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Pruebas y Ajustes
740 and 740 EJECTOR Articulated Trucks Power Train
Número de medio -RENR5134-08 Fecha de publicación -01/10/2013 Fecha de actualización -08/10/2013
i04040976
NOTICE
Refer to Systems Operation, Testing and Adjusting, "Machine Preparation For Troubleshooting"
before you perform any testing and adjusting or troubleshooting.
Before you carry out any testing, ensure that you have read the procedure and that you have
understood the procedure.
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Note: Make sure that the filters and the screens are clean before you test any pressures. Make sure
that the oil is at operating temperature before you perform these tests.
Table 1
Required Tools
Part Number Description Qty
1U-5481 Pressure Gauge Group 1
1U-5482 Pressure Adapter Group 1
8T-5200 Generator and Counter Signal Group 1
FT-2796 Connector Harness 1
It will be necessary to raise the cab in order to gain access to the various pressure test points for the
power train. The guards beneath the engine and the transmission may require lowering.
1. Ensure that the engine is stopped and that the parking brake control is in the ENGAGED
position.
2. Raise the cab. Refer to Operation and Maintenance Manual, "Cab - Tilt".
Illustration 1 g00893411
3. Remove the plug from test point (1). Install the correct fitting and the correct hose assembly
from the 1U-5482 Pressure Adapter Group into test point (1). Attach the opposite end of the
hose assembly to the 0 to 4000 kPa (0 to 580 psi) pressure gauge in the 1U-5481 Pressure
Gauge Group .
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Illustration 2 g00804806
4. Disconnect the wiring harness from upshift solenoid (2), downshift solenoid (3) and torque
converter lockup clutch solenoid (4) .
5. Connect the wiring harness from the downshift solenoid to the torque converter lockup clutch
solenoid.
6. Lower the cab. Take care to ensure that the hose assembly is not trapped when the cab is
lowered.
7. Ensure that the transmission control is in the NEUTRAL position and that the parking brake is
engaged. Press and hold the service brake pedal.
9. Observe the pressure gauge. With the oil at normal operating temperature, the pilot oil pressure
for the torque converter lockup clutch must be within the values that are shown in Table 5.
10. Stop the engine and raise the cab. Remove the fitting and the hose from test point (1) and
replace the plug.
11. Reconnect the wiring harness correctly to the upshift solenoid, the downshift solenoid and the
torque converter lockup clutch solenoid.
Testing the Initial Pressure for the Torque Converter Lockup Clutch
The pressure in the torque converter lockup clutch can be measured at test point (D) on the
transmission pressure control valve.
1. Ensure that the engine is stopped and that the parking brake control is in the ENGAGED
position.
2. Raise the cab. Refer to Operation and Maintenance Manual, "Cab - Tilt".
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Illustration 3 g00804801
Note: Care must be taken in order to ensure that the plug is not dropped into the transmission.
Illustration 4 g00805199
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Illustration 5 g00811590
6. Install the 6V-6064 Transmission Test Cover in the place of the small cover. Use four bolts to
hold the test cover in position.
7. Replace the transmission cover on the top of the transmission. Use four bolts to hold the test
cover in position.
Illustration 6 g00804800
8. Install the correct hose assembly from the 1U-5482 Pressure Adapter Group to test point (D).
Use a suitable 90° fitting. Attach the opposite end of the hose assembly to the 4000 kPa (580
psi) pressure gauge in the 1U-5481 Pressure Gauge Group .
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Illustration 7 g00804806
9. Disconnect the wiring harness from upshift solenoid (2), downshift solenoid (3) and torque
converter lockup clutch solenoid (4) .
10. Connect the wiring harness for the downshift solenoid to the torque converter lockup clutch
solenoid.
11. Lower the cab. Take care to ensure that the hose assembly is not trapped when the cab is
lowered.
12. Ensure that the transmission control is in the NEUTRAL position and that the parking brake is
engaged. Press the service brake pedal and hold the service brake pedal.
13. Start the engine and run the engine at low idle.
14. Observe the pressure gauge. With the oil at normal operating temperature, the initial oil
pressure for the torque converter lockup clutch must be within the values that are shown in
Table 5.
15. Stop the engine and raise the cab. Remove the fitting and the hose from test point (D) .
16. Remove the transmission cover with the 6V-6064 Transmission Test Cover from the top of the
transmission.
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Illustration 8 g00805199
18. Remove the 6V-6064 Transmission Test Cover from the transmission cover and install the
small cover to the transmission cover.
20. Reconnect the wiring harness correctly to the upshift solenoid, the downshift solenoid and the
torque converter lockup clutch solenoid.
The pressure in the torque converter lockup clutch can be measured at test point (D) on the
transmission pressure control valve.
1. Ensure that the engine is stopped and that the parking brake control is in the ENGAGED
position.
2. Raise the cab. Refer to Operation and Maintenance Manual, "Cab - Tilt".
Illustration 9 g00805199
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3. Remove the small cover from the transmission cover on the top of the transmission planetary.
Illustration 10 g00811590
4. Install the 6V-6064 Transmission Test Cover in the place of the small cover. Use four bolts to
hold the test cover in position.
Illustration 11 g00804800
5. Install the correct hose assembly from the 1U-5482 Pressure Adapter Group to test point (D) on
the pressure control valve. Use a suitable 90° fitting. Attach the opposite end of the hose
assembly to the 0 to 4000 kPa (0 to 580 psi) pressure gauge in the 1U-5481 Pressure Gauge
Group .
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Illustration 12 g00804806
6. Disconnect the wiring harness from upshift solenoid (2), downshift solenoid (3) and torque
converter lockup clutch solenoid (4) .
7. Connect the wiring harness for the downshift solenoid to the torque converter lockup clutch
solenoid.
8. Lower the cab. Take care to ensure that the hose assembly is not trapped when the cab is
lowered.
9. Ensure that the transmission control is in the NEUTRAL position and that the parking brake is
engaged. Press the service brake pedal and hold the service brake pedal.
10. Start the engine and run the engine at low idle.
11. Observe the pressure gauge. With the oil at normal operating temperature, the maximum oil
pressure for the torque converter lockup clutch must be within the values that are shown in
Table 5.
12. Stop the engine and raise the cab. Remove the fitting and the hose from test point (D) .
15. Reconnect the wiring harness correctly to the upshift solenoid, the downshift solenoid and the
torque converter lockup clutch solenoid.
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Illustration 13 g00811233
The relief pressure of the torque converter inlet can be measured at test point (6). Test point (6) is
located on the left side of the transmission.
1. Ensure that the engine is stopped and that the parking brake control is in the ENGAGED
position.
2. Raise the cab. Refer to Operation and Maintenance Manual, "Cab - Tilt".
3. Disconnect the fitting (6). Install a suitable swivel tee between fitting (6) and the line to the
transmission pump drive housing. Install the correct fitting and the correct hose assembly from
the 1U-5482 Pressure Adapter Group to the swivel tee. Attach the opposite end of the hose
assembly to the 0 to 4000 kPa (0 to 580 psi) pressure gauge in the 1U-5481 Pressure Gauge
Group .
4. Lower the cab. Take care to ensure that the hose assembly is not trapped when the cab is
lowered.
5. Ensure that the transmission control is in the NEUTRAL position and that the parking brake is
engaged. Press and hold the service brake pedal.
6. Start the engine and operate the engine at low idle. Observe the pressure gauge. With the oil at
normal operating temperature, the main relief pressure must be within the values that are shown
in Table 5.
7. Operate the engine at high idle. Observe the pressure gauge. With the oil at normal operating
temperature, the torque converter inlet pressure must be within the values in Table 5.
8. Stop the engine and raise the cab. Remove the fitting and the hose from the swivel tee and
remove the swivel tee from fitting (6). Reconnect the line to fitting (6) .
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Illustration 14 g00811858
Illustration 15 g00804803
The pressure of the oil from the transmission oil pump is regulated by the main relief valve in the
transmission selector and pressure control valve. The main relief pressure for the transmission
hydraulic control can be measured at test point (7) on the right side of the transmission.
1. Ensure that the engine is stopped and that the parking brake control is in the ENGAGED
position.
2. Raise the cab. Refer to Operation and Maintenance Manual, "Cab - Tilt".
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3. Install the correct hose assembly from the 1U-5482 Pressure Adapter Group on test point (7).
Attach the opposite end of the hose assembly to the 0 to 4000 kPa (0 to 580 psi) pressure gauge
in the 1U-5481 Pressure Gauge Group .
4. Lower the cab. Take care to ensure that the hose assembly is not trapped when the cab is
lowered.
5. Start the engine and operate the engine at low idle. Observe the pressure gauge. With the oil at
normal operating temperature, the relief pressure for the transmission hydraulic control must be
within the values that are shown in Table 5.
6. Operate the engine at high idle. Observe the pressure gauge. With the oil at normal operating
temperature, the relief pressure for the transmission hydraulic control must be within the values
that are shown in Table 5.
7. Stop the engine and raise the cab. Remove the hose from test point (7) .
Testing the Pilot Pressure for the Transmission Hydraulic Control System
Illustration 16 g00811592
The pilot oil pressure for the transmission hydraulic control can be measured at test point (8) on the
selector and pressure control valve.
1. Ensure that the engine is stopped and that the parking brake control is in the ENGAGED
position.
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Illustration 17 g00805199
Illustration 18 g00811590
5. Install the 6V-6064 Transmission Test Cover to the transmission cover in the place of the small
cover. Use four bolts to hold the test cover in position.
6. Remove the plug from test point (8). Install the correct fitting and the correct hose assembly
from the 1U-5482 Pressure Adapter Group on test point (8) .
7. Feed the hose through an opening in the 6V-6064 Transmission Test Cover. To prevent the
spraying of oil, use a piece of plastic or use a piece of paper with the cover. Attach the opposite
end of the hose assembly to the 0 to 4000 kPa (0 to 580 psi) pressure gauge in the 1U-5481
Pressure Gauge Group .
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9. Lower the cab. Take care to ensure that the hose assembly is not trapped when the cab is
lowered.
10. Ensure that the transmission control is in the NEUTRAL position and that the parking brake is
engaged. Press the service brake pedal and hold the service brake pedal.
11. Start the engine and run the engine at low idle.
12. Observe the pressure gauge. With the oil at normal operating temperature, the pilot oil pressure
for the transmission hydraulic control system must be within the values that are shown in Table
5.
14. Remove the transmission cover with the 6V-6064 Transmission Test Cover from the top of the
transmission.
15. Remove the fitting and the hose from test point (8) and replace the plug.
Illustration 19 g00805199
16. Remove the 6V-6064 Transmission Test Cover from the transmission cover and install the
small cover to the transmission cover.
1. Ensure that the engine is stopped and that the parking brake control is in the ENGAGED
position. Ensure that the engine start switch is left in the OFF position.
2. Raise the cab. Refer to Operation and Maintenance Manual, "Cab - Tilt".
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Illustration 20 g00805205
4. Remove seven load piston plugs (9) from the individual valves.
Note: Ensure that the plugs are not dropped into the transmission.
Illustration 21 g00805199
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Illustration 22 g00811590
6. Install the 6V-6064 Transmission Test Cover in the place of the small cover. Use four bolts to
hold the test cover in position.
Illustration 23 g00804800
(D) This pressure tap is used for the torque converter lockup clutch.
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7. Install 6V-4143 Coupler, 3B-6552 Elbow, 6V-3079 Hose, 6V-4142 Fitting, 6V-4144 Coupler
and 8T-0855 Pressure Gauge to test points (A), (B), (C), (E), (F), (G), and (H) .
8. Disconnect the drive shaft to the front axle from the output yoke of the output transfer gear.
Refer to Disassembly and Assembly, RENR5139, "Power Train". Retract the drive shaft away
from the output yoke and secure the drive shaft.
9. Disconnect the drive shaft between the output transfer gear and the hitch from the output yoke
of the output transfer gear. Refer to Disassembly and Assembly, RENR5139, "Power Train".
Retract the drive shaft away from the output yoke and secure the drive shaft.
10. Remove the wiring harness from the two transmission output speed sensors. Connect a 8T-5200
Signal Generator to the speed sensors. Use a FT-2796 Connector Harness. Ensure that the
signal generator is switched OFF. If the signal generator is generating a signal and the
engine start switch is in the ON position, the secondary steering pump will start.
11. Route the FT-2796 Connector Harness so that the signal generator can be mounted in the cab.
12. Lower the cab. Ensure that the hoses to the gauges and the connector harness is not trapped.
13. Ensure that the parking brake control is in the ENGAGED position.
14. Start the engine and operate the engine at low idle. Move the hoist control to the FLOAT
position. If the hoist control lever is not in the FLOAT position, the transmission will not
be able to shift gears.
16. Observe the pressure gauges for the transmission clutches that are used in NEUTRAL. Refer to
Table 2 or Table 3, and refer to Table 4. With the oil at normal operating temperature, the
primary pressure for the oil in the transmission clutches must be within the values that are
shown in Table 6.
20. Observe the gauges for the transmission clutch that is used in FIRST gear. Refer to Table 2 or
Table 3, and refer to Table 4. With the oil at normal operating temperature, the initial pressure
for the oil in the transmission clutch must be within the values that are shown in Table 6.
22. Start the signal generator. Refer to Special Instruction, SEHS8579, "Use of 8T-5200 Signal
Generator/Counter Group ".
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23. Increase the frequency of the signal from the signal generator until the transmission shifts from
first gear to second gear.
25. Observe the gauges for the transmission clutches that are used in SECOND gear. Refer to Table
2 or Table 3, and refer to Table 4. With the oil at normal operating temperature, the initial
pressure for the oil in the transmission clutches must be within the values that are shown in
Table 6.
27. Increase the frequency of the signal from the signal generator and observe the initial pressures
for each transmission gear.
28. Once the transmission is in SEVENTH gear and the pressures have been obtained for each
clutch, reduce the frequency of the signal from the signal generator until the output is zero.
29. Move the transmission control to the REVERSE position. Increase the engine speed to high idle
and observe the clutch pressures.
31. Move the transmission control to the NEUTRAL position and stop the engine.
32. Compare the actual initial pressures that were recorded with the pressures that are provided in
Table 6.
33. After the pressures are recorded, remove the test equipment and remove the transmission cover
from the top of the transmission.
Illustration 24 g00805199
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35. Remove the 6V-6064 Transmission Test Cover from the transmission cover and install the
small cover to the transmission cover.
37. Replace the drive shafts to the machine. Refer to Disassembly and Assembly, RENR5139,
"Power Train".
1. Raise the cab. Refer to Operation and Maintenance Manual, "Cab - Tilt".
Illustration 25 g00805199
Illustration 26 g00811590
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3. Install the 6V-6064 Transmission Test Cover in the place of the small cover. Use four bolts to
hold the test cover in position.
Illustration 27 g00804800
(D) This pressure tap is used for the torque converter lockup clutch.
4. Install 6V-4143 Coupler, 3B-6552 Elbow, 6V-3079 Hose, 6V-4142 Fitting, 6V-4144 Coupler
and 8T-0855 Pressure Gauge to test points (A), (B), (C), (E), (F), (G), and (H) .
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Illustration 28 g00804806
5. Disconnect the wiring harness from torque converter lockup clutch solenoid (4) .
Note: This will allow the testing of transmission clutch pressures in torque converter drive
without disconnecting the drive shaft from the transmission planetary.
6. Remove the wiring harness from the two transmission output speed sensors. Connect a 8T-5200
Signal Generator to the speed sensors. Use a FT-2796 Connector Harness .
7. Route the FT-2796 Connector Harness so that the signal generator can be mounted in the cab.
8. Lower the cab. Ensure that the hoses to the gauges and the connector harness is not trapped.
10. Start the engine and run the engine at low idle.
12. Observe the pressure gauges for the transmission clutches that are used in NEUTRAL. Refer to
Table 2 or Table 3, and refer to Table 4. With the oil at normal operating temperature, the
maximum pressure for the oil in the transmission clutches must be within the values that are
shown in Table 7.
Note: The engine will be turning against the torque converter, so there may be some small
movement and vibration of the machine.
17. Observe the gauges for the transmission clutch that is used in FIRST gear. Refer to Table 2 or
Table 3, and refer to Table 4. With the oil at normal operating temperature, the maximum
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pressure for the oil in the transmission clutch must be within the values that are shown in Table
7.
19. Start the signal generator. Refer to Special Instruction, SEHS8579, "Use of 8T-5200 Signal
Generator/Counter Group ".
20. Increase the frequency of the signal from the signal generator until the transmission shifts from
first gear to second gear.
22. Observe the gauges for the transmission clutches that are used in SECOND gear. Refer to Table
2 or Table 3, and refer to Table 4. With the oil at normal operating temperature, the maximum
pressure for the oil in the transmission clutches must be within the values that are shown in
Table 7.
24. Increase the frequency of the signal from the signal generator and observe the maximum
pressures for each transmission gear at high idle.
25. Once the transmission is in SEVENTH gear and the pressures have been obtained for each
clutch, reduce the frequency of the signal from the signal generator until the output is zero.
27. Increase the engine speed to high idle and observe the clutch pressures.
29. Move the transmission control to the NEUTRAL position and stop the engine.
30. Compare the actual clutch pressures that were recorded with the pressures that are provided in
Table 7.
31. After the pressures are recorded, remove the test equipment.
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Illustration 29 g00805199
32. Remove the 6V-6064 Transmission Test Cover from the transmission cover and install the
small cover to the transmission cover.
33. Reconnect the wiring harness to the torque converter lockup clutch solenoid.
Illustration 30 g00811379
The upshift pressure can be measured at test point (10) on the right side of the transmission.
1. Raise the cab. Refer to Operation and Maintenance Manual, "Cab - Tilt".
2. Install the correct hose assembly from the 1U-5482 Pressure Adapter Group on test point (10).
Attach the opposite end of the hose assembly to the 0 to 1000 kPa (0 to 145 psi) pressure gauge
in the 1U-5481 Pressure Gauge Group .
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Illustration 31 g00804806
4. Disconnect the wiring harness from upshift solenoid (2), downshift solenoid (3) and torque
converter lockup clutch solenoid (4) .
5. Connect the wiring harness for upshift solenoid (2) to the downshift solenoid (3) and connect
the wiring harness for the downshift solenoid to the upshift solenoid.
6. Lower the cab and start the engine. Ensure that the parking brake is engaged.
8. Start the engine and operate the engine at low idle. The transmission will upshift through the
gears to SEVENTH gear.
9. Observe the pressure gauge. With the oil at normal operating temperature, the pressure of the
upshift oil must be within the values that are shown in Table 5.
11. Reconnect the wiring harness correctly to the upshift solenoid, the downshift solenoid and the
torque converter lockup clutch solenoid.
12. Remove the hose and the gauges from test point (10) .
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Illustration 32 g00811379
The downshift pressure can be measured at test point (11) on the right side of the transmission.
1. Raise the cab. Refer to Operation and Maintenance Manual, "Cab - Tilt".
2. Install the correct hose assembly from the 1U-5482 Pressure Adapter Group on test point (11).
Attach the opposite end of the hose assembly to the 0 to 1000 kPa (0 to 145 psi) pressure gauge
in the 1U-5481 Pressure Gauge Group .
3. Start the engine and operate the engine at low idle. Observe the pressure gauge. With the oil at
normal operating temperature, the pressure of the downshift oil must be within the values that
are shown in Table 5.
5. Remove the hose and the gauges from test point (11) .
Illustration 33 g00812105
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The pressure of the lubrication oil for the transmission planetary can be measured at test point (12) .
1. Raise the cab. Refer to Operation and Maintenance Manual, "Cab - Tilt".
2. Install the correct hose assembly from the 1U-5482 Pressure Adapter Group on test point (12).
Attach the opposite end of the hose assembly to the 0 to 400 kPa (0 to 58 psi) pressure gauge in
the 1U-5481 Pressure Gauge Group .
3. Lower the cab. Take care to ensure that the hose assembly is not trapped when the cab is
lowered.
5. With the transmission in NEUTRAL, run the engine at low idle. Record the pressure that is
displayed on the gauge.
6. Run the engine at high idle and record the pressure that is displayed on the gauge. With the oil
at normal operating temperature, the pressure for the lubrication oil for the transmission
planetary must be within the values that are shown in Table 5.
8. Raise the cab and remove the hose from test point (12) .
Illustration 34 g01623380
1. Install the correct hose assembly from the 1U-5482 Pressure Adapter Group onto the test point
(13) for the output transfer gears and differentials. Attach the opposite end of the hose assembly
to the 0 to 1000 kPa (0 to 145 psi) pressure gauge in the 1U-5481 Pressure Gauge Group .
Note: The pressure for the differential locks can also be measured at test point (13) for the
output transfer gears and differentials. Ensure that the interaxle differential lock and the
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axle differential locks are not selected. This may cause damage to the gauge that is used to
measure the pressure of the oil.
2. Operate the engine at high idle. Observe the pressure gauge. With the oil at normal operating
temperature, the pressure of the lubrication oil for the transfer gears must be within the values
in Table 5.
The clutch pressure for the interaxle differential lock can be measured at test point (13) for the output
transfer gears and differentials.
1. Install the correct hose assembly from the 1U-5482 Pressure Adapter Group onto the test point
(13) for the output transfer gears and differentials. Attach the opposite end of the hose assembly
to the 0 to 4000 kPa (0 to 580 psi) pressure gauge in the 1U-5481 Pressure Gauge Group .
2. Start the engine and operate the engine at low idle. Select the interaxle differential lock. Refer
to Operation and Maintenance Manual, "Differential Lock Control". Increase the engine speed
to high idle. Observe the pressure gauge. With the oil at normal operating temperature, the
pressure of the oil in the lockup clutch of the interaxle differential must be within the values in
Table 5.
3. Select the axle differential locks. Refer to Operation and Maintenance Manual, "Differential
Lock Control". Operate the engine at high idle. Observe the pressure gauge. With the oil at
normal operating temperature, the pressure of the oil in the lockup clutches of the axle
differentials must be within the values in Table 5.
Illustration 35 g00811250
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740 Articulated Truck B1P00001-UP (MACHINE) POWERED BY C15 Engine(SEBP... Page 28 of 38
1. Disconnect line (14) to the rear axles and insert 6V-9508 Face Seal Plug into the line. Plug the
line in order to prevent contamination of the oil.
Illustration 36 g00811254
2. Disconnect line (15) from the elbow in the front axle. Insert 8T-8902 Tee between the line and
the elbow in the front axle.
3. Install the correct hose assembly from the 1U-5482 Pressure Adapter Group on the 8T-8902
Tee. Attach the opposite end of the hose assembly to the 0 to 4000 kPa (0 to 580 psi) pressure
gauge in the 1U-5481 Pressure Gauge Group .
5. Select the interaxle differential lock and select the axle differential lock.
6. Observe the pressure gauge. With the oil at normal operating temperature, the oil pressure in
the clutch for the front axle differential must be within the values that are shown in Table 5.
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740 Articulated Truck B1P00001-UP (MACHINE) POWERED BY C15 Engine(SEBP... Page 29 of 38
Illustration 37 g00811254
1. Disconnect line (15) from the elbow in the front axle and insert 6V-9508 Face Seal Plug into
the line. Plug the fitting on the front axle in order to prevent contamination of the oil.
Illustration 38 g00811260
2. Disconnect line (16) from the elbow in the rear axle and insert 6V-9508 Face Seal Plug into the
line. Plug the fitting on the center axle in order to prevent contamination of the oil.
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740 Articulated Truck B1P00001-UP (MACHINE) POWERED BY C15 Engine(SEBP... Page 30 of 38
Illustration 39 g00811261
3. Disconnect line (17) from the elbow in the center axle and insert 8T-8902 Tee between the line
and the elbow in the front axle.
4. Install the correct hose assembly from the 1U-5482 Pressure Adapter Group on the 8T-8902
Tee. Attach the opposite end of the hose assembly to the 0 to 4000 kPa (0 to 580 psi) pressure
gauge in the 1U-5481 Pressure Gauge Group .
6. Select the interaxle differential lock and select the axle differential lock.
7. Observe the pressure gauge. With the oil at normal operating temperature, the oil pressure in
the clutch for the center axle differential must be within the values that are shown in Table 5.
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740 Articulated Truck B1P00001-UP (MACHINE) POWERED BY C15 Engine(SEBP... Page 31 of 38
Illustration 40 g00811254
1. Disconnect line (15) from the elbow in the front axle and insert 6V-9508 Face Seal Plug into
the line. Plug the fitting on the front axle in order to prevent contamination of the oil.
Illustration 41 g00811261
2. Disconnect line (17) from the elbow in the center axle and insert 6V-9508 Face Seal Plug into
the line. Plug the fitting on the center axle in order to prevent contamination of the oil.
Illustration 42 g00811260
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740 Articulated Truck B1P00001-UP (MACHINE) POWERED BY C15 Engine(SEBP... Page 32 of 38
3. Disconnect line (16) from the elbow in the rear axle and insert 8T-8902 Tee between the line
and the elbow in the front axle.
4. Install the correct hose assembly from the 1U-5482 Pressure Adapter Group on the 8T-8902
Tee. Attach the opposite end of the hose assembly to the 0 to 4000 kPa (0 to 580 psi) pressure
gauge in the 1U-5481 Pressure Gauge Group .
6. Select the interaxle differential lock and select the axle differential lock.
7. Observe the pressure gauge. With the oil at normal operating temperature, the oil pressure in
the clutch for the rear axle differential must be within the values that are shown in Table 5.
Table 3
SPEED SELECTION (2)
SPEED ENGAGED CLUTCHES
NEUTRAL 1
FIRST REVERSE speed 1&7
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740 Articulated Truck B1P00001-UP (MACHINE) POWERED BY C15 Engine(SEBP... Page 33 of 38
Table 4
Individual Valves for Transmission Clutches
Clutch Station
1 B
2 C
3 A
4 F
5 E
6 G
7 H
Table 5
Test Point
Description Specified Value
D Pressure For The Torque Converter Lockup Clutch 1862 ± 70 kPa (270 ± 10
psi)
6
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740 Articulated Truck B1P00001-UP (MACHINE) POWERED BY C15 Engine(SEBP... Page 34 of 38
14,15, 16,17
Axle Differential Locks (High Idle) 2755 ± 345 kPa (400 ± 50
psi)
Table 6
Initial Clutch Pressure
Station (1) "A" "B" "C" "E" "F" "G" "H"
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740 Articulated Truck B1P00001-UP (MACHINE) POWERED BY C15 Engine(SEBP... Page 35 of 38
Speed Engaged
Pressure Pressure Pressure Pressure Pressure Pressure Pressure
Position Clutches
345 + 50
N 1 0 - 35 kPa 0 0 0 0 0
(50 + 7 -
5 psi)
515 + 50 448 + 50
3 and 7
R2 (2) - 35 kPa 0 0 0 0 0 - 35 kPa
(75 + 7 - (65 + 7 -
5 psi) 5 psi)
515 + 50 345 + 50
3 and 7
R2 (3) - 35 kPa 0 0 0 0 0 - 35 kPa
(75 + 7 - (50 + 7 -
5 psi) 5 psi)
345 + 50 448 + 50
(2) 1 and 7
R1 - 35 kPa - 35 kPa
(50 + 7 - (65 + 7 -
5 psi) 5 psi)
345 + 50 345 + 50
1 and 7
R1 (3) - 35 kPa - 35 kPa
(50 + 7 - (50 + 7 -
5 psi) 5 psi)
460 + 50 448 + 50
2 and 6
1 (2) 0 0 - 35 kPa 0 0 - 35 kPa 0
(67 + 7 - (65 + 7 -
5 psi) 5 psi)
460 + 50 345 + 50
(3) 2 and 6
1 0 0 - 35 kPa 0 0 - 35 kPa 0
(67 + 7 - (50 + 7 -
5 psi) 5 psi)
2 (2) 0 0 0 0 0
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740 Articulated Truck B1P00001-UP (MACHINE) POWERED BY C15 Engine(SEBP... Page 36 of 38
1 and 6
345 + 50 448 + 50
- 35 kPa - 35 kPa
(50 + 7 - (65 + 7 -
5 psi) 5 psi)
345 + 50 345 + 50
1 and 6
2 (3) 0 - 35 kPa 0 0 0 - 35 kPa 0
(50 + 7 - (50 + 7 -
5 psi) 5 psi)
515 + 50 448 + 50
3 and 6
3 (2) - 35 kPa 0 0 0 0 - 35 kPa 0
(75 + 7 - (65 + 7 -
5 psi) 5 psi)
515 + 50 345 + 50
(3) 3 and 6
3 - 35 kPa 0 0 0 0 - 35 kPa 0
(75 + 7 - (50 + 7 -
5 psi) 5 psi)
345 + 50 420 + 50
1 and 5
4 0 - 35 kPa 0 - 35 kPa 0 0 0
(50 + 7 - (67 + 7 -
5 psi) 5 psi)
515 + 50 420 + 50
3 and 5
5 - 35 kPa 0 0 - 35 kPa 0 0 0
(75 + 7 - (67 + 7 -
5 psi) 5 psi)
345 + 50 380 + 50
1 and 4
6 0 - 35 kPa 0 0 - 35 kPa 0 0
(50 + 7 - (55 + 7 -
5 psi) 5 psi)
515 + 50 380 + 50
3 and 4
7 - 35 kPa 0 0 0 - 35 kPa 0 0
(75 + 7 - (55 + 7 -
5 psi) 5 psi)
(1)
Station "D" is not used.
(2)
These specifications are for machines using the 216-2815 Spool
(3)
These specifications are for machines using the 9P-0656 Spool
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740 Articulated Truck B1P00001-UP (MACHINE) POWERED BY C15 Engine(SEBP... Page 37 of 38
Table 7
Maximum Clutch Pressure
Station (1) "A" "B" "C" "E" "F" "G" "H"
Clutch
No. 3 No. 1 No. 2 No. 5 No. 4 No. 6 No. 7
Speed Engaged
Pressure Pressure Pressure Pressure Pressure Pressure Pressure
Position Clutches
2895 +
240 -
N 1 0 100 kPa 0 0 0 0 0
(420 +
35 - 15
psi)
1755 +
2930 ±
240 -
3 and 7 280 kPa
R2 100 kPa 0 0 0 0 0
(425 ±
(255 +
41 psi)
35 - 15
psi)
2895 +
2930 ±
240 -
1 and 7 280 kPa
R1 100 kPa
(425 ±
(420 +
41 psi)
35 - 15
psi)
1975 +
2930 ±
240 -
2 and 6 280 kPa
1 0 0 100 kPa 0 0 0
(425 ±
(287 +
41 psi)
35 - 15
psi)
2 1 and 6 0 0 0 0 0
2895 + 2930 ±
240 - 280 kPa
100 kPa (425 ±
(420 +
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740 Articulated Truck B1P00001-UP (MACHINE) POWERED BY C15 Engine(SEBP... Page 38 of 38
35 - 15 41 psi)
psi)
1755 +
2930 ±
240 -
3 and 6 280 kPa
3 100 kPa 0 0 0 0 0
(425 ±
(255 +
41 psi)
35 - 15
psi)
2895 + 1970 +
240 - 240 -
1 and 5
4 0 100 kPa 0 100 kPa 0 0 0
(420 + (286 +
35 - 15 35 - 15
psi) psi)
1755 + 1970 +
240 - 240 -
3 and 5
5 100 kPa 0 0 100 kPa 0 0 0
(255 + (286 +
35 - 15 35 - 15
psi) psi)
2895 + 1445 +
240 - 240 -
1 and 4
6 0 100 kPa 0 0 100 kPa 0 0
(420 + (210 +
35 - 15 35 - 15
psi) psi)
1755 + 1445 +
240 - 240 -
3 and 4
7 100 kPa 0 0 0 100 kPa 0 0
(255 + (210 +
35 - 15 35 - 15
psi) psi)
(1)
Station "D" is not used.
Copyright 1993 - 2018 Caterpillar Inc. Sat May 26 15:09:00 UTC-0400 2018
Todos los derechos reservados.
Red privada para licenciados del SIS.
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