armen Dew Beut-tayi Tomar aN 4360284. 42177 DEUTSCHE NORM. December 1997 o Zz Type PB 125 polybutene pipes Dimensions D o a o les 23,080.20 ‘Supersedes November 1988 edition. Alohre aus Polybuten (PS) ~ PB 125 - Mae In keeping with current practice in standards publishes by the International Organization for Standerdizetion (SO), a comma has been used throughout as the decimal marker. Contents Pag Scope Normative references Concepts ... Material designation Safety factors Dimensions and designation : Allowable working pressure ......++6.0.+5 Form suppliod ...+..+++ 9 Marking Explanatory notes Other relevant standards Foreword This standard has been prepared by Technical Committee AuBendurchmesser und Betriebsiberdriicke of the Normenausschuss Kunsistoffe (Plestics Standards Committee). See Explanatory notes for relation to International Standard |SO 161-1 : 1996, published by the International Organization for Standardization (ISO). ‘Amendments This standard dlffers from the November 1988 edition as follows: a} wall thickness specifications have been amended to conform to ISO 4085, and the minimum wall thickness is now 1,3 min; ) additional safety factors have been introduced; } dimension tables have been revised and include more S/SDR series; 4) tolerances on circularity (ovalty) have been included; @} service life is now assumed to be 100 years (at temperatures up to 50 °C). Previous editions DIN 16969: 197-07, 1988-11 Continued on pages 2 to 8. Translation by DIN-Sprachendienst. Ineseecf doubt, theGeman-anguge crighal sho be consulted the authortatve tot (9 Wo par tts earcen may bereorodued who te pra panes ot Ref. No. DIN 16869: 1897-12 ‘ov oaecies wt Gr Norns av. Bash Vara Gre, 0772 Bar Geman, Enatsnpricedroup 08 Sabs No. 0108 has the exert of el for Geran Sears - Narre 200Page 2 DIN 16089 : 1997-12 Al dimensions are in milimetres. 1 Scope This standard specifies dimensions and tolerances for pipes made from type PB 125 polybutene as specified In DIN 18988, 2 Normative references This standard incorporates, by dated or undated reference, provisions from other publications. These norma- tivereferences are cited at the appropriate places in the text, and the titles of the publications are listed below. For dated references, subsequent amendments to or ravisions of any of these publications apply to this Standarc only when incorporated in it by amendment or revision, For undated references, the latest edition of the publication referred to applies. DIN 2403, Marking of pipes according to fluid transported DIN 16968 Polybutene (PB) pipes ~ General quality requirements and testing DIN EN ISO 12162 Thermoplastics materials for pipes and fittings for pressure applications ~ Classification ‘and designation ~ Overall service (design) coefficient (ISO 12162 : 1995) 180 161-1: 1996 Thermoplastics pipes for the conveyance of fluids - Nominal outside diameters and nominal pressures ~ Part 1: Metric series, 180.4065: 1886 __Thermoplastics pipes - Universal wall thickness table 1S0 1922-1: 1997. Thermoplastics pipes for the conveyance of fluids ~ Dimensions and tolerances ~ Part 1: Metric series 3 Concepts 3.1 Pipe series Dimensionless number related to the nominal outside diameter of a pipe and its wall thickness (designated by 5}. On the basis of this number, the wall thickness is to be calculated as folloivs: seg ast where $ is to be taken from table 1 of ISO 4065. 3.2 Standard dimension ratio The ratio of the outside diameter ofa pipe to its wall thickness (designated by SDR), to be calculated as follows: SDR = 28 +16 dls where S is to be taken from table 1 of ISO 4065, 4 Material designation ‘The material designation, PB 125, is besed on the minimum required strength, MRS (ie. the resistance to internal hydrostatic pressure) in water at 20 °C for 50 years, as specified in DIN EN ISO 12162. The minimum required strength of PB 125 is 12,5 N/mm®. 2 = 5 Safety factors Safety factors shall be specified in the appropriate product standards. The minimum value for PB pipes at 20°C isa safety factor (SF) of 1.28, as specified in DIN EN ISO 12162, Allowable working pressures including a safely factor of 1,26 are given in table 4, and including a safety factor of 1,5 in table 5 6 Dimensions and designation Ry \ Figure 4: Dimensions (notation) armen Ooms Qe toy Tomar Kee 74020482177Page 3 : DIN 16969: 1997-12 Designation ofa pipe made from PB 126, wih an outsile alates, dof 32 mm and wal thickness, 5, of 9 me Pipe DIN 16969 - 32 x 2,9 - PB 125 6.1. Outside diameter, wall thickness and mass Table 1: Outside diameter, wall thickness and mass Pipe series (S) oe Peel oe feel on Psee| om Pisee| o> [ese 75 1S 0,359 19 0,446 22 | 0510 23 0,531 29 0,657 (continued)Nermen Download Beutvdayie Tomar Kh 7AS60RINE 2177950. Page 4 DIN 16969: 1997-12 Table 1 (concluded) Pipe series (S) a @ ea 5 z 32 7 Standard aimension ratio (SDR) 21 7 138 1 3 7a ev ay]? Yeaima| £2 [earmey| 29 [Meaney | 27 [Mima | £99 || wo [18 | ons | | oom | sa | vam | 1a | oom | 1 | oom | 1 | oom we | 18 | oow [1 | oo | 1 | oo | to | cos | 14 | com | 17 | ome w= | 18 | oom | sa | once | sa | oom | ts [coro | 18 | oot | 22 | ome a [va | core | ta | com | 1s | com | sa | ove | aa | eves | aa | ons0 z [se [amor | 48 [osm] 19 | ono] 20 | aves] a0 | ote | as | oa % | 1@ | ore | sa | ama | ea | oom | aa | cam | as | oa | sa | oar wo | t@ | oa | aa | cams | ao | oe | a7 | on | a5 | came | sa | 0mm wo [24 | oar | ao | ona | ar | osm | 4a | ces | se | ove | oa | ome @ [so | ass [ae | avoo | a7 | oow| se | sm [as] sa [oe | ae 7% oor | 4s | cee | sa | 120 | ea | ae | aa | am [toa | ana = aie_[ sa [aa | a7 [av | 2 | 208 [vor | 20s [ea | 2m vio [se [sm | 6s | 210 | 01 | eso [veo | sos [rea | os | ves | ane ves a0 | ex | 74 | ear | aa | cae [ima | aos [eo | ave [rma | se wo | er [27 | es | oas [roa | ae 37 [sae [va | 702 160 WwW 3.60 35 4a7 | 118 | 5.33 | 179 am | 219 915 wo | ae [ase [ror | se [re | are war ava [eae [ue am | os | seo [ie | ce |u| san waa [wes _[ za | 4a zz fias | 707 [ea | ees [veo | 10s m2 | 182 ao [na | aes [ma [ioe [rae [io EE ao [tea [toa [tee [1a [aoa | ea as [150 [197 [197 [180 [asa [00 as [to [ra fara [ara fees | ea ao [rar [eas [ear [arr [een [ea 450 | 215 | 280 207 | 343 °) The minimum wall thickness, 5, Is 1,8 mm. 5) For welds, the minimum wall thickness shell be 1,9 mm, *) The mass has been calculated taking the average density as 0,92 kg/cm, and the wall thickness as the nominal size plus half the tolerance specified, The outside diameter is given as the nominal sizeNermen-Dowlosé-Bouthtayl Tomar 749020 e2477960 6.2. Tolerances on outside diameter and circularity (ovality) ‘Table 2: Tolerances on outside diameter and Page S DIN 16969 : 1997-12 6.3 Wall thickness tolerances ‘Table 3: Wall thickness tolerances circularity (ovality) 2 Limit deviations) Limit deviations | Cieularty tolerance?) Upto 2 et for mean 4 outside Straight | Coiled Over 2upto 9 - diameter) | ives | pines oa sEET - 10 to 16 e 1.0 1,0 ee 20 Ld 1,0 12, eet ain Fo e 2 7 i ae Over Supt 6 * 32 - 10 20 Over Gupto 7 v “0 2 10 24 Over 7 upto 8 “a = ° 12 30 oeieWi - @ = is 38 ae Over 8 up to 10 # 78 5 18 = }- Over 10 up to14 e 0 e 22 z e e 7 i oF 7 Over tt up to 12 *t Aas - a : Over 12 up to 13 e 40 a aa = Over 13 up to 74 “ 160 P 38 = ‘Over 14 up to 15 ye 180 3 = Over 15 up to 16 aye = “v = (Over 16 up to 17 e oe = = Over 17 up to 18 3 250 we 30 7 Over 18 up to 10 # 280 bs od 68 = ae +. 7a . (Over 19 up 1020 “# 35 - a | ‘Over 20 up to 21 7 400 ee oe | - Over 21 up to 22 “8 4 v 108 = Over 22 up to 23 - ") The given values have been calculated as follows: Over 28 up to 24 e ford # 250 mm + 0,008 d, given tothe nearest = Ot mr, and atleast 0,3 omy (Over 24 up to 28 # ford > 250 mm up to 400 mim: + 0,009, given ran tS e to the nearest 0,1 mm; Over 28 unite a, u ford = 450 mm: + 0,004 d+ 2,0 mm, given tothe Over 26 up 1027 v reareet O,f mm, (Over 27 up 10 28 3 2) Ovaltyis the difference between the grealest end aoe Tae $ smallest diameter, measured immediately after eae ne 2a a production. The given values have been calev- (Over 28 up to 30 - fated as folio ~for straight pipes: 0,024 d, given to the nearest (0.1 mm, and at least 1,0 men; ~ for colled pipes, with d - 63 mm: 0,06 d, given to the nearest 0,1 mm, and at least 1,0 mm; for colled pipes, with d= 75 mm: subject to agreement when ordering. ‘The given values ave Been calousied onthe alow= ing Basi Limit deviation = 0,1 $+ 0,2 mm, given to the nearest 0,1 mm. A local Increase In wall thickness of up to +02 s is ermissibe fors up to 10 mm, and of up to 0,15 iors {greater than 10 mmm. Tha moan of the moasurements shall, however, stil ie within the given limit deviationsNormer-Domntod-Beuth Jaye Tomar ee T6020 0217736. Pages: DIN 16969: 1997-12 7 Allowable working pressure 7.1 Pipes conveying water Table 4: Allowable working pressure for pipes conveying water, with SF Pipe series (9) tom | ¢ 2 [| 2 | wr] w [es] o |e | es | s | « | a2 Years pera | of Standard dimension ratio (SDR) ture. in| 66 aa st] a [sae] oo [ [ a | w [8 [ om | 9 | 7a Allowable working pressure’), in bar 0 1 6A 77 5 60 10 80 25 59 50 5a 100 57, 2D 1 58 | 5 57, 10 57 3 55 50 5 100 53 30 7 Ba 5 53 0 52 25 Bt 50 50 100 as i rr 1 a1 | 60 | 64 5 as | so | 52 10 4a | 58 | 61 x 25 a7 | 58 | 38 x 50 4s | 55 | 58 zat | 291 100 as | sa | 56 zee | aaa 50 1 ae | ss | 58 205 5 45 | 53 | 56 204 10 44 | 52 | 55 7 25 az | 50 | 83 28 50 a1 | 49 | 52 26,1 100 4a_| 48 | 50 254 60 1 a2 | so | 53 256 5 3g | 47 | so 254 10 3a | as | 48 244 PS 37 | 44 | 46 234 50 3s | a3 | 45 B27 70 1 37 | aa | a5 23 5 3a | 40 | 43 a 10 sa | ga | ay 208 25 aa | a7 | 39 198 50 so | a6 | 38 192 80 7 30 38 193 5 28 35 178 10 26 33 wa | 159 2 25 32 127 | 180 = 1 20 2s | a2 | 40 | 5a | oa to2 | 128 5 te | 21 | 22 | 28 | 35] 45 | 53 ea | 119 wo) an [eo | en | eo | eo | aa] 69 es) | von 1) The allowable working pressures given do not apply for ploes which are subjected to UV radiation. Where the service es fees than ten years, adding appropriate substances tothe moving material can reduce the eects of UV radation. 2) The bracketed values apply where testing can be shown to have been carried out for longer than one year at 110 °C.armerDownloac Bout Sayi Tom RENe AD4020 Mr 4247796 Pager DIN 16969: 1997-712 Table 5: Allowable working pressure for pipes conveying water, with SF = 1,5 Pipe series (S) ter | vee = L* Le] [alo le ]sp>s >* ps i, | oo Slandarddimansion ratio SDR) ae | Series ey a 344 33 26 a 7 13.6 1 8 74 Alowable working pressure, in bar ry se] 8: | 11 | ze | wo | me | ae 5 83 | G0 | sco | tes | iso | mr | Be ° s | 7 ise | too | 2 8 8 | 7a ise | ter | ee 5 S| a isa | joa | aaa 108 so | isi | io | a =] ex | 79 wea | wee | me 5 so | 73 ti | tee | a 8 5s | ts ‘80 | tes | ae 3 se | 73 ies | ies | ase 5 a | ta ts | tet | Za 188 sa | th ws | a ~]: 37 | 72 ‘es | 28 : 8 | a ta | 26 10 8 | fo ta | oer & sa | oe a | ae Fy 53 | 8s we | as 90 s2 | 8s tee | for of: 33 | 67 wwe | a2 | aa 3 82 | 83 ies | 208 | dee ° a | sa tsi | aoa | ie 8 «3 | 82 tba | ‘oy | ae © ae 183 | toa | ane wo | 23 | 37 | ts | 4 | 8 ia | tea | 237 = | +] a 31 ‘os | ee 3 | 23 38 ia | 39 we | 33 Bs #83 | 34 B | a Ey tr | Ba = | 27 Ba wa | a2 wo_| 23 58 ome o | 1 | 26 35 vs | me 2 | 2 22 | ies | ae wo | 35 st | ee tea | tet s | a i | 8 v2 | ts & | 2 a | ta iia | 89 my | ae ve | et vez | asa | 19a 2 | a | se 5 | ia | 39 fa 3 |S tea | tor | to a | 20 a se toa | sat | fas s | 20 i | 8 ros [sar | te wo | 2 | ae vo | st vor | vee | sea s | ts a3 | ae 82 | fe | ia w | ir a3 | aa eo | 2 | tah | te 23 | a Be | tos | 393 =) apa zs | 3a 37 | as | vor 3] i zo |e so | fa | 4) | 1) (22) | 28) I i 7) The allowable working pressures given co not apply or pipes which are subjecledo UVradialion, Where he sonics lies fess than ten years, adding appropriate substances to the moulcing materal can raducs the affacts of UV redition, 2) The bracketed values apply where testing can be shawn to hava been carried out for longer than one year at 110°C,Normer-Downoasteuth tai Tomar Kel 44029 Ut 421776 2008-149 0800 Page 8 DIN 16969 : 1907-12 7.2. Allowable working pressure for pipes conveying other fluids Pipes which come inte contact with aqueous flulds or fluids which are particularly hazardous are recommended to havea lower S or SDR number. 8 Form supplied Pipes are {o be supplied in specified lengths or coils, complying with the tolerances specified in table 6. Table 6: Limit deviations for nominal lengths Form supplied Limit deviations: ‘Actual length not less ‘than nominal length Coils, unwound length Straight pipes ee —— Specified lengths Over 12 m By agreement 9 Marking Pipes conforming to this standard shall display the following Information, marked indelibly at 1 m intervals: Example manufacturer's Identification nyz = quality or inspection mark AL = material designation PB 125 = DIN number DIN 16969/0IN 16968 ~ SorSDR value $5 = outside diameter X wall thickness 32 X 2,9 = date of manufacture oro4s7") machine number 7 ‘This marking is only to be used for pipes which are not covered by other product standards or other technical rules. Explanatory notes With regard to the specifications for outside diameters, this standard conforms to ISO 161-1; with regard to the specifications for wall thickness, it conforms toIS0 4065, and with regard to tolerances on the outside dlameter, circularity and wall thickness, it conforms to ISO 11822-1 “The pressure rating (PN) is no longer used for pipe designation n basic standards for plastics pipes. However, for the purpose of comparison, table A.1 correlates the old PN values with the S and SDR values. It should be noted that the pipe outside diameters were selected from a preferred number series. ‘The service life for polybutene pipes at operating temperatures up to 50 °C, previously given as 60 years, may now be assumed to be at least 100 years. ‘Thenominal sizes and allowable working pressure to be used in particular applications will have to be included in the appropriate product standards or other applicable technical rules. ‘According to current knowledge of the long-term stability of polybutene, It can be assumed that pipes convey- ing water are capable of resisting the pressures given in tables 4 and 5. ‘Where fluids are to be conveyed which could be hazardous if handled incorrectly, the pipe manufacturer should be consulted.ormen-Downlond-Bouthtayvr Tomar aN: 1416024Ne 4217705 Table Page DIN 16969 : 1997-12 correlation of pipe series, standard dimension ratio and nominal pressure ripe series js) | Stan dimanson rao] Nomina pressure 26 a oa) 20 a 4 167 a 6a") is 33 oy 125 2 6a) 10 2 8 8 7 10 63 138 (25)) . 5 " * 4 2 20 318 73 ea) °) Not includad in the 1986 ecition of DIN 16869. Other relevant standards DIN 168311 DIN 16831-2 DIN 16831-3 DIN 16831-4 DIN 1831-5 DIN 16831-8 DIN 16831-7 Pipe joint assemblies and fitings for polybutene (PB) pressure pipes ~ Injection-moulded elbows for socket walding ~ Dimensions Pipe joint assemblies end fittings for polybutene (PB) pressure pipes ~ Injection-moulded tees for socket welding ~ Dimensions Pipe joint assemblies and fittings for polybutene (PB) pressure pipes ~ Injection-moulded sockets and caps for socket welding ~ Dimensions Pipe joint assemblias and fittings for polybutene (PB) pressure pipes ~ Injection-moulded reducing bushes for socket welding ~ Dimensions Pipe joint assemblies and fitings for polybutene (PB) pressure pipes - General quality requirements and testing Pipe joint assemblies and fitings for polyoutene (PB) pressure pipes - Fittings for resist. ance welding ~ Dimensions Pipe joint assemblies and fittings for polybutene (PB) pressure pipes ~ Flanged bushes, flanges, sealing rings for socket welding ~ Dimensions 180 12230: 1995 Polybutene (PB) pipes ~ Effect of time and temperature on the expected strength