Modular LG CM8420 PDF

Internal Use Only
Website http://biz.lgservice.com
SERVICE MANUAL
Mini Hi-Fi System
SERVICE MANUAL
MODEL: CM8420 (CM8420, CMS8520F/W)

MODEL: CM8420
(CM8420, CMS8520F/W)
CAUTION
BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS”
IN THIS MANUAL.
P/NO : AFN76015220 MARCH, 2013

CONTENTS
SECTION 1 ........ GENERAL

SECTION 2 ........ CABINET & MAIN CHASSIS
SECTION 3 ........ ELECTRICAL
SECTION 4 ........ REPLACEMENT PARTS LIST
1-1
SECTION 1
SUMMARY
CONTENTS
SERVICING PRECAUTIONS ................................................................................................................... 1-3
ESD PRECAUTIONS .................................................................................................................................. 1-5
HIDDEN KEY MODE................................................................................................................................... 1-6
SERVICE INFORMATION FOR EEPROM .......................................................................................... 1-7
PROGRAM DOWNLOAD GUIDE ........................................................................................................... 1-8

1. AUDIO PROGRAM ................................................................................................................................... 1-8
2. CD PROGRAM ......................................................................................................................................... 1-9
3. BEAT BOX PROGRAM........................................................................................................................... 1-10
4. EQ PROGRAM ....................................................................................................................................... 1-11
SPECIFICATIONS ..................................................................................................................................... 1-12
1-2
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.
Storage in conductive bag Drop impact
2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.
NEVER look directly at the laser beam, and don’t allow

contact with fingers or other exposed skin.
5) Cleaning the lens surface

If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used
for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cotton
swab should be used, taking care not to distort lens.
Pressure
Magnet
Pressure
How to hold the pick-up

Cotton swab
Conductive Sheet
6) Never attempt to disassemble the pick-up.
Spring has excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab.
(Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much
of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.
1-3
NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magnet-
ism is present, or where there is excessive dust.
2. Notes for repair
1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1 MΩ)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent stat-
ic electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.
Armband
Resistor
(1 MΩ)
Resistor
Conductive
(1 MΩ)
Sheet
1-4
ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface
such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate
static electricity sufficient to damage an ESD device).
CAUTION. GRAPHIC SYMBOLS
THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS

INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED
“DANGEROUS VOLTAGE” THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF
ELECTRIC SHOCK.
THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE

SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE
LITERATURE.
1-5
HIDDEN KEY MODE
Push both Front key and RCU key to activate it for 5 seconds.
1. Disc Lock On/Off (CD Function Only Active)

Front Key : STOP
RCU Key : STOP
2. Check Version and Option code

Front Key : STOP
RCU Key : PLAY/PAUSE
You can change [Audio MCU Version <-> CD Controller Version <-> EEPROM Option] by SKIP+/-.
3. Clear EEPROM
Front Key : STOP
RCU Key : SKIP-
4. Edit EEPROM
Front Key : STOP
RCU Key : SKIP+
You can change the digit of option by SKIP+/-.
You can edit 0~f by REPEAT or PLAY/PAUSE key.
5. Bluetooth DUT
Front Key : STOP
RCU Key : PROGRAM
Bluetooth model only
6. Power Disc Lock On/Off (CD Function Only Active)

Front Key : STOP
RCU Key : EQ
7. Amp Clip On/Off

Front Key : STOP
RCU Key : Mute
Amp Clip Mode Change (Amp Clip On --> Amp Clip Off --> Level Down display)
1-6
SERVICE INFORMATION FOR EEPROM
POWER ON
FLD no disc status
Remote control ‘ ’ + Front ‘STOP’ DETECT NEW EEPROM

push at a time for 5 seconds (OPTION EDIT SCREEN)
NAME HEX
OP0 05
FLD ‘OP-0…. OP1 00
OP2 00
OP3 00
OP4 00
Move to appropriate position and OP5 09
make changes with remote control. OP6 80
( , , /■ , REPEAT ) OP7 02
OP8 20
OP9 01
Press STOP key
FLD ‘write ok’
Remote control ‘ ’ +
Front ‘STOP’ at a time
FLD ‘E2P CLR’
Completed
1-7
PROGRAM DOWNLOAD GUIDE
1. AUDIO PROGRAM
Download program file name must be CM9520_YYMMDDX.HEX
If security program (Water Wall) is activated on your PC, you must save the file to the usb storage
device and disable the security software, then download the file to your set.
Caution: When downloading the file, you should neither unplug the usb device, change to the other
function, nor power off the device. Usb device must be unplugged when the downloading
process is completed.
ON VFD DISPLAY SCREEN
NO USB
↓ ← Insert usb device at usb function

READ
↓
FIRMWARE
↓
WRITE 00 .. 100
↓
UPDATED
↓
POWER OFF AUTOMATICALLY ← When completed, remove usb device.
1-8
2. CD PROGRAM
Download program file name must be HE003_DATE_00.BIN
NO USB

READ
↓
FIRMWARE
↓
FINISH ← When completed, remove usb device.
↓
POWER OFF / ON
1-9
3. BEAT BOX PROGRAM
Download program file name must be BEAT_BIN_DATE_00.BIN
NO USB

READ
↓
FIRMWARE
↓
FINISH
↓
UPDATED
↓
1-10
4. EQ PROGRAM
Download program file name must be EQ_PRG_CM8520_CMS8520_201201033_7009.BIN
NO USB

READ
↓
EQ DOWNLOAD
↓
UPDATED
↓
1-11
SPECIFICATIONS
• GENERAL
Power requirements Refer to main label
Power consumption Refer to main label
Dimensions (W x H x D) 285 x 395 x 381
Net Weight (Approx.) 6.2 kg
Operating temperature 5 °C to 35 °C (41 °F to 95 °F)
Operating humidity 5 % to 90 %
Bus Power Supply USB DC 5 V 500 mA
• INPUTS
AUX IN 2.0 Vrms (1 kHz, 0 dB), 600 Ω, RCA jack (L, R) x 1
PORT. IN 1.2 Vrms (3.5 mm stereo jack)
• TUNER
FM Tuning Range 87.5 to 108.0 MHz or 87.50 to 108.00 MHz
AM Tuning Range 522 to 1 620 kHz, 520 to 1 710 kHz or 522 to 1 710 kHz
AMPLIFIER
Stereo mode 310 W + 310 W (4 Ω at 1 kHz, THD 10%)
Surround mode Front 310 W + 310 W (4 Ω at 1 kHz, THD 10 %)
Subwoofer 310 W + 310 W (4 Ω at 1 kHz, THD 10 %)
• CD
Frequency Response 40 to 20 000 Hz
Signal-to-noise ratio 75 dB
Dynamic range 80 dB
• FRONT SPEAKER
Type 2 Way 2 speaker
Impedance 4Ω
Rated Input Power 310 W
Max. Input power 620 W
Net Dimensions (W x H x D) 262 x 475 x 330 x mm
Net Weight 7.8 kg
• SUBWOOFER
Type 1 Way 1 speaker
Impedance 4Ω
Rated Input Power 310 W
Max. Input power 620 W
Net Dimensions (W x H x D) 346 x 450 x 331 mm
Net Weight 9.3 kg
• Design and specifications are subject to change without notice.
1-12
SECTION 2
CABINET & MAIN CHASSIS
CONTENTS
DISASSEMBLY AND ASSEMBLY FOR MECHANISM DECK (DVM-H1803) ........................ 2-2

1. ORDER OF DISASSEMBLY FOR MECHANISM DECK .......................................................................... 2-2
2. ORDER OF ASSEMBLY FOR MECHANISM DECK ................................................................................ 2-6
EXPLODED VIEWS................................................................................................................................... 2-11

1. CABINET AND MAIN FRAME SECTION (CM8420) .............................................................................. 2-11
2. MECHANISM DECK SECTION (DVM-H1803) ....................................................................................... 2-13
3. PACKING ACCESSORY SECTION ....................................................................................................... 2-15
4. SPEAKER SECTION .............................................................................................................................. 2-16
2-1
DISASSEMBLY AND ASSEMBLY FOR MECHANISM DECK (DVM-H1803)
1. ORDER OF DISASSEMBLY FOR MECHANISM DECK
1) Disassemble the Cover Guide Disc.
Figure 1
2) Disassemble the Loading FFC from the Main PCB

Assy.
Turn the Gear in OPEN direction as shown in Figure 2
to take out the Tray Loading Assy in 3 direction.
Figure 2
3) Pull up the Holder 1 to completely disassemble the

1 Tray Loading Assy from the Base Main Assy.
Figure 3
2-2
ORDER OF DISASSEMBLY FOR MECHANISM DECK
4) Loosen the screw to pull up and disassemble the
1 Tray Disc.
Figure 4
5) Loosen the screw to pull up and disassemble the

Gear Tray CAM.
Figure 5
6) Disassemble the Gear Tray, Tray Motor Assy and

Loading PCB Assy from the Tray Loading.
Figure 6
2-3
Figure 7
7) Disassemble the FFC Cable from the Base Main.
Disassemble the Base Sled Assy from the Base Main
by referring to Figure.
2
Figure 9
2
9) Push the Guide UD in direction 1 to disassemble it

from the Base Main.
Figure 8
8) Disassemble each gear part, Clamp Disc, Clamp
Magnet and Cover Plate from the Base Main.
Disassemble the Loading Motor Assy by being careful
of the hook on the surface of the Base Main.
2-4
10) Use a solder to remove the Motor Jump Wire from
the Main PCB Assy and then disassemble the FFC
Cable.
Loosen the screw to disassemble the Main PCB Assy.
Figure 10
2-5
2. ORDER OF ASSEMBLY FOR MECHANISM DECK
1) Assemble the Loading Motor Assy to the Base
Main.
(When assembling the Motor Assy, use the hook on
the surface of the Base Main to preassemble, and then
tighten the screws.)
Figure 1
2) Set the Guide UD on the Base Main.

After setting the part, push it in direction 3.
1
2
3
Figure 2
2-6
ORDER OF ASSEMBLY FOR MECHANISM DECK
3) Set the Gear Loading 1 and Gear Pulley 2 on the
2
Base Main.
1 Hang the belt between the Gear Pulley and Motor Pul-
ley.
Assemble the Clamp Disc, Clamp Magnet and Cover
Plate to the Base Main.
Figure 3
4) After setting the Gear Main 2, Gear Pu Up 3 and Gear

Pu Down 4 on the Base Main, tighten the screws.
After assembling the Gear Main, align the location as
shown in Figure.
Figure 4
2-7
1 2
11
2
3
4
5
Figure 5 Figure 6
5) After setting the Main PCB Assy on the Base Main, 6) Set the Base Sled Assy on the Base Main.
tighten the screw. (When setting the part, assemble with the CAM part of
(Set the part accurately on the hook) the Guide UD inserted in two locations of the Boss of
Solder the Motor Jump Wire on the PCB set on the Frame UD)
Base Main. Align the FFC to the Guide and connect the FFC
Cable.
2-8
Figure 7 Figure 8
7) After setting the Gear Tray, Tray Motor Assy and 8) Assemble the Gear Tray CAM on the Tray Loading
Loading PCB Assy on the Tray Loading, tighten the and set the Tray Disc.
screw. (When assembling, check the location of the Gear Tray
CAM and Tray Disc as shown in the Figure)
2-9
Figure 9 Figure 10
9) Assemble the Tray Loading Assy on the Base Main 10) After setting the Cover Guide Disc, tighten the
Assy as shown in the Figure. screw.
After assembling, insert the Loading FFC to the 5 Pin
Wafer of Main PCB Assy.
2-10
EXPLODED VIEWS NOTES) THE EXCLAMATION POINT WITHIN AN
EQUILATERAL TRIANGLE IS INTENDED
1. CABINET AND MAIN FRAME SECTION (CM8420)

TO ALERT THE SERVICE PERSONNEL
TO THE PRESENCE OF IMPORTANT
SAFETY INFORMATION IN SERVICE
LITERATURE.
268 464
464
270
464 464
CABLE6 269
A43
VFD 464
CABLE5
G 464
F
USB 464 J
A42
462
464 I
K L
MIC 464
A26
252 C
D
SMPS
A47
CABLE4 A
253 276
251
462
254 253 265
464
267
464 A44
CABLE7 462 464 I
A54 300
K
C
266 J
D
VOLUME G
464 E 464
MAIN 271 464
274
A46 272
L
F
E
464
B
A
MEMO
2. MECHANISM DECK SECTION (DVM-H1803)
151 417
A26
443
153A
155
153
156 422
443
443
182
159
177 001
417
002 A02
173 003
417
A01
172
166
442
417 012 010
167
137 442
440
442
012
162 012
164 175 442
180
012
163
035
165
422 035A
438
3. PACKING ACCESSORY SECTION
801 Owner’s Manual
808 Battery 824 AM Loop Antenna
AA A
AAA
900 Remote Control 825 FM Wire Antenna
803 Packing
804 Bag
803 Packing
802 Box
4. SPEAKER SECTION
4-1. FRONT SPEAKER (CMS8520F)
A60L
A60R
4-2. PASSIVE SUBWOOFER (CMS8520W)
A90
MEMO
SECTION 3 ELECTRICAL
CONTENTS
TRAINING MASTER ................................................................................................................................... 3-2

1. NO SOUND FROM SPEAKERS ............................................................................................................ 3-2
2. NO SOUND IN AUX FUNCTION............................................................................................................ 3-3
3. NO SOUND IN PORT. IN FUNCTION ................................................................................................... 3-4
4. NO SOUND IN IPOD FUNCTION .......................................................................................................... 3-5
5. NO SOUND IN AM/FM FUNCTION ....................................................................................................... 3-6
6. NO SOUND IN CD FUNCTION .............................................................................................................. 3-7
7. NO SOUND IN USB FUNCTION............................................................................................................ 3-9
8. NO POWER .......................................................................................................................................... 3-10
ONE POINT REPAIR GUIDE................................................................................................................. 3-11

1. NO POWER .......................................................................................................................................... 3-11
2. NO BOOTING WHEN POWER ON THE SET ..................................................................................... 3-13
3. VFD IS NOT DISPLAYED WHEN POWER ON THE SET................................................................... 3-14
4. NO BOOTING IN CD/USB FUNCTION ................................................................................................ 3-15
5. NO OPERATION OF MD ..................................................................................................................... 3-20
6. NO SOUND .......................................................................................................................................... 3-26
ELECTRICAL TROUBLESHOOTING GUIDE.................................................................................. 3-34

1. POWER SUPPLY ON SMPS BOARD ................................................................................................. 3-34
2. SYSTEM PART .................................................................................................................................... 3-38
3. NO AUDIO PART ................................................................................................................................. 3-39
4. DIGITAL AUDIO AMP CHECK ............................................................................................................. 3-44
5. NO LIGHTING (WOOFER SPEAKER)................................................................................................. 3-45
WAVEFORMS............................................................................................................................................. 3-46
WIRING DIAGRAM ................................................................................................................................... 3-53
BLOCK DIAGRAMS ................................................................................................................................. 3-55
1. SMPS BLOCK DIAGRAM..................................................................................................................... 3-55
2. MAIN SYSTEM BLOCK DIAGRAM ...................................................................................................... 3-57
CIRCUIT DIAGRAMS ............................................................................................................................... 3-59

1. SMPS CIRCUIT DIAGRAM .................................................................................................................. 3-59
2. MAIN - MICOM CIRCUIT DIAGRAM.................................................................................................... 3-61
3. MAIN - PWM / FILTER CIRCUIT DIAGRAM........................................................................................ 3-63
4. MAIN - IR AMP CIRCUIT DIAGRAM ................................................................................................... 3-65
5. MAIN - DSP / USB / IPOD CIRCUIT DIAGRAM .................................................................................. 3-67
6. MAIN - RF SERVO CIRCUIT DIAGRAM ............................................................................................. 3-69
7. MAIN - ADC CIRCUIT DIAGRAM ........................................................................................................ 3-71
8. MAIN - BEAT BOX CIRCUIT DIAGRAM .............................................................................................. 3-73
9. FRONT - VFD CIRCUIT DIAGRAM ..................................................................................................... 3-75
10. FRONT - VOLUME CIRCUIT DIAGRAM ............................................................................................. 3-77
11. FRONT - USB CIRCUIT DIAGRAM ..................................................................................................... 3-79
12. FRONT - MIC CIRCUIT DIAGRAM ...................................................................................................... 3-81
CIRCUIT VOLTAGE CHART ................................................................................................................. 3-83

PRINTED CIRCUIT BOARD DIAGRAMS ......................................................................................... 3-87
1. SMPS P.C.BOARD ............................................................................................................................... 3-87
2. MAIN P.C.BOARD ................................................................................................................................ 3-91
3. FRONT_VFD P.C.BOARD ................................................................................................................... 3-95
4. FRONT_USB P.C.BOARD ................................................................................................................... 3-97
5. FRONT_MIC P.C.BOARD .................................................................................................................... 3-97
6. FRONT_VOLUME P.C.BOARD ........................................................................................................... 3-99
3-1
TRAINING MASTER
1. NO SOUND FROM SPEAKERS
Make sure to connect the cables to each specified
Are the speaker cables connected correctly NO connector tightly on the unit.
between the speaker terminals on the unit
Connect the woofer cables to the WOOF SYSTEM
and the speakers?
connectors on the rear panel.
YES
Does the customer select correctly NO Make sure to connect some cables like A/V cables
the input function he or she wants to listen to? and FM/AM antenna cables.
YES
After pressing FUNCTION, NO Make sure to select the desired input function
is “CD, USB, AUX, IPOD, AM or FM” displayed? pressing FUCTION button.
YES
NO The volume level LEDs around the master volume

Turn the master volume clockwise
will be turned on more and more
for the volume up.
while turning it clockwise for the volume up.
YES
NO Refer to a device’s instruction manual

Is there any sound from the selected input source?
and then check if there is sound output from it
(AUX IN, USB, TUNER or CD Disc)
connecting another audio system.
YES
Are the sound spectrum level LEDs The sound spectrum level LEDs will be turned on/off
on the left and right side of the front panel NO repeatedly at regular intervals. The speakers cables
being changed up and down might be short-circuited with the chassis ground.
according to the sound input gain? Be careful not to be shorted each other.
YES
The sound is output from the speakers.
YES
Sound OK
3-2
TRAINING MASTER
2. NO SOUND IN AUX FUNCTION
NO Make sure to connect some cables

Does the customer select correctly
between the AUX IN jacks of the unit
the AUX function he or her wants to listen to?
and the Audio output jacks of a external Audio device.
YES
After pressing the FUNCTION, NO Make sure to select the AUX IN function
is “AUX” displayed on VFD? pressing the AUX/IPOD/PORT. IN button.
YES

for the volume up.
YES

Is there any sound
and then check if there is sound output
from the selected input source?
from it connecting another audio system
YES
Are the sound spectrum level LED’s The sound spectrum level LED’s will be turned on/off
on the left and right side of the front panel NO repeatedly at regular intervals. A speaker cable
YES

and the speakers?
YES
The sound is output

from the speakers.
YES
Sound OK
3-3
TRAINING MASTER
3. NO SOUND IN PORT. IN FUNCTION
NO Make sure to connect a cable

Does the customer select correctly
between the PORT. IN jack of the unit and the Audio
the PORT. IN function he or her wants to listen to?
output jack of a portable device like a MP3 player.
YES
NO Make sure to select the PORT. IN function

Is “PORT. IN” displayed on VFD?
pressing the AUX/IPOD/PORT. IN button.
YES

for the volume up.
YES
NO Refer to a portable device’s instruction manual

Is there any sound
and then check if there is sound output
from the selected input source?
from it connecting another audio system.
YES
YES

and the speakers?
YES
The sound is output

from the speakers.
YES
Sound OK
3-4
TRAINING MASTER
4. NO SOUND IN IPOD FUNCTION
Does the customer select correctly NO Make sure to put a iPod or a iPhone
the iPod function he or she wants to listen to? on the docking system on the top of the unit.
YES
Make sure that The unit supports the models

NO as follows/iPod nano 1 G, 2 G, 3 G, 4 G, 5 G, 6 G/
Does the customer use the compatible iPod?
iPod classic/ iPod 4 G, 5 G/
iPod touch 2 G, 3 G, 4 G/ iPhone 3 G, 4 G, 4GS.
YES
If “ERROR”message is displayed, make sure firmly to put a

NO iPod or a iPhone on the docking system on the top of the unit.
After displaying “Loading”,
When the battery of a iPod or a iPhone is fully discharged, the
is “IPOD” displayed on VFD? unit can not detect IPOD function, Please wait for a moment
and then it will work after charging a little.
YES
After selecting desired songs

using the user interface of a iPod or a iPhone,
press PALY button and turn the master volume
clockwise for the volume up.
YES

Is there any sound from iPod or iPhone? and then check if there is sound output
from it connecting another audio system.
YES
on the left and right side of the front panel NO repeatedly at regular intervals. A speaker cable might
being changed up and down be short-circuited with the chassis ground.
YES
Maker sure to connect the cables

Are the speaker cables connected correctly NO to each specified connector tightly on the unit.
and the speakers?
YES
YES
The sound is output from the speakers. Sound OK
3-5
TRAINING MASTER
5. NO SOUND IN AM/FM FUNCTION
Does the customer select correctly NO Make sure to connect AM/FM antennas
the AM/FM function he or she wants to listen to? on the rear panel of the unit.
YES
NO Make sure to select AM or FM function

Is “AM or FM” displayed on VFD?
pressing the TUNER button.
YES
To prevent noise pickup, keep the AM Loop

After tuning a desired channel NO antenna away from the unit and other components.
using the TUNING± button,
Be sure to fully extend the FM wire antenna. After
is the sound quality good to listen to the music?
connecting the FM wire antenna, keep it horizontal.
YES
NO
Is the signal strength of the radio station too week? Make sure to tune the station manually.
YES
on the left and right side of the front panel NO repeatedly at regular intervals. A speaker cable might
being changed up and down be short-circuited with the chassis ground.
YES

and the speakers?
YES
The sound is output from the speakers.
YES
Sound OK
3-6
TRAINING MASTER
6. NO SOUND IN CD FUNCTION
Does the customer select correctly NO

Make sure to put on a CD disc on the tray.
the CD function he or she wants to listen to?
YES
NO
Is a CD disc put on the tray correctly? Make sure to insert the CD disc upside down.
YES
Does the unit display “NO DISC” on VFD NO Place the disc with the label
when a disc is inserted on the tray? or printed side facing upwards.
YES
NO Check the playable disc.

Does the customer use
Make sure that the file extensions
the supported mp3 or WMA music files on the disc?
are “.mp3” or “.wma”.
YES
When the unit searches music files in a CD disc, NO Make sure to check
are the following messages displayed on VFD? the supported MP3/WMA music file on the CD disc.
“SELECTED” “TRACKING #” and “TIME” Refer to the owner’s manual.
YES
After selecting a track number using the SCAN or NO The volume level LEDs around the master volume
DISC# button, press PLAY button and turn the master will be turned on more and more
volume clockwise for the volume up. while turning it clockwise for the volume up.
YES
Make sure to clean CD discs with a commercially

NO available cleaner. If the surface of the disc is polluted
Is the sound quality good to listen to the music?
or scratched, the sound quality can become bad
or the customer can not listen to the music.
YES
changed up and down might be short-circuited with the chassis ground.
YES
3-7
TRAINING MASTER
YES
Maker sure to connect the cables

and the speakers?
YES
NO
3-8
TRAINING MASTER
7. NO SOUND IN USB FUNCTION
Does the customer select correctly NO

Make sure to insert a USB into the USB ports.
the USB function he or she wants to listen to?
YES
NO Make sure to select the USB function

Is “USB” displayed on VFD?
pressing the CD/USB button.
YES
NO When “No USB” is displayed,

Does the unit display “SELECTED” on VFD
make sure that the customer uses the recommended
when a USB is inserted into the USB port?
USB which support USB2.0 or USB1.1.
YES
NO Check if it is the playable disc or not.

Does the customer use the supported
Make sure that the file extensions are
mp3 or WMA music files on the disc?
“.mp3”or “.wma”.
YES
When the unit searches music files in a USB, NO Make sure to check the compatible USB device
are the following messages displayed on VFD? and the supported MP3/WMA music file requirement.
“SELECTED” “TRACKING #” and “TIME”. Refer to the owner’s manual.
YES
After selecting a track number using the SCAN button, NO The volume level LEDs around the master volume
press PLAY button and turn the master volume will be turned on more and more
clockwise for the volume up. while turning it clockwise for the volume up.
YES
Are the sound spectrum level The sound spectrum level will be turned on/off
YES
Make sure to connect the cables

and the speakers?
YES
3-9
TRAINING MASTER
YES
NO
8. NO POWER
Is the power cord plugged NO Make sure to plug the power cord of the unit
into a electrical outlet? into a electrical outlet.
YES
If the customer can not see the red light

Does the Standby LED light NO on the front panel, the SMPS might have any problem.
in red color? Please solve the problem
referring to the service manual.
YES
Is the Standby LED turned off NO Replace the batteries with new ones
after pressing the Power button
if the remote control doesn’t work.
on the remote control?
YES
Are the messages displayed NO The SMPS might be not able to supply the power
in the following order on VFD? to drive the VFD.
“HELLO” “VOLUME 15” “FUNCTION” Refer to the service manual to fix it.
YES
Is there any sound NO

Make sure to connect speaker cables.
from the speakers each input function?
YES
Power & Sound OK
3-10
ONE POINT REPAIR GUIDE
1. NO POWER
If the unit doesn’t work by no power problem, repair the set according to the following
guide.
1-1. FUSE & BRIDGE DIODE

1-1-1. Solution
Please check and replace F901, BD901, TH901, TH902 on SMPS board.
1-1-2. How to troubleshoot (Countermeasure)

1) Check if the fuse F901 is open or short-circuit.
2) Check if the bridge diode BD901 is short-circuit by over current with a digital multi meter.
3) Check if the NTC thermistor TH901 and TH902 is normal or open.
1-1-3. Service hint (Any picture / Remark)
< F901 > < BD901 > < TH901, TH902 >
If F901 is not short-circuit, If BD901 is short-circuit, If TH901 or TH902 is open,
replace it with a same replace it with a new one. replace it with a new one.
specifications one.
3-11
NO POWER
If the unit doesn’t work by no power problem, repair the set according to the following
guide.
1-2. D951 / D952, ZD951

1-2-1. Solution
Please check and replace D951 / D952, ZD951 on SMPS board.

1) Check the Anode-Cathod Voltage of D951 / D952 with a digital multi-meter, it is normally 0.2 ~ 0.3 V.
If it doesn’t have any voltage, it’s destroyed. Replace it with a new one.
2) Check if ZD951 is short-circuit.
If it is short-circuit, and then replace it with a new one.
< SMPS schematic diagram >
3-12
2. NO BOOTING WHEN POWER ON THE SET
The set doesn’t work when press the power button on the front board or the remote
control.
2-1. FLASH MEMORY (IC101)

2-1-1. Solution
Please check and replace IC101 on MAIN board.

1) Check the 3.7 VA to CN102, CN103, and CN104 in standby mode.
If there is no 3.7 VA, check the SMPS.
2) Check 5.6 VA, 12 VA, FL+, FL- and 32 V when power on the set.
- If the set doesn’t work regardless of what the KEY1 changes high to low while pressing the power
button. X100 and X101 work normally but, if you can not power on the set, replace the IC101 with a new
one on the main board.
rl X
w~ yj{ys OX\P
OyX[`P XWW
OÙZ_ZWto¡P
XWX
OZYU^]_ro¡P
< Signal check point >
3-13
3. VFD IS NOT DISPLAYED WHEN POWER ON THE SET
When power on the set, any icons or characters on VFD are not displayed.
3-1. VFD
3-1-1. Solution
Please check and replace DIG301 on FRONT board.

1) Check if 32 V, FL+ and FL- are output from SMPS to VFD via the MAIN board.
2) Check if the IC101 outputs VFD_RST, VFD_CLK, VFD_STB, and VFD_STB to the FRONT board.
3) Check if the VFD grid current amplifier circuit (Q301, Q303, Q304) on the FRONT board.
Check the drive signal to the transistor’s base.
If the control signals from VFD (TP302, TP303, TP304) isn’t output, replace VFD with a new one.
If the transistor doesn’t work, replace it.
kpnZWXG} mk
{wZWYSG
{wZWZSG
{wZW[
yZYÔ{wZW[P G
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xZWX xZWZ xZW[
jGGSGGGGG
GU
jGGGGU
< Waveform of the grid current driver >
3-14
4. NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order
(HELLO --> VOL XX --> CD or USB) on VFD,
it will not display other message on VFD, and it will not boot-up normally.
4-1. NO VCC33, VCC12

4-1-1. Solution
Please check and replace IC505, IC509 on MAIN board.

1) Check Voltage of IC505 pin2 on MAIN board.
If IC505 pin2(about 4.9 V) & D501 Input 5.6 VA doesn’t come out, check 5.6 VA from SMPS board.
2) If IC505 pin2(about 4.9 V) is normal, check the PWR_CTRL(IC505 pin1) is high (about 3.3 V).
If PWR_CTRL isn’t high, check pin63 of IC101 & R149,R503.
3) If PWR_CTRL is high, check R592, R593 and if there’s no defective component then replace IC505.
4) If 3.3 V(VCC33) is normal, check output(pin2, 4) voltage of IC509.
If 1.2 V of IC509 pin2,4 doesn’t come out, then replace IC509.
IC509
IC505
IC501
D501
< MAIN board top view > < MAIN board bottom view >
3-15
NO BOOTING IN CD/USB FUNCTION
4-2. CRYSTAL (X501)

4-2-1. Solution
Please check and replace X501 on MAIN board.

1) If 3.3 V & 1.2V is normal, check Reset ‘High’ of IC501 pin153 on MAIN board.
If MAIN_RESET isn’t high, check MICOM(IC101) pin59.
2) If MAIN_RESET is high, check the soldering status of 12 MHz crystal (X501).
3) If the crystal(X501) doesn’t oscillate, check R541,R542,C517,C518 around crystal(X501).
If there’s no defective component, then replace X501.
R546 p
IC501
v
X501
< Signal check point > < Signal waveform >
3-16
4-3. SERIAL FLASH (IC503)

4-3-1. Solution

1) If the crystal(X501) does oscillate, check serial flash(IC503) on MAIN board.
Check pin8(VCC), pin6(CLK), pin1(CS#), pin2(DO), pin5(DI) of below waveform.
2) If pin1, 2, 5, 6, 8 doesn’t come out, check damping resistor(R511, R513, R514, R515) of IC503.
If damping resistor of IC503 is OK, then replace IC503. (it need to download program)
3) After change IC503, if It is still not below waveform, check IC501(DSP IC).
VCC
CS#
CLK
DO
3-17
4-4. SDRAM (IC502)

4-4-1. Solution

1) Check below waveform & soldering status of SDRAM (IC502) on MAIN board.
If pin17(#CAS), pin18(#RAS), pin19($CS), pin38(CLK), pin29(address), pin2(DQ) doesn’t come out,
check damping resistor (R508,R506,R504,R507).
2) If resistor is OK, then replace IC502(SDRAM).
3) After change IC502, if It is still not below waveform, check IC501(DSP IC).
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y

V jz
y hz
V~l
jhz
3-18
4-5. DSP IC (IC501: MLC3700)

4-5-1. Solution

1)After check them by previous pages about NO Booting, if the set is still no booting,
Check soldering status of IC501.
Check boot strap option(R598, R594, R597) of IC501(DSP IC).
2) If below bootstrap waveform doesn’t come out, then replace IC501(DSP IC).
y\`_
y\`[
y\`^
R594
PGPB12
(Yellow)
R598
PAD19
IC501 (Green)
R597
PAD20
(Pink)
< Signal check point > < Bootstrap Waveform >
3-19
5. NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data
from a CD disc if the servo motors in MD don’t work. This step is for checking the
SPINDLE MOTOR among them.
5-1. SPINDLE MOTOR

5-1-1. Solution

1) Check the SPDO signal from Pin16 of IC407.
If no signal, check 3.3V(RF) and X402.
2) Check the SP- & SP+ from IC408 to CN405 for driving SPinDLE motor. It is about 3.6 Vp-p.
If no signal, check +1.8 V and +5 V for IC408.
3) Check if the FFC cable is solidly connected between CN405 and MD.
4) Check the MD.
If the spindle motor is sort-circuit or has any trouble, it can not rotate CD discs.
Please check the function after changing another MD.
zwR pj[W_
G _GGju[W\
ZU]} T
zwT
`GGju[W\
zwT Gju[W\
zwRGGju[W\
< Waveform of SP- & SP+ < Signal check point >
for driving SPINDLE motor >
3-20
NO OPERATION OF MD
SLED MOTOR among them.
5-2. SLED MOTOR

5-2-1. Solution

1) Check the SLDO signal from Pin15 of IC407.
If no signal, check 3.3 V(RF) and X402.
2) Check the SLED+ & SLED- from IC408 to CN405 for driving SPINDLE motor. It is about 2.9 Vp-p.
4) Check the MD.
If the sled motor is sort-circuit or has any trouble, it can not move the pick-up module.
hG
YU`} T
pj[W_
zsR
[GGju[W\
zsT Gju[W\
zwT Gju[W\
zsRGGju[W\
zwRGGju[W\
zsT
ZGGju[W\
< Waveform of SLED- & SLED+ < Signal check point >
for driving SLED motor >
3-21
NO OPERATION OF MD
TRAY MOTOR among them.
5-3. TURRET MOTOR

5-3-1. Solution

1) Check TUR+ & TUR- signals from Pin60 & 61 of IC501 to IC406.
If no signal, check +5 V to IC406.
2) Check TUR_M+ & TUR_M- from IC406 to CN405 for driving turret motor. It is about 3.8 Vp-p.
If no signal, check +5 V to IC406. If it has any trouble, replace it with a new one.
4) Check the MD.
If the tray motor is sort-circuit or has any trouble, it can not rotate the tray.
pj[W_
hG
ZU_} T {|ytT
_GGju[W\
{|ytRGGju[W\
{|ytR
{|ytT Gju[W\ ^GGju[W\
< Waveform of TUR_M± < Signal check point >

for driving TRAY motor >
3-22
NO OPERATION OF MD
TRAY OPEN/CLOSE MOTOR among them.
5-4. TRAY OPEN / CLOSE MOTOR

5-4-1. Solution

1) Check MOT_OPEN & MOT_CLOSE signals from Pin62 & 63 of IC501 to IC408.
If no signal, check +1.8 V & + 5 V to IC408.
2) Check LOAD± from IC406 to CN405 for driving the tray open / close motor. It is about 3.85 Vp-p.
If no signal, check +5 V to IC406. If it has any trouble, replace it with a new one.
4) Check the MD.
If the tray motor is sort-circuit or has any trouble, it can not open or close the tray.
hG tv{vwlu
ZU_\} T ^GGpj[W_
tv{jsvzl
]GGpj[W_
tv{vwlu
tv{jsvzl
svT Gju[W[ svR
svRGGju[W[ YGGju[W\
svT
XGGju[W\
< Waveform < Signal check point >

for driving TRAY open / close motor >
3-23
NO OPERATION OF MD
from a CD disc if the pickup module in MD doesn’t work. This step is for checking the
LASER TRACKING ACTUATOR.
5-5. LASER TRACKING ACTUATOR

5-5-1. Solution

The tracking actuator makes the laser beam be positioned in the center of a track on CD disc.
1) Check the TRD signal from Pin14 of IC407.
2) Check T- & T+ from IC408 to CN404 for driving the tracking actuator.
4) Check the MD.
If the pick-up module has any trouble, it can not move the laser beam on the left or right side.
ju[W[
{R
ZGGju[W[
{T Gju[W[
{RGGju[W[
{T
YGGju[W[
< Waveform of T± < Signal check point >

for driving TRACKING actuator >
3-24
NO OPERATION OF MD
from a CD disc if the pickup module in MD doesn’t work. This step is for checking the
LASER FOCUSING ACTUATOR.
5-6. LASER FOCUSING ACTUATOR

5-6-1. Solution

The focusing actuator makes the laser beam keep a regular interval with the surface of a CD disc.
1) Check the FOD signal from Pin13 of IC407.
2) Check F- & F+ from IC408 to CN404 for driving the focusing actuator.
4) Check the MD.
If the pick-up module has any trouble, it can not move the laser beam on the top or bottom side.
{T
ju[W[
mR
`GGju[W[
mRGGju[W[ mT
mT Gju[W[ ]GGju[W[
< Waveform of TR± < Signal check point >

for driving FOCUSING actuator >
3-25
6. NO SOUND
There is no sound output in the CD FUNCTION, repair the set according to the follow-
ing guide.
6-1. IN THE CD FUNCTION

6-1-1. Solution
Please check and replace IC501, IC602, IC801 on MAIN board.

1) Check CD_BCK, CD_LRCK, & CD_DATA signals from IC407 to IC501.
If no signal, check if the RF & servo signals from MD is entered to IC407.
Refer to the “No operation of MD” guide.
2) Check the following I2S signal flow. < I2S audio signal Interface >
- DAC_BCK: IC501_pin4 --> IC507_pin14, 16 --> R821 of IC801 (Beat option) & IC602_pin4
- DAC_LRCK : IC501_pin5 --> IC507_pin5, 7 --> R820 of IC801 (Beat option) & IC602_pin5 (44.1 kHz)
- DAC_DATA : IC501_pin6 --> R817 next to IC801(Beat option) --> IC602_pin6, 9
- DAC_MCLK : IC501_pin3 --> R818 next to IC801
If there is any trouble, check the power for each IC. The power is normal but, if the signal waveform to
the IC is distorted or no signal, replace it with a new one.
3) Check if “Digital audio AMP block”.
IC407
BU9543KV
khjtjsrGOX]U`Zto¡P
khjijrGOXU[to¡P
khjkh{h
khjsyjrGO[[UXro¡P
AMP IC
TAS5631B
< I2S Signal Flow > < Waveform of I2S audio interface signals >
3-26
NO SOUND
There is no sound output in the USB FUNCTION, repair the set according to the fol-
lowing guide.
6-2-1. IN THE USB FUNCTION

6-2-1-1. Solution
Please check and replace IC501, IC504 on MAIN board & IC3U01 on USB board.
6-2-1-2. How to troubleshoot (Countermeasure)

1) Check +5VU to USB board.
If +5.6VA to pin2 of IC3U01(LDO) doesn’t come out, check pin21~23 of CN103.
If +5.6VA is normal & +5VU of IC3U01 pin3 doesn’t come out, then replace IC3U01.
2) Check USB D± from main board to USB board.
a. Check USB_HUB_DN/DP signals to IC501(pin16, 17)
b. Check USB1/2_DN/DP signals from IC504 to CN502 (pin1, 2, 4, & 5)
If there is any trouble, check the power for each IC. The power is normal but , if the signal waveform to
3) Check if “Digital audio AMP block”.
6-2-1-3. Service hint (Any picture / Remark)
USB1_D+/-
{T USB2_D+/- USB
IC504
Board USB kRGGXWGGju\WY
USB2512B
kT GGXXGGju\WY
USB_D+/-
AMP IC
TAS5631B
< USB function signal flow > < Waveform of USB D± signal >
3-27
NO SOUND
There is no sound output in the USB FUNCTION, repair the set according to the fol-
lowing guide.
6-2-2. IN THE USB FUNCTION

6-2-2-1. Solution
Please check and replace IC501, IC504 on MAIN board & IC3U01 on USB board.
6-2-2-2. How to troubleshoot (Countermeasure)

1) Check +5VU to USB board.
If +5.6VA to pin1 or pin2 of CN3U1.
2) Check USB D± from main board to USB board.
a. Check USB_HUB_DN/DP signals to IC501(Pin16, 18)
b. Check USB1/2_DN/DP signals from IC504 to CN502 (Pin1, 2, 4, & 5)
3) Check if “Digital audio AMP block” Item 6-3 is normal.
6-2-2-3. Service hint (Any picture / Remark)
{T
{T USB_D USB
IC504 USB
USB2512A Board
DAC_MCLK ADC_DATA
IC501 DAC_BCK
IC602 AMP IC
MLC3700 DAC_LRCK
PS9854 TAS5631
PWM
DAC_DATA DAC_MCLK
kT GG\GGju\WY
IC801
FS503B BEAT_DATA kRGGG[GGju\WY
BEAT BOX
< USB function signal flow > < Waveform of USB D± signal >
3-28
NO SOUND
There is no sound output by DIGITAL AUDIO AMP DAMAGE, repair the set according
to the following guide.
6-3. BY DIGITAL AUDIO AMP DAMAGE (IN ALL FUNCTIONS)

6-3-1. Solution
Please check and replace IC701, IC702, IC703 on MAIN board.

1) Check FL±, FR±, RL±, RR±, SW1±, & SW2± signals from IC602 to IC701, IC702 & IC703 each input
function.
If no signal, check if I2S audio signals are entered to IC602.
Refer to “I2S audio signal interface”.
2) Check PVDD_50V.
If 50 V is abnormal, check the SMPS.
3) Check +12 for driving the gate of AMP IC.
a. All the powers are normal, but if +12 V is low, there is possible for AMP IC to be damaged.
b. Remove a ferrite bead among FB703, FB707 and FB713 one by one.
When removed a ferrite bead, if +12 V is recovered, the IC connected to it was damaged.
c. Replace the IC with a new one.
4) Check the impedance between SPK+ & GND and SPK- & GND.
a. If the impedance is 0 Ω, the IC must be damaged.
b. After removing the heat sink, replace it with a new one.
Comments !!
If a AMP IC among three is damaged, “AMP_PDN” to R103 changes HIGH to LOW at regular intervals.
The sound is not output by AMP power down function.
y XWZOh tw wkuP
msSGys z~XVY mySGyy
pj^WX pj^WY pj^WZ

pjXWX
ilhk
< Signal check point >
3-29
NO SOUND
There is no sound output in the AUX FUNCTION, repair the set according to the fol-
lowing guide.
6-4. IN THE AUX FUNCTION

6-4-1. Solution

1) Check AUX_L/R signals to IC202 (Pin7, 8).
2) Check if ADC_BCK, ADC_LRCK, & DAC_MCLK are entered from IC501 to IC202.
3) Check if ADC_DATA is entered from IC202 to IC501.
If no signal, check +5 V & +3.3 V(ADC) for IC202. If is NG, replace it a new one.
4) Check the following I2S signal flow from IC501 to IC602. (Refer to Item 6-1.)
5) Check if the digital audio AMP block is okay. Refer to “Digital Audio AMP” guide on Item 6-3.
If AMP is damaged, replace it with a new one.
{T
{T AUX_L/R h| yGGyYWZ h| sGGyYWY
IC202 AUX
CS5346
DAC_MCLK ADC_DATA khjtjsrGGyYYX

IC501 DAC_BCK
IC602 AMP IC
MLC3700 DAC_LRCK
PS9854 TAS5631 pjYWY
PWM
DAC_DATA DAC_MCLK hkjkh{hGGGyYX\
IC801
FS503B BEAT_DATA hkjijrGGyYX]
BEAT BOX
hkjsyjrGGyYX`
< AUX function signal flow > < Signal check point >
3-30
NO SOUND
There is no sound output in the PORT. IN FUNCTION, repair the set according to the
following guide.
6-5. IN THE PORT. IN FUNCTION

6-5-1. Solution

1) Check PT_L/R signal from Main board to USB board.
2) Check if PT_LR is entered from Pin1 & 3 of CN3M01 to Pin1 & 3 to CN202.
3) Check POT_L/R signals to IC202(Pin21, 22).
6) Check the following I2S signal flow from IC501 to IC602. (Refer to Item 5-1.)
If AMP is damaged, replace it with a new one
h| sGGyYWY
{T POT_L/R
IC202 MIC POT. IN
CS5346 Board
DAC_MCLK ADC_DATA w{sGGYX

hkjtjsrGGyYYX
IC501 DAC_BCK
IC602 AMP IC
MLC3700 DAC_LRCK
PS9854 TAS5631
PWM pjYWY
DAC_DATA DAC_MCLK
w{yGGYY
hkjkh{hGGGyYX\
IC801
FS503B BEAT_DATA kRGGGXXGGju]WY
BEAT BOX hkjijrGGyYX]
hkjsyjrGGyYX`
< PORT. IN function signal flow > < Signal check point >
3-31
NO SOUND
There is no sound output in the TUNER FUNCTION, repair the set according to the
following guide.
6-6. IN THE TUNER FUNCTION

6-6-1. Solution
Please check and replace IC202, TU101 on MAIN board.

1) Check if TUNER_LR is entered from Pin1 & 3 of T1U01 to IC202(Pin23, 24).
If no signals, Check +3.3 V for Tuner power.
Check if the Tuner control signals (CLK, DAT, CE, RST, GPO2) are entered from IC101 to TU101.
If it doesn’t work, replace TUNER with a new one.
4) Check the following I2S audio signal flow from IC501 to IC602. (Refer to Item 5-1.)
h| sGGyYWY
{T TUNER_L/R
IC202 TUNER
CS5346
DAC_MCLK ADC_DATA
hkjtjsrGGyYYX
DAC_BCK
{|ulysG
IC501 IC602 AMP IC
DAC_LRCK GYZ
MLC3700 PS9854 TAS5631
PWM pjYWY
DAC_DATA DAC_MCLK
IC801 {|ulyyG hkjkh{hGGGyYX\

FS503B BEAT_DATA GY[
BEAT BOX hkjijrGGyYX]
hkjsyjrGGyYX`
< TUNER function signal flow > < Signal check point >
3-32
NO SOUND
There is no sound output in the MIC IN FUNCTION, repair the set according to the
following guide.
6-7. IN THE MIC IN FUNCTION

6-7-1. Solution

1) Check MIC_SIG signal to Pin6 of CN601.
If no signal, Check the signal to Pin6 of CN3M01 on the MIC board.
Check if the signal is entered from Pin6 of CN3M01 to MAIN board.
2) Check if MIC_SIG is entered from Pin6 of CN601 to pin3 of IC605 (MIC AMP).
3) Check if the amplified signal is entered from pin4 of IC605.
If no signal output, check +12 V for IC605, replace IC605 with a new one if it has a problem.
4) Check if MIC_BCK & MIC_LRCK is entered from IC507 to IC603 and DAC_MLCK from IC501 to IC603.
Check if MIC_DATA is entered from Pin9 of IC603 to pin7 of IC602.
If no signal, check +5 V & +3.3 V for IC603. If it is abnormal, change replace it a new one.
6) Check the following I2S signal flow from IC603 to IC602.
If there is any trouble, check the power for each IC. If the signals are abnormal, replace it a new one.
tpjijrUGwpuGXY tpjtjsrUGwpuGXX
MIC IN
MIG_SIG IC605
IC603 MIC
AK5358 S4308 Board tpjsyjrUGwpuGXW
DAC_MCLK MIC_I_DATA
IC501 DAC_BCK
IC602 AMP IC
MLC3700 DAC_LRCK
PS9854 TAS5631
PWM
DAC_DATA DAC_MCLK tpjpkh{hUGwpuG`
IC801
FS503B BEAT_DATA
BEAT BOX
tpjzpnUGGXMYG
< MIC IN function signal flow > < Signal check point >
3-33
ELECTRICAL TROUBLESHOOTING GUIDE
1. POWER SUPPLY ON SMPS BOARD
No output 5.7 VA
NO
F901 normal? Replace F901 (same fuse).
YES
NO
BD901 normal? Replace BD901.
YES
NO
D904 normal? Replace D904.
YES
NO
D933, D937 normal? Replace D933, D937.
YES
Power line of MAIN PCB is short.
3-34
No output 12 V
NO
F901 normal? Replace F901 (same fuse).
YES
NO
BD901 normal? Replace BD901.
YES
NO
D904 normal? Replace D904.
YES
NO
D934, D935 normal? Replace D934, D935.
YES
NO
IC931 normal? Replace IC931.
YES
Power Line of Main PCB is short.
3-35
No output FL+ / FL-
NO
P-CTRL OK? Check 12 V output & P-CTRL.
YES
D931, D932 NO
Replace D931, D932.
OK?
YES
NO
ZD931 OK? Replace ZD931.
YES
NO
FR931 short? Replace FR931.
YES
Check soldering of PN901.
3-36
No AMP Output
Is the NO NO
VCC supplied to P-CTRL OK? Check 3.3 V & P-CTRL.
IC911 Pin7?
YES YES
Q901,D904 NO
OK? Replace D904, Q901, PC911.
YES
ZD912, ZD913 NO
OK ? Replace ZD912, ZD913.
YES
D951, D952 NO
OK ? Replace D951, D952.
YES
Check soldering of CN902.
3-37
2. SYSTEM PART
Power on.
“HELLO” NO CN301 NO
Display on FLD cable connection Check FFC cable (17P).
OK? OK?
YES YES
CN301 NO
Pin15, 16, 17 power Check SMPS board.
OK?
YES
CN301 NO
Pin8, 9, 10 data signal Check MAIN board.
OK?
YES
Q301, 303, 304 NO

Replace DIG301.
grid voltage OK?
Volume LED NO CN3V01 Pin30 NO

(LD3V09~LD3V24) +12 V OK? Check SMPS board.
Turn on?
YES YES
CN3V01 Pin2, 3, 4 NO
I2C data OK? Check MAIN board.
YES
Replace LED
(LD3V09 ~ LD3V24).
When turn NO CN3V01 Pin31, 32 NO

the volume, count is signal OK? Check FFC cable.
change?
YES YES
FRONT board OK. Check MAIN board.
3-38
3. NO AUDIO PART
CD FUNCTION
Can NO NO Is motor_open/ close OK?

LOAD +- OK?
disc insert? (IC408 Pin9,10)
YES
YES YES
Check IC501.
Is motor impedance NO
Check Loading motor.
about 12 Ω?
Check IC408.
NO
NO OPU driving NO Focusing/

Disc reading OK? Tracking/ Sled Signal
(Focusing & Tracking) OK? OK?
YES YES
Check OPU. NO PD(CN404 Pin2)

(Pick-up module) about 180 mV?
IC407 NO IC407 NO Check FFC cable

Pin34,35,36 I2S output RF & Servo signal
signal OK? OK? to CN404, CN405.
YES YES
IC501 NO
Pin95,96,97 I2S input Check IC501.
signal OK?
YES
3-39
USB play
IC501 NO
Pin16,18 USB_HUB_D output Check IC501.
signal OK?
YES
When insert NO IC3U01 NO

USB,IC504 Pin1,2,3,4 USB_D USB power +5 VU Replace IC3U01.
signal OK? OK?
YES YES
AUX
IC202 NO
Pin7,8 AUX input signal Check audio cable.
OK?
YES
IC202 NO
Pin42,43,44 I2S input signal Check IC501.
OK?
YES
IC202 NO
Pin41 ADC data output signal Replace IC202.
OK?
YES
3-40
POT. IN
IC202 NO
Pin21,22 POT. IN input signal Check MIC board.
OK?
YES
IC202 NO
OK?
YES
IC202 NO
Pin41 ADC data output signal Replace IC202.
OK?
YES
iPod
IC202 NO IC203 NO
Pin26,27 iPod input signal Pin4 USB_VBUS 5 V Check USB_VBUS of IC203.
OK? OK?
YES YES
IC202 NO
OK?
YES
IC202 NO
Pin41 ADC data output Replace IC202.
signal OK?
YES
3-41
TUNER
IC202 NO TU101 NO
Pin23,24 TUNER_L/R input TUNER_L/R output Check +3.3 V of TU101.
signal OK? signal OK?
YES YES
IC202 NO
Pin42,43,44 I2S input Check IC501.
signal OK?
YES
IC202 NO
Pin41 ADC data output Replace IC202.
signal OK?
YES
3-42
IC501 NO
Pin4, 5, 6 I2S data output Replace IC501.
signal OK?
YES
IC507 NO
Pin2, 17 DAC_BCK/LRCK input Check IC507.
signal OK?
YES
IC507 NO
Pin7,14 BEAT_LRCK/BCK output Replace IC507.
signal OK?
YES
IC501 NO
Pin6 BEAT_DAC_DATA output Check IC501.
signal OK?
YES
IC801 NO
I2S input signal Check IC501.
OK?
YES
IC801 NO
BEAT_DATA output signal Check IC801.
OK?
YES
3-43
4. DIGITAL AUDIO AMP CHECK
IC602 NO
I2S input signal Check IC801 & IC501.
OK?
YES
IC602 NO
PWM data output signal Replace IC602.
OK?
YES
IC701 NO IC702 NO IC703

FL± / FR± input signal SW1± / SW2± input signal RL± / RR± input signal
OK? OK? OK?
YES YES YES

Check IC602. Check IC602.
+12 VA, +50 V NO

Power voltage OK? Check SMPS.
YES
IC701 IC702 IC703

SPK_FL± / FR± output SPK_SW output SPK_RL± / RR± output
OK? NO OK? NO OK?
NO
YES Replace IC701. YES Replace IC702. YES Replace IC703.
Check L701, L702, L704, L705. Check L708, L709, L710, L711. Check L714, L715, L716, L717.
YES YES YES
Check speaker cable connection.
OK
3-44
5. NO LIGHTING (WOOFER SPEAKER)
CD/ USB play
JK101,102 Pin 3,7 NO

I2C signal OK? Check IC801.
YES
NO
Pin8 +12 V OK? Check SMPS board.
YES
NO NO
Pin1 +3.3 V OK? Check IC601 OK? Replace IC601.
YES YES
Check Woofer SPK. Check SMPS board.
3-45
WAVEFORMS
1. SERVO WAVEFORM
FE
TE
FOD
RF
Figure 1-1. CD-16M Figure 1-2. Servo - FE, TE, FOD, RF

IC407 pin31 IC407 pin61, pin62, pin63 / IC408 pin1
3-46
2. MOTOR DRIVE WAVEFORM
SP- SL-
SP+ SL+
Figure 2-1. SP- & SP+ for driving Spindle motor Figure 2-2. SL- & SL+ for driving Spindle motor
IC408 pin17, pin18 IC408 pin11, pin12
svT
tv{jsvzl
{|ytR
svR
ZUY}
tv{vwlu
{|ytT
Figure 2-3. TUR_M/ M- for driving Turret motor Figure 2-4. LO- & LO+ for driving Tray motor
IC406 pin2, pin5 IC408 pin9, pin10
3-47
3. AUDIO PATH WAVEFORM
BCK BCK
LRCK LRCK
DATA DATA
Figure 3-1. CD-I2S Figure 3-2.

IC407 pin34, pin35, pin36 IC501 pin95, pin96, pin97
BCK
ilh{kh{h
ilh{ijr
LRCK
khjtjsr
DATA
ilh{syjr
Figure 3-3. Figure 3-4.

IC801 E19, G19, F19, A14 IC602(PWM IC) pin4, pin5, pin6, pin9
3-48
AUDIO_L
AUDIO_R
Figure 3-5. AUDIO_L/R
4. ADC WAVEFORM
MCK
CLK
BCK
LRCK
DATA
DATA
Figure 4-1. ADC I2C Figure 4-2. ADC I2S

IC202 pin1, pin2 IC202 pin41, pin42, pin43, pin44
3-49
5. IPOD WAVEFORM 6. USB WAVEFORM
IPOD_DET
IPOD_READY
IPOD_RX
D+
IPOD_L
D-
Figure 5. iPod signal Figure 6. USB D+/D-

CN201 pin14, pin6, pin8, pin11 CN502 pin1, pin2 & pin4, pin5
7. CRYSTAL WAVEFORM 8. BEATBOX IC POWER SEQUENCE
p
ZUZ}Oilh{P
w~yj{ys
v
ilh{w~y }jjXYh
Figure 7. 12 MHz crystal Figure 8.

IC501 pin27, pin28 / IC801 pin K1
3-50
9. VFD GRID CURRENT DRIVER
joXayZYÔ{wZW[P
joYaxZWXG l
Figure 9.
3-51
MEMO
3-52
WIRING DIAGRAM
(#0
670'4 9QQHGT 9QQHGT 5RGCMGT6GTOKPCN

8%%
/QFWNG &KPLCEM &KPLCEM

((%2OO 2
P/UP #WZLCEM
((%%QP2
%0
*CTPGUU2
%0
2
%0
AMP AMP AMP
#&%
#/2$.1%-
MOT

6#5'#
$'#6
ZPGkljrGG
$1:
tljohupzt 4( *CTPGUU2
%0
((%%QP2
%0
5'481 25
((%%QP2
%0
((%%QP2
%0

((%2OO /+%1/
9CHGT2
%0
%&&52
9CHGT2

%0
2
/#+02%$
%#$.'2#9)

%#$.'2#9)
(#0
%#$.'2#9)

((%2OO
((%2OO

%#$.'2#9)
9CHGT2 9CHGT2
9CHGT2
%0/ ((%%QP2
%0
8(&2%$
(41062%$
9CHGT2
%07 6TCPU
75$2%$
$VQ$2
2QTV /KE2%$
((%%QP2
%08
8QNWOG2%$ 5/252%$
/KELCEM 2QTVCDNGLCEM
3-53 3-54
BLOCK DIAGRAMS
1. SMPS BLOCK DIAGRAM
ZY } rr
} mk
STR-A6053 for MAIN
Main Power XY}
TRANS
vw htwVmhu
Rectifier Circuit
(Bridge,
CAPACITOR) pw vkGVG|ziGVGtwlnVGkjkj
\U]}
} mk
[U\}
w Tj{ys
Filter
Section
(Varistor,
Resistor,
Line Filter Snubber
Thermistor)
FL
FR
\W}
TRANS Digital SW
AMP Power & Power
AMP C
NCP1252 FET MAIN
AC Control IC
& SL
AMP
SR
3-55 3-56
2. MAIN SYSTEM BLOCK DIAGRAM
A,B,C,D,E,F,PD
8A4( 8A%& 8
IC407 16.9344MHz
USB1 USB2

8%% LD 15pF
BU9543KV
SPDO/SLDO/FOD/TRD RF+ SERVO
P/UP
CD_DIN_DOUT
BUSY,CD_16M,
CD_MCK/BCK
/LRCK/DATA
CD_R/W,
SUBSYQ,
CD_RST

8A75$
IC504
USB2512
LOADs,SLEDs,
8
SPINs,TRs,Fs IC408 USB HUB
M S3053 MOT_MUTE,CLOSE,OPEN USB_HUB_DP/DN

8A%&
Motor Drive
8A%&8%% USB_RESET/SCL/SDA IC504
OP_SW,CL_SW,UP_SW,DN_SW,D_SE NSE CP_RESET/SCL/SDA CP for
kljrGG
8 IPOD
TUR_Ms TUR · IPOD_RX/DET
tljohupzt IC406 IPOD
S8082 IPOD_P_CTRL/DET_CTRL/TX/RE ADAY Docking
IPO Audio _L/R

8A%&
IC502 DRM_WEN/CAS/RAS/SEL/CLK/CKE IC501
M12L6464A M00_15/A00_16 MLC3700
8
8
SDRAM MCS LOGIC ADC_PWM_CLK/BCK/LRCK/DAT, 8A#&% IPO L/R IC251
ADC_RST,DAC_MCLK DRV603
SF_DI/DO OPTIONAL PART

8A%& IC200
ADC_DATA PT_L/R
IC503 SF_CS/SCK
Portable
CS5346
MX25L8006 AUX_L/R
AUX
1MB(S/F)
MIC_MCLK/BCK/ TUNER_L/R
9.8304MHz CD_DVD_CE/ LRCK

8

8 8
33pF
8A7%1/ CLK/DO/RST TUNER
MIC_I_DATA
IC603 MIC_SIG0
A/+%
32.768KHz CD_DVD_DI IC605 MIC_SIG
22pF/27pF AK5358
MIC
FRONT VFD_STB/CLK/DO/RS T 19.2MHz
S4308
22pF
STANDBY_LED,VOL_LED1~7
BEAT_F_CLK/CS/DI,
12MHZ, DAC_MCLK
8(& USB_PWR_CTRL
BEAT_LRCK/BCK
MIC_O_DATA
8 FL·
&+) KEY1~3,JOG_A/B
8 8
DAC_DATA
VOL_A/B,EXP_CLK/DAT
8A$'#6 B_F_CS/CLK/DI
8A$'#6 FR · F/L
BEAT_TEMP_A/B, BEAT_F_D0 8%%# IC701
+4 IC101 B_F_DO IC805 F/R
BEAT_VOL_A/B,REMOCON IC801 310Wx2
MICOM MX25L16 AMP IC
4GEGKXGT EXP_DAT1/CLK1~2 FS503B
LC87F085 2MB(S/F) IC602 RL· TAS5631
BEAT BOX PS9854
8QNWOG E2PROM_CLK/DATA BEAT_DATA RR ·
(Option) PWM R/L
IC702
-G[ PWM_LRCK/BCK (DAC_DATA) AMP IC R/R 180Wx2

8A7%1/ SW1·
ADC_PWM_DATA/CLK, EXT_MUTE,DSP_PWM_RS T TAS5631
IC100
EEPROM SPEANA SW2 ·
SW1
IC702
SW2
310Wx2
AMP_PDN AMP IC
AMP_CLIP1/0, AMP_OTW/SD, AMP_READY, AMP_PROTECT TAS5631
3-57 3-58
CIRCUIT DIAGRAMS IMPORTANT SAFETY NOTICE
WHEN SERVICING THIS CHASSIS, UNDER NO
COMPONENTS ARE SHADED ON THE SCHEMATIC
FOR EASY IDENTIFICATION.
THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIFFER
NOTE :
1. Shaded( ) parts are critical for safety.
Replace only with specified part number.
1. SMPS CIRCUIT DIAGRAM CIRCUMSTANCES SHOULD THE ORIGINAL DESIGN BE
MODIFIED OR ALTERED WITHOUT PERMISSION
FROM THE ACTUAL CIRCUIT USED. THIS WAY,
IMPLEMENTATION OF THE LATEST SAFETY AND
2. Voltages are DC-measured with a digital voltmeter
during Play mode.
FROM THE LG CORPORATION. ALL COMPONENTS PERFORMANCE IMPROVEMENT CHANGES INTO
SHOULD BE REPLACED ONLY WITH TYPES IDENTICAL THE SET IS NOT DELAYED UNTIL THE NEW SERVICE
TO THOSE IN THE ORIGINAL CIRCUIT. SPECIAL LITERATURE IS PRINTED.
12
11
10
CAUTION:
Danger if fuse is incorrectly replaced.
1 Replace only with the type identical to fuse rating Warning
and(or) model name described in main label. Parts that are shaded are critical with
respect to risk of fire or electrical shock.
SMPS
EAX64583501_Rev1.1-SD
2012. 01. 09
A B C D E F G H I J K L M N O P Q R S T
3-59 3-60
2. MAIN - MICOM CIRCUIT DIAGRAM
12
11
10
1
MICOM
EAX64550401_Rev1.2-SD(#1)
2012. 01. 09
3-61 3-62
3. MAIN - PWM / FILTER CIRCUIT DIAGRAM
12
11
10
1
PWM
EAX64550401_Rev1.2-SD(#2)
2012. 01. 09
3-63 3-64
4. MAIN - IR AMP CIRCUIT DIAGRAM
12
11
10
1
AMP
EAX64550401_Rev1.2-SD(#3)
2012. 01. 09
3-65 3-66
5. MAIN - DSP / USB / IPOD CIRCUIT DIAGRAM
12
11
10
1
DSP
EAX64550401_Rev1.2-SD(#4)
2012. 01. 09
3-67 3-68
6. MAIN - RF SERVO CIRCUIT DIAGRAM
12
11
10
1
RF SERVO
EAX64550401_Rev1.2-SD(#5)
2012. 01. 09
3-69 3-70
7. MAIN - ADC CIRCUIT DIAGRAM
12
11
10
1
ADC
EAX64550401_Rev1.2-SD(#6)
2012. 01. 09
3-71 3-72
8. MAIN - BEAT BOX CIRCUIT DIAGRAM
12
11
10
1
BEAT BOX
EAX64550401_Rev1.2-SD(#7)
2012. 01. 09
3-73 3-74
9. FRONT - VFD CIRCUIT DIAGRAM
12
11
10
1
VFD
EAX64550501_Rev1.3-SD
2012. 01. 09
3-75 3-76
10. FRONT - VOLUME CIRCUIT DIAGRAM
12
11
10
1
VOLUME
EAX64550601_Rev1.3-SD
2012. 01. 09
3-77 3-78
11. FRONT - USB CIRCUIT DIAGRAM
12
11
10
1
USB
EAX64550701_Rev1.3-SD
2012. 01. 09
3-79 3-80
12. FRONT - MIC CIRCUIT DIAGRAM
12
11
10
1
MIC & PORTABLE
EAX64550801_Rev1.3-SD
2012. 01. 09
3-81 3-82
CIRCUIT VOLTAGE CHART
1. ICs
No. IC Sym IC Name / Type Vcc/Vdd No. IC Sym IC Name / Type Vcc/Vdd No. IC Sym IC Name / Type Vcc/Vdd No. IC Sym IC Name / Type Vcc/Vdd
LC87F5NC8A Spec: Spec: 74AHC244FT
Spec: IC408 S3053 Spec:
IC101 (SANYO) VCC1,2: 4.3 ~ Vin: +2.25 ~ +16V TYPE:20P
VDD: +2.8 ~ +5.5V TYPE:28P LM37102D VIN: 2~5.5V
1 TYPE: 100P 10 13.2V IC601 Vout:+1.25 ~ IC803 VENDER: TOSIBA
Measured volt.: Motor Drive VENDER: AUK TYPE: 8P Vout: 0~VIN
MICOM VENDER: SANYO Measured volt.: 19 +15V 26 VIN:
VDD: 3.392V (5ch) VCC1,2 :8,19 VENDER: TAEJIN Measured volt.:
VDD: 14, 40, 55, 89 VCC1,2: 5.1V LDO Measured volt.: BUFFER IC 2,4,6,8,11,13,15,17
VIN:2, Vout:3 VIN: 3.28V
Vin: 3.68V Vout:
Spec: Vout: 3.29V
IC102 Spec: MLC3700A Vout:3.27V 3,5,7,9,12,14,16,18
AZ7027RTRE1 VDD33,UVDDA33,
IC103 VCC: Max 18V TYPE:176P
2 TYPE: 3P PXI_ Spec: MX25L3206EM2I-
Measured volt.: VENDER:MCS PS9854 Spec:
VENDER: BCD VDD33,ADCVDD33 VDD_IO: IC805 12G
Voltage detectors Vcc: 3.53V LOGIC TYPE: 68P VCC: 2.7~3.6V
Vcc:1, Vout:3 :+3.135 ~ +3.465V 2.97~3.63V 27 TYPE:8P
VENDER: PULSUS Measured volt.:
IC501 VDD12: +1.14 ~ VDD_IN1,2: MEMORY VENDER: MX
Spec: VDD33,UVDDA33, VDD_ VIN: 3.27V
11 +1.26V 2.2~3.3V VCC: 8
AZ1117BH-ADJ Vin: Max 12V PXI_VDD33,ADCV IC602 IO:5,30,33,37,42,51
IC104 DSP Measured volt.: VDD_OUT,VDD_
TYPE:3P Vout:Max 10V DD33:1,14,20,22,2 20 VDD_IN1,2: 64,67 Spec:
3 VDD33,UVDDA33, core: 1.08~1.32V
VENDER: BCD Measured volt.: 6,36,50,87, PWM Controller VDD_OUT1,2, LM37102D VIN: 2.25V~16V
LDO PXI_ Measured volt.: IC3U01
VIN: 3 VOUT: 2,4 Vin:5.65V 99,117,141,167 VDD_core: TYPE:8P Vout: 2.22~16.16V
VDD33,ADCVDD33 VDD_IO: 3.27V 28
Vout: 3.68V VDD12 1,63,60,45,22 VENDER:TAEJIN Measured volt.:
:3.30V VDD_IN1,2: 3.27V LDO
:8,24,65,89,151,161 VIN: 2 Vout: 3 VIN: 5.65V
VDD12: 1.20V VDD_OUT,VDD_ Vout: 5.09
IC201 NJM2794RB2 Spec: core: 1.25V
TYPE: 10P M12L64164A
VIN: 4.3~13V Spec: IC3V01 BU2090F Spec:
4 TYPE:54P Spec:
Noise Isolation VENDER: JRC Measured volt.: IC502 VDD,VDDQ: +3.0 ~ AK5358 IC3V02 TYPE:16P VDD: 4.3~13V
VENDER: ESMT VA:4.5~5.5V 29
Amplifier V+:4 VIN: 11.9V 12 +3.6V IC603 TYPE:16P VENDER:ROHM Measured volt.:
VD:2.7~3.6V LED DRIVER VDD: 16 VDD: 3.57V
SDRAM Measured volt.: 21 VENDER:AKM
VDD,VDDQ Measured volt.:
Spec: VDD,VDDQ: 3.29V ADC VA:6 BU2090F Spec:
:1,3,9,14,27,43,49 VA:5.21V ICW51
VA: 4.75~5.25V VD:7 TYPE:16P VDD: 4.3~13V
CS5346_ADC VD:3.28V 30
VD: 3.13~3.47V Spec:
MX25L8006EM2I VENDER:ROHM Measured volt.:
TYPE:48P IC503 VCC: 2.7V ~ LED DRIVER
VLS: 3.13~5.25V TYPE:8P VDD: 16 VDD: 3.57V
IC202 VENDER: CIRRUS 13 3.6V IC605 S4308 Spec:
VLC: 3.13~5.25V VENDER:MX
5 LOGIC Serial Flash Measured volt.: TYPE: 6P VCC: +5 ~ +14V
Measured volt.: VCC:8 22
ADC VA:14/ VD: 46/ VCC: 3.29V pre VENDER: AUK Measured volt.:
VA: 5.1V
VLS: 36 amplifier IC VCC: 6 VCC: 11.45V
VD: 3.29V
VLC: 5
VLS: 3.29V USB2512B Spec:
VLC: 3.29V IC504 TYPE:36P VDD: 3.0V ~ Spec:
TAS5631B
14 VENDER:SMSC 3.6V PVDD_x: +25 ~
Spec: TYPE: 64P
USB HUB VDD33: Measured volt.: +52.5V
VIN: 2.25V~16V VENDER:
LM37102D 5,10,15,23,29,36 VDD: 3.29V IC701 GVDD_x: +10.8 ~
IC203 Vout: Texas Instrument
TYPE:8P IC702 +13.2V
6 2.22~16.16V PVDD_x:
VENDER:TAEJIN 23 IC703 VDD: +10.8 ~
LDO Measured volt.: Spec: 30,31,38,39,
VIN: 2 Vout: 3 +13.2V
VIN: 5.63V LM27152RS Vin: Max 26V 42,43,50,51
IC505 AMP Measured volt.:
Vout: 5.07V TYPE: 5P Vout:Max 25V GVDD_x:
15 PVDD_x: 49.8V
VENDER: TAEJIN Measured volt.: 25,26,55,56
Spec: LDO GVDD_x: 12.1V
VIN:2, Vout:4 Vin: 5.65V VDD:64
LM37102D VIN: 2.25V~16V VDD: 12.1V
IC204 Vout:3.29V
TYPE:8P Vout: 2.22~16.16V
7
VENDER:TAEJIN Measured volt.: Spec:
LDO MFI337S3959 FS-503B
VIN: 2 Vout: 3 VIN: 5.61 IC506 VDD: 1.62V ~
TYPE:8P TYPE: 252P
Vout: 5.02 16 5.5V Spec:
VENDER: APPLE VENDER: FINE
CP CHIP Measured volt.: VIN:
Spec: VCC:9 ARCH
IC406 S8082 VDD: 3.29V VDDE: 1.1~1.3V
PVCC,SVCC: IC801 VIN: W17,W18,N18
TYPE:8P VDDK: 3.0~3.6V
8 4.3 ~ 13.2V 24 ,U18,N19,C19,B15,
Motor Drive VENDER:AUK Measured volt.:
Measured volt.: 74AHC244FT Spec: BEAT BOX IC D9,D12,E3,G17,K3
(1ch) PVCC,SVCC:6,7 IC507 VIN:
PVCC,SVCC:5.1V TYPE:20P Vcc: 2.0V ~ 5.5V ,N17,R3,R9,T12,C9
17 VDDE: 1.21V
VENDER:Philips Measured volt.: ,B3,A8,B9A15,B18,
Spec: BUFFER VDDK: 3.32V
VCC:20 VDD: 3.29V A18,W2,V18,A5,E1,
DVDD,AVDD:
BU9543KV E2,F2,L1,V2,T1,W1
2.7V ~ 3.6V
TYPE:64P 0,W13,V17,
VDD_CORE: Spec:
IC407 VENDER: ROHM
1.75 ~ 1.95V AZ1117BH-1 Vin: Max 12V Spec:
9
Measured volt.: IC509 .2TRE1 Vout: 1.176 ~ TJ4220GPD VIN: 2.5~6V
RF IC DVDD,AVDD: IC802
DVDD,AVDD: 18 TYPE:3P 1.224V TYPE:8P Vout: 1.17~1.23V
1,17,33,47,53,59 25
3.29V LDO VENDER:BCD Measured volt.: VENDER:HTC Measured volt.:
VDD_CORE: 26,37 LDO
VDD_CORE: VIN:3, Vout:2 VDD: 3.29V VIN: 3 Vout: 6 VIN: 3.27V
1.85V Vout: 1.2V Vout: 1.23V
3-83 3-84
2. CAPACITORS
MEMO
Value Value
Voltage Measured Voltage Measured
No. Location Capacitor No. Location Capacitor
Spec voltage Spec voltage
(uF) (uF)
<MAIN> 44 C244 100uF 16V 5.61
01 C122 100uF 16V 3.31 45 C231 47uF 16V 5.08
02 C151 47uF 16V 3.43 46 C236 10uF 16V 5.19
03 C124 1000uF 16V 3.41 <VFD>
04 C601 100uF 16V 3.32 01 C243 47uF 16V 12.1
05 C682 220uF 6.3V 3.32 02 C303 47uF 50V 7.2
06 C620 220uF 6.3V 1.23 03 C322 47uF 50V 3.24
07 C655 10uF 16V 2.4 04 C319 47uF 50V 31.9
08 C660 47uF 16V 3.31 05 C313 220uF 6.3V 3.47
09 C676 4.7uF 50V 2.09 <VOLUME>
10 C679 100uF 16V 11.5 01 C3V20 47uF 16V 3.57
11 C681 1uF 16V 0 02 C3V24 47uF 16V 3.52
12 C713 470uF 100V 49 <Woofer>
13 C734 470uF 100V 49 01 CW54 47uF 16V 3.28
14 C706 10uF 16V 12.3 <SMPS>
15 C700 10uF 16V 3.28 Value
100V 240V/50Hz
Voltage -10% +10%
16 C753 470uF 100V 49 No. Location Capacitor
Spec. Measured Measured
(uF)
17 C774 470uF 100V 49 voltage voltage
18 C746 10uF 16V 12.2 01 C903 1000uF 315V 122.3V 190V
19 C780 10uF 16V 3.24 02 C904 1000uF 315V 123.9V 180.7V
20 C793 470uF 100V 49 03 C905 33uF 500V 245.9V 370.1V
21 C784 470uF 100V 49 04 C908 47uF 50V 15.34V 15.33V
22 C786 10uF 16V 12.1 05 C912 47uF 50V 18.47V 18.59V
23 C760 100uF 16V 11.3 06 C914 47uF 50V 12.68V 13.8V
24 C876 10uF 16V 3.32 07 C931 330uF 16V 4.81V 4.8V
25 C531 47uF 16V 4.89 08 C932 100uF 50V 31.96V 31.98V
26 C550 47uF 16V 1.21 09 C933 1000uF 16V 5.75V 5.75V
27 C525 47uF 16V 3.28 10 C935 1000uF 25V 12.63V 12.62V
28 C527 47uF 16V 1.21 11 C942 100uF 16V 11.99V 11.98V
29 C533 47uF 16V 3.32 12 C953 2200uF 80V 47.9V 48.1V
30 C570 10uF 16V 3.28

31 C413 100uF 16V 5.09
32 C457 47uF 16V 3.28
33 C458 47uF 16V 3.27
34 C462 47uF 16V 3.32
35 C431 47uF 16V 1.65
36 C467 3.3uF 50V 1.74
37 C492 47uF 16V 3.32
38 C4H6 100uF 6.3V 1.83
39 C485 220uF 16V 5.08
40 C210 10uF 16V 2.47
41 C211 47uF 16V 4.98
42 C213 47uF 16V 4.97
43 C221 100nF 16V 3.28
3-85 3-86
PRINTED CIRCUIT BOARD DIAGRAMS
1. SMPS P.C.BOARD
(TOP VIEW)
3-87 3-88
SMPS P.C.BOARD
(BOTTOM VIEW)
NOTE) Warning
Parts that are critical with respect to risk
of fire or electrical shock.
3-89 3-90
2. MAIN P.C.BOARD
(TOP VIEW)
3-91 3-92
MAIN P.C.BOARD
(BOTTOM VIEW)
3-93 3-94
3. FRONT_VFD P.C.BOARD
(TOP VIEW)
(BOTTOM VIEW)
3-95 3-96
4. FRONT_USB P.C.BOARD
(TOP VIEW) (BOTTOM VIEW)
5. FRONT_MIC P.C.BOARD
(TOP VIEW) (BOTTOM VIEW)
3-97 3-98
6. FRONT_VOLUME P.C.BOARD
(TOP VIEW)
3-99 3-100
FRONT_VOLUME P.C.BOARD
(BOTTOM VIEW)
3-101 3-102
MEMO MEMO
3-103 3-104

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Internal Use Only

MODEL: CM8420 (CM8420, CMS8520F/W)

P/NO : AFN76015220 MARCH, 2013

SECTION 1 ........ GENERAL

SERVICING PRECAUTIONS ................................................................................................................... 1-3

ESD PRECAUTIONS .................................................................................................................................. 1-5

HIDDEN KEY MODE................................................................................................................................... 1-6

SERVICE INFORMATION FOR EEPROM .......................................................................................... 1-7

PROGRAM DOWNLOAD GUIDE ........................................................................................................... 1-8

SPECIFICATIONS ..................................................................................................................................... 1-12

Storage in conductive bag Drop impact

NEVER look directly at the laser beam, and don’t allow

5) Cleaning the lens surface

How to hold the pick-up

CAUTION. GRAPHIC SYMBOLS

THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS

THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE

1. Disc Lock On/Off (CD Function Only Active)

2. Check Version and Option code

6. Power Disc Lock On/Off (CD Function Only Active)

7. Amp Clip On/Off

FLD no disc status

Remote control ‘ ’ + Front ‘STOP’ DETECT NEW EEPROM

Press STOP key

FLD ‘write ok’

FLD ‘E2P CLR’

ON VFD DISPLAY SCREEN

↓ ← Insert usb device at usb function

ON VFD DISPLAY SCREEN

↓ ← Insert usb device at usb function

ON VFD DISPLAY SCREEN

↓ ← Insert usb device at usb function

ON VFD DISPLAY SCREEN

↓ ← Insert usb device at usb function

• Design and specifications are subject to change without notice.

DISASSEMBLY AND ASSEMBLY FOR MECHANISM DECK (DVM-H1803) ........................ 2-2

EXPLODED VIEWS................................................................................................................................... 2-11

2) Disassemble the Loading FFC from the Main PCB

3) Pull up the Holder 1 to completely disassemble the

5) Loosen the screw to pull up and disassemble the

6) Disassemble the Gear Tray, Tray Motor Assy and

9) Push the Guide UD in direction 1 to disassemble it

2) Set the Guide UD on the Base Main.

4) After setting the Gear Main 2, Gear Pu Up 3 and Gear

1. CABINET AND MAIN FRAME SECTION (CM8420)

417 012 010

801 Owner’s Manual

808 Battery 824 AM Loop Antenna

900 Remote Control 825 FM Wire Antenna

TRAINING MASTER ................................................................................................................................... 3-2

ONE POINT REPAIR GUIDE................................................................................................................. 3-11

ELECTRICAL TROUBLESHOOTING GUIDE.................................................................................. 3-34

CIRCUIT DIAGRAMS ............................................................................................................................... 3-59

CIRCUIT VOLTAGE CHART ................................................................................................................. 3-83

NO The volume level LEDs around the master volume

NO Refer to a device’s instruction manual

The sound is output from the speakers.

NO Make sure to connect some cables

NO The volume level LEDs around the master volume

NO Refer to a device’s instruction manual

Make sure to connect the cables to each specified

The sound is output

NO Make sure to connect a cable