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The inhibitor system for an unsaturated polyester resin is expected to provide long storage life, fast cure, a
minimum of catalyzed or uncatalyzed drift, and mechanically sound parts without any undesirable colors,
odors, or side effects. A large number of compounds were screened in order to determine which would
best meet these requirements. Hydroquinone, 4,4-dihydroxybiphenyI, and catechols with 3-n-alkyl,
3-isopropy1, 3-pheny1, 4-n-alky1, 4-isopropy1, 3,5-dialkyl, and 3,6-dialkyl substitutions were found to have
considerable merit as inhibitors.
HE inhibitor system for an unsaturated polyester resin is taken to establish which of the known types of effective in-
Trequired to meet a number of rather difficult requirements, hibiting compounds would provide the most desirable proper-
which vary depending on the particular application that is ties in a polyester resin.
intended. For example, a resin to be used in matched metal
molding must meet the following requirements : Experimental
I t should gel and cure as rapidly as possible without cracking, Two polyesters were used in this work. Polyester A was
blistering, or crazing. prepared from 10 moles (980 grams) of maleic anhydride, 10
Gelling and curing characteristics should change (drift) as moles (1480 grams) of phthalic anhydride, and 22 moles
little as possible as the catalyzed resin ages. (1672 grams) of propylene glycol. Polyester B contained 9
T h e storage life (tank life) of the catalyzed resin should be as moles (882 grams) of maleic anhydride, 11 moles (1628 grams)
long as possible a t ambient temperatures. of phthalic anhydride, and 22 moles (1672 grams) of propylene
T h e storage life of the uncatalyzed resin should be as long as glycol. Both polyesters were prepared in a 5-liter 3-necked
possible. flask equipped with a thermometer, an inlet tube for inert gas,
Gelling and curing characteristics of the uncatalyzed resin and a device for the azeotropic removal of water. T h e in-
should not change on long storage. gredients were refluxed with xylene as a solvent at 195’ C. until
T h e inhibitor should not impart color or odor to the resin, the acid number was reduced to approximately 50. At this point
either cured or uncured. a vigorous stream of inert gas was introduced to remove the
xylene and to increase the molecular weight of the polyester
Since very little has been published on this subject outside until a 60y0 solution by weight in ethylene glycol monoethyl
of the patent literature (7-73), a screening program was under- ether (Cellosolve) had a viscosity of approximately I on the
Gardner-Holdt scale. This process gives of polyester with a the mixture was cooled to room temperature in a cold water
molecular weight in the 1000 to 1500 range. bath. T h e L.P.E. a n d the tank life tests were run on mixtures
Polyester A was cooled to approximately 125' C., a t which containing polyester A with 1.5y0benzoyl peroxide as the
temperature 2 parts of polyester were mixed with 1 part of catalyst. [The L.P.E. test was developed in the laboratories of
styrene (inhibited with 50 p.p.m. of p-tert-butyl catechol) the Pittsburgh Plate Glass Co. before the SPI gel test was
containing the inhibitor to be tested. If the inhibitor did not accepted by the industry. T h e procedure is identical with the
dissolve in the styrene readily, it was dissolved in the polyester SPI gel test, except that a smaller test tube is used a n d only the
a t 150' C. After the polyester was dissolved in the styrene, value corresponding to the SPI total time is reported.]
Table II. Results Obtained on Polyester Resin B Catalyzed with 1.0% Benzoyl Peroxide
L. P.E., Minutes Tank Life, Hours
Inhibitora 0 24 48 100' F. 77" F. IlW 17:
Catechols Substituted in 3-Position
0.015% 3-methyl catechol 3.45 3.1 2.95 19 120 5.5 34.8
0.020'7 3-methyl catechol 3.8 3.7 3.1 21 130 5.5 34.2
0.025% 3-methyl catechol 3.9 3.85 3.45 25 144 6.4 36.7
0.02% 3-ethyl catechol 4.95 4.6 ... 30 168 6.1 34.0
0.0370 3-ethyl catechol 5.75 5,15 5.0 59 >336 10.2 >57.5
0 .02y03-n-propyl catechol 3.25 3.15 3.0 28 132 8.6 40.5
0 . 0 3 % 3-n-propyl catechol 8.9 44.5
0 . O4y0 3-n-propyl catechol 8.6 54.0
0.02'7, 3-isopropyl catechol 8.6 58.8
0 . o3Y0 3-isopropyl catechol 9.1 59.0
0.04% 3-isopropyl catechol 7.1 7.05 6.5 84 420 11.8 59.3
0 . 02y03-isobutyl catechol 4.75 4.4 4.15 17 113 3.6 23.8
0,047, 3-isobutyl catechol 5.35 5.0 4.65 29 192 5.4 35.9
0.03% 3-n-amyl catechol 5.0 4.7 4.3 34 170 6.8 34.0
0.047, 3-a-phenylethyl catechol 5.7 5.45 4.65 40 192 7.1 33.7
0.03yG 3-a-phenylethyl catechol 5.6 5.1 ... 51 >168 9.1 >30.0
0.04% 3-a-phenylethyl catechol 6.65 6.1 5.5 54 336 8.0 52.0
0.010% 3,6-di-n-propyl catechol 6.5 6.2 ... 21 ... 3.3 ...
None (control)* 3.4 ... ... 3 23 0.9 6.8
Catechols Substituted in 4-Position
0,0157, 4-methyl catechol 5.55 5.25 4.6 29 156 5.2 28.2
0,0207, 4-methyl catechol 6.6 6.15 5.3 33 170 5.0 30.2
0.025% 4-methyl catechol 8.2 7.4 5.9 50 228 6.1 30.8
0 .OS% 4-ethyl catechol 5.6 5.2 4.6 43 192 7.7 34.3
0.02% 4-propyl catechol 6.4 6 6 5 - 48 192 8.0 32.0
0 . O3y0 4-propyl catechol 6.9 6 6 6 0 56 192 8.1 27.8
0.04'70 4-propyl catechol 11 . o 10.0 9.1 80 240 7.3 21.8
0 . 0 2 % 4-isopropyl catechol 5.7 6.4 5.5 36 192 6.3 33.7
0.03Oj, 4-isopropyl catechol 6.8 7.9 6.7 52 288 7,: 42.4
0.04'% 4-isopropyl catechol 8.65 9.4 8.15 67 360 7 . )I 41.7
0.02?ZG 4-n-amyl catechol 6.0 5.75 5.1 48 192 8.0 32.0
0 . 03y0 4-n-amyl catechol 7.15 7.0 5.8 60 240 8.4 33.6
0.04% 4-n-amyl catechol 8.9 8.3 6.45 91 300 10.2 33.6
0.047, 4-a-phenylethyl catechol 6.5 '.3 6.- 52 336 8.0 52.0
0 . 05 yo O-( 3,4-dihydroxyphenyl)alanine 3.65 3.6 ... 4 31 1.1 8.5
Miscellaneous Compounds
0.04% 4,4'-dihydroxybiphenyl 4.2 4.8 4.6 3' >168 8.8 >40
0.0570 phenolphthalein 3.8 3,4 ... 6 28 1.6 7.4
0.0570 diethylstilbesterol 3.9 3.75 ... 6 45 1.5 11.5
0.05% 4,4 '-dihydroxybenzophenone 3.65 4 8 1. I 2.2
0.05% 2,4 '-dihydroxybenzophenone 3.85 4 11 1.o 2.9
0.05% 2,4,6-tribromophenol 3.85 3.75 ... 4 28 1. o 7.3
0.05y0 pentabromophenol 3.6 3,6 ... 4 28 1.1 7.8
0.05% phenothioxin (phenoxathiin) 4.0 3.75 ... 4 28 1 .o 7.3
0 .OS% phenothioxin-10-oxide 3.7 3.55 ... 4 28 1.1 7.6
0.05 '7 5 7-dihydroxy-4-methylcoumarin 3.7 ... ... 2 10 0.5 2.6
2
0.05 phloroglucide
0.05 Yobenzyl-P-methylumbelliferone
3.7
3.7
...
...
...
...
2
5
10
8
0.5
1.4
2.6
2.2
0.050/, 2,6-dihydroxyquinone 5.6 5.2 4.6 4 . 3 192 7.7 54.3
a Percentages of inhibitor based on weight of polyester. b Styrene used contained 5 0 p . p . m . p-tert-butyl catechol.
quinones from which they might be obtained by oxidation. (12) Noller, D. G., M o d . Plastics 39, No. 12, 147 (August 1962).
(13) Parker. 15. E. (to Pittsburgh Plate Glass Co.). U. S. Patents
Quinones normally show a downward drift. ' 2,570,269'(0ct. 9,'1951) ; 2,533,787 (April 12, 1952) ; 2,627,510
T h e last section of Table I s h o w the results obtained with a (Frh. 3. 1~ 9 5 3-I )' : 2.643.985
\---- - 2 - ~ (June 30. 1953): 2.646.416 (Julv 21.
- > - - - I - - -
Unsaturated polyesters having the double bonds located toward the ends of the chain have physical proper-
ties superior to those of the isomers in which the double bonds are located toward the center of the chain.
Three pairs of such isomers were synthesized, cured, and tested.
HE importance of placing double bonds in polymeric reacting maleic anhydride with diethylene glycol and then
Tn~aterials at the ends of the chain has been recognized adding the succinic anhydride to that unsaturated spine,
theoretically for some time ( 3 ) , but no experimental proof forming saturated terminals.
has been given. T h e present work shows that in the case of I n the above syntheses there is little likelihood of skeletal
polyesters the materials with double bonds located toward isomerization (change of relative position of building blocks
the ends of the chain (Endenes) exhibit, upon curing, physical in the chain), since in the formation of the spine only one kind
properties substantially improved over those of the isomers of acid and glycol is used and the terminal acid anhydride
having the double bonds in the center (Centrenes). Three is added to the spine under very mild conditions (120' to
pairs of isomeric polyesters have been prepared and tested; 130' C . for 30 minutes) without water formation. No catalysts
in all cases the Endene structures had superior physical prop- are used in the procedure.
erties. I n the case of both Endene A and Centrene B, use of iden-
I n one set (Table I) the Endene A isomer was prepared by tical components and proportions as well as identical esteri-
first esterifying 2 moles of succinic anhydride with 3 moles of fication procedures will result in essentially identical molecular
diethylene glycol and then adding to the saturated spine un- weight distributions ( Z ) , thus eliminating this latter factor
saturated terminals in the form of 2 moles of maleic anhydride. from affecting the differentiation of properties of the two
T h e corresponding Centrene B isomer was prepared by first isomeric forms. Therefore, we ascribe the differences in phys-