PCS7 Standard Architectures V8.0 SP1 - Sep 13

Cover
PCS 7 Standard Architectures
SIMATIC PCS 7 V8.0 SP1
Application Description September 2013
Applications & Tools

Answers for industry.
Siemens Industry Online Support
This article is taken from the Siemens Industry Online Support. The following link
takes you directly to the download page of this document:
http://support.automation.siemens.com/WW/view/en/32201963
Caution
The functions and solutions described in this article confine themselves to the
realization of the automation task predominantly. Please take into account
furthermore that corresponding protective measures have to be taken up in the
context of Industrial Security when connecting your equipment to other parts of the
plant, the enterprise network or the Internet. Further information can be found
under the Item-ID 50203404.
Siemens AG 2013 All rights reserved
Copyright

V3.0, Item-ID: 32201963 2
Warranty and liability
Warranty and liability

Note The Application Examples are not binding and do not claim to be complete
regarding the circuits shown, equipping and any eventuality. The Application
Examples do not represent customer-specific solutions. They are only intended
to provide support for typical applications. You are responsible for ensuring that
the described products are used correctly. These application examples do not
relieve you of the responsibility to use safe practices in application, installation,
operation and maintenance. When using these Application Examples, you
recognize that we cannot be made liable for any damage/claims beyond the
liability clause described. We reserve the right to make changes to these
Application Examples at any time without prior notice.
If there are any deviations between the recommendations provided in these
application examples and other Siemens publications – e.g. Catalogs – the
contents of the other documents have priority.
We do not accept any liability for the information contained in this document.
Any claims against us – based on whatever legal reason – resulting from the use of
the examples, information, programs, engineering and performance data etc.,
described in this Application Example shall be excluded. Such an exclusion shall
not apply in the case of mandatory liability, e.g. under the German Product Liability
Act (“Produkthaftungsgesetz”), in case of intent, gross negligence, or injury of life,
body or health, guarantee for the quality of a product, fraudulent concealment of a
deficiency or breach of a condition which goes to the root of the contract
(“wesentliche Vertragspflichten”). The damages for a breach of a substantial
contractual obligation are, however, limited to the foreseeable damage, typical for
the type of contract, except in the event of intent or gross negligence or injury to
life, body or health. The above provisions do not imply a change of the burden of
proof to your detriment.
Copyright
Any form of duplication or distribution of these Application Examples or excerpts

hereof is prohibited without the expressed consent of Siemens Industry Sector.

V3.0, Item-ID: 32201963 3
Table of contents
Table of contents
Warranty and liability ............................................................................................... 3

1 Introduction .................................................................................................... 7
2 Standard Architecture Selection Guide ......................................................... 8
2.1 Starter System (e.g. PCS 7 BOX RTX) .............................................. 9
2.2 Single Station System........................................................................ 9
2.3 Multiple Single Station ..................................................................... 10
2.4 Client-Server System ....................................................................... 10
2.5 Client-Server System with Multiple Servers ...................................... 11
3 Starter System .............................................................................................. 12
3.1 Starter System ................................................................................. 13
3.2 Starter System Separate Engineering System.................................. 15
3.3 Starter System Dual Monitor ............................................................ 17
3.4 Starter System PCS 7 BOX RTX as ES and OS Client..................... 19
3.5 SIMATIC PCS 7 AS RTX System..................................................... 21
4 Single Station System .................................................................................. 23
4.1 Single Station System...................................................................... 24

4.2 Single Station System Dual Monitor ................................................. 26
4.3 Single Station System Web Server .................................................. 28
5 Multiple OS Single Stations System ............................................................ 31
5.1 Multiple OS Single System............................................................... 32
5.2 OS Single Station Redundancy ........................................................ 35
5.3 Multiple OS Single Station Dual Monitor........................................... 38
5.4 Flat system configuration without OS Server .................................... 41
Copyright
6 Client/Server System .................................................................................... 43

6.1 Client/Server.................................................................................... 44
6.2 Client/Server Operation and Monitoring on ES and OS Server ......... 47
6.3 Client/Server Operation on Server Architecture ................................ 50
6.4 Client/Server Operation on redundant Server Architecture ............... 53
6.5 Client/Server Redundancy ............................................................... 56
6.6 Client/Server System with Web Server............................................. 59
6.7 Client/Server System with DataMonitor Server ................................. 62
6.8 Client/Server System with Terminal Server ...................................... 65
6.9 Client/Server System with Dual Monitor ........................................... 68
6.10 Client/Server System with Multi-User Engineering............................ 71
7 Multi-Server .................................................................................................. 74
7.1 Multi-Server Single Bus System Architecture ................................... 75
7.2 Multi-Server Redundant Bus System Architecture ............................ 78
8 SIMATIC BATCH ........................................................................................... 81
8.1 SIMATIC BATCH Single Station ...................................................... 82
8.2 SIMATIC BATCH Single Station in a OS Client/Server
Architecture ..................................................................................... 84
8.3 SIMATIC BATCH Client/Server ........................................................ 87
8.4 Separate SIMATIC BATCH Server................................................... 90
8.5 SIMATIC BATCH Client/Server Redundant Architecture .................. 92
8.6 SIMATIC BATCH Multi-Server ......................................................... 95

V3.0, Item-ID: 32201963 4
Table of contents
9 Route Control ............................................................................................... 98

9.1 SIMATIC Route Control Single Station ............................................. 99
9.2 SIMATIC Route Control Client/Server Architecture......................... 101
9.3 SIMATIC Route Control Client/Server Redundant Architecture ....... 104
9.4 SIMATIC Route Control Multi-Server ............................................. 107
10 SIMATIC Route Control and SIMATIC BATCH........................................... 110
10.1 SIMATIC Route Control and SIMATIC BATCH Single Station ........ 111
10.2 SIMATIC Route Control and SIMATIC BATCH Client/Server
System .......................................................................................... 114
10.3 Route Control and SIMATIC BATCH Client/Server Redundant ....... 117
10.4 SIMATIC Route Control and SIMATIC BATCH Multi-Server ........... 121
11 Archiving .................................................................................................... 125
11.1 Client/Server System ..................................................................... 126
11.2 Redundant OS Server and Single CAS .......................................... 129
11.3 Redundant OS Server and Redundant CAS................................... 132
11.4 Client/Server System with StoragePlus .......................................... 135
12 SIMATIC PDM.............................................................................................. 138
12.1 SIMATIC PDM Stand-Alone ........................................................... 140
12.2 SIMATIC PDM with SIMATIC Field PG via Plant Bus ..................... 142
12.3 SIMATIC PDM and PCS 7 Starter System ..................................... 144
12.4 SIMATIC PDM and PCS 7 Single Station ....................................... 146

12.5 SIMATIC PDM and PCS 7 Client/Server System............................ 149
12.6 SIMATIC PDM and non-SIMATIC S7 Master ................................. 152
12.7 SIMATIC MS PDM......................................................................... 154
13 Asset Management ..................................................................................... 156
13.1 Asset Management Starter System ................................................ 157
13.2 Asset Management Single Station ................................................. 159
13.3 Asset Management Client/Server................................................... 163
Copyright
13.4 Asset Management Client/Server with Single Maintenance

Server ........................................................................................... 169
13.5 Asset Management Client/Server Redundant ................................. 172
14 Field Bus ..................................................................................................... 178
14.1 Single DP-PA / DP-FF Field Bus .................................................... 179
14.2 Single DP-PA / DPFF Field Bus Optical ......................................... 182
14.3 Redundant DP-PA / DP-FF Field Bus............................................. 185
14.4 Redundant DP-PA / DP-FF Field Bus Optical ................................. 188
14.5 PROFINET IO ............................................................................... 191
14.5.1 Redundancy Concepts .................................................................. 191
14.5.2 Single PROFINET I/O Field Bus .................................................... 192
14.5.3 Redundant PROFINET I/O Field Bus ............................................. 194
15 Network Architecture ................................................................................. 196
15.1 Star Architectures .......................................................................... 197
15.2 Fault Tolerant Ring Architectures ................................................... 198
15.2.1 High Speed Ring Fault Tolerance .................................................. 198
15.2.2 Ring connectivity, Standby Redundancy ........................................ 199
15.3 Fault Tolerant Ring Architectures in Fibre Optic ............................. 200
15.4 Fault Tolerant Ring Electrical Architectures .................................... 202
15.5 (Double) Redundant Bus Architectures .......................................... 204
15.6 Fault Tolerant Ring 1GB ................................................................ 206
15.7 Redundancy Concepts – Plant Bus ................................................ 208
15.7.1 Introduction ................................................................................... 208

V3.0, Item-ID: 32201963 5
Table of contents
15.7.2 Single Station AS 41x-x-1H Automation System ............................ 208

15.7.3 Redundant Station AS 41x-x-2H Automation System ..................... 211
15.8 Concepts of Redundancy – Terminal Bus ...................................... 215
15.8.1 Introduction ................................................................................... 215
15.8.2 Redundant Terminal Bus ............................................................... 216
16 Safety System ............................................................................................. 219
16.1 Single Station Safety System ......................................................... 220
16.2 Client/Server Safety System .......................................................... 222
16.3 Client/Server Redundant Safety System ........................................ 225
17 Connectivity................................................................................................ 229
17.1 Client/Server System and OpenPCS 7 ........................................... 230
17.2 Small Client/Server System and OpenPCS 7 ................................. 233
17.3 Large Client/Server System and OpenPCS 7 ................................. 236
18 AS-OS PO Count ........................................................................................ 240
18.1 Starter System 250 Process Objects.............................................. 242
18.2 Single Station System 1000 Process Objects................................. 244
18.3 Client/Server System 2000 Process Objects .................................. 246
18.4 Client/Server Redundant System 3000 Process Objects ................ 249
18.5 Multi-Server System 5000 Process Objects ................................... 252
Copyright

V3.0, Item-ID: 32201963 6
1 Introduction
1 Introduction
This document describes SIMATIC PCS 7 architectures and the components that
are required to implement them. For the described architectures, various options
and design choices are illustrated. SIMATIC PCS 7 is a highly scalable Process
Control System with numerous topologies based on redundancy, optional hardware
and software functions.
This document helps you select:
Architecture based on the number of users, inputs and outputs
SIMATIC PCS 7 options for example, SIMATIC BATCH, SIMATIC Route
Control, Asset Management and Field Bus
Level of system availability and network topologies
NOTE For the sake of simplicity, the architectures shown in this document only contain
the necessary basic licenses. To achieve the quantity structures that have been
set, you need to take in addition to the basic licenses the respective combination
of volume licenses/power packs into account.
Figure 1-1
Copyright
NOTE This legend only show schematic illustrations of the components and does not
reflect a true picture of each component as its shape, method of connection and
modular setup may be different for the selected components

V3.0, Item-ID: 32201963 7
2 Standard Architecture Selection Guide

Selected SIMATIC components are used to create a DCS with a scalable, flexible
architecture. The selection of a system architecture that meets your needs and
insight in the resulting features like size, availability and number of user interfaces
is a process that is supported by this Standard Architecture Selection guide.
As a result you will get an overview of the chosen architecture its components and
be guided in generating the Bill of Material as well as a budgetary price.
SIMATIC PCS 7 has been designed to allow seamless expansion of your system
with complete leverage of earlier investments. Both the software and hardware
components are available to meet this requirement.
The First step in selecting an appropriate architecture for your process control
needs is by qualifying the system on two criteria:
1. Number of inputs and outputs to the process
2. Number of users that will interact with the system
Number of inputs and outputs that are connected to the system

To define the number of signals entering and leaving the system we need to take
various media into account:
1. Number of digital and analog I/O that will be installed in the system
2. Number of variables (Boolean, Integer or floating point) that will be
communicated between the PCS 7 system and external systems like PLC’s,
serial interfaces, etc. and that go across protocols like Modbus, PROFIBUS or
Ethernet
3. I/O being read or written via bus systems like AS-I
The sum of I/O points that will be processed by the system defines the system
format that will be most economical.
Copyright
Number of persons interacting with the system

The architecture selected needs to accommodate the total number of users,
operators, engineers, that need to interact with the system at a given moment in
time. This number defines the number of individual workstations needed.

V3.0, Item-ID: 32201963 8
2.1 Starter System (e.g. PCS 7 BOX RTX)

Table 2-1
Number of I/O points:
50 - 300
Number of users:
one to two
2.2 Single Station System

Table 2-2
Copyright
250 – 600
Number of users:
one to two

V3.0, Item-ID: 32201963 9
2.3 Multiple Single Station

Table 2-3
500 -1000
Number of users:
two to five
2.4 Client-Server System

Table 2-4
Copyright
800 -2000
Number of users:
three to sixteen

V3.0, Item-ID: 32201963 10
2.5 Client-Server System with Multiple Servers

Table 2-5
1500 -120,000
Number of users:
twelve to thirty-two
Copyright

V3.0, Item-ID: 32201963 11
3 Starter System
3 Starter System
SIMATIC PCS 7 BOX RTX
When one or two users and less than 300 I/O needs to be supported, the SIMATIC
PCS 7 BOX RTX system is a powerful yet cost effective solution.
The PCS 7 BOX RTX has a software AS, based on the field-proven technology of
WinAC (Windows Automation Center) inside. This software CPU runs in Ardence
RTX® Real-Time Operating System extension to Windows, it offers high
performance in control logic execution and memory.
The PCS 7 BOX RTX is available in two versions:
1. Automation System (AS), Operator System (OS) and Engineering
System (ES)
2. Automation System (AS) and Operator System (OS)
The PCS 7 BOX RTX can be equipped with a Multi-VGA graphics card “2 Screens”
allowing for two monitors to be connected to the system.
Separate Engineering System

The engineering task can be performed on a separate engineering system. In this
case the PCS 7 BOX RTX system can consist of AS and OS only. The Engineering
System can be used as an Operator System when no engineering tasks are

performed.
SIMATIC PCS 7 BOX RTX as OS Client

When applied in combination with a larger SIMATIC PCS 7 system, the SIMATIC
PCS 7 BOX RTX can be applied as an OS client to the Operator System Server. At
the same time the AS that is part of the SIMATIC PCS 7 BOX RTX will be
connected to the OS Server.
Copyright
SIMATIC PCS 7 AS RTX System

SIMATIC PCS 7 offers a Microbox automation system with software controller for
use in smaller applications. The Microbox AS RTX is based on the SIMATIC
Microbox PC427C platform running the Windows XP Embedded operating system.
Combined with the Ardence RTX® Real-Time Operating System extension to
Windows and the WinAC software controller this system offers compact control for
plant level applications.
SIMATIC PCS 7 OS Client 427C (Microbox)

The SIMATIC Microbox PC in the version SIMATIC PCS 7 OS Client 427C offers
low-cost client alternatives for HMI and batch control
NOTE In the following Bills of Materials, Field Bus components, racks, modules and
field devices are not listed.

V3.0, Item-ID: 32201963 12
3 Starter System
3.1 Starter System

Figure 3-1
Copyright

V3.0, Item-ID: 32201963 13
3 Starter System
PCS 7 BOX RTX based Starter System Bill of Materials

Table 3-1
Product Number Product Description Notes
Required
Optional
Engineering, Operator and Automation System

1)
1 6ES7 650-4AA00-0AA0 SIMATIC PCS 7 BOX RTX V7.1 ALL-IN-ONE SYSTEM
2)
(ES, OS AND AS)
1 6ES7 648-0CB00-0YA0 SIMATIC PC KEYBOARD GERMAN /
INTERNATIONAL USB INTERFACE
1 LCD MONITOR, 19"
1 6ES7 652-0XD17-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION
1 6ES7 658-1CX17-2YA5 SIMATIC VERSION CROSS MANAGER
1 6ES7 658-1FX17-2YA5 SIMATIC VERSION TRAIL
1 6ES7 658-1DX17-2YB5 IMPORT/EXPORT ASSISTENT
1)
NOTE Please use the PCS 7 BOX configurator, as the PCS 7 BOX is available in
different configurations, e. g. DC 24V or AC 110/230V.
2)
The number of POs can be increased by using volume licenses.
Copyright

V3.0, Item-ID: 32201963 14
3 Starter System
3.2 Starter System Separate Engineering System

Figure 3-2
Plant Bus
Copyright

V3.0, Item-ID: 32201963 15
3 Starter System
PCS 7 BOX RTX based Starter System with Separate Engineering System Bill of Materials
Table 3-2
Required
Optional
Operator and Automation System

1)
1 6ES7 650-4AA00-0BA0 SIMATIC PCS 7 BOX RTX V7.1
2)
RUNTIME SYSTEM (OS AND AS)
1 LCD MONITOR, 19"
Engineering System
1 6ES7 660-0AC13-2AA0 PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS
BCE WXP
1 LCD MONITOR, 19"
1 POWER CABLE
2)
1 6ES7 658-5AA17-0YA5 SOFTWARE PCS 7 ENG AS/OS 250 PO AS AND OS
3)
RT
Terminal Bus
4)
1 6GK5 208-0BA10-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S
2 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M
Plant Bus
Copyright
4)
1)
2)
3)
The Engineering System is not intended for use as a second Operator System.
4)
SCALANCE switch requires 24VDC power supply (not listed).

V3.0, Item-ID: 32201963 16
3 Starter System
3.3 Starter System Dual Monitor

Figure 3-3
Copyright

V3.0, Item-ID: 32201963 17
3 Starter System
PCS 7 BOX RTX based Starter System Dual Monitor Bill of Materials
Table 3-3
Required
Optional

1)
2)
(ES, OS AND AS)
2 LCD MONITOR, 19"
1 6ES7 652-0XX04-1XE0 COMPUTER MULTI VGA 2-SCREEN CARD
1)

2)
Copyright

V3.0, Item-ID: 32201963 18
3 Starter System
3.4 Starter System PCS 7 BOX RTX as ES and OS Client

Figure 3-4
Plant Bus
Copyright

V3.0, Item-ID: 32201963 19
3 Starter System
Starter System PCS 7 BOX RTX as OS Client Bill of Materials

Table 3-4
Required
Optional

1)
1 6ES7 650-4AA11-0GA0 SIMATIC PCS 7 BOX RTX V8.0 ALL-IN-ONE SYSTEM
2)
(ES, OS AND AS)
1 LCD MONITOR, 19"
1 6ES7 652-0XD08-2YB5 SOFTWARE SIMATIC PCS 7 SFC VISUALIZATION
V8.0
1 6ES7 658-1CX17-2YA5 SOFTWARE SIMATIC PCS 7 VERSION CROSS
MANAGER V7.1
1 6ES7 658-1FX08-2YA5 SOFTWARE SIMATIC PCS 7 VERSION TRAIL V8.0
1 6ES7 658-1DX08-2YB5 SOFTWARE SIMATIC PCS 7 IMPORT EXPORT
ASSISTANT V8.0
Operator System Server
1 6ES7 660-3HA20-2DA0 SIMATIC PCS 7 INDUSTRIAL WORKSTATION
IPC547D, CORE I7, OS SERVER, 500GB INTERNAL,

8GB DDR3, BCE, PCS 7 V8.0, WIN SERVER 2008
1 LCD MONITOR, 19"
2)
1 6ES7 658-2BA08-0YA0 SOFTWARE SIMATIC PCS 7 OS SOFTWARE
SERVER V8.0 (PO 100)
V8.0
Terminal Bus
Copyright
3)
1 6GK5 208-0BA10-2AA3 SIMATIC NET SCALANCE X208, MANAGED IE
SWITCH, 8 X 10/100MBIT/S
2 6XV1 870-3QH60 SIMATIC NET INDUSTRIAL ETHERNET TP CORD
CABLE RJ45/RJ45, 6M
Plant Bus
3)
CABLE RJ45/RJ45, 6M
1)
different configurations, e. g. DC 24V.
2)
3)

V3.0, Item-ID: 32201963 20
3 Starter System
3.5 SIMATIC PCS 7 AS RTX System

Figure 3-5
Copyright

V3.0, Item-ID: 32201963 21
3 Starter System
SIMATIC PCS 7 AS RTX based System Bill of Materials

Table 3-5
Required
Optional
Automation System
1)
1 6ES7 654-0UE13-0XX0 SIMATIC PCS 7 AS RTX AUTOMATION SYSTEM
3)
BASED ON IPC427C, AS RT PO 100
Engineering and Operator System
1 6ES7 660-3GA20-2CA0 SIMATIC PCS 7 INDUSTRIAL WORKSTATION
IPC547D, CORE I7, ES/OS SINGLESTATION, 500GB
INTERNAL, 8GB DDR3, BCE, PCS 7 V8.0, WIN 7
1 LCD MONITOR, 19"
1 6ES7 658-5AX08-0YA5 SOFTWARE SIMATIC PCS 7 AS/OS ENGINEERING
V8.0
1)
1 6ES7 658-2AA08-0YA0 SOFTWARE SIMATIC PCS 7 OS SOFTWARE SINGLE
STATION V8.0 (PO 100)
MANAGER V7.1
MANAGER V7.1
ASSISTANT V8.0
Plant Bus
2)
Copyright
CABLE RJ45/RJ45, 6M
1)
NOTE The number of POs can be increased by using volume licenses.
2)
3)
PCS 7 AS RTX Controller requires 24VDC power supply (not listed).

V3.0, Item-ID: 32201963 22
4 Single Station System

Single Station System
For small control systems, where only one user is engineering or operating, the
single station architecture of PCS 7 this is a cost effective solution. In this
architecture Engineering System (ES) and Operator System (OS) functionality are
integrated on one PC.
Dual Monitor
A Single Station Operator or Engineering System can be equipped with a Multi-
VGA graphics card “2 Screens” or “4 Screens” allowing for up to four monitors
connected to a system.
Copyright

V3.0, Item-ID: 32201963 23
4.1 Single Station System

Figure 4-1
Copyright

V3.0, Item-ID: 32201963 24
Single Station System Bill of Materials

Table 4-1
Required
Optional

1 LCD MONITOR, 19"
1)
V8.0
1)
V8.0
MANAGER V7.1

ASSISTANT V8.0
Plant Bus
2)
CABLE RJ45/RJ45, 6M
Automation System
1)
1 6ES7 654-8CJ10-3BF0 SIMATIC PCS 7 SINGLE AS, 4MB MEMORY CARD,
Copyright
3)
CPU 416-3PN, 1X DP-MODULE, AS RT PO 100,
CP443-1IE, UR2 ALU RACK, 1 X UC 120/230V 10A
POWER SUPPLY
1)
2)
3)
AS 416-3IE Automation System listed requires a 110/220VAC power supply,
AS with 24VDC power is available.

V3.0, Item-ID: 32201963 25
4.2 Single Station System Dual Monitor

Figure 4-2
Plant Bus
Copyright

V3.0, Item-ID: 32201963 26
Single Station System Dual Monitor Bill of Materials

Table 4-2
Required
Optional

2 LCD MONITOR, 19"
1)
1 6ES7 652-0XX04-1XE0 SIMATIC PCS 7 MULTI MONITOR VGA 2-SCREEN
CARD
V8.0
2)
V8.0
MANAGER V7.1
ASSISTANT V8.0
Plant Bus
3)
CABLE RJ45/RJ45, 6M
Copyright
Automation System
2)
4)
POWER SUPPLY
1)
NOTE Quad Multi-VGA is available, the number of screens must be increased
accordingly.
2)
3)
4)
AS 416-3IE Automation System listed requires 110/220 VAC power supply, AS
with 24VDC power is available.

V3.0, Item-ID: 32201963 27
4.3 Single Station System Web Server

Figure 4-3
Copyright

V3.0, Item-ID: 32201963 28
Single Station System Web Server Bill of Materials

Table 4-3
Required
Optional

1 LCD MONITOR, 19"
V8.0
1)
5)
1 6ES7658-2HX08-2YB0 SOFTWARE SIMATIC PCS 7 WEB DIAGNOSTICS
SERVER V8.0
V8.0
MANAGER V7.1
ASSISTANT V8.0
Terminal Bus
4)
CABLE RJ45/RJ45, 6M
Copyright
Plant Bus
2)
CABLE RJ45/RJ45, 6M
Wireless LAN
2)
1 6GK5 788-1AA60-2AB0 IWLAN ACCESS POINT SCALANCE W788-1PRO
4)
6)
1 6GK1 907-0DC10-6AA3 POWER M12 CABLE CONNECTOR PRO
CABLE RJ45/RJ45, 6M

V3.0, Item-ID: 32201963 29

Required
Optional
Automation System
1)
3)
POWER SUPPLY
Web Client System
5)
2 6ES7658-2JX08-2YB0 SOFTWARE SIMATIC PCS 7 WEB DIAGNOSE
CLIENT V8.0
NOTE Laptop Hardware has not been listed

1)
2)
3)
AS 416-3IE Automation System listed requires 110/220VAC Power Supply, AS

4)
Wireless LAN access point with approval for USA and Canada, approval for
countries outside USA and Canada requires a different version of the W788-
1PRO.
5)
Alternative to Diagnostics licenses for Server and Clients, Server based
licensing can be selected for up to 3 Web Clients.
6)
The selected cable is based on the architecture where the W88-1PRO is
Copyright
powered from a separate 24 VDC power supply.

V3.0, Item-ID: 32201963 30
5 Multiple OS Single Stations System

Multi OS Single Station System
Two to five users and typically up to 1000 inputs and outputs can be served and
controlled by means of a SIMATIC PCS 7 system that consists of multiple single
stations.
In this architecture the system can consist of 2 to 3 single stations.
The single stations are configured on and downloaded from a single OS project
that resides on the Engineering System (ES). Since the complete tag data base
can be copied to all single stations the whole plant can be completely controlled
from any single station. Archiving can be done simultaneously on all single
stations. Nevertheless there is no synchronization between the single stations and
the archives for alarms and tags run independent from each other.
Redundancy
Optionally the OS Single Stations can be equipped with redundancy software and
hardware to create a redundant Operator System. In this case there will be archive
synchronization between the two redundant single stations. The Terminal Bus,
Plant Bus, Automation System(s) (AS) and Field Bus can be made redundant as
well. This redundancy option for the Operator Stations is limited to two OS single
stations.
Quantity structures
OS Single Station configurations are only intended for small and medium-sized
plants in the lower performance range. If more than two OS Single Stations shall
be used, a Client-Server architecture would be more economic.
Unlike to OS Servers OS Single Stations have the following restrictions:
Released number: 6 OS Single Stations
Copyright
Max. number of process objects per OS Single Station: 5.000 PO

Number of measuring points per OS Single Station: ca. 3.000
Dual Monitor
Each Operator or Engineering System can be equipped with a Multi-VGA graphics
card “2 Screens” or “4 Screens” allowing up to four monitors to be connected to a
system.
NOTE Archive synchronization and redundancy for alarms and process tags is not
available for than one redundant Operator Systems.
The Multiple Single Station architecture has constraints in the deployment of
SIMATIC BATCH, only one single station system can be used as Batch Server
and Client. In that case a separate project will need to be created for that single
station.

V3.0, Item-ID: 32201963 31
5.1 Multiple OS Single System

Figure 5-1
Plant Bus
Copyright

V3.0, Item-ID: 32201963 32
Multiple Single System Bill of Materials

Table 5-1
Required
Optional
Engineering System
1 LCD MONITOR, 19"
V8.0
MANAGER V7.1
ASSISTANT V8.0
Operator System

2 LCD MONITOR, 19"
1)
V8.0
Copyright
Terminal Bus
2)
CABLE RJ45/RJ45, 6M
Plant Bus
2)
CABLE RJ45/RJ45, 6M

V3.0, Item-ID: 32201963 33

Required
Optional
Automation System
3)
POWER SUPPLY
1)
2)
3)
AS 416-3IE Automation System listed requires 110/220VAC power supply, AS
Copyright

V3.0, Item-ID: 32201963 34
5.2 OS Single Station Redundancy

Figure 5-2
Plant Bus
Copyright

V3.0, Item-ID: 32201963 35
OS Single Station Redundancy Bill of Materials

Table 5-2
Required
Optional
Engineering System
1 6ES7 660-2AA31-1CA0 SIMATIC PCS 7 INDUSTRIAL WORKSTATION
IPC847C, CORE I7, ES/OS SINGLESTATION, RAID1
500GB FRONT MOUNTED, 8GB DDR3, INDUSTRIAL
ETHERNET (CP1623), PCS 7 V8.0, WIN 7
1 LCD MONITOR, 19"
1)
1 6GK1 162-3AA00 SIMATIC NET COMMUNICATION PROCESSOR CP
1623 PCI EXPRESS
2)
1 6ES7 652-0XX01-1XF1 SIMATIC PCS 7 REDUNDANT TERMINAL BUS
ADAPTER PACKAGE, 2 X INTEL PCI-E (EXPRESS)
NETWORK CARD
V8.0
4)
1 6GK1 716-0HB08-1AC0 SIMATIC NET, S7-REDCONNECT POWERPACK

MANAGER V7.1
ASSISTANT V8.0
Operator System
Copyright
2 LCD MONITOR, 19"

1)
1623 PCI EXPRESS
2)
NETWORK CARD
3)
1 6ES7652-3AA08-2YA0 SOFTWARE SIMATIC PCS 7 OS SINGLE STATION
7)
REDUNDANCY V8.0 (PO 100)
4)
V8.0
Terminal Bus
5)
CABLE RJ45/RJ45, 6M
Plant Bus
5)
CABLE RJ45/RJ45, 6M

V3.0, Item-ID: 32201963 36

Required
Optional
Automation System
6)
1 6ES7 656-8CM33-1CF0 SIMATIC PCS 7 REDUNDANCY AS, 2 X 4MB
MEMORY CARD, 2 X CPU 417 H, AS RT PO 100, 2 X
2 10M SYNC-MODULE AND 2 X 1M FO, 2 X CP443-1
IE/PN, 1 X UR2-H ALU RACK, 2 X UC 120/230V 10A
RED. POWER SUPPLY
1)
NOTE Required if a redundant plant bus is selected.
2)
Required if a redundant terminal bus is selected.
3)
4)
Required if redundant plant bus or redundant automation system is selected.
5)
6)
AS 417-4-2H automation system listed requires 110/220VAC power supply, AS
7)
Redundant OS single station is supplied with a RS-232 serial connection
cable. In case of a larger distance between the redundant systems an Ethernet
connection can be used instead. This requires additional Ethernet Network
Interface cards in the systems.
Copyright

V3.0, Item-ID: 32201963 37
5.3 Multiple OS Single Station Dual Monitor

Figure 5-3
Plant Bus
Copyright

V3.0, Item-ID: 32201963 38
Multiple OS Single Station Dual Monitor Bill of Materials

Table 5-3
Required
Optional

2 LCD MONITOR, 19"
1)
CARD
V8.0
V8.0
MANAGER V7.1

ASSISTANT V8.0
Operator System
4 LCD MONITOR, 19"
1)
Copyright

CARD
2)
V8.0
Terminal Bus
3)
Plant Bus
3)

V3.0, Item-ID: 32201963 39

Required
Optional
Automation System
4)
1 6ES7 654-8CJ10-3BB0 PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM
MEMORY CARD, 100 PO AS RT
3 6ES7 653-2BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100)
1)
accordingly.
2)
3)
4)
Copyright

V3.0, Item-ID: 32201963 40
5.4 Flat system configuration without OS Server

Für kleine und mittlere Anlagen kann nun auch die Umsetzung in einer sehr
flachen Systemkonfiguration ohne OS Server erfolgen. Dabei kommen dann nur
OS Einzelplatzstationen zum Einsatz, die bis zu einer Anzahl von max. 8
Einzelplatzstationen ausgebaut werden können.
Die bei einer OS Server / OS Client Struktur üblicherweise vorgenommene
Trennung in Anlagen- und Terminalbus entfällt hierbei und es besteht damit eine
Direktverbindung jeder Einzelplatzstation zur AS.
Figure 5-4: Flat system configuration

OS Single Stations Redundancy Bill of Materials

Table 5-4
Copyright
Produktnummer Produktbeschreibung Hinweis

Gefordert
Optional
Engineering System
1 LCD MONITOR, 19“
1)
1623 PCI EXPRESS
2)
NETWORK CARD
V8.0
4)
MANAGER V7.1
ASSISTANT V8.0

V3.0, Item-ID: 32201963 41
Produktnummer Produktbeschreibung Hinweis

Gefordert
Optional
Operator System
1)
1623 PCI EXPRESS
2)
NETWORK CARD
3)
1 6ES7652-3AA08-2YA0 SOFTWARE SIMATIC PCS 7 OS SINGLE STATION
7)
4)
V8.0
Terminal- / Analgenbus
5)
CABLE RJ45/RJ45, 6M
Automatisierungssystem
6)
Copyright
RED. POWER SUPPLY
1) 2)
3)
4)
5)
6)
AS 417-5-2H Automation System listed requires 110/220VAC power supply,
7)
Redundant OS single station is supplied with a RS-232 serial connection
cable. In case of a larger distance between the redundant systems an Ethernet

V3.0, Item-ID: 32201963 42
6 Client/Server System
Client/Server System
For medium to large systems the client server architecture of SIMATIC PCS 7
offers many benefits. Central real-time and historical data management, easy
deployment of application changes and minimizing costs are features offered by
client server systems. The basic system consists of one Operator System (OS)
Server and two or more Operator System (OS) Clients. The Engineering System
(ES) connects to both terminal bus and Plant Bus to allow you to download
changes to both OS and Automation Systems (AS). If desired, the engineering
system can be used as an OS Client when no engineering tasks are performed.
Operation on Server
If you operate no more than four OS Clients on an OS Server, you can use the OS
Server as an operator control and monitoring station.
Redundancy
SIMATIC PCS 7 supports redundancy at all levels by introducing a second OS
Server and the OS redundancy software. The access of OS clients to real-time and
historical data and the storage of historical data is redundant and provides higher
availability. Optionally the system supports redundancy at the terminal bus, Plant
Bus, Automation System and field levels.
Dual Monitor
OS Clients can be equipped with a Multi-VGA graphics card “2 Screens” or “4
Screens” allowing for up to four monitors to be connected to an OS Client. You can
decide if a Multi-VGA card is used for each OS Client.
Web Server
Copyright
A dedicated OS Client can be equipped with SIMATIC PCS 7 Web Server

software, allowing up to 50 Web Clients to perform monitoring and control tasks
simultaneously. The concurrent server based licensing of the Web Server allows
many more than 50 users to access the Web Server over time.
NOTE An OS Server supports up to 32 OS Clients.

V3.0, Item-ID: 32201963 43
6.1 Client/Server
Figure 6-1
Copyright

V3.0, Item-ID: 32201963 44
Client/Server System Bill of Materials

Table 6-1
Required
Optional
Engineering System
1 LCD MONITOR, 19"
V8.0
MANAGER V7.1
ASSISTANT V8.0

4)
1 LCD MONITOR, 19"
1)
Operator System Client
2 6ES7 660-3JA18-2CA0 SIMATIC PCS 7 INDUSTRIAL WORKSTATION
Copyright
IPC547D, CORE I7, OS CLIENT, 500GB INTERNAL,

4GB DDR3, PCS 7 V8.0, WIN 7
2 LCD MONITOR, 19"
2 6ES7 658-2CX08-0YB5 SOFTWARE SIMATIC PCS 7 OS CLIENT V8.0
V8.0
Terminal Bus
2)
CABLE RJ45/RJ45, 6M
Plant Bus
2)
CABLE RJ45/RJ45, 6M

V3.0, Item-ID: 32201963 45

Required
Optional
Automation System
3)
POWER SUPPLY
1)
2)
3)
4)
Screen for engineering and maintenance only.
Copyright

V3.0, Item-ID: 32201963 46
6.2 Client/Server Operation and Monitoring on ES and OS

Server
Figure 6-2
Plant Bus
Copyright

V3.0, Item-ID: 32201963 47
Client/Server System Operation and Monitoring on ES and OS Server Bill of Materials

Table 6-2
Required
Optional
Engineering System
1 LCD MONITOR, 19"
V8.0
V8.0
MANAGER V7.1
ASSISTANT V8.0
2)
1 LCD MONITOR, 19"
1)
Copyright

V8.0
Terminal Bus
1 6XV1 870-3RH60 SIMATIC NET INDUSTRIAL ETHERNET TP XP CORD
RJ45/RJ45, 6M
Plant Bus
CABLE RJ45/RJ45, 6M

V3.0, Item-ID: 32201963 48

Required
Optional
Automation System
3)
POWER SUPPLY
1)
2)
Maximum number of OS Clients with operation on OS Server is 3, an OS
Client with Dual Monitor counts as 2 OS Clients. In total a maximum of 4
monitors can be controlled by an OS Server with operation.
3)
Copyright

V3.0, Item-ID: 32201963 49
6.3 Client/Server Operation on Server Architecture

Figure 6-3
Plant Bus
Copyright

V3.0, Item-ID: 32201963 50
Client/Server Operation on Server Bill of Materials

Table 6-3
Required
Optional
Engineering System
1 LCD MONITOR, 19"
V8.0
MANAGER V7.1
ASSISTANT V8.0

1 LCD MONITOR, 19"
1)
V8.0
Copyright

2)
3 LCD MONITOR, 19"
V8.0
Terminal Bus
3)
CABLE RJ45/RJ45, 6M
Plant Bus
3)
CABLE RJ45/RJ45, 6M

V3.0, Item-ID: 32201963 51

Required
Optional
Automation System
4)
POWER SUPPLY
1)
2)
Maximum number of OS Clients with operation on OS Server is 3, an OS
Client with dual monitor counts as 2 OS Clients. In total a maximum of 4 screens
can be controlled by an OS Server with operation.
3)
4)
Copyright

V3.0, Item-ID: 32201963 52
6.4 Client/Server Operation on redundant Server

Architecture
Figure 6-4
Plant Bus
Copyright

V3.0, Item-ID: 32201963 53
Client/Server Operation on redundant Server Bill of Materials

Table 6-4
Required
Optional
Engineering System
1 LCD MONITOR, 19"
V8.0
MANAGER V7.1
ASSISTANT V8.0

2 LCD MONITOR, 19"
1)
1 6ES7 652-3BA08-2YA0 SOFTWARE SIMATIC PCS 7 OS SERVER
5)
V8.0
Copyright

2)
2 LCD MONITOR, 19"
V8.0
Terminal Bus
3)
CABLE RJ45/RJ45, 6M
Plant Bus
3)
CABLE RJ45/RJ45, 6M

V3.0, Item-ID: 32201963 54

Required
Optional
Automation System
4)
POWER SUPPLY
1)
2)
Maximum number of OS Clients with operation on redundant OS Server is 2,
an OS Client with dual monitor counts as 2 OS Clients.
3)
4)
5)
Redundant OS server is supplied with a RS-232 serial connection cable. In
case of a larger distance between the redundant systems an Ethernet

Copyright

V3.0, Item-ID: 32201963 55
6.5 Client/Server Redundancy

Figure 6-5
Plant Bus
Copyright

V3.0, Item-ID: 32201963 56
Client/Server Redundancy Bill of Materials

Table 6-5
Required
Optional
Engineering System
1 LCD MONITOR, 19"
1 6ES7 648-0CB00-0YA0 SIMATIC PC KEYBOARD GERMAN / INTERNATIONAL
USB INTERFACE
V8.0
1)
1623 PCI EXPRESS
4)
2)
NETWORK CARD

MANAGER V7.1
ASSISTANT V8.0
2 6ES7 660-2BA31-1DA0 SIMATIC PCS 7 INDUSTRIAL WORKSTATION
Copyright
7)
2 LCD MONITOR, 19"
USB INTERFACE
2 POWER CABLE
3)
8)
1)
1623 PCI EXPRESS
4)
2)
NETWORK CARD
2 LCD MONITOR, 19"
USB INTERFACE
2 POWER CABLE
2)
NETWORK CARD
V8.0

V3.0, Item-ID: 32201963 57

Required
Optional
Terminal Bus
5)
CABLE RJ45/RJ45, 6M
Plant Bus
5)
CABLE RJ45/RJ45, 6M
Automation System
6)
2 6ES7 656-8CM33-1CF0 SIMATIC PCS 7 REDUNDANCY AS, 2 X 4MB MEMORY
CARD, 2 X CPU 417 H, AS RT PO 100, 2 X 2 10M
SYNC-MODULE AND 2 X 1M FO, 2 X CP443-1 IE/PN, 1
X UR2-H ALU RACK, 2 X UC 120/230V 10A RED.
POWER SUPPLY
1)
2)
3)
4)
5)
Copyright
6)
7)
8)

V3.0, Item-ID: 32201963 58
6.6 Client/Server System with Web Server

Figure 6-6
Copyright

V3.0, Item-ID: 32201963 59
Client/Server System with Web Server Bill of Materials

Table 6-6
Required
Optional
Engineering System
1 LCD MONITOR, 19"
V8.0
MANAGER V7.1
ASSISTANT V8.0

5)
1 LCD MONITOR, 19"
1)
Copyright

1 LCD MONITOR, 19"
V8.0

V3.0, Item-ID: 32201963 60

Required
Optional
Web Server
1 LCD MONITOR, 19"
1 6ES7 658-2GX08-2YB0 SOFTWARE SIMATIC PCS 7 WEB SERVER BASIC
V8.0
2)
6ES7 658-2GF00-0XB0 SOFTWARE SIMATIC PCS 7 WEB SERVER (5
CLIENTS)
Terminal Bus
3)
CABLE RJ45/RJ45, 6M
Plant Bus
3)
CABLE RJ45/RJ45, 6M
Automation System
4)
POWER SUPPLY
Copyright
NOTE Laptops used as Web Clients have not been listed. Wireless LAN used to
connect laptops has not been listed.
1)
2)
The number of Web Clients can be increased by using volume Web Server
licenses.
3)
4)
5)

V3.0, Item-ID: 32201963 61
6.7 Client/Server System with DataMonitor Server

Figure 6-7
Copyright

V3.0, Item-ID: 32201963 62
Client/Server System with DataMonitor Server Bill of Materials

Table 6-7
Required
Optional
Engineering System
1 LCD MONITOR, 19"
V8.0
MANAGER V7.1
ASSISTANT V8.0

5)
1 LCD MONITOR, 19"
1)
Copyright

1 LCD MONITOR, 19"
V8.0

V3.0, Item-ID: 32201963 63

Required
Optional
DataMonitor Server
1 6ES7 660-3HA20-2DA0 SIMATIC PCS 7 INDUSTRIAL WORKSTATION 2)

1 LCD MONITOR, 19"
1 6AV6 371-1DN07-0AX0 SOFTWARE SIMATIC WINCC/DATAMONITOR V7.0
SERVER AND CLIENT (3 CLIENTS)
Terminal Bus
3)
CABLE RJ45/RJ45, 6M
Plant Bus
3)
CABLE RJ45/RJ45, 6M
Automation System
4)
POWER SUPPLY
Copyright
NOTE Laptops used as DataMonitoring Clients have not been listed. Wireless LAN
used to connect laptops has not been listed.
1)
2)
Installation of DataMonitor Server:
- Restore DVD (Windows Server 2003/2008)
- Software DataMonitor Server
- Licences of OS Client and DataMonitor Server
3)
4)
5)

V3.0, Item-ID: 32201963 64
6.8 Client/Server System with Terminal Server

Figure 6-8
Copyright

V3.0, Item-ID: 32201963 65
Client/Server System with Terminal Server Bill of Materials

Table 6-8
Required
Optional
Engineering System
1 LCD MONITOR, 19"
V8.0
MANAGER V7.1
ASSISTANT V8.0

5)
1 LCD MONITOR, 19"
1)
Copyright

1 LCD MONITOR, 19"
V8.0

V3.0, Item-ID: 32201963 66

Required
Optional
Web Server
1 LCD MONITOR, 19"
1 6ES7 658-2GX08-2YB0 SOFTWARE SIMATIC PCS 7 WEB SERVER BASIC
V8.0
2)
1 6ES7 658-2GF00-0XB0 SOFTWARE SIMATIC PCS 7 WEB SERVER (5
CLIENTS)
Terminal Server
2)
INCL: 5 CAL
1)
1 LCD MONITOR, 19"
1 6ES7 648-0CB00-0YA0 SIMATIC PC KEYBOARD GERMAN / 1)

Terminal Bus
3)
CABLE RJ45/RJ45, 6M
Plant Bus
3)
Copyright
CABLE RJ45/RJ45, 6M
Automation System
4)
POWER SUPPLY
NOTE Laptops used as Terminal Clients have not been listed. Wireless LAN used to
connect laptops has not been listed.
1)
2)
The number of Terminal Clients can be increased using volume licenses.
3)
4)
5)

V3.0, Item-ID: 32201963 67
6.9 Client/Server System with Dual Monitor

Figure 6-9
Plant Bus
Copyright

V3.0, Item-ID: 32201963 68
Client/Server System with Dual Monitor Bill of Materials

Table 6-9
Required
Optional
Engineering System
2 LCD MONITOR, 19"
V8.0
1)
CARD
MANAGER V7.1
ASSISTANT V8.0

5)
1 LCD MONITOR, 19"
2)
Copyright

4 LCD MONITOR, 19"
1)
CARD
V8.0
Terminal Bus
3)
CABLE RJ45/RJ45, 6M
Plant Bus
3)
CABLE RJ45/RJ45, 6M
Automation System
4)

V3.0, Item-ID: 32201963 69

Required
Optional
POWER SUPPLY
1)
accordingly.
2)
3)
4)
5)
Copyright

V3.0, Item-ID: 32201963 70
6.10 Client/Server System with Multi-User Engineering

Figure 6-10
Plant Bus
Copyright

V3.0, Item-ID: 32201963 71
Client/Server System with Multi-User Engineering Bill of Materials

Table 6-10
Required
Optional
Engineering System Server

1 LCD MONITOR, 19"
1)
V8.0
MANAGER V7.1
ASSISTANT V8.0
Engineering System Client

2 LCD MONITOR, 19"
2 6ES7 658-1AF17-0YA5 SOFTWARE PCS 7 ENG V7.0 AS UNLIMITED
Copyright

5)
1 LCD MONITOR, 19"
1 6ES7 648-0CB00-0YA0 PC KEYBOARD GERMAN / INTERNATIONAL USB
INTERFACE
2)
2 LCD MONITOR, 19"
V8.0
Terminal Bus
3)
CABLE RJ45/RJ45, 6M

V3.0, Item-ID: 32201963 72

Required
Optional
Plant Bus
3)
CABLE RJ45/RJ45, 6M
Automation System
4)
POWER SUPPLY
1)
NOTE Only Engineering System Server is equipped with OS Engineering toolset.
2)
3)
4)
5)
Copyright

V3.0, Item-ID: 32201963 73
7 Multi-Server
7 Multi-Server
Multi-Server System
For large systems the multi-server architecture of SIMATIC PCS 7 allows the
implementation of large distributed systems. In this case multiple OS Servers,
single or redundant, are used to connect a large number of OS Clients to real-time
and historical data.
If desired, the engineering system can be used as an OS Client when no
engineering tasks are performed.
Redundant Bus
The availability of the connection between the OS Servers and the AS’s, as well as
between the OS Servers and the OS Clients, can be increased by means of
redundant interfaces and network components.
NOTE An OS Server supports up to 32 OS Clients.

The number of OS Clients in the system can exceed 32, however, each OS
Server supports up to 32 OS Clients.
The maximum number of OS Servers in a system can be 12, an OS Client can

connect up to 12 OS servers.
Copyright

V3.0, Item-ID: 32201963 74
7 Multi-Server
7.1 Multi-Server Single Bus System Architecture

Figure 7-1
Copyright
Plant Bus

V3.0, Item-ID: 32201963 75
7 Multi-Server
Multi-Server Single Bus System Bill of Materials

Table 7-1
Required
Optional
Engineering System
1 6ES7 660-3GG21-2CA0 SIMATIC PCS 7 INDUSTRIAL WORKSTATION
IPC547D, CORE I7, ES/OS SINGLESTATION, RAID1
1 LCD MONITOR, 19"
USB INTERFACE
1)
V8.0
MANAGER V7.1
ASSISTANT V8.0

4 6ES7660-3HG21-2DA0 SIMATIC PCS 7 INDUSTRIAL WORKSTATION
IPC547D, CORE I7, OS SERVER, RAID1 500GB
FRONT MOUNTED, 8GB DDR3, INDUSTRIAL
ETHERNET (CP1623), PCS 7 V8.0, WIN SERVER 2008
5)
4 LCD MONITOR, 19"
USB INTERFACE
1)
2)
Copyright

6)
5 LCD MONITOR, 19"
USB INTERFACE
V8.0
Terminal Bus
3)
CABLE RJ45/RJ45, 6M
Plant Bus
3)
CABLE RJ45/RJ45, 6M

V3.0, Item-ID: 32201963 76
7 Multi-Server

Required
Optional
Automation System
4)
POWER SUPPLY
1)
NOTE Required for redundant automation systems.
2)
The number of POs can be increased using by volume licenses.
3)
4)
5)
6)
Copyright

V3.0, Item-ID: 32201963 77
7 Multi-Server
7.2 Multi-Server Redundant Bus System Architecture

Figure 7-2
Copyright

V3.0, Item-ID: 32201963 78
7 Multi-Server
Multi-Server Redundant Bus System Bill of Materials

Table 7-2
Required
Optional
Engineering System
USB INTERFACE
V8.0
1623 PCI EXPRESS
NETWORK CARD

MANAGER V7.1
ASSISTANT V8.0
Copyright
4)
USB INTERFACE
1623 PCI EXPRESS
NETWORK CARD
1)
5)
USB INTERFACE
NETWORK CARD
V8.0
Terminal Bus
2)

V3.0, Item-ID: 32201963 79
7 Multi-Server

Required
Optional
4 6GK5 204-0BA00-2BA3 SCALANCE X204IRT, MANAGED IE IRT SWITCH, 4 X
10/100MBIT/S
CABLE RJ45/RJ45, 6M
Plant Bus
2)
CABLE RJ45/RJ45, 6M
Automation System
3)
2 6ES7656-8CM33-1GF0 SIMATIC PCS 7 REDUNDANCY AS, 2 X 4MB MEMORY
X UR2-H ALU RACK, 2 X DC 24V 10A POWER
SUPPLY
1)
NOTE The number of POs can be increased using by volume licenses.
2)
3)
4)
Copyright
5)

V3.0, Item-ID: 32201963 80
8 SIMATIC BATCH
8 SIMATIC BATCH
SIMATIC BATCH
SIMATIC PCS 7 standard software for ISA-88 Recipe Management and Batch
processing tasks is SIMATIC BATCH. SIMATIC BATCH is based on a scalable and
modular software that can be deployed across all SIMATIC PCS 7 architectures.
SIMATIC BATCH deploys a client/server architecture as standard with clients for
recipe editing and batch control. SIMATIC BATCH Clients can run on SIMATIC
PCS 7 Single Station, client/server systems as well as on PC’s with no other
SIMATIC PCS 7 software installed.
Starter System
The smallest system that supports SIMATIC BATCH is the Single Station
architecture; all functions, engineering, operation and batch control are installed on
a single computer. Batch phases and operations execute in the Automation
System.
Client/Server
Medium size systems that support multiple users and do not require redundancy
are implemented with Client-Server systems. SIMATIC BATCH follows the
Operator System architecture seamlessly by distribution of BATCH Server and

Client applications on the equivalent Operator System Computers.
Client/Server Redundant
If redundancy is required and the number of servers must be kept at a minimum,
SIMATIC BATCH allows deployment of a redundant BATCH Server on the pair of
redundant Operator System Server Computers.
Client/Multi-Server Redundant
Copyright
For large and high-performance applications the SIMATIC PCS 7 Client/Server

architecture allows for distribution of applications on multiple computers. In this
case the BATCH Server and OS Server run on two independent computers. Each
of them can be made redundant providing maximum availability. The OS Clients
computers can run the BATCH Client application and look at both OS Server and
BATCH Server seamlessly. If necessary the OS Client and BATCH Client
application can also run on separate computers.

V3.0, Item-ID: 32201963 81
8 SIMATIC BATCH
8.1 SIMATIC BATCH Single Station

Figure 8-1
Plant Bus
Copyright

V3.0, Item-ID: 32201963 82
8 SIMATIC BATCH
SIMATIC BATCH Single Station Architecture Bill of Materials

Table 8-1
Required
Optional
Engineering, Operator System and Batch Server

USB INTERFACE
V8.0
1)
V8.0
MANAGER V7.1
ASSISTANT V8.0
1 6ES7 657-0UX08-0YB0 SOFTWARE SIMATIC BATCH SINGLE STATION
PACKAGE V8.0
4)
1 6ES7 657-0XA00-0YB0 SOFTWARE SIMATIC BATCH (1 UNIT) V8.0
Plant Bus
2)
Copyright
CABLE RJ45/RJ45, 6M
Automation System
1)
1 6ES7654-8EK03-5DF0 SIMATIC PCS 7 SINGLE AS, 16MB MEMORY CARD,
3)
CPU 417-4, AS RT PO 100, 1 X CP443-1 IE/PN, UR1
ALU RACK, 1 X UC 120/230V 20A POWER SUPPLY
1)
2)
3)
AS 417-4 Automation System listed requires 110/220VAC power supply, AS
4)
The number of BATCH units can be increased by using BATCH Unit licenses.

V3.0, Item-ID: 32201963 83
8 SIMATIC BATCH
8.2 SIMATIC BATCH Single Station in a OS Client/Server

Architecture
Figure 8-2
SIMATIC BATCH Single Station in a Client/Server System Bill of Materials

Table 8-2
Product number Product Descripton Notes
Copyright
Required
Optional
Engineering System
USB INTERFACE
V8.0
MANAGER V7.1
ASSISTANT V8.0

V3.0, Item-ID: 32201963 84
8 SIMATIC BATCH

Required
Optional

5)
USB INTERFACE
1)
1 6ES7 658-2BA08-0YA0 SOFTWARE SIMATIC PCS 7 OS SOFTWARE SERVER
V8.0 (PO 100)
USB INTERFACE
V8.0
Terminalbus
2)
CABLE RJ45/RJ45, 6M
Anlagenbus
2)
Copyright

CABLE RJ45/RJ45, 6M
3)

V3.0, Item-ID: 32201963 85
8 SIMATIC BATCH

Required
Optional
BATCH Single Station

USB INTERFACE
6)
1 6ES7 657-0UX08-0YB0 SIMATIC BATCH Single Station Package V8.0 / incl.
SIMATIC BATCH Recipe System
4)
1 6ES7 657-0XA00-0YB0 SOFTWARE SIMATIC BATCH (1 UNIT) V8.0
1)
2)
3)
4)
The number of batch units can be increased by using Batch Unit licenses.
5)
6)
SIMATIC BATCH Recipe System License is at least required on the Client
Server System of one client (on all clients on which recipes are to be processed
and to be edited).
Copyright

V3.0, Item-ID: 32201963 86
8 SIMATIC BATCH
8.3 SIMATIC BATCH Client/Server

Figure 8-3
Plant Bus
Copyright

V3.0, Item-ID: 32201963 87
8 SIMATIC BATCH
SIMATIC BATCH Client/Server Bill of Materials

Table 8-3
Required
Optional
Engineering System
USB INTERFACE
V8.0
MANAGER V7.1
ASSISTANT V8.0
Operator System, Batch Server

5)
USB INTERFACE
1)
V8.0 (PO 100)
1 6ES7 657-0TX08-0YB0 SOFTWARE SIMATIC BATCH SERVER V8.0
4)
1 6ES7 657-0XB00-0YB0 SOFTWARE SIMATIC BATCH (10 UNITS) V8.0
Copyright
Operator System, Batch Client

USB INTERFACE
V8.0
3 6ES7 657-0VX08-0YB5 SOFTWARE SIMATIC BATCH CLIENT V8.0
6)
1 2 6ES7 657-0AX08-0YB5 SOFTWARE SIMATIC BATCH RECIPE SYSTEM V8.0
Terminal Bus
2)
CABLE RJ45/RJ45, 6M
Plant Bus
2)
CABLE RJ45/RJ45, 6M

V3.0, Item-ID: 32201963 88
8 SIMATIC BATCH

Required
Optional
Automation System
3)
1)
2)
3)
4)
5)
6)
and to be edited).
Copyright

V3.0, Item-ID: 32201963 89
8 SIMATIC BATCH
8.4 Separate SIMATIC BATCH Server
Figure 8-4
SIMATIC BATCH Server Bill of Materials

Table 8-4
Product Number Product Desciption Notes
Copyright
Required
Optional

5)
USB INTERFACE
1)
V8.0 (PO 100)
4)

V3.0, Item-ID: 32201963 90
8 SIMATIC BATCH
Product Number Product Desciption Notes

Required
Optional

USB INTERFACE
V8.0
6)
Terminalbus
2)
CABLE RJ45/RJ45, 6M
Anlagenbus
2)
CABLE RJ45/RJ45, 6M
3)
Copyright
1)
2)
SCALANCE switch requires 24VDC power supply (not listed)
3)
4)
5)
6)
and to be edited).

V3.0, Item-ID: 32201963 91
8 SIMATIC BATCH
8.5 SIMATIC BATCH Client/Server Redundant Architecture

Figure 8-5
Copyright

V3.0, Item-ID: 32201963 92
8 SIMATIC BATCH
SIMATIC BATCH Client/Server Redundant Bill of Materials

Table 8-5
Required
Optional
Engineering System
V8.0
1)
1623 PCI EXPRESS
4)
2)
NETWORK CARD

MANAGER V7.1
ASSISTANT V8.0
IPC847C, CORE I7, OS SERVER, RAID1 500GB
Copyright
9)
3)
1)
1623 PCI EXPRESS
4)
2)
NETWORK CARD
8)
2 A5E02639550 DESKTOP ADAPTER NETWORK CARD
RJ45/RJ45, 6M
7)
2)
NETWORK CARD

V3.0, Item-ID: 32201963 93
8 SIMATIC BATCH

Required
Optional

V8.0
10)
Terminal Bus
5)
CABLE RJ45/RJ45, 6M
Plant Bus
5)
CABLE RJ45/RJ45, 6M
Automation System
6)
2 6ES7656-8CM33-1GF0 SIMATIC PCS 7 REDUNDANCY AS, 2 X 4MB
IE/PN, 1 X UR2-H ALU RACK, 2 X DC 24V 10A

POWER SUPPLY
1)
NOTE Required if a redundant plant bus network is selected.
2)
Copyright
3)
4)
5)
6)
7)
The number of batch units can be increased by using BATCH Unit licenses.
8)
Additional network cards required for redundancy switchover.
9)
10)
Server System of one client (on all clients on which recipes are to be proc essed
and to be edited).

V3.0, Item-ID: 32201963 94
8 SIMATIC BATCH
8.6 SIMATIC BATCH Multi-Server

Figure 8-6
Copyright

V3.0, Item-ID: 32201963 95
8 SIMATIC BATCH
SIMATIC BATCH Multi-Server Bill of Materials

Table 8-6
Required
Optional
Engineering System
1)
USB INTERFACE
1)
V8.0
MANAGER V7.1
ASSISTANT V8.0

1)
7)
USB INTERFACE
1)
2)
Copyright

9)
Batch Server
6)
7)
2 LCD MONITOR, 19”
USB INTERFACE
RJ45/RJ45, 6M
5)
USB INTERFACE
V8.0
2 3 6ES7 657-0VX08-0YB5 SOFTWARE SIMATIC BATCH CLIENT V8.0
8)

V3.0, Item-ID: 32201963 96
8 SIMATIC BATCH

Required
Optional
Terminal Bus
3)
CABLE RJ45/RJ45, 6M
Plant Bus
3)
CABLE RJ45/RJ45, 6M
Automation System
4)
POWER SUPPLY
1)
NOTE Required for redundant automation system.
2)
3)
4)
Copyright
5)
6)
Second Network card used for redundancy switchover.
7)
8)
and to be edited).
9)

V3.0, Item-ID: 32201963 97
9 Route Control
9 Route Control
SIMATIC Route Control
SIMATIC Route Control is an optional package of the SIMATIC PCS 7 process
control system and is integrated into the PCS 7 engineering and runtime system.
Route Control provides a basis for automatic or manual control of material
transports (routes) in process plants. The Route Control (RC) system software is
available for PCS 7 version V6 and higher.
Processes ranging from simple transport operations up to extensive route
combinations are possible at runtime. The only thing the plant operator needs to do
is to enter the source and target plant points in the route request. Route Control
allows the user to identify, verify, control and monitor transport routes and the route
elements involved.
Starter System
The smallest system that supports all Route Control functions is the Single Station
System. Route Control Engineering, Server and Client functionality are
concentrated in one computer and run in parallel with the Operator System.
Client-Server
are implemented with Client-Server systems. SIMATIC Route Control follows the
Operator System architecture seamlessly by distribution of Route Control Server
and Client applications on the equivalent Operator System Computers.
Client-Server Redundant
SIMATIC Route Control allows deployment of a redundant Route Control Server on
the both of the redundant Operator System Server computers.
Copyright
Client-Multi-Server Redundant
For large and high-performance applications the SIMATIC PCS 7 Client-Server
case the Route Control Server and OS Server run on two independent computers.
Each of them can be made redundant providing maximum availability. The OS
clients computers can run the Route Control Client application and look at both OS
Server and Route Control Server seamlessly. If necessary the OS Client and Route
Control Client application can also run on separate computers.

V3.0, Item-ID: 32201963 98
9 Route Control
9.1 SIMATIC Route Control Single Station

Figure 9-1
Plant Bus
Copyright

V3.0, Item-ID: 32201963 99
9 Route Control
SIMATIC Route Control Single Station Bill of Materials

Table 9-1
Required
Optional
Engineering, Operator System Route Control Server

V8.0
1)
V8.0
MANAGER V7.1
ASSISTANT V8.0
1 6ES7 658-7DX08-0YB5 SOFTWARE SIMATIC ROUTE CONTROL
ENGINEERING V8.0
1 6ES7 658-7FX08-0YB0 SOFTWARE SIMATIC ROUTE CONTROL SERVER
V8.0
4)
1 6ES7 658-7FF00-0XB0 SOFTWARE SIMATIC ROUTE CONTROL (10
ROUTES) V8.0
1 6ES7 658-7EX08-0YB5 SOFTWARE SIMATIC ROUTE CONTROL CONTROL
CENTER V8.0
Copyright
Plant Bus
2)
CABLE RJ45/RJ45, 6M
Automation System
1)
1 6ES7654-8DH03-3BF0 SIMATIC PCS 7 SINGLE AS, 8MB MEMORY CARD,
3)
1)
2)
3)
4)
For each project is at least one SIMATIC Route Control Routes license (for
either 10 or 50 routes) required. The numer of active routes can be increased by
using Route Control Routes licenses.

V3.0, Item-ID: 32201963 100
9 Route Control
9.2 SIMATIC Route Control Client/Server Architecture

Figure 9-2
Plant Bus
Copyright

V3.0, Item-ID: 32201963 101
9 Route Control
SIMATIC Route Control Client/Server Architecture Bill of Materials

Table 9-2
Required
Optional
Engineering System
V8.0
ENGINEERING V8.0
MANAGER V7.1
ASSISTANT V8.0
Operator System, Route Control Server

5)
1)
Copyright

V8.0
4)
ROUTES) V8.0
Operator System, Route Control Client
V8.0
3 6ES7 658-7EX08-0YB5 SOFTWARE SIMATIC ROUTE CONTROL CENTER
V8.0

V3.0, Item-ID: 32201963 102
9 Route Control

Required
Optional
Terminal Bus
2)
Plant Bus
2)
Automation System
3)
2 6ES7 654-8DH03-3BB1 CONTROLLER AS416-3, AC120/230V10A, 8MB, 9 Slot
Rack, 100 PO AS RT
4)
2 6ES7 653-2BA00-0XB5 PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100)
4)
1 6ES7 653-2BB00-0XB5 PCS7, SOFTWARE, RUNTIME LICENSE AS (PO
1000)
1)
NOTE The number of POs can be increased by usingvolume licenses.
2)
3)
4)
5)
Copyright

V3.0, Item-ID: 32201963 103
9 Route Control
9.3 SIMATIC Route Control Client/Server Redundant

Architecture
Figure 9-3
Copyright

V3.0, Item-ID: 32201963 104
9 Route Control
SIMATIC Route Control Client/Server Redundant Bill of Materials

Table 9-3
Required
Optional
Engineering System
V8.0
1)
1623 PCI EXPRESS
4)
2)
NETWORK CARD

ENGINEERING V8.0
MANAGER V7.1
Operator System, Route Control Server
Copyright
8)
3)
1)
1623 PCI EXPRESS
4)
2)
NETWORK CARD
9)
RJ45/RJ45, 6M
V8.0
7)
ROUTES) V8.0
2)

V3.0, Item-ID: 32201963 105
9 Route Control

Required
Optional
NETWORK CARD
V8.0
CENTER V8.0
Terminal Bus
5)
CABLE RJ45/RJ45, 6M
Plant Bus
5)
CABLE RJ45/RJ45, 6M
Automation System
6)

RED. POWER SUPPLY
1)
Copyright
2)
3)
4)
5)
6)
7)
8)
9)

V3.0, Item-ID: 32201963 106
9 Route Control
9.4 SIMATIC Route Control Multi-Server

Figure 9-4
Copyright

V3.0, Item-ID: 32201963 107
9 Route Control
SIMATIC Route Control Multi-Server Bill of Materials

Table 9-4
Required
Optional
Engineering System
1)
1)
V8.0
ENGINEERING V8.0
MANAGER V7.1

ASSISTANT V8.0
1)
ETHERNET (CP1623), PCS 7 V8.0, WIN SERVER
2008
6)
Copyright

1)
2)
8)
Route Control Server
2008
6)
7)
RJ45/RJ45, 6M
1)
V8.0
5)
ROUTES) V8.0

V3.0, Item-ID: 32201963 108
9 Route Control

Required
Optional

V8.0
CENTER V8.0
Terminal Bus
3)
CABLE RJ45/RJ45, 6M
Plant Bus
3)
CABLE RJ45/RJ45, 6M
Automation System
4)
RED. POWER SUPPLY
1)
Copyright
2)
3)
4)
5)
using power packs.
6)
7)
8)

V3.0, Item-ID: 32201963 109
10 SIMATIC Route Control and SIMATIC BATCH
10 SIMATIC Route Control and SIMATIC

BATCH
SIMATIC Route Control and SIMATIC BATCH
For Batch applications which require transparent material transport between Units,
SIMATIC PCS 7 supports integration of SIMATIC BATCH and Route Control in a
single system. The ISA-88 based Recipe Management and Batch processing
software SIMATIC BATCH, will integrate seamless with Route Control allowing
material transfers to be controlled from Recipe Phases in the Control Recipe. Both
SIMATIC BATCH and Route Control can be applied to systems scaled from starter
size to distributed client-server architectures.
Starter System
The smallest system is the Single Station architecture; all functions, engineering,
operation, batch and route control are installed on a single computer. Batch phases
and operations, as well as material transports execute in the Automation System.
Client/Server
are implemented with Client-Server systems. SIMATIC BATCH and Route Control
follow the Operator System architecture seamlessly by distribution of Batch and

Route Control Server and Client applications on the equivalent Operator System
Computers.
SIMATIC BATCH and Route Control can be deployed on a pair of redundant
Operator System Server Computers. Combining three redundant functions on two
Copyright
servers.
Client/Multi-Server Redundant
For large and high-performance applications the SIMATIC PCS 7 Client/Server
case the BATCH Server, Route Control Server and OS Server run on two or three
independent computers. Each of them can be made redundant providing
maximum availability. The OS Clients computers can run the BATCH and Route
Control Client applications and look at the distributed OS, BATCH and Route
Control Servers seamlessly. If necessary the OS Client, Route Control and BATCH
Client applications can also run on separate computers.

V3.0, Item-ID: 32201963 110
10.1 SIMATIC Route Control and SIMATIC BATCH Single

Station
Figure 10-1
Plant Bus
Copyright

V3.0, Item-ID: 32201963 111
SIMATIC Route Control and SIMATIC BATCH Single Station Bill of Materials
Table 10-1
Required
Optional
Engineering, Operator System, Route Control and Batch Server

V8.0
1)
V8.0
MANAGER V7.1
ASSISTANT V8.0
ENGINEERING V8.0
V8.0
4)
ROUTES) V8.0
CENTER V8.0
Copyright

5)
Plant Bus
2)
CABLE RJ45/RJ45, 6M

V3.0, Item-ID: 32201963 112

Required
Optional
Automation System
1)
1 6ES7 654-8EK03-3DB0 SIMATIC PCS 7 SINGLE AS, 16MB MEMORY CARD,
3)
1)
2)
3)
4)
using power packs.
5)
Copyright

V3.0, Item-ID: 32201963 113
10.2 SIMATIC Route Control and SIMATIC BATCH

Figure 10-2
Plant Bus
Copyright

V3.0, Item-ID: 32201963 114
SIMATIC Route Control and SIMATIC BATCH Client/Server System Bill of Materials
Table 10-2
Required
Optional
Engineering System
V8.0
ENGINEERING V8.0
MANAGER V7.1
ASSISTANT V8.0
Operator System, Route Control and Batch Server

5)
1)
Copyright

V8.0
7)
ROUTES) V8.0
4)
Operator System, Route Control and Batch Client
V8.0
CENTER V8.0
6)

V3.0, Item-ID: 32201963 115

Required
Optional
Terminal Bus
2)
CABLE RJ45/RJ45, 6M
Plant Bus
2)
CABLE RJ45/RJ45, 6M
Automation System
3)
2 6ES7 654-8EK03-3DF0 SIMATIC PCS 7 SINGLE AS, 16MB MEMORY CARD,
1)
2)
3)
4)
5)
Screens for engineering and maintenance only.
Copyright
6)
and to be edited).
7)

V3.0, Item-ID: 32201963 116
10.3 Route Control and SIMATIC BATCH Client/Server

Redundant
Figure 10-3
Plant Bus
Copyright

V3.0, Item-ID: 32201963 117
Route Control and SIMATIC BATCH Client/Server Redundant Bill of Materials

Table 10-3
Required
Optional
Engineering System
V8.0
1)
1623 PCI EXPRESS
4)
2)
NETWORK CARD

ENGINEERING V8.0
MANAGER V7.1
ASSISTANT V8.0
Operator System, Route Control and Batch Server
Copyright

9)
3)
1)
1623 PCI EXPRESS
4)
3)
NETWORK CARD
8)
RJ45/RJ45, 6M
V8.0
11)
ROUTES) V8.0
7)

V3.0, Item-ID: 32201963 118

Required
Optional

3)
NETWORK CARD
V8.0
CENTER V8.0
10)
Terminal Bus
5)
CABLE RJ45/RJ45, 6M
Plant Bus
5)
CABLE RJ45/RJ45, 6M
Copyright
Automation System
6)
RED. POWER SUPPLY

V3.0, Item-ID: 32201963 119
1)
2)
3)
4)
5)
6)
AS 417-5-2H Automation System listed requires 110/220VAC Power supply,
7)
8)
9)
10)
and to be edited).
11)
using Route Control Route licenses.
Copyright

V3.0, Item-ID: 32201963 120
10.4 SIMATIC Route Control and SIMATIC BATCH Multi-

Server
Figure 10-4
Copyright
Plant Bus

V3.0, Item-ID: 32201963 121
SIMATIC Route Control and SIMATIC BATCH Multi-Server Bill of Materials

Table 10-4
Required
Optional
Engineering System
1)
1)
V8.0
ENGINEERING V8.0
MANAGER V7.1

ASSISTANT V8.0
1)
2008
6)
Copyright

1)
2)
8)
Route Control and Batch Server
2008
6)
1)
7)
RJ45/RJ45, 6M
V8.0
10)
ROUTES) V8.0
5)

V3.0, Item-ID: 32201963 122

Required
Optional

V8.0
CENTER V8.0
9)
Terminal Bus
3)
CABLE RJ45/RJ45, 6M
Plant Bus
3)
CABLE RJ45/RJ45, 6M
Automation System
4)
Copyright

RED. POWER SUPPLY

V3.0, Item-ID: 32201963 123
1)
2)
3)
4)
5)
6)
7)
8)
9)
SIMATIC BATCH Recipe System License is at least required on the
Client/Server System of one client (on all clients on which recipes are to be
processed and to be edited).

10)
using Route Control Route licenses.
Copyright

V3.0, Item-ID: 32201963 124
11 Archiving
11 Archiving
SIMATIC PCS 7 Archiving
Keeping Historical data available for analysis on standard SIMATIC PCS 7
OS Clients when the system is aggregating large amounts of data for long periods
of time is supported by means of the integrated Central Archive Server. The
Central Archive Server gathers historical data from the OS Servers and keeps this
data available for OS Clients. For long term archiving historical data from the
Central Archive Server can be stored on external media (e.g. Backup Drives or
DVD’s) and brought back for further analysis. Apart from the OS Client Viewing
Tools (Trend Viewer, Alarm Views), the Central Archive Server also provides web-
based analysis and exporting tools. With this feature any standard PC can be
connected to the Central Archive Server and look at historical data for quick
analysis.
The Central Archive Server always runs on a separate computer and the PCS 7
hardware used is the same as for the OS Server. All OS Clients can gather data
from the Central Archive Server seamlessly, e.g. there is no difference in looking at
data from the OS Server or from the Central Archive Server.
Redundant OS Server, Single Central Archive Server

If redundant operation and monitoring is a requirement but high availability of
historical data is not required, then a single Central Archive Server can be
connected to a redundant pair of OS Servers.
Redundant Central Archive Server

When high availability of the Historical data is a requirement SIMATIC PCS 7
offers, starting with SIMATIC PCS 7 V7.0 SP1, the option of redundant Central
Copyright
Archive Servers.
Storage Plus
For small systems it can be sufficient to use a dedicated system for long term
archiving and data retrieval. In this case SIMATIC PCS 7 offers an economical
solution based on Storage Plus. Installed on a separate PC it creates and
manages a long term archive. Data can be retrieved from the long term archive on
the separate PC and reviewed and exported through a viewer.

V3.0, Item-ID: 32201963 125
11 Archiving
11.1 Client/Server System

Figure 11-1
Copyright

V3.0, Item-ID: 32201963 126
11 Archiving
Client/Server System Bill of Materials

Table 11-1
Required
Optional
Engineering System
1 LCD MONITOR, 19"
V8.0
MANAGER V7.1
ASSISTANT V8.0

5)
1 LCD MONITOR, 19"
1)
Central Archive Server
Copyright

5)
1 LCD MONITOR, 19"
4)
1 6ES7 658-2FA08-2YB0 SOFTWARE SIMATIC PCS 7 CENTRAL ARCHIVE
SERVER BASIC PACKAGE V8.0 (1500 VAR)
5)
2 LCD MONITOR, 19"
V8.0

V3.0, Item-ID: 32201963 127
11 Archiving

Required
Optional
Terminal Bus
2)
CABLE RJ45/RJ45, 6M
Plant Bus
2)
CABLE RJ45/RJ45, 6M
Automation System
3)
POWER SUPPLY
1)
2)
3)
4)
The number of tags for SIMATIC PCS 7 OS/PH Archive can be increased up to
120,000 archive tags by using archive licenses.
Copyright
5)

V3.0, Item-ID: 32201963 128
11 Archiving
11.2 Redundant OS Server and Single CAS

Figure 11-2
Copyright
Plant Bus

V3.0, Item-ID: 32201963 129
11 Archiving
Redundant OS Server and Single CAS Bill of Materials

Table 11-2
Required
Optional
Engineering System
1 LCD MONITOR, 19"
1 6ES7 658-5AX08-0YA5 SOFTWARE SIMATIC PCS 7 AS/OS ENGINEERING 1
V8.0
1)
1623 PCI EXPRESS
4)
2)
NETWORK CARD
MANAGER V7.1
ASSISTANT V8.0
8)
2 LCD MONITOR, 19"
Copyright

USB INTERFACE
3)
1)
1623 PCI EXPRESS
4)
8)
1 LCD MONITOR, 19"
USB INTERFACE
7)
2)
NETWORK CARD
2 LCD MONITOR, 19"
USB INTERFACE
2)
V3.0, Item-ID: 32201963 130
11 Archiving

Required
Optional

NETWORK CARD
V8.0
Terminal Bus
5)
CABLE RJ45/RJ45, 6M
Plant Bus
5)
CABLE RJ45/RJ45, 6M
Automation System
6)

POWER SUPPLY
1)
2)
Copyright
3)
4)
5)
6)
7)
8)
9)

V3.0, Item-ID: 32201963 131
11 Archiving
11.3 Redundant OS Server and Redundant CAS

Figure 11-3
Copyright
Plant Bus

V3.0, Item-ID: 32201963 132
11 Archiving
Redundant OS Server and Redundant CAS Bill of Materials

Table 11-3
Required
Optional
Engineering System
1 LCD MONITOR, 19"
USB INTERFACE
V8.0
1)
1623 PCI EXPRESS
4)
2)
NETWORK CARD
MANAGER V7.1
ASSISTANT V8.0
Copyright

8)
2 LCD MONITOR, 19"
USB INTERFACE
3)
1)
1623 PCI EXPRESS
4)
8GB DDR3, INDUSTRIAL ETHERNET (1623), PCS 7
V8.0, WIN SERVER 2008
8)
2 LCD MONITOR, 19"
USB INTERFACE
1 6ES7 902-1AC00-0AA0 RS232 CONNETING CABLE 10M
7)
2)
NETWORK CARD

V3.0, Item-ID: 32201963 133
11 Archiving

Required
Optional
2 LCD MONITOR, 19"

USB INTERFACE
2)
NETWORK CARD
V8.0
Terminal Bus
5)
CABLE RJ45/RJ45, 6M
Plant Bus
5)
CABLE RJ45/RJ45, 6M
Automation System
6)
POWER SUPPLY
1)
Copyright

2)
3)
4)
5)
SCALANCE switch requires 24VDC power supply (not listed)
6)
7)
8)
9)

V3.0, Item-ID: 32201963 134
11 Archiving
11.4 Client/Server System with StoragePlus

Figure 11-4
Copyright
Plant Bus

V3.0, Item-ID: 32201963 135
11 Archiving
Client/Server System with StoragePlus Bill of Material

Table 11-4
Required
Optional
Engineering System
1 LCD MONITOR, 19"
USB INTERFACE
V8.0
MANAGER V7.1
ASSISTANT V8.0

4)
1 LCD MONITOR, 19"
USB INTERFACE
1)
V8.0 (PO 100)
Copyright

2 LCD MONITOR, 19"
USB INTERFACE
V8.0
Storage Plus Station
1 LCD MONITOR, 19"
USB INTERFACE
1 6ES7 652-0XC08-2YB0 SOFTWARE SIMATIC PCS 7 STORAGE PLUS V8.0

V3.0, Item-ID: 32201963 136
11 Archiving

Required
Optional
Terminal Bus
2)
CABLE RJ45/RJ45, 6M
Plant Bus
2)
CABLE RJ45/RJ45, 6M
Automation System
3)
POWER SUPPLY
1)
2)
3)
4)
Copyright

V3.0, Item-ID: 32201963 137
12 SIMATIC PDM
12 SIMATIC PDM
SIMATIC PDM
Configuration of HART, FOUNDATION Fieldbus H1, PROFIBUS PA and
PROFIBUS DP devices, based on the open EDDL (Electronic Device Description
Language) technology, is easy by means of the Process Device Manager or
SIMATIC PDM.
SIMATIC PDM is a universal tool for parameterization, diagnostics, commissioning
and maintenance of field devices. SIMATIC PCS 7 Asset Management also has
access to PDM diagnosis data of field devices. and is fully integrated in the
SIMATIC PCS 7 Engineering System.
SIMATIC PDM V6.1 supports communication with devices running on PROFIBUS
DP, PROFIBUS PA, HART (ET200M- or ET200iSP-modules, Modem, RS 232) and
Modbus. SIMATIC PDM can both be used in stand-alone mode and as integrated
in STEP 7/PCS 7. PDM V6.1 can be run on Windows XP and Windows Server
2003.
Using SIMATIC PDM V8.0 (SP2) allows communication of HART via PROFINET
and FOUNDATION Field-bus and runs on Windows 7 and Windows Server 2008.
NOTE You will find a list of all devices and profiles supporting PDM-versions in the
in the PDM readme file.
Stand-alone
If full integration of SIMATIC PDM version V6.1 into the PCS 7 Engineering System
is not required, then the stand-alone version can be installed on a standard
Copyright
computer and connected to the PROFIBUS DP Field Bus. Using this structure
engineering and maintenance tasks on any HART, PROFIBUS PA and PROFIBUS
DP device can be performed. LifeList gives you access to PROFIBUS DP/PA
devices. In addition, access may be given to a connected HART-device via a
HART-modem (point-to-point).
SIMATIC PDM with SIMATIC Field PG via Plant Bus

With SIMATIC PDM and a SIMATIC Field PG you can parametrice and service a
high number of field devices used in a PCS 7 plant more comfortable. Its robust
construction makes it suitable for tough day-to-day industrial operations.
Workshop Structure
PDM can support easy configurations such as the parameterization of PROFIBUS
PA-field devices in a workshop structure via connecting to a DP/PA coupler and
hence providing access to individual field devices.

V3.0, Item-ID: 32201963 138
12 SIMATIC PDM
NOTE If the structure is intended to be a stand-alone version, PDM V6.1 has to be

used. If hardware (DP/PA Link) is configured in STEP 7, PDM V8.0 can be used
for reading out underlying devices.
Starter System
It is economical to implement the fully integrated version of SIMATIC PDM for a
system that has as few as 100 inputs and outputs. All engineering and
maintenance functionality is available through seamless connectivity to HART,
PROFIBUS PA and PROFIBUS DP devices that are connected to a SIMATIC PCS
7 BOX RTX ES/OS system.
Single Station System

When deployed in a single station system, PDM is connected to field devices via
the Ethernet plant bus and the routing functionality of the automation system.
Client-Server System
For medium and large size plant configurations, with or without redundant servers,
PDM is installed on the Engineering System and connects to field devices via the
Ethernet plant bus and the routing functionality of the automation system.
Non SIMATIC S 7 Master

Ethernet to PROFIBUS connectivity, and via that route, seamless connectivity to
underlying field devices, is available for systems that employ a PROFIBUS DP
Master other than a SIMATIC PCS 7 Automation System. By integrating PDM in
STEP 7 larger numbers of field devices can be managed in a comprehensive way
Copyright
and their data can be archived and versioned in the same way SIMATIC PCS 7
does.
SIMATIC MS PDM
The SIMATIC Maintenance Station PDM is a single station system on a Microbox
basis and can be used both in a PCS 7 environment and in any automation plants
communicating with PROFiBUS. SIMATIC MS PDM runs independently, i. e.
independent of any automation projects and systems (controllers). To exchange
information with field devices, SIMATIC MS PDM uses all PDM supported forms of
communications.The connection between Maintenaince Station PDM and
PROFIBUS-chains will be established by means of IE/PB Links.
NOTE The SIMATIC Maintenance Station PDM V1.0 is based on the system compo-
nents of SIMATIC PCS 7 V7.1+SP3 (in particular PDM V6.1).

V3.0, Item-ID: 32201963 139
12 SIMATIC PDM
12.1 SIMATIC PDM Stand-Alone

Figure 12-1
Copyright

V3.0, Item-ID: 32201963 140
12 SIMATIC PDM
SIMATIC PDM Stand-Alone Bill of Materials

Table 12-1
Required
Optional
Laptop PDM
1)
1 6ES7 972-0CB20-0XA0 SIMATIC S7, PC ADAPTER USB NETWORK CARD
1)
1 6GK1 561-1AA01 CP5611 A2 COMMUNICATION PROCESSOR PCI
CARD (32 BIT)
2)
1 6ES 7658-3AX16-0YA5 SOFTWARE SIMATIC PDM BASIC V6.1 (4 TAGS)
NOTE SIMATIC PCS 7 Single Station is not listed.

1)
For a laptop use USB Network Card / For Desktop PC system use CP5611 A2
(listed as optional)
2)
The number of PDM TAGS can be increased by using PowerPacks.
Copyright

V3.0, Item-ID: 32201963 141
12 SIMATIC PDM
12.2 SIMATIC PDM with SIMATIC Field PG via Plant Bus

Figure 12-2
Field PG
PDM
Copyright

V3.0, Item-ID: 32201963 142
12 SIMATIC PDM
SIMATIC PDM with SIMATIC Field PG via Plant Bus Bill of Materials
Table 12-2
Required
Optional
Laptop PDM
1)
1 6ES7658-3JX16-0YA5 SOFTWARE SIMATIC PDM SERVICE V6.1 (128
TAGS)
1 6ES7658-3CX16-2YB5 SOFTWARE SIMATIC PDM ROUTING S7-400 V6.1
Notice For this configuration you can use Service Laptops as well. These Laptops
have to provide an Ethernet interface which is ISO protocol capable (MAC
Address)
1)
NOTE The number of PDM TAGS can be increased by using PowerPacks.
Copyright

V3.0, Item-ID: 32201963 143
12 SIMATIC PDM
12.3 SIMATIC PDM and PCS 7 Starter System

Figure 12-3
Copyright

V3.0, Item-ID: 32201963 144
12 SIMATIC PDM
SIMATIC PDM and PCS 7 Starter System Bill of Materials

Table 12-3
Required
Optional
Engineering, PDM, Operator and Automation System

1)
1 6ES7650-4AA11-0GA0 SIMATIC PCS 7 BOX RTX V8.0 ALL-IN-ONE SYSTEM
5)
(ES, OS AND AS)
1 LCD MONITOR, 19"
V8.0
MANAGER V7.1
ASSISTANT V8.0
4)
1 6ES7 658-3LD08-0YA5 SOFTWARE SIMATIC PDM PCS 7 V8.0 (100 TAG)
3)
4)
1 6ES7 658-3LX16-0YA5 SOFTWARE SIMATIC PDM PCS 7 V6.1 (128 TAGS)
2)
1)
2)
3)
The number of PDM TAGS can be increased by using accumulative Count
Copyright
Relevant Licenses.
4)
You decide according to your requirements, whether you use SIMATIC PDM
V8.0 or SIMATIC PDM V6.1.
5)
The FOUNDATION Fieldbus-communication does not apply for the configura-
tion of PCS 7 BOX RTX.

V3.0, Item-ID: 32201963 145
12 SIMATIC PDM
12.4 SIMATIC PDM and PCS 7 Single Station

Figure 12-4
Plant Bus
Copyright

V3.0, Item-ID: 32201963 146
12 SIMATIC PDM
SIMATIC PDM and PCS 7 Single Station Bill of Materials

Table 12-4
Required
Optional
Engineering, PDM and Operator System

1 LCD MONITOR, 19"
V8.0
1)
V8.0
MANAGER V7.1

ASSISTANT V8.0
6)
5)
6)
4)
7)
1 6ES7 658-3MD08-0YA5 SOFTWARE SIMATIC PDM PCS 7 - FF V8.0 (100
5)
TAG)
Plant Bus
Copyright
2)
CABLE RJ45/RJ45, 6M
Automation System
1)
3)
8)
POWER SUPPLY

V3.0, Item-ID: 32201963 147
12 SIMATIC PDM
1)
2)
3)
4)
5)
Relevant Licenses.
6)
7)
FOUNDATION Fieldbus-communication necessary
8)
AS412/414/417-4-1H and AS412/414/417-4-2H Controller require CP443-5 Ext
PROFIBUS communication modules for PDM Routing.
Copyright

V3.0, Item-ID: 32201963 148
12 SIMATIC PDM
12.5 SIMATIC PDM and PCS 7 Client/Server System

Figure 12-5
Plant Bus
Copyright

V3.0, Item-ID: 32201963 149
12 SIMATIC PDM
SIMATIC PDM and PCS 7 Client/Server System Bill of Materials

Table 12-5
Required
Optional
Engineering System
V8.0
MANAGER V7.1
ASSISTANT V8.0
6)
5)
6)
4)
7)
1 6ES7 658-3MD08-0YA5 SOFTWARE SIMATIC PDM PCS 7 - FF V8.0 (100
5)
TAG)
8)
Copyright

1)
V8.0

V3.0, Item-ID: 32201963 150
12 SIMATIC PDM

Required
Optional
Terminal Bus
2)
CABLE RJ45/RJ45, 6M
Plant Bus
2)
CABLE RJ45/RJ45, 6M
Automation System
3)
9)
POWER SUPPLY
1)
NOTE Initial number of POs can be increased by using volume licenses.
2)
3)
with 24VDC Power is available.
4)
The number of PDM TAGS can be increased using PowerPacks.
5)
Copyright
Relevant Licenses.
6)
7)
FOUNDATION Fieldbus-communication necessary
8)
9)
AS412/414/417-4-1H and AS412/414/417-4-2H Controllers require CP443-5
Ext PROFIBUS Communication Modules for PDM Routing.

V3.0, Item-ID: 32201963 151
12 SIMATIC PDM
12.6 SIMATIC PDM and non-SIMATIC S7 Master

Figure 12-6
Plant Bus
Copyright

V3.0, Item-ID: 32201963 152
12 SIMATIC PDM
SIMATIC PDM and non-SIMATIC S7 Master Bill of Materials

Table 12-6
Required
Optional
PDM
1 6ES7810-4CC10-0YA5 SOFTWARE SIMATIC S7 STEP7 V5.5
5)
1 6ES7 658-3KX16-0YA5 SOFTWARE SIMATIC PDM S7 V6.1 (128 TAGS)
3)
5)
1 6ES7 658-3KX08-0YA5 SOFTWARE SIMATIC PDM S7 V8.0 (100 TAG)
4)
Plant Bus
1)

CABLE RJ45/RJ45, 6M
2)
1 6GK1 411-5AB00 IE/PB-Link PN IO NETWORK TRANSITION BETWEEN
IND. ETHERNET UND PROFIBUS
1)
NOTE SCALANCE switch requires 24VDC power supply (not listed).
2)
IE/PB Module requires 24VDC power supply (not listed).
Copyright
3)
4)
Relevant Licenses.
5)

V3.0, Item-ID: 32201963 153
12 SIMATIC PDM
12.7 SIMATIC MS PDM

Figure 12-8
Plant Bus
IE/PB Links
SIMATIC MS PDM Bill of Materials

Table 12-8
Required
Optional
Copyright
PDM
1)
1 6ES7 650-0RJ01-0YX0 SIMATIC MAINTENANCE STATION PDM V1.0 (100
TAG), CORE2 DUO, 250 GB HDD, 2X ETHERNET
RJ45, CP 5611, WIN XP PROF. MUI, PDM V6.1
1 6ES7810-4CC10-0YA5 SOFTWARE SIMATIC S7 STEP7 V5.5
4)
1 6ES7 658-3KX16-0YA5 SOFTWARE SIMATIC PDM S7 V6.1 (128 TAGS)
2)
4)
1 6ES7 658-3KX08-0YA5 SOFTWARE SIMATIC PDM S7 V8.0 (100 TAG)
3)
5)
5 6GK1 411-5AB00 IE/PB-Link PN IO NETWORK TRANSITION BETWEEN
IND. ETHERNET UND PROFIBUS

V3.0, Item-ID: 32201963 154
12 SIMATIC PDM
1)
Hinweis Only the configuration for SIMATIC Maintenance PDM Station is listed.
2)
3)
Relevant Licenses.
4)
5)
IE/PB Module requires 24VDC power supply (not listed).
Copyright

V3.0, Item-ID: 32201963 155
13 Asset Management
13 Asset Management
SIMATIC PCS 7 Asset Management
SIMATIC PCS 7 Asset Management functionality provides full diagnostics and
maintenance information at your fingertips, fully integrated in the Operator System
and with full asset detail information on a Maintenance Station.
The diagnostics screens structured according to the process cell hierarchy with the
operating states of the SIMATIC PCS 7 components can be displayed on the
SIMATIC PCS 7 Maintenance Station and also on the OS Clients. More detailed
diagnostic information determined by PDM is also displayed on the faceplates of
these stations. However, enhanced online diagnostics functions in conjunction with
HW Config can only be launched from the SIMATIC PCS 7 Maintenance Station.
Starter System
The SIMATIC PCS 7 BOX RTX system supports full Asset Management
functionality for all its connected field devices, integrated automation system and
computer.
Single Station
Connected via an Ethernet Plant Bus, Engineering, Operator System and Asset
Management functionality are concentrated on a SIMATIC PCS 7 Single Station

System. Asset Management delivers diagnostics and maintenance data of all
connected field devices, automation system components, active networking
components and computers.
Client/Server (Redundant)
In a Client/Server architecture the Asset Management system follows SIMATIC
PCS 7 distributed Client/Server structure. The Asset Management System uses
standard PCS 7 OS display and alarming. The Maintenance Server functionality is
Copyright
integrated in the OS Server and no additional computer is needed. The OS Clients

can access the Maintenance Screens like standard PCS 7 process pictures. For
detailed diagnostics and trouble shooting of intelligent field devices the Asset
Management System provides additional information on the Maintenance System.

V3.0, Item-ID: 32201963 156
13 Asset Management
13.1 Asset Management Starter System

Figure 13-1
Copyright

V3.0, Item-ID: 32201963 157
13 Asset Management
Asset Management Starter System Bill of Materials

Table 13-1
Required
Optional

1)
(ES, OS AND AS)
USB INTERFACE
1 LCD MONITOR, 19"
V8.0
MANAGER V7.1
ASSISTANT V8.0
2)
1 6ES7 658-7GX17-0YB5 ASSET ENGINEERING
3)
1 6ES7 658-7GB17-0YB0 ASSET RUNTIME BASIC PACKAGE INCL. 100 ASSET
TAGS
NOTE PDM is not a mandatory requirement for Asset Management, but rather optional!
PDM is advisable when using intelligent field devices or ASSETMON-faceplates
(for integrating non-intelligent devices into Asset Management).
Copyright
1)
2)
3)
The number of Asset TAGS can be increased by using PowerPacks.

V3.0, Item-ID: 32201963 158
13 Asset Management
13.2 Asset Management Single Station

Figure 13-2
Plant Bus
Copyright

V3.0, Item-ID: 32201963 159
13 Asset Management
Asset Management Single Station Bill of Materials

Table 13-2
Required
Optional

1 LCD MONITOR, 19"
USB INTERFACE
V8.0
1)
V8.0
MANAGER V7.1
ASSISTANT V8.0
4)
5)
TAGS
Plant Bus
2)
Copyright

CABLE RJ45/RJ45, 6M
Automation System
1)
3)
POWER SUPPLY
1)
2)
3)
4)
5)
Asset Management Single Station Sample Calculation

The following is a sample calculation listing the number of Asset Management
Tags, Process Objects and PDM Tags for a given single station configuration.
V3.0, Item-ID: 32201963 160
13 Asset Management
The Single Station configuration is comprised of:

One ES/OS/MS single station
200 PROFIBUS PA sensors and actuators
100 HART analog sensors and actuators
32 FOUNDATION Fieldbus Sensors and actuators
8 ET200M IO racks, total of 50 IO modules
80 PROFIBUS DP slaves with EDDL configuration capability
25 PROFIBUS DP slaves without EDDL configuration capability
1 AS 416-3 IE
5 PROFIBUS DP and PA tetworking segments
Single Plant Bus, one switch
Single Terminal Bus, one switch
120 process devices with Asset Monitoring functionality
The configuration above requires:

Table 13-3
Item Count Asset Process PDM Tags

Management Objects
Tags
Computers 1 1 0 0
PROFIBUS PA 200 200 0 200
HART 100 100 0 100
Copyright
FOUNDATION Field Bus H1 32 32 0 32

ET200M IM Bus Interface 8 8 0 0
ET200M modules 50 0 0 0
PROFIBUS DP Slaves - EDDL 80 80 0 80
PROFIBUS DP Slaves – no EDDL 25 25 0 0
Automation System 1 1 0 0
Plant Bus Switches 1 1 0 0
Terminal Bus Switches 1 1 0 0
Networks 7 0 0 0
Process Devices 120 120 120 120
Totals
569 120 531
Asset Management Single Station Based on Sample Calculation Bill of Materials

Table 13-4
Required
Optional


V3.0, Item-ID: 32201963 161
13 Asset Management

Required
Optional

1 LCD MONITOR, 19"
USB INTERFACE
V8.0
1)
V8.0
MANAGER V7.1
ASSISTANT V8.0
4)
4)
1 6ES7 658-3XB16-2YD5 SIMATIC PDM POWERPACK VON 128 BIS 512 TAGS
4)
1 6ES7 658-3XC16-2YD5 SIMATIC PDM POWERPACK VON 512 BIS 1024 TAGS
5)
TAGS
5)
5 6ES7 658-7GB00-2YB0 ASSET RUNTIME POWERPACK 100 ASSET TAGS
Plant Bus
2)
CABLE RJ45/RJ45, 6M
Automation System
Copyright
1)
3)
POWER SUPPLY
1)
2)
3)
4)
5)

V3.0, Item-ID: 32201963 162
13 Asset Management
13.3 Asset Management Client/Server

Figure 13-3
Plant Bus
Copyright

V3.0, Item-ID: 32201963 163
13 Asset Management
Asset Management Client/Server Bill of Materials

Table 13-5
Required
Optional
Engineering System
1 LCD MONITOR, 19"
USB INTERFACE
V8.0
V8.0
MANAGER V7.1
ASSISTANT V8.0
4)
Operator System Server Maintenance Server
5)
1 LCD MONITOR, 19"
Copyright

USB INTERFACE
1)
V8.0 (PO 100)
6)
TAGS
3 LCD MONITOR, 19"
USB INTERFACE
V8.0

V3.0, Item-ID: 32201963 164
13 Asset Management

Required
Optional
Terminal Bus
2)
CABLE RJ45/RJ45, 6M
Plant Bus
2)
CABLE RJ45/RJ45, 6M
Automation System
3)
POWER SUPPLY
1)
2)
3)
4)
5)
Copyright
6)
Asset Management Client/Server Sample Calculation

Tags, Process Objects and PDM Tags for a given Client - Server configuration.
Client - Server configuration is comprised of:
One ES/OS/MS Client Station
One OS/MS Server
Three OS Clients
80 FOUNDATION Fieldbus H1 sensors and actuators
2 AS 416-3 IE

V3.0, Item-ID: 32201963 165
13 Asset Management
8 PROFIBUS DP and PA networking segments

The configuration above requires:

Table 13-6
Management Objects
Tags
Computers 5 5 0 0
HART 180 180 0 180
FOUNDATION FieldBus H1 80 80 0 80

Networks 10 0 0 0
Copyright
Totals
1049 240 960

V3.0, Item-ID: 32201963 166
13 Asset Management
Asset Management Client/Server based on Sample Calculation Bill of Materials

Table 13-7
Required
Optional
Engineering System
1 LCD MONITOR, 19"
USB INTERFACE
V8.0
V8.0
MANAGER V7.1
ASSISTANT V8.0
4)
6)
1 6ES7 658-3XB16-2YD5 SIMATIC PDM POWERPACK VON 128 BIS 512 TAGS
6)
1 6ES7 658-3XC16-2YD5 SIMATIC PDM POWERPACK VON 512 BIS 1024 TAGS
Copyright
5)
1 LCD MONITOR, 19"

USB INTERFACE
1)
V8.0 (PO 100)
6)
TAGS
6)
1 6ES7 658-7GC00-2YB0 ASSET RUNTIME POWERPACK 1000 ASSET TAGS
3 LCD MONITOR, 19"
USB INTERFACE
V8.0

V3.0, Item-ID: 32201963 167
13 Asset Management

Required
Optional
Terminal Bus
2)
CABLE RJ45/RJ45, 6M
Plant Bus
2)
CABLE RJ45/RJ45, 6M
Automation System
3)
POWER SUPPLY
1)
2)
3)
4)
5)
Copyright
6)

V3.0, Item-ID: 32201963 168
13 Asset Management
13.4 Asset Management Client/Server with

Single Maintenance Server
Figure 13-4
Copyright

V3.0, Item-ID: 32201963 169
13 Asset Management
Asset Management Client-Server with Single Maintenance Server Bill of Materials

Table 13-8
Required
Optional
Engineering System
1 LCD MONITOR, 19"
USB INTERFACE
V8.0
V8.0
MANAGER V7.1
ASSISTANT V8.0
4)
5)
2 LCD MONITOR, 19"
Copyright

USB INTERFACE
1)
7)
Maintenance Server
5)
1 LCD MONITOR, 19"

USB INTERFACE
1)
7)
V8.0 (PO 100)
6)
TAGS
3 LCD MONITOR, 19"
USB INTERFACE
V8.0

V3.0, Item-ID: 32201963 170
13 Asset Management

Required
Optional
Terminal Bus
2)
CABLE RJ45/RJ45, 6M
Plant Bus
2)
CABLE RJ45/RJ45, 6M
Automation System
3)
POWER SUPPLY
1)
2)
3)
4)
5)
Monitor for engineering and maintenance only.
Copyright
6)
Asset Runtime Notes:
An increase in Asset TAGS requires an increase in AS and OS RT
process objects for the Maintenance Server.
7)
Redundant OS Server is supplied with a RS-232 serial connection cable. In

V3.0, Item-ID: 32201963 171
13 Asset Management
13.5 Asset Management Client/Server Redundant

Figure 13-5
Plant Bus
Copyright

V3.0, Item-ID: 32201963 172
13 Asset Management
Asset Management Client/Server Redundant Bill of Materials

Table 13-9
Required
Optional
Engineering System
1 LCD MONITOR, 19"
USB INTERFACE
V8.0
V8.0
MANAGER V7.1
ASSISTANT V8.0
4)
5)
2 LCD MONITOR, 19"
Copyright

USB INTERFACE
1)
7)
5)
2 LCD MONITOR, 19"

USB INTERFACE
1)
7)
6)
TAGS
3 LCD MONITOR, 19"
USB INTERFACE
1)
7)
6)
TAGS

V3.0, Item-ID: 32201963 173
13 Asset Management

Required
Optional
Terminal Bus
2)
CABLE RJ45/RJ45, 6M
Plant Bus
2)
CABLE RJ45/RJ45, 6M
Automation System
3)
POWER SUPPLY
1)
2)
3)
4)
5)
Copyright
6)
Asset Runtime Notes:
An increase in Asset TAGS requires an increase in AS and OS RT
Process Objects for the Maintenance Server.
9)
Asset Management Client/Server Redundant Sample Calculation

Tags, Process Objects and PDM Tags for a given redundant Client - Server
configuration.
Redundant Client - Server configuration is comprised of:
One ES/OS/MS Client Station
One pair of OS/MS Servers
One pair of OS Servers
Three OS Clients

V3.0, Item-ID: 32201963 174
13 Asset Management

80 FOUNDATION Fieldbus H1 Sensors and actuators
2 AS 416-3 IE
8 PROFIBUS DP and PA networking segments
Table 13-10
Management Objects
Tags
Computers 8 8 0 0

HART 180 180 0 180
FOUNDATION Fieldbus H1 80 80 0 80
Copyright
Networks 10 0 0 0
Totals
1052 240 960
Asset Management Client/Server Redundant based on Sample Calculation Bill of

Materials
Table 13-11
Required
Optional
Engineering System
1 LCD MONITOR, 19"

V3.0, Item-ID: 32201963 175
13 Asset Management

Required
Optional
USB INTERFACE
V8.0
V8.0
MANAGER V7.1
ASSISTANT V8.0
1 6ES7 658-3XB16-2YD5 SIMATIC PDM V6.0 POWERPACK 128 up to 512 TAGS
1 6ES7 658-3XC16-2YD5 SIMATIC PDM V6.0 POWERPACK 512 up to 1024
TAGS

3)
2 LCD MONITOR, 19"

USB INTERFACE
4)
Copyright

3)
2 LCD MONITOR, 19"

USB INTERFACE
4)
TAGS
2 6ES7 658-7GC00-2YB0 ASSET RUNTIME POWERPACK 1000 ASSET TAGS

V3.0, Item-ID: 32201963 176
13 Asset Management

Required
Optional

3 LCD MONITOR, 19"
USB INTERFACE
V8.0
Terminal Bus
1)
CABLE RJ45/RJ45, 6M
Plant Bus
1)

CABLE RJ45/RJ45, 6M
Automation System
2)
POWER SUPPLY
Copyright
1)
2)
3)
4)

V3.0, Item-ID: 32201963 177
14 Field Bus
14 Field Bus
Single Field Bus DP-PA / DP-FF
The basis for SIMATIC PCS 7’s field connectivity is PROFIBUS DP. Based on
robust RS-485 technology PROFIBUS DP offers a versatile and proven field bus
system supporting reliable high speed data transfer across a large number of
slaves. SIMATIC PCS 7 Automation Systems are equipped with PROFIBUS DP
master functionality and can be extended to support multiple PROFIBUS DP
networks.
Repeater increase the size of Profibus network via several electrical isolation of
segments which also means an increase in the number of possible participants. If
diagnostics functions for physical cable diagnostics are requested in addition to the
standard repeater functionality, a diagnostic repeater can be alternatively used. It
monitors the copper bus cable in online mode. In the event of a fault it sends a
diagnostic message with detailed information about the type and location of the
fault to the PROFIBUS DP master.
Based on PROFIBUS PA and Foundation Field Bus standards, intelligent field
devices can be directly connected to high speed PROFIBUS DP via dedicated
network transitions (e. g. PA link and FF link) and hence be integrated into
SIMATIC PCS 7 plant.
Besides data transmission, PROFIBUS PA provides power to the field device on
the same two wire cable.

DP/PA Coupler, PA link and FF link components act as gateways between the high
speed PROFIBUS DP networks and bus powered PA/FF side allowing deployment
of a larger number of PROFIBUS PA slaves and FF field devices without
overloading the available address space of the PROFIBUS DP network.
Energy limiting components for PROFIBUS DP, PROFIBUS PA and Foundation
Field Bus make it possible for field devices being operated directly in an explosion
hazardous environment.
Copyright
Single optical PROFIBUS DP

To support larger distances, provide ring fault tolerance and electrical isolation,
PROFIBUS DP allows the introduction of Fiber Optic network components. The
logical bus topology remains a single line, while ring fault tolerance increases
availability.
Redundant optical PROFIBUS DP

Highest availability and isolation are achieved when combining redundant
PROFIBUS DP and Fiber Optic network components. The combination of a double
fault tolerant ring allows the occurrence of multiple disturbances without losing
connectivity to the Field.
Redundant electrical PROFIBUS DP, PROFIBUS PA and FOUNDATION FIELDBUS H1

When high availability is a requirement, PROFIBUS DP supports extension of
redundant networks to IO racks and DP/PA and FF links. A redundant PROFIBUS
DP network consists of two separate electrical lines connected to two independent
PROFIBUS Masters and several redundant DP Slaves. The network transistions
PA link and FF link offer the unique capability to construct the field device bus
PROFIBUS PA or FOUNDATION Fieldbus H1 as a fault tolerant ring, increasing
the availability of complete field device networks. Redundant PROFIBUS PA and
redundant FOUNDATION Fieldbus H1 are available in combination with single and
redundant PROFIBUS DP networks.

V3.0, Item-ID: 32201963 178
14 Field Bus
14.1 Single DP-PA / DP-FF Field Bus

Figure 14-1
Copyright

V3.0, Item-ID: 32201963 179
14 Field Bus
Single DP-PA / DP-FF Field Bus Bill of Materials

Table 14-1
Required
Optional
Automation System
1)
POWER SUPPLY
ET200M
2)
1 6ES7 654-0XX08-1XA0 SIMATIC PCS 7 I/O SUBSYSTEM HOT SWAPPING, 8
I/O FOR ET200M
DIAGNOSTICS REPEATER
2)
1 6ES7 972-0AA02-0XA0 SIMATIC DP, RS485 DIAGNOSTICS REPEATER
DP/PA LINK
3)
1 6ES7 153-2BA82-0XB0 SIMATIC DP, INTERFACE DP/PA-LINK A. ET200M
IM153-2 HF
4)
1 6ES7 157-0AC83-0XA0 SIMATIC DP, FIELD DEVICE LINK DP/PA COUPLER
FDC 157-0 NON EX-VERSION

5)
1 6ES7 195-1GA00-0XA0 SIMATIC DP, RAIL FOR ET 200M 483 MM
1 6ES7 195-7HA00-0XA0 SIMATIC DP, BUS UNIT FOR ET200M F. THE
INTEGR.OF 1 PS A.1 IM153
1 6ES7 195-7HF80-0XA0 SIMATIC DP, BUS UNIT BM DP/PA FOR EXPANDED
TEMPERATURE RANGE
FF LINK
1 6ES7 658-3MD08-0YA5 SIMATIC PDM, SOFTWARE PCS 7 - FF V8.0
1 6ES7 153-2DA80-0XB0 SIMATIC FF LINK, IM 153-2 FF
Copyright

FDC 157-0
TEMPERATURE RANGE

V3.0, Item-ID: 32201963 180
14 Field Bus
1)
NOTE AS 416-3IE Automation System listed requires 110/220VAC power supply, AS
PROFIBUS DP NOTES:
Max. number of PROFIBUS Slaves per Master 125 (typical 30-80)

Max. number of slaves per segment 32, segments are separated by
(Diagnostics) Repeaters
2)
ET200M, IM 153-2, Diagnostics Repeater require 24VDC power supply (not
listed)
3)
Max. 48 field devices per DP/PA Link, IM 153-2 requires 24VDC power supply
(not listed)
4)
FDC 157-0 Notes:
Max. 5 FDC 157-0 DP/PA couplers in one DP/PA Link
Max. 31 field devices per FDC 157-0 (typical 20-25)

Max. current provided by FDC 157-0 is 1000mA
Max. PA segment length is 1900m (typical 500-1000m)

5)
Longer lengths are available.
6)
Max. 64 field devices per FF Link (typical 8-12).
Max. 1 FDC 157-0 DP/FF coupler (or 2 in ring) in a FF Link
Max. 31 field devices per FDC 157 (typical 8 - 12)

Copyright
Max. current, provided by FDC 157, is 1000mA

Max. FF segment length is 1900m (typical 500-1000m)

V3.0, Item-ID: 32201963 181
14 Field Bus
14.2 Single DP-PA / DPFF Field Bus Optical

Figure 14-2
Copyright

V3.0, Item-ID: 32201963 182
14 Field Bus
Single DP-PA / DP-FF Field Bus Bill of Materials

Table 14-2
Required
Optional
Automation System
1)
POWER SUPPLY
OPTICAL FIELD BUS
7)
4 6GK1 503-3CB00 PROFIBUS OLM/G12 V4.0 OPTICAL LINK MODULE
ET200M
2)
1 6ES7 654-0XX08-1XA0 SIMATIC PCS 7 I/O SUBSYSTEM HOT SWAPPING, 8
I/O FOR ET200M
DP/PA LINK
3)
IM153-2 HF
4)

5)
TEMPERATURE RANGE
FF LINK
Copyright
1 6ES7 157-0AC84-0XA0 Field Device Coupler FDC 157 fur SIMATIC FF Link
5)
TEMPERATURE RANGE

V3.0, Item-ID: 32201963 183
14 Field Bus
1)
NOTE AS 416-3IE Automation System listed requires 110/220VAC power supply, AS
PROFIBUS DP Notes:
Max. number of PROFIBUS slaves per master 125 (typical 30-80)
2)
listed)
3)
(not listed)
4)
FDC 157-0 Notes:
Max. current, provided by FDC 157-0 is 1000mA
Max. PA segment length is 1900m (typical 500-1000m)
5)
6)


Copyright
7)
OLM/G12 implements a fault tolerant optical PROFIBUS DP Ring. OLM/G12
requires 24 VDC power supply (not listed).

V3.0, Item-ID: 32201963 184
14 Field Bus
14.3 Redundant DP-PA / DP-FF Field Bus

Figure 14-3
Copyright

V3.0, Item-ID: 32201963 185
14 Field Bus
Redundant DP-PA / DP-FF Field Bus Bill of Materials

Table 14-3
Required
Optional
Automation System
1)
POWER SUPPLY
2)
2 6GK7 443-5DX05-0XE0 COMMUNICATION PROCESSOR CP443-5 EXTENDED
ET200M
1 6ES7 153-2AR03-0XA0 ET200M-RED.-BUNDLE CONSISTING OF TWO IM153- 3)
2HF
Y-LINK
3)
1 6ES7 197-1LA11-0XA0 SIMATIC S7-400H, Y-LINK FOR CONNECTING
SINGLE-CHANNEL DP SLAVES TO S7-400H
DIAGNOSTICS REPEATER
3)
2 6ES7972-0AA02-0XA0 SIMATIC DP, RS485 DIAGNOSTICS REPEATER
DP/PA LINK
4)
IM153-2 HF
5)
6)
1 6ES7 195-7HD80-0XA0 SIMATIC DP, BUS UNIT BM IM 157 FOR EXPANDED
TEMPERATURE RANGE
Copyright
1 6ES7 195-7HG80-0XA0 SIMATIC DP, BUS COUPLE BM DP/PA FOR 2 FDC

157-0 FOR REDUNDANT OPERATION
2 6ES7 157-0AG81-0XA0 ACT. FIELD DISTRIBUTOR AFD FOR PROFIBUS PA
RING
Y LINK and FF LINK
6)
TEMPERATURE RANGE

V3.0, Item-ID: 32201963 186
14 Field Bus
1)
NOTE AS 417-5-2H Automation System listed requires 110/220VAC power supply,
2)
CP443-5 Extended Notes:
3)
ET200M, IM 153-2, Y-LINK and Diagnostics Repeater require 24VDC power
supply (not listed).
4)
(not listed).
5)
FDC 157-0 Notes:
Max. one pair of redundant FDC 157-0 per DP/PA Link and 3 single FDC
157-0
Max. 31 field devices per redundant pair of FDC 157-0 (typical 20-25)
Max. current provided by FDC 157-0 is 1000mA
Max. PA gegment length is 1900m (typically 500-1000m)
6)
7)


Copyright

V3.0, Item-ID: 32201963 187
14 Field Bus
14.4 Redundant DP-PA / DP-FF Field Bus Optical

Figure 14-4
Copyright

V3.0, Item-ID: 32201963 188
14 Field Bus
Redundant DP-PA / DP-FF Field Bus Optical Bill of Materials

Table 14-4
Required
Optional
Automation System
1)
POWER SUPPLY
2)
OPTICAL FIELD BUS
8)
10 6GK1 503-3CB00 PROFIBUS OLM/G12 V4.0 OPTICAL LINK MODULE
ET200M
3)
1 6ES7 153-2AR03-0XA0 SIMATIC DP, ET200M-RED.-BUNDLE CONSISTING OF
TWO IM153-2HF
Y-LINK
3)
2 6ES7 197-1LA11-0XA0 SIMATIC S7-400H, Y-LINK FOR CONNECTING
SINGLE-CHANNEL DP SLAVES TO S7-400H
DP/PA LINK
4)
IM153-2 HF
5)
6)
TEMPERATURE RANGE
Copyright

2 6ES7 157-0AG81-0XA0 ACT. FIELD DISTRIBUTOR AFD FOR PROFIBUS PA
RING
FF LINK
6)
TEMPERATURE RANGE

V3.0, Item-ID: 32201963 189
14 Field Bus
1)
NOTE AS 417-5-2H Automation System listed requires 110/220VAC power supply,
2)
CP443-5 Extended Notes:
3)
listed).
4)
(not listed).
5)
FDC 157-0 Notes:
Max. current, provided by FDC 157-0 is 1000mA
Max. PA segment length is 1900m (typically 500-1000m)
6)
7)
Max. 64 field devices per FF Link (typical 8-12)


Copyright
8)
OLM/G12 implements a fault tolerant optical PROFIBUS DP Ring. OLM/G12
requires 24 VDC power supply (not listed).

V3.0, Item-ID: 32201963 190
14 Field Bus
14.5 PROFINET IO
PROFINET is based on the international standards IEC 61158 and IEC 61784 and
unites the benefits of the open network standard Ethernet and the PROFIBUS field
bus system.
PROFINET stands for maximum transparency, open IT communication, network
security and real-time communication down to the field level. The application of
PROFINET mainly focuses on the communication between distributed process I/O
and a controller and can be regarded as the direct successor to PROFIBUS DP.
PROFINET I/O describes all data exchanges between I/O controllers (devices with
control functions) and field devices (I/O devices for cyclical data exchange) as well
as parametrizing and diagnostics. For this purpose PROFINET I/O uses Ethernet-
based protocols, follows the producer/consumer-model and is depending on
conformance classes suitable for bus cycle times of several ms up to 31,25 s.
Field devices in a lower-level field bus chain can be integrated in the PROFINET
I/O system using an I/O proxy (substitute for a lower-level bus system) and may
continue to be used.
14.5.1 Redundancy Concepts

There are various functions available for increasing plant availability including
those functions which increase availability at network level and those which
increase the availability of communication between I/O controller and I/O device.
Media Redundancy Protocol (MRP)

The availability of I/O devices can be increased by a ring topology with media
redundancy. If the transmission link in the ring is interrupted at one point, for
instance, due to a break in the ring cable or failure of a station, the redundancy
Copyright
manager then immediately activates the alternative communication path.

Achieving a typical re-configuration time of 200ms with up to 50 PROFINET I/O
stations in a ring, MRP operates in a deterministic manner and is specified in the
International Standard IEC 62439.

V3.0, Item-ID: 32201963 191
14 Field Bus
Figure 14-5: Ring topology with MRP

System Redundancy Protokol (SRP)

PROFINET can also realise a system redundancy for increasing availability which
means in this case that a redundant I/O controller which controls the same I/O
device will be configured. Output data generated by the active CPU of the
redundant I/O controller will be marked as primary.
Unmarked output data will be ignored by an I/O device in a redundant I/O system.
Copyright
In an event of fault the second CPU of the redundant I/O controller can take control
over all I/O devices in an uninterruptible manner by marking output data as
primary.
Figure 14-6: System redundancy with SRP
14.5.2 Single PROFINET I/O Field Bus
The PROFINET I/O network on standard CPUs is preferably operated via the
internal Ethernet interface. However, it is also possible to use the exernal Ethernet
interface CP443-1EX30 for limited quantity structures.
V3.0, Item-ID: 32201963 192
14 Field Bus
To increase the availability of remote I/O stations, PROFINET I/O network will be
executed as Ethernet ring with MRP.
Figure 14-7: PROFINET Field Bus with MRP
Single PROFINET I/O Field Bus Bill of Materials

Table 14-5
Required
Optional
Automation System
1)
1 6ES7 656-8CM33-1CF0 SIMATIC PCS7 REDUNDANCY AS, 2 X 4MB MEMORY
2)
3)
5)
POWER SUPPLY
Copyright

ET200M
4)
5)
TWO IM153-2HF

V3.0, Item-ID: 32201963 193
14 Field Bus
1)
AS 417-5-2H Automation System listed requires a 110/220VAC power supply,
NOTE
2)
ET200M, IM 153-2xxx require 24VDC power supply (not listed).
3)
Maximum 4 CPs with maximum 128 I/O devices per CP interface.
4)
Maximum 250 I/O devices per CPU onboard interface.
5)
Maximum 50 PROFINET I/O stations in MRP ring including ET200M,
Scalance X, CPU and CPs.
All devices in ring have to support MRP.
14.5.3 Redundant PROFINET I/O Field Bus
The PROFINET I/O network on H-systems can only be operated on the internal
Ethernet interface. It is not possible to use the exernal Ethernet interface CP443-
1EX30.
To increase the availability of remote I/O stations, PROFINET I/O network “open
Ethernet ring” (system redundant line) will be executed with SRP.
Figure 14-8: PROFINET Field Bus with SRP
Copyright

V3.0, Item-ID: 32201963 194
14 Field Bus
Redundant PROFINET I/O Field Bus Bill of Materials

Table 14-6
Required
Optional
Automation System
1)
1 6ES7 656-8CM33-1CF0 SIMATIC PCS7 REDUNDANCY AS, 2 X 4MB MEMORY
2)
POWER SUPPLY
ET200M
3)
4)
TWO IM153-2HF
5)
1)
NOTE AS 417-5-2H Automation System listed requires a 110/220VAC power supply,
2)
Only SRP supporting devices can be configured redundant on a H-system.
Non SRP supporting devices can be connected single-sided only.
3)
ET200M, IM 153-2xxx require 24VDC power supply (not listed).
4)
Maximum 250 I/O devices per CPU onboard interface.
Copyright
5)
Maximum 64 I/O devices in a row (Latency).

V3.0, Item-ID: 32201963 195
15 Network Architecture
Star Topologies
The robust SCALANCE network components, active and managed switches, can
be used to create cost-effective network topologies providing connectivity to large
numbers of nodes.
SCALANCE offers a broad line of components to build start topologies with a large
number of ports. If multiple switches are required to accommodate the number of
ports that is to be connected, or to allow for geographical distribution of switches,
then we suggest to connect the switches as a fault tolerant ring.
Fault Tolerant Ring

A unique redundancy manager concept enables multiple SCALANCE switches to
manage disturbances in an optical, electrical or mixed media ring backbone without
interrupting network communication. This capability is available in the complete
range of SCALANCE switches (as of SCALANCE X200) offered with SIMATIC
PCS 7.
Double Redundant Bus

SIMATIC PCS 7 offers redundancy from Operator System client to field
connectivity. Network communication between Operator System clients and

servers, as well as between Operator System servers and automation systems can
reach the highest level of availability by deploying two network interfaces in each
computer and automation system and connecting these interfaces to separated
fault tolerant ring structured networks.
Fault Tolerant Ring 1GB

For applications where backbone data transmission rate cannot be compromised,
SCALANCE offers 1 Giga Bit network backbone switches. These high performance
Copyright
switches also provide redundancy management functionality allowing the

implementation of fault tolerant ring topologies in a single or double redundant
manner.

V3.0, Item-ID: 32201963 196
15.1 Star Architectures

Figure 15-1
Star Architectures Bill of Materials

Table 15-1
Copyright

Required
Optional
Electrical X200
1)
1)

V3.0, Item-ID: 32201963 197
15.2 Fault Tolerant Ring Architectures

15.2.1 High Speed Ring Fault Tolerance
SCALANCE Fault Tolerance Rings are created to provide multiple communication

paths between switches, if one of the paths fails, the backup path is enabled to
secure communication. Other than spanning tree technology, that delivers similar
functionality, SCALANCE switches will reconfigure the available communication
path fast enough to avoid that connected systems (controllers, servers, clients)
experience any communication failure. The high speed ring monitoring and
reconfiguration is achieved by assigning one SCALANCE switch the role of
redundancy manager. This redundancy manager will keep the ring open when no
failure is detected and close the ring when a failure occurs.
The ring connections between switches can be established through fiber optic and
electrical connections.
Figure 15-2
Copyright
The Redundancy Manager acts as a switch opening the Ethernet ring at a defined
position and monitoring the status of the line. If a failure occurs on the line, the
redundancy manager recognizes this, closes the switch and
reestablishes communication.

V3.0, Item-ID: 32201963 198
15.2.2 Ring connectivity, Standby Redundancy
To connect two separate fault tolerant Ethernet rings in a redundant manner, a

second high speed redundancy function is available. Although two connections
between the rings are required for redundancy, only one connection can be active
at a given momen in time. To achieve this, one of the ring to be coupled with, is
equipped with two switches that support this so named Standby Redundancy. In
this concept, two parallel point to point connections are monitoring each other,
making sure that the standby connection is enabled when the active connection
has a failure. This is achieved by configuring one SCALANCE switch as a Standby
Master and a second SCALANCE switch as Standby Slave.
Figure 15-3
Copyright
The Standby Master and Standby Slave are connected in a logical manner. The
Standby Master activates its connection and the Standby Slave deactivates its
connection.Both switches monitor each others status, in case of a failure in the
active connection, the Standby Slave becomes active. The process of enabling the
Standby Slave occurs fast enough to have no communication failure being
experienced by connected systems (controllers, servers, clients).

V3.0, Item-ID: 32201963 199
15.3 Fault Tolerant Ring Architectures in Fibre Optic

Figure 15-4
Terminal Bus
Copyright
Plant Bus

V3.0, Item-ID: 32201963 200
Fault Tolerant Ring Architecture in Fibre Optic Bill of Materials

Table 15-2
Required
Optional
Terminal Bus
1)
2 6GK5 204-2BB10-2AA3 SIMATIC NET SCALANCE X204-2, MANAGED IE
2 6XV1 820-5BN10 SIMATIC NET, FIBER OPTIC CABLE, 4 BFOC
CONNECTORS, 10M
CABLE RJ45/RJ45, 6M
Plant Bus
1)
CONNECTORS, 10M
CABLE RJ45/RJ45, 6M
1)
Copyright

V3.0, Item-ID: 32201963 201
15.4 Fault Tolerant Ring Electrical Architectures

Figure 15-5
Terminal Bus
Copyright
Plant Bus

V3.0, Item-ID: 32201963 202
Fault Tolerant Ring Electrical Bill of Materials

Table 15-3
Required
Optional
Terminal Bus
1)
CABLE RJ45/RJ45, 6M
Plant Bus
1)
CABLE RJ45/RJ45, 6M
1)
Copyright

V3.0, Item-ID: 32201963 203
15.5 (Double) Redundant Bus Architectures

Figure 15-6
Terminal Bus
Copyright
Plant Bus

V3.0, Item-ID: 32201963 204
(Double) Redundant Bus Architectures Bill of Materials

Table 15-4
Required
Optional
Terminal Bus
1)
2 6GK5 202-2BB00-2BA3 SIMATIC NET SCALANCE X202-2IRT MANAGED IE
IRT SWITCH, 2 X 10/100MBIT/S
1)
CONNECTORS, 10M
CABLE RJ45/RJ45, 6M
Plant Bus
1)
CONNECTORS, 10M
CABLE RJ45/RJ45, 6M
1)
Copyright

V3.0, Item-ID: 32201963 205
15.6 Fault Tolerant Ring 1GB

Figure 15-7
Terminal Bus
Copyright
Plant Bus

V3.0, Item-ID: 32201963 206
Fault Tolerant Ring Architecture 1 GB Bill of Materials

Table 15-5
Required
Optional
Terminal Bus
1)
2 6GK5 308-2FL00-2AA3 SIMATIC NET SCALANCE X308-2, MANAGED PLUS IE
SWITCH, 2 X 1000MBIT/S
2 6XV1 873-6AN10 SIMATIC NET FO STANDARD CABLE, 10M
CABLE RJ45/RJ45, 6M
Plant Bus
1)
2 6GK5 308-2FL00-2AA3 SIMATIC NET SCALANCE X308-2, MANAGED PLUS IE
SWITCH, 2 X 1000MBIT/S
2 6XV1 873-6AN10 SIMATIC NET FO STANDARD CABLE, 10M
CABLE RJ45/RJ45, 6M
1)
Copyright

V3.0, Item-ID: 32201963 207
15.7 Redundancy Concepts – Plant Bus

15.7.1 Introduction
In addition to the described fault tolerant ring and double ring concepts described
in the previous paragraphs, PCS 7 offers a flexible level of redundancy regarding
the communication across the Plant Bus between Operator Systems and
Automation Systems (Controllers). Prerequisites for redundant communication are
SIMATIC S7-400H CPUs, either in a single or redundant setup, SCALANCE X
network components and communication processor CP1623 for OS Servers and
Single Stations.
15.7.2 Single Station AS 41x-x-1H Automation System
Single Station AS 41x-x-1H systems consist of one S7-41xH CPU. To support

redundant communication, a station can be equipped with two CP443-1 Ethernet
communication processors. The table below lists the different redundancy
configurations.
Concept 1, Single network, single OS Server/Single Station network
connection, two communication paths
– One CP1623 in the OS Server, Single Station
– Two CP443-1 communication processors

– Star network or Fault tolerant ring
Concept 2, Single network, redundant OS Server/Single Station network
– Two CP1623 in the OS Server, Single Station
Copyright
Concept 3, (Double) redundant network, redundant OS Server/Single Station

network connection, two communication paths
– Double Fault tolerant ring

V3.0, Item-ID: 32201963 208
Figure 15-8
Copyright

V3.0, Item-ID: 32201963 209
Single Station AS 41x-x-1H Automation System Bill of Materials

Concept 1
Table 15-6
Required
Optional
Automation System
1)
1 6ES7 654-8CM03-3CF0 SIMATIC PCS 7 SINGLE AS, 4MB MEMORY CARD,
CPU 417 H, AS RT PO 100, 1 X CP443-1 IE/PN, UR2
ALU RACK, 1 X UC 120/230V 10A RED. POWER
SUPPLY
2)
Concept 2, Concept 3
Table 15-7
Required
Optional
Automation System
1)
1 6ES7 654-8CM03-3CF1 SIMATIC PCS 7 SINGLE AS, 4MB MEMORY CARD,
CPU 417 H, AS RT PO 100, 1 X CP443-1 IE/PN, UR2
ALU RACK, 1 X UC 120/230V 10A RED. POWER
SUPPLY, 1 X CP443-5EXT (PROFIBUS)
Copyright
2)
2)
3)
1623 PCI EXPRESS
NOTE SCALANCE switch and network components must be added, refer to network
topology descriptions in this chapter to select the appropriate configuration and
materials
1)
Alternative for the AS417-4-1H are the AS414-4-1H and AS412-3-1H
Automation Systems.
2)
REDCONNECT Upgrade and CP1623 are required for each Operator Station
and Engineering System that is connected to the Plant Bus.
3)
The Bill of Material is based on the prerequisite that Operator Station,
Engineering System hardware is selected that is equipped with a CP1623
(Industrial Ethernet version of the hardware), only additional CP1623
communication processors are listed.

V3.0, Item-ID: 32201963 210
15.7.3 Redundant Station AS 41x-x-2H Automation System
Redundant Station AS 41x-x-2H Automation Systems consist of two redundant S7-

41x-xH CPUs. They can be equipped with two redundant CP443-1 or 4 redundant
CP443-1 communication processors. The table below lists the different redundancy
configurations.
Concept 1, Single network, single OS Server/Single Station network
– One CP1623 in the OS Server, Single Station
Concept 2, Single network, redundant OS Server/Single Station network
connection, four communication paths
network connection, two communication paths

– (Double) redundant fault tolerant ring
network connection, four communication paths
– Four CP443-1 communication processors
– (Double) redundant fault tolerant ring
Copyright

V3.0, Item-ID: 32201963 211
Figure 15-9
Copyright
Plant Bus B
Plant Bus
Plant Bus A

V3.0, Item-ID: 32201963 212
Redundant Station AS 41x-x-2H Automation System Bill of Materials

Concept 1
Table 15-8
Required
Optional
Automation System
1)
POWER SUPPLY
2)
Concept 2, Concept 3
Table 15-9

Required
Optional
Automation System
1)
Copyright
POWER SUPPLY
2)
2)
3)
1623 PCI EXPRESS

V3.0, Item-ID: 32201963 213
Concept 4
Table 15-10
Required
Optional
Automation System
1)
POWER SUPPLY
2)
2)
3)
1623 PCI EXPRESS
materials
1)
Alternative for the AS417-4-1H are the AS414-4-1H and AS412-3-1H
Automation Systems.
2)
REDCONNECT Upgrade and CP1623 are required for each Operator Station
and Engineering System that is connected to the Plant Bus.
3)
The Bill of Material is based on the prerequisite that Operator Station,
Engineering System hardware is selected that is equipped with a CP1623
Copyright
(Industrial Ethernet version of the hardware), only additional CP1623

communication processors are listed.

V3.0, Item-ID: 32201963 214
15.8 Concepts of Redundancy – Terminal Bus

15.8.1 Introduction
OS server and clients as well as engineering systems, batch server, route control
server and central archive server (CAS) can be equipped with a redundant terminal
bus connection following two types of redundancy functionalities.
INTEL Teaming
Both physically present network cards are combined to a single logical network
card when using IPC onboard network cards or the redundant terminal bus adapter
package in combination with the INTEL network driver software.
Only the logical network card is visible with an IP and MAC address for the
operating system as well as for the network. The combined network cards are
operating internally in the master/slave mode. Only one card is actively involved in
the communication process. The second card is inactive and in standby mode.
A double redundant network also requires a redundant connection for both of the
Ethernet rings due to the failure detection function of INTEL teaming.
SIMATIC NET IE RNA

Same as in INTEL teaming, both physically present network cards are also
combined to a single logical network card.
Only the logical network card is visible with an IP and MAC address for the
operating system as well as for the network. The combined network cards are
operating internally with a PRP Protocol (Parallel Redundancy Protocol).
Data packages are transmitted in parallel via both network cards. On the receiver
side the message frame which arrives first is processed. The message frame being
sent at the same time will be dropped which is why a (doubled) redundant network
Copyright
without connection between the Ethernet rings has to be used due to parallel data
transfer. A parallel data transmission means 0ms changeover time in an event of
failure.

V3.0, Item-ID: 32201963 215
Concept 1, (INTEL teaming only) single network

– redundant terminal bus connection in every server and client
– single fault-tolerant ring network
Concept 2, (INTEL teaming only) (double) redundant network
– (double) redundant fault-tolerant ring network with standby-redundancy
between both rings
Concept 3, (SIMATIC NET IE RNA only) (double) redundant network
– (double) redundant fault-tolerant ring network with standby-redundancy
between both rings
15.8.2 Redundant Terminal Bus
Figure 15-10
Copyright

V3.0, Item-ID: 32201963 216
Figure 15-11
Figure 15-12
Copyright

V3.0, Item-ID: 32201963 217
Redundant Terminal Bus INTEL Teaming Bill of Material

Table 15-11
Required
Optional

1)
NETWORK CARD
2)
NETWORK CARD
Redundant Terminal Bus SIMATIC NET IE RNA Bill of Material

Table 15-12
Required
Optional

1)
NETWORK CARD
2)
Copyright

NETWORK CARD
materials.
1)
Must be selected for each BATCH, Route Control and Central Archive Server,
and Engineering System.
2)
Instead of the Redundant Terminal Bus Adapter Package it is also possible to
use both of the onboard Ethernet interfaces (INTEL) for the teaming process.

V3.0, Item-ID: 32201963 218
16 Safety System
16 Safety System
Single Station Fail Safety System
Safety Instrumented Systems are built on proven SIMATIC PCS 7 safety system
technology. Like all other SIMATIC PCS 7 system architectures, the safety system
architecture is scalable from small to large systems providing all functionality at
each scale. The SIMATIC PCS 7 Single Station Safety System contains the
engineering, run-time and operation, and monitoring functionality of a complete
Safety Instrumented System in a single computer and Fail Safe Automation
System. The Fail-safe safety system is engineered by means of comprehensive
Continuous Function Chart logic or the front-running integrated cause and effect
engineering and runtime tools, Safety Matrix. Safety Matrix can be used stand-
alone and as an integral component of the Engineering System.
Client/Server
Medium to large systems are implemented by combining standard and Safety
Automation Systems connected to an Operator System Server. The Engineering
and Operation and Monitoring functions are distributed across the Engineering and
Operator System Computers.
High availability of Operation, Monitoring and Automation System functionality is

provided by redundant Operator System Servers and High Availability Automation
Systems.
Copyright

V3.0, Item-ID: 32201963 219
16 Safety System
16.1 Single Station Safety System

Figure 16-1
Plant Bus
Copyright

V3.0, Item-ID: 32201963 220
16 Safety System
Single Station Safety System Bill of Materials

Table 16-1
Required
Optional

USB INTERFACE
V8.0
1)
1 6ES7 833-1CC02-0YA5 SOFTWARE SIMATIC S7, F-PROG-SW ENG
1 6ES7 833-1SM02-0YA5 SOFTWARE SIMATIC SAFETY MATRIX TOOL V6.2
1 6ES7 833-1SM62-0YA5 SOFTWARE SIMATIC SAFETY MATRIX VIEWER V6.2
V8.0

MANAGER V7.1
ASSISTANT V8.0
Plant Bus
2)
Copyright
CABLE RJ45/RJ45, 6M
Automation System
1)
1 6ES7 654-8CF03-3BF0 SIMATIC PCS 7 SINGLE AS, 4MB MEMORY CARD,
3)
CPU 414 H, INCL. F-RUNTIME LICENSE, AS RT PO
100, 1 X CP443-1 IE/PN, UR2 ALU RACK, 1 X UC
120/230V 10A POWER SUPPLY
1)
2)
3)
AS 414F Automation System listed requires 110/220VAC Power Supply, AS

V3.0, Item-ID: 32201963 221
16 Safety System
16.2 Client/Server Safety System

Figure 16-2
Plant Bus
Copyright

V3.0, Item-ID: 32201963 222
16 Safety System
Client/Server Safety System Bill of Materials

Table 16-2
Required
Optional
Engineering System
USB INTERFACE
V8.0
MANAGER V7.1
ASSISTANT V8.0
5)
USB INTERFACE
1)
Copyright
V8.0 (PO 100)

USB INTERFACE
V8.0
Terminal Bus
2)
CABLE RJ45/RJ45, 6M
Plant Bus
2)
CABLE RJ45/RJ45, 6M
Automation System
3)
2 6ES7 654-8EN03-3BF1 SIMATIC PCS 7 SINGLE AS, 16MB MEMORY CARD,
CPU 417 H, INCL. F-RUNTIME LIZENZ, AS RT PO 100,
1 X CP443-1 IE/PN, UR2 ALU RACK, 1 X UC 120/230V

V3.0, Item-ID: 32201963 223
16 Safety System

Required
Optional
10A POWER SUPPLY, 1 X CP443-5EXT (PROFIBUS)
1)
2)
3)
AS 417F Automation System listed requires 110/220 VAC Power Supply, AS
4)
Copyright

V3.0, Item-ID: 32201963 224
16 Safety System
16.3 Client/Server Redundant Safety System

Figure 16-3
Plant Bus
Copyright

V3.0, Item-ID: 32201963 225
16 Safety System
Client/Server Redundant Safety System Bill of Materials

Table 16-3
Required
Optional
Engineering System
USB INTERFACE
V8.0
1)
1623 PCI EXPRESS
4)
2)
NETWORK CARD
MANAGER V7.1
ASSISTANT V8.0
Copyright

7)
USB INTERFACE
3)
8)
1)
1623 PCI EXPRESS
4)
2)
NETWORK CARD
USB INTERFACE
2)
NETWORK CARD

V3.0, Item-ID: 32201963 226
16 Safety System

Required
Optional
V8.0
Terminal Bus
5)
CABLE RJ45/RJ45, 6M
Copyright

V3.0, Item-ID: 32201963 227
16 Safety System

Required
Optional
Plant Bus
5)
CABLE RJ45/RJ45, 6M
Automation System
6)
2 6ES7 654-8EN03-3EF0 SIMATIC PCS 7 SINGLE AS, 16MB MEMORY CARD,
CPU 417 H, INCL. F-RUNTIME LIZENZ, AS RT PO 100,
1 X CP443-1 IE/PN, UR2 ALU RACK, 2 X UC 120/230V
10A RED. POWER SUPPLY
1)
NOTE Required if a redundant Plant Bus network is selected.
2)
Required if a redundant Terminal Bus is selected.
3)
4)
Required if redundant Plant Bus or redundant Automation System is selected.
5)
6)
AS 417FH Automation System listed requires 110/220VAC Power Supply, AS
7)
8)
Copyright


V3.0, Item-ID: 32201963 228
17 Connectivity
17 Connectivity
Client-Server System and OpenPCS 7
SIMATIC PCS 7 offers access at your fingertips to all real-time and historical
process and alarm data. The comprehensive interface for this access is the
OpenPCS 7 software. OpenPCS 7 connects to SIMATIC PCS 7 OS Servers as
well as Central Archive Servers and provides access to all data via standard OPC
Server technology. It integrates OPC DA (Data Access), OPC HDA (Historical Data
Access), OPC AE (Alarms & Events) and OPC HAE* (Historical Alarms & Events)
in one system. (*OPC HAE available with SIMATIC PCS 7 V7.0 SP1).
Small System
For smaller systems a cost-effective combination of OpenPCS 7 and SIMATIC
PCS 7 OS Client functionality is offered.
Large System
For high performance and large applications OpenPCS 7 runs on its own dedicated
computer, providing access to all data available on multiple redundant SIMATIC
PCS 7 OS Server and Central Archive Server systems.
Copyright

V3.0, Item-ID: 32201963 229
17 Connectivity
17.1 Client/Server System and OpenPCS 7

Figure 17-1
Copyright
Plant Bus

V3.0, Item-ID: 32201963 230
17 Connectivity
Client/Server System and OpenPCS 7 Bill of Materials

Table 17-1
Required
Optional
Engineering System
USB INTERFACE
V8.0
MANAGER V7.1
ASSISTANT V8.0

4)
USB INTERFACE
1)
V8.0 (PO 100)
Copyright

USB INTERFACE
V8.0
Open PCS 7 Station
USB INTERFACE
5)
1 6ES7 658-0HX08-2YB0 SOFTWARE SIMATIC PCS 7 OPENPCS 7 V8.0
Terminal Bus
2)
CABLE RJ45/RJ45, 6M
Plant Bus
2)

V3.0, Item-ID: 32201963 231
17 Connectivity

Required
Optional
CABLE RJ45/RJ45, 6M
Automation System
3)
POWER SUPPLY
NOTE Enterprise network switch and cables are not listed.

1)
2)
3)
4)
5)
Enterprise Network connection
Firewall applications between Terminal Bus and Perimeter Network and between
Perimeter Network and Enterprise Network are not listed but required.
Network components for Perimeter Network and Enterprise Network connection
have not been listed.
Copyright

V3.0, Item-ID: 32201963 232
17 Connectivity
17.2 Small Client/Server System and OpenPCS 7

Figure 17-2
Copyright
Plant Bus
Small Client/Server System and OpenPCS 7 Bill of Materials

Table 17-2
Required
Optional

V3.0, Item-ID: 32201963 233
17 Connectivity

Required
Optional
Engineering System
USB INTERFACE
V8.0
MANAGER V7.1
ASSISTANT V8.0
4)
USB INTERFACE
1)
V8.0 (PO 100)
Copyright

USB INTERFACE
V8.0
Operator System Client and Open PCS 7 Station
USB INTERFACE
5)
1 6ES7 658-0GX08-2YB0 SOFTWARE SIMATIC PCS 7 OPENPCS 7 V8.0 (OS
CLIENT)
V8.0
Terminal Bus
2)
CABLE RJ45/RJ45, 6M
Plant Bus
2)

V3.0, Item-ID: 32201963 234
17 Connectivity

Required
Optional

CABLE RJ45/RJ45, 6M
Automation System
3)
POWER SUPPLY
1)
2)
3)
4)
5)
Copyright

V3.0, Item-ID: 32201963 235
17 Connectivity
17.3 Large Client/Server System and OpenPCS 7

Figure 17-3
Copyright
Plant Bus

V3.0, Item-ID: 32201963 236
17 Connectivity
Large Client/Server System and OpenPCS 7 Bill of Materials

Table 17-3
Required
Optional
Engineering System
USB INTERFACE
V8.0
1)
1623 PCI EXPRESS
4)
2)
NETWORK CARD

MANAGER V7.1
ASSISTANT V8.0
Copyright
9)
USB INTERFACE
3)
11)
1)
1623 PCI EXPRESS
4)
3)
NETWORK CARD
9)
USB INTERFACE
8)
2)
NETWORK CARD

V3.0, Item-ID: 32201963 237
17 Connectivity

Required
Optional

USB INTERFACE
2)
NETWORK CARD
V8.0
Open PCS 7 Station

USB INTERFACE
2)
NETWORK CARD
10)
1 6ES7 658-0HX08-2YB0 SOFTWARE SIMATIC PCS 7 OPENPCS 7 V8.0
Terminal Bus
5)
Copyright

CABLE RJ45/RJ45, 6M
Plant Bus
5)
CABLE RJ45/RJ45, 6M
Automation System
7)
POWER SUPPLY

V3.0, Item-ID: 32201963 238
17 Connectivity
1)
2)
3)
4)
5)
6)
AS 417-5-2H Automation System listed requires 110/220 VAC Power Supply,
AS with 24VDC Power is available.
7)
Number of Variables can be increased by using volume licenses (SIMATIC
PCS 7 OS/PH Archive up to 120.000 archive variables).
8)
9)
10)
Copyright

V3.0, Item-ID: 32201963 239
18 AS-OS PO Count
18 AS-OS PO Count
Starter System 250 PO
The following applies to licensing of the "PO" Process Objects in SIMATIC PCS 7
V 8.0:
The following are classified as PCS 7 Process Objects:
all SFC
all block instances meeting the following criteria:
– they can be operated and monitored
– they generate messages
– they are not channel blocks
These are the objects that are transferred to the OS and are subject to licensing.
A block with operator control and monitoring has the attribute "S7_m_c = true" in
the block properties.
Process objects can include the following blocks and objects:
Blocks for operating and monitoring a system
Objects for automation
Objects for signal recording and processing

As a rule of thumb, 0,75...1,5 E/A corresponds to one Process Object.
The total quantity of Process Objects will be counted for the PCS 7 licensing
regardless of the number inputs and outputs. Furthermore, data exchange with
other Automation Systems has no impact on the number of POs.
Copyright
NOTE In some cases the PO count is may be different from the discription. As example
the controller block Model Predictive Controller (MPC) counts with 100 POs.

V3.0, Item-ID: 32201963 240
18 AS-OS PO Count
Single Station 1000 PO

The bundle runtime license for Operator and Automation Systems is designed for
use with starter and Single Station System supporting up to 2000 process objects
for starter system and up to 5000 Process Objects for Single Station System.
The SIMATIC PCS 7 AS Runtime license for 100 POs already integrated in each
AS bundle can be expanded by additional cumulative runtime licenses.
Client/Server 2000 PO
Relating to engineering and the test mode SIMATIC PCS 7 offers a license for AS
Engineering and a license for AS/OS Engineering, each in an unlimited number of
Process Objects.
There is a SIMCATIC PCS 7 Server License with 100 OS Runtime POs for the OS
Server. The number of OS Process Objects can be expanded by cumulative
SIMATIC PCS 7 OS Runtime-Licenses. OS Clients do not require licensing for POs
and can have access to all POs connected to OS Server.
Client/Server Redundant 3000 PO

Redundant OS Server needs to be licensed with the respective number of Process
Objects for both of the server.
Multi-Server 5000 PO
Systems consisting of multiple OS Server allow the distribution of Process Objects
to multiple server. When using multiple Engineering Systems, POs of Automation
Systems only needs to be licensed once.
Copyright
NOTE The following link shows a FAQ to the topic PO count:

For further information on licenses and quantity structures please refer to the
manual “Process Control System PCS 7 licenses and quantity structures (V8.0)”
with the entry ID 58531455.

V3.0, Item-ID: 32201963 241
18 AS-OS PO Count
18.1 Starter System 250 Process Objects

Figure 18-1
Copyright

V3.0, Item-ID: 32201963 242
18 AS-OS PO Count
Starter System 250 Process Objects Bill of Materials

Table 18-1
Required
Optional

1)
1 6ES7650-4AA11-0GA0 SIMATIC PCS 7 BOX RTX V8.0 ALL-IN-ONE SYSTEM
(ES, OS AND AS)
USB INTERFACE
V8.0
1)
NOTE Please use the PCS 7 BOX configurator, because the PCS 7 BOX is available
in different configurations, e. g. DC 24V or AC 110/230V.
Copyright

V3.0, Item-ID: 32201963 243
18 AS-OS PO Count
18.2 Single Station System 1000 Process Objects

Figure 18-2
Plant Bus
Copyright

V3.0, Item-ID: 32201963 244
18 AS-OS PO Count
Single Station System 1000 Process Objects Bill of Materials

Table 18-2
Required
Optional

USB INTERFACE
V8.0
1)
1 6ES7 658-2XB00-0XB0 SOFTWARE SIMATIC PCS 7 OS RUNTIME LICENSE
(PO 1000)
V8.0
MANAGER V7.1
ASSISTANT V8.0
1 6ES7 653-2BB00-0XB5 SOFTWARE SIMATIC PCS 7 RUNTIME LICENSE AS (PO
1000)
Plant Bus
2)
Copyright
CABLE RJ45/RJ45, 6M
Automation System
3)
POWER SUPPLY
1)
2)
3)

V3.0, Item-ID: 32201963 245
18 AS-OS PO Count
18.3 Client/Server System 2000 Process Objects

Figure 18-3
Plant Bus
Copyright

V3.0, Item-ID: 32201963 246
18 AS-OS PO Count
Client/Server System 2000 Process Objects Bill of Materials

Table 18-3
Required
Optional
Engineering System
USB INTERFACE
V8.0
MANAGER V7.1
ASSISTANT V8.0
V8.0
2 6ES7653-2BB00-0XB5 SOFTWARE SIMATIC PCS 7 RUNTIME LICENSE AS (PO
1000)
3)
USB INTERFACE
Copyright

V8.0 (PO 100)
(PO 1000)
USB INTERFACE
V8.0

V3.0, Item-ID: 32201963 247
18 AS-OS PO Count

Required
Optional
Terminal Bus
1)
CABLE RJ45/RJ45, 6M
Plant Bus
1)
CABLE RJ45/RJ45, 6M
Automation System
2)
POWER SUPPLY
1)
2)
3)
Copyright

V3.0, Item-ID: 32201963 248
18 AS-OS PO Count
18.4 Client/Server Redundant System 3000 Process Objects

Figure 18-4
Copyright
Plant Bus

V3.0, Item-ID: 32201963 249
18 AS-OS PO Count
Client/Server Redundant System 3000 Process Objects Bill of Materials

Table 18-4
Required
Optional
Engineering System
USB INTERFACE
V8.0
1)
1623 PCI EXPRESS
3)
2)
NETWORK CARD

MANAGER V7.1
ASSISTANT V8.0
1000)
Copyright

6)
USB INTERFACE
7)
(PO 1000)
1)
1623 PCI EXPRESS
3)
2)
NETWORK CARD
USB INTERFACE
2)
NETWORK CARD

V3.0, Item-ID: 32201963 250
18 AS-OS PO Count

Required
Optional
V8.0
Terminal Bus
4)
CABLE RJ45/RJ45, 6M
Plant Bus
4)
CABLE RJ45/RJ45, 6M
Automation System
5)
POWER SUPPLY
1)
2)
3)
4)
Copyright
5)
AS 417-5-2H Automation System listed requires 110/220VAC Power Supply,
6)
7)

V3.0, Item-ID: 32201963 251
18 AS-OS PO Count
18.5 Multi-Server System 5000 Process Objects

Figure 18-5
Copyright
Plant Bus

V3.0, Item-ID: 32201963 252
18 AS-OS PO Count
Multi-Server System 5000 Process Objects Bill of Materials

Table 18-5
Required
Optional
Engineering System
USB INTERFACE
1)
V8.0
MANAGER V7.1
ASSISTANT V8.0

1000)
4)
USB INTERFACE
Copyright
1)
5)
4 6ES7 658-2XC00-0XB0 SOFTWARE SIMATIC PCS 7 OS RUNTIME LICENSE
(PO 5000)
USB INTERFACE
V8.0

V3.0, Item-ID: 32201963 253
18 AS-OS PO Count

Required
Optional
Terminal Bus
2)
1 6GK5 414-3FC00-2AA2 SIMATIC NET SCALANCE X414-3E, MODULAR IE
SWITCH, 2 X 10/100/1000MBIT/S
2)
CONNECTORS, 10M
CABLE RJ45/RJ45, 6M
Plant Bus
2)
1 6GK5 414-3FC00-2AA2 SIMATIC NET SCALANCE X414-3E, MODULAR IE
SWITCH, 2 X 10/100/1000MBIT/S
2)
CONNECTORS, 10M
CABLE RJ45/RJ45, 6M
Automation System
3)
POWER SUPPLY
Copyright
1)
NOTE Required for redundant Automation System.
2)
SCLANCE switch requires 24VDC power supply (not listed).
3)
AS 417-4-2H Automation System listed requires 110/220VAC Power Supply,
4)
5)

V3.0, Item-ID: 32201963 254

PCS7 Standard Architectures V8.0 SP1 - Sep 13

Încărcat de

Informații document

Titlu original

Drepturi de autor

Formate disponibile

Partajați acest document

Partajați sau inserați document

Opțiuni de partajare

Vi se pare util acest document?

Este necorespunzător acest conținut?

Drepturi de autor:

Formate disponibile

PCS7 Standard Architectures V8.0 SP1 - Sep 13

Încărcat de

Drepturi de autor:

Formate disponibile

Cover

PCS 7 Standard Architectures

SIMATIC PCS 7 V8.0 SP1

Application Description September 2013

Applications & Tools

PCS 7 Standard Architectures

Warranty and liability

Any form of duplication or distribution of these Application Examples or excerpts

PCS 7 Standard Architectures

Warranty and liability ............................................................................................... 3

4.1 Single Station System...................................................................... 24

6 Client/Server System .................................................................................... 43

PCS 7 Standard Architectures

9 Route Control ............................................................................................... 98

12.4 SIMATIC PDM and PCS 7 Single Station ....................................... 146

13.4 Asset Management Client/Server with Single Maintenance

PCS 7 Standard Architectures

15.7.2 Single Station AS 41x-x-1H Automation System ............................ 208

PCS 7 Standard Architectures

PCS 7 Standard Architectures

2 Standard Architecture Selection Guide

Number of inputs and outputs that are connected to the system

Number of persons interacting with the system

PCS 7 Standard Architectures

2.1 Starter System (e.g. PCS 7 BOX RTX)

2.2 Single Station System

PCS 7 Standard Architectures

2.3 Multiple Single Station

2.4 Client-Server System

PCS 7 Standard Architectures

2.5 Client-Server System with Multiple Servers

PCS 7 Standard Architectures

Separate Engineering System

System can be used as an Operator System when no engineering tasks are

SIMATIC PCS 7 BOX RTX as OS Client

SIMATIC PCS 7 AS RTX System

SIMATIC PCS 7 OS Client 427C (Microbox)

PCS 7 Standard Architectures

3.1 Starter System

PCS 7 Standard Architectures

PCS 7 BOX RTX based Starter System Bill of Materials

Engineering, Operator and Automation System

PCS 7 Standard Architectures

3.2 Starter System Separate Engineering System

PCS 7 Standard Architectures

Operator and Automation System

PCS 7 Standard Architectures

3.3 Starter System Dual Monitor

PCS 7 Standard Architectures

Engineering, Operator and Automation System

different configurations, e. g. DC 24V or AC 110/230V.

PCS 7 Standard Architectures

3.4 Starter System PCS 7 BOX RTX as ES and OS Client

PCS 7 Standard Architectures

Starter System PCS 7 BOX RTX as OS Client Bill of Materials

Engineering, Operator and Automation System

IPC547D, CORE I7, OS SERVER, 500GB INTERNAL,

PCS 7 Standard Architectures

3.5 SIMATIC PCS 7 AS RTX System

PCS 7 Standard Architectures

SIMATIC PCS 7 AS RTX based System Bill of Materials

PCS 7 Standard Architectures

4 Single Station System