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KSCE Journal of Civil Engineering (0000) 00(0):1-8 Structural Engineering

Copyright ⓒ2015 Korean Society of Civil Engineers


DOI 10.1007/s12205-015-0359-3 pISSN 1226-7988, eISSN 1976-3808
www.springer.com/12205
TECHNICAL NOTE

A Comparative Study on Wind Loads between Design Standards


for the Design of Pipe-Rack Structures
Jong-Han Lee*, Jungwon Huh**, and Jong-Jae Lee***
Received July 3, 2014/Revised January 24, 2015/Accepted January 31, 2015/Published Online Online April 3, 2015

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Abstract

Industrial plants currently account for approximately 70 percent of overseas construction but still require design knowledge when
evaluating the economic profit in the field of plant engineering. Most engineering and construction companies remain focused on the
construction of plant structures and have a lack of knowledge on the differences between the design of structural members according
to design standards. Among international design standards, the US and Euro codes are most widely used for the design of plant
structures in the world. In particular, the size of plant structural members is mainly dependent on lateral loads. Therefore, two
international design standards, the US and Euro codes, and one local design standard, the Korean code, were selected to evaluate the
magnitude and the distribution of design wind load for three real plant pipe-rack structures. The US code exhibited about 15% and
25% smaller design wind load than the Korean and Euro codes, respectively. This paper also discusses the stress statuses and the
strength ratios required for the design of structural members. Axial and bending stresses were found to be the smallest in the US code.
The required strength was smallest in the Korean code because of the lower of wind load factor.
Keywords: design standards, wind loads, strength ratios, pipe-rack structures, structural members
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1. Introduction rack structures. This is because lateral loads, such as wind and
seismic loads, generally predominate in determining the size of
With the increasing market for refineries, power and energy the structural members in the design of the structure. Because
plants, design engineering requires an evaluation of the differences many local design codes basically originate from international
in the design of structural members between design standards. In standards, this study selected two main internal standards, US
particular, structural engineers encounter considerable difficulties in codes, ASCE 7-05 (ASCE, 2005) and ASCE 7-10 (ASCE,
the field of structural design because of the different requirements 2010), and Euro code, EN 1991-1-4 (CEN, 2005). In addition,
and standards in each country. Accordingly, several comparative this study included one local design standard (AIK, 2009) for
studies on the design wind loads have been carried out but only comparisons with international standards. As the target structures,
for tall buildings (Bashor and Kareem, 2009; Karaca and real three pipe-rack steel structures located in different areas,
Türkeli, 2012; Kwon and Kareem, 2013; Zhou and Kareem, Saudi Arabia, Canada, and Uzbekistan, were selected to compare
2002). For plant structures, which are generally located in flat, the magnitude and the distribution of the wind load between the
open areas with similar design conditions, knowledge of the three design standards.
design standards can yield a better understanding of design loads Based on the design wind load determined from each design
and structural members, as well as gaining greater advantage in standard, this study evaluated the axial and bending stresses in
the strong competition of industrial plant business. Recently, the three pipe-rack structures. In addition, because the design of
Topkaya and Sahin (2011) evaluated the similarities and the structural members requires the strength ratio for each member,
differences between the US and Euro codes for the nominal this study also examined the strength ratio for the bracing, beam,
strength of several types of cross-section but did not consider the and column members of the three pipe-rack structures according
load conditions. to the design standards. The design method of steel structural
Therefore, the present study first evaluated the differences members involved in this study focused on the Load And
between design standards regarding the magnitude and the Resistance Factor Design (LRFD), which most overseas projects
distribution of the wind load particularly applied to plant pipe- strongly demand for the design of steel structural members.

*Member, Assistant Professor, Dept. of Civil Engineering, Daegu University, Gyeongsan 712-714, Korea (E-mail: jonghan@daegu.ac.kr)
**Member, Professor, Dept. of Ocean Civil Engineering, Chonnam National University, Yeosu 550-749, Korea (Corresponding Author, E-mail:
jwonhuh@jnu.ac.kr)
***Member, Associate Professor, Dept. of Civil and Environmental Engineering, Sejong University, Seoul 143-747, Korea (E-mail: jongjae@sejong.ac.kr)

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Jong-Han Lee, Jungwon Huh, and Jong-Jae Lee

Therefore, based on the LRFD method, the Euro limit state a structure. The value of Kz is calculated using the following
design standard EN 1993-1 (CEN, 2005), US load resistance equation:
factor design standard (AISC, 2005), and Korean limit state
⎧ 4.6 2 ⁄ α
design standard (KSSC, 2009), this paper discusses the strength ⎪ 2.01⎛⎝ -------⎞⎠ z < 4.6m
ratios required for the design of bracing, flexural, and column ⎪ zg
Kz = ⎨ (3)
members including the effect of the load combinations and ⎪ 2.01⎛ ---z-⎞ 2 ⁄ α
⎪ 4.6m<z < zg
resistance or safety factors specified in each design standard ⎝ z g⎠

2. Design Standards for Wind Load
As mentioned earlier, ASCE 7-10, instead of using the
importance factor, includes the risk category of the structure for
The standards of design wind load can be divided into international
calculating the basic wind speed. With respect to risk categories
and local codes. Most of the local codes basically originate from
I, II, and III and IV, the basic wind speed is determined using
international standards. Therefore, in this study, two main
different return periods, 200, 700, and 1700 years, respectively.
international standards, US and Euro codes, and one local
That is, basic wind speed at the same area could be different
Korean standard were selected to evaluate the differences in the
depending on the risk of the structure. In addition, the minimum
calculation of design wind load.
design wind pressure increased from 0.48 kN/m (10 psf) to 0.77
kN/m (16 psf) in ASCE 7-10.
2. 1 US Standards
US standards specify three methods for determining the design
2.2 European Standard
wind load for structures; simplified procedure, analytical
In Europe, the national standards were integrated into
procedure, and wind tunnel procedure in ASCE 7-05 (ASCE,
Eurocodes. Among the Eurocode series, Eurocode 1 (CEN,
2005) or IBC (2005) and envelope procedure, directional
2005) specifies the design wind loads for the structures. Wind
procedure, and wind tunnel procedure in ASCE 7-10 (ASCE,
pressure, pf acting on a steel frame structure is obtained using the
2010) or IBC (2010). Most of the plant steel structures have a
peak wind velocity pressure, qp, the force coefficient, Cf, and the
regular-shape with little dynamic response such as instability due
structure factor, cscd, using the following equation:
to vortices, galloping, or flutter. Therefore, the design wind load
for plant steel structures can be determined using the analytical pf = cs cd qp ( z )C f (4)
procedure, which is the same as the directional procedure in
The structural factor, cscd, is composed of a size factor cs
ASCE 7-10. The main difference between ASCE 7-05 and
accounting for the effect of the vibrations of the structure due to
ASCE 7-10 is whether to include the importance factor or the
turbulence and a dynamic factor cd accounting for the effects of the
risk category of the structure when calculating the basic wind
non-simultaneous occurrence of wind pressures on the surface.
speed.
Because of little dynamic response in most of the pipe-rack steel
The design wind load is generally calculated by the wind
structures, which are normally stiff, wide, and low-rise structures,
pressure multiplied by the effective area of the structure. For
the Euro code recommends the structural factor cscd be taken as 1.0.
frame plant structures, the design wind pressure, pf, can be
In addition to the structural factor, the Euro code employs the wind
determined using the wind velocity pressure, gust effect, and
turbulence intensity Iv(z) in the calculation of the velocity pressure
force coefficient as follows:
qp(z). That is, the peak velocity pressure at height z consists of the
pf = qz GC f (1) average and the variable components of the wind. The wind
velocity pressure qp(z) and the wind turbulence intensity Iv(z) are
in which qz is the wind velocity pressure at height z, G is the gust
respectively calculated using the following equation:
effect factor, and Cf is the force coefficient. The wind velocity
pressure, which accounts for the effects of the region and the 1 2
qz = [ 1 + 7Iv ( z ) ] --- ρV ( z ) (5a)
height of the structure with the variation in wind speed, can be 2
calculated from the following equation:
k1
2 - when zmin ≤ z ≤ z max
Iv ( z ) = ----------------------------- (5b)
qz = 0.613K z K zt K d Vo I (2) co ( z )ln ( z ⁄ zo )
in which I is the importance factor, Vo is the basic wind speed in which ρ is the density of air (=1.25 kg/m3), k1 is the turbulence
defined as a 3-second gust speed at 10 meters above the ground factor (=1.0), and the values of zo and zmin depend on the terrain
in Exposure C category for a return period of 50 years, Kd is the category, five representative categories in the Euro code.
wind directional factor only applied with combinations of loads, Variations in the wind velocity with height, V(z), which depend
Kzt is the topographic factor accounting for the wind speed-up on the terrain roughness and orography, are expressed as:
effects in abrupt changes in the general topography, and Kz is the
V( z ) = co ( z )cr ( z )Vb (6)
velocity pressure exposure coefficient accounting for the
distribution of the velocity pressure with respect to the height of in which co(z) is the orography factor, which can be taken as 1.0

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A Comparative Study on Wind Loads between Design Standards for the Design of Pipe-Rack Steel Structures

for a plant pipe-rack structure located in flat terrain, and cr(z) is z < 10m
⎧ 1.0
the roughness factor, which accounts for the variability of the Kz = ⎨ 0.15
(9)
wind velocity due to the height of the structure and the ground ⎩ 0.71z 10m<z<300m
roughness of the terrain, calculated from the terrain category
using the following equation: 3. Comparisons of Design Wind Forces between
Design Standards
zo ⎞ 0.07 ⎛ z ⎞
cr ( z ) = 0.19 ⎛ ---------
- ln ---- when zmin ≤ z ≤ zmax (7)
⎝ 0.05⎠ ⎝ z o⎠
To compare the design wind load calculated between the
The basic wind velocity, Vb, in Eq. (6) is defined from the design standards, this study selected three real plant pipe-rack
fundamental wind velocity, Vo, which corresponds to the basic steel structures located in different areas; Saudi Arabia, Canada,
wind speed in the US code, with the effects of the direction and and Uzbekistan. Fig. 1 shows the three pipe-rack structures
the season of wind. The directional and seasonal factors are involved in this study. The structures selected had a similar
normally recommended to be 1.0. Therefore, the basic wind height, whereas the width of the structures ranged from 6 m to
speed can be taken as the fundamental wind speed, which is 36 m and 22 m to 38 m in the x and y directions, respectively.
defined as the 10-minute mean wind velocity at 10 meters above For comparison, the basic wind speed and terrain condition
ground in flat, open country terrain (terrain category II) with a need to be under the same conditions. Because plant structures
return period of 50 years. are generally located in flat open areas, the exposure condition
can be assumed to be category C in ASCE 7-05 (ASCE, 2005) &
2.4. Korean Standard ASCE 7-10 (ASCE, 2010), which would be category II in EN
The method for calculating the basic wind load in the Korean 1991-1-4 (CEN, 2005), and category C in AIK (2009). The basic
standard (AIK, 2009) is originally based on the US standard. For wind speed is assumed to be 30 m/sec (67 mph) for Saudi Arabia
a steel frame structure in a plant, the design wind pressure is and Uzbekistan and 27 m/sec (60 mph) for Canada. Because the
calculated from the wind velocity pressure, gust effect, and force US code is based on a 3-second gust speed, the 10-minute mean
coefficient as shown in Eq. (1). On the other hand, the method speed of 30 m/sec and 27 m/sec were changed to a 3-second gust
for the topographic and geometric factors, such as the wind speed of 43 m/sec (96 mph) and 38 m/sec (85 mph), respectively,
distribution along the height, wind gust, and terrain effect, are using the gust factor curve shown in Fig. 2. The importance
different from those defined in the US standard. KBC-09 factor used in ASCE 7-05 and AIK was taken as 1.0. Instead of
calculates the design wind velocity as follows: the importance factor, ASCE 7-10 defines the basic wind speed
2 based on the risk category of the structure. In this study, the risk
qz = 0.5ρ ( Kz Kzt Vo I ) (8)
category of a pipe-rack structure is I, which corresponds to an
in which ρ is the density of air (= 1.25 kg/m3). The basic wind importance factor of 1.0. The Euro code does not include the
speed Vo is defined as a 10-minute mean speed at 10 meters importance or risk factors when calculating the wind forces.
above ground in Exposure C category for a return period of 100 The magnitude and the distribution of the wind load depend
years, which is similar to the European code, not to the US code. strongly on the wind velocity pressure and design wind pressure.
The wind velocity pressure exposure coefficient at height z, Kz, The wind velocity pressure mainly represents the variation of the
is calculated using the following equation: wind velocity with increasing height. Fig. 3 shows the distribution

Fig. 1. Examples of Pipe-rack Steel Structures Located in: (a) Saudi Arabia, (b) Canada, and (c) Uzbekistan (Not to scale)

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Jong-Han Lee, Jungwon Huh, and Jong-Jae Lee

Fig. 4. Distribution of the Design Wind Pressure in the x Direction


for Three Pipe-rack Structures Located in: (a) Saudi Arabia,
(b) Canada, (c) Uzbekistan (Units: kN/m2, Not to scale)

Fig. 2. Wind Speed Averaged Over the Gust Duration of t Sec-


onds: Gust Factor Curve (Durst, 1960)

Fig. 5. Distribution of the Design Wind Pressure in the y Direction


for Three Pipe-rack Structures Located in: (a) Saudi Arabia,
(b) Canada, (c) Uzbekistan (Units: kN/m2, Not to scale)

Fig. 3. Distribution of the Wind Velocity Pressure in the x and y


wind velocity pressure. Instead of the wind turbulence factor, the
Directions for Three Pipe-rack Structures Located in: (a)
Saudi Arabia, (b) Canada, (c) Uzbekistan (Units: kN/m2, Not other two codes account for the wind gust factor when
to scale) calculating the design wind pressure.
Figures 4 and 5 show the design wind pressure calculated from
the wind velocity pressure in the x and y directions, respectively.
of the wind velocity along the height of the three pipe-rack As shown in the figures, the design wind pressure was the largest
structures. “A” in Fig. 3 represents the distribution of wind in the Euro code, the second in the Korean code, and the smallest
velocity calculated from the Euro code and “B” and “C” calculated in the US cod in the both x and y directions. Contrary to the wind
from the US and Korean codes, respectively. The wind velocity velocity, shown in Fig. 3, larger wind pressure in the Korean
pressure was largest in the Euro code, followed in order by the code than the US code is mainly because of the gust factor
US and Korean codes. This difference is mainly due to the wind included in the calculation in the wind pressure. The gust factor
velocity exposure coefficient accounting for the distribution of included in the US and Korean codes was approximately 0.9 and
velocity pressure with respect to the height of a structure. In 2.0, respectively.
addition, the Euro code includes the effects of the wind Figures 6 and 7 compared the total magnitude of the wind
turbulence intensity when calculating the velocity pressure. The velocity and pressure between the three design standards.
value of the wind turbulence intensity, which is normally greater Compared to those calculated from the Korean code, the total
than 1.0 for a structure more than 10 meters high, increases the magnitude of the wind velocity calculated from the US code was

Fig. 6. Design Wind Velocity and Pressure in the x Direction for the Three Pipe-rack Structures Located in: (a) Saudi Arabia, (b) Canada,
(c) Uzbekistan

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A Comparative Study on Wind Loads between Design Standards for the Design of Pipe-Rack Steel Structures

Fig. 7. Design Wind Velocity and Pressure in the y Direction for the Three Pipe-rack Structures Located in: (a) Saudi Arabia, (b) Canada,
(c) Uzbekistan

Fig. 8. Contours of the Axial Stresses (σx) Due to the Design Wind Load in the x Direction Calculated from the: (a) Euro Code, (b) US
Code, and (c) Korean Code for a Pipe-rack Structure Located in Uzbekistan (Units: MPa)

approximately 50% larger but the value of the design wind Table 1. Absolute Values of the Axial and Bending Stresses Due
pressure was approximately 15% smaller due to a smaller value to Design Wind Load in the x Direction for the Three Pipe
of gust factor. As a result, the design wind load was found to be Rack Structures (Units: MPa)
the smallest in the US code for all three pip-rack structures in EN ASCE KBC
Design Standards
1991-1-4 7-05(10) -09
the both x and y directions. Compared to the values of the US
Saudi Arabia 1.7 1.2 1.4
code, those of the Korean and Euro codes showed Axial stress
Canada 5.4 3.9 4.6
approximately 11% to 17% and approximately 25% to 28% (σx)
Uzbekistan 25.0 18.8 21.6
larger values, respectively.
Saudi Arabia 127.9 93.6 105.0
Bending stress
Canada 12.5 9.0 10.5
4. Comparisons of the Required Stresses and (σy)
Uzbekistan 0.14 0.10 0.12
Strength between Design Standards Saudi Arabia 137.2 100.2 112.3
Bending stress
Canada 4.4 3.2 3.7
From the wind load determined from each design standard, the (σz)
Uzbekistan 94.1 71.1 81.8
axial and bending stresses were evaluated using finite element
commercial software, MIDAS/Gen (2013). Figs. 8 to 10 show
the contours of the axial and bending stresses caused by the wind The bending stresses caused by the wind design load of the
loads obtained from the Euro, US, and Korean design codes for Korean and Euro codes were approximately 13% to 20% larger
the three pipe-rack structures. Tables 1 and 2 list the maximum and approximately 33% to 40% larger in the x direction, respectively.
axial and bending stresses in the x and y directions, respectively, In the y direction, the Korean and Euro codes exhibited 13% to
for the three pipe-rack structures. As discussed previously, the 38% and 37% to 61% larger bending stresses, respectively.
design wind load was the smallest in the US code. Therefore, the This study also compared the required strength for bracing,
axial and bending stresses were found to be the smallest in the beam, and column members between three design standards for
US code in both the x and y directions for all three pipe-rack the three pipe-rack structures. When designing structures, the
structures. Compared to the axial stresses obtained from the US same design standards are basically used for the loads and
code, those from the Korean and Euro codes were approximately structures. Therefore, the strength ratios required for each
12% and 37% larger in the x direction, respectively, and structural member were also evaluated using the Euro limit state
approximately 13% and 36% larger in the y direction, respectively. design standard EN 1993-1 (CEN, 2005), US load resistance

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Jong-Han Lee, Jungwon Huh, and Jong-Jae Lee

Table 2. Absolute Values of the Axial and Bending Stresses Due Table 3. Maximum Strength Ratios for the Bracing, Beam, and
to Design Wind Load in the y Direction for the Three Pipe Column Members in Each Pipe-rack Structure Under the
Rack Structures (Units: MPa) Design Load Combinations of the Wind Load
EN ASCE KBC EN 1991-1-4 ASCE 7-05(10) KBC-09
Design Standards Design Standards
1991-1-4 7-05(10) -09 EN 1993-11) AISC-052) KSSC-093)
Saudi Arabia 0.83 0.61 0.69 Bracing 0 0 0
Axial stress
Canada 5.1 3.2 4.3 Saudi arabia Beam 0.792 0.698 0.636
(σx)
Uzbekistan 4.3 3.2 3.6 Column 0.511 0.453 0.436
Saudi Arabia 0 0 0 Bracing 0.703 0.531 0.481
Bending stress
Canada 0 0 0 Canada Beam 0.412 0.600 0.621
(σy)
Uzbekistan 88.0 64.4 72.6 Column 0.538 0.397 0.439
Saudi Arabia 48.6 35.9 40.5 Bracing 0.370 0.306 0.182
Bending stress
Canada 89.8 56.1 77.4 Uzbekistan Beam 0.623 0.542 0.508
(σz)
Uzbekistan 53.6 39.2 44.2 Column 0.515 0.462 0.432
1)
Load combinations: 1.2D±1.6Wx,1.2D±1.6Wy; 2)Load combinations:
1.0D±1.5Wx,1.0D±1.5Wy; 3)Load combinations: 1.2D±1.3Wx,1.2D±1.3Wy.
factor design standard AISC (2005), and Korean limit state
design standard KSSC (2009), for the Euro, US, and Korean
codes, respectively. In addition, this study accounted for the load analysis for the load combinations of the wind load, Pn, Mny, and
combinations of the wind load and the resistance or safety factors Mnz are the nominal strengths determined according to the
for each design standard. The general equation for checking the specification provisions, and f is the resistance factor given by
strength ratios can be expressed as: each design specification. Instead of using the resistance factors,
the Euro code uses the safety factors when calculating the
Pu M uy M uy
-------- + ------------ + ------------ ≤ 1 (10) nominal strength. Table 3 summarizes the maximum strength
φPn φMny φMny
ratios obtained from each design standard for the bracing, beam,
in which Pu, Muy, and Muz are the axial, the y-axis bending, and and column members in three pipe-rack structures. Similar to the
the z-axis bending strengths, respectively, obtained from structural result of the wind design load, the required strength showed the

Fig. 9. Contours of the Bending Stresses (σy) Due to the design wind load in the x direction calculated from the (a) Euro code, (b) US
code, and (c) Korean code for a pipe-rack structure located in Canada (Units: MPa)

Fig. 10. Contours of the Bending Stresses (σz) Due to the Design Wind Load in the x Direction Calculated from the: (a) Euro code, (b) US
Code, and (c) Korean Code for a Pipe-rack Structure Located in Saudi Arabia (Units: MPa)

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A Comparative Study on Wind Loads between Design Standards for the Design of Pipe-Rack Steel Structures

largest value in the Euro code. On the other hand, the smallest 39.3%, 8.2%, and 0.4% smaller than the US code for the bracing,
strength ratio occurred in the Korean code but not in the US flexural, and column members, respectively, and approximately
code. This difference is attributed to the magnitude of the wind 74.7%, 23.6%, and 19.7% smaller than the Euro code for the
load factors: the US code uses a factor of 1.6 for the wind load, bracing, flexural, and column members, respectively. From these
whereas the Korean code uses a smaller value of 1.3. In addition, results, the US code could be more economical than the Euro
a different trend in the pipe-rack structure located in Canada, code when designing a plant steel structure, particularly a pipe-
which showed the smallest in the Euro code for the beam rack structure, which is determined by the wind load. The
member, occurred due to wind load in the y direction. The other Korean code, which was originally based on US code, showed
pipe-rack structures determined the strength ratio of the beam the most economical value of the required strength ratio mainly
members from the wind load in the x direction. Except for the due to the lowest of wind load factor among the three design
beam member in Canada, these results indicate that the Euro standards.
code requires approximately 46% to 103% (average 74.7%), The authors recognize that the results of this study were
23% to 25% (average 23.6%), and 17% to 23% (average 19.7%) obtained from the three selected pipe-rack structures. Further
more strength for the bracing member, flexural member, and research should consider more types of plant steel structures
column members, respectively, compared to the Korean code. located in different areas that were not studied in this paper. For
The US code showed an average of 39.3%, 8.2%, and 0.4% this, classification of geometric shape and geographical location
larger required strengths for the bracing member, flexural for pipe-rack structures need to be preceded. Then with the
member, and column member, respectively. The difference of the theoretical study on the calculation of wind load and the design
required strength among the three design standards was the of structural members in each design standard, we could lead to a
largest in the bracing member, and the smallest in the column more general solution to the design wind load and required
member. design strength for pipe-rack structure in respect to economic
advantage as well as structural safety
5. Conclusions
Acknowledgements
As the market of plant industry continues to increase, extensive
knowledge of the differences between design standards is needed This research was supported by Basic Science Research
when determining the structural members. Because the size of Program through the National Research Foundation of Korea
the structural members are mainly determined by the lateral (NRF) funded by the Ministry of Science, ICT & Future
loads, wind or seismic load, a comprehensive comparative study Planning (No. 2014R1A1A1005992).
on the wind design load was carried out to determine the
differences between design standards in plant structures. In this References
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