Documente Academic
Documente Profesional
Documente Cultură
2007 1
ThyssenKrupp
F. Oberhokamp, Research and Development
Hamburg, 09.10.2007
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 2
Topics
ThyssenKrupp
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 3
ThyssenKrupp
Diesel-mechanical
Pout = η · Pfuel = 0.40 · Pfuel
configuration at full load
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 4
P=4000 kW AC busbar
M
Running at
full load G2
ThyssenKrupp
Diesel-electric
configuration at full load Pout = η · Pfuel = 0.36 · Pfuel
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 5
25 % rated load
P=8000 kW
Running at
25 % part
load
gearbox
ThyssenKrupp
Diesel-mechanical
Pout = η · Pfuel = 0.24 · Pfuel
configuration at part load
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 6
25 % rated load
P=4000 kW
Running at
50 % part G1
AC busbar
load
P=4000 kW M
Switched
G2
off
ThyssenKrupp
Diesel-electric
Pout = η · Pfuel = 0.31 · Pfuel
configuration at part
load
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 7
25 % rated load
P=4000 kW
Running at
50 % part
load
gearbox
P=4000 kW
Switched
off
ThyssenKrupp
Diesel-mechanical
Pout = η · Pfuel = 0.35 · Pfuel
configuration at part load
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 8
G1
AC busbar
gearbox
M
G2
η = 0.40 η = 0.36
at 25 % part load conditions
G1
AC busbar
gearbox
gearbox
M
G2
ThyssenKrupp
η = 0.35 η = 0.24 η = 0.31
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 9
Questions
New approach
ThyssenKrupp
Consideration of the total system behavior
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 10
gearbox
Running at
full load Pmech = 2 x 17,5 η = 0.40
MW
gearbox
Pinst = 4 x 2080 kW
G1
AC busbar
Running at G2
Pel = 7 η = 0.39
full load
ThyssenKrupp
G3 M MW
G4
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 11
gearbox
Running at 25 %
part load Pmech = 2 x 2,2 MW η = 0.24
gearbox
Pinst = 4 x 2080 kW
G1
AC busbar
Running at G2
Pel = 7 η = 0.39
ThyssenKrupp
full load
G3 M MW
G4
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 12
G1
M
G2 Pmech = 2 x 17,5
MW
M
G3
AC busbar
Running at 86
% part load
G4
G5
Pel = 7
M MW
ThyssenKrupp
G6
Pinst = 6 x 9100
kW
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 13
AC busbar
G4
G5
Pel = 7
M MW
ThyssenKrupp
G6
40
35
Diesel mechanical propulsion
Efficiency [%]
30
25
20
15
10
ThyssenKrupp
25 50 75 100 [%] Propulsion
power
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 15
ThyssenKrupp
Diesel - mechanical Diesel - electric Diesel - mechanical Diesel - electric
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 16
ThyssenKrupp
Diesel - mechanical Diesel - electric Diesel - mechanical Diesel - electric
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 17
80 80
70 70
60 60
50 50
40 40
ThyssenKrupp
Diesel - mechanical Diesel - electric Diesel - mechanical Diesel - electric
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 18
ThyssenKrupp
25 50 75 100 [%] 25 50 75 100 [%]
Part load Part load
Values for orientation based on measurement results at a (MDO) diesel
engine
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 19
70 G2
60
AC busbar
50 G3
M
40
30 G4
20
10 G5 M
ThyssenKrupp
Diesel mechanical
20 40 60 80 100 [%] configuration has economical
Time of operation at sea advantages for this load profile
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 20
90 G1
M
80
Peak load only
Power demand [%]
G2
Gearbox
70
for power train
AC busbar
60
50 G3
M
40
30 G4
20
10 M
ThyssenKrupp
20 40 60 80 100 [%]
Time of operation at sea
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 21
G1
PWM
Synchronous / Sep.
…
Exciter
G2 Ship Services
AC busbar
Synchronous / PM Synchro
Exciter
Diesel engine G3
Rectifier
HTS1
Cyclo
G4
Propulsion Inverter
Fuel cells Homopolar
ThyssenKrupp
1 High Temperature Superconductors - HTS
PMS2
2 Power Management System
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 22
Motors Loads
M1 HVAC
M2 Pumps
Synchronous / PM
Exciter
Gear
M4
Gas turbine
HTS
ThyssenKrupp
M5
Podded or non-podded Propulsion
Homopolar
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 23
ThyssenKrupp
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 24
mechanic
electronic
thermodynamic
control
hydraulic electromagnetic
Distributed eigenvalues
(“stiff “ complex
Model reduction
systems)
to avoid “stiff” systems
ThyssenKrupp
Mean value model
Simulation
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 25
ThyssenKrupp
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 26
S = 2743 kVA
•Diesel engine
60 Hz
•Generator
6600 V 6600 V
60 Hz 60 Hz •AVR (exciter)
HV HV
•Busbar
•Speed and torque control
•Motor drives
~ ~ ~ ~
~ ~ ~ ~ •Power Management
UV M M M M UV
•Active / reactive load
ThyssenKrupp
440 V Auxiliary drive 440 V model
60 Hz Motor drive Motor drive 60 Hz
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 27
ThyssenKrupp
Gas turbine
20 MW
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 28
−1
⎡ψ& qs ⎤ ⎡ − Rs 0 0 0 ⎤ ⎡ Ls 0 Lm 0 ⎤ ⎡ψ qs ⎤
⎡ud ⎤ ⎡ rges − xges ⎤ ⎡id ⎤
⎢u ⎥ = ⎢ x ⋅
⎢ψ& ⎥ ⎢ 0 − Rs 0 0 ⎥ ⎢0 Ls 0 Lm ⎥ ⎢ψ ds ⎥
⎣ q ⎦ ref ⎣ ges rges ⎥⎦ ⎢⎣ iq ⎥⎦ ges ⎢ ds ⎥ = ⎢ ⎥⋅⎢ ⎥ ⋅⎢ ⎥
⎢ψ& qr ⎥ ⎢ 0 0 − Rr 0 ⎥ ⎢ Lm 0 Lr 0 ⎥ ⎢ψ qr ⎥
⎢& ⎥ ⎢ ⎥ ⎢ ⎥ ⎢ ⎥
⎡ud ⎤ ⎡ cos Δδ1 − sin Δδ1 ⎤ ⎡ rges
⎢ u ⎥ = ⎢ sin Δδ ⎥ ⋅ ⎢x
T
− x ges ⎤ ⎡id ⎤
⋅ ⎣ψ dr ⎦ ⎣ 0 asynchronous
0 0 − Rr ⎦ ⎣ 0 Lm 0 Lr ⎦ ⎣ψ dr ⎦
⎣ ⎦1 ⎣
q cos Δ δ 1 ⎦ ⎣ ges rges ⎥⎦ ⎢⎣ iq ⎥⎦ ges ⎡0 −ω 0 0 ⎤ ⎡ψ qs ⎤ ⎡uqs ⎤
M
1
busbar ⎢ω 0 machine
0 0 ⎥ ⎢ψ ⎥ ⎢u ⎥
+⎢ ⎥ ⋅ ⎢ ds ⎥ + ⎢ ds ⎥ ,
⎡ud ⎤ ⎡ cos Δδ n − sin Δδ n ⎤ ⎡ rges
T
− xges ⎤ ⎡id ⎤ ⎢0 0 0 − (ω − ω r )⎥ ⎢ψ qr ⎥ ⎢ 0 ⎥
⎢ u ⎥ = ⎢ sin Δδ ⋅ ⋅ ⎢ ⎥ ⎢ ⎥ ⎢ ⎥
cos Δδ n ⎥⎦ ⎢⎣ x ges rges ⎦⎥ ⎣⎢ iq ⎦⎥ ⎣0 0 (ω − ω r ) 0 ⎦ ⎣ψ dr ⎦ ⎣ 0 ⎦
⎣ q ⎦n ⎣ n ges
⎡ R ⎤ ⎡1 ⎤ ⎡ Lq ⎤
•
− 0 ⎥ 0⎥ ⎢ ⋅ p ⋅ ωr ⋅ iq ⎥
⎡id ⎤ ⎢ Ld
ThyssenKrupp
⎡ d ⎤ ⎢L
i ⎡u d ⎤ ⎢ Ld
⎢i ⎥ = ⎢ permanent magnet synchronous
R
⎥⋅⎢ ⎥+ ⎢ d ⎥⋅ +
1 ⎥ ⎢⎣ u q ⎥⎦ ⎢ ⎛ Ld ψ Pm ⋅ p ⋅ ωr ⎞⎥
⎥
⎣ q⎦ ⎢ 0 − ⎥ ⎣iq ⎦ ⎢ 0 − ⎜ ⋅ ⋅ ω ⋅ + ⎟⎥
⎢⎣ Lq ⎥⎦ ⎢⎣ Ld ⎥⎦ ⎢ ⎜L p i
⎟
machine ⎣ ⎝ q
r d
Lq ⎠⎦
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 29
i ref
i d ges di
i ges busbar current
dref
⎡id ⎤ ⎡id ⎤ ⎡cos Δδ1 − sin Δδ1 ⎤ ⎡id ⎤ ⎡ cos Δδ 2 − sin Δδ 2 ⎤ ⎡id ⎤
[Re] ⎢ i ⎥ = ⎢ i ⎥ + ⎢ sin Δδ ⋅ +
cos Δδ1 ⎥⎦ ⎣⎢ iq ⎦⎥1 ⎢⎣ sin Δδ 2
⋅
cos Δδ 2 ⎥⎦ ⎢⎣ iq ⎥⎦ 2
+L
ThyssenKrupp
⎣ q ⎦ ges ⎣ q ⎦ ref ⎣ 1
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 30
Inlet Outlet
Inertia
turbocharger
Turbine
Compressor with bypass
Coupling between
air and exhaust
Intake Exhaust
manifold system is very manifold
important for Injection
system
frequency stability
ECU
Cylinder Electronic
control unit
ThyssenKrupp
Crank shaft Flywheel
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 31
p_beh
Q_dot
T_Abg
2
T_in T_beh
T_Wand
1 m_dot_out
m_dot_in cp Q_dot
theta_umg T_umg
3 T_W
R_gas/(V_sys*(cp-R_gas)) 1
1
m_dot_out s
(cp-R_gas) 4 T _beh
t_Abg
p_beh m_dot_in
cv
1
T_in
p / theta
T h y s s e n K r u p p M a r in e S y s t e m s
5
m_dot_out
T_beh
p_beh
Q_dot
T w in s h a ft g a s tu r b in e Third-level Q_dot
p_Abg
M e c h a n ic a l
Second-level
lo a d
In p u t O u tp u t
In e r t ia
In e r t ia LP -Tu r b
H P -Tu r b
HP LP
T u r b in e R e c e iv e r T u r b in e
Co mp re sso r
C o m b u s t io n 1
F u e l- chambe r n _ t u rb /M _ tu rb
s ys t e m
ThyssenKrupp
g a s t u r b in e
c o n tro l -K - S p e e d re fe re n c e
G a in3
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 32
A medium voltage
control unit for
motor drives
Speed Controller
N Torque*
VECT
Torque*
<Rotor speed wm (rad/s)>
1 N* Ctrl 3
SP Ctrl <Rotor angle thetam (rad)>
gates teta
I_abc
Braking chopper
1 A Meas. 2 g Mec_T PM SM
+ V L+ +
A Conv. I_abc 2 Tm
A Ta
ThyssenKrupp
2 B V+ Mta A
B B Tb m 1
3 C - V L- V- - Mtb B
C Tc Mtc C Motor
C
Rectifier Inverter Measures
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 33
Px
In1
2 em Out1 5 em
I_Gen_2 Qx Matrix Z Z
Gen_2 Px/Qx[pu]
In2
Ps
ud_1/uq_1 gen_1
6 em id_ges/i_q_ges
phi^T delta_2 2 Qs
In3
phi^T Ps/Qs[pu]
delta_2 Matrix Z Voltage
Generator 1
G 3
G em
In1
Out1
I_Gen_3
G G Z
Gen_3 1 Gen_1 id_ges/iq_ges
In2
id/iq/delta id_ges/i_q_ges ud_2/uq_2 gen_2
phi^T delta_3 3 Gen_1
In3 psi^T delta2
phi^T
delta_3 2 Gen_2 phi^T delta_2
Voltage
id/iq/delta Generator 2
In1
Gen_2
4 em Out1
I_Gen_4 3 Gen_3 phi^T delta_3
Gen_4
In2
id/iq/delta
Gen_3 Z
Third-level
phi^T delta_4 4
In3
phi^T
id_ges/i_q_ges ud_3/uq_3 gen_3
T hyssenKrupp M arine Systems delta_4 4
id/iq/delta
Gen_4 phi^T delta_4
psi^T delta3
Gen_4
T otal current Voltage
Generator 3
f _sammel [pu]
Z
M ot 1 M ot 2 M ot 3 M ot 4 f [pu]
id_ges/i_q_ges ud_4/uq_4 gen_4
Frequency on
busbar psi^T delta4
~ ~ ~ ~ Voltage
~ ~ ~ ~ In1
In2
Generator 4
In3
Load angles
MGe n 1 M Ge n 2
M Ge n 3
M Ge n 4
M M hote l Second-level
e le c tric a l
loa d drive s
ThyssenKrupp
b u sbar 6,6 kV , 60 H z
Top-level of simulation
model
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 34
GT
SSS
shaft speed clutch
ThyssenKrupp
Gas turbine
20 MW
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 35
M AC motor M
stator current at load~increase drive
~
electromagnetic torque
SSS clutch
Multi
disc
clutch resulting torque
from motor
ThyssenKrupp
Gas turbine
20 MW
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 36
Smooth speed
increase to
reduce load GT
SSS
peaks clutch
ThyssenKrupp
Gas turbine
20 MW
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 37
G G S = 2743 kVA G G
60 Hz
6600 V 6600 V
60 Hz 60 Hz
HV HV
~ ~ ~ ~
~ ~ ~ ~
ThyssenKrupp
Suddenly UV M M M M UV
disconnection under 440 V 440 V
load of generator 4 60 Hz 60 Hz
at t = 280 s
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 38
Some applications:
ThyssenKrupp
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 39
ThyssenKrupp
prime mover and propeller
• Increased transmission losses at full load compared to diesel mechanical
propulsion
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 40
• Consideration of total system (both electric power generation and power train)
• Waste heat utilization and waste heat recovery
• Total energy management and control
• Consideration of system interactions and dynamics by means of system simulation
tools
• Development of future power generation plant with combined systems consisting of
diesel engines, gas turbine with high efficiency and fuel-cells
ThyssenKrupp
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 41
ThyssenKrupp
Many thanks for your attention
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division