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MA
A
B
SECTION
MAINTENANCE C
E
CONTENTS
SERVICE INFORMATION ............................ 2 CHASSIS AND BODY MAINTENANCE ........... 18 F
Checking Exhaust System .......................................18
PRECAUTIONS ................................................... 2 Checking Clutch Fluid Level and Leaks ..................18
Precaution for Supplemental Restraint System Inspection and Adjustment ......................................18 G
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- Checking Clutch System .........................................19
SIONER" ................................................................... 2 Checking M/T Oil .....................................................19
Changing M/T Oil .....................................................20 H
PREPARATION ................................................... 3 Checking Transfer Fluid ..........................................20
Special Service Tool ................................................. 3 Changing Transfer Fluid ..........................................20
Commercial Service Tool .......................................... 3 Checking Propeller Shaft .........................................21
Checking Front Final Drive Oil (Front Differential I
GENERAL MAINTENANCE ................................ 4
General Maintenance ................................................ 4 Gear Oil) ..................................................................21
Changing Front Final Drive Oil (Front Differential
PERIODIC MAINTENANCE ................................ 6 Gear Oil) ..................................................................21 J
Periodic Maintenance ................................................ 6 Checking Rear Final Drive Oil - C200 (Rear Differ-
ential Gear Oil) ........................................................22
RECOMMENDED FLUIDS AND LUBRI- Changing Rear Final Drive Oil - C200 (Rear Differ- K
CANTS ................................................................. 9 ential Gear Oil) ........................................................22
Fluids and Lubricants ................................................ 9 Inspection ................................................................23
SAE Viscosity Number .............................................. 9 Adjustment ...............................................................24
Engine Coolant Mixture Ratio ................................. 10 Checking Brake Fluid Level .....................................26 MA
Checking Brake Line ...............................................26
ENGINE MAINTENANCE ...................................11 Changing Brake Fluid ..............................................26
Checking Drive Belts ............................................... 11 Checking Disc Brake ...............................................26 M
Changing Engine Coolant ....................................... 12 Checking Drum Brake .............................................27
System Inspection ................................................... 13 Checking Steering Gear and Linkage ......................28
Checking Fuel Line ................................................. 14 Checking Power Steering Fluid and Line ................28
Component .............................................................. 14 N
Checking Axle and Suspension Parts .....................29
Changing Engine Air Filter ...................................... 14 Lubricating Locks, Hinges and Hood Latches .........30
Changing Engine Oil ............................................... 15 Checking Seat Belts, Buckles, Retractors, An-
Changing Engine Oil Filter ...................................... 15 chors and Adjusters .................................................30 O
Changing Spark Plugs ............................................ 16
Checking EVAP Vapor Line .................................... 17
P
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SRS section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
The actual shapes of the Kent-Moore tools may differ from those of the special service tools illustrated here. B
Tool number Description
(Kent-Moore No.)
Tool name
C
KV10115801 Removing and installing oil filter
(J-38956) a: 64.3 mm (2.531 in)
Oil filter cap wrench
D
E
S-NT375
WBIA0539E
LMA053
J
Commercial Service Tool INFOID:0000000009346483
K
Tool name Description
Power tool Loosening nuts, screws and bolts
MA
PIIB1407E
S-NT047
P
General maintenance includes those items which should be checked during the normal day-to-day operation
of the vehicle. They are essential if the vehicle is to continue operating properly. The owners can perform the
checks and inspections themselves or they can have their NISSAN dealers do them.
OUTSIDE THE VEHICLE
The maintenance items listed here should be performed from time to time, unless otherwise specified.
Item Reference page
Doors and engine hood Check that all doors and the engine hood operate smoothly as well as the back door,
tail gate and hatch. Also make sure that all latches lock securely. Lubricate if neces-
sary. Make sure that the secondary latch keeps the hood from opening when the pri- MA-30
mary latch is released. When driving in areas using road salt or other corrosive
materials, check lubrication frequently.
Lamps Clean the headlamps on a regular basis. Make sure that the headlamps, stop lamps,
tail lamps, turn signal lamps, and other lamps are all operating properly and installed —
securely. Also check the aim of the headlamps.
Tires Check the pressure with a gauge often and always prior to long distance trips. Adjust
the pressure in all tires, including the spare, to the pressure specified. Check carefully —
for damage, cuts or excessive wear.
Tire rotation In the case that Two-Wheel Drive (2WD) and front & rear tires are same size; Tires
should be rotated every 10,000 km (6,000 miles). Tires marked with directional indica-
tors can only be rotated between front and rear. Make sure that the directional indica-
tors point in the direction of wheel rotation after the tire rotation is completed.
In the case that Four-Wheel Drive (4WD) and front & rear tires are same size; Tires
should be rotated every 5,000 km (3,000 miles). Tires marked with directional indica- MA-24
tors can only be rotated between front and rear. Make sure that the directional indica-
tors point in the direction of wheel rotation after the tire rotation is completed.
In the case that front tires are different size from rear tires; Tires cannot be rotated.
However, the timing for tire rotation may vary according to your driving habits and the
road surface conditions.
Wheel alignment and If the vehicle should pull to either side while driving on a straight and level road, or if
balance you detect uneven or abnormal tire wear, there may be a need for wheel alignment. If
MA-24
the steering wheel or seat vibrates at normal highway speeds, wheel balancing may
be needed.
Windshield Clean the windshield on a regular basis. Check the windshield at least every six
—
months for cracks or other damage. Repairs necessary.
Wiper blades Check for cracks or wear if not functioning correctly. —
MA
The following tables show the normal maintenance schedule. Depending upon weather and atmospheric con-
ditions, varying road surfaces, individual driving habits and vehicle usage, additional or more frequent mainte-
nance may be required.
Periodic maintenance beyond the last period shown on the tables requires similar maintenance.
ENGINE AND EMISSION CONTROL MAINTENANCE
Abbreviations: I = Inspect and correct or replace as necessary, R = Replace, E = Check and correct the engine coolant mixture ratio.
Fuel filter R R —
Mainte-
Reference
Driving condition Maintenance item nance Maintenance interval
page
operation
Every 5,000 km (3,000 MA-15
A B C D . . . . . . Engine oil & engine oil filter Replace
miles) or 3 months MA-15
A . . . . . . . . . Air cleaner filter Replace More frequently MA-14
A . . . . . . . . . Cyclone pre-air cleaner Inspect More frequently MA-14
Every 20,000 km (12,000
A . . . E . . . . . Fuel filter Replace —
miles) or 12 months
Positive crankcase ventilation (PCV)
A . . . . . . . . . Replace More frequently —
filter
Every 20,000 km (12,000
. . . . . F . . . . Brake fluid Replace MA-26
miles) or 12 months
Brake linings, drums & other brake Every 10,000 km (6,000
A . C . . . G H I . Inspect MA-26
components miles) or 6 months
Brake pads, rotors & other brake Every 5,000 km (3,000
A . C . . . G H I . Inspect MA-26
components miles) or 3 months
Every 5,000 km (3,000
. . . . . . . . . J Free-running hub grease Inspect —
miles) or 3 months
Every 5,000 km (3,000
Inspect FAX-5
Front wheel bearing grease (For miles) or 3 months
. . . . . . . . . J
4WD models) Every 40,000 km (24,000
Replace FAX-5
miles) or 24 months
Every 5,000 km (3,000
. . . . . . G . . . Locks, hinges & hood latch Lubricate MA-30
miles) or 3 months
Every 10,000 km (6,000
. . . . . . G H . J Propeller shaft grease Lubricate —
miles) or 6 months
Steering gear & linkage, axle & sus-
Every 10,000 km (6,000
. . . . . . G H . . pension parts, propeller shaft (Ex- Inspect MA-28
miles) or 6 months
cept for 4WD models)
Steering gear & linkage, axle & sus-
Every 5,000 km (3,000
. . . . . . G H . . pension parts, propeller shaft & front Inspect MA-28
miles) or 3 months
drive shaft (For 4WD models)
B
Capacity (Approximate)
Description Imp mea- Recommended Fluids/Lubricants
Liter US measure
sure
C
Engine oil With oil filter change 4.2 4-1/2 qt 3-3/4 qt
Drain and refill
(4WD) Without oil filter change 3.9 4-1/8 qt 3-3/8 qt
• Genuine NISSAN engine oil*1 D
Engine oil With oil filter change 3.6 3-7/8 qt 3-1/8 qt
• API grade SL, SM or SN
Drain and refill
Without oil filter change 3.3 3-1/2 qt 2-7/8 qt • ILSAC grade GF-3, GF-4 or GF-5
(2WD)
E
Dry engine (engine overhaul) (4WD) 4.7 5 qt 4-1/8 qt
Cooling system (with reservoir) 7.7 8-1/8 qt 6-3/4 qt Genuine NISSAN Engine Coolant (blue) or equiv- F
Reservoir tank 0.8 7/8 qt 3/4 qt alent*2
GASOLINE ENGINE P
AWPIA0003GB
The engine cooling system is filled at the factory with a high-quality, year-round and extended life engine cool-
ant. The high quality engine coolant contains the specific solutions effective for the anti-corrosion and the anti-
freeze function. Therefore, additional cooling system additives are not necessary.
Engine coolant Mixture Ratio
Outside temperature down to Composition
Engine coolant Demineralized water
°C °F
(concentrated) or distilled water
– 15° 5° 30% 70%
– 35° – 30° 50% 50%
When checking the engine coolant mixture ratio by the coolant hydrometer, use the chart below to correct your
hydrometer reading (specific gravity) according to engine coolant temperature.
Mixed engine coolant specific gravity
Unit: specific gravity
AMA150
J
1. Inspect belt for cracks, fraying, wear and oil. If necessary, replace.
2. Inspect drive belt deflection or tension at a point on the belt midway between pulleys using Tool.
K
Tool number : BT-3373-F
NOTE:
• Inspect drive belt deflection or tension when engine is cold. MA
• Adjust if belt deflections exceed the limit or if belt tension is not within specifications.
• Drive belt tension can be checked at other points on the belt, if necessary.
DRIVE BELT DEFLECTION AND TENSION M
WARNING:
• To avoid being scalded, do not change engine coolant when engine is hot.
• Wrap a thick cloth around cap and carefully remove cap. First, turn cap a quarter of a turn to release
built-up pressure. Then turn cap all the way.
• Be careful not to allow engine coolant to contact drive belts.
DRAINING ENGINE COOLANT
1. Open radiator drain plug at the bottom of radiator, and remove radiator cap.
CAUTION:
Be careful not to allow engine coolant to contact drive belts.
When draining all engine coolant in the system, also perform the following steps.
2. Open cylinder block drain plug. Refer to EM-53, "Component".
3. Remove reservoir tank, drain engine coolant, then clean reservoir tank.
4. Check drained engine coolant for contaminants such as rust, corrosion or discoloration.
If contaminated, flush engine cooling system.
REFILLING ENGINE COOLANT
1. Install reservoir tank.
• If water drain plugs on cylinder block are removed, close and tighten them. Refer to EM-53,
"Component".
2. Install the radiator drain plug.
CAUTION:
Be sure to clean radiator drain plug and install with new O-ring.
SMA412B
5. Start engine and warm it up until it reaches normal operating temperature (10 minutes maximum).
• If engine coolant overflows radiator filler hole, install radiator cap.
WARNING: J
• Do not remove the radiator cap when the engine is hot. Serious burns could occur from high pres-
sure coolant escaping from the radiator.
• Wrap a thick cloth around the radiator cap. Slowly turn it a quarter turn to allow built-up pressure to
escape. Carefully remove the radiator cap by turning it all the way. K
LEVEL CHECK
• Check if the reservoir tank engine coolant level is within MIN to MA
MAX when engine is cool.
• Refill engine coolant if necessary. Refer to CO-9, "Changing
Engine Coolant".
M
SMA412B
O
CHECKING COOLING SYSTEM HOSES
• Check hoses for improper attachment, leaks, cracks, damage, chafing and deterioration.
P
Inspect the fuel lines, filler cap and tank for improper attachment,
leaks, cracks, damage, loose connections, chafing or deterioration.
If necessary, repair or replace faulty parts.
SMA803A
Component INFOID:0000000008944514
ALBIA0588GB
1. Air cleaner assembly support 2. Drain tube 3. Air cleaner case (upper)
4. Wing nut 5. PCV valve 6. Air cleaner filter
7. Air duct bolts 8. Air duct 9. Intake air temperature sensor
10. Air cleaner case (lower) 11. Clip 12. Air cleaner case bolt (lower)
Front
REMOVAL
1. Disconnect the harness connector from the intake air temperature sensor.
2. Disconnect vacuum hoses from air duct.
3. Remove air duct bolts and air duct.
4. Remove air cleaner case bolt (lower).
5. Disconnect PCV hose from air cleaner case (lower).
F
SMA243C
Installation
Installation is in the reverse order of removal. G
H
WARNING:
• Be careful not to burn yourself, as the engine oil may be hot.
• Prolonged and repeated contact with used engine oil may cause skin cancer; try to avoid direct skin
contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand cleaner as I
soon as possible.
1. Warm up engine, put vehicle horizontally and check for engine oil leakage from engine components. Refer
to LU-6, "Inspection". J
2. Stop engine and wait for 10 minutes.
3. Loosen oil filler cap and then remove drain plug.
K
4. Drain engine oil.
5. Install drain plug with new washer. Refer to EM-21, "Component".
CAUTION:
• Clean the drain plug. MA
• Do not reuse copper sealing washer.
Oil pan drain plug torque: 34.3 N·m (3.5 kg-m, 25 ft-lb) M
6. Refill with new engine oil. Refer to MA-9, "Fluids and Lubricants".
7. Warm up engine and check area around drain plug and oil filter for oil leakage. N
8. Stop engine and wait for 10 minutes.
9. Check the engine oil level. Refer to LU-6, "Inspection".
Changing Engine Oil Filter INFOID:0000000008944517
O
REMOVAL
P
1. Remove the engine under cover. Refer to BL-15, "Removal and Installation".
2. Place a pan to catch the engine oil under the oil filter before removing.
3. Use a suitable tool to remove oil filter.
CAUTION:
• Be careful not to get burned when engine and engine oil are hot.
• When removing, prepare a shop cloth to absorb any engine oil leakage or spillage.
• Do not allow engine oil to spill on drive belts.
SMA010
SMA229B
REMOVAL
1. Disconnect ignition wires from spark plugs at boot.
CAUTION:
Do not pull on the wire.
SMA356CA
SMA581C
Spark Plug
D
Make NGK
Standard type* BKR5E-11 E
*: Always check with the Parts Department for the latest parts information.
I
SMA673B
MA
SMA806C M
INSTALLATION
Installation is in the reverse order of removal.
N
Checking EVAP Vapor Line INFOID:0000000008944519
1. Visually inspect EVAP vapor lines for improper attachment and for cracks, damage, loose connections, O
chafing and deterioration.
2. Inspect fuel tank filler cap vacuum relief valve for clogging, sticking, etc.
P
SMA211A
SMA956C
MA
SMA859 M
N
OIL LEAKAGE AND OIL LEVEL
1. Make sure that oil is not leaking from the transmission or around it.
2. Check oil level from the filler plug hole as shown. O
CAUTION:
Do not start engine while checking oil level.
3. Apply sealant to the filler plug and install it to the transmission.
P
Tighten the filler plug to the specified torque. Refer to MT-12,
"Overhaul".
• Apply Genuine liquid Gasket, Three Bond 1215 or equivalent.
SMA103
DRAINING
1. Remove the transmission drain plug and drain the oil.
2. Apply sealant to the drain plug and install it to the transmission. Tighten the drain plug to the specified
torque. Refer to MT-12, "Overhaul".
• Apply Genuine liquid Gasket, Three Bond 1215 or equivalent.
FILLING
1. Remove the filler plug. Fill with new oil until oil level reaches the
specified limit near the filler plug hole. After refilling the oil, check
oil level
"Overhaul".
• Apply Genuine liquid Gasket, Three Bond 1215 or equivalent.
Checking Transfer Fluid INFOID:0000000008944540
CAUTION:
If using the vehicle for towing, the transfer fluid must be replaced as specified. Refer to MA-9, "Fluids
and Lubricants".
FLUID LEAKAGE AND FLUID LEVEL
1. Make sure that fluid is not leaking from the transfer assembly or around it.
2. Check fluid level from the filler plug hole as shown.
CAUTION:
Do not start engine while checking fluid level.
3. Install the filler plug with a new gasket to the transfer. Tighten to
the specified torque. Refer to TF-15, "Case Component".
CAUTION:
Do not reuse gasket.
SMA439B
CAUTION:
If using the vehicle for towing, the transfer fluid must be replaced as specified. Refer to MA-9, "Fluids
and Lubricants".
DRAINING
1. Stop engine.
2. Remove the drain plug and gasket and drain the fluid.
3. Install the drain plug with a new gasket to the transfer. Tighten to the specified torque. Refer to TF-15,
"Case Component".
CAUTION:
Do not reuse gasket.
FILLING
1. Remove the filler plug and gasket.
E
Check the front and rear propeller shafts for damage, dents, and cracks. Check the joints for looseness and
any damage. Repair or replace as necessary. Refer to PR-4, "NVH Troubleshooting Chart".
Checking Front Final Drive Oil (Front Differential Gear Oil) INFOID:0000000008944543 F
SMA632C
Changing Front Final Drive Oil (Front Differential Gear Oil) INFOID:0000000008944544 K
DRAINING
1. Stop the engine. MA
2. Remove the drain plug and gasket from the front final drive
assembly to drain the differential gear oil.
3. Install the drain plug with a new gasket to the front final drive M
assembly. Tighten to the specified torque. Refer to FFD-11,
"Component".
CAUTION: N
Do not reuse gasket.
O
SMA632C
FILLING P
LDIA0127E
Changing Rear Final Drive Oil - C200 (Rear Differential Gear Oil) INFOID:0000000008944546
DRAINING
1. Stop engine.
2. Remove the drain plug from the rear final drive assembly to
drain the differential gear oil.
3. Install the drain plug with a new gasket to the rear final drive
assembly. Tighten to the specified torque. Refer to RFD-12,
"Component".
CAUTION:
Do not reuse gasket.
LDIA0187E
FILLING
1. Remove the filler plug from the rear final drive assembly.
D
Inspection INFOID:0000000008944547
ALUMINUM WHEEL E
1. Check tires for wear and improper inflation.
2. Check wheels for deformation, cracks and other damage. If deformed, remove wheel and check wheel
runout. F
a. Remove tire from aluminum wheel and mount on a tire balance machine.
b. Set dial indicator as shown.
G
Wheel runout : Refer to WT-8, "Road Wheel".
(Dial indicator value)
H
SFA975B
J
STEEL WHEEL
1. Check tires for wear and improper inflation.
2. Check wheels for deformation, cracks and other damage. If deformed, remove wheel and check wheel K
runout.
a. Remove tire from steel wheel and mount on a tire balance machine.
MA
SEIA0558E
Adjustment INFOID:0000000008944548
G
JPEIC0040ZZ
SBR451D
CAUTION:
If leakage occurs around joints, retighten or, if necessary,
replace damaged parts.
1. Check brake lines (tubes and hoses) for cracks, deterioration
and other damage. Replace any damaged parts.
2. Check for oil leakage by fully depressing brake pedal while
engine is running.
SBR389C
CAUTION:
• Refill with new brake fluid “DOT 3”.
• Always keep fluid level higher than minimum line on reservoir
tank.
• Do not reuse drained brake fluid.
• Be careful not to splash brake fluid on painted areas; it may
cause paint damage. If brake fluid is splashed on painted
areas, wash it away with water immediately.
1. Clean inside of reservoir tank, and refill with new brake fluid.
2. Connect a vinyl tube to each air bleeder valve.
3. Drain brake fluid from each air bleeder valve by depressing
brake pedal. SBR419C
4. Refill until brake fluid comes out of each air bleeder valve.
Use same procedure as in bleeding hydraulic system to refill brake fluid.
Refer to BR-7, "Bleeding Brake System".
Checking Disc Brake INFOID:0000000008944552
ROTOR
SMA260A
D
CALIPER
Check for any fluid leakage. Repair as necessary.
E
SMA922A
PAD H
Check for any wear or damage. Repair or replace as necessary.
K
LMA051
DRUM
Check the condition of the drum, and for any wear or damage.
M
Repair or replace as necessary.
P
SBR022A
WHEEL CYLINDER
SFIA0657J
LINING
• Check for lining thickness.
SBR021A
STEERING GEAR
• Check the steering gear housing for looseness, damage and oil
leakage as shown.
• Check the steering column connections for looseness.
SGIA0506E
STEERING LINKAGE
• Check the ball joint, dust cover and other component parts for looseness, wear, damage and grease leak-
age.
Checking Power Steering Fluid and Line INFOID:0000000008944555
CHECKING LINES
SGIA0506E
D
Checking Axle and Suspension Parts INFOID:0000000008944556
SMA525A
I
• Check the strut and shock absorber for oil leakage or other damage.
• Check suspension ball joints for grease leakage and ball joint dust cover for cracks or other damage.
FRONT DRIVE SHAFT J
Check the boots and drive shaft for cracks, wear, damage, and
grease leakage.
K
MA
M
SFA901
ALPIA0003ZZ
Check the seat belt buckles, webbing, retractors, anchors and adjusters. Replace any seat belt assembly as
necessary. Refer to SB-2, "Inspection".
• Check the seat belt anchors for loose mounting bolts, damage, or excessive wear.
• Check the seat belt webbing for any damage, cuts, fraying, or excessive wear.
• Check the retractor for smooth operation.
• Check the function of the buckles by inserting the seat belt tongue and checking for proper engagement of
the buckle and press the button on the buckle to check for proper release of the seat belt tongue.
CAUTION:
MA