WORK IN PROGRESS INSPECTION REPORT STAGE WIRING & MOUNTING DOC NO.

QLTY:YT/0413/10
Date: 21.12.2013 Drg.No –PN1-PN9
Client: M/S T.P.S.C. (India) Pvt. Ltd
Project: 6X25KW MECHUKA MHP, A.P.
S.No. Wiring Inspection Quality Remarks Mounting Inspection Quality
1 Type of Wiring-Channel/Bunch OK/Not OK/NA Mounting OK/Not OK/NA
Power Wire Size as per OK/Not OK/NA Box Size In mm
2 Components Drawing
Spiral Pipe(Mounting Plate to OK/Not OK/NA Height = 1950
3 Door)
4 Power Lugs-Pull Test OK/Not OK/NA Width = 750
5 Control Lugs-Pull Test OK/Not OK/NA Depth = 750
6 Lugs –Type & Size OK/Not OK/NA
7 Mounting Door Legends OK/Not OK/NA
8 Internal Legends OK/Not OK/NA
9 Bus Bars Holes (As per Lug Size) OK/Not OK/NA
Wire Phase Neutral Negative Control
Color: Blue Blue -
Qty Qty
Item (Mtrs) (Nos)
Remarks
Control Wire
Control Wire Size 1 (1.5mm) 300
Control Wire Size 2 (2.5mm) 1200
Total No. of Control Wires: 1500
Power Wire
Power Wire Size 1 (10.0 mm) 600
Total No. Of Wires 600
Test Performed during Inspection
Yes No Remarks
1. ELC Load Transfer test OK/Not OK/NA
2. Synchronising Circuit OK/Not OK/NA
3. Freq. Matching OK/Not OK/NA
4. THD % Test OK/Not OK/NA
Name of QA Engineer: Mr. Ranjeet Mookerjee FOR YTEK CONTROLS
Remarks of QA Engineer: Inspection Found Satisfactory

(QA/QC) AUTHORISED SIGNATORY

Date: 21.12.2013
WORK IN PROGRESS INSPECTION REPORT STAGE FABRICATION & PAINT DOC NO. QLTY:YT/0413/11
Date:21.12.2013 Drg. No.PN1-PN9
Client: M/S T.P.S.C. (India) Pvt. Ltd
Project: 6X25KW MECHUKA MHP, A.P.
S.No Fabrication Inspection Value/Remarks Remarks Paint Inspection Quality
.
1 Box Length (Left to Right) 750
A) POWDER COAT
2 Box Length (Top to Bottom) 1950
3 Box Length (Front to Back) 750
Diagonal Front (Top Left to Bottom Powder Coating Inspected all over
4 Right)
2033 OK/Not OK/NA
Panel
Diagonal Front (Top Right to
5 Bottom Left)
2034
Diagonal Back (Top Left to Bottom Remarks:-
6 Right)
2022
Diagonal Back (Top Right to
7 Bottom Left)
2024
Diagonal Left (Top Left to Bottom
8 Right)
2022
Diagonal Left (Top Right to Bottom
9 Left)
2020
Diagonal Right (Top Left to Bottom
10 Right)
2024
11 Diagonal Right (Top Right to
2024
Bottom Left)
12 Diagonal Top (Top Left to Bottom B) PAINT
1067
Right)
Diagonal Top (Top Right to Bottom I) Body :- Quality
13 Left)
1067 OK/
Diagonal Bottom (Top Left to Not OK Colour : RAL 7032
14 Bottom Right)
1067
Diagonal Bottom (Top Right to Primer Application-Coat 1/2 OK/Not OK/NA
15 Bottom Left)
1067
16 Meters / Lights / Cutouts OK/Not OK/NA Primer Application-Coat 1/2
17 Louver Cutouts (Nos.):- OK/Not OK/NA I) Mounting Plate :- Quality
18 Lifting Hook (Nos.):- OK/Not OK/NA Colour : RAL 7032
19 Cable Alley/Fixing Channel OK/Not OK/NA Primer Application-Coat 1/2 OK/Not OK/NA
20 Bus Bar Support Channel Mounting OK/Not OK/NA Primer Application-Coat 1/2
21 Gland Plate Cutout (Done/NA) OK/Not OK/NA Remarks:-
22 Hinge & Lock Cutouts , Hinge
Type
OK/Not OK/NA
23 Door Bending & Joint Quality OK/Not OK/NA
24 All Door to Door Gap (Parallel &
Right Angle)
OK/Not OK/NA
25 All items in Right Angle to Each
Other
OK/Not OK/NA
26 All items in Right Angle to Each
Other
OK/Not OK/NA
27 All Joints Filled in(Will not be seen
After PC /Painting
OK/Not OK/NA
Name of QA Engineer: Mr. Ranjeet Mookhrjee FOR YTEK CONTROLS
Remarks of QA Engineer: Inspection Found Satisfactory

(QA/QC) AUTHORISED SIGNATORY

Date: 21.12.2013
WORK IN PROGRESS INSPECTION REPORT STAGE FABRICATION & PAINT DOC NO. QLTY:01 (R001)
Date: 21.12.2013 Drg. No. PN1-PN9
Client: M/S TPSC India Pvt. Ltd.Noida
Project:
S.No. Normal Standard Test Remarks Value Quality
1. BOM Check OK / NOT OK
2. Power Wire Loose Termination OK / NOT OK
3. Control Wire Loose Termination OK / NOT OK
4. Tag No. As per Drawings OK / NOT OK
5. Interlock Test OK / NOT OK
6. Finish & Box Size OK / NOT OK
7. Paper Slide Test At 3 Places OK / NOT OK
Megger/ Insulation Test OK / NOT OK
1. R- Phase to Y- Phase <100MΩ
2. R- Phase to B- Phase <100MΩ
3. Y- Phase to B- Phase <100MΩ
4. R- Phase to N- Phase <100MΩ
5. Y- Phase to N- Phase <100MΩ OK / NOT OK
6. B- Phase to N- Phase <100MΩ
7. R- Phase to E- Phase <100MΩ
8. Y- Phase to E- Phase <100MΩ
9. B- Phase to E- Phase <100MΩ
High Voltage Test
1. R- Phase to Y- Phase 2.5V/30 Sec
2. R- Phase to B- Phase 2.5V/30 Sec
3. Y- Phase to B- Phase 2.5V/30 Sec
4. R- Phase to N- Phase 2.5V/30 Sec
5. Y- Phase to N- Phase 2.5V/30 Sec OK / NOT OK
6. B- Phase to N- Phase 2.5V/30 Sec
7. R- Phase to E- Phase 2.5V/30 Sec
8. Y- Phase to E- Phase 2.5V/30 Sec
9. B- Phase to E- Phase 2.5V/30 Sec

Name of QA Engineer: Mr. Ranjeet Mookhrjee FOR YTEK CONTROLS

Remarks of QA Engineer: Inspection Found Satisfactory

(QA/QC) AUTHORISED SIGNATORY

Date: 21.12.2013
Testing Instrument List:

S. No. Instrument Name Type Make Management No.

1. Insulation Tester NO157-4-8 Logic YT/ELI/2012
2. Digital Multi Meter MAS830L Mastech YT/ELI/2012
3. Techo Hitester Lutron YT/ELI/2012
4. Infra Red Hitester YT/ELI/2012
5. Digital Storage Oscilloscope PDS6062S(60MHZ) Owen YT/ELI/2012
6. Digital Oscilloscope DS5032E(30MHZ) Owen YT/ELI/2013
7. CT Testing Kit(Variac) PE-1 Dimmer Tech YT/ELI/2012