cable>
60 mm
• Connect the power cord and the connecting cable 45 mm
as following figure. 10 mm 10 mm
Connecting cable
• Only outdoor unit need the power cord.
Connecting cable
Fig. 6-4-10
Outdoor unit
fuse or <Stripping length of power cord>
Power cord breaker
Fig. 6-4-8
N
(1) Remove the electric parts cover from the out-
L
door unit. (4 screw)
(2) Connect and the connection cable to the terminals
10 mm
as identified with their respective matched Power cord
45 mm
numbers on the terminal block of indoor and
outdoor units Fig. 6-4-11
(3) When connect the power cord the connecting
cable to the outdoor unit terminal, make a loop
as shown in the installation diagram of outdoor
CAUTION
unit (page 20), to prevent water coming in the
outdoor unit. • Wrong wiring connections may cause
(4) Insulate the unused cords (conductors) with some electrical parts to burn out.
water coming in the outdoor unit. Process • Be sure to comply with local code on
them so that they do not touch any electrical running the wire from the indoor unit to
or metal parts. outdoor unit.
(size of wire and wiring method etc.)
1 2 3 1 2 3 L N • Every wire must be connected firmly.
Terminal
block
Terminal screw
NOTE :
• Wipe type : More than H05RN-F
Cord clamp
Power cord
Connecting cable Connecting cable
of indoor unit A of indoor unit B
Fig. 6-4-9
– 21 –
FILE NO. SVM-05040
6-5. Others 6-5-2. Test operation
6-5.1 Gas leak test To switch the TEST RUN (COOL) mode, press
TEMPORARY button for 10 sec.
(The beeper will make a short beep.)
TEMPORARY button
Fig. 6-5-2
– 22 –
FILE NO. SVM-05040
7. PART REPLACEMENT
Front cabinet
2 Back cabinet 1) Remove the back cabinet and the side cabinet.
Back cabinet
Side cabinet (12 screws)
Side cabinet
3 Capacitor for 1) Remove the capacitor band. (each 1 screw) Electrical parts position
compressor 2) Disconnect the lead wire from the capacitor
terminal. Capacitor Spark killer
for fan motor
4 Capacitor for 1) Remove screw from capacitor. (1 screw)
fan motor 2) Disconnect the lead wire from the capacitor
terminal.
– 23 –
FILE NO. SVM-05040
Compressor
(for unit A)
Compressor
(for unit B)
– 24 –
FILE NO. SVM-05040
– 25 –
FILE NO. SVM-03003
– 61 –