Bharat Heavy Electricals Limited Doc No.

BHEL/JHA 04
NPCIL Date: 13/08/2013
TGPP for KAPP (3&4) Rev No: 00
PS-WR

JOB HAZARD ANALYSIS

Erection

Of

Temporary Sheds
 Bharat Heavy Electricals Limited Doc No. BHEL/JHA 04
NPCIL Date: 13/08/2013
TGPP for KAPP (3&4) Rev No: 00
PS-WR

Document Acceptance Note

Procedure No.: JHA 04

Name of Procedure: JHA on Erection of Temporary Sheds

Submitted by: BHEL (Sub-contractor: OM BUILDCON)

Work Order No: CMM/MEQ/23-40-2-1024/PO-6055 DT- 31/03/2011

Name of Work: TG Plant Package

Name & Designation Signature

Reviewed by:
B.R. Chaudhari

Engineer SO/D (TG)

Reviewed by:
S. Maheshwaran

Safety Officer (NPCIL)

Concurred by:
Ajay S. Naranje

Head (IS & F)

Approved by:
B.L. Sahu

Engineer SO/G (TG)

 Bharat Heavy Electricals Limited Doc No. BHEL/JHA 04
NPCIL Date: 13/08/2013
TGPP for KAPP (3&4) Rev No: 00
PS-WR

JHA on Erection of Temporary shed

Work Order No: CMM/MEQ/23-40-2-1024/PO-6055 DT-31/03/2011

BHEL DOCUMENT NO: JHA 04

NPCIL PROCEDURE REG. NO. :

DATE:

PREPARED BY:

ENGR – CIVIL (OM BUILDCON) ENGR – CIVIL (BHEL)

REVIEWED BY:

SO (OM BUILDCON) SO (BHEL)

APPROVED BY:

I/C (OM BUILDCON) CM (BHEL)

 Bharat Heavy Electricals Limited Doc No. BHEL/JHA 04
NPCIL Date: 13/08/2013
TGPP for KAPP (3&4) Rev No: 00
PS-WR

JHA on Erection of Temporary Shed

1. PPE's required : Safety belt, helmet, Safety shoe, Goggles, Welding

Shield
2. Tools and tackles required : Crane, Slings & D-Shackles, etc
2. Authorization required : Safety Work Permit.
3. Site in Charge : D R Sodha

Sl. Sequence of the Potential Protective measures to be Action by

No. job Hazards taken
1. Excavation a) Heavy 1. Deploy experienced
equipment operator having medical
operation. fitness.
2. Keep distance of
minimum 10 M
between two
equipment while in
use.
3. Use only approved
equipment and employ
competent operators.
4. Keep safe overhead
distance.
5. Strictly adhere to
banks men’s signals
and direction.
1. Ensure that excavation
b) Damage to permit is taken. Take
buried shut down in case of
utilities. any electrical cable is
buried in vicinity.
2. Adhere strictly to
manual excavation in
case of presence of
underground cables.

1. Use only approved

equipment.
 Bharat Heavy Electricals Limited Doc No. BHEL/JHA 04
NPCIL Date: 13/08/2013
TGPP for KAPP (3&4) Rev No: 00
PS-WR

c) Fall of 2. No entry in to the

heavy pit during
objects/ excavation.
stones in 3. Keep the removed
the earth at least 1.5m
excavated away from the pit.
pit. 4. Maintain proper
slope (angle of
repose)
5. Provide shoring.
6. Do not keep heavy
objects on the edge
of the pit.
1. Provide barricading
with warning
signals ( warning
light at night)
d) Fall of 2. Use standard
persons in ladder to get in to
to the pit. the pits.
3. Keep muck
minimum 1.5m
away from the
edge of excavation.
4. Provide barrier
1.5m (min) away
from the edge of
excavation.
2) Manual concreting:-
1) Transits a) Unauthoriz 1. Only authorized operator
mixer/ ed operates the mixer machine
concrete operation or transit mixer.
mixer
machine b) Contact 1. Workers with loose clothing
using. with should not be engaged near
moving the machinery like vibrators
part of and concrete mixers.
machine 2. All moving part shall be
guarded
2) Concrete
pouring 1. Rubber hand gloves,
a) Contact gumboots & goggles to be
 Bharat Heavy Electricals Limited Doc No. BHEL/JHA 04
NPCIL Date: 13/08/2013
TGPP for KAPP (3&4) Rev No: 00
PS-WR

with used during concreting work.

chemicals 2. Washing of hands before
or concrete eating & drinking and at the
end of work.

3) Construction 1. Provision of access either

of Brick wall a) No by Ladder / Scaffold tower
access/ with platform / stair
approach tower/stair case /step.

2. Maintaining the
steps /ramp free of loose
material etc.

1. Securing the wooden plank

b) Unsecured or metal scaffold board at
grating both the end.

1. Height permit and

c) Fall of height pass should be
person required for more than
/material 2.5m height.
from height 2. Workmen shall be use
safety harness and
safety helmet with chin
strap.
3. Inspection of platforms
on every day before
starting the work.
4. Handrail and guardrail
provision for the work
platform at height
works.
3. Design a) Collapse of 1. The shed should be Construction
shed due to suitably designed. manager
winds 2. Anchoring against lifting by
wind.

b) Electrocution The electrical wiring shall be

certified by a licensed
electrician.
 Bharat Heavy Electricals Limited Doc No. BHEL/JHA 04
NPCIL Date: 13/08/2013
TGPP for KAPP (3&4) Rev No: 00
PS-WR

4. Construction and a) Crane failure 1. Ensure the crane and load Site engineer
erection of truss. lifting appliances are load
tested and certified by a
competent person and
available with valid
documents.
2. Ensure that the max safe
load of the crane is more
than the weight of the load to
be lifted.
3. Ensure there is no person
under the crane.

b) Sling Failure 1.Use proper D shackles and

because of loose ensure its safe working load
D shackles, competent person
broken sling etc.
2.Check the slings for cracks,
breaks etc (daily visual Site engineer
inspection).
3.Gunny bags should be
provided at each tied
position/corners.
4.Use proper SWL rated slings
& ‘D’ shackles.

c)Body part 1.Ensure proper training

caught in imparted to workers like
between riggers, signal man, fitters,
welders and helpers.
2.Ensure proper supervision.
3.Use Proper PPE (viz., Safety
Helmet, Safety Shoe, Hand
Gloves and other applicable
PPE’s.)

d) Fall of the 1. Wherever possible provide

entire load by mechanical stopper to arrest
slipping and fall of material from the
injury to the trailer, otherwise properly
 Bharat Heavy Electricals Limited Doc No. BHEL/JHA 04
NPCIL Date: 13/08/2013
TGPP for KAPP (3&4) Rev No: 00
PS-WR

persons nearby. tied.

2. Proper clearance (of both
persons and objects) should
be ensured in the vicinity.
Safety person should ensure
that no personal movement
during the time of unloading
and loading to the respective
place.
3. Required number of
wooden sleepers of required
lengths; size etc should be
placed on the ground below
the load.
4. Load to be kept on firm
and level ground or wooden
sleeper.

5. Deploy Proper number of

manpower including one
experienced signal
man/assistant.

4(A) Assembling of a) Body parts 1. Proper clearance (of both

truss parts to caught in persons and objects) should
form full span by between. be ensured in the vicinity.
welding.

b) Shock Hazard. 1. The welding machine

should be connected with
proper cable connector.
2.Welding machine should be
properly earthed (including
Body earthing)
3. Switch off before any
maintenance works. Site engineer

c) Radiation. 1. The welders are to be

protected from
radiation by using
suitable face shield.
 Bharat Heavy Electricals Limited Doc No. BHEL/JHA 04
NPCIL Date: 13/08/2013
TGPP for KAPP (3&4) Rev No: 00
PS-WR

d) Flash (Eye 1.Ensure no molten slag is

injury) falling down and use proper
sheet / asbestos blanket to
prevent fall of molten slag
and other materials /spatters
2. A welder should wear a
special type of helmet with a
shaded face mask attached to
the helmet.
3. Welding goggles shall be
free from damage
4. All the welders/operators
must be well experienced.
5. Gloves are to be dry and
hole free.

a) Sling Failure 1. Ensure that the safe

4(B) Placing the due to loose D working load of the crane is
assembled part in shackles, more than the weight of the
a lifting position deteriorated load to be lifted.
(horizontal). slings, etc. 2.Use proper D shackles and
ensure its strength and
capacity
3. Check the slings for cracks,
breaks etc (daily visual
inspection).
4. Use proper SWL rated
slings & ‘D’ shackle.

b) Load may slip 1.Required number of

on ground if not wooden sleepers in required
properly placed lengths, size should be placed
on required on the firm and level ground
number of below the load
wooden
sleepers/blockers.

c) Load may hit 1. Ensure proper pep talk

to the nearby imparted to workers prior to
persons/objects commence the work.
 Bharat Heavy Electricals Limited Doc No. BHEL/JHA 04
NPCIL Date: 13/08/2013
TGPP for KAPP (3&4) Rev No: 00
PS-WR

causing 2. Use Proper PPE (viz.,

injury/property Safety Helmet, Safety Shoe,
damage. Hand Gloves and other
applicable PPE’s.)
3. Proper clearance (of both
persons and objects) should
be ensured in the vicinity.
4.Deploy Proper number of
manpower including one
experienced signal man

4(C) Movement of Contact/hit with 1. signal man should be

crawler crane to any other always available to convey
the load/truss mobile/stationary standard hand signals to
structure location bodies nearby. guide the operator or he must
for lifting. be deployed with a Walkie-
Talkie for effective
communication. Signal
persons to be trained prior to
commence the work.
2.Area clearance should be
ensured for both persons and
objects.
3.While trailer/crawler is in
movement provide red flags
on both sides.

a) Sling Failure 1. Ensure slings free of cuts,

4(D) Lifting the due to loose breaks etc (daily visual
respective Roof D shackles inspection)
truss structure to deteriorated
the particular EL slings, etc. 2. Use Four legged sling for
lifting.
3. Properly attached to hook
with proper required D
shackles.
4. Ensure load must not be
eccentric on shackles.

b) Load may slip 1.Proper selection of rigging

 Bharat Heavy Electricals Limited Doc No. BHEL/JHA 04
NPCIL Date: 13/08/2013
TGPP for KAPP (3&4) Rev No: 00
PS-WR

from rigging if not materials

properly 2.Inspect hook for wear and
attached. tear.
3.Ensure the usage of tagline
to control all loads.

c)Electrical 1.Check the area for any

hazards/Shock electrical overhead lines and
hazards. clear it before lifting.
2. Ensure proper grounding of
crane and other equipment
that could come into contact.

d) Crane failure. 1.Ensure the crane and

load lifting appliances are
load tested and certified by a
competent person and
available with valid
documents

2. Ensure that the safe

working load of the crane is
more than the weight of the
load to be lifted

e) Hitting of 1. Before lifting the load

Girder to ensure the availability of a
persons continuous lifeline made of
/structures due to 8mm dia steel wire rope or
free movement in 25mm dia poly propylene
air and could rope, tied column to column
result in at both sides along the axis.
injury/property 2.Warn with proper
loss/load falling cautioning nearby workers
and ensure continuous
supervision..
3. An assistant/signal man
should be there to give
standard registered signals to
the operator.
 Bharat Heavy Electricals Limited Doc No. BHEL/JHA 04
NPCIL Date: 13/08/2013
TGPP for KAPP (3&4) Rev No: 00
PS-WR

4. Ensure wind velocity is not

exceeding the prescribed limit
while doing the operation on
a working platform.
5. Ensure proper approach
ladder to reach uptothe
working platform.
6. Ensure the crane is
positioned such that hoist
ropes are vertical
7. Ensure the load is not
raised high above the ground
upto which it is necessary.
8. Ensure if the load haslarge
surface/Weight ratio the
operations should not be
carried out during high wind
9. Ensure all motions should
be carried out at low speed.
10.Ensure the operation
should be under the direct
supervision of a competent
person and should be
carefully planned in advance.
11.Ensure the usage of gunny
bags or half round pipes at
the points where wire rope
comes into contact with the
sharp edges of concrete
beams.

4(E) Placement of 1. Height work permit to be

Truss assembly to a) Fall of taken.
the anchor bolts person 2.All workers who are
on the beams from engaged should wear full
required. height. body harness/safety belts and
hooked it to the lifeline
3.Ensure the availability of a
continuous lifeline
4. care should be taken while
working.
5. Should be in a convenient
 Bharat Heavy Electricals Limited Doc No. BHEL/JHA 04
NPCIL Date: 13/08/2013
TGPP for KAPP (3&4) Rev No: 00
PS-WR

position while working on the

working platform.
6. Proper approach ladder to
reach the working platform to
be provided.
7. An assistant/signal man
should be always present to
give signals to the operator.
b) Fall of
materials/tools 1. The tools have to be
from height. carried in a separate bag tied
to the worker's body.

c) Hitting of sling
wire/D shackles 1. Intense care should be
to the body parts maintained while releasing.
of workers, while 2.Ensure proper clearance
releasing from the sling while releasing

5. Scaffold erection Fall of scaffold 1. All scaffolds must be

structure erected / dismantled by
scaffolding crew under direct
supervision of competent
scaffolding supervisors.
2. Ensure use of good quality
scaffold pipes and clamps.

6. Fixing of roof Site engineer

sheeting.

Location of crane Settlement/tilting Ensure ground over which

6(A) and crane of crane due to crane is going to be
positioning (in uncompacted positioned to carry out truss
case of mobile earth/ground erection is leveled and
crane) strong/hard enough to bear
 Bharat Heavy Electricals Limited Doc No. BHEL/JHA 04
NPCIL Date: 13/08/2013
TGPP for KAPP (3&4) Rev No: 00
PS-WR

the load of crane with

materials during erection and
the same is to be checked &
confirmed before crane
reaches.

6(B) Lifting of roof Fall of sheet while 1. Ensure suitable capacity Site engineer
sheet and fixing lifting and placing crane, wire rope are used and
their proper usage.

2. Ensure effective usage of

guide rope to position and
control the swinging of the
slab.

3. Clear men & materials

where sheet has to be lifted
and placed over truss &
purlin.

4. After placing of the sheet,

welding or bolting should be
done immediately to prevent
fall of roof sheet.
 Bharat Heavy Electricals Limited Doc No. BHEL/JHA 04
NPCIL Date: 13/08/2013
TGPP for KAPP (3&4) Rev No: 00
PS-WR

Check List for Erection of Temporary Shed

Date

SL. NO DESCRIPTION STATUS REMARKS

Whether all the workmen were pre-briefed about the job & hazard
1 YES NO
associated
2 whether all the workmen wearing required PPE’s YES NO

3 Whether the workmen are screened & fit for the job YES NO
Whether the crane and other lifting tool and tackles are load tested by
4 YES NO
competent person.
Whether the Safe working load of the crane and tools and tackles is
5 YES NO
more than the weight of the load to be lifted.
5 Whether regular inspection is carried out for tools & tackles. YES NO
Whether the personnel movement cleared during the time of
6 YES NO
unloading and loading to the respective places.
7 Whether the signal man is available. YES NO

8 Whether the proper cable connector and earthing is provided. YES NO

9 Whether the any overhead electrical lines found. YES NO

10 Whether the tag line provided to control the movement of lifting loads. YES NO

11 Ensure Height work permit is taken for work above 2.5m. YES NO

Checked by Authorized by
Signature : ______________ _____________
Name : ______________ _____________
Date : ______________ ______________