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Diesel-electric propulsion concepts, 09.10.

2007 1

Diesel-electric propulsion concepts

How to match environmental and economical


challenges ?

ThyssenKrupp
F. Oberhokamp, Research and Development
Hamburg, 09.10.2007
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 2

Topics

• Diesel electric propulsion concepts vs. diesel mechanical


configuration
• Efficiency for different load ranges incl. economical
advantages
• Engine room area, weight aspects, spares and maintenance
cost
• Application of simulation technology

ThyssenKrupp
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 3

Diesel-electric propulsion concepts vs. diesel mechanical configuration


Power flow and power efficiency - A simplified
consideration

gearbox shaft Pout


Pfuel diesel

100 % rated load


P=8000 kW
Running at
full load
gearbox

η≈0.42 η≈0.98 η≈0.99

ThyssenKrupp
Diesel-mechanical
Pout = η · Pfuel = 0.40 · Pfuel
configuration at full load
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 4

Diesel-electric propulsion concepts vs. diesel mechanical configuration


Power flow and power efficiency - A simplified
consideration
shaft Pout
generator busbar transformer converter motor
Pfuel diesel

100 % rated load


P=4000 kW
Running at
full load G1

P=4000 kW AC busbar
M
Running at
full load G2

η≈0.42 η≈0.95 η≈0.99 η≈0.99 η≈0.98 η≈0.97 η≈0.99

ThyssenKrupp
Diesel-electric
configuration at full load Pout = η · Pfuel = 0.36 · Pfuel

A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 5

Diesel-electric propulsion concepts vs. diesel mechanical configuration


Power flow and power efficiency - A simplified
consideration

gearbox shaft Pout


Pfuel diesel

25 % rated load
P=8000 kW
Running at
25 % part
load
gearbox

η≈0.25 η≈0.98 η≈0.99

ThyssenKrupp
Diesel-mechanical
Pout = η · Pfuel = 0.24 · Pfuel
configuration at part load
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 6

Diesel-electric propulsion concepts vs. diesel mechanical configuration


Power flow and power efficiency - A simplified
consideration
shaft Pout
generator busbar transformer converter motor
Pfuel diesel

25 % rated load
P=4000 kW
Running at
50 % part G1
AC busbar
load
P=4000 kW M
Switched
G2
off

η≈0.37 η≈0.95 η≈0.99 η≈0.99 η≈0.98 η≈0.97 η≈0.99

ThyssenKrupp
Diesel-electric
Pout = η · Pfuel = 0.31 · Pfuel
configuration at part
load
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 7

Diesel-electric propulsion concepts vs. diesel mechanical configuration


Power flow and power efficiency - A simplified
consideration

gearbox shaft Pout


Pfuel diesel

25 % rated load
P=4000 kW
Running at
50 % part
load
gearbox

P=4000 kW
Switched
off

η≈0.37 η≈0.98 η≈0.99

ThyssenKrupp
Diesel-mechanical
Pout = η · Pfuel = 0.35 · Pfuel
configuration at part load
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 8

Power efficiency - A short summary


Diesel-mechanical Diesel-electric
configuration at 100 % full load conditions configuration

G1

AC busbar
gearbox
M
G2

η = 0.40 η = 0.36
at 25 % part load conditions

G1

AC busbar
gearbox
gearbox

M
G2

ThyssenKrupp
η = 0.35 η = 0.24 η = 0.31

A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 9

Questions

At this restricted consideration the diesel-electric propulsion


system has a smaller efficiency than the diesel mechanical
configuration
Is it right to look only on the power train system ?

What about the consideration of the electric power generation ?

Obviously it’s also important to consider the load distribution of


prime movers !

New approach

ThyssenKrupp
Consideration of the total system behavior

A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 10

Total system consideration - power train and electric power


generationPinst = 4 x 9100
at 100 % full load
kW

gearbox
Running at
full load Pmech = 2 x 17,5 η = 0.40
MW

gearbox

Pinst = 4 x 2080 kW
G1
AC busbar

Running at G2
Pel = 7 η = 0.39
full load

ThyssenKrupp
G3 M MW

G4

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Diesel-electric propulsion concepts, 09.10.2007 11

Total system consideration - power train and electric power


generationPinst = 4 x 9100
at 12,5 % part
kW
load for power
train

gearbox
Running at 25 %
part load Pmech = 2 x 2,2 MW η = 0.24

gearbox

Pinst = 4 x 2080 kW
G1
AC busbar

Running at G2
Pel = 7 η = 0.39

ThyssenKrupp
full load
G3 M MW

G4

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Diesel-electric propulsion concepts, 09.10.2007 12

Total system consideration - power train and electric power


generation at 100 % full load
η ≈ 0.42 0.95 0.99 0.99 0.98 0.97 0.99 for power train

G1
M
G2 Pmech = 2 x 17,5
MW
M
G3

AC busbar
Running at 86
% part load
G4

G5
Pel = 7
M MW

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G6

Pinst = 6 x 9100
kW
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Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 13

Total system consideration - power train and electric power


generation at 12,5 % part
η ≈ 0.40 0.95 0.99 0.98 0.97 0.90 0.99 load for power
train
G1
Running at 70
M
% part load
G2 Pmech = 2 x 2,2 MW
M
G3

AC busbar
G4

G5
Pel = 7
M MW

ThyssenKrupp
G6

It’s only a small difference between the


Pinst = 6 x 9100
full load and part load conditions
kW
A company of
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Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 14

Efficiency of prime movers – diesel electric compared to diesel


mechanical
Optimal efficiency
range of prime Diesel electric propulsion
movers
45

40
35
Diesel mechanical propulsion
Efficiency [%]

30

25
20

15
10

ThyssenKrupp
25 50 75 100 [%] Propulsion
power

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ThyssenKrupp Marine Systems
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Diesel-electric propulsion concepts, 09.10.2007 15

Engine room area, weight aspects, spare and maintenance cost by


comparison
[%] Required engine room area [%] Machinery weight
120 120
+5% + 11 %
110 110
100 100
90 90
80 80
70 70
60 60
50 50
40 40

ThyssenKrupp
Diesel - mechanical Diesel - electric Diesel - mechanical Diesel - electric

Values for orientation based on investigation


results

A company of
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Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 16

Engine room area, weight aspects, spare and maintenance cost by


comparison
[%] Spares cost [%] Maintenance cost
120 120
- 10 - 15 %
110 % 110
100 100
90 90
80 80
70 70
60 60
50 50
40 40

ThyssenKrupp
Diesel - mechanical Diesel - electric Diesel - mechanical Diesel - electric

Values for orientation based on investigation


results

A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 17

Fuel consumption and greenhouse gas emissions by comparison

[%] Fuel consumption [%] NOx , CO , CO2 , HC


120 120 reduction
- 5-15 - 5-15 %
110 % 110
100 100
90 90

80 80
70 70

60 60
50 50

40 40

ThyssenKrupp
Diesel - mechanical Diesel - electric Diesel - mechanical Diesel - electric

Values for orientation based on investigation


results

A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 18

Exhaust concentrations during part load conditions by comparison


Optimum operation
range
10-2 [%/kgExhaust] -3
10 [%/kgExhaust]
NOx HC
26 18
24 16
22 14
20 12
18 10
16 8
14 6
12 4
10 2

ThyssenKrupp
25 50 75 100 [%] 25 50 75 100 [%]
Part load Part load
Values for orientation based on measurement results at a (MDO) diesel
engine
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Diesel-electric propulsion concepts, 09.10.2007 19

Power demand characteristics of diesel electric propulsion


systems
Power demand ordered by Common diesel electric propulsion
100 size system
90 G1
M
80
Power demand [%]

70 G2

60

AC busbar
50 G3
M
40

30 G4

20

10 G5 M

ThyssenKrupp
Diesel mechanical
20 40 60 80 100 [%] configuration has economical
Time of operation at sea advantages for this load profile

A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 20

Power demand characteristics of diesel electric propulsion


systems
Power demand ordered by CODLAG-
100 size System

90 G1
M
80
Peak load only
Power demand [%]

G2

Gearbox
70
for power train

AC busbar
60

50 G3
M
40

30 G4

20

10 M

ThyssenKrupp
20 40 60 80 100 [%]
Time of operation at sea

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Diesel-electric propulsion concepts, 09.10.2007 21

Potential options for the power train of an diesel electric ship


Power Generation Power Conditioning and Distribution

Prime movers Generators Transformers Converters

G1
PWM
Synchronous / Sep.

Exciter
G2 Ship Services

AC busbar
Synchronous / PM Synchro
Exciter
Diesel engine G3
Rectifier
HTS1
Cyclo
G4
Propulsion Inverter
Fuel cells Homopolar

ThyssenKrupp
1 High Temperature Superconductors - HTS
PMS2
2 Power Management System

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Diesel-electric propulsion concepts, 09.10.2007 22

Potential options for the power train of an diesel electric ship


Power Conversion Power Consumption

Motors Loads

M1 HVAC

Induction Hotel services

M2 Pumps

Synchronous / Sep. Ship Services


Exciter
M3

Synchronous / PM
Exciter
Gear
M4
Gas turbine
HTS

ThyssenKrupp
M5
Podded or non-podded Propulsion
Homopolar

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Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 23

Application of simulation technology - use of model based


design
System studies in order to achieve safe, optimal and reliable
operations:

• Load flow calculations


• Short circuit calculations
• Harmonic analysis
• Voltage drop calculations
• Transient analysis of network behavior after disturbance
• Transient analysis of ship power train

ThyssenKrupp
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 24

Application of simulation technology – engineering


problems
Which variables Disturbance
are of main interest ? at the interfaces

mechanic
electronic
thermodynamic
control

hydraulic electromagnetic

Distributed eigenvalues
(“stiff “ complex
Model reduction
systems)
to avoid “stiff” systems

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Mean value model
Simulation

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Diesel-electric propulsion concepts, 09.10.2007 25

Application of simulation technology - Model based


design approach with MATLAB / Simulink®

ThyssenKrupp
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 26

Application of simulation technology – selected


examples

Developed component models


at different levels of
complexity:

S = 2743 kVA
•Diesel engine
60 Hz
•Generator
6600 V 6600 V
60 Hz 60 Hz •AVR (exciter)
HV HV
•Busbar
•Speed and torque control
•Motor drives
~ ~ ~ ~
~ ~ ~ ~ •Power Management

UV M M M M UV
•Active / reactive load

ThyssenKrupp
440 V Auxiliary drive 440 V model
60 Hz Motor drive Motor drive 60 Hz

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Diesel-electric propulsion concepts, 09.10.2007 27

Application of simulation technology – selected


examples
AC motor drive
M M
3 ... 6 MW
~ ~ Developed component models
at different levels of
SSS clutch complexity:
Multi disc
•Two shaft gas turbine
clutch
•Gears
•Clutches
•Propeller shaft
•Propeller with pitch hydraulic
GT
•Ship resistance
SSS clutch
•Control
•Switch logic

ThyssenKrupp
Gas turbine
20 MW

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Diesel-electric propulsion concepts, 09.10.2007 28

Some mathematical equations in state space description


⎛ψ& d ⎞ ⎛ ω n rs 0 −1 ⎛ψ ⎞ ⎛ ω ρψ & q ⎞ ⎛ωn 0
0 0 0 ⎞⎛ −κ d 0 1 0 1 ⎞ d 0 0⎞
⎟⎛u ⎞
n
⎜& ⎟ ⎜ ⎟ ⎜ ⎟ ⎜ ⎟ ⎜ ⎟ ⎜
⎜ψ q ⎟ ⎜ 0 ω n rs 0 0 0 ⎟⎜ 0 −κ q
synchronous
0 1 0 ⎟ ⎜ψ q ⎟ ⎜ −ω n ρψ
& d⎟ ⎜ 0 ωn 0 0⎟⎜ d ⎟
u
⎜ψ& ⎟ = ⎜ 0 0 − 1 TD 0 0 ⎟ ⎜ −(1 − σ D )κ d 0 1 0 μD ⎟ ⎜ψ ⎟ + ⎜ 0 ⎟+⎜ 0 0 0 0⎟⎜ q ⎟
⎜ D⎟ ⎜ ⎟⎜ ⎟ ⎜ D⎟ ⎜ ⎟ ⎜ ⎟⎜u ⎟
⎜ψ& Q ⎟ ⎜ 0 0 0 −1 TQ 0 ⎟⎜ 0 machine
−(1 − σ Q )κ q 0 1 0 ⎟ ⎜ψ Q ⎟ ⎜ 0 ⎟ ⎜ 0 0 0 0⎟⎜ e ⎟
⎝ ρ& ⎠
⎜ ⎟ ⎜ 0 ⎟ ⎜
−1 Te ⎠ ⎝ −(1 − σ e )κ d μe 0 1 ⎟⎠ ⎜ ⎟ ⎜0 ⎟ ⎜ 0 0 1T 0 ⎟⎠
⎝ψ& e ⎠ ⎝ 0 0 0 0 ⎝ψ e ⎠ ⎝ ⎠ ⎝ e

−1
⎡ψ& qs ⎤ ⎡ − Rs 0 0 0 ⎤ ⎡ Ls 0 Lm 0 ⎤ ⎡ψ qs ⎤
⎡ud ⎤ ⎡ rges − xges ⎤ ⎡id ⎤
⎢u ⎥ = ⎢ x ⋅
⎢ψ& ⎥ ⎢ 0 − Rs 0 0 ⎥ ⎢0 Ls 0 Lm ⎥ ⎢ψ ds ⎥
⎣ q ⎦ ref ⎣ ges rges ⎥⎦ ⎢⎣ iq ⎥⎦ ges ⎢ ds ⎥ = ⎢ ⎥⋅⎢ ⎥ ⋅⎢ ⎥
⎢ψ& qr ⎥ ⎢ 0 0 − Rr 0 ⎥ ⎢ Lm 0 Lr 0 ⎥ ⎢ψ qr ⎥
⎢& ⎥ ⎢ ⎥ ⎢ ⎥ ⎢ ⎥
⎡ud ⎤ ⎡ cos Δδ1 − sin Δδ1 ⎤ ⎡ rges
⎢ u ⎥ = ⎢ sin Δδ ⎥ ⋅ ⎢x
T
− x ges ⎤ ⎡id ⎤
⋅ ⎣ψ dr ⎦ ⎣ 0 asynchronous
0 0 − Rr ⎦ ⎣ 0 Lm 0 Lr ⎦ ⎣ψ dr ⎦
⎣ ⎦1 ⎣
q cos Δ δ 1 ⎦ ⎣ ges rges ⎥⎦ ⎢⎣ iq ⎥⎦ ges ⎡0 −ω 0 0 ⎤ ⎡ψ qs ⎤ ⎡uqs ⎤
M
1

busbar ⎢ω 0 machine
0 0 ⎥ ⎢ψ ⎥ ⎢u ⎥
+⎢ ⎥ ⋅ ⎢ ds ⎥ + ⎢ ds ⎥ ,
⎡ud ⎤ ⎡ cos Δδ n − sin Δδ n ⎤ ⎡ rges
T
− xges ⎤ ⎡id ⎤ ⎢0 0 0 − (ω − ω r )⎥ ⎢ψ qr ⎥ ⎢ 0 ⎥
⎢ u ⎥ = ⎢ sin Δδ ⋅ ⋅ ⎢ ⎥ ⎢ ⎥ ⎢ ⎥
cos Δδ n ⎥⎦ ⎢⎣ x ges rges ⎦⎥ ⎣⎢ iq ⎦⎥ ⎣0 0 (ω − ω r ) 0 ⎦ ⎣ψ dr ⎦ ⎣ 0 ⎦
⎣ q ⎦n ⎣ n ges

⎡ R ⎤ ⎡1 ⎤ ⎡ Lq ⎤

− 0 ⎥ 0⎥ ⎢ ⋅ p ⋅ ωr ⋅ iq ⎥
⎡id ⎤ ⎢ Ld

ThyssenKrupp
⎡ d ⎤ ⎢L
i ⎡u d ⎤ ⎢ Ld
⎢i ⎥ = ⎢ permanent magnet synchronous
R
⎥⋅⎢ ⎥+ ⎢ d ⎥⋅ +
1 ⎥ ⎢⎣ u q ⎥⎦ ⎢ ⎛ Ld ψ Pm ⋅ p ⋅ ωr ⎞⎥

⎣ q⎦ ⎢ 0 − ⎥ ⎣iq ⎦ ⎢ 0 − ⎜ ⋅ ⋅ ω ⋅ + ⎟⎥
⎢⎣ Lq ⎥⎦ ⎢⎣ Ld ⎥⎦ ⎢ ⎜L p i

machine ⎣ ⎝ q
r d
Lq ⎠⎦

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Diesel-electric propulsion concepts, 09.10.2007 29

Phasor diagram for a multi-machine system


busbar voltage

qi ⎡ud ⎤ ⎡ rges − xges ⎤ ⎡id ⎤


⎢u ⎥ = ⎢ ⋅
rges ⎥⎦ ⎢⎣ iq ⎥⎦ ges
i qi qref
∆δi i q ges ⎣ q ⎦ ref ⎣ x ges
[Im]
⎡ud ⎤ ⎡cos Δδ1 − sin Δδ1 ⎤ ⎡ rges − x ges ⎤ ⎡id ⎤
T
i q ref
⎢ u ⎥ = ⎢ sin Δδ ⋅
cos Δδ1 ⎥⎦ ⎢⎣ xges

rges ⎥⎦ ⎢⎣ iq ⎥⎦ ges
Power angle between ⎣ q ⎦1 ⎣ 1
u ref reference generator and
M
generator i
ii ⎡ud ⎤ ⎡cos Δδ n − sin Δδ n ⎤ ⎡ rges − xges ⎤ ⎡id ⎤
T
i di
⎢ u ⎥ = ⎢ sin Δδ ⋅ ⋅
i d ref
⎣ q ⎦n ⎣ n cos Δδ n ⎥⎦ ⎢⎣ x ges rges ⎥⎦ ⎣⎢ iq ⎦⎥
ges

i ref

i d ges di
i ges busbar current
dref
⎡id ⎤ ⎡id ⎤ ⎡cos Δδ1 − sin Δδ1 ⎤ ⎡id ⎤ ⎡ cos Δδ 2 − sin Δδ 2 ⎤ ⎡id ⎤
[Re] ⎢ i ⎥ = ⎢ i ⎥ + ⎢ sin Δδ ⋅ +
cos Δδ1 ⎥⎦ ⎣⎢ iq ⎦⎥1 ⎢⎣ sin Δδ 2

cos Δδ 2 ⎥⎦ ⎢⎣ iq ⎥⎦ 2
+L

ThyssenKrupp
⎣ q ⎦ ges ⎣ q ⎦ ref ⎣ 1

⎡ cos Δδ n − sin Δδ n ⎤ ⎡id ⎤


+⎢ ⋅
⎣ sin Δδ n cos Δδ n ⎥⎦ ⎢⎣ iq ⎥⎦ n

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Diesel-electric propulsion concepts, 09.10.2007 30

Diesel engine model for transient system behavior

Inlet Outlet
Inertia
turbocharger

Turbine
Compressor with bypass

Coupling between
air and exhaust
Intake Exhaust
manifold system is very manifold
important for Injection
system
frequency stability

ECU
Cylinder Electronic
control unit

ThyssenKrupp
Crank shaft Flywheel

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Diesel-electric propulsion concepts, 09.10.2007 31

Twin shaft gas turbine model


m_dot_in
1 em
T_in
m_dot / theta
[m_dot_nd_turb] m_dot_out T_beh

p_beh

Q_dot
T_Abg

2
T_in T_beh
T_Wand
1 m_dot_out
m_dot_in cp Q_dot
theta_umg T_umg

3 T_W
R_gas/(V_sys*(cp-R_gas)) 1
1
m_dot_out s
(cp-R_gas) 4 T _beh
t_Abg
p_beh m_dot_in
cv
1
T_in
p / theta

T h y s s e n K r u p p M a r in e S y s t e m s
5
m_dot_out

T_beh
p_beh

Q_dot

T w in s h a ft g a s tu r b in e Third-level Q_dot
p_Abg

M e c h a n ic a l
Second-level
lo a d
In p u t O u tp u t
In e r t ia
In e r t ia LP -Tu r b
H P -Tu r b
HP LP
T u r b in e R e c e iv e r T u r b in e
Co mp re sso r
C o m b u s t io n 1

F u e l- chambe r n _ t u rb /M _ tu rb

s ys t e m

ThyssenKrupp
g a s t u r b in e
c o n tro l -K - S p e e d re fe re n c e
G a in3

Top-level of simulation model

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Diesel-electric propulsion concepts, 09.10.2007 32

Permanent-magnet synchronous motor drive with


control

A medium voltage
control unit for
motor drives

Speed Controller

N Torque*
VECT
Torque*
<Rotor speed wm (rad/s)>
1 N* Ctrl 3
SP Ctrl <Rotor angle thetam (rad)>
gates teta

I_abc
Braking chopper
1 A Meas. 2 g Mec_T PM SM
+ V L+ +
A Conv. I_abc 2 Tm
A Ta

ThyssenKrupp
2 B V+ Mta A
B B Tb m 1
3 C - V L- V- - Mtb B
C Tc Mtc C Motor
C
Rectifier Inverter Measures

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Diesel-electric propulsion concepts, 09.10.2007 33

Busbar with diesel engines, generators and electrical loads


Load modul for 4 generators
In1
1 em switched on busbar f(u)
Gen_1 p/q_ges
In2 Out1
Re(u) Fcn
1 u sammel
In3 I_ges Im(u)
id_ges/iq_ges
Complex to
ud/uq Ref
Real-Imag

Px
In1
2 em Out1 5 em
I_Gen_2 Qx Matrix Z Z
Gen_2 Px/Qx[pu]
In2
Ps
ud_1/uq_1 gen_1
6 em id_ges/i_q_ges
phi^T delta_2 2 Qs
In3
phi^T Ps/Qs[pu]
delta_2 Matrix Z Voltage
Generator 1

G 3
G em
In1
Out1
I_Gen_3
G G Z
Gen_3 1 Gen_1 id_ges/iq_ges
In2
id/iq/delta id_ges/i_q_ges ud_2/uq_2 gen_2
phi^T delta_3 3 Gen_1
In3 psi^T delta2
phi^T
delta_3 2 Gen_2 phi^T delta_2
Voltage
id/iq/delta Generator 2
In1
Gen_2
4 em Out1
I_Gen_4 3 Gen_3 phi^T delta_3
Gen_4
In2
id/iq/delta
Gen_3 Z

Third-level
phi^T delta_4 4
In3
phi^T
id_ges/i_q_ges ud_3/uq_3 gen_3
T hyssenKrupp M arine Systems delta_4 4
id/iq/delta
Gen_4 phi^T delta_4
psi^T delta3
Gen_4
T otal current Voltage
Generator 3

f _sammel [pu]
Z
M ot 1 M ot 2 M ot 3 M ot 4 f [pu]
id_ges/i_q_ges ud_4/uq_4 gen_4
Frequency on
busbar psi^T delta4

~ ~ ~ ~ Voltage

~ ~ ~ ~ In1

In2
Generator 4

In3

Load angles

MGe n 1 M Ge n 2
M Ge n 3
M Ge n 4
M M hote l Second-level
e le c tric a l
loa d drive s

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b u sbar 6,6 kV , 60 H z

Top-level of simulation
model
A company of
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Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 34

Clutch maneuver simulation of electric motor drive

maximum peak of stator current electromagnetic torque


M AC motor M
drive
~ ~
SSS clutch
torque ripple in
Multi
rotor speed disc consequence of
clutch hysteresis modulation

GT
SSS
shaft speed clutch

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Gas turbine
20 MW

A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 35

Clutch maneuver simulation with propeller pitch adjustment

M AC motor M
stator current at load~increase drive
~
electromagnetic torque
SSS clutch

Multi
disc
clutch resulting torque
from motor

rotor and reference signal


GT
shaft SSS from speed
speed clutch control

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Gas turbine
20 MW

A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 36

Electric motor drive acceleration and busbar load


Busbar 6.6 kV, 60 Hz

Reduced models for long


time system behavior are M AC motor M
drive
used ~ ~
Motor drive and shaft Active and
SSS clutch
speed mechanical power
Multi
disc
clutch

Smooth speed
increase to
reduce load GT
SSS
peaks clutch

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Gas turbine
20 MW

A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 37

Malfunction of one generator


Active power for each Frequency on
generator 4 3 2 1 busbar

G G S = 2743 kVA G G
60 Hz

6600 V 6600 V
60 Hz 60 Hz
HV HV

~ ~ ~ ~
~ ~ ~ ~

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Suddenly UV M M M M UV
disconnection under 440 V 440 V
load of generator 4 60 Hz 60 Hz

at t = 280 s

A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 38

Why is simulation so important ?

Some applications:

• To understand and predict system dynamics


• Concept tradeoffs for marine propulsion
systems
• Validate machinery selection
• Control algorithm synthesis and analysis
• Problem isolation and correction
• Sea trial support

ThyssenKrupp
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 39

Diesel-electric propulsion concepts vs. diesel mechanical configuration -


a short summary
Main advantages of diesel-electric propulsion
• Improved life cycle cost by reduced fuel consumption and maintenance
• The possibility to optimize loading of prime movers
• Application of light high or medium speed diesel engines
• Flexible utilization of the on-board space
• Flexibility in location of thrusters (supplied with electric power with cables)
• Less propulsion noise and vibrations

and some disadvantages


• Light increase of investment costs through additional components between

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prime mover and propeller
• Increased transmission losses at full load compared to diesel mechanical
propulsion

A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 40

Diesel-electric propulsion concepts vs. diesel mechanical configuration -


a short summary

What is furthermore important to increase the economical and efficiency


advantages

• Consideration of total system (both electric power generation and power train)
• Waste heat utilization and waste heat recovery
• Total energy management and control
• Consideration of system interactions and dynamics by means of system simulation
tools
• Development of future power generation plant with combined systems consisting of
diesel engines, gas turbine with high efficiency and fuel-cells

ThyssenKrupp
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division
Diesel-electric propulsion concepts, 09.10.2007 41

Diesel-electric propulsion concepts


How to match environment and economical
challenges ?

ThyssenKrupp
Many thanks for your attention
A company of
ThyssenKrupp
Technologies
ThyssenKrupp Marine Systems
Surface Vessel Division

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