Efficiency on a large scale

SZL Horizontal Packaged Steam Boiler

2 |   SZL Horizontal Packaged Steam Boiler

Introduction to Bosch Thermotechnology

Bosch Thermotechnik GmbH is a leading supplier of resource-efficient heating products and hot water
solutions in Europe. In fiscal 2013, the company generated sales of 3.1 billion Euros (68% outside Germany)
and employed approximately 13,500 people. Bosch Thermotechnology has strong international and regional
brands and manufactures a diversified product range in 21 plants in 11 European, North American and
Asian countries. In 2013, Bosch Thermotechnology invested 129 million Euros in research and development.
Intelligent networks and local systems for heating, ventilation, air-conditioning and electricity generation are
fundamental technologies for the future building standard, which will generate more energy than is used.

As a pioneer enterprise in the global market, Bosch Thermotechnology provides boiler systems that are
appropriate for use in various commercial and industrial applications. We have not only successfully provided
high quality boiler system equipment and complete services to large and medium sized mining enterprises, we
have also provided customized boiler system solutions to small enterprises, office buildings, and residential
buildings.

In Southeast Asia, Bosch Thermotechnology has been established in the middle of 2011 to provide a closer
support to its local customers as well as to further extend its market position. The regional headquarter
office is based in Singapore, overseeing business development in the Southeast Asia region. Nowadays, Bosch
Thermotechnology has successfully established its sales offices in Indonesia, Malaysia, Philippines, Singapore,
Thailand, and Vietnam, with a representative office in Myanmar.

National A grade boiler ASME certification

manufacturing license

Boiler I grade installation, Pressure vessel D1 and D2 Pressure vessel D2 grade

alteration, and grade manufacturing license design license
maintenance license
 SZL Horizontal Packaged Steam Boiler |  3

Bosch SZL series Packaged Water-tube Boilers

Bosch SZL series packaged water-tube boilers utilize natural circulation (steam boiler)/ forced circulation (hot water
boiler) double cylinder vertical structure, composed of a main boiler frame, rear cast-iron fuel economizer, flues, auxiliary
boiler, and pipeline valve instruments. The structure is compact, simple to install, ensuring boiler operation is highly
efficient, clean, economical, safe, and stable, providing energy conserving and environmentally friendly thermal power
equipment for ease of user production.

Boilers are equipped with a complete electrical control and monitoring system, comprehensively monitoring the boiler
water level and steam pressure. In particular, the water level control uses self-monitoring fluid control technology, ensuring
boiler operation is safer and more reliable. Boilers utilize automatic and interlocked control technology, making boiler
operation simpler and more convenient.

SZL Boiler Product Features

Double cylinder vertical arrangement, with upper and lower
assembly structures
Large heating surface design, ensuring high boiler output and
efficiency
Insulated isobaric air chamber structure, with more even air
distribution that can be adjusted smoothly
Large grate area design, boosts boiler coal type adaptability and
combustion efficiency
Uses movable grate technology, lowering coal leakage rate and
enhancing combustion
Momentum method designed furnace arch, “A” type, highly
thorough flame combustion
High in-furnace dust cleaning efficiency, built-in cleaning, low
primary dust discharge concentration
New furnace wall design, resulting in low heat loss and high
thermal efficiency
Configured with a new high efficiency auxiliary boiler, lowering
boiler power consumption and increasing auxiliary boiler
reliability
Full set of control functionality, safe and stable and better
operational safeguards
Innovative exterior design, aesthetically pleasing as well as
practical
4 |   SZL Horizontal Packaged Steam Boiler
Advanced Bosch Coal Fired Chain Grate Boiler Intelligent Control System
Keeping up with times, importing new concept of coal fired chain grate boiler controls
Utilizes variable frequency conversion technology, lowers
energy consumption and mechanical loss
Frequency converter control technology, as the standard
control device on Bosch boilers, is used on all SZL series coal
fired chain grate boiler control systems
Applying all new frequency conversion energy conservation
control to auxiliary boiler not only saves huge amount of
electrical expenses and lowers transformer loss, it can also
enable auxiliary boiler soft start and soft stop, extending the
mechanical lifespan of the auxiliary boiler
 
Ensuring Coal Fired Chain Grate
Boiler of High Safety and High
Reliability
Importing Bosch advanced industrial boiler independent
safety control system,
Utilizes independent interlock protection system design.
Even in cases of unattended operation or PLC malfunction,
the independent safety protection system would still ensure
boiler high safety and high reliability.
Uses German TÜV, CE certified advanced boiler water level
safety regulator with self-monitoring capability certified
protection level IP65 steam pressure controller and
independent hot water boiler outlet temperature protection
control.
SZL furnace pressure safety control circuit design as
approved by German TÜV organization.
Utilizes programmatic control, comprehensively upgrade the
level of boiler automated control
Uses the Bosch boiler standard PLC control technology
(programmable logic control)
Through PLC program setting, complete processing of
various sequential controls and various analog data inputs is
possible, controlling the analog tuning of output signals
Has the functionality for cascading control or group control
of multiple computers, with a remote monitoring and control
option
Boiler safety controls that meet EU coal fired boiler standards
Designed with 3-level control and constraint furnace pressure
safety circuitry, utilizing steam pressure controller periodic
self-diagnosis technology, to ensure the operational valve of
furnace pressure is always in a safe and reliable zone
Simultaneous use of PLC software programmatic control
and Bosch developed proprietary hardware interlock
circuit controls, ensuring the sequentially correct and safe
operation of various auxiliary boilers, completely eliminating
human error in operations and ensuring the safety of boiler
personnel and boiler equipment
Each unit of Bosch SZL series coal fired boiler is equipped
with flue gas oxygen content monitoring and display, as well
as controls to protect equipment, displaying boiler air coal
ratio and actual combustion state digitally, making boiler
operation safer and coal consumption lower
Easily Realize Operational Control of
Coal Fired Chain Grate Boilers
Each unit of SZL boiler controls is equipped with manual/semi-
automatic operational function buttons, using manual operation
during the boiler cold start stage. Once furnace temperature
rises to the designated temperature range, boiler combustion
is normal (flue gas oxygen content is normal) and boiler
operators can put the boiler control into semi-automatic mode,
so steam water level, induced air flow, and coal fee ratios are
automatically controlled, with other auxiliary boilers operating
at set values.
Three sources (impulse) of automatic continuous water supply,
automatic control of boiler furnace pressure ,boiler load worry-
free cut-over controls with semi-automatic and manual modes,
ensure the long-term stable output of high quality steam from
the boiler.
 SZL Horizontal Packaged Steam Boiler |  5

Smart, intuitive, and simple human- Malfunctions and Historical Record

machine operating interface
Utilizes HMI touch screens as the unit of display and a
human-machine operating interface for Bosch coal fired
boilers. All the operational data for each coal fired boiler
unit is displayed and recorded on the touch screens,
eliminating all the traditional digital or liquid crystal
displays for individual instruments.
Automatic recording of malfunction time and cause
Automatic rendering of pressure, temperature and other
parameters
Automatic recording of hot water/steam usage amount,
providing a statistical basis for energy resource
management

Touch screens can display boiler water level, pressure,

temperature, combustion intensity, fan, and water
pump operating status dynamically, so the boiler
operating status can be taken in at a glance. Menu
display is entirely in English, making boiler control
simple, systematic, and intelligent.

Each operating parameter can be set freely as needed

on the touch screen. Multi-window display and online
help functionality in the operating process reminds
operators of how to execute the next step.
6 |   SZL Horizontal Packaged Steam Boiler

SZL Steam Boiler Product Range Offerings

Rated Steam Pressure (MPa) 1.25 1.6 2.5

Rated Steam Capacity [t/h]

6 a a a
8 a a a
10 a a a
15 a a a
20 a a a
25 a a a
Other capacities and pressures can be supplied on demand

SZL Hot Water Boiler Product Range Offerings

Nominal water outlet pressure

1.0 1.25 1.0 1.25 1.25
(gauge pressure)MPa
Nominal water outlet temperature/ water
inlet temperature/°C
95/70 95/70 115/70 115/70 130/70

Nominal thermal power MW

4.2

5.6

7.0

10.5

14.0

17.5

Description:
1 Products labeled are primary recommendations; products labeled are secondary
recommendations; according to client specific needs, products for other parameters can be
provided
2 According to different deaeration methods, steam boiler feed water temperatures are set at three
levels: 20°C,60°C,105°C
3 Boiler designed working condition efficiency range II bituminite coal:78%~ 86%; III anthracite
coal:74%~ 86%
4 Flue gas temperature:150~165°C
5 Appropriate fuel: bituminate coal, anthracite coal. Special fuel requirements to be specify when
signing contract and provide coal quality information
 SZL Horizontal Packaged Steam Boiler |  7

Typical SZL Series Coal Fired Steam Boiler Technical Parameters Table

SZL6- SZL8- SZL10- SZL15- SZL20- SZL25-

Model
1.6-A II 1.6-A II 1.6-A II 1.6-A II 1.6-A II 1.6-A II

Nominal steam volume t/h 6 8 10 15 20 25

Nominal steam pressure MPa 1.6 1.6 1.6 1.6 1.6 1.6
Nominal steam temperature °C 204 204 204 204 204 204
Feed water temperature °C 60 60 105 105 105 105
Flue gas temperature °C 165 165 165 165 165 165
type II type II type II type II type II type II
Designed fuel bituminous bituminous bituminous bituminous bituminous bituminous
coal coal coal coal coal coal

Boiler thermal efficiency % 78-84 78-84 79-85 79-85 79-85 80-86

Fuel consumption Kg/h 627 836 953 1430 1906 2355
Fuel gas emission
concentration mg/m3
<200 <200 <200 <200 <200 <200
Flue gas darkness level
Ringelmann
level 1 level 1 level 1 level 1 level 1 level 1

Uses power source V/HZ 380/50 380/50 380/50 380/50 380/50 380/50
Equipment total power kw 68.85 96 96 135.1 204.6 230.2
Largest component transport
weight t
25 30 33.5 18.2 23 29

Largest upper component 6060x2800 7246x3022 7514x3400 9186x2991 10715x3400 12289x3390

transport dimensions mm x3526 x3550 x3550 x3550 x3550 x3548

Largest lower component 7100x2754 7947x2927 8506x3365 10386x2786 10000x3200

transport dimensions mm
-
x1590 x1950 x1950 x2730 x2280

Post-installation external 7500x4700 7900x5200 9294x5330 11500x7265 12494x7528 14860x8610

dimensions mm x5200 x6100 x6060 x7335 x8350 x10076
Main steam valve diameter mm 100 150 150 200 200 200
Safety valve diameter mm 80 80 80 100,80 100 100,150
Feed water pipe diameter mm 50 50 50 65 80 80
Waste water pipe diameter
mm
40 40 40 50,40 50,40 50,40

Description:
1 Fuel consumption in table is calculated using standard coal and the upper limit of efficiency range
2 Total equipment power in table includes the power of the air blower, induced draft fan, boiler feed water
pump, gearbox, slag remover and coal conveyer
3 We believe in continuous improvement of product characteristics, new generation product data may
differ, parameters shown in the table are for reference only.
4 Flue gas emission concentration in the table refers to flue gas emission concentration after passing
through the dust separator
8 |   SZL Horizontal Packaged Steam Boiler

Typical SZL Series Coal Fired Steam Boiler Technical Parameters Table

SZL6- SZL8- SZL10- SZL15- SZL20- SZL25-

Model
1.6- W III 1.6- W III 1.6- W III 1.6- W III 1.6- W III 1.6- W III

Nominal steam volume t/h 6 8 10 15 20 25

Nominal steam pressure MPa 1.6 1.6 1.6 1.6 1.6 1.6

Nominal steam temperature °C 204 204 204 204 204 204

Feed water temperature °C 60 60 105 105 105 105

Flue gas temperature °C 165 165 165 165 165 165

type III type III type III type III type III type III
Designed fuel
anthracite coal anthracite coal anthracite coal anthracite coal anthracite coal anthracite coal

Boiler thermal efficiency % 74-80 74-80 76-82 76-82 76-82 79-86

Fuel consumption Kg/h 658 878 988 1482 1976 2355

Fuel gas emission concentration
mg/m3
<200 <200 <200 <200 <200 <200
Flue gas darkness level
Ringelmann
level 1 level 1 level 1 level 1 level 1 level 1

Uses power source V/HZ 380/50 380/50 380/50 380/50 380/50 380/50

Equipment total power kw 68.85 96 96 135.1 204.6 230.2

Largest component transport
weight t
17 32 34.6 20.2 25 31

Largest upper component 7300x2814 8246x3022 8353x3120 9986x2991 11315x3400 12789x3390

transport dimensions mm x3526 x3550 x3530 x3550 x3550 x3548

Largest lower component 8860x2754 8647x2927 8700x3140 18386x2786 10600x3200

transport dimensions mm
-
x1590 x1950 x2000 x2730 x2280

Post-installation external 9200x3800 8900x5200 9620x4230 19500x7265 13094x7528 15360x8610

dimensions mm x5680 x6100 x6380 x7335 x8350 x10076

Main steam valve diameter mm 100 150 150 200 200 200

Safety valve diameter mm 80 80 80 100,80 100 100,150

Feed water pipe diameter mm 50 50 50 65 80 80

Waste water pipe diameter mm 40 40 40 50,40 50,40 50,40

Description:
1 Fuel consumption in table is calculated using standard coal and the upper limit of efficiency range
2 Total equipment power in table includes the power of the air blower, induced draft fan, boiler feed water
pump, gearbox, slag remover and coal conveyer
3 We believe in continuous improvement of product characteristics, new generation product data may
differ, parameters shown in the table are for reference only.
4 Flue gas emission concentration in the table refers to flue gas emission concentration after passing
through the dust separator
 SZLHorizontal Packaged Steam Boiler |  9

Typical SZL Series Coal Fired Hot Water Boiler Technical Parameters Table

SZL4.2- SZL5.6- SZL7- SZL10.5- SZL14- SZL17.5-

Model 1.0/115/70- 1.0/115/70- A 1.25/115/70- 1.25/115/70- 1.25/115/70- 1.25/115/70-
A II II A II A II A II A II

Nominal thermal power MW 4.2 5.6 7 10.5 14 17.5

Nominal water outlet pressure
MPa
1.0 1.0 1.25 1.25 1.25 1.25
Nominal water outlet
temperature °C
115 115 115 115 115 115
Nominal water inlet
temperature °C
70 70 70 70 70 70

Circulating water volume t/h 80 107 133 200 266 333

Flue gas temperature °C 150-160 150-160 150-160 150-160 150-160 150-160

type II type II type II type II type II type II
Designed fuel bituminous bituminous bituminous bituminous bituminous bituminous
coal coal coal coal coal coal

Boiler thermal efficiency % 78-84 78-84 79-85 79-85 79-85 80-86

Fuel consumption Kg/h 614 819 1012 1517 2023 2500

Fuel gas emission
concentration mg/m3
<200 <200 <200 <200 <200 <200
Flue gas darkness level
Ringelmann
level 1 level 1 level 1 level 1 level 1 level 1

Uses power source V/HZ 380/50 380/50 380/50 380/50 380/50 380/50

Equipment total power kw 68.85 96 96 135.1 204.6 230.2

Largest component transport
weight t
25 30 33.5 18.2 23 29

Largest upper component 6060x2800 7246x3022 7514x3400 9186x2991 10715x3400 12289x3390

transport dimensions mm x3526 x3550 x3550 x3550 x3550 x3548

Largest lower component 7100x2754 7947x2927 8506x3365 10386x2786 10000x3200

transport dimensions mm
-
x1590 x1950 x1950 x2730 x2280

Post-installation external 7500x4700 7900x5200 9294x5330 11500x7265 12494x7528 14860x8610

dimensions mm x5200 x6100 x6060 x7335 x8350 x10076
Main steam valve diameter
mm
150 150 200 200 250 250

Safety valve diameter mm 80 80 80 100 125 125

Feed water pipe diameter mm 150 150 200 200 200 250
Waste water pipe diameter
mm
40 40 40 40 40 40

Description:
1 Fuel consumption in table is calculated using standard coal and the upper limit of efficiency range
2 Total equipment power in table includes the power of the air blower, induced draft fan, boiler feed water
pump, gearbox, slag remover and coal conveyer
3 We believe in continuous improvement of product characteristics, new generation product data may
differ, parameters shown in the table are for reference only.
4 Flue gas emission concentration in the table refers to flue gas emission concentration after passing
through the dust separator
10 |   SZL Horizontal Packaged Steam Boiler

Typical SZL Series Coal Fired Hot Water Boiler Technical Parameters Table

SZL4.2- SZL5.6- SZL7- SZL10.5- SZL14- SZL17.5-

Model 1.0/115/70- 1.0/115/70- 1.25/115/70- 1.25/115/70- 1.25/115/70- 1.25/115/70-
W III W III W III W III W III W III

Project

Nominal thermal power MW 4.2 5.6 7 10.5 14 17.5

Nominal water outlet pressure
MPa
1.0 1.0 1.25 1.25 1.25 1.25
Nominal water outlet
temperature °C
115 115 115 115 115 115
Nominal water inlet
temperature °C
70 70 70 70 70 70

Circulating water volume t/h 80 107 133 200 266 333

Flue gas temperature °C 150-160 150-160 150-160 150-160 150-160 150-160

type III type III type III type III type III type III
Designed fuel
anthracite coal anthracite coal anthracite coal anthracite coal anthracite coal anthracite coal

Boiler thermal efficiency % 74-80 74-80 76-82 76-82 76-82 79-86

Fuel consumption Kg/h 645 860 1049 1573 2097 2500

Fuel gas emission
concentration mg/m3
<200 <200 <200 <200 <200 <200
Flue gas darkness level
Ringelmann
level 1 level 1 level 1 level 1 level 1 level 1

Uses power source V/HZ 380/50 380/50 380/50 380/50 380/50 380/50

Equipment total power kw 61.35 88.5 88.5 116.6 168 208.2

Largest component transport
weight t
17 32 34.6 20.2 25 31

Largest upper component 8860x2754 8246x3022 8353x3120 9986x2991 11315x3400 12789x3390

transport dimensions mm x1590 x3550 x3530 x3550 x3550 x3548

Largest lower component 9200x3800 8247x2927 8700x3140 18386x2786 10600x3200

transport dimensions mm
-
x1590 x1950 x2000 x2730 x2280

Post-installation external 7300x2814 8900x5200 9620x4230 19500x7266 13094x7528 15360x8610

dimensions mm x3526 x6100 x6380 x7335 x8350 x10076
Main steam valve diameter
mm
150 150 200 200 250 250

Safety valve diameter mm 80 80 80 100 125 125

Feed water pipe diameter mm 150 150 200 200 250 250
Waste water pipe diameter
mm
40 40 40 40 40 40

Description:
1 Fuel consumption in table is calculated using standard coal and the upper limit of efficiency range
2 Total equipment power in table includes the power of the air blower, induced draft fan, boiler feed water
pump, gearbox, slag remover, and coal conveyer
3 We believe in continuous improvement of product characteristics, new generation product data may
differ, parameters shown in the table are for reference only.
4 Flue gas emission concentration in the table refers to flue gas emission concentration after passing
through the dust separator
 SZL Horizontal Packaged Steam Boiler |  11

Service Motivates Action

Service breakdowns mean high costs. Do you need fast, professional assistance when they occur? When
upgrading existing systems, do you need support? Bosch Thermotechnology will always be standing by, to
provide you with highly efficient, , safe and professional first class service.

Always Standing-by: First Rate Service

Thanks to our carefully cultivated regional service network, we can guarantee the fastest possible reaction
times. Besides maintenance service, service breakdown and repair, we also provide regular inspection
support for systems. Should you be uncertain about whether or not your system is still at the cutting edge
and whether or not it is still operating at high efficiency, we are also very happy to assist you. We will analyze
your system, and if necessary, can also upgrade it.

During normal working hours, you can contact local customer service engineers directly with the specific
contact information available on the cover of the switch cabinet of your boiler system. We are committed to
providing service to individual clients, and contacting the local customer service engineer directly can save
you a significant amount of valuable time.

We will provide professional, reasonable suggestions over the phone in response to your questions or
arrange for customer service engineers to analyze the problem, thereby creating an optimal solution.

To obtain more information, please visit www.bosch-industrial.com ; www.bosch-industrial-asean.com (from

July 2014)
Bosch Thermotechnology in Southeast Asia

Singapore, Cambodia, Lao PDR, Myanmar

Robert Bosch (SEA) Pte. Ltd.
Thermotechnology Division
11 Bishan Street 21, #04-05
Singapore 573943
Tel +65 6258 5511
Fax +65 6571 2970
Email: tt.sales@sg.bosch.com

Indonesia (Jakarta): Indonesia (Surabaya)

PT. Robert Bosch PT. Robert Bosch
Arkadia Office Park Tower F Plaza BRI, Suite 1203
7th Floor, Suite 703-705 Jl. Jend. Basuki Rahmat No. 122
Jl. TB. Simatupang Kav.88, Surabaya 60271
Jakarta 12520 Indonesia
Indonesia Tel: + 62 31 5356262
Tel: +62 21 3005 5800 Fax : +62 31 5356266
Fax: +62 213005 5801 Email: tt.sales@sg.bosch.com
Email: tt.sales@sg.bosch.com

Malaysia:
Robert Bosch Sdn. Bhd
Thermotechnology Division
No. 8A, Jalan 13/6,
46200 Petaling Jaya, Selangor,
Malaysia
Tel. + 60 (3) 7966 3000
Fax + 60 (3) 7958 8833
Email: tt.sales@sg.bosch.com

Myanmar:
Representative Office of Robert Bosch (SEA) Pte. Ltd.
Thermotechnology Division
No. 60B, Kabar Ayer Pagoda Road
Mayangone Township
Yangon, Myanmar
Tel. + 95 1 663616
Fax + 95 1 663616
Email: tt.sales@sg.bosch.com

Philippines:
Robert Bosch Inc.
Thermotechnology Division
28 Floor, Fort Legend Tower
3rd Ave. Cor 31st St
Fort Bonifacio Global City
Metro Manila 1634
Philippines
Tel. +63 2 870 3888
Fax +63 2 870 3830
Email: tt.sales@sg.bosch.com

Thailand:
Robert Bosch Limited
Thermotechnology Division
287 Liberty Square Building, 11th floor
Silom Road, Bangrak
Bangkok 10500
Thailand
Tel. + 66 2 639 3111
Fax + 66 2 238 4783
Email: tt.sales@sg.bosch.com

Vietnam (Ho Chi Minh): Vietnam (Hanoi):

Robert Bosch Vietnam Co., Ltd. Robert Bosch Vietnam Co., Ltd.
Thermotechnology Division Thermotechnology Division
194 Golden Building Unit 03C, 2nd floor, International Center
473 Dien Bien Phu str. – W.25 – 17 Ngo Quyen St., Hoan Kiem Dist.,
Binh Thanh Dist. - Ho Chi Minh City Ha Noi
Vietnam Vietnam
Tel +84 (8) 6258 3690 Tel +84 (4) 3939 3119
Fax +84 (8) 6258 3692 Fax +84 (4) 3936 2899
Email: tt.sales@sg.bosch.com Email: tt.sales@sg.bosch.com

For more information:

www.bosch-industrial.com
www.bosch-industrial-asean.com (from July 2014)