02 20R300 1 C200 Controller Architecture PDF

Describe the C200 Controller Architecture
C200 Controller Architecture 1 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the C200 Controller Architecture 11/28/2013
Introduction Honeywell
• This lesson introduces you to the Experion PKS C200 controller
architecture
• At the conclusion of this lesson,

you will be able to:
– Identify the high-level Experion ACE

components and connections Server
FTE
– Explain the basic purpose Process C300 Rack

Controllers I/O
of the components and ControlNet I/O Options Series
A
connections
Rail I/O
Series A PM
I/O
Fiber Optic
Isolation
HART
GI/IS Rail I/O
Series H

Architecture Overview Honeywell
Unlimited Secure Access State-of –the Art Operation and Engineering Tools
Advanced Applications and Integration
www
Experion
Application Stations Remote
eServer PHD
Control Engineering Historian
Casual Users Environment Wireless
Tools Devices
(Operations and Maintenance)
FTE Network
C200 C300 PMD
ESV-LCN
Connected
Redundant Safety Manager

Servers NIM
Allen-Bradley
ControlLogix
PLC
TPS, TDC2000, TDC3000
PM I/O Investment
Digital Video Manager
SCADA Devices
Protection –
(OPC, Modbus , Complete
DH+, and many Integration
Comprehensive more!)
Support for
Smart Field
Ethernet Devices
Video as a Process Input!

C200 Architecture Honeywell
Experion Server ACE
FTE
Process
Controllers
ControlNet I/O Options
Rack I/O
Rail I/O Series A
Series A
C300
PM I/O
Fiber Optic
Isolation
HART
GI/IS Rail I/O

Series H

Question 1: C200 Control Strategy Components Honeywell
Which of the following cannot be an integral part of a C200 control strategy?
A) Rack I/O Experion ACE
Server
B) PM I/O FTE
C) Rail I/O Process

Controllers
Rack
I/O
ControlNet I/O Options Series
A
D) Fieldbus Valves
E) PLC I/O using OPC Rail I/O
Series A PM
communications Fiber Optic
I/O
Isolation
HART
GI/IS Rail I/O
Series H
Incorrect.
TheCorrect!
Your correct
answer:PLC
PLCI/O
answerI/Ois:
using
usingOPCOPCcommunications
communications
cannot be an integral part
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before
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continuing
Click anywhere to continue.
Submit Clear

Question 2: Redundant Components Honeywell
All of these can be redundant except:
Experion ACE
A) C200 processors Server
FTE
B) C200 Fieldbus interface modules C300
Process Rack
Controllers I/O
C) C200 PM I/O link modules ControlNet I/O Options Series
A
D) C200 Rack I/O

Rail I/O
Series A PM
E) C200 PM I/O I/O
Fiber Optic
Isolation
HART
GI/IS Rail I/O
Series H
The
Your correct
answer:
Correct!
Incorrect.
C200answer
C200Rack is:
RackI/OI/O
cannot
cannot
be
YouYou
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did
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not answer
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redundant.
redundant. this question
before
Incorrect
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You -answered
-Click
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anywhere
this correctly!
to
tocontinue
continue
continuing
completely
Submit Clear

Summary Honeywell
• Key concepts to take away from this lesson are:
– The ACE communicates to the Experion Server over FTE

– The C200 communicates to the Experion Server over Ethernet, FTE or
ControlNet
– C200s and ACE nodes on the same Experion Server can communicate
Peer-to-Peer
– Three main types of I/O:

• PMIO, Rail I/O, and Chassis I/O

Conclusion Honeywell
Describe the C200 Controller Architecture
Completion
Certificate
Proceed to the next lesson in your course material

Describe the C200 Controller Racks and
Redundancy

Describe the C200 Controller Racks and Redundancy 11/28/2013
• In this lesson, you will learn how the C200 controller is networked to the
server and remote I/O racks in non-redundant and redundant
configurations
• At the conclusion of this lesson, you will be able to:
– Describe the C200 control processor, communication and redundancy

modules
– Explain the C200 network connections and addressing
NET OK NET
Honeywell

Topics Honeywell
• C200 Hardware
• C200 Network Connections and Addressing

Control Processor (CP) Honeywell
• 100MHz Power PC 603E processor with 8 MB RAM
• 4 MB Flash ROM for storing program
• Lithium battery (or optional rechargeable battery extension module)
• Can support up to 8 I/O chassis and 64 IOMs

OK
• Controller can be redundant or non-redundant

2
• Double-wide module -- occupies 2 slots on CP rack

ControlNet Interface (CNI) Honeywell
• Provides the interface to the supervisory network (supervisory CNI)
• Peer-to-peer communication
• I/O communication (downlink CNI)
• One CNI can support up to 24 IOMs

NET
• 4 downlink CNIs can be connected to one controller
• Each CNI must have a unique MAC ID on the same network

Fault Tolerant Ethernet Bridge (FTEB) Honeywell
Last two digits of the

Ethernet address
are set here FTEB
FTE
CNI
ControlNet

Redundancy Module (RM) Honeywell
• Placed in controller chassis to support redundant controllers
– RM must be in the same position in both racks
– Both RMs are connected by an optical cable
– Switchover between redundant controllers is bumpless
Note: If controller is redundant, then all IOMs must be remote
Redundancy Cable (Fiber Optic)

Question 1: C200 Control Processor Honeywell
Which of these statements, about the control processor (CP), is false?
A) It can support up to 8 I/O chassis and 64 IOMs
B) It is a double-wide module that occupies 2 rack slots
OK
C) It can be redundant
2
D) It provides an interface to the supervisory network
Yourcorrect
The answer:answer is:
You
YouIncorrect
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did
mustYou
notanswer
-answer
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Clickthe
anywhere
anywhere
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question
this
question
correctly!
to
tobefore
continue
continue
completely
continuing
Good
Incorrect.
job! The false statement is "It provides an
interface to the supervisory network." The interface
to the supervisory network is provided by either the
CNI
CNI card
card or
or the
the Fault
Fault Tolerant
Tolerant Ethernet
Ethernet Bridge
Bridge (FTEB).
(FTEB)
Submit Clear

Topics Honeywell
• C200 Hardware
• C200 Network Connections and Addressing

Non-redundant Controller Honeywell
TC-PRS021-- C200
TC-CCR013 --
Control Processor
ControlNet Interface (Optional) TC-CCR013 --
(CNI), Redundant CNI to connect to other
Media I/O racks TC-FXX102 -- 10-slot rack
TC-FPCXX2 -- Controller
120/240 VAC
Power Supply Chassis
I/O modules and LAN Connection

terminal blocks Ethernet, TCPIP, etc.
Taps -- 9904-TPS, R,
YS, and YR (4 kinds)
ControlNet Cable (TC- KCCxxx) -- Supervisory
C
Terminators-- TC-PCIC01 -- ControlNet
o TC-TCXBNC TC-CCR013 -- CNI,
n Communication Interface
Redundant Media
Module for PC (redundant
t
media) (in server)
r
o Server
l (stations not
shown)
N
e
t
Additional
Remote I/O
I/O modules and

terminal blocks

Redundant Controller Honeywell
TC-PRS021 -- C200 TC-CCR013 -- CNI to TC-FXX072 – 7-slot rack
Control Processor Redundant Chassis
connect to I/O racks
Identical Configuration
TC-CCR013 -- CNI, TC-PRR021 --
Redundant Media Redundancy Module for module
Module
TC- FXX072
7 SLOT RACK
- --
GN KRRxx1 Redundancy
TC-FPCXX2 -- Cable (Fiber Optic)
120/240 VAC
Power Supply
ControlNet Cable -- I/O Comm
ControlNet Cable (TC -KCCxxx ) -- Supervisory

Terminators -- to
TC-TCXBNC Server
NO IOMs PERMITTED IN CONTROLLER
NO IOMs PERMITTED
CHASSIS IN CONTROLLER
FOR REDUNDANT
CHASSIS FOR REDUNDANT
CONFIGURATION!!
CONFIGURATION!!
(IOLIM and FIM are exceptions)
to IO
Chassis

Non-redundant Address Settings Honeywell
03
01
01
CNI
02
Server 04
C200
CNI
CNI
CNI
PCIC
CNI
03
05
C200
CNI
23
CNI
Address Settings – Redundant C200 Honeywell
23 01
01 03
05
ServerA
C200
CNI
CNI
CNI
RM
PCIC
CNI
04
01
01
05
CNI
ServerB
C200
CNI
CNI
CNI
RM
PCIC
03
07
C200
CNI
CNI
24

FTEB Honeywell
01 01 03
05
ServerA
C200
FTEB
CNI
CNI
RM
CNI
04
Switch 02
01
05
CNI
ServerB
FTEB
C200
CNI
CNI
RM
03
Switch
07
FTEB
C200
CNI
Question 2: MAC Addresses Honeywell
While configuring a ControlNet-connected Control Processor (CP), which
MAC address is entered as the supervisory MAC address?
A) MAC address of the PCIC card
ServerB
B) Device index of the FTEB card
PCIC
C) MAC address of the CNI card connected
to the server
D) MAC address of the CNI card connected
03
to the I/O card
24
C200
CNI
The
Yourcorrect answer is:
answer:
Correct!
You must MAC
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The Theaddress
answer MAC
theaddress
of the of
question CNIthe
card
beforeCNIconnected
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should continue
completely
correctly!
continue
as
be the
entered
supervisory
as the
continuing
supervisory
MAC address.
MAC address.

Submit Clear

Summary Honeywell
• When you connect the C200 controller to the server and to remote I/O
racks in non-redundant and redundant configurations, remember:
– The
IOMs
double-wide control processor (CP) supports up to 8 I/O chassis and 64
– ControlNet Interface (CNI) modules provide interfaces to the I/O ControlNet

and the Supervisory ControlNet
– Redundant controllers require all IOMs be configured remotely

– All devices on the same network must have unique MAC addresses
– Redundant
number
supervisory CNI cards must be addressed with the same odd
– Redundant FTEBs must be addressed differently with the primary having an

odd number and the secondary having the next highest even number

Describe the C200 Controller Racks and Redundancy
Completion
Certificate

Honeywell
This page intentionally left blank

Describe the C200 I/O Modules

Describe the C200 I/O Modules 11/28/2013
• In this lesson you will learn about the standard C200 input/output (I/O)
modules and their applications
• At the conclusion of this lesson, you will be able to:
– List the standard I/O types that are compatible with the Experion system
– Identify the application for each type of I/O module
Rail I/O
Series A
GI/IS Rail I/O

Series H
PM I/O

Chassis – Series A Input/Output Modules Honeywell
• Compact size – may reside in either the controller rack or remote
I/O rack
– Diagnostic and non-diagnostic modules available
– IOM configurable through Control Builder
– Removable wiring hood
– Can be removed and replaced under power
– All modules have a form factor of 5” X 5”
– Redundancy not supported

Series A Rail I/O Honeywell
• Modular connections – slide rail
• 8 terminal bases can be

connected to a single gateway
Gateway
Terminal Base
• Gateway provides link to the 8 2
7
DIN Rail
ControlNet
3
--
1 2
+ +
• Analog I/O, digital I/O,

thermocouple and RTD
IOM types:
AI- Analog Input
AO- Analog Output
DI- Digital Input
DO- Digital Output

Series H Rail I/O Honeywell
• Galvanically isolated Server
• Intrinsically safe
Supervisory ControlNet
Controller
CNI
Module
I/O ControlNet
Repeater/ Fiber Modules Repeater/ Fiber Modules
Adapter E Contr olNetRepea
x
A
te
rdapter E
x Contr olNet
Fiber Mod
ul e
E
x Contr olNet
Fiber Mod
ul e
Adapter E Contr olNetRepea
x
tAe
rdapter E
xContr olNetFiber Mod
ul e
E
xContr olNFi
etber Mod
ul e
TC-PBFO01 TC-PMFO01 TC-PMFO01 TC-PBFO01 TC-PMFO01 TC-PMFO01
COM MOD PWR
Cha
n1 Cha
n2 Cha
n1 Cha
n2
COM MOD PWR
Cha
n1Cha
n2 Cha
n1 Cha
n2
Non-
1 2 3 4
+V-V+V-V
Recv Xmit Recv Xmit Recv Xmit Recv Xmit
1 2 3 4
+V-V+V-V
Recv Xmit Recv Xmit Recv Xmit Recv Xmit Hazardous
Area
Fiber
Hazardous
E E
Contr olNetRepea
A
te
rdapter Ex Contr olNet
Fiber Mod
ul e ExContr olNetFiber Mod
ul e Contr olNetRepea
tAe
rdapter ExContr olNetFiber Mod
ul e ExContr olNet
Fiber Mod
ul e
TC-PBFO01 TC-PMFO01 TC-PMFO01 TC-PBFO01 TC-PMFO01 TC-PMFO01
COM MOD PWR

Optic COM MOD PWR
Area
Cable
Cha
n1 Cha
n2 Cha
n1Cha
n2
Cha
n1Cha
n2 Cha
n1 Cha
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1 2 3 4 1 2 3 4
+V-V+V-V Recv Xmit Recv Xmit Recv Xmit
+V-V+V-V Recv Xmit Recv Xmit Recv Xmit
Recv Xmit Recv Xmit
Rail I/O Modules - Series H

Ex
TC-PGCN11
Gateway
I/O ControlNet --
12
++
1 2 4
V+V- V+V-
A B

Process Manager I/O (PM I/O) Honeywell
• PM I/O Link Interface Module in C200
controller chassis
• Redundancy of PM IOLIM as part of C200

redundancy
• PM I/O can be redundant
• PM I/O includes AI, AO, DI, DO, RTD, T/C,

DI SOE
• FTA for I/O
• Remote I/O using fiber optic PM I/O

Serial Interface Module Honeywell
NET OK NET
Serial Interface Processor
Honeywel
l SIM FTA
Power Adapter
ADAPTER
SERIAL SERIAL
INTERFACE INTERFACE
FTA FTA
MODBUS A/B
(16 Array (16 Array
Channels) Channels)
Modbus Allen-Bradley
Compatible Compatible
Subsystem Subsystem

Question 1: I/O Application Honeywell
Which I/O module can be used in a hazardous environment?
A) Chassis I/O
NET OK NET
B) Serial Interface
C) Series H I/O
Honeywell

E x
TC-PGCN11
Gateway --
1 2
+ +
1 2 4
V+V- V+V-
A B
The correct
Your answer:answer is:
Incorrect.
Correct! Series
Series
You must answer HHI/O
I/O modules
modules
the questionare
arespecifically
specifically
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not answer
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for anywhere
this
anywhere
this
unsafe totocontinue
question
correctly!
completely
continue
environments.
continuing
Submit Clear

Question 2: I/O Redundancy Honeywell
Which I/O module will support redundancy?
NET
A) Chassis I/O OK NET
B) PM I/O
Honeywell
C) Series H I/O
E x
TC-PGCN11
Gateway --
1 2
+ +
1 2 4
V+V- V+V-
A B
PM I/O
Yourcorrect
The answer: answer is:
You must- Click
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YouIncorrect
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-modules
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this
are
are the
the to
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tocontinue
correctly!
continue
onlycompletely
only standard
standard
continuing
I/O modules that are available in a redundant
configuration.

Submit Clear

Summary Honeywell
• The standard I/O types compatible with the Experion system are:
– Chassis Series A I/O modules that can be installed in the same chassis as
 the C200 or a remote I/O chassis
– Series A Rail I/O modules, which include analog I/O, digital I/O,
 thermocouple, and RTD
• Rail I/O gateway provides a link to the ControlNet
– Series H Rail I/O modules, which are intrinsically safe for use in hazardous
 environments
– PM I/O modules which include AI, AO, DI, DO, RTD, T/C, and DI SOE
– Serial Interface modules which interface to Allen-Bradley and Modbus
 subsystems
Describe the C200 I/O Modules
Completion
Certificate

Honeywell
This page intentionally left blank


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Describe the C200 Controller Architecture

C200 Controller Architecture 1 EXP20R300 - EPKS CEE C200/C300/ACE

• At the conclusion of this lesson,

– Identify the high-level Experion ACE

– Explain the basic purpose Process C300 Rack

C200 Controller Architecture 2 EXP20R300 - EPKS CEE C200/C300/ACE

Redundant Safety Manager

C200 Controller Architecture 3 EXP20R300 - EPKS CEE C200/C300/ACE

ControlNet I/O Options

GI/IS Rail I/O

C200 Controller Architecture 4 EXP20R300 - EPKS CEE C200/C300/ACE

C) Rail I/O Process

C200 Controller Architecture 5 EXP20R300 - EPKS CEE C200/C300/ACE

D) C200 Rack I/O

C200 Controller Architecture 6 EXP20R300 - EPKS CEE C200/C300/ACE

– The ACE communicates to the Experion Server over FTE

– Three main types of I/O:

C200 Controller Architecture 7 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the C200 Controller Architecture

Proceed to the next lesson in your course material

C200 Controller Architecture 8 EXP20R300 - EPKS CEE C200/C300/ACE

C200 Controller Architecture 9 EXP20R300 - EPKS CEE C200/C300/ACE

• At the conclusion of this lesson, you will be able to:

– Describe the C200 control processor, communication and redundancy

– Explain the C200 network connections and addressing

C200 Controller Architecture 10 EXP20R300 - EPKS CEE C200/C300/ACE

C200 Controller Architecture 11 EXP20R300 - EPKS CEE C200/C300/ACE

• 4 MB Flash ROM for storing program

• Lithium battery (or optional rechargeable battery extension module)

• Can support up to 8 I/O chassis and 64 IOMs

• Controller can be redundant or non-redundant

C200 Controller Architecture 12 EXP20R300 - EPKS CEE C200/C300/ACE

• I/O communication (downlink CNI)

• One CNI can support up to 24 IOMs

• 4 downlink CNIs can be connected to one controller

• Each CNI must have a unique MAC ID on the same network

C200 Controller Architecture 13 EXP20R300 - EPKS CEE C200/C300/ACE

Last two digits of the

C200 Controller Architecture 14 EXP20R300 - EPKS CEE C200/C300/ACE

• Placed in controller chassis to support redundant controllers

– RM must be in the same position in both racks

– Both RMs are connected by an optical cable

– Switchover between redundant controllers is bumpless

Note: If controller is redundant, then all IOMs must be remote

Redundancy Cable (Fiber Optic)

C200 Controller Architecture 15 EXP20R300 - EPKS CEE C200/C300/ACE

Click anywhere to continue.

C200 Controller Architecture 16 EXP20R300 - EPKS CEE C200/C300/ACE

• C200 Network Connections and Addressing

C200 Controller Architecture 17 EXP20R300 - EPKS CEE C200/C300/ACE

I/O modules and LAN Connection

ControlNet Cable (TC- KCCxxx) -- Supervisory

I/O modules and

C200 Controller Architecture 18 EXP20R300 - EPKS CEE C200/C300/ACE

ControlNet Cable -- I/O Comm

ControlNet Cable (TC -KCCxxx ) -- Supervisory

C200 Controller Architecture 19 EXP20R300 - EPKS CEE C200/C300/ACE

C200 Controller Architecture 21 EXP20R300 - EPKS CEE C200/C300/ACE

Click anywhere to continue.

C200 Controller Architecture 23 EXP20R300 - EPKS CEE C200/C300/ACE

– ControlNet Interface (CNI) modules provide interfaces to the I/O ControlNet

– Redundant controllers require all IOMs be configured remotely

– Redundant FTEBs must be addressed differently with the primary having an