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1.0 PURPOSE
2.0 SCOPE
The scope of this method statement is to provide guidelines for installation, Testing
and commissioning of chilled water pumps, chemical dosing and pressurization units. All
works shall be conducted in conformance with relevant project drawings
/specifications and good industry practices.
4.0 RESPONSIBILITY
4.3.1 Ensure all inspections are raised and conducted as per the contract
specifications, approved shop drawings & Method statements.
4.3.2 Ensure all current issues of procedures, approved material and shop drawing
and standards are available at the point of use.
4.3.3 Ensure the total quality control for installation work. He shall liaise with
Company for inspection of installation works.
4.3.4 Inspect for any damage during, handling and storage.
4.3.5 Monitor the quality of work & insure that fulfilment of specified requirement
and that all quality records related to work are completed.
4.3.6 Contractor shall inspect the same work to initiate IRF for company approval.
4.3.7 Maintain Comprehensive inspection and test records for any further references.
5.1 Preparation
5.1.1 Ensure that the proper clearance is available from civil side before
commencement of works.
5.1.2 Ensure that the work area is clean and safe for carrying out the activities.
5.1.3 Prior to start of works, it shall be ensured that the relevant shop drawings and
coordination drawings are approved.
5.1.4 Check the dimensions of the foundations for the chilled water pumps
dimensions and ensure the suitability.
5.3.1 The manual dosing pot shall be mounted and installed in a vertical position.
5.3.2 Position the unit so that the filling funnel is easily accessible for addition of
chemicals.
5.3.3 Ensure adequate clearance for a collection bucket below the drain point.
5.3.4 The inlet point will be at the bottom end of the manual dosing pot.
5.3.5 The outlet will be at the top end of the manual dosing pot.
5.3.6 Ensure adequate clearance for air release valve.
5.4.1 Shift the component for auto dosing system to the installation point as per
approved drawing.
5.4.2 Remove the packing and ensure that the system is free from transportation
damages.
5.4.3 For wall mounted controller panel the exact location panel and fixing holes to
be marked based on approved shop drawing, keeping panel in place and will be
fixed in an approved manner.
5.4.4 Provide drain point from the dosing tank to the nearest common drain.
5.4.5 Mount the dosing pump on top of the dosing tank by screws (provision for the
screws will be provided on the tank).
5.5.1 Prior to installation of the pressurization system unit, expansion tank and
accessories will be moved to the correct location by the team.
5.5.2 Before setting up the Chilled Water Pressurization system, check the operating
data to ensure that information on the name plate matches the required system
data.
5.5.3 Ensure flange type, nuts & bolts are matching.
5.5.4 Installation will be as per approved drawing and base frame to be fixed on the
floor.
5.5.5 Connect the pipe work & accessories among main pipe, expansion tank as per
approved shop drawing
5.5.6 Connect the incoming domestic pipe to inlet.
5.5.7 Install all associated necessary piping, valves as per approved shop drawing /
manufacturer’s requirement with suitable support as per the approved drawing.