COST PIPING AND SECONDARY STRUCTURE 66904198-GSoN-Metric-Imperial-Norms-Book PDF

Schedule
of
‘Pure’ Norms
Handbook
Date: 26 November 2009

Status: CONTROLLED VERSION DO NOT COPY
Version: 1.2
Author: R Faulkner
1
1. DOCUMENT CONTROL
1.1 Summary
Document Name: PURE Norms manual

Document Reference: Norms 001
Document Status: Draft
1.2 Revision History
Revision Version Author Change References / Summary

Date
16/09/2009 1.0 R Faulkner Final draft
26/10/2009 1.1 P Collins Inc. insulation material factors
26/11/2009 1.2 R Faulkner Inc. metric & imperial tables (not all)
1.2 Distribution
Reviewer Company
Paul Collins EC Harris LLP
Mark Howard EC Harris LLP
Robin Faulkner EC Harris LLP
1.3 Approvals
Name Signature on Approval Date

Paul Collins
Mark Howard
1.4 Related Documents
Document Name Date of Issue / Author

Reference
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Table of Contents
1 Preface..................................................................................8
1.1 Benefits of Using Norms............................................................................... 8
1.2 Overview of Disciplines Used and Services ................................................. 8
2 Factors ..................................................................................9
3 General Rules and Definitions ..............................................9
3.1 Design Information ......................................................................................10
4 Introduction to the Contracting Methodology ......................10

4.1 Contract Factors..........................................................................................10
4.2 Efficiency Factor..........................................................................................11
4.3 Site Factor...................................................................................................11
4.4 Location Factors..........................................................................................11
4.5 Condition Factors ........................................................................................11
4.6 Material Factors...........................................................................................12
4.7 Application of Factors..................................................................................12
4.8 Constituents of the Selling Rate ..................................................................13
D.1 Scaffolding Norms .........................................................17

D.2.1. Coventional Scaffolding.............................................................................17
D.2.2. System scaffolding ....................................................................................18
E.1 Steel Work Norms..........................................................19

E.2.1 Fabricate & Install Primary and Secondary Steel Items ............................19
E.2.2 Manual & semi-automatic Welding of Primary & Secondary Steel Items ..20
E.2.3 Automatic Welding of Primary & Secondary Steel Items...........................21
E.2.4 Bolting of Primary & Secondary Steel Items..............................................22
E.2.5 Fabricate and Install Outfitting Steelwork Steel.........................................23
FA.1 Static Equipment Norms ................................................24

FA.2.1 Isolate & De-isolate Pipework ................................................................24
FA.2.2 Install / remove manway covers.............................................................26
FA.2.3 Shell Repairs – incl. Welding .................................................................27
FA.2.4 Welding ..................................................................................................28
FA.2.5 Furnace & Boilers ..................................................................................29
FA.2.6 Heat Exchangers ...................................................................................30
FA.2.7 Heat Exchanger / Air Cooler – Unbolting & Bolting ................................32
FA.2.8 Air Coolers .............................................................................................33
FA.2.9 Heat Exchangers / Air Coolers...............................................................34
FA.2.10 Columns.................................................................................................35
FA.2.11 Bursting Discs ........................................................................................37
FA.2.12 Relief Valves ..........................................................................................38
FA.2.13 Fire Monitors (Hydrants) ........................................................................39
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FA.2.14 Hoses (Flanged Connection) .................................................................40
FA.2.15 Hoses (Screwed Connection) ................................................................41
FA.2.16 Hoses > 1m (3ft) (e.o. norm)..................................................................42
FA.2.17 Bellows ..................................................................................................43
FA.2.18 Liquid Pulsation Dampers ......................................................................44
FA.2.19 Plate Packs ............................................................................................44
FA.2.20 Ejectors ..................................................................................................45
FA.2.21 Filters .....................................................................................................46
FB.1 Rotating Equipment Norms............................................47

FB.2.1 Single stage pumps ...............................................................................47
FB.2.2 Split horizontal pumps............................................................................48
FB.2.3 Split vertical pumps................................................................................49
FB.2.4 Pump Removal/Refit ..............................................................................50
FB.2.5 Coupling Variations................................................................................51
FB.2.6 Reciprocating dosing pump ...................................................................51
FB.2.7 Miscellaneous pump work......................................................................52
FB.2.8 Fin Fans .................................................................................................54
FB.2.9 Electric Motors .......................................................................................55
FB.2.10 Alignment ...............................................................................................55
G.1 HVAC Norms .................................................................56

G.2.1 Square.......................................................................................................56
G.2.2 Circular......................................................................................................58
G.2.3 Spiral Wound.............................................................................................60
G.2.4 Fittings.......................................................................................................61
G.2.5 Equipment .................................................................................................62
G.2.6 Supports....................................................................................................63
H.1 Mechanical Pipework Norms .........................................64

H.2.1 Pipework Fabrication Sch10......................................................................64
H.2.4 Pipework Fabrication Std wall ...................................................................67
H.2.7 Pipework Fabrication SchXS.....................................................................70
H.2.9 Pipework Fabrication Sch100....................................................................72
H.2.10 Pipework Fabrication Sch120 ................................................................73
H.2.13 Pipework Fabrication SchXXS ...............................................................76
H.2.14 Pipework Erection Sch10 .......................................................................77
H.2.17 Pipework Erection Std wall ....................................................................80
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H.2.20 Pipework Erection SchXS ......................................................................83
H.2.22 Pipework Erection Sch100 .....................................................................85
H.2.26 Pipework Erection SchXXS....................................................................89
H.2.27 Steam Tracing........................................................................................90
H.2.28 Hydrostatic and Pneumatic testing.........................................................91
H.2.29 Pipework Removal .................................................................................92
H.2.30 Pipework Support Fabrication ................................................................93
H.2.31 Pipework Support Erection ....................................................................94
H.3 Pipe size conversion tables ...........................................95

J.1 Electrical & Instrumentation Norms ...............................96
J.2.1 Conduit Installation......................................................................................96
J.2.2 Trunking Installation ....................................................................................97
J.2.3 Tray Installation ...........................................................................................99
J.2.4 Rack installation ........................................................................................101
J.2.5 Supporting Steelwork Fabricate & Install) .................................................102
J.2.6 Supporting Steelwork (Install Only) ...........................................................102
J.2.7 Cable Installation.......................................................................................103
J.2.8 Electrical Accessories Installation .............................................................111
J.2.9 Light Fittings Installation............................................................................112
J.2.10 Electrical Switchgear Installation .............................................................113
J.2.11 Instrument Pipework ...............................................................................115
J.2.12 Instrument Equipment .............................................................................116
J.2.13 Telecomms/CCTV/Security Equipment Installation.................................119
J.2.14 Fire & Gas Equipment Installation...........................................................119
J.2.15 Heat Tracing............................................................................................120
J.2.16 Testing ....................................................................................................121
L.1 Insulation Norms..........................................................122

L.2.1 Base Preformed Section Norms (Mineral Wool)......................................122
L.2.2. Polyisocyanurate Preformed Sections: Vapour Seal (Mastic & Scrim Cloth)
143
L.2.3 Calcium Silicate Preformed Section: up to 24 mil Aluzinc or Aluminium Flat
Rolled Casing to Pipework ...................................................................................179
L.2.4 Perlite Preformed Section: up to 24 mil Aluzinc or Aluminium Flat Rolled
Casing to Pipework ..............................................................................................194
L.2.5 Glass Rope Spirally Wound To Pipework................................................209
L.2.6 Vessels, Tanks, Columns & Equipment Insulated with Mineral Wool Rigid
Slabs or Flexible Mattress....................................................................................210
L.2.7 Vessels, Tanks, Columns & Equipment Insulated with Polyisocyanurate
Slabs/Lags: ..........................................................................................................224
M.1 Painting Norms ............................................................229

M.2.1 Grit blast of new & existing surfaces .......................................................229
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M.2.2 Grit blast to new & existing surfaces (including remedials) .....................230
M.2.3 Wet blast to existing surfaces..................................................................231
M.2.4 Hand Preparation ....................................................................................232
M.2.5 Work Insitu on site to new & existing surfaces – Application by brush or
roller 233
M.2.6 Work on site or in a dedicated painting facility – Spray application .........234
M.2.7 Work on site or in dedicated painting facility – Spray application (incl.
remedials) ............................................................................................................235
O.1 Cleaning Norms ...........................................................236

O.2.1 Vessels & Column Cleaning....................................................................236
O.2.2 Tank Cleaning - Removal of content: pumpable liquid/sludge.................238
O.2.3 Tank Cleaning - Removal of content: non-pumpable liquid/sludge .........239
O.2.4 Tank Cleaning - washing.........................................................................240
O.2.5 Hydro-cutting tank shell...........................................................................241
O.2.6 Pipework Cleaning ..................................................................................241
O.2.7 Floating Head & “U” Tube Exchangers - Bundle Only - Tube Side Only
(Int.) 242
O.2.8 Floating Head & “U” Tube Exchangers - Bundle Only - Shell Side Only
(Ext.) 245
O.2.9 Floating Head & “U” Tube Exchangers - Shell ........................................248
O.2.10 Fixed Tubesheet Exchangers ..............................................................249
O.2.11 Air Fin Coolers .....................................................................................252
P.1 Tankage Norms ...........................................................253

P.2.1 Cone Roofs & Internal/External Floating Roofs...........253
P.2.1.1 Demolition Work...................................................................................253
P.2.1.2 Roof Plate & Roof Structure Installation...............................................255
P.2.1.3 Roof Manways & Nozzles ....................................................................257
P.2.1.4 Lap Patching (Overplate) .....................................................................259
P.2.1.5 Rim Angle & Associated Work .............................................................260
P.2.1.6 Roof Drain Systems .............................................................................260
P.2.1.7 Stilling Wells.........................................................................................261
P.2.1.8 Roof Support Legs ...............................................................................262
P.2.2 Shell Work ...................................................................263

P.2.2.1 Shell insert plates / doorsheets ............................................................263
P.2.2.2 Lap Patches (Overplate) ......................................................................265
P.2.2.3 Manways & nozzles .............................................................................266
P.2.2.4 Insulation stops & shields ....................................................................271
P.2.2.5 Couplings & valves ..............................................................................271
P.2.3 Bottom Work ................................................................272

P.2.3.1 Demolition & Removal Work ................................................................272
P.2.3.2 Tank Bottom Fabricate & Install – Annular Plate Design .....................273
P.2.3.3 Tank Bottom Fabricate & Install - New Annular Plate Design ..............274
P.2.3.4 Tank Bottom Fabricate & Install - New Sketch Plate Design ...............276
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P.2.3.5 Lap Patching (Overplate) .....................................................................278
P.2.3.6 Pads.....................................................................................................279
P.2.3.7 Sumps..................................................................................................280
P.2.3.8 Tank Bottom Beds & Linings................................................................281
P.2.3.9 Preparation for Inspection ....................................................................282
P.2.4 Ancillary Work..............................................................283

P.2.4.1 Demolition and Removal Work.............................................................283
P.2.4.2 Re-installation of Existing Components ...............................................284
P.2.4.3 Fabrication & Installation of New Components ....................................285
P.2.4.4 Ladder Assemblies ..............................................................................286
P.2.4.5 Testing .................................................................................................286
P.2.4.6 Tank Builders Scaffold .........................................................................286
P.2.5 Tank Jacking ................................................................286

P.2.5.1 Tank Jacking........................................................................................286
P.2.5.2 Welding ................................................................................................287
Q.1 Civil & Building Norms .................................................288

Q.2.1.1 Groundworks........................................................................................288
Q.2.1.2 Piling ....................................................................................................295
Q.2.1.3 Concrete Work .....................................................................................297
Q.2.1.4 Steelwork .............................................................................................308
Q.2.1.5 Masonry ...............................................................................................313
Q.2.1.6 Specialist Linings .................................................................................319
Q.2.1.7 Surface Treatments .............................................................................323
Q.2.1.8 Drainage ..............................................................................................326
Q.2.1.9 Roads, Paving & Fencing ....................................................................337
Q.2.1 Building Norms...........................................................340

Q.2.2.1 Demolitions & Alterations.....................................................................340
Q.2.2.2 Roof Decking & Wall Cladding .............................................................342
Q.2.2.3 Lining / Partitions .................................................................................348
Q.2.2.4 Doors & Windows ................................................................................351
Q.2.2.5 Surface Finishes ..................................................................................354
R.1 Fireproofing Norms ......................................................358

S.1 Safety & Loss Prevention Norms.................................359
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1 Preface
The Man-hour Norms Productivity Strategy provided by EC Harris LLP is
part of the overall portfolio of services targeted at helping clients deliver
increased asset contribution through improving and increasing the outputs
and productivity of the assets, in combination with decreasing the total
cost of ownership.
The norms are strictly for estimating the man-hours content of the work
being performed and do not cover any material costs or allowances. The
norms have been measured and compiled using the SMMIEC standard
methodology, with any deviations noted within the appropriate sections.
Whilst the norms are reflective of the work content they are set at a level
that is challenging and an appropriate contract factor will need to be
applied as discussed under the contracting section of this document.
1.1 Benefits of Using Norms

The benefits delivered through the use of the Man-hour Norms
Productivity Contracting Strategy are from the outset linked to the overall
business objectives, and as such, can be designed to measure
productivity and output from the contractors.
Benefits can accrue from:

• Reduction of maintenance cost
• Visibility of actual work time
• Separation of cost of work and overheads and profit
• Standardised Norm sets
• Benchmarking
• Simplified tendering process
• Standard Contract forms
• Ability to drive productivity improvements
• Knowledge Retention.
1.2 Overview of Disciplines Used and Services

EC Harris’s unique Man-hour Norms Productivity Contracting Strategy
provides the client with full visibility of the cost of work performed. This
linked with our Schedules of Norms which cover all major disciplines of
work activities allows the client to contract for maintenance services and
benchmark across locations.
Discipline Norms include:
• Scaffolding. • Steelwork
• Static Equipment • Rotating Equipment
• HVAC • Mechanical Pipework
• Electrical & Instrumentation • Insulation
• Painting • Cleaning
• Tankage • Civil & Building
• Fireproofing • Safety & Loss Prevention
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2 Factors
The norms contained in this document are ‘Pure’ Norms, that is they only
contain the time to complete the task (wrench time). To utilise these
Norms for maintenance or projects across various locations across the
globe the following factor table should be used.
Region Maintenance Projects
Middle East 1.3 1.2

Far East 1.8 1.7
USA 1.5 1.4
Europe 1.2 1.1
The factors should be applied to the norms as multipliers.
3 General Rules and Definitions

The following units of measurement and abbreviations have been used
within this document:
a. Metre m
b. Foot ft
c. Inch in
d. Millimetre mm
e. Kilogram kg
f. Pound lb
g. Tonne t
h. Number Nr
i. Nominal bore n.b.
j. Diameter dia
k. Reference ref
l. Square metres m2
m.. Square feet ft2
n. Cubic metres m3
o. Cubic Metres ft3
The Method of Measurement and the following Appendices allow for the
measurement and valuation of the norms on either a metric or imperial
basis. Each Site/Country is free to select the method of measurement
most suitable for them. This document has been drafted in such a way as
to make reference to both methods of measurement. This document must
remain as drafted and each Site/Country shall select the appropriate
method of measurement.
Unless specifically required by the Company temporary works shall not be

measured but the provision of the same is deemed to be included within
the Global Norms for the specific item to which it applies.
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3.1 Design Information
Where the Contractor is required to carry out any engineering design and
drawing work, this shall be stated in the Purchase Order. The extent of
the work shall be defined.
In the absence of specification information, descriptions or drawings and

other information relative to the Task, the Contractor shall execute the
work in accordance with the Specifications and Company Standards.
General arrangement and other pipework drawings will not always indicate
make-up pieces and/or loose flanges. The Contractor must assume that
pipes fabricated to the actual calculated dimensions will not necessarily fit
exactly. The Contractor is responsible for checking the sufficiency of
closure pipes, etc., where shown and for determining the position and
number of any additional loose flanges and must include in the Selling
Rate all necessary site measurement and sketching including temporary
erection to obtain final dimensions for closure pipes.
4 Introduction to the Contracting Methodology

The norms have been set at a baseline of an average site and location
and at a level that is challenging. The Norms assume standard working
conditions at a normal working height.
The purpose of this is to allow the estimator or contractor to apply a

number of factors to the base norms to adjust them for the prevailing
conditions.
There are 3 groups of factors that can be applied, namely
• A Contract factor
• A Condition factor
• A Material factor
Taking each of these factors in turn
4.1 Contract Factors

The Global Norm shall be adjusted by a figure of one plus the aggregate
of the Contract Factors as defined, and in the manner described, below.
The Global Norm shall be adjusted by the application of the Contract

Factor which can have several components, namely:-
- Efficiency Factor
- Site Factor
- Location Factor
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4.2 Efficiency Factor
This factor shall be expressed as a percentage and represents the saving
in time that the Contractor believes he can achieve or the additional time
that the Contractor requires to complete a Task compared to the Global
Norm. For instance if the Contractor believes he can complete a Task 5%
faster than the Global Norm then the Efficiency Factor will be expressed
as -5%. If the Contractor believes he will require 5% more time than the
Global Norm then the factor shall be expressed as +5%.
4.3 Site Factor

This factor shall represent the time saving or additional time required by
the Contractor compared to the Global Norms set out in the following
Appendices to execute a Task, taking into account the particular features
of the Site and its location. The particular features that are deemed
relevant are a matter for the Contractor’s judgement and may include the
overall area of the Site, access around the Site, the average distance from
the Contractor’s compound to the work area, local average weather
conditions, local site rules, etc.
The Site Factor shall have been tendered by the Contractor and shall, as
for Efficiency Factor, be expressed as a percentage of the Global Norm.
4.4 Location Factors

This factor shall be used to adjust the norms for the geographic region
were the norms are being applied. This factor would typically take in to
account the prevailing working conditions in that region.
4.5 Condition Factors

Condition Factors are the factors identified below which represent the
amount of adjustment to be applied to the Contract Norms to take account
of the ease, complexity or difficulty in executing work in the specific
conditions. The resultant Norm shall be known as the “Factored Norm”.
The Condition Factors are fixed and shall not be subject to any adjustment
whatsoever during the Contract Period.
Description Factor
Height > 6m up to 12m (>20 ft up to 40 ft) 1.03
Height > 12m up to 18m (>40 ft up to 60ft) 1.05
Height > 18m up to 24m (>60 ft up to 80 ft) 1.08
Height > 24m (>80 ft) 1.10
Working in a confined space 1.10
Wearing restrictive PPE or using breathing apparatus 1.15
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4.6 Material Factors
The Material Factors are factors determined by the Company and are
applied to the Global Piping Norms for working in different materials other
than Carbon Steel, from which the base norms have been generated.
The Global Norms shall be multiplied by a the Contract Factor and the
Material Factor in accordance with the Contract, the resulting Norms will
be called the Contract Norms.
The Material Factors are fixed and shall not be subject to any adjustment
whatsoever during the Contract Period.
Material
Material
Factor
Stainless Steel 1.25
Low Temp Carbon Steel 1.15
Inconel 1.25
Incolloy 1.25
Monel 1.25
Aluminium 1.50
Chrome 1.25
Molybdenum Steels 1.25
Duplex 1.66
Cupro Nickel 1.50
4.7 Application of Factors

The Global Norms are set out in the following Appendices.
Each Activity in the Global Norms will be fully inclusive of all the work as
described in the Activity, Specification, the relevant preambles and
elsewhere in the Contract required to complete that Activity. The
Contractor shall be deemed to have allowed within the Selling Rate,
Contract Factor, Condition Factors, Materials Factors and all other rates
and prices within the Contract for all costs and expenses which may be
incurred for the completion of the Works in accordance with the Contract
and any risks, responsibilities, liabilities and obligations set forth or implied
in the Contract.
The Global Norms shall be adjusted by a figure of one plus the Contract
Factor and one plus the Material Factor in accordance with the Contract,
the resulting Norms will be called the Contract Norms.
The Global Norms apply to carbon steel pipework and shall be adjusted by
the Material Factors in accordance with the Contract when used with other
materials.
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Where the Company considers that specific working conditions apply, the
Contract Norms will be adjusted by a figure of one plus the aggregate of
the Condition Factors in accordance with the Contract. The Schedule of
Global Norms will not be adjusted for any other conditions other than
those specified in the Contract.
4.8 Constituents of the Selling Rate

The Selling Rates shall be deemed to be based upon those rates current
and for the duration of the Contract Period and shall include wages, all
other labour charges or emoluments, cost of materials and consumables
but excludes Corporate Overheads, Profit and Site Establishment costs.
In particular the Selling Rates shall include for, but not be limited to, costs
in connection with the following:-
All costs in connection with employment of labour and maintaining an

adequate labour force onsite including costs arising from wage rates
and labour union agreements, inclement weather, protective clothing
and equipment, transport to Site of labour from any source, fares,
lodging and subsistence, holidays, travelling time, training,
proficiency payments, incentive bonus schemes, inspections,
severance pay, recruitment, statutory insurance and any other
amounts payable in accordance with National or Local Government
enactments.
All costs in connection with any overtime necessary to work the

normal working week as stated in the Contract.
Insurances.
All costs associated in maintaining full compliance with statutory and

Site health, safety and environmental regulations and requirements,
including attendance by all Contractor’s personnel at Site inductions
as required.
Housekeeping, keeping of work areas in a clean and tidy condition in

accordance with Company requirements.
Providing all necessary training, whether on the job or off site.
Toolbox talks.
All allowances for waste.
Checking the accuracy of the Company’s material quantities listed on

drawings or other documents, or where not listed calculating such
quantities.
13
Taking delivery of materials at the Company’s, the Contractor’s or his
Sub-Contractor’s workshops, including unloading, handling and
storage.
Transporting all labour, materials, fabricated items, plant and

equipment to or from the Company’s, the Contractor’s or his Sub-
Contractor’s workshops or to the place of installation or other such
place necessary for the execution of the work, including loading and
unloading, handling and storage.
Sorting and checking materials in any location.
Removal from Site and disposal of empty containers, packaging

material or waste, including any necessary cleaning.
All necessary marking (e.g. labelling, tagging, painting, etc. of pipes,

plant, equipment, hangers, supports, brackets and the like), for
identification purposes. This applies to all items whether supplied by
the Company or the Contractor. In particular special attention should
be given to the marking of all fabricated pipes, which are
subsequently to be galvanised, rubber lined heated, etc., to ensure
they can be correctly identified after the completion of such
operations.
Provision, tools, all consumable items including but not limited to

water, fuel, gases, welding electrodes and any other equipment
necessary for the execution of the Task.
Supply of all necessary testing equipment, including spades, slip

plates, plugs, blanks, temporary spools, hoses, pumps, gauges and
the like.
The carrying out of welder's tests including the submission of

specimen welds for examination by the Company.
Supply, erection and dismantling of welding tents or similar.
Working within and/or adjacent to operational plants and all

consequential restrictions in the method of working.
Compliance with permit to work and clearance note requirements,

including preparing necessary associated request documentation.
Working around and liaising with the Company’s own labour and
personnel.
Working around, liaising and co-operating with the Company’s other

contractors.
14
Working in any location on the Site or in the Company’s, Contractor’s
or subcontractor’s facilities onsite or offsite.
Costs arising from compliance with all specifications referred to in

this Contract, including costs in connection with inspection.
Compliance with all statutory obligations, which are applicable to the

Task.
Provision, erecting, dismantling and hire of scaffold, ladders, trestles,

platforms, planks and any other necessary means of access up to 2
metres high for use by the Contractor.
Working off scaffolding, cradles, ladders and any other means of

access compliant with site health, safety and environmental
regulations.
Provision of temporary bracing and materials, including temporary

bracing during transportation, and for other temporary works during
execution of the works.
All necessary protection of the work and adjacent areas and making
good damage caused by the Contractor.
All necessary allowances for loss of productivity or non-productive

time due to inclement weather.
Setting out the works from datum provided by the Company and for
checking dimensions and levels shown on drawings. No claim
arising out of the Contractor’s failure to do so or out of any
misunderstanding on his part in this connection will be allowed.
All necessary attendance to carry out radiography tests where

specified and waiting time associated therewith.
Making fabrication drawings from isometrics, general arrangement

drawings and the like.
All necessary measuring and sketching for the fabrication and

erection of pipework and pipe supports, etc.
Processing the initial and each and every subsequent re-issue of

Company's drawings through the Contractor's offices, workshops etc.
Providing the Company with drawings marked to show the location of

loose flanges and site butt welds.
Marking up drawings to indicate the ‘as built’ condition following

completion of Tasks and supply of 1 no copies of ‘as built’ drawings
to the Company.
15
Compliance with all Quality Assurance obligations as specified in this
Contract including, but not limited to, the provision of all
documentation and obtaining approval of the same.
Compliance in all other respects with all obligations and liabilities

under the Contract and at law not specifically referred to above and
not included within the description of the Activities in the Schedules
of Norms enclosed in the following sections.
16
D.1 Scaffolding Norms
D.2.1. Coventional Scaffolding
Conventional Scaffolding
Metric Imperial
Erect Dismantle Combined Erect Dismantle Combined
Scaffold Category Description Unit Unit
<6M <6M Norm <20ft <20ft Norm
Conventional General Independent up to 10m (33 ft) in length m3 0.128 0.064 0.192 ft3 0.0036 0.0018 0.0054
Conventional General Independent >10m up to 30m (>33 ft up to 100 ft) long m3 0.097 0.048 0.145 ft3 0.0027 0.0014 0.0041
Conventional General Independent > 30m up to 50m (>100 ft up to 165 ft) long m3 0.092 0.046 0.138 ft3 0.0026 0.0013 0.0039
Conventional General Independent > 50 m (>165 ft) long m3 0.090 0.045 0.135 ft3 0.0025 0.0013 0.0038
Conventional General Independent Tower m3 0.147 0.074 0.221 ft3 0.0042 0.0021 0.0063
Conventional General Mobile tower m3 0.147 0.074 0.221 ft3 0.0042 0.0021 0.0063
3 3
Conventional General Birdcage up to 50 m (1765 ft ) m3 0.083 0.042 0.125 ft3 0.0024 0.0012 0.0035
3 3 3 3
Conventional General Birdcage > 50 m up to 200 m (>1765 ft up to 7062 ft ) m3 0.067 0.034 0.101 ft3 0.0019 0.0010 0.0029
3 3 3 3
Conventional General Birdcage > 200 m up to 500 m (>7062 ft up to 17657 ft ) m3 0.054 0.027 0.081 ft3 0.0015 0.0008 0.0023
3 3
Conventional General Birdcage > 500m (>17657 ft ) m3 0.049 0.025 0.074 ft3 0.0014 0.0007 0.0021
Conventional Special Platform m2 0.216 0.108 0.324 ft2 0.0201 0.0100 0.0301
Conventional Special Suspended m2 0.282 0.141 0.423 ft2 0.0262 0.0131 0.0393
Conventional Special Cantilever m2 0.216 0.108 0.324 ft2 0.0201 0.0100 0.0301
Conventional Special Bridging Span m2 0.245 0.123 0.368 ft2 0.0228 0.0114 0.0342
Conventional Special Ramp m2 0.262 0.131 0.393 ft2 0.0243 0.0122 0.0365
Conventional Misc Decking - inc toe boards and double guard rails m2 0.084 0.042 0.126 ft2 0.0078 0.0039 0.0117
Conventional Barriers Single Rail m 0.115 0.057 0.172 ft 0.0350 0.0175 0.0524
Conventional Barriers Doublerail Freestanding m 0.143 0.072 0.215 ft 0.0437 0.0219 0.0655
Conventional Barriers Triple Rail FreeStanding m 0.171 0.086 0.257 ft 0.0522 0.0261 0.0784
Conventional Miscellaneous Sheds - enclosed scaffold structre m3 0.177 0.088 0.265 ft3 0.0050 0.0025 0.0075
Conventional Miscellaneous Staircase m 0.328 0.164 0.492 ft 0.1000 0.0500 0.1500
Conventional Miscellaneous Flameproof tarpaulin m2 0.085 0.042 0.127 ft2 0.0079 0.0039 0.0118
Conventional Miscellaneous Flameproof corrugated sheet m2 0.122 0.061 0.183 ft2 0.0113 0.0057 0.0170
Conventional Miscellaneous Flameproof plastic sheet m2 0.050 0.025 0.075 ft2 0.0046 0.0023 0.0070
Conventional Miscellaneous Additional ladders m 0.063 0.032 0.095 ft 0.0193 0.0097 0.0290
Conventional Miscellaneous Pulley and rope Nr 0.245 0.123 0.368 Nr 0.245 0.123 0.368
17
D.2.2. System scaffolding
System Scaffolding
Metric Imperial
Erect Dismantle Combined Erect Dismantl Combined
Scaffold Category Description Unit Unit
<6M <6M Norm <20ft e <20ft Norm
System General Independent up to 10m (33 ft) in length m3 0.109 0.054 0.163 ft3 0.0031 0.0015 0.0046
System General Independent >10m up to 30m (>33 ft up to 100 ft) long m3 0.082 0.041 0.123 ft3 0.0023 0.0012 0.0035
System General Independent > 30m up to 50m (>100 ft up to 165 ft) long m3 0.078 0.039 0.117 ft3 0.0022 0.0011 0.0033
System General Independent > 50 m (>165 ft) long m3 0.076 0.038 0.115 ft3 0.0022 0.0011 0.0032
System General Independent Tower m3 0.125 0.063 0.188 ft3 0.0035 0.0018 0.0053
System General Mobile tower m3 0.125 0.063 0.188 ft3 0.0035 0.0018 0.0053
3 3
System General Birdcage up to 50 m (1765 ft ) m3 0.071 0.035 0.106 ft3 0.0020 0.0010 0.0030
3 3 3 3
System General Birdcage > 50 m up to 200 m (>1765 ft up to 7062 ft ) m3 0.057 0.029 0.086 ft3 0.0016 0.0008 0.0024
3 3 3 3
System General Birdcage > 200 m up to 500 m (>7062 ft up to 17657 ft ) m3 0.046 0.023 0.069 ft3 0.0013 0.0007 0.0019
3 3
System General Birdcage > 500m (>17657 ft ) m3 0.042 0.021 0.063 ft3 0.0012 0.0006 0.0018
System Special Platform m2 0.184 0.092 0.275 ft2 0.0171 0.0085 0.0256
System Special Suspended m2 0.240 0.120 0.360 ft2 0.0223 0.0111 0.0334
System Special Cantilever m2 0.184 0.092 0.275 ft2 0.0171 0.0085 0.0256
System Special Bridging Span m2 0.209 0.104 0.313 ft2 0.0194 0.0097 0.0291
System Special Ramp m2 0.223 0.111 0.334 ft2 0.0207 0.0103 0.0310
System Misc Decking - inc toe boards and double guard rails m2 0.084 0.042 0.126 ft2 0.0078 0.0039 0.0117
System Barriers Single Rail m 0.097 0.049 0.146 ft 0.0297 0.0149 0.0446
System Barriers Doublerail Freestanding m 0.122 0.061 0.183 ft 0.0371 0.0186 0.0557
System Barriers Triple Rail FreeStanding m 0.146 0.073 0.218 ft 0.0444 0.0222 0.0666
System Miscellaneous Staircase m 0.328 0.164 0.492 ft 0.1000 0.0500 0.1500
System Miscellaneous Flameproof tarpaulin m2 0.085 0.042 0.127 ft2 0.0079 0.0039 0.0118
System Miscellaneous Flameproof corrugated sheet m2 0.122 0.061 0.183 ft2 0.0113 0.0057 0.0170
System Miscellaneous Flameproof plastic sheet m2 0.050 0.025 0.075 ft2 0.0046 0.0023 0.0070
System Miscellaneous Additional ladders m 0.063 0.032 0.095 ft 0.0193 0.0097 0.0290
System Miscellaneous Pulley and rope Nr 0.245 0.123 0.368 Nr 0.245 0.123 0.368
18
E.1 Steel Work Norms
E.2.1 Fabricate & Install Primary and Secondary Steel Items
All Carbon Steel Grades
UoM N.exc. 200 Exc. 200 Exc. 300 Exc. 400 Exc. 500 Exc. 1000
Kg/m N.exc 300 N.exc 400 N.exc 500 N.exc 1000 Kg/m
Kg/m Kg/m Kg/m Kg/m
Compound Members Kg 0.10 0.05 0.04 0.03 0.02 0.01
All Carbon Steel Grades & Cast steel
UoM N.exc. 50 Exc. 50 Exc. 100 Exc. 300 Exc. 500

kg/m N.exc 100 N.exc 300 N.exc 500 Kg/m
Kg/m Kg/m Kg/m
Tubulars Kg 0.11 0.09 0.07 0.05 0.04
UoM Plates in Plates in Cast Steel

Nodes Boxes Items
Nodes and Boxes Kg 0.04 0.04 0.07
19
UoM N.exc. 50 Exc. 50 Exc. 100 Exc. 300 Exc. 500

kg/m N.exc 100 N.exc 300 N.exc 500 Kg/m
Kg/m Kg/m Kg/m
Profiles Kg 0.08 0.06 0.04 0.03 0.02
UoM Plate Cast Steel

Items
Plate in Panels Kg 0.10

Plate in Misc.Items Kg 0.11
Padeyes Kg 0.15 0.05
Gussets & Stiffeners Kg 0.20
Stabbing Cones and Rolled Cans Kg 0.09
E.2.2 Manual & semi-automatic Welding of Primary & Secondary Steel Items
UoM n.e. 6mm Over 6mm Over 10mm Over 15mm Over 20mm Over 25mm Over 30mm Over 35mm Over 40mm Over 45mm Over 50mm Over 60mm Over 75mm
n.e. 10mm n.e. 15mm n.e. 20mm n.e. 25mm n.e. 30mm n.e. 35mm n.e. 40mm n.e. 45mm n.e. 50mm n.e. 60mm n.e. 75mm n.e. 90mm
Single Fillet Welds m 1.04 1.80 4.41 5.31 8.15 11.70 15.35
Single sided Full Pen. Butt Welds m 1.62 3.47 5.90 9.77 13.37 17.15 22.50 28.71 34.25 37.08 46.17 66.33 83.30
Double sided Full Pen. Butt Welds m 1.58 2.97 4.55 8.15 11.12 12.92 16.07 18.50 20.75 25.43 29.25 41.00 51.35
Tubular Branch Weld m 3.51 6.21 13.46 15.48 23.13 31.82 39.38 48.38 55.13 68.81 92.39 104.54 117.59
Partial Pen. Butt Welds m 2.07 4.28 6.57 11.39 16.88 21.20 28.35 36.77 40.01
20
E.2.3 Automatic Welding of Primary & Secondary Steel Items
UoM n.e. 6mm Over 6mm Over 10mm Over 15mm Over 20mm Over 25mm Over 30mm Over 35mm Over 40mm Over 45mm Over 50mm Over 60mm Over 75mm
n.e. 10mm n.e. 15mm n.e. 20mm n.e. 25mm n.e. 30mm n.e. 35mm n.e. 40mm n.e. 45mm n.e. 50mm n.e. 60mm n.e. 75mm n.e. 90mm
Single Fillet Welds m 0.25 0.40 1.20 2.45 4.05 6.55

Single sided Full Pen. Butt Welds m 0.75 1.30 2.45 3.90 5.40 5.75 7.60 9.75 11.75 12.70 15.95 23.35 29.50
Double sided Full Pen. Butt Welds m 0.70 1.10 1.90 3.30 3.85 4.45 5.40 6.60 7.35 9.25 10.55 15.15 19.10
Partial Pen. Butt Welds m 0.65 0.75 1.50 2.35 3.25 5.30 6.95 8.90 10.70
21
E.2.4 Bolting of Primary & Secondary Steel Items
Drilling of Holes
UoM n.e. 12mm Over 12mm Over 25mm

dia n.e. 25mm dia
dia
In Plate n.e. 20mm thick Nr 0.09 0.13 0.16

In Plate over 20mm n.e. 40mm thick Nr 0.11 0.16 0.18
In Plate over 40mm thick Nr 0.15 0.21 0.24

Threading of Holes

dia n.e. 25mm dia
dia
In Plate n.e. 20mm thick Nr 0.13 0.14 0.16

In Plate over 20mm n.e. 40mm thick Nr 0.16 0.17 0.18
In Plate over 40mm thick Nr 0.18 0.25 0.30

Bolting

dia n.e. 25mm dia
dia
In all Plate thicknesses Nr 0.08 0.10 0.12
22
E.2.5 Fabricate and Install Outfitting Steelwork Steel
UoM Fab. &

Install
Stairways and Ladders Kg 0.28

Walkways ,Platforms and Landings Kg 0.13
Plate in Flooring for Kg 0.15
W/ways,P/forms,Landing,Stair Treads
Serated Bar Grating in Flooring for Kg 0.06
W/ways,P/forms,Landing,Stair Tread
Low Density Punched Plate in Flooring for Kg 0.06
W/ways,P/forms,Landing,Stair Tread
Handrails,Guardrails and Crash Barriers Kg 0.27
Major Piperacks Kg 0.17
Stair Towers Kg 0.12
Supporting framework for platform signs Kg 0.22
Galvanizing of steelwork Kg 0.04
23
FA.1 Static Equipment Norms
FA.2.1 Isolate & De-isolate Pipework
Isolate Pipework (Spade)
Pipe Diameter
n.b. - mm 15 20 25 40 50 65 80 100 150 200 250 300 350 400 450 500 600 750 900 1100 1200
Description
n.b. - inch 5/8" 3/4" 1" 1 1/2" 2" 2 1/2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" 30" 36" 44" 48"
Isolate 150# No. 0.42 0.42 0.42 0.46 0.50 0.51 0.52 0.83 0.98 1.11 1.97 2.12 2.32 3.04 3.49 4.33 4.91 6.78 8.87 10.97 13.29
Isolate 300# No. 0.42 0.46 0.54 0.62 0.92 1.00 1.05 1.17 1.68 1.93 2.90 3.28 4.24 4.74 5.70 6.19 6.72 8.87 11.02
Isolate 600# No. 0.42 0.46 0.54 0.62 0.92 1.02 1.11 1.28 2.03 2.40 3.60 4.79 5.29 5.78 6.28 7.48 8.23 9.68 10.56
Isolate 900# No. 0.42 0.46 0.54 0.62 1.09 1.19 1.28 1.46 2.43 2.91 4.12 5.31 5.98 6.64 7.32 7.99 9.33
Isolate 1500# No. 0.42 0.46 0.54 0.62 1.09 1.22 1.34 1.57 2.78 3.38 4.00 5.19 6.04 6.89 7.73 8.57 9.80
De-isolate Pipework (Spade)
Pipe Diameter
n.b. - mm 15 20 25 40 50 65 80 100 150 200 250 300 350 400 450 500 600 750 900 1100 1200
Description
n.b. - inch 5/8" 3/4" 1" 1 1/2" 2" 2 1/2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" 30" 36" 44" 48"
De-isolate 150# No. 0.41 0.41 0.41 0.44 0.48 0.50 0.50 0.81 0.96 1.09 1.94 2.09 2.29 3.00 3.45 4.29 4.86 6.73 8.81 10.91 13.22
De-isolate 300# No. 0.41 0.45 0.53 0.60 0.90 0.99 1.03 1.15 1.66 1.91 2.87 3.25 4.21 4.70 5.66 6.15 6.67 8.82 10.96
De-isolate 600# No. 0.41 0.45 0.53 0.60 0.90 1.01 1.09 1.26 2.01 2.38 3.57 4.76 5.26 5.74 6.24 7.44 8.18 9.63 10.50
De-isolate 900# No. 0.41 0.45 0.53 0.60 1.07 1.18 1.26 1.44 2.41 2.89 4.09 5.28 5.95 6.60 7.28 7.95 9.28
De-isolate 1500# No. 0.41 0.45 0.53 0.60 1.07 1.21 1.32 1.55 2.76 3.36 3.97 5.16 6.01 6.85 7.69 8.53 9.75
24
Isolate or De-isolate Pipework (Spectacle Blind))
Pipe Diameter
n.b. - mm 15 20 25 40 50 65 80 100 150 200 250 300 350 400 450 500 600 750 900 1100 1200
Description
n.b. - inch 5/8" 3/4" 1" 1 1/2" 2" 2 1/2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" 30" 36" 44" 48"
Isolate 150# No. 0.33 0.33 0.33 0.37 0.38 0.38 0.39 0.70 0.98 0.93 1.76 1.89 2.07 2.76 3.19 4.01 4.54 6.37 8.41 10.47 12.74
Isolate 300# No. 0.33 0.37 0.45 0.50 0.80 0.87 0.92 1.04 1.68 1.75 2.69 3.05 3.99 4.46 5.40 5.87 6.35 8.46 10.56
Isolate 600# No. 0.33 0.37 0.45 0.50 0.80 0.89 0.98 1.15 2.03 2.22 3.39 4.56 5.04 5.50 5.98 7.16 7.86 9.27 10.10
Isolate 900# No. 0.33 0.37 0.45 0.50 0.97 1.06 1.15 1.33 2.43 2.73 3.91 5.08 5.73 6.36 7.02 7.67 8.96
Isolate 1500# No. 0.33 0.37 0.45 0.50 0.97 1.09 1.21 1.44 2.78 3.20 3.79 4.96 5.79 6.61 7.43 8.25 9.43
25
FA.2.2 Install / remove manway covers
Install / Remove Manway Covers
Pressure Rating
Manway size Unit 150# 300# 600# 900# 1500#
n.e. 200mm n.e. 8" No. 0.55 0.74 0.81 0.90 0.97
over 200mm n.e. 400mm over 8" n.e. 16" No. 1.24 1.76 2.15 2.44 2.37
Install / Remove Manway Covers, with Davit.
Pressure Rating
Manway size Unit 150# 300# 600# 900# 1500#
n.e. 200mm n.e. 8" No. 0.35 0.54 0.61 0.70 0.77
26
FA.2.3 Shell Repairs – incl. Welding
Plate Dimensions
2 2 2 2 2
2 over 0.04m over 0.09m over 0.16m over 0.25m n.e. over 0.36m
Wall Thickness Unit n.e 0.04m 2 2 2 2 2
n.e. 0.09m n.e.0.16m n.e. 0.25m 0.36m n.e.0.49m
Wall Thickness n.e. 8mm No. 6.19 7.24 9.33 11.42 13.52 15.61
Wall Thickness over 8mm n.e.12mm No. 6.73 7.91 10.27 12.64 15.00 17.36
Wall Thickness over 12mm n.e. 15mm No. 7.50 8.87 11.62 14.37 17.12 19.87
Plate Dimensions
t2 2 2 2 2
2 over 0.5 f n.e.1 over 1ft over 2ft over 3ft over 4ft
Wall Thickness Unit n.e 0.5ft 2 2 2 2 t2
ft n.e.2ft n.e.3ft n.e.4ft n.e.5f
Wall Thickness n.e.0.32" No. 6.88 7.46 10.08 12.56 13.92 14.67
Wall Thickness over 0.32" n.e 0.47" No. 7.47 8.15 11.09 13.90 15.45 16.32
Wall Thickness over 0.47" n.e. 0.59" No. 8.33 9.14 12.55 15.81 17.63 18.68
27
FA.2.4 Welding
Wall Thickness Unit Butt Weld Fillet Weld Overlay
Build up weld overlay in single runs m 0.31
n.e. 8mm m 3.61 1.30
over 8mm n.e. 12mm m 3.99 1.90
over 12mm n.e. 15mm m 4.46
Wall Thickness Unit Butt Weld Fillet Weld Overlay
Build up weld overlay in single runs ft 0.09
n.e. 0.32" ft 1.10 0.40
over 0.32" n.e. 0.47" ft 1.22 0.58
over 0.47" n.e. 0.59" ft 1.36
over 0.59" n.e. 0.79" ft 1.60
over 0.79" n.e. 1.00" ft 1.98
28
FA.2.5 Furnace & Boilers
Burner Lance Length
over 250mm n.e. over 500mm n.e. over 750mm n.e.
n.e.250mm
500mm 750mm 1000mm
Description Unit
n.e.10" over 10" n.e. 20" over 20" n.e. 30" over 30" n.e. 40"
Remove Burner Lance No. 0.24 0.34 0.43 0.66
Re-fit Burner Lance No. 0.31 0.43 0.54 0.79
29
FA.2.6 Heat Exchangers
Heat Exchangers
Outer Diameter of Sealing Face
Description Unit 0-500 500-1000 1000-1500 1500-2000 2000-2500 2500-3000 3000-3500

3500-4000
Remove end cover No. 0.50 1.50 3.00 4.20 5.20 6.80 8.30 10.20
Remove Floating Head Cover & Clamp Rings No. 0.50 1.60 2.30 2.90 4.20 6.00 8.40 12.00
Remove inlet/outlet chamber cover No. 0.30 0.90 1.80 2.60 3.20 4.00 5.30 6.60
Remove inlet/outlet chamber No. 0.50 1.50 3.00 4.20 5.40 6.80 8.30 10.20
Pull bundle No. 1.00 4.00 5.80 7.50 9.10 10.70 12.50 14.00
Pull bundle - with Puller No. 0.50 2.00 4.00 5.10 6.00 7.00 7.90 9.20
Re-fit Bundle No. 1.00 4.00 6.70 7.50 10.90 12.80 15.00 16.10
Re-fit Bundle - with Puller No. 0.50 2.00 2.50 3.40 4.10 5.80 8.60 9.40
Pressure test shell No. 0.50 2.00 2.60 3.30 4.30 5.70 8.20 9.60
pressure test shell - with test ring No. 3.50 3.80 5.60 6.65 8.40 11.40 17.40 20.10
pressure test bundle No. 2.00 4.00 5.30 6.00 6.80 7.60 8.60 9.40
Re-fit end cover No. 0.50 1.50 3.00 4.20 6.00 7.20 9.00 10.20
Re-fit Floating Head Cover & Clamp Rings No. 0.50 1.60 2.60 3.70 5.10 7.00 9.20 12.00
Re-fit inlet/outlet chamber No. 0.50 1.50 3.00 4.20 6.00 7.20 9.00 10.20
Re-fit inlet/outlet chamber cover No. 0.30 0.90 1.80 2.60 3.80 4.60 5.80 6.60
30
Outer Diameter of Sealing Face
Description Unit 0 - 1' 6" 1'6" - 3' 3' - 4'6" 4'6" - 6' 6' - 7'6" 7'6" - 9' 9' - 10'6" 10'6" - 12'
Remove end cover No. 0.45 1.35 2.70 4.20 4.68 6.80 7.47 9.18
Remove Floating Head Cover & Clamp Rings No. 0.45 1.44 2.07 2.90 3.78 6.00 7.56 10.80
Remove inlet/outlet chamber cover No. 0.27 0.81 1.62 2.60 2.88 4.00 4.77 5.94
Remove inlet/outlet chamber No. 0.45 1.35 2.70 4.20 4.86 6.80 7.47 9.18
Pull bundle No. 0.90 3.60 5.22 7.50 8.19 10.70 11.25 12.60
Pull bundle - with Puller No. 0.45 1.80 3.60 5.10 5.40 7.00 7.11 8.28
Re-fit Bundle No. 0.90 3.60 6.03 7.50 9.81 12.80 13.50 14.49
Re-fit Bundle - with Puller No. 0.45 1.80 2.25 3.40 3.69 5.80 7.74 8.46
Pressure test shell No. 0.45 1.80 2.34 3.30 3.87 5.70 7.38 8.64
pressure test shell - with test ring No. 3.15 3.42 5.04 6.65 7.56 11.40 15.66 18.09
pressure test bundle No. 1.80 3.60 4.77 6.00 6.12 7.60 7.74 8.46
Re-fit end cover No. 0.45 1.35 2.70 4.20 5.40 7.20 8.10 9.18
Re-fit Floating Head Cover & Clamp Rings No. 0.45 1.44 2.34 3.70 4.59 7.00 8.28 10.80
Re-fit inlet/outlet chamber No. 0.45 1.35 2.70 4.20 5.40 7.20 8.10 9.18
Re-fit inlet/outlet chamber cover No. 0.27 0.81 1.62 2.60 3.42 4.60 5.22 5.94
31
FA.2.7 Heat Exchanger / Air Cooler – Unbolting & Bolting
Unbolting Number of Bolts
Bolt Diameter Bolt Diameter 0-12 13-24 25-36 37-48 49-60 61-72 73-84 85-96 97-108 109-120 121-140 141-160 161-180 181-200
Up to and including 15mm Up to and including 1/2 inch 0.228 0.684 1.14 1.596 2.052 2.508 2.964 3.42 3.876 4.332 4.94 5.7 6.46 7.22
Greater than 15mm up to and including 20mm Greater than 1/2 inch up to and including 3/4 inch 0.264 0.792 1.32 1.848 2.376 2.904 3.432 3.96 4.488 5.016 5.72 6.6 7.48 8.36
Greater than 20mm up to and including 25mm Greater than 3/4 inch up to and including 1 inch 0.42 1.26 2.1 2.94 3.78 4.62 5.46 6.3 7.14 7.98 9.1 10.5 11.9 13.3
Greater than 25mm up to and including 40mm Greater than 1 inch up to and including 1 1/2 inch 1.02 3.06 5.1 7.14 9.18 11.22 13.26 15.3 17.34 19.38 22.1 25.5 28.9 32.3
Greater than 40mm up to and including 50mm Greater than 1 1/2 inch up to and including 2 inch 1.2 3.6 6 8.4 10.8 13.2 15.6 18 20.4 22.8 26 30 34 38
Bolting Number of Bolts
Bolt Diameter Bolt Diameter 0-12 13-24 25-36 37-48 49-60 61-72 73-84 85-96 97-108 109-120 121-140 141-160 161-180 181-200
Up to and including 15mm Up to and including 1/2 inch 0.228 0.684 1.14 1.596 2.052 2.508 2.964 3.42 3.876 4.332 4.94 5.7 6.46 7.22
Greater than 15mm up to and including 20mm Greater than 1/2 inch up to and including 3/4 inch 0.264 0.792 1.32 1.848 2.376 2.904 3.432 3.96 4.488 5.016 5.72 6.6 7.48 8.36
Greater than 20mm up to and including 25mm Greater than 3/4 inch up to and including 1 inch 0.42 1.26 2.1 2.94 3.78 4.62 5.46 6.3 7.14 7.98 9.1 10.5 11.9 13.3
Greater than 25mm up to and including 40mm Greater than 1 inch up to and including 1 1/2 inch 1.224 3.672 6.12 8.568 11.016 13.464 15.912 18.36 20.808 23.256 26.52 30.6 34.68 38.76
Greater than 40mm up to and including 50mm Greater than 1 1/2 inch up to and including 2 inch 1.44 4.32 7.2 10.08 12.96 15.84 18.72 21.6 24.48 27.36 31.2 36 40.8 45.6
32
FA.2.8 Air Coolers
Remove inlet chamber Inlet Chamber Width
over 2.0m over 3.0m over 4.0m
n.e. 2.0m over 5.0m
n.e. 3.0m n.e. 4.0m n.e. 5.0m
Height Height Unit
over 80in over 120in over 160in
n.e. 80in over 200in
n.e. 120in n.e. 160in n.e. 200in
n.e. 0.5m n.e. 20in No. 1.5 2 2.5 3.1 4.2
over 0.5m n.e.1m over 20in n.e.40in No. 2.5 3.8 4.45 5.1 6.15
over 1m n.e.1.5m over 40in n.e.60in No. 3.2 4.85 5.8 6.75 7.8
Refit inlet chamber Inlet Chamber Width

over 2.0m over 3.0m over 4.0m
n.e. 2.0m over 5.0m
n.e. 3.0m n.e. 4.0m n.e. 5.0m
Height Height Unit
over 80in over 120in over 160in
n.e. 80in over 200in
n.e. 120in n.e. 160in n.e. 200in
n.e. 0.5m n.e. 20in No. 1.815 2.18 2.725 3.38 4.578
over 1m n.e.1.5m over 40in n.e.60in No. 3.872 5.2865 6.322 7.3575 8.502
33
FA.2.9 Heat Exchangers / Air Coolers
Description Unit Per Tube
Pressure test tube (individually) No. 0.05
Insert Plug No. 0.80
Exchanger Weight (Te)
over 0.1Te over 1Te over 5Te over 10Te over 25Te over 50Te over 100Te
Description Unit n.e. 0.1Te
n.e. 1Te n.e. 5Te n.e. 10Te n.e. 25Te n.e. 50Te n.e. 100Te n.e. 150Te
Remove/Install Exchanger / Air Cooler No. 10 29 50 81 90 166 258 301
34
FA.2.10 Columns
External Diameter
over 0.50m over 1.00m over 1.50m over 2.00m over 2.50m
Description Unit n.e. 0.50m
n.e. 1.00m n.e. 1.50m n.e. 2.00m n.e. 2.50m n.e. 3.00m
Remove or replace Top Dome No. 0.86 2.86 5.15 7.72 9.44 11.15
Remove or replace demister unit No. 3.00 5.50 7.50 11.50 13.50 22.50
Remove or replace bubble cap tray No. 3.00 8.50 14.00 19.00 24.50 30.00
Remove or replace keyed metaway tray No. 2.00 5.50 9.00 13.00 16.50 20.00
Remove or replace bolted metaway tray No. 2.50 7.00 11.50 16.00 20.50 25.00
External Diameter
over 1' 6" over 3' over 4' 6" over 6' n.e. over 7' 6"
Description Unit n.e. 1'6"
n.e. 3' n.e. 4' 6" n.e. 6' 7' 6" n.e. 9'
Remove or replace Top Dome No. 0.77 2.57 4.63 6.95 8.50 10.04
Remove or replace demister unit No. 2.70 4.95 6.75 10.35 12.15 20.25
Remove or replace bubble cap tray No. 2.70 7.65 12.60 17.10 22.05 27.00
Remove or replace keyed metaway tray No. 1.80 4.95 8.10 11.70 14.85 18.00
Remove or replace bolted metaway tray No. 2.25 6.30 10.35 14.40 18.45 22.50
35
Description Unit All Sizes
Remove or replace bubble cap No. 0.10
Remove or replace snap-in valve No. 0.05
n.e. 750mm
Description Unit
n.e. 30inch
Remove internal manway No. 2.00
Replace internal manway No. 3.00
36
FA.2.11 Bursting Discs
Pipe Diameter
n.b. - mm 15 20 25 40 50 65 80 100 150 200 250 300

Description
n.b. - inches 1/2" 3/4" 1" 1 1/2" 2" 2 1/2" 3" 4" 6" 8" 10" 12"
Remove 150# No. 0.47 0.47 0.50 0.52 0.58 0.61 0.63 0.96 1.30 2.09 3.33 4.01
Remove 300# No. 0.47 0.51 0.61 0.67 0.98 1.05 1.13 1.29 1.97 2.87 4.22 5.11
Remove 600# No. 0.47 0.51 0.61 0.67 0.98 1.08 1.18 1.39 2.29 3.30 4.87 6.54
Remove 900# No. 0.47 0.51 0.61 0.67 1.14 1.24 1.35 1.56 2.67 3.79 5.36 7.03
Remove 1500# No. 0.47 0.51 0.61 0.67 1.14 1.27 1.40 1.67 3.00 4.24 5.25 6.92
Overhaul No. 0.32 0.33 0.34 0.36 0.38 0.40 0.43 0.47 0.52 0.58 0.65 0.72
Re-fit 150# No. 0.56 0.56 0.59 0.62 0.71 0.74 0.77 1.14 1.57 2.61 4.08 4.96
Re-fit 300# No. 0.56 0.61 0.71 0.80 1.14 1.24 1.33 1.51 2.31 3.47 5.06 6.19
Re-fit 600# No. 0.56 0.61 0.71 0.80 1.14 1.27 1.38 1.63 2.67 3.96 5.79 7.78
Re-fit 900# No. 0.56 0.61 0.71 0.80 1.32 1.45 1.57 1.81 3.09 4.50 6.34 8.32
Re-fit 1500# No. 0.56 0.61 0.71 0.80 1.32 1.48 1.63 1.93 3.46 4.99 6.22 8.20
37
FA.2.12 Relief Valves
Inlet Pipe Diameter
n.b. - mm 25 x25 25 x 50 40 x 50 50 x 50 40 x 65 50 x 80 40 x 80 80 x 80 80 x 100 65x100 100 x 150 150 x 200 150 x 250 200 x 250
Description
n.b. - inches 1"x1" 1"x2" 1 1/2"x2" 2"x2" 1 1/2"x2 1/2" 2"x3" 1 1/2"x3" 3"x3" 3"x4" 2 1/2"x4" 4"x6" 6"x8" 6"x10" 8"x10"
Remove 150# (Inlet) No. 0.49 0.56 0.56 0.58 0.58 0.62 0.60 0.62 0.82 0.82 1.25 2.03 2.89 2.94
Remove 300# (Inlet) No. 0.55 0.62 0.64 0.78 0.66 0.82 0.68 0.87 1.07 1.05 1.41 2.36 3.22 3.33
Remove 600# (Inlet) No. 0.55 0.62 0.64 0.78 0.66 0.82 0.68 0.90 1.10 1.06 1.46 2.53 3.39 3.55
Remove 900# (Inlet) No. 0.55 0.62 0.64 0.86 0.66 0.90 0.68 0.98 1.18 1.14 1.55 2.72 3.58 3.79
Remove 1500# (Inlet) No. 0.47 0.62 0.64 0.86 0.66 0.90 0.68 1.10 1.21 1.16 1.60 2.88 3.74 4.02
Overhaul 150# (Inlet) No. 4.20 5.40 5.40 5.40 6.00 6.00 6.00 6.60 6.60 7.20 7.80 9.00 9.60 10.20
Re-fit 150# (Inlet) No. 0.60 0.68 0.68 0.70 0.71 0.76 0.74 0.76 0.98 0.98 1.51 2.55 3.59 3.65
Re-fit 300# (Inlet) No. 0.66 0.94 0.76 0.92 0.79 0.98 0.82 1.04 1.26 1.24 1.69 2.92 3.96 4.08
Re-fit 600# (Inlet) No. 0.66 0.94 0.76 0.92 0.79 0.98 0.82 1.07 1.29 1.25 1.75 3.10 4.14 4.33
Re-fit 900# (Inlet) No. 0.66 0.94 0.76 1.01 0.79 1.07 0.82 1.16 1.38 1.34 1.84 3.31 4.35 4.60
Re-fit 1500# (Inlet) No. 0.66 0.94 0.76 1.01 0.79 1.07 0.82 1.19 1.41 1.35 1.90 3.50 4.54 4.84
38
FA.2.13 Fire Monitors (Hydrants)
Fire Monitors (Hydrants)
Water Inlet Pipe Diameter
n.b. - mm 80 100
Description
n.b. - inches 3" 4"
Remove No. 0.46 0.65
Refit No. 0.46 0.65
39
FA.2.14 Hoses (Flanged Connection)
Hoses (Flanged connection)
Pipe Diameter
n.b. - mm 15 20 25 40 50 65 80 100 150 200 250 300

Description
n.b. - inches 1/2" 3/4" 1" 1 1/2" 2" 2 1/2" 3" 4" 6" 8" 10" 12"
Remove 150# No. 0.49 0.49 0.50 0.52 0.57 0.59 0.61 0.92 1.09 1.24 2.08 2.24
Remove 300# No. 0.49 0.53 0.61 0.67 0.97 1.04 1.11 1.24 1.75 2.02 2.96 3.34
Remove 600# No. 0.49 0.53 0.61 0.67 0.97 1.07 1.16 1.35 2.08 2.45 3.62 4.77
Remove 900# No. 0.49 0.53 0.61 0.67 1.13 1.23 1.33 1.52 2.46 2.94 4.11 5.26
pressure test 150# No. 0.63 0.63 0.63 0.67 0.76 0.77 0.82 1.42 1.72 2.01 3.72 4.01
Pressure test 300# No. 0.63 0.72 0.86 0.99 1.59 1.73 1.88 2.12 3.12 3.65 5.58 6.33
Pressure test 600# No. 0.63 0.72 0.86 0.99 1.59 1.78 1.99 2.35 3.82 4.57 6.97 9.35
Pressure test 900# No. 0.63 0.72 0.86 0.99 1.93 2.12 2.35 2.69 4.62 5.60 8.00 10.39
Re-fit 150# No. 0.76 0.76 0.78 0.82 0.91 0.94 0.97 1.37 1.63 1.86 2.89 3.12
Re-fit 300# No. 0.76 0.81 0.91 1.01 1.37 1.48 1.56 1.76 2.40 2.76 3.93 4.41
Re-fit 600# No. 0.76 0.81 0.91 1.01 1.37 1.50 1.62 1.89 2.79 3.28 4.71 6.10
Re-fit 900# No. 0.76 0.81 0.91 1.01 1.56 1.69 1.82 2.07 3.24 3.86 5.28 6.67
40
FA.2.15 Hoses (Screwed Connection)
Hoses (Screwed connection)
Pipe Diameter
n.b. - mm 15 20 25 40 50 65 80 100
Description
n.b. - inches 1/2" 3/4" 1" 1 1/2" 2" 2 1/2" 3" 4"
Remove 150# No. 0.40 0.40 0.42 0.47 0.56 0.65 0.72 0.93
pressure test 150# No. 0.62 0.62 0.65 0.73 0.84 0.93 1.02 1.27
Re-fit 150# No. 0.43 0.43 0.43 0.53 0.69 0.82 0.98 1.34
41
FA.2.16 Hoses > 1m (3ft) (e.o. norm)
Hoses > 1m (e.o. norm)
Pipe Diameter
Description n.b. - mm 15 20 25 40 50 65 80 100 150 200 250 300
> 1m, e.o. Remove (all ratings) m 0.20 0.20 0.22 0.23 0.24 0.27 0.28 0.31 0.37 0.41 0.48 0.52
> 1m, e.o. Re-fit (all ratings) m 0.42 0.42 0.45 0.49 0.52 0.55 0.58 0.65 0.78 0.88 1.01 1.10
Hoses > 3ft (e.o. norm)
Pipe Diameter
Description n.b. - inches 1/2" 3/4" 1" 1 1/2" 2" 2 1/2" 3" 4" 6" 8" 10" 12"
> 3ft, e.o. Remove (all ratings) m 0.20 0.20 0.22 0.23 0.24 0.27 0.28 0.31 0.37 0.41 0.48 0.52
> 3ft, e.o. Re-fit (all ratings) m 0.42 0.42 0.45 0.49 0.52 0.55 0.58 0.65 0.78 0.88 1.01 1.10
42
FA.2.17 Bellows
Bellows
Pipe Diameter
n.b. - mm 15 20 25 40 50 65 80 100 150 200 250 300

Description
n.b. - inch 1/2" 3/4" 1" 1 1/2" 2" 2 1/2" 3" 4" 6" 8" 10" 12"
Remove 150# No. 0.47 0.47 0.50 0.52 0.58 0.61 0.63 0.96 1.30 2.09 3.33 4.01
Remove 300# No. 0.47 0.51 0.61 0.67 0.98 1.05 1.13 1.29 1.97 2.87 4.22 5.11
Remove 600# No. 0.47 0.51 0.61 0.67 0.98 1.08 1.18 1.39 2.29 3.30 4.87 6.54
Remove 900# No. 0.47 0.51 0.61 0.67 1.14 1.24 1.35 1.56 2.67 3.79 5.36 7.03
pressure test 150# No. 0.63 0.63 0.63 0.67 0.76 0.77 0.82 1.42 1.72 2.01 3.72 4.01
Pressure test 300# No. 0.63 0.72 0.86 0.99 1.59 1.73 1.88 2.12 3.12 3.65 5.58 6.33
Pressure test 600# No. 0.63 0.72 0.86 0.99 1.59 1.78 1.99 2.35 3.82 4.57 6.97 9.35
Pressure test 900# No. 0.63 0.72 0.86 0.99 1.93 2.12 2.35 2.69 4.62 5.60 8.00 10.39
Re-fit 150# No. 0.59 0.59 0.63 0.66 0.75 0.78 0.81 1.21 1.66 2.76 4.32 5.26
Re-fit 300# No. 0.59 0.65 0.76 0.84 1.21 1.32 1.40 1.60 2.44 3.67 5.36 6.55
Re-fit 600# No. 0.59 0.65 0.76 0.84 1.21 1.35 1.46 1.73 2.83 4.19 6.13 8.24
Re-fit 900# No. 0.59 0.65 0.76 0.84 1.40 1.53 1.66 1.92 3.28 4.77 6.71 8.81
43
FA.2.18 Liquid Pulsation Dampers
Liquid Pulsation Dampers
Chamber External Diameter
over 100mm
n.e. 100mm
n.e. 150mm
Description Unit
over 4"
n.e. 4"
n.e. 6"
Bladder pressure check No. 0.20 0.20
Bladder pressure adjust No. 0.25 0.25
Bladder replace No. 0.35 0.75
FA.2.19 Plate Packs

Plate Packs
Total Plate Weight
over 1 n.e. over 2 n.e. over 4 n.e. over 6 n.e. over 8 n.e.
Description Unit n.e. 1 Te
2 Te 4 Te 6 Te 8 Te 10 Te
Remove / Re-fit No. 0.83 1.66 3.22 4.78 6.24 7.60
44
FA.2.20 Ejectors
Ejectors
Outlet Pipe Diameter
n.b. - mm 15 20 25 40 50 65 80 100 150 200 250 300

Description
n.b. - inch 1/2" 3/4" 1" 1 1/2" 2" 2 1/2" 3" 4" 6" 8" 10" 12"
Remove 150# (Outlet) No. 0.73 0.73 0.76 0.78 0.84 0.87 0.89 1.22 1.56 2.35 3.59 4.27
Remove 300# (Outlet) No. 0.73 0.77 0.87 0.93 1.24 1.31 1.39 1.55 2.23 3.13 4.48 5.37
Remove 600# (Outlet) No. 0.73 0.77 0.87 0.93 1.24 1.34 1.44 1.65 2.55 3.56 5.13 6.80
Strip 150# (Outlet) No. 0.19 0.19 0.19 0.29 0.31 0.31 0.35 0.50 0.58 0.63 1.02 1.12
Strip 300# (Outlet) No. 0.19 0.21 0.25 0.37 0.51 0.58 0.60 0.69 0.91 1.02 1.50 1.67
Strip 600# (Outlet) No. 0.19 0.21 0.25 0.37 0.55 0.59 0.66 0.74 1.08 1.28 1.83 2.38
Rebuild 150# (Outlet) No. 0.17 0.17 0.17 0.17 0.20 0.20 0.20 0.54 0.61 0.71 1.14 1.20
Re-fit 150# (Outlet) No. 0.87 0.87 0.91 0.94 1.03 1.06 1.09 1.49 1.94 1.04 4.36 5.26
Re-fit 300# (Outlet) No. 0.87 0.87 0.91 0.94 1.03 1.06 1.09 1.49 1.94 1.04 5.60 6.46
Re-fit 600# (Outlet) No. 0.87 0.93 1.04 1.12 1.49 1.63 1.74 2.01 3.11 5.47 6.08 8.06
45
FA.2.21 Filters
Filters (Plenty Type)
Pipe Diameter
n.b. - mm 25 40 50 80 100 150 200 250 300

Description
n.b. - inch 1" 1 1/2" 2" 3" 4" 6" 8" 10" 12"
Remove, Overhaul & Re-fit 150# No. 0.70 0.70 0.70 0.70 1.30 1.40 1.60 3.10 3.10
Filters (Bolted Lid Type)
Pipe Diameter
n.b. - mm 25 40 50 80 100 150 200 250 300

Description
n.b. - inch 1" 1 1/2" 2" 3" 4" 6" 8" 10" 12"
46
FB.1 Rotating Equipment Norms
FB.2.1 Single stage pumps
Single stage pump with cartridge seal

Rating
>50kw n.e
n.e. 50kw
100kw
Description Unit
>68hp n.e
n.e. 68hp
136hp
Change element bundle complete with casing cover (use
No. 4.00 4.60
old impellor)
Overhaul element bundle complete with casing cover No. 5.00 5.75
Single stage pump with single, component type seal

Rating
>50kw n.e >100kw n.e
n.e. 50kw
100kw 150kw
Description Unit
>68hp n.e >136hp n.e
n.e. 68hp
136hp 204hp
Element bundle complete with casing cover - full overhaul No. 10.00 11.50 13.00
element bundle complete with casing cover - partial
No. 8.00 9.20 10.40
overhaul
47
Single stage pump with double component seal
Rating
n.e. 50kw
100kw 150kw
Description Unit
n.e. 68hp
136hp 204hp
Element bundle complete with casing cover - full overhaul
No. 12.00 13.80 15.60
and barrier fluid vessel drain clean and refill
Element bundle complete with casing cover - partial
No. 10.00 11.50 13.00
overhaul and barrier fluid vessel drain clean and refill
FB.2.2 Split horizontal pumps

Split horizontal pump with 2 single mechanical component seals
Rating
>50kw n.e >100kw n.e >150kw >200kw n.e.
n.e. 50kw
100kw 150kw n.e.200kw 250kw
Description Unit
>68hp n.e >136hp n.e >204hp >272 n.e.
n.e. 68hp
136hp 204hp n.e.272hp 340hp
Complete overhaul No. 20.00 23.00 26.00 32.00 38.00
Partial overhaul. Mech seal and bearing change. No. 14.00 16.10 18.20 22.70 27.20
48
Split horizontal pump with 2 double mechanical component seals
Rating
>50kw n.e >100kw n.e >150kw >200kw n.e.
n.e. 50kw
100kw 150kw n.e.200kw 250kw
Description Unit
>68hp n.e >136hp n.e >204hp >272 n.e.
n.e. 68hp
136hp 204hp n.e.272hp 340hp
Complete overhaul No. 21.00 24.15 27.30 33.60 39.90
Partial overhaul. Mech seal and bearing change. No. 16.00 18.40 20.80 25.60 30.40
FB.2.3 Split vertical pumps

Split vertical pump with 2 double mechanical component seals
Rating
n.e. 50kw
100kw 150kw
Description Unit
n.e. 68hp
136hp 204hp
Complete overhaul No. 35.00 40.25 45.50
Partial overhaul. Mech seal and bearing change. No. 11.00 12.65 14.30
49
Split vertical pump with 2 single mechanicalcomponent seals
Rating
n.e. 50kw
100kw 150kw
Description Unit
n.e. 68hp
136hp 204hp
Complete overhaul No. 33.00 37.95 42.90
Partial overhaul. Mech seal and bearing change. No. 9.00 10.35 11.70
FB.2.4 Pump Removal/Refit

Pump Removal/Refit
Rating
>50kw n.e >100kw n.e >150kw >200kw n.e.
n.e. 50kw
100kw 150kw n.e.200kw 250kw
Description Unit
>68hp n.e >136hp n.e >204hp >272 n.e.
n.e. 68hp
136hp 204hp n.e.272hp 340hp
Vertical pump remove for overhaul No. 2.46 3.57 4.81 5.95
Vertical pump replace after overhaul No. 2.46 3.57 4.81 5.95
Horizontal pump remove for overhaul No. 2.16 2.80 3.60 4.40 5.19
Horizontal pump replace after overhaul No. 2.16 2.80 3.60 4.40 5.19
50
FB.2.5 Coupling Variations
Coupling Variations
Rating
>50kw n.e >100kw n.e >150kw >200kw n.e.
n.e. 50kw
Description Unit 100kw 150kw n.e.200kw 250kw
>68hp n.e >136hp n.e >204hp >272 n.e.
n.e. 68hp
136hp 204hp n.e.272hp 340hp
Metal Diaphragm 0.10 0.14 0.19 0.23 0.28
Elastomer Tyre (-0.1) (-0.12) (-0.15) (-0.17) (-0.20)
Jaw (-0.14) (-0.17) (-0.20) (-0.23) (-0.26)
FB.2.6 Reciprocating dosing pump

Reciprocating dosing pump
Rating
n.e. 50kw
Description Unit
n.e. 68hp
Partial overhaul No. 3.00
51
FB.2.7 Miscellaneous pump work
Miscellaneous Pump Work.
Rating
>300kw >350kw
>50kw n.e >100kw n.e >150kw >200kw n.e. >250kw n.e.
n.e. 50kw n.e. n.e. >400kw
100kw 150kw n.e.200kw 250kw 300kw
350kw 400kw
Description Unit
>68hp n.e >136hp n.e >204hp >272 n.e. >340hp n.e. >408hp >476hp
n.e. 68hp >544hp
136hp 204hp n.e.272hp 340hp 408hp n.e. 476hp n.e. 544hp
Remove element bundle complete with casing cover No. 1.00 1.15 1.30 1.50
Refit element bundle complete with casing cover No. 0.75 0.86 0.98 1.10
Renew wear ring No. 0.70 1.00 1.30 1.60 1.90 2.20 2.50 2.80 3.10
Repair cartridge seal No. 1.10 1.50 1.95 2.40 2.85 3.30 3.75 4.20 4.65
Remove volute casing No. 1.90 2.50 3.25 4.00 4.75 5.50 6.25 7.00 7.75
Refit volute casing No. 1.90 2.50 3.25 4.00 4.75 5.50 6.25 7.00 7.75
Repack stuffing box No. 0.10 0.11 0.13 0.16 0.19 0.22 0.25 0.28 0.31
52
Pump Lubrication
Rating
n.e.250kw
Description Unit
n.e. 340hp
Single seal No. 1.00
Single seal and gear coupling No. 1.50
Double seal No. 2.00
Double seal and gear coupling No. 2.50
Reciprocating dosing pump No. 0.50
53
Reciprocating compressor
Diameter mm
n.e. 170mm >170mm

Description Unit
n.e. 6inch >6 inch
Valve removal and refit No. 1.50 2.00
Capacity liters
>100ltr ne >200ltr ne >300ltr ne
ne. 100 ltr
200ltr 300ltr 400ltr
Description Unit
>26gal ne >52gal ne >78gal ne
ne. 26 gal
52gal 78gal 104gal
Oil change No. 2.00 4.00 9.00 10.00
FB.2.8 Fin Fans

Fin Fans
Rating
>300kw >350kw
n.e. 50kw n.e. n.e. >400kw
100kw 150kw n.e.200kw 250kw 300kw
350kw 400kw
Description Unit
n.e. 68hp >544hp
Replace bearings No. 1.80 2.20 2.60 3.20 3.80 4.40 5.00 5.60 6.20
Renew drive belts No. 0.48 0.56 0.65 0.80 0.95 1.10 1.25 1.40 1.55
Replace motor pulley No. 0.48 0.56 0.65 0.80 0.95 1.10 1.25 1.40 1.55
Replace fan pulley No. 2.48 2.86 3.25 4.00 4.75 5.50 6.25 7.00 7.75
54
FB.2.9 Electric Motors
Electric motors
Rating
>300kw >350kw
n.e. 50kw n.e. n.e.
100kw 150kw n.e.200kw 250kw 300kw
350kw 400kw
Description Unit
n.e. 68hp
Remove motor No. 2.16 2.80 3.60 4.40 5.19 6.00 6.80 7.60
Refit motor No. 2.16 2.80 3.60 4.40 5.19 6.00 6.80 7.60
FB.2.10 Alignment
Alignment
Rating
n.e. 50kw
Description Unit 100kw 150kw n.e.200kw 250kw 300kw
>68hp n.e >136hp n.e >204hp >272 n.e. >340hp n.e.
n.e. 68hp
136hp 204hp n.e.272hp 340hp 408hp
Align and adjust No. 2.10 2.28 2.50 2.71 3.18 3.61
55
G.1 HVAC Norms
G.2.1 Square
Galvanised Carbon Steel
Square or Rectangular Ductwork
Fabricate
UoM n.e. 1.5mm over 1.5mm over 2mm over 3mm
thick n.e. 2.0mm n.e. 3mm n.e. 5mm
thick thick thick
N.E. 1000mm girth m 0.67 1.79 2.70 3.74

Over 1000mm n.e. 2000mm girth m 1.79 3.13 4.02 6.34
Fabricate Fittings
n.e. 1.5mm thick over 1.5mm n.e. 2.0mm thick over 2mm n.e. 3mm thick over 3mm n.e. 5mm thick
UoM E.O. for E.O. for E.O. for E.O. for E.O. for E.O. for E.O. for E.O. for E.O. for E.O. for E.O. for E.O. for E.O. for E.O. for E.O. for E.O. for
Bend Branch/tee Reducer Flexible Bend Branch/tee Reducer Flexible Bend Branch/te Reducer Flexible Bend Branch/te Reducer Flexible
connection connection e connectio e connectio
n n
N.E. 1000mm girth No 1.34 2.37 0.49 1.12 2.55 2.55 0.54 1.25 3.57 3.67 0.76 1.40 8.03 7.64 1.37 1.57
Over 1000mm n.e. 2000mm girth No 1.70 2.64 0.58 1.21 3.36 2.86 0.63 1.70 4.36 3.55 0.78 2.39 9.16 4.97 1.32 3.37
56
Erect incl. in-line fittings & stiffeners
UoM n.e. 1.5mm over 1.5mm over 2mm over 3mm

thick n.e. 2.0mm n.e. 3mm n.e. 5mm
thick thick thick
N.E. 1000mm girth m 0.36 0.76 1.21 1.57

57
G.2.2 Circular
Circular Ductwork
Fabricate
UoM n.e. 1.5mm Over 1.5mm Over 2mm Over 3mm
thick n.e. 2mm n.e. 3mm n.e. 5mm
thick thick thick
n.e. 200mm m 0.67 1.92 3.22 4.56

Over 200mm n.e. 300mm m 1.21 2.46 3.71 5.15
Over 300mm n.e. 400mm m 1.79 2.91 4.03 5.68
Over 400mm n.e. 500mm m 2.33 3.36 4.43 6.80
Over 500mm n.e. 600mm m 2.77 3.94 5.06 7.97
Over 600mm n.e. 700mm m 3.31 4.34 5.33 9.13
Over 700mm n.e. 800mm m 3.94 5.01 6.09 12.98
Over 800mm n.e. 900mm m 4.56 5.55 6.49 14.01
Over 900mm n.e. 1000mm m 4.97 6.09 7.20 14.63
Over 1000mm n.e. 1100mm m 6.58 7.97 9.40 15.44
Over 1100mm n.e. 1200mm m 7.20 8.86 10.52 15.89
Over 1200mm n.e. 1300mm m 7.74 9.40 11.10 16.74
58
Fabricate in-line Fittings
n.e. 1.5mm thick over 1.5mm n.e. 2.0mm thick over 2mm n.e. 3mm thick over 3mm n.e. 5mm thick
UoM E.O. for E.O. for E.O. for E.O. for E.O. for E.O. for E.O. for E.O. for E.O. for E.O. for E.O. for E.O. for E.O. for E.O. for E.O. for E.O. for
Bend Branch/tee Reducer Flexible Bend Branch/tee Reducer Flexible Bend Branch/tee Reducer Flexible Bend Branch/tee Reducer Flexible
connection connection connection connection
n.e. 200mm No 0.58 0.22 0.81 0.94 1.21 0.67 0.98 0.94 1.83 1.12 1.16 0.94 5.33 2.24 1.86 0.94
Over 200mm n.e. 300mm No 0.90 0.40 1.57 1.16 2.15 0.81 2.73 1.16 2.46 1.16 3.89 1.16 5.55 2.42 7.01 1.16
Over 300mm n.e. 400mm No 1.16 0.58 2.46 1.61 1.97 0.94 3.45 1.61 2.73 1.30 4.43 1.61 6.04 2.64 8.42 1.61
Over 400mm n.e. 500mm No 1.43 0.76 3.00 1.83 2.19 1.16 3.98 1.83 3.00 1.57 4.97 1.83 6.49 3.04 9.35 1.83
Over 500mm n.e. 600mm No 1.79 0.98 3.58 2.06 2.55 1.34 4.74 2.06 3.31 1.66 5.86 2.06 7.43 3.13 10.20 2.06
Over 600mm n.e. 700mm No 2.10 1.12 4.21 2.33 2.82 1.52 5.19 2.33 3.49 1.97 6.13 2.33 7.97 3.40 11.05 2.33
Over 700mm n.e. 800mm No 2.37 1.21 5.06 2.64 3.09 1.34 5.77 2.64 3.98 2.06 6.53 2.64 8.23 3.54 11.90 2.60
Over 800mm n.e. 900mm No 2.69 1.48 5.37 3.04 3.54 2.10 6.40 3.04 4.34 2.69 7.38 3.04 9.08 3.71 12.71 3.04
Over 900mm n.e. 1000mm No 3.00 1.48 6.00 3.40 3.85 2.24 7.03 3.40 4.70 3.04 8.01 2.95 9.31 4.12 13.34 3.40
Over 1000mm n.e. 1100mm No 4.03 2.15 8.19 3.76 4.52 2.64 9.44 3.76 5.01 3.13 10.74 3.76 9.80 4.30 14.14 3.76
Over 1100mm n.e. 1200mm No 4.43 2.42 8.73 4.07 4.88 2.95 10.16 4.07 5.28 3.54 11.59 4.07 10.34 4.65 14.90 4.03
Over 1200mm n.e. 1300mm No 4.79 2.51 8.95 4.43 5.10 3.13 10.70 4.43 5.41 3.76 12.49 4.43 10.83 5.46 15.75 4.39
Erect incl. in-line fittings & stiffeners

UoM n.e. 1.5mm Over 1.5mm Over 2mm Over 3mm
thick n.e. 2mm n.e. 3mm n.e. 5mm
thick thick thick
n.e. 200mm m 0.36 0.85 1.43 1.52

Over 200mm n.e. 300mm m 0.45 1.03 1.66 1.88
Over 300mm n.e. 400mm m 0.85 1.34 1.83 2.01
Over 400mm n.e. 500mm m 0.98 1.52 2.01 2.28
Over 500mm n.e. 600mm m 1.16 1.70 2.28 2.46
Over 600mm n.e. 700mm m 1.25 1.83 2.37 2.91
Over 700mm n.e. 800mm m 1.30 2.06 2.82 4.30
Over 800mm n.e. 900mm m 1.52 2.24 2.91 4.65
Over 900mm n.e. 1000mm m 1.66 2.46 3.27 4.88
Over 1000mm n.e. 1100mm m 2.19 3.22 4.21 5.15
Over 1100mm n.e. 1200mm m 2.28 3.49 4.74 5.28
Over 1200mm n.e. 1300mm m 2.42 3.71 4.97 5.59
59
G.2.3 Spiral Wound
Spirally Wound Ductwork
Fabricate Erect incl. in-line fittings & stiffeners

UoM UoM
n.e. 200mm m 1.48 n.e. 200mm m 0.36

Over 200mm n.e. 300mm m 1.66 Over 200mm n.e. 300mm m 0.45
60
G.2.4 Fittings
Install Fittings to erected ductwork

Cross sectional area
UoM n.e. 0.20m2 over 0.20 over 0.50 over 1 over 2 over 3
n.e. 0.50m2 n.e. 1.00m2 n.e. 2m2 n.e. 3m2 n.e. 4m2
Grille No 0.58 0.76 0.94 1.16 1.34 1.79

Attenuator No 1.79 2.37 3.58 4.74 5.33 6.71
Access door No 0.58 0.76 0.94 1.16 1.34 1.79
Stop end No 0.58 0.76 0.94 1.16 1.34 1.79
Bird mesh screen No 0.58 0.76 0.94 1.16 1.34 1.79
Weather louvre No 0.76 0.81 1.12 1.48 1.66 2.10
Plenum No 1.79 2.37 3.58 4.74 5.33 6.71
61
G.2.5 Equipment
Install Equipment
Tonnes
UoM n.e. 0.025 over 0.025 over 0.050 over 0.1 n.e. over 0.50 over 1.00 over 2.00 over 5.00
each n.e. 0.050 n.e. 0.10 0.50 each n.e. 1.00 n.e. 2.00 n.e. 5.00 n.e. 10.00
each each each each each each
Fire/gas damper No 1.79 2.37 3.58 4.74 7.16 11.90 23.85 47.66
Volume control damper No 1.79 2.37 3.58 4.74 7.16 11.90 23.85 47.66
Non-return/backdr damper No 1.79 2.37 3.58 4.74 7.16 11.90 23.85 47.66
Pressure relief damper No 1.79 2.37 3.58 4.74 7.16 11.90 23.85 47.66
Isolation damper No 1.79 2.37 3.58 4.74 7.16 11.90 23.85 47.66
Supply fan No 1.79 2.37 3.58 4.74 7.16 11.90 23.85 47.66
Extract fan No 1.79 2.37 3.58 4.74 7.16 11.90 23.85 47.66
Vent fan No 1.79 2.37 3.58 4.74 7.16 11.90 23.85 47.66
Filter No 1.79 2.37 3.58 4.74 7.16 11.90 23.85 47.66
Moisture eliminator No 1.79 2.37 3.58 4.74 7.16 11.90 23.85 47.66
Humidifier No 1.79 2.37 3.58 4.74 7.16 11.90 23.85 47.66
Diffuser No 1.79 2.37 3.58 4.74 7.16 11.90 23.85 47.66
Heater battery No 1.79 2.37 3.58 4.74 7.16 11.90 23.85 47.66
Filter coalescer No 1.79 2.37 3.58 4.74 7.16 11.90 23.85 47.66
Cooling coil No 1.79 2.37 3.58 4.74 7.16 11.90 23.85 47.66
Heating coil No 1.79 2.37 3.58 4.74 7.16 11.90 23.85 47.66
Plenum box No 1.79 2.37 3.58 4.74 7.16 11.90 23.85 47.66
Control panel No 1.79 2.37 3.58 4.74 7.16 11.90 23.85 47.66
62
G.2.6 Supports
Steel Supports
Fabricate & Erect

UoM
N.E. 10kg each Kg 0.58

Over 10 n.e. 25kg each Kg 0.49
Unistrut
UoM
Assemble & erect m 0.36
63
H.1 Mechanical Pipework Norms
H.2.1 Pipework Fabrication Sch10
Pipework Fabrication Material Carbon Steel
Standard Norms Location Workshop
Pipe Schedule Sch 10
n.b - inches 1/2" 3/4" 1" 1 1/2" 2" 2 1/2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" 28" 30" 32"
n.b. - mm 15 20 25 40 50 65 80 100 150 200 250 300 350 400 450 500 600 700 750 800
Work Operation W.T. - mm 2.11 2.77 2.77 2.77 3.05 3.05 3.05 3.40 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 7.92 7.92 7.92
Square Cut Unit hrs 0.07 0.07 0.11 0.14 0.18 0.22 0.26 0.33 0.43 0.54 0.65 0.76 0.86 0.98 1.08 1.19 1.48 1.73 1.87 2.00
Mitre Cut Unit hrs 0.07 0.11 0.14 0.18 0.22 0.26 0.29 0.36 0.50 0.65 0.79 0.94 1.08 1.22 1.37 1.51 1.90 2.22 2.34 2.49
Pulled Bend Unit hrs 0.18 0.18 0.22 0.29 0.40 0.58 0.76 1.12
Thread End Unit hrs 0.11 0.15 0.17 0.18 0.20 0.24 0.27 0.34
Make Screwed Joint Unit hrs 0.11 0.11 0.11 0.14 0.18 0.22 0.26 0.36
Butt Weld Unit hrs 0.44 0.61 0.82 1.05 1.26 1.45 1.61 1.96 2.50 3.06 3.61 4.17 4.71 5.27 5.82 6.38 7.64 8.91 10.52 11.22
Weld Neck Flange Weld Unit hrs 0.48 0.64 0.90 1.12 1.38 1.54 1.68 2.00 2.54 3.10 3.65 4.21 4.75 5.31 5.86 6.42 7.64 8.91 10.45 11.14
Slip On Flange Weld Unit hrs 0.36 0.44 0.61 0.76 0.93 1.03 1.12 1.32 1.67 2.03 2.38 2.74 3.10 3.46 3.81 4.17 5.04 5.88 6.89 7.35
Mitre Butt Weld Unit hrs 0.55 0.85 1.07 1.40 1.67 1.92 2.14 2.60 3.42 4.22 5.04 5.85 6.66 7.47 8.29 9.10 10.63 12.40 14.36 15.32
90 Branch Weld Unreinforced Unit hrs 0.81 1.09 1.40 1.82 2.26 2.57 2.86 3.47 4.50 5.53 6.55 7.58 8.61 9.55 10.58 11.61 13.74 16.03 18.35 19.57
90 Branch Weld Reinforced Unit hrs 1.54 2.10 2.69 3.50 4.33 4.90 5.47 6.62 8.56 10.51 12.46 14.38 16.35 18.13 20.07 22.02 26.01 30.34 34.83 37.15
Angle Branch Weld Unreinforced Unit hrs 1.00 1.40 1.78 2.26 2.71 3.06 3.39 4.07 5.30 6.52 7.75 8.97 10.20 11.46 12.65 13.86 16.90 19.71 22.49 23.99
Angle Branch Weld Reinforced Unit hrs 1.93 2.69 3.42 4.33 5.21 5.86 6.50 7.78 10.10 12.39 14.71 17.00 19.32 21.69 23.93 26.22 31.89 37.20 42.64 45.48
Weld Weldolet Unit hrs 0.86 1.15 1.48 1.81 2.14 2.40 2.65 3.15 3.90 4.65 5.30 6.14 7.02 7.84 8.66 9.48 11.36
Weld Latrolet Unit hrs 0.98 1.32 1.73 2.14 2.54 2.88 3.19 3.86 5.02 6.18 7.33 8.49
Weld Elbolet Unit hrs 1.16 1.62 2.12 2.62 3.11 3.50 3.86 4.61 5.50 6.39
Socket weld Unit hrs 0.20 0.25 0.33 0.41 0.52 0.58 0.64 0.75 0.98 1.22
64
n.b - inches 8" 10" 12" 14" 16" 18" 20" 24" 26" 28" 30" 32" 36"
n.b. - mm 200 250 300 350 400 450 500 600 650 700 750 800 900
Work Operation W.T. - mm 6.35 6.35 6.35 7.92 7.92 7.92 9.52 9.52 12.70 12.70 12.70 12.70 12.70
Square Cut Unit hrs 0.54 0.65 0.76 0.86 0.98 1.08 1.19 1.48 1.60 1.73 1.87 2.00 2.27
Mitre Cut Unit hrs 0.65 0.79 0.94 1.08 1.22 1.37 1.51 1.90 2.06 2.22 2.34 2.49 2.78
Pulled Bend Unit hrs
Thread End Unit hrs
Make Screwed Joint Unit hrs
Butt Weld Unit hrs 3.06 3.61 4.17 4.71 5.27 5.82 6.38 7.64 8.28 8.91 10.52 11.22 12.66
Weld Neck Flange Weld Unit hrs 3.10 3.65 4.21 4.75 5.31 5.86 6.42 7.64 8.28 8.91 10.45 11.14 12.51
Slip On Flange Weld Unit hrs 2.03 2.38 2.74 3.10 3.46 3.81 4.17 5.04 5.46 5.88 6.89 7.35 8.24
Mitre Butt Weld Unit hrs 4.22 5.04 5.85 6.66 7.47 8.29 9.10 10.63 11.52 12.40 14.36 15.32 17.16
90 Branch Weld Unreinforced Unit hrs 5.53 6.55 7.58 8.61 9.55 10.58 11.61 13.74 14.89 16.03 18.35 19.57 22.07
90 Branch Weld Reinforced Unit hrs 10.51 12.46 14.38 16.35 18.13 20.07 22.02 26.01 28.18 30.34 34.83 37.15 41.86
Angle Branch Weld Unreinforced Unit hrs 6.52 7.75 8.97 10.20 11.46 12.65 13.86 16.90 18.30 19.71 22.49 23.99 26.95
Angle Branch Weld Reinforced Unit hrs 12.39 14.71 17.00 19.32 21.69 23.93 26.22 31.89 34.55 37.20 42.64 45.48 51.13
Weld Weldolet Unit hrs 4.65 5.30 6.14 7.02 7.84 8.66 9.48 11.36
Weld Latrolet Unit hrs 6.18 7.33 8.49
Weld Elbolet Unit hrs 6.39
Socket weld Unit hrs 1.22
65
n.b - inches 8" 10" 12" 14" 16" 18" 20" 24" 26" 28" 30" 32" 36"
n.b - mm 200 250 300 350 400 450 500 600 650 700 750 800 900
Square Cut Unit hrs 0.54 0.65 0.76 0.86 0.98 1.08 1.19 1.78 1.92 2.07 2.25 2.40 2.73
Mitre Cut Unit hrs 0.65 0.79 0.94 1.08 1.22 1.37 1.51 2.28 2.48 2.67 2.80 2.99 3.33
Thread End Unit hrs
Butt Weld Unit hrs 3.06 3.61 4.17 4.71 5.27 6.39 7.00 9.86 10.68 11.50 12.35 13.18 14.86
Weld Neck Flange Weld Unit hrs 3.10 3.65 4.21 4.75 5.31 6.43 7.04 9.86 10.68 11.50 12.28 13.10 14.72
Slip On Flange Weld Unit hrs 2.03 2.38 2.74 3.10 3.46 4.19 4.58 6.44 6.98 7.51 8.01 8.55 9.60
Mitre Butt Weld Unit hrs 4.22 5.04 5.85 6.66 7.47 8.97 9.84 13.65 14.78 15.92 16.96 18.10 20.27
90 Branch Weld Unreinforced Unit hrs 5.53 6.55 7.58 8.61 9.55 11.24 12.33 17.57 19.03 20.50 22.02 23.49 26.48
90 Branch Weld Reinforced Unit hrs 10.51 12.46 14.38 16.35 18.13 21.39 23.47 33.36 36.14 38.92 41.79 44.58 50.23
Angle Branch Weld Unreinforced Unit hrs 6.52 7.75 8.97 10.20 11.46 13.48 14.78 21.63 23.43 25.23 26.99 28.78 32.34
Angle Branch Weld Reinforced Unit hrs 12.39 14.71 17.00 19.32 21.69 25.60 28.05 40.97 44.38 47.80 51.17 54.58 61.36
Weld Weldolet Unit hrs 4.65 5.30 6.14 7.02 7.84 9.57 10.48 15.07 16.33 17.58
Socket Weld Unit hrs 1.22
66
H.2.4 Pipework Fabrication Std wall
Pipe Schedule Std Wall
n.b - inches 1/2" 3/4" 1" 1 1/2" 2" 2 1/2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" 26" 28" 30" 32" 36" 42" 48"
n.b - mm 15 20 25 40 50 65 80 100 150 200 250 300 350 400 450 500 600 650 700 750 800 900 1100 1200
Work Operation W.T. - mm 2.76 2.87 3.37 3.68 3.91 5.15 5.48 6.02 7.11 8.17 9.27 9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52
Square Cut Unit hrs 0.07 0.07 0.11 0.14 0.18 0.22 0.26 0.33 0.43 0.54 0.65 0.76 0.86 0.98 1.08 1.19 1.48 1.60 1.73 1.87 2.00 2.27 2.66 3.06
Mitre Cut Unit hrs 0.07 0.11 0.14 0.18 0.22 0.26 0.29 0.36 0.50 0.65 0.79 0.94 1.08 1.22 1.37 1.51 1.90 2.06 2.22 2.34 2.49 2.78 3.21 3.64
Butt Weld Unit hrs 0.44 0.61 0.82 1.05 1.26 1.45 1.61 1.96 2.50 3.06 3.61 4.17 4.71 5.27 5.82 6.38 7.64 8.28 8.91 9.58 10.21 11.52 13.46 15.40
Weld Neck Flange Weld Unit hrs 0.48 0.64 0.90 1.12 1.38 1.54 1.68 2.00 2.54 3.10 3.65 4.21 4.75 5.31 5.86 6.42 7.64 8.28 8.91 9.50 10.14 11.38 13.24 15.11
Slip On Flange Weld Unit hrs 0.36 0.44 0.61 0.76 0.93 1.03 1.12 1.32 1.67 2.03 2.38 2.74 3.10 3.46 3.81 4.17 5.04 5.46 5.88 6.26 6.68 7.50 8.72 9.95
Mitre Butt Weld Unit hrs 0.55 0.85 1.07 1.40 1.67 1.92 2.14 2.60 3.42 4.22 5.04 5.85 6.66 7.47 8.29 9.10 10.63 11.52 12.40 13.22 14.10 15.79 18.38 20.96
90 Branch Weld Unreinforced Unit hrs 0.81 1.09 1.40 1.82 2.26 2.57 2.86 3.47 4.50 5.53 6.55 7.58 8.61 9.55 10.58 11.61 13.74 14.89 16.03 17.22 18.37 20.71 24.19 27.68
90 Branch Weld Reinforced Unit hrs 1.54 2.10 2.69 3.50 4.33 4.90 5.47 6.62 8.56 10.51 12.46 14.38 16.35 18.13 20.07 22.02 26.01 28.18 30.34 32.58 34.75 39.15 45.72 52.30
Angle Branch Weld Unreinforced Unit hrs 1.00 1.40 1.78 2.26 2.71 3.06 3.39 4.07 5.30 6.52 7.75 8.97 10.20 11.46 12.65 13.86 16.90 18.30 19.71 21.08 22.49 25.26 29.45 33.62
Angle Branch Weld Reinforced Unit hrs 1.93 2.69 3.42 4.33 5.21 5.86 6.50 7.78 10.10 12.39 14.71 17.00 19.32 21.69 23.93 26.22 31.89 34.55 37.20 39.82 42.48 47.75 55.69 63.61
Weld Weldolet Unit hrs 0.86 1.15 1.48 1.81 2.14 2.40 2.65 3.15 3.90 4.65 5.30 6.14 7.02 7.84 8.66 9.48 11.36 12.31 13.25
Socket Weld Unit hrs 0.20 0.25 0.33 0.41 0.52 0.58 0.64 0.75 0.98 1.22
67
n.b - inches 1/2" 3/4" 1" 1 1/2" 2" 2 1/2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" 26" 28" 30" 32" 36"
n.b - mm 15 20 25 40 50 65 80 100 150 200 250 300 350 400 450 500 600 650 700 750 800 900
Work Operation W.T. - mm 2.76 2.87 3.38 3.68 3.91 5.16 5.49 6.01 7.11 8.18 9.27 10.31 11.10 12.70 14.27 15.06 17.45 17.45 17.45 17.45 17.45 19.05
Square Cut Unit hrs 0.07 0.07 0.11 0.14 0.18 0.22 0.26 0.33 0.43 0.54 0.65 0.76 0.86 0.98 1.30 1.43 1.78 1.92 2.07 2.25 2.40 2.73
Mitre Cut Unit hrs 0.07 0.11 0.14 0.18 0.22 0.26 0.29 0.36 0.50 0.65 0.79 0.94 1.08 1.22 1.64 1.81 2.28 2.48 2.67 2.80 2.99 3.33
Butt Weld Unit hrs 0.44 0.61 0.82 1.05 1.26 1.45 1.61 1.96 2.50 3.06 3.61 4.58 5.18 5.79 7.51 8.23 10.94 11.85 12.77 13.72 14.64 16.51
Weld Neck Flange Weld Unit hrs 0.48 0.64 0.90 1.12 1.38 1.54 1.68 2.00 2.54 3.10 3.65 4.62 5.22 5.83 7.55 8.27 10.94 11.85 12.77 13.65 14.56 16.37
Slip On Flange Weld Unit hrs 0.36 0.44 0.61 0.76 0.93 1.03 1.12 1.32 1.67 2.03 2.38 3.02 3.40 3.80 4.86 5.32 7.17 7.77 8.36 8.92 9.52 10.68
Mitre Butt Weld Unit hrs 0.55 0.85 1.07 1.40 1.67 1.92 2.14 2.60 3.42 4.22 5.04 6.34 7.22 8.09 10.60 11.63 14.97 16.22 17.47 18.62 19.87 22.26
90 Branch Weld Unreinforced Unit hrs 0.81 1.09 1.40 1.82 2.26 2.57 2.86 3.47 4.50 5.53 6.55 8.08 9.16 10.15 13.48 14.80 18.87 20.44 22.02 23.65 25.23 28.45
90 Branch Weld Reinforced Unit hrs 1.54 2.10 2.69 3.50 4.33 4.90 5.47 6.62 8.56 10.51 12.46 15.36 17.46 19.32 25.67 28.16 35.97 38.96 41.96 45.06 48.07 54.16
Angle Branch Weld Unreinforced Unit hrs 1.00 1.40 1.78 2.26 2.71 3.06 3.39 4.07 5.30 6.52 7.75 9.57 10.88 12.21 16.18 17.74 23.26 25.20 27.14 29.03 30.96 34.79
Angle Branch Weld Reinforced Unit hrs 1.93 2.69 3.42 4.33 5.21 5.86 6.50 7.78 10.10 12.39 14.71 18.20 20.68 23.20 30.72 33.66 44.24 47.92 51.61 55.25 58.93 66.26
68
n.b - inches 8" 10" 12" 14" 16" 18" 20" 24"
n.b - mm 200 250 300 350 400 450 500 600
Work Operation W.T. - mm 10.31 12.70 14.27 15.06 16.66 19.05 20.62 24.59
Square Cut Unit hrs 0.54 0.65 0.91 1.04 1.17 1.30 1.43 1.78
Mitre Cut Unit hrs 0.65 0.79 1.12 1.30 1.47 1.64 1.81 2.28
Thread End Unit hrs
Butt Weld Unit hrs 3.37 3.97 5.38 6.09 7.56 8.34 10.23 13.83
Weld Neck Flange Weld Unit hrs 3.41 4.01 5.42 6.13 7.60 8.38 10.27 13.83
Slip On Flange Weld Unit hrs 2.24 2.62 3.50 3.95 4.91 5.41 6.64 9.10
Mitre Butt Weld Unit hrs 4.59 5.47 7.49 8.53 10.45 11.58 13.99 18.50
90 Branch Weld Unreinforced Unit hrs 5.90 6.98 9.69 11.00 13.05 14.44 17.10 22.33
90 Branch Weld Reinforced Unit hrs 11.25 13.32 18.43 20.95 24.93 27.59 32.78 42.88
Angle Branch Weld Unreinforced Unit hrs 6.96 8.27 11.48 13.05 15.75 17.40 20.66 27.60
Angle Branch Weld Reinforced Unit hrs 13.27 15.75 21.84 24.81 30.04 33.15 39.51 52.91
69
H.2.7 Pipework Fabrication SchXS
Pipe Schedule Sch XS
n.b - inches 1/2" 3/4" 1" 1 1/2" 2" 2 1/2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" 26" 28" 30" 32" 36"
n.b - mm 15 20 25 40 50 65 80 100 150 200 250 300 350 400 450 500 600 650 700 750 800 900
Square Cut Unit hrs 0.07 0.07 0.11 0.14 0.18 0.22 0.26 0.33 0.43 0.54 0.65 0.76 0.86 0.98 1.08 1.19 1.48 1.60 1.73 1.87 2.00 2.27
Mitre Cut Unit hrs 0.07 0.11 0.14 0.18 0.22 0.26 0.29 0.36 0.50 0.65 0.79 0.94 1.08 1.22 1.37 1.51 1.90 2.06 2.22 2.34 2.49 2.78
Butt Weld Unit hrs 0.44 0.61 0.82 1.05 1.26 1.45 1.61 1.96 2.76 3.37 3.97 4.58 5.18 5.79 6.39 7.00 8.39 9.09 9.79 10.52 11.22 12.66
Weld Neck Flange Weld Unit hrs 0.48 0.64 0.90 1.12 1.38 1.54 1.68 2.00 2.80 3.41 4.01 4.62 5.22 5.83 6.43 7.04 8.39 9.09 9.79 10.45 11.14 12.51
Slip On Flange Weld Unit hrs 0.36 0.44 0.61 0.76 0.93 1.03 1.12 1.32 1.84 2.24 2.62 3.02 3.40 3.80 4.19 4.58 5.54 6.00 6.47 6.89 7.35 8.24
Mitre Butt Weld Unit hrs 0.55 0.85 1.07 1.40 1.67 1.92 2.14 2.60 3.72 4.59 5.47 6.34 7.22 8.09 8.97 9.84 11.55 12.51 13.47 14.36 15.32 17.16
90 Branch Weld Unreinforced Unit hrs 0.81 1.09 1.40 1.82 2.26 2.57 2.86 3.47 4.80 5.90 6.98 8.08 9.16 10.15 11.24 12.33 14.64 15.86 17.08 18.35 19.57 22.07
90 Branch Weld Reinforced Unit hrs 1.54 2.10 2.69 3.50 4.33 4.90 5.47 6.62 9.18 11.25 13.32 15.36 17.46 19.32 21.39 23.47 27.80 30.12 32.44 34.83 37.15 41.86
Angle Branch Weld Unreinforced Unit hrs 1.00 1.40 1.78 2.26 2.71 3.06 3.39 4.07 5.67 6.96 8.27 9.57 10.88 12.21 13.48 14.78 18.02 19.52 21.03 22.49 23.99 26.95
Angle Branch Weld Reinforced Unit hrs 1.93 2.69 3.42 4.33 5.21 5.86 6.50 7.78 10.83 13.27 15.75 18.20 20.68 23.20 25.60 28.05 34.14 36.99 39.83 42.64 45.48 51.13
70
n.b - inches 1/2" 3/4" 1" 1 1/2" 2" 2 1/2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"
n.b - mm 15 20 25 40 50 65 80 100 150 200 250 300 350 400 450 500 600
Work Operation W.T. - mm 3.73 3.91 4.55 5.08 5.54 7.01 7.62 8.56 10.97 12.70 15.06 17.45 19.05 21.41 23.80 26.19 30.94
Square Cut Unit hrs 0.07 0.07 0.11 0.14 0.18 0.22 0.26 0.33 0.43 0.54 0.78 0.91 1.04 1.17 1.30 1.79 2.22
Mitre Cut Unit hrs 0.07 0.11 0.14 0.18 0.22 0.26 0.29 0.36 0.50 0.65 0.95 1.12 1.30 1.47 1.64 2.27 2.86
Butt Weld Unit hrs 0.44 0.61 0.82 1.05 1.26 1.45 1.61 1.96 2.76 3.37 4.66 5.98 6.76 8.47 10.54 13.82 18.80
Weld Neck Flange Weld Unit hrs 0.48 0.64 0.90 1.12 1.38 1.54 1.68 2.00 2.80 3.41 4.70 6.02 6.80 8.51 10.58 13.86 18.80
Slip On Flange Weld Unit hrs 0.36 0.44 0.61 0.76 0.93 1.03 1.12 1.32 1.84 2.24 3.04 3.89 4.40 5.51 6.87 8.91 12.31
Mitre Butt Weld Unit hrs 0.55 0.85 1.07 1.40 1.67 1.92 2.14 2.60 3.72 4.59 6.47 8.21 9.34 11.53 14.20 18.76 25.03
90 Branch Weld Unreinforced Unit hrs 0.81 1.09 1.40 1.82 2.26 2.57 2.86 3.47 4.80 5.90 8.38 10.41 11.80 14.10 16.99 22.82 30.04
90 Branch Weld Reinforced Unit hrs 1.54 2.10 2.69 3.50 4.33 4.90 5.47 6.62 9.18 11.25 15.98 19.85 22.56 27.02 32.68 43.86 57.86
Angle Branch Weld Unreinforced Unit hrs 1.00 1.40 1.78 2.26 2.71 3.06 3.39 4.07 5.67 6.96 9.93 12.35 14.04 17.08 20.62 27.66 37.17
Angle Branch Weld Reinforced Unit hrs 1.93 2.69 3.42 4.33 5.21 5.86 6.50 7.78 10.83 13.27 18.90 23.57 26.78 32.69 39.59 53.05 71.49
71
n.b - inches 8" 10" 12" 14" 16" 18" 20" 24"
n.b - mm 200 250 300 350 400 450 500 600
Thread End Unit hrs
72
n.b - inches 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"
n.b - mm 100 150 200 250 300 350 400 450 500 600
Work Operation W.T. - mm 11.10 12.70 18.24 21.41 2.54 27.76 30.94 34.93 38.10 46.02
Square Cut Unit hrs 0.33 0.52 0.65 0.78 0.91 1.30 1.46 1.62 1.79 2.22
Mitre Cut Unit hrs 0.36 0.60 0.78 0.95 1.12 1.62 1.84 2.05 2.27 2.86
Pulled Bend Unit hrs 1.12
Thread End Unit hrs 0.34
Make Screwed Joint Unit hrs 0.36
Butt Weld Unit hrs 2.16 3.24 4.41 5.82 7.58 10.25 13.01 15.49 18.20 26.66
Weld Neck Flange Weld Unit hrs 2.20 3.28 4.45 5.86 7.62 10.29 13.05 15.53 18.24 26.66
Slip On Flange Weld Unit hrs 1.45 2.13 2.88 3.80 4.95 6.62 8.42 10.04 11.81 17.59
Mitre Butt Weld Unit hrs 2.85 4.40 5.96 7.85 10.11 13.84 17.32 20.52 23.93 34.64
90 Branch Weld Unreinforced Unit hrs 3.72 5.77 7.61 9.76 12.30 17.08 20.61 24.12 27.88 39.47
90 Branch Weld Reinforced Unit hrs 7.11 11.01 14.57 18.75 23.62 32.86 39.76 46.63 53.96 76.71
Angle Branch Weld Unreinforced Unit hrs 4.35 6.80 8.99 11.59 14.65 20.39 25.13 29.43 34.07 49.00
Angle Branch Weld Reinforced Unit hrs 8.35 12.99 17.20 22.23 28.18 39.16 48.42 56.81 65.86 95.14
Weld Weldolet Unit hrs 3.52 5.20 6.93 8.84 11.61 16.13 20.50 24.44 28.74 42.21
Weld Latrolet Unit hrs 4.28 6.66 9.16 12.24 16.08
Weld Elbolet Unit hrs 5.17 7.36 9.54
Socket Weld Unit hrs 0.75 1.07 1.32
73
n.b - inches 8" 10" 12" 14" 16" 18" 20" 24"
n.b - mm 200 250 300 350 400 450 500 600
Thread End Unit hrs
74
n.b - inches 1/2" 3/4" 1" 1 1/2" 2" 2 1/2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"
n.b - mm 15 20 25 40 50 65 80 100 150 200 250 300 350 400 450 500 600
Square Cut Unit hrs 0.07 0.07 0.11 0.14 0.18 0.22 0.26 0.39 0.52 0.65 0.97 1.14 1.30 1.46 1.62 1.79 2.22
Mitre Cut Unit hrs 0.07 0.11 0.14 0.18 0.22 0.26 0.29 0.43 0.60 0.78 1.19 1.40 1.62 1.84 2.05 2.27 2.86
Butt Weld Unit hrs 0.44 0.61 0.82 1.05 1.26 1.45 1.78 2.54 3.61 4.95 7.87 11.14 13.52 16.13 20.36 23.83 31.53
Weld Neck Flange Weld Unit hrs 0.48 0.64 0.90 1.12 1.38 1.54 1.86 2.58 3.65 4.99 7.91 11.18 13.56 16.17 20.40 23.87 31.53
Slip On Flange Weld Unit hrs 0.36 0.44 0.61 0.76 0.93 1.03 1.24 1.68 2.37 3.24 5.09 7.23 8.78 10.48 13.26 15.54 20.85
Mitre Butt Weld Unit hrs 0.55 0.85 1.07 1.40 1.67 1.92 2.35 3.36 4.85 6.61 10.55 14.64 17.72 21.01 26.28 30.58 40.59
90 Branch Weld Unreinforced Unit hrs 0.81 1.09 1.40 1.82 2.26 2.57 3.08 4.46 6.21 8.26 13.07 17.54 20.96 24.20 29.74 34.37 45.30
90 Branch Weld Reinforced Unit hrs 1.54 2.10 2.69 3.50 4.33 4.90 5.89 8.53 11.91 15.87 25.16 33.80 40.63 46.94 57.86 66.95 88.38
Angle Branch Weld Unreinforced Unit hrs 1.00 1.40 1.78 2.26 2.71 3.06 3.64 5.22 7.32 9.76 15.53 20.93 25.14 29.67 36.54 42.30 56.32
Angle Branch Weld Reinforced Unit hrs 1.93 2.69 3.42 4.33 5.21 5.86 6.99 10.02 14.04 18.74 29.87 40.46 48.65 57.51 71.04 82.34 109.78
75
H.2.13 Pipework Fabrication SchXXS
Pipe Schedule Sch XXS
n.b - inches 1/2" 3/4" 1" 1 1/2" 2" 2 1/2" 3" 4" 6" 8" 10" 12"
n.b - mm 15 20 25 40 50 65 80 100 150 200 250 300
Work Operation W.T. - mm 7.47 7.82 9.09 10.16 11.07 14.02 15.24 17.12 21.95 22.23 25.40 25.40
Square Cut Unit hrs 0.07 0.07 0.11 0.14 0.18 0.27 0.31 0.39 0.52 0.65 0.78 0.91
Mitre Cut Unit hrs 0.07 0.11 0.14 0.18 0.22 0.31 0.35 0.43 0.60 0.78 0.95 1.12
Butt Weld Unit hrs 0.44 0.61 0.82 1.17 1.41 1.90 2.10 2.83 4.06 4.95 6.58 7.58
Weld Neck Flange Weld Unit hrs 0.48 0.64 0.90 1.24 1.53 1.98 2.17 2.87 4.10 4.99 6.62 7.62
Slip On Flange Weld Unit hrs 0.36 0.44 0.61 0.84 1.03 1.31 1.42 1.87 2.67 3.24 4.30 4.95
Mitre Butt Weld Unit hrs 0.55 0.85 1.07 1.54 1.85 2.50 2.77 3.72 5.39 6.61 8.76 10.11
90 Branch Weld Unreinforced Unit hrs 0.81 1.09 1.40 1.96 2.43 3.31 3.69 4.82 6.75 8.26 10.67 12.30
90 Branch Weld Reinforced Unit hrs 1.54 2.10 2.69 3.79 4.68 6.35 7.07 9.25 12.99 15.87 20.56 23.62
Angle Branch Weld Unreinforced Unit hrs 1.00 1.40 1.78 2.43 2.92 3.94 4.37 5.63 7.96 9.76 12.68 14.65
Angle Branch Weld Reinforced Unit hrs 1.93 2.69 3.42 4.68 5.63 7.58 8.39 10.83 15.31 18.74 24.41 28.18
Weld Weldolet Unit hrs 0.86 1.15 1.48 2.05 2.42 3.24 3.57 4.76 6.61 7.82 10.03 11.61
76
H.2.14 Pipework Erection Sch10
Pipework Erection Material Carbon Steel
Standard Norms Location Ground level
n.b - inches 1/2" 3/4" 1" 1 1/2" 2" 2 1/2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" 28" 30" 32"
n.b - mm 15 20 25 40 50 65 80 100 150 200 250 300 350 400 450 500 600 700 750 800
Work Operation W.T. - mm 2.11 2.77 2.77 2.77 3.05 3.05 3.05 3.40 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 7.92 7.92 7.92
Erection Activites
1A Erect Pipe (single random & spooled ) hrs/metre 0.42 0.42 0.45 0.49 0.52 0.55 0.58 0.65 0.78 0.88 1.01 1.10 1.23 1.33 1.46 1.56 1.94 2.03 2.07 2.12
2A Erect Pipe (double random) hrs/metre 0.30 0.30 0.32 0.36 0.39 0.41 0.42 0.45 0.52 0.58 0.65 0.71 0.78 0.84 0.91 0.97 1.43 1.47 1.49 1.51
1B Erect Pipe (single random & spooled ) hrs/foot 0.13 0.13 0.14 0.15 0.16 0.17 0.18 0.20 0.24 0.27 0.31 0.34 0.38 0.41 0.45 0.47 0.59 0.62 0.63 0.65
2B Erect Pipe (double random) hrs/foot 0.09 0.09 0.10 0.11 0.12 0.13 0.13 0.14 0.16 0.18 0.20 0.22 0.24 0.26 0.28 0.30 0.43 0.45 0.45 0.46
3 Install Valves, steam traps, strainers and the like Unit hrs 0.26 0.26 0.30 0.32 0.36 0.40 0.42 0.49 0.81 1.79 2.43 3.24 4.05 4.86 5.67 7.45 9.24 10.42 11.02 12.20
4 Install Control Valve or similar Unit hrs 0.35 0.35 0.40 0.43 0.48 0.53 0.57 0.66 1.09 2.38 3.25 4.32 5.40 6.48 7.56 9.94 12.31 13.90 14.69 16.27
5 Install Blank Flange Unit hrs 0.13 0.13 0.13 0.17 0.17 0.18 0.19 0.19 0.23 0.26 0.30 0.32 0.36 0.39 0.42 0.45 0.52 0.56 0.58 0.60
6 Install Spec Plate or similar Unit hrs 0.13 0.13 0.13 0.17 0.17 0.18 0.19 0.19 0.23 0.26 0.30 0.32 0.36 0.39 0.42 0.45 0.52 0.56 0.58 0.60
7 Make Flange Joint 150 # Unit hrs 0.17 0.17 0.17 0.17 0.19 0.19 0.19 0.36 0.42 0.49 0.94 1.01 1.10 1.49 1.72 2.17 2.46 3.13 3.47 3.85
10 Make Flange Joint 900 # Unit hrs 0.17 0.19 0.23 0.26 0.52 0.57 0.62 0.71 1.23 1.68 2.14 2.59 3.05 3.50 3.86 4.21 4.92
12 Make Flange Joint 2500 # Unit hrs 0.17 0.20 0.24 0.27 0.54 0.61 0.68 0.85 1.66 2.08 2.50 2.92
In-Field Fabrication Activities - Material Factors only apply to the following norms
13 Square Cut Unit hrs 0.10 0.10 0.13 0.19 0.26 0.30 0.32 0.39 0.50 0.58 0.68 0.78 0.91 1.04 1.17 1.30 1.53 1.79 1.92 2.04
14 Mitre Cut Unit hrs 0.10 0.13 0.17 0.20 0.23 0.29 0.34 0.45 0.59 0.73 0.88 1.02 1.16 1.30 1.45 1.59 1.80 2.10 2.25 2.40
15 Pulled Bend Unit hrs 0.19 0.19 0.23 0.31 0.42 0.60 0.78 1.14
16 Thread End Unit hrs 0.12 0.18 0.19 0.21 0.24 0.28 0.31 0.37
17 Make Screwed Joint Unit hrs 0.12 0.12 0.12 0.15 0.19 0.24 0.28 0.38
18 Butt Weld Unit hrs 0.51 0.66 0.88 1.12 1.38 1.53 1.66 2.02 2.60 3.17 3.74 4.32 4.92 5.54 6.14 6.75 8.01 10.07 11.11 11.86
19 Weld Neck Flange Weld Unit hrs 0.54 0.73 0.94 1.19 1.44 1.59 1.72 2.08 2.66 3.23 3.81 4.38 4.99 5.61 6.21 6.82 7.97 10.00 11.01 11.74
20 Slip On Flange Weld Unit hrs 0.41 0.50 0.64 0.86 1.07 1.20 1.30 1.50 1.88 2.22 2.59 2.94 3.34 3.73 4.13 4.51 5.35 6.71 7.39 7.88
21 Mitre Butt Weld Unit hrs 0.68 0.91 1.19 1.48 1.76 2.01 2.24 2.71 3.51 4.30 5.10 5.90 6.70 7.49 8.31 9.12 10.83 13.49 14.82 15.82
22 90 Branch Weld Unreinforced Unit hrs 0.87 1.22 1.58 1.96 2.35 2.66 2.96 3.57 4.59 5.58 6.59 7.59 8.63 9.66 10.70 11.74 14.31 17.53 19.14 20.42
23 Angle Branch weld Unreinforced Unit hrs 1.07 1.50 1.93 2.36 2.78 3.17 3.54 4.30 5.57 6.82 8.09 9.33 10.63 11.93 13.23 14.53 17.37 21.31 23.28 24.84
24 Weld Weldolet Unit hrs 0.93 1.23 1.54 1.87 2.21 2.46 2.69 3.18 4.07 4.92 5.80 6.67 7.65 8.60 9.53 10.47 12.33
25 Weld Latrolet Unit hrs 1.10 1.53 1.94 2.40 2.84 3.20 3.53 4.20 5.47 6.72 7.98 9.23
26 Weld Elbolet Unit hrs 1.26 1.76 2.26 2.79 3.32 3.71 4.08 4.83 6.11 7.35
27 Socket Weld Unit hrs 0.21 0.26 0.35 0.50 0.64 0.72 0.78 0.93 1.23 1.50
77
n.b - inches 8" 10" 12" 14" 16" 18" 20" 24" 26" 28" 30" 32" 36"
n.b - mm 200 250 300 350 400 450 500 600 650 700 750 800 900
Erection Activites
1A Erect Pipe (single random & spooled ) hrs/metre 0.88 1.01 1.10 1.23 1.33 1.46 1.56 1.94 1.99 2.03 2.07 2.12 2.20
2A Erect Pipe (double random) hrs/metre 0.58 0.65 0.71 0.78 0.84 0.91 0.97 1.43 1.45 1.47 1.49 1.51 1.56
1B Erect Pipe (single random & spooled ) hrs/foot 0.27 0.31 0.34 0.38 0.41 0.45 0.47 0.59 0.61 0.62 0.63 0.65 0.67
2B Erect Pipe (double random) hrs/foot 0.18 0.20 0.22 0.24 0.26 0.28 0.30 0.43 0.44 0.45 0.45 0.46 0.47
3 Install Valves, steam traps, strainers and the like Unit hrs 1.79 2.43 3.24 4.05 4.86 5.67 7.45 9.24 9.83 10.42 11.02 12.20 14.58
4 Install Control Valve or similar Unit hrs 2.38 3.25 4.32 5.40 6.48 7.56 9.94 12.31 13.10 13.90 14.69 16.27 19.44
5 Install Blank Flange Unit hrs 0.26 0.30 0.32 0.36 0.39 0.42 0.45 0.52 0.54 0.56 0.58 0.60 0.65
6 Install Spec Plate or similar Unit hrs 0.26 0.30 0.32 0.36 0.39 0.42 0.45 0.52 0.54 0.56 0.58 0.60 0.65
7 Make Flange Joint 150 # Unit hrs 0.49 0.94 1.01 1.10 1.49 1.72 2.17 2.46 2.80 3.13 3.47 3.85 4.60
10 Make Flange Joint 900 # Unit hrs 1.68 2.14 2.59 3.05 3.50 3.86 4.21 4.92
12 Make Flange Joint 2500 # Unit hrs 2.08 2.50 2.92
13 Square Cut Unit hrs 0.58 0.68 0.78 0.91 1.04 1.17 1.30 1.53 1.66 1.79 1.92 2.04 2.30
14 Mitre Cut Unit hrs 0.73 0.88 1.02 1.16 1.30 1.45 1.59 1.80 1.95 2.10 2.25 2.40 2.69
15 Pulled Bend Unit hrs
16 Thread End Unit hrs
17 Make Screwed Joint Unit hrs
18 Butt Weld Unit hrs 3.17 3.74 4.32 4.92 5.54 6.14 6.75 8.01 9.04 10.07 11.11 11.86 13.36
19 Weld Neck Flange Weld Unit hrs 3.23 3.81 4.38 4.99 5.61 6.21 6.82 7.97 8.98 10.00 11.01 11.74 13.20
20 Slip On Flange Weld Unit hrs 2.22 2.59 2.94 3.34 3.73 4.13 4.51 5.35 6.03 6.71 7.39 7.88 8.86
21 Mitre Butt Weld Unit hrs 4.30 5.10 5.90 6.70 7.49 8.31 9.12 10.83 12.16 13.49 14.82 15.82 17.81
22 90 Branch Weld Unreinforced Unit hrs 5.58 6.59 7.59 8.63 9.66 10.70 11.74 14.31 15.92 17.53 19.14 20.42 22.96
23 Angle Branch weld Unreinforced Unit hrs 6.82 8.09 9.33 10.63 11.93 13.23 14.53 17.37 19.34 21.31 23.28 24.84 27.94
24 Weld Weldolet Unit hrs 4.92 5.80 6.67 7.65 8.60 9.53 10.47 12.33
25 Weld Latrolet Unit hrs 6.72 7.98 9.23
26 Weld Elbolet Unit hrs 7.35
27 Socket Weld Unit hrs 1.50
78
n.b - inches 8" 10" 12" 14" 16" 18" 20" 24" 26" 28" 30" 32" 36"
n.b - mm 200 250 300 350 400 450 500 600 650 700 750 800 900
Erection Activites
1A Erect Pipe (single random & spooled ) hrs/metre 0.88 1.01 1.10 1.23 1.33 1.46 1.56 1.94 1.99 2.03 2.07 2.12 2.20
2A Erect Pipe (double random) hrs/metre 0.58 0.65 0.71 0.78 0.84 0.91 0.97 1.43 1.45 1.47 1.49 1.51 1.56
1B Erect Pipe (single random & spooled ) hrs/foot 0.27 0.31 0.34 0.38 0.41 0.45 0.47 0.59 0.61 0.62 0.63 0.65 0.67
2B Erect Pipe (double random) hrs/foot 0.18 0.20 0.22 0.24 0.26 0.28 0.30 0.43 0.44 0.45 0.45 0.46 0.47
3 Install Valves, steam traps, strainers and the like Unit hrs 1.79 2.43 3.24 4.05 4.86 5.67 7.45 9.24 9.83 10.42 11.02 12.20 14.58
4 Install Control Valve or similar Unit hrs 2.38 3.25 4.32 5.40 6.48 7.56 9.94 12.31 13.10 13.90 14.69 16.27 19.44
5 Install Blank Flange Unit hrs 0.26 0.30 0.32 0.36 0.39 0.42 0.45 0.52 0.54 0.56 0.58 0.60 0.65
6 Install Spec Plate or similar Unit hrs 0.26 0.30 0.32 0.36 0.39 0.42 0.45 0.52 0.54 0.56 0.58 0.60 0.65
13 Square Cut Unit hrs 0.58 0.68 0.78 0.91 1.04 1.17 1.30 1.83 1.99 2.14 2.30 2.45 2.76
14 Mitre Cut Unit hrs 0.73 0.88 1.02 1.16 1.30 1.45 1.59 2.39 2.60 2.80 2.94 3.13 3.49
18 Butt Weld Unit hrs 3.17 3.74 4.32 4.92 5.54 6.80 7.48 10.25 11.12 11.99 12.85 13.72 15.46
19 Weld Neck Flange Weld Unit hrs 3.23 3.81 4.38 4.99 5.61 6.86 7.54 10.22 11.07 11.91 12.76 13.61 15.30
20 Slip On Flange Weld Unit hrs 2.22 2.59 2.94 3.34 3.73 4.56 4.99 6.80 7.36 7.93 8.49 9.05 10.18
21 Mitre Butt Weld Unit hrs 4.30 5.10 5.90 6.70 7.49 9.04 9.90 13.81 14.96 16.11 17.27 18.43 20.75
22 90 Branch Weld Unreinforced Unit hrs 5.58 6.59 7.59 8.63 9.66 11.45 12.56 18.18 19.69 21.21 22.72 24.23 27.25
23 Angle Branch weld Unreinforced Unit hrs 6.82 8.09 9.33 10.63 11.93 14.18 15.58 22.12 23.95 25.79 27.62 29.46 33.14
79
H.2.17 Pipework Erection Std wall
Pipe Schedule Std Wall
n.b - inches 1/2" 3/4" 1" 1 1/2" 2" 2 1/2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" 26" 28" 30" 32" 36" 42" 48"
n.b - mm 15 20 25 40 50 65 80 100 150 200 250 300 350 400 450 500 600 650 700 750 800 900 1100 1200
Work Operation W.T. - mm 2.76 2.87 3.37 3.68 3.91 5.15 5.48 6.02 7.11 8.17 9.27 9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52
Erection Activites
1A Erect Pipe (single random & spooled ) hrs/metre 0.42 0.42 0.45 0.49 0.52 0.55 0.58 0.65 0.78 0.88 1.01 1.10 1.23 1.33 1.46 1.56 1.94 1.99 2.03 2.07 2.12 2.20 2.33 2.46
2A Erect Pipe (double random) hrs/metre 0.30 0.30 0.32 0.36 0.39 0.41 0.42 0.45 0.52 0.58 0.65 0.71 0.78 0.84 0.91 0.97 1.43 1.45 1.47 1.49 1.51 1.56 1.62 1.68
1B Erect Pipe (single random & spooled ) hrs/foot 0.13 0.13 0.14 0.15 0.16 0.17 0.18 0.20 0.24 0.27 0.31 0.34 0.38 0.41 0.45 0.47 0.59 0.61 0.62 0.63 0.65 0.67 0.71 0.75
2B Erect Pipe (double random) hrs/foot 0.09 0.09 0.10 0.11 0.12 0.13 0.13 0.14 0.16 0.18 0.20 0.22 0.24 0.26 0.28 0.30 0.43 0.44 0.45 0.45 0.46 0.47 0.49 0.51
3 Install Valves, steam traps, strainers and the Unit
like hrs 0.26 0.26 0.30 0.32 0.36 0.40 0.42 0.49 0.81 1.79 2.43 3.24 4.05 4.86 5.67 7.45 9.24 9.83 10.42 11.02 12.20 14.58 18.14 21.71
4 Install Control Valve or similar Unit hrs 0.35 0.35 0.40 0.43 0.48 0.53 0.57 0.66 1.09 2.38 3.25 4.32 5.40 6.48 7.56 9.94 12.31 13.10 13.90 14.69 16.27 19.44 24.19 28.94
5 Install Blank Flange Unit hrs 0.13 0.13 0.13 0.17 0.17 0.18 0.19 0.19 0.23 0.26 0.30 0.32 0.36 0.39 0.42 0.45 0.52 0.54 0.56 0.58 0.60 0.65 0.71 0.78
6 Install Spec Plate or similar Unit hrs 0.13 0.13 0.13 0.17 0.17 0.18 0.19 0.19 0.23 0.26 0.30 0.32 0.36 0.39 0.42 0.45 0.52 0.54 0.56 0.58 0.60 0.65 0.71 0.78
7 Make Flange Joint 150 # Unit hrs 0.17 0.17 0.17 0.17 0.19 0.19 0.19 0.36 0.42 0.49 0.94 1.01 1.10 1.49 1.72 2.17 2.46 2.80 3.13 3.47 3.85 4.60 5.74 7.00
8 Make Flange Joint 300 # Unit hrs 0.17 0.19 0.23 0.26 0.42 0.46 0.49 0.55 0.81 0.94 1.46 1.66 2.17 2.43 2.95 3.21 3.47 3.86 4.25 4.64 5.03 5.80
13 Square Cut Unit hrs 0.10 0.10 0.13 0.19 0.26 0.30 0.32 0.39 0.50 0.58 0.68 0.78 0.91 1.04 1.17 1.30 1.53 1.66 1.79 1.92 2.04 2.30 2.69 3.08
14 Mitre Cut Unit hrs 0.10 0.13 0.17 0.20 0.23 0.29 0.34 0.45 0.59 0.73 0.88 1.02 1.16 1.30 1.45 1.59 1.99 2.16 2.33 2.46 2.61 2.92 3.37 3.82
18 Butt Weld Unit hrs 0.51 0.66 0.88 1.12 1.38 1.53 1.66 2.02 2.60 3.17 3.74 4.32 4.92 5.54 6.14 6.75 8.01 8.69 9.36 10.04 10.73 12.09 14.13 16.17
19 Weld Neck Flange Weld Unit hrs 0.54 0.73 0.94 1.19 1.44 1.59 1.72 2.08 2.66 3.23 3.81 4.38 4.99 5.61 6.21 6.82 7.97 8.63 9.29 9.95 10.61 11.92 13.90 15.88
20 Slip On Flange Weld Unit hrs 0.41 0.50 0.64 0.86 1.07 1.20 1.30 1.50 1.88 2.22 2.59 2.94 3.34 3.73 4.13 4.51 5.35 5.79 6.24 6.68 7.12 8.01 9.34 10.66
21 Mitre Butt Weld Unit hrs 0.68 0.91 1.19 1.48 1.76 2.01 2.24 2.71 3.51 4.30 5.10 5.90 6.70 7.49 8.31 9.12 10.83 11.74 12.64 13.55 14.46 16.29 19.02 21.76
22 90 Branch Weld Unreinforced Unit hrs 0.87 1.22 1.58 1.96 2.35 2.66 2.96 3.57 4.59 5.58 6.59 7.59 8.63 9.66 10.70 11.74 14.31 15.50 16.69 17.88 19.07 21.44 25.01 28.58
23 Angle Branch weld Unreinforced Unit hrs 1.07 1.50 1.93 2.36 2.78 3.17 3.54 4.30 5.57 6.82 8.09 9.33 10.63 11.93 13.23 14.53 17.37 18.82 20.26 21.70 23.15 26.04 30.36 34.70
80
n.b - inches 1/2" 3/4" 1" 1 1/2" 2" 2 1/2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" 26" 28" 30" 32" 36"
n.b - mm 15 20 25 40 50 65 80 100 150 200 250 300 350 400 450 500 600 650 700 750 800 900
Erection Activites
1A Erect Pipe (single random & spooled ) hrs/metre 0.42 0.42 0.45 0.49 0.52 0.55 0.58 0.65 0.78 0.88 1.01 1.10 1.23 1.33 1.46 1.56 1.94 1.99 2.03 2.07 2.12 2.20
2A Erect Pipe (double random) hrs/metre 0.30 0.30 0.32 0.36 0.39 0.41 0.42 0.45 0.52 0.58 0.65 0.71 0.78 0.84 0.91 0.97 1.43 1.45 1.47 1.49 1.51 1.56
1B Erect Pipe (single random & spooled ) hrs/foot 0.13 0.13 0.14 0.15 0.16 0.17 0.18 0.20 0.24 0.27 0.31 0.34 0.38 0.41 0.45 0.47 0.59 0.61 0.62 0.63 0.65 0.67
2B Erect Pipe (double random) hrs/foot 0.09 0.09 0.10 0.11 0.12 0.13 0.13 0.14 0.16 0.18 0.20 0.22 0.24 0.26 0.28 0.30 0.43 0.44 0.45 0.45 0.46 0.47
like hrs 0.26 0.26 0.30 0.32 0.36 0.40 0.42 0.49 0.81 1.79 2.43 3.24 4.05 4.86 5.67 7.45 9.24 9.83 10.42 11.02 12.20 14.58
4 Install Control Valve or similar Unit hrs 0.35 0.35 0.40 0.43 0.48 0.53 0.57 0.66 1.09 2.38 3.25 4.32 5.40 6.48 7.56 9.94 12.31 13.10 13.90 14.69 16.27 19.44
5 Install Blank Flange Unit hrs 0.13 0.13 0.13 0.17 0.17 0.18 0.19 0.19 0.23 0.26 0.30 0.32 0.36 0.39 0.42 0.45 0.52 0.54 0.56 0.58 0.60 0.65
6 Install Spec Plate or similar Unit hrs 0.13 0.13 0.13 0.17 0.17 0.18 0.19 0.19 0.23 0.26 0.30 0.32 0.36 0.39 0.42 0.45 0.52 0.54 0.56 0.58 0.60 0.65
13 Square Cut Unit hrs 0.10 0.10 0.13 0.19 0.26 0.30 0.32 0.39 0.50 0.58 0.68 0.78 0.91 1.04 1.40 1.56 1.83 1.99 2.14 2.30 2.45 2.76
14 Mitre Cut Unit hrs 0.10 0.13 0.17 0.20 0.23 0.29 0.34 0.45 0.59 0.73 0.88 1.02 1.16 1.30 1.74 1.91 2.40 2.60 2.80 2.94 3.14 3.50
18 Butt Weld Unit hrs 0.51 0.66 0.88 1.12 1.38 1.53 1.66 2.02 2.60 3.17 3.74 4.79 5.46 6.14 7.89 8.67 11.65 12.64 13.62 14.61 15.59 17.57
19 Weld Neck Flange Weld Unit hrs 0.54 0.73 0.94 1.19 1.44 1.59 1.72 2.08 2.66 3.23 3.81 4.85 5.52 6.20 7.95 8.74 11.62 12.58 13.55 14.51 15.48 17.40
20 Slip On Flange Weld Unit hrs 0.41 0.50 0.64 0.86 1.07 1.20 1.30 1.50 1.88 2.22 2.59 3.26 3.70 4.13 5.23 5.72 7.74 8.38 9.02 9.67 10.31 11.59
21 Mitre Butt Weld Unit hrs 0.68 0.91 1.19 1.48 1.76 2.01 2.24 2.71 3.51 4.30 5.10 6.44 7.31 8.17 10.68 11.71 15.48 16.77 18.07 19.36 20.66 23.26
22 90 Branch Weld Unreinforced Unit hrs 0.87 1.22 1.58 1.96 2.35 2.66 2.96 3.57 4.59 5.58 6.59 8.13 9.24 10.34 13.59 14.91 19.85 21.51 23.16 24.81 26.46 29.76
23 Angle Branch weld Unreinforced Unit hrs 1.07 1.50 1.93 2.36 2.78 3.17 3.54 4.30 5.57 6.82 8.09 10.00 11.39 12.79 16.83 18.48 24.21 26.22 28.23 30.24 32.25 36.28
81
n.b - inches 8" 10" 12" 14" 16" 18" 20" 24"
n.b - mm 200 250 300 350 400 450 500 600
Erection Activites
1A Erect Pipe (single random & spooled ) hrs/metre 0.88 1.01 1.10 1.23 1.33 1.46 1.56 1.94
2A Erect Pipe (double random) hrs/metre 0.58 0.65 0.71 0.78 0.84 0.91 0.97 1.43
1B Erect Pipe (single random & spooled ) hrs/foot 0.27 0.31 0.34 0.38 0.41 0.45 0.47 0.59
2B Erect Pipe (double random) hrs/foot 0.18 0.20 0.22 0.24 0.26 0.28 0.30 0.43
3 Install Valves, steam traps, strainers and the like
Unit hrs 1.79 2.43 3.24 4.05 4.86 5.67 7.45 9.24
4 Install Control Valve or similar Unit hrs 2.38 3.25 4.32 5.40 6.48 7.56 9.94 12.31
5 Install Blank Flange Unit hrs 0.26 0.30 0.32 0.36 0.39 0.42 0.45 0.52
6 Install Spec Plate or similar Unit hrs 0.26 0.30 0.32 0.36 0.39 0.42 0.45 0.52
13 Square Cut Unit hrs 0.58 0.68 0.93 1.09 1.24 1.40 1.56 1.83
14 Mitre Cut Unit hrs 0.73 0.88 1.22 1.39 1.56 1.74 1.91 2.39
18 Butt Weld Unit hrs 3.51 4.15 5.55 6.32 8.10 8.97 11.12 14.92
19 Weld Neck Flange Weld Unit hrs 3.57 4.21 5.61 6.39 8.16 9.04 11.19 14.88
20 Slip On Flange Weld Unit hrs 2.46 2.87 3.73 4.24 5.38 5.95 7.34 9.93
21 Mitre Butt Weld Unit hrs 4.69 5.57 7.51 8.53 10.66 11.80 14.36 19.38
22 90 Branch Weld Unreinforced Unit hrs 5.98 7.06 9.77 11.08 13.40 14.83 17.71 23.76
23 Angle Branch weld Unreinforced Unit hrs 7.31 8.66 11.86 13.52 16.58 18.40 22.04 29.09
82
H.2.20 Pipework Erection SchXS
Pipe Schedule Sch XS
n.b - inches 1/2" 3/4" 1" 1 1/2" 2" 2 1/2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" 26" 28" 30" 32" 36"
n.b - mm 15 20 25 40 50 65 80 100 150 200 250 300 350 400 450 500 600 650 700 750 800 900
Erection Activites
1A Erect Pipe (single random & spooled ) hrs/metre 0.42 0.42 0.45 0.49 0.52 0.55 0.58 0.65 0.78 0.88 1.01 1.10 1.23 1.33 1.46 1.56 1.94 1.99 2.03 2.07 2.12 2.20
2A Erect Pipe (double random) hrs/metre 0.30 0.30 0.32 0.36 0.39 0.41 0.42 0.45 0.52 0.58 0.65 0.71 0.78 0.84 0.91 0.97 1.43 1.45 1.47 1.49 1.51 1.56
1B Erect Pipe (single random & spooled ) hrs/foot 0.13 0.13 0.14 0.15 0.16 0.17 0.18 0.20 0.24 0.27 0.31 0.34 0.38 0.41 0.45 0.47 0.59 0.61 0.62 0.63 0.65 0.67
2B Erect Pipe (double random) hrs/foot 0.09 0.09 0.10 0.11 0.12 0.13 0.13 0.14 0.16 0.18 0.20 0.22 0.24 0.26 0.28 0.30 0.43 0.44 0.45 0.45 0.46 0.47
like hrs 0.26 0.26 0.30 0.32 0.36 0.40 0.42 0.49 0.81 1.79 2.43 3.24 4.05 4.86 5.67 7.45 9.24 9.83 10.42 11.02 12.20 14.58
4 Install Control Valve or similar Unit hrs 0.35 0.35 0.40 0.43 0.48 0.53 0.57 0.66 1.09 2.38 3.25 4.32 5.40 6.48 7.56 9.94 12.31 13.10 13.90 14.69 16.27 19.44
5 Install Blank Flange Unit hrs 0.13 0.13 0.13 0.17 0.17 0.18 0.19 0.19 0.23 0.26 0.30 0.32 0.36 0.39 0.42 0.45 0.52 0.54 0.56 0.58 0.60 0.65
6 Install Spec Plate or similar Unit hrs 0.13 0.13 0.13 0.17 0.17 0.18 0.19 0.19 0.23 0.26 0.30 0.32 0.36 0.39 0.42 0.45 0.52 0.54 0.56 0.58 0.60 0.65
13 Square Cut Unit hrs 0.10 0.10 0.13 0.19 0.26 0.30 0.32 0.39 0.50 0.58 0.68 0.78 0.91 1.04 1.17 1.30 1.53 1.66 1.79 1.92 2.04 2.30
14 Mitre Cut Unit hrs 0.10 0.13 0.17 0.20 0.23 0.29 0.34 0.45 0.59 0.73 0.88 1.02 1.16 1.30 1.45 1.59 1.80 2.17 2.33 2.45 2.62 2.91
18 Butt Weld Unit hrs 0.51 0.66 0.88 1.12 1.38 1.53 1.66 2.02 2.88 3.51 4.15 4.79 5.46 6.14 6.80 7.48 8.85 9.60 10.36 11.11 11.86 13.36
19 Weld Neck Flange Weld Unit hrs 0.54 0.73 0.94 1.19 1.44 1.59 1.72 2.08 2.94 3.57 4.21 4.85 5.52 6.20 6.86 7.54 8.82 9.55 10.28 11.01 11.74 13.20
20 Slip On Flange Weld Unit hrs 0.41 0.50 0.64 0.86 1.07 1.20 1.30 1.50 2.08 2.46 2.87 3.26 3.70 4.13 4.56 4.99 5.92 6.41 6.90 7.39 7.88 8.86
21 Mitre Butt Weld Unit hrs 0.68 0.91 1.19 1.48 1.76 2.01 2.24 2.71 3.83 4.69 5.57 6.44 7.31 8.17 9.04 9.90 11.84 12.83 13.83 14.82 15.82 17.81
22 90 Branch Weld Unreinforced Unit hrs 0.87 1.22 1.58 1.96 2.35 2.66 2.96 3.57 4.91 5.98 7.06 8.13 9.24 10.34 11.45 12.56 15.32 16.60 17.87 19.14 20.42 22.96
23 Angle Branch weld Unreinforced Unit hrs 1.07 1.50 1.93 2.36 2.78 3.17 3.54 4.30 5.97 7.31 8.66 10.00 11.39 12.79 14.18 15.58 18.64 20.19 21.74 23.28 24.84 27.94
83
n.b - inches 1/2" 3/4" 1" 1 1/2" 2" 2 1/2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"
n.b - mm 15 20 25 40 50 65 80 100 150 200 250 300 350 400 450 500 600
Erection Activites
1A Erect Pipe (single random & spooled ) hrs/metre 0.42 0.42 0.45 0.49 0.52 0.55 0.58 0.65 0.78 0.88 1.01 1.10 1.23 1.33 1.46 1.56 1.94
2A Erect Pipe (double random) hrs/metre 0.30 0.30 0.32 0.36 0.39 0.41 0.42 0.45 0.52 0.58 0.65 0.71 0.78 0.84 0.91 0.97 1.43
1B Erect Pipe (single random & spooled ) hrs/foot 0.13 0.13 0.14 0.15 0.16 0.17 0.18 0.20 0.24 0.27 0.31 0.34 0.38 0.41 0.45 0.47 0.59
2B Erect Pipe (double random) hrs/foot 0.09 0.09 0.10 0.11 0.12 0.13 0.13 0.14 0.16 0.18 0.20 0.22 0.24 0.26 0.28 0.30 0.43
3 Install Valves, steam traps, strainers and theUnit
like hrs 0.26 0.26 0.30 0.32 0.36 0.40 0.42 0.49 0.81 1.79 2.43 3.24 4.05 4.86 5.67 7.45 9.24
4 Install Control Valve or similar Unit hrs 0.35 0.35 0.40 0.43 0.48 0.53 0.57 0.66 1.09 2.38 3.25 4.32 5.40 6.48 7.56 9.94 12.31
5 Install Blank Flange Unit hrs 0.13 0.13 0.13 0.17 0.17 0.18 0.19 0.19 0.23 0.26 0.30 0.32 0.36 0.39 0.42 0.45 0.52
6 Install Spec Plate or similar Unit hrs 0.13 0.13 0.13 0.17 0.17 0.18 0.19 0.19 0.23 0.26 0.30 0.32 0.36 0.39 0.42 0.45 0.52
13 Square Cut Unit hrs 0.10 0.10 0.13 0.19 0.26 0.30 0.32 0.39 0.50 0.58 0.82 0.93 1.09 1.24 1.40 1.94 2.29
14 Mitre Cut Unit hrs 0.10 0.13 0.17 0.20 0.23 0.29 0.34 0.45 0.59 0.73 1.05 1.22 1.39 1.56 1.74 2.39
18 Butt Weld Unit hrs 0.51 0.66 0.88 1.12 1.38 1.53 1.66 2.02 2.88 3.51 4.81 6.32 7.20 9.14 11.50 15.15 20.41
19 Weld Neck Flange Weld Unit hrs 0.54 0.73 0.94 1.19 1.44 1.59 1.72 2.08 2.94 3.57 4.87 6.39 7.27 9.20 11.57 15.22 20.38
20 Slip On Flange Weld Unit hrs 0.41 0.50 0.64 0.86 1.07 1.20 1.30 1.50 2.08 2.46 3.28 4.26 4.83 6.08 7.63 9.91 13.53
21 Mitre Butt Weld Unit hrs 0.68 0.91 1.19 1.48 1.76 2.01 2.24 2.71 3.83 4.69 6.49 8.40 9.54 11.85 14.70 19.41 26.38
22 90 Branch Weld Unreinforced Unit hrs 0.87 1.22 1.58 1.96 2.35 2.66 2.96 3.57 4.91 6.01 8.48 10.53 11.97 14.59 17.73 23.78 32.10
23 Angle Branch weld Unreinforced Unit hrs 1.07 1.50 1.93 2.36 2.78 3.17 3.54 4.30 5.97 7.31 10.28 12.96 14.78 18.08 22.06 29.64 39.37
84
n.b - inches 8" 10" 12" 14" 16" 18" 20" 24"
n.b - mm 200 250 300 350 400 450 500 600
Erection Activites
like hrs 1.79 2.43 3.24 4.05 4.86 5.67 7.45 9.24
85
n.b - inches 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"
n.b - mm 100 150 200 250 300 350 400 450 500 600
Work Operation W.T. - mm 11.10 12.70 18.24 21.41 2.54 27.76 30.94 34.93 38.10 46.02
Erection Activites
1A Erect Pipe (single random & spooled ) hrs/metre 0.65 0.78 0.88 1.01 1.10 1.23 1.33 1.46 1.56 1.94
2A Erect Pipe (double random) hrs/metre 0.45 0.52 0.58 0.65 0.71 0.78 0.84 0.91 0.97 1.43
1B Erect Pipe (single random & spooled ) hrs/foot 0.20 0.24 0.27 0.31 0.34 0.38 0.41 0.45 0.47 0.59
2B Erect Pipe (double random) hrs/foot 0.14 0.16 0.18 0.20 0.22 0.24 0.26 0.28 0.30 0.43
like hrs 0.49 0.81 1.79 2.43 3.24 4.05 4.86 5.67 7.45 9.24
4 Install Control Valve or similar Unit hrs 0.66 1.09 2.38 3.25 4.32 5.40 6.48 7.56 9.94 12.31
5 Install Blank Flange Unit hrs 0.19 0.23 0.26 0.30 0.32 0.36 0.39 0.42 0.45 0.52
6 Install Spec Plate or similar Unit hrs 0.19 0.23 0.26 0.30 0.32 0.36 0.39 0.42 0.45 0.52
7 Make Flange Joint 150 # Unit hrs 0.36 0.42 0.49 0.94 1.01 1.10 1.49 1.72 2.17 2.46
12 Make Flange Joint 2500 # Unit hrs 0.85 1.66 2.08 2.50 2.92
13 Square Cut Unit hrs 0.39 0.60 0.70 0.82 0.93 1.36 1.56 1.75 1.94 2.29
14 Mitre Cut Unit hrs 0.45 0.71 0.88 1.05 1.22 1.74 1.95 2.17 2.39 3.00
15 Pulled Bend Unit hrs 1.14
16 Thread End Unit hrs 0.37
17 Make Screwed Joint Unit hrs 0.38
18 Butt Weld Unit hrs 2.23 3.33 4.63 6.18 8.12 11.08 14.24 17.08 20.20 29.32
19 Weld Neck Flange Weld Unit hrs 2.30 3.40 4.69 6.25 8.19 11.15 14.30 17.15 20.27 29.28
20 Slip On Flange Weld Unit hrs 1.66 2.38 3.21 4.23 5.48 7.37 9.40 11.25 13.24 19.51
21 Mitre Butt Weld Unit hrs 2.96 4.47 6.13 8.09 10.47 14.33 18.06 21.49 25.17 37.03
22 90 Branch Weld Unreinforced Unit hrs 3.82 5.83 7.75 9.96 12.61 17.52 21.65 25.46 29.55 42.75
23 Angle Branch weld Unreinforced Unit hrs 4.62 7.08 9.48 12.25 15.52 21.65 26.88 31.73 36.95 52.67
24 Weld Weldolet Unit hrs 3.54 5.33 7.36 9.79 12.79 17.85 22.89 27.45 32.45 46.99
25 Weld Latrolet Unit hrs 4.66 7.17 10.03 13.48 17.77
26 Weld Elbolet Unit hrs 5.42 8.06 11.13
27 Socket Weld Unit hrs 0.93 1.33 1.62
86
n.b - inches 8" 10" 12" 14" 16" 18" 20" 24"
n.b - mm 200 250 300 350 400 450 500 600
Erection Activites
like hrs 1.79 2.43 3.24 4.05 4.86 5.67 7.45 9.24
87
n.b - inches 1/2" 3/4" 1" 1 1/2" 2" 2 1/2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"
n.b - mm 15 20 25 40 50 65 80 100 150 200 250 300 350 400 450 500 600
Erection Activites
1A Erect Pipe (single random & spooled ) hrs/metre 0.42 0.42 0.45 0.49 0.52 0.55 0.58 0.65 0.78 0.88 1.01 1.10 1.23 1.33 1.46 1.56 1.94
2A Erect Pipe (double random) hrs/metre 0.30 0.30 0.32 0.36 0.39 0.41 0.42 0.45 0.52 0.58 0.65 0.71 0.78 0.84 0.91 0.97 1.43
1B Erect Pipe (single random & spooled ) hrs/foot 0.13 0.13 0.14 0.15 0.16 0.17 0.18 0.20 0.24 0.27 0.31 0.34 0.38 0.41 0.45 0.47 0.59
2B Erect Pipe (double random) hrs/foot 0.09 0.09 0.10 0.11 0.12 0.13 0.13 0.14 0.16 0.18 0.20 0.22 0.24 0.26 0.28 0.30 0.43
3 Install Valves, steam traps, strainers and the like Unit hrs 0.26 0.26 0.30 0.32 0.36 0.40 0.42 0.49 0.81 1.79 2.43 3.24 4.05 4.86 5.67 7.45 9.24
4 Install Control Valve or similar Unit hrs 0.35 0.35 0.40 0.43 0.48 0.53 0.57 0.66 1.09 2.38 3.25 4.32 5.40 6.48 7.56 9.94 12.31
5 Install Blank Flange Unit hrs 0.13 0.13 0.13 0.17 0.17 0.18 0.19 0.19 0.23 0.26 0.30 0.32 0.36 0.39 0.42 0.45 0.52
6 Install Spec Plate or similar Unit hrs 0.13 0.13 0.13 0.17 0.17 0.18 0.19 0.19 0.23 0.26 0.30 0.32 0.36 0.39 0.42 0.45 0.52
13 Square Cut Unit hrs 0.10 0.10 0.13 0.19 0.26 0.30 0.32 0.47 0.60 0.70 1.03 1.17 1.36 1.56 1.75 1.94 2.29
14 Mitre Cut Unit hrs 0.10 0.13 0.17 0.20 0.23 0.29 0.34 0.54 0.71 0.88 1.32 1.52 1.74 1.95 2.17 2.39 3.00
18 Butt Weld Unit hrs 0.51 0.66 0.88 1.12 1.38 1.53 1.83 2.58 3.79 5.23 8.42 12.07 14.80 17.80 22.68 26.70 34.83
19 Weld Neck Flange Weld Unit hrs 0.54 0.73 0.94 1.19 1.44 1.59 1.90 2.65 3.86 5.29 8.49 12.14 14.87 17.87 22.74 26.76 34.79
20 Slip On Flange Weld Unit hrs 0.41 0.50 0.64 0.86 1.07 1.20 1.43 1.90 2.70 3.62 5.71 8.09 9.87 11.77 14.96 17.52 23.22
21 Mitre Butt Weld Unit hrs 0.68 0.91 1.19 1.48 1.76 2.01 2.46 3.45 5.01 6.82 10.93 15.32 18.61 22.15 27.89 32.59 43.62
22 90 Branch Weld Unreinforced Unit hrs 0.87 1.22 1.58 1.96 2.35 2.66 3.18 4.54 6.37 8.44 13.39 18.12 21.79 25.73 31.86 36.96 49.34
23 Angle Branch weld Unreinforced Unit hrs 1.07 1.50 1.93 2.36 2.78 3.17 3.82 5.47 7.75 10.34 16.47 22.31 26.98 32.01 39.81 46.36 60.91
88
H.2.26 Pipework Erection SchXXS
Pipe Schedule Sch XXS
n.b - inches 1/2" 3/4" 1" 1 1/2" 2" 2 1/2" 3" 4" 6" 8" 10" 12"
n.b - mm 15 20 25 40 50 65 80 100 150 200 250 300
Erection Activites
1A Erect Pipe (single random & spooled ) hrs/metre 0.42 0.42 0.45 0.49 0.52 0.55 0.58 0.65 0.78 0.88 1.01 1.10
2A Erect Pipe (double random) hrs/metre 0.30 0.30 0.32 0.36 0.39 0.41 0.42 0.45 0.52 0.58 0.65 0.71
1B Erect Pipe (single random & spooled ) hrs/foot 0.13 0.13 0.14 0.15 0.16 0.17 0.18 0.20 0.24 0.27 0.31 0.34
2B Erect Pipe (double random) hrs/foot 0.09 0.09 0.10 0.11 0.12 0.13 0.13 0.14 0.16 0.18 0.20 0.22
like hrs 0.26 0.26 0.30 0.32 0.36 0.40 0.42 0.49 0.81 1.79 2.43 3.24
4 Install Control Valve or similar Unit hrs 0.35 0.35 0.40 0.43 0.48 0.53 0.57 0.66 1.09 2.38 3.25 4.32
5 Install Blank Flange Unit hrs 0.13 0.13 0.13 0.17 0.17 0.18 0.19 0.19 0.23 0.26 0.30 0.32
6 Install Spec Plate or similar Unit hrs 0.13 0.13 0.13 0.17 0.17 0.18 0.19 0.19 0.23 0.26 0.30 0.32
13 Square Cut Unit hrs 0.10 0.10 0.13 0.19 0.26 0.33 0.38 0.46 0.60 0.70 0.82 0.93
14 Mitre Cut Unit hrs 0.10 0.13 0.17 0.20 0.23 0.34 0.41 0.54 0.71 0.88 1.05 1.22
18 Butt Weld Unit hrs 0.51 0.66 0.88 1.25 1.53 1.95 2.12 2.94 4.28 5.23 7.03 8.12
19 Weld Neck Flange Weld Unit hrs 0.54 0.73 0.94 1.31 1.59 2.02 2.18 3.00 4.34 5.29 7.10 8.19
20 Slip On Flange Weld Unit hrs 0.41 0.50 0.64 0.95 1.18 1.50 1.63 2.16 3.05 3.62 4.81 5.48
21 Mitre Butt Weld Unit hrs 0.68 0.91 1.19 1.63 1.95 2.57 2.86 3.87 5.57 6.82 9.07 10.47
22 90 Branch Weld Unreinforced Unit hrs 0.87 1.22 1.58 2.12 2.54 3.39 3.77 4.96 6.94 8.44 10.95 12.61
23 Angle Branch weld Unreinforced Unit hrs 1.07 1.50 1.93 2.56 3.02 4.06 4.53 6.00 8.46 10.34 13.47 15.52
24 Weld Weldolet Unit hrs 0.93 1.23 1.54 2.11 2.49 3.31 3.64 4.85 6.87 8.32 11.14 12.79
89
H.2.27 Steam Tracing
n.b - inches 1/2" 3/4" 1" 1 1/2" 2" 2 1/2" 3" 4" 6" 8" 10" 12"
n.b - mm 15 20 25 40 50 65 80 100 150 200 250 300
Erect carbon steel tubing including S/S banding to
hrs/metre 0.38 0.38 0.41
parent pipe at 500mm centres
Erect copper tubing including S/S banding to parent
hrs/metre 0.44 0.44 0.47
pipe at 500mm centres
Erect carbon steel tubing including S/S banding to
hrs/foot 0.12 0.12 0.12
parent pipe at 18 inch centres
Erect copper tubing including S/S banding to parent
hrs/foot 0.13 0.13 0.14
pipe at 18 inch centres
Form bend in carbon steel tube to radius of parent
Unit hrs 0.18 0.20 0.25
pipe
Form bend in copper tube to radius of parent pipe Unit hrs 0.30 0.33 0.41
Make screwed joint to brass fitting Unit hrs 0.16 0.16 0.16
On the following items the above sizes refer to the parent pipe
Coil 6mm copper tubing at 75 mm centres along
hrs/metre 0.40 0.40 0.40 0.40 0.40 0.78 0.78 0.78
length of parent pipe exceeding 3 meters in length
hrs/metre 0.49 0.49 0.49 0.49 0.49 0.98 0.98 0.98
hrs/metre 0.59 0.59 0.59 0.59 0.59 1.19 1.19 1.19 1.78 2.36 2.94 3.52
Coil 6mm copper tubing along length of valve or at
75mm centres along parent pipe not exceeding 3 hrs/metre 0.49 0.49 0.49 0.49 0.49 0.97 0.97 0.97
metres in length
75mm centres along parent pipe not exceeding 3 hrs/metre 0.61 0.61 0.61 0.61 0.61 1.22 1.22 1.22
metres in length
75mm centres along parent pipe not exceeding 3 hrs/metre 0.74 0.74 0.74 0.74 0.74 1.48 1.48 1.48 2.22 2.95 3.67 4.40
metres in length
Coil 1/4 inch copper tubing at 3 inch centres along
hrs/foot 0.12 0.12 0.12 0.12 0.12 0.24 0.24 0.24
length of parent pipe exceeding 10 feet in length
hrs/foot 0.15 0.15 0.15 0.15 0.15 0.30 0.30 0.30
hrs/foot 0.18 0.18 0.18 0.18 0.18 0.36 0.36 0.36 0.54 0.72 0.90 1.07
Coil 1/4 inch copper tubing along length of valve or at
3 inch centres along parent pipe not exceeding 10 hrs/foot 0.15 0.15 0.15 0.15 0.15 0.30 0.30 0.30
feets in length
3 inch centres along parent pipe not exceeding 10 hrs/foot 0.23 0.23 0.23 0.23 0.23 0.45 0.45 0.45 0.68 0.90 1.12 1.34
feets in length
3 inch centres along parent pipe not exceeding 10 hrs/foot 0.30 0.30 0.30 0.30 0.30 0.60 0.60 0.60 0.90 1.20 1.49 1.79
feets in length
Coil 1/4 inch stainless steel tubing along length of
valve or at 3 inch centres along parent pipe not hrs/foot 0.16 0.16 0.16 0.16 0.16 0.33 0.33 0.33
exceeding 10 feets in length
Coil 3/8 inch stainless steel tubing along length of
valve or at 3 inch centres along parent pipe not hrs/foot 0.25 0.25 0.25 0.25 0.25 0.50 0.50 0.50 0.74 0.99 1.23 1.48
exceeding 10 feets in length
90
H.2.28 Hydrostatic and Pneumatic testing
Hydrostatic and Pneumatic Testing - All materials, Schedules and Classification Material All Materials
Standard Norms Location Workshop and Insitu Onsite
Pipe Schedule Al Schedules

n.b - inches 1/2" 3/4" 1" 1 1/2" 2" 2 1/2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" 26" 28" 30" 32" 36" 42" 48"
n.b - mm 15 20 25 40 50 65 80 100 150 200 250 300 350 400 450 500 600 650 700 750 800 900 1100 1200
Work Operation W.T. - mm 2.76 2.87 3.37 3.68 3.91 5.15 5.48 6.02 7.11 8.17 9.27 9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52
Pressure test in workshop hrs/metre 0.03 0.03 0.03 0.05 0.05 0.06 0.10 0.10 0.15 0.20 0.25 0.30 0.39 0.39 0.44 0.54 0.59 0.63 0.68 0.72 0.77 0.88 0.88 0.88
Pressure test insitu onsite hrs/metre 0.03 0.03 0.03 0.07 0.07 0.08 0.13 0.13 0.20 0.26 0.33 0.39 0.52 0.52 0.59 0.66 0.79 0.85 0.91 0.96 1.04 1.18 1.18 1.18
Pressure test in workshop hrs/foot 0.009 0.009 0.009 0.015 0.015 0.018 0.030 0.030 0.046 0.061 0.076 0.091 0.119 0.119 0.134 0.165 0.180 0.193 0.206 0.220 0.236 0.268 0.268 0.268
Pressure test insitu onsite hrs/foot 0.009 0.009 0.009 0.021 0.021 0.024 0.040 0.040 0.061 0.079 0.101 0.119 0.159 0.159 0.180 0.201 0.241 0.259 0.276 0.294 0.316 0.359 0.359 0.359
91
H.2.29 Pipework Removal
Remove Pipework Material Carbon Steel
Pipe Schedule All Schedules
n.b - inches 1/2" 3/4" 1" 1 1/2" 2" 2 1/2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" 26" 28" 30" 32" 36" 42" 48"
n.b - mm 15 20 25 40 50 65 80 100 150 200 250 300 350 400 450 500 600 650 700 750 800 900 1100 1200
Work Operation W.T. - mm 2.76 2.87 3.37 3.68 3.91 5.15 5.48 6.02 7.11 8.17 9.27 9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52 9.52
1A Remove Pipe hrs/metre 0.20 0.20 0.22 0.23 0.24 0.27 0.28 0.31 0.37 0.41 0.48 0.52 0.58 0.63 0.69 0.73 0.92 0.94 0.96 0.98 1.00 1.04 1.10 1.16
1B Remove Pipe hrs/foot 0.062 0.062 0.066 0.070 0.075 0.081 0.085 0.093 0.112 0.126 0.145 0.160 0.178 0.193 0.211 0.224 0.280 0.29 0.29 0.299 0.30 0.317 0.336 0.355
2 Remove Valve Unit hrs 0.18 0.18 0.21 0.23 0.26 0.28 0.30 0.35 0.58 1.26 1.73 2.30 2.88 3.44 4.02 5.28 6.54 6.96 7.38 7.81 8.65 10.33 12.85 15.37
3 Remove Blank Flange Unit hrs 0.11 0.11 0.11 0.14 0.14 0.16 0.16 0.16 0.20 0.22 0.25 0.28 0.31 0.33 0.36 0.39 0.44 0.46 0.48 0.50 0.51 0.55 0.61 0.66
4 Remove Spec Plate or Similar Unit hrs 0.11 0.11 0.11 0.14 0.14 0.16 0.16 0.16 0.20 0.22 0.25 0.28 0.31 0.33 0.36 0.39 0.44 0.46 0.48 0.50 0.51 0.55 0.61 0.66
5 Break Flange Joint 150 # Unit hrs 0.14 0.14 0.14 0.14 0.16 0.16 0.16 0.31 0.36 0.41 0.80 0.86 0.94 1.26 1.46 1.85 2.09 2.38 2.67 2.95 3.27 3.91 4.88 5.95
6 Break Flange Joint 300 # Unit hrs 0.14 0.16 0.20 0.22 0.36 0.39 0.41 0.47 0.69 0.80 1.24 1.41 1.85 2.07 2.51 2.73 2.95 3.28 3.61 3.94 4.27 4.93
7 Break Flange Joint 600 # Unit hrs 0.14 0.16 0.20 0.22 0.36 0.40 0.44 0.52 0.86 1.02 1.57 2.12 2.35 2.56 2.79 3.34 3.67 3.89 4.10 4.32 4.45 4.71
8 Break Flange Joint 900 # Unit hrs 0.14 0.16 0.20 0.22 0.44 0.48 0.52 0.61 1.05 1.26 1.82 2.37 2.67 2.97 3.28 3.58 4.19
9 Break Flange Joint 1500 # Unit hrs 0.14 0.16 0.20 0.22 0.44 0.50 0.55 0.66 1.21 1.49 1.76 2.31 2.70 3.09 3.47 3.86 4.41
10 Break Screwed Joint Unit hrs 0.10 0.10 0.10 0.12 0.16 0.19 0.22 0.31
11 Install Valve Unit hrs 0.26 0.26 0.30 0.32 0.36 0.40 0.42 0.49 0.81 1.79 2.43 3.24 4.05 4.86 5.67 7.45 9.24 9.83 10.42 11.02 12.20 14.58 18.14 21.71
12 Install Blank Flange Unit hrs 0.13 0.13 0.13 0.17 0.17 0.18 0.19 0.19 0.23 0.26 0.30 0.32 0.36 0.39 0.42 0.45 0.52 0.54 0.56 0.58 0.60 0.65 0.71 0.78
13 Install Spec Plate or similar Unit hrs 0.13 0.13 0.13 0.17 0.17 0.18 0.19 0.19 0.23 0.26 0.30 0.32 0.36 0.39 0.42 0.45 0.52 0.54 0.56 0.58 0.60 0.65 0.71 0.78
14 Make Flange Joint 150 # Unit hrs 0.17 0.17 0.17 0.17 0.19 0.19 0.19 0.36 0.42 0.49 0.94 1.01 1.10 1.49 1.72 2.17 2.46 2.80 3.13 3.47 3.85 4.60 5.74 7.00
Material Factors only apply to the following norms

21 Square Cut (Upto 15mm thick) Unit hrs 0.06 0.10 0.12 0.18 0.24 0.28 0.31 0.37 0.47 0.55 0.65 0.73 0.86 0.98 1.10 1.22 1.44 1.56 1.69 1.81 1.93 2.18 2.54 2.91
22 Square Cut (>15mm up to 25mm thick) Unit hrs 0.37 0.44 0.56 0.66 0.78 0.88 1.03 1.18 1.32 1.47 1.73 1.87 2.02 2.17 2.32 2.61 3.05 3.50
23 Square Cut (> 25mm thick) Unit hrs 0.97 1.10 1.29 1.47 1.65 1.84 2.16 2.35 2.53 2.71 2.90 3.26 3.81 4.37
24 Square Cold Cut (Upto 15mm thk) Unit hrs 0.12 0.19 0.24 0.37 0.49 0.56 0.61 0.73 0.94 1.10 1.29 1.47 1.71 1.96 2.20 2.45 2.88 3.13 3.37 3.62 3.86 4.35 5.09 5.82
25 Square Cold Cut (>15mm up to 25mm thk) Unit hrs 0.73 0.88 1.13 1.32 1.55 1.77 2.05 2.35 2.64 2.94 3.45 3.75 4.04 4.34 4.63 5.22 6.11 6.99
26 Square Cold Cut (>25mm thk) Unit hrs 1.94 2.20 2.57 2.94 3.30 3.67 4.32 4.69 5.06 5.43 5.79 6.53 7.63 8.73
92
H.2.30 Pipework Support Fabrication
Pipe Support Fabrication Material Carbon Steel
Standard Norms Location Site Workshop
Pipe Schedule Standard Wall Thickness (STD WT)
Pipe Attachments Size mm 15 20 25 40 50 65 80 100 150 200 250 300 350 400 450 500 600
Inches 1/2" 3/4" 1" 1 1/2" 2" 2 1/2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"
Fabricate including profile cut 90deg tubular support incl baseplate Unit hrs 0.58 0.65 0.76 0.94 1.12 1.30 1.48 1.76 2.20 2.59 3.06 3.85 4.68 5.04 5.47 5.83 6.98
Fabricate including profile cut 90deg tubular to elbow incl baseplate Unit hrs 0.67 0.83 0.97 1.19 1.33 1.62 1.91 2.23 2.81 3.24 4.00 4.93 5.83 6.52 7.06 7.34 8.89
Above rates apply to STD WT pipe attachments. Star Rates for pipe attachments of other
thicknesses should be prorated from the STD WT norms
Weight > 5 kg ne >10kg ne >15kg ne >20kg ne >25kg ne

Carbon Steel Pipe Supports ne 5kg
10kg 15kg 20kg 25kg 50kg
>50kg
Band
Fabrication of Slippers, Guides, Anchors, Brackets and the like Kg hrs 0.16 0.12 0.11 0.10 0.09 0.07 0.05
Weight > 11 lb ne >22 lb ne >33 lb ne >44 lb ne >55 lb ne

Carbon Steel Pipe Supports ne 11 lb
22 lb 33 lb 4 4lb 55 lb 110 lb
>110 lb
Band
Fabrication of Slippers, Guides, Anchors, Brackets and the like lb hrs 0.073 0.055 0.048 0.045 0.041 0.033 0.022
93
H.2.31 Pipework Support Erection
Pipe Support Erection Material Carbon Steel
Standard Norms Location All Locations
Pipe Schedule N/A
Work Operation Size mm 15 20 25 40 50 65 80 100 150 200 250 300 350 400 450 500 600 750 900 1100 1200
Inches 1/2" 3/4" 1" 1 1/2" 2" 2 1/2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" 30" 36" 42" 48"
Erect U-bolt or similar including drilling holes in steel section Unit hrs 0.52 0.52 0.52 0.52 0.52 0.55 0.55 0.55 0.55 0.58 0.58 0.58 0.58 0.58 0.61 0.61 0.82 0.82 0.99 1.36 1.36
Up to 500 - Up to 20 20 to 40
Work Operation Rod Length 500mm 1000mm inches inches
long long long long
Erection of 13mm drop eye hanger rod including drilling holes in steel section Unit hrs 0.49 0.54 0.50 0.55
Erection of 16 mm drop eye hanger rod including drilling holes in steel section Unit hrs 0.53 0.58 0.54 0.59
Erection of 20mm drop eye hanger rod including drilling holes in steel section Unit hrs 0.59 0.65 0.60 0.66
Weight > 5 kg ne >10kg ne >15kg ne >20kg ne >25kg ne

Carbon Steel Pipe supports ne 5kg
10kg 15kg 20kg 25kg 50kg
>50kg
Band
Erection of Slippers, Guides, Anchors, Brackets and the like Kg hrs 0.10 0.09 0.07 0.06 0.06 0.05 0.04
Weight > 11 lb ne >22 lb ne >33 lb ne >44 lb ne >55 lb ne

Carbon Steel Pipe supports ne 11 lb
22 lb 33 lb 4 4lb 55 lb 110 lb
>110 lb
Band
Erection of Slippers, Guides, Anchors, Brackets and the like lb hrs 0.045 0.042 0.033 0.028 0.025 0.023 0.019
Pipe Attachments Size mm 15 20 25 40 50 65 80 100 150 200 250 300 350 400 450 500 600 750 900 1100 1200
Inches 1/2" 3/4" 1" 1 1/2" 2" 2 1/2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" 30" 36" 42" 48"
Tubular support welded to straight pipe Unit hrs 0.22 0.34 0.45 0.60 0.75 0.82 0.90 1.05 1.31 1.57 1.83 2.09 2.36 2.54 2.81 3.07 3.81
Tubular support welded to pipe bend/elbow Unit hrs 0.37 0.56 0.75 0.94 1.12 1.22 1.31 1.50 1.91 2.32 2.73 3.14 3.55 3.96 4.38 4.79 5.76
Fabricate and Weld Reinforcing Pad (Header size) Unit hrs 1.22 1.42 1.62 1.90 2.80 3.44 4.38 5.50 6.42 7.36 8.29 9.40 11.06
94
H.3 Pipe size conversion tables
ANSI Schedules - Wall Thicknesses
Nominal Outside
Pipe Size Diameter Sch 5S Sch 10S Sch 10 Sch 20 Sch 30 Sch 40S STD Sch 40 Sch 60 Sch 80S XS Sch 80 Sch 100 Sch 120 Sch 140 Sch 160 XXS
mm
15 21.34 1.65 2.11 - - - 2.77 2.77 2.77 - 3.73 3.73 3.73 - - - 4.75 7.47
20 26.67 1.65 2.11 2.11 - - 2.87 2.87 2.87 - 3.91 3.91 3.91 - - - 5.54 7.82
25 33.4 1.65 2.77 2.77 - - 3.38 3.38 3.38 - 4.55 4.55 4.55 - - - 6.35 9.09
40 48.26 1.65 2.77 2.77 - - 3.68 3.68 3.68 - 5.08 5.08 5.08 - - - 7.14 10.16
50 60.32 1.65 2.77 2.77 - - 3.91 3.91 3.91 - 5.54 5.54 5.54 - - - 8.71 11.07
65 73.02 2.11 3.05 3.05 - - 5.16 5.16 5.16 - 7.01 7.01 7.01 - - - 9.52 14.02
80 88.9 2.11 3.05 3.05 - - 5.49 5.49 5.49 - 7.62 7.62 7.62 - - - 11.13 15.24
100 114.3 2.11 3.05 3.05 - - 6.02 6.02 6.02 - 8.56 8.56 8.56 - 11.13 - 13.49 17.12
150 168.28 2.77 3.4 - - - 7.11 7.11 7.11 - 10.97 10.97 10.97 - 14.27 - 18.24 21.95
200 219.08 2.77 3.76 - 6.35 7.04 8.18 8.18 8.18 10.31 12.7 12.7 12.7 15.06 18.26 20.62 23.01 22.22
250 273.05 3.4 4.19 - 6.35 7.8 9.27 9.27 9.27 12.7 12.7 12.7 15.06 18.26 21.44 25.4 28.58 25.4
300 323.85 3.96 4.57 - 6.35 8.38 9.52 9.52 10.31 14.27 12.7 12.7 17.48 21.44 25.4 28.58 33.32 25.4
350 355.6 3.96 4.78 6.35 7.92> 9.52 - 9.52 11.13 15.06 12.7 19.05 23.83 27.79 31.75 35.71 -
400 406.4 4.19 4.78 6.35 7.92 9.52 - 9.52 12.7 16.66 12.7 21.44 26.19 30.96 36.52 40.46 -
450 457.2 4.19 4.78 6.35 7.92 11.12 - 9.52 14.27 19.05 12.7 23.82 29.36 34.92 39.67 45.24 -
500 508 4.78 5.54 6.35 9.52 12.7 - 9.52 15.06 20.62 12.7 26.19 32.54 38.1 44.45 49.99 -
600 609.4 5.54 6.35 6.35 9.52 14.27 - 9.52 17.48 24.61 12.7 30.93 38.89 46.02 52.37 59.51 -
650 660.4 - - - 9.52 - - 12.7 -
700 711.2 - 12.7 15.88 9.52 - - 12.7 -
750 762 6.35 7.92 7.92 12.7 15.88 - 9.52 - - 12.7 - - - - - -
800 812.8 9.52 17.48 - 12.7 -
900 914.4 - - 7.92 12.7 15.88 - 9.52 19.05 - 12.7 - - - - - -
1100 1066.8 - - - - - - 9.52 - - 12.7 - - - - - -
1200 1219.2 - - - - - - 9.52 - - 12.7 - - - - - -
ANSI to DIN Wall Thickness Convertion Table
DIN ANSI
Wall
thicknesses Wall thicknesses in mm
in mm
2.00 1.65
2.60 2.11
2.90 2.77 2.87
3.20 3.05
3.60 3.38 3.40 3.56
4.00 3.68 3.76 3.91 3.96
4.50 4.19 4.57 4.78 4.85
5.00 5.08
5.60 5.16 5.49 5.54 5.74
6.30 6.02 6.35 6.55
7.10 7.01 7.11
8.00 7.62 7.80 7.92 8.08
8.80 8.18 8.38 8.56
10.00 9.27 9.52 10.31
11.00 10.97 11.12 11.13
11.50
12.70 12.70
14.20 14.27
16.00 15.06
17.50 16.66 17.48
20.62 20.62 19.05 21.44
25.00 23.82 24.61
26.19 26.19 28.58 30.93
95
J.1 Electrical & Instrumentation Norms
J.2.1 Conduit Installation

Conduit (Install)
Unit Hrs
Heavy gauge steel, Black or 20mm surface run 0.598
galvanised; inc. cutting, fittings 25mm surface run 0.728
& fixings 32mm surface run 0.832
Steel in chase, screed or slab 20mm surface run 0.520
25mm surface run 0.650
PVC; inc. cutting, fittings & 20mm surface run 0.390
fixings In screed or slab 0.325
In screed or slab 0.390
In screed or slab 0.455
96
J.2.2 Trunking Installation
Trunking (Install)
Unit Hrs
Steel trunking, inc all fixings and covers 38mm x 38mm surface run 0.368
Steel trunking 50mm x 50mm surface run 0.368
75mm x 50mm surface run 0.455
Steel trunking, fittings 38mm x 38mm 4 way Junction 0.368
Angles 0.173
con. Sleeves 0.195
End caps 0.065
Tees 0.281
50mm x 50mm 4 way Junction 0.368
Angles 0.173
con. Sleeves 0.195
End caps 0.065
Tees 0.281
Angles 0.173
con. Sleeves 0.195
End caps 0.065
Tees 0.281
Angles 0.173
con. Sleeves 0.195
End caps 0.065
Tees 0.281
Angles 0.216
con. Sleeves 0.238
End caps 0.065
Tees 0.325
Angles 0.216
con. Sleeves 0.238
End caps 0.065
Tees 0.325
Angles 0.216
con. Sleeves 0.238
End caps 0.086
Tees 0.325
97
Trunking (Install)
Unit Hrs
Steel trunking, fittings 150mm x 50mm 4 way Junction 0.455
Angles 0.303
con. Sleeves 0.238
End caps 0.086
Tees 0.325
Angles 0.303
con. Sleeves 0.281
End caps 0.086
Tees 0.411
Angles 0.303
con. Sleeves 0.281
End caps 0.130
Tees 0.411
Angles 0.303
con. Sleeves 0.277
End caps 0.130
Tees 0.411
Angles 0.346
con. Sleeves 0.433
End caps 0.173
Tees 0.520
Angles 0.390
con. Sleeves 0.433
End caps 0.173
Tees 0.585
Angles 0.520
con. Sleeves 0.433
End caps 0.216
Tees 0.650
All sizes Remove & replace lids 0.130
98
J.2.3 Tray Installation
Tray (Install)
Unit Hrs
Light gauge tray 50mm surface run 0.281
Light gauge tray fittings 50mm Tees 0.390
Risers 0.260
Bends 0.260
Connectors 0.195
Crossovers 0.455
75mm Tees 0.390
Risers 0.260
Bends 0.260
Connectors 0.195
Crossovers 0.455
100mm Tees 0.411
Risers 0.281
Bends 0.281
Connectors 0.195
Crossovers 0.476
Medium gauge tray 150mm surface run 0.411
Medium gauge tray fittings 150mm Tees 0.411
Risers 0.281
Bends 0.281
Connectors 0.195
Crossovers 0.476
200mm Tees 0.520
Risers 0.368
Bends 0.368
Connectors 0.195
Crossovers 0.628
225mm Tees 0.520
Risers 0.368
Bends 0.368
Connectors 0.195
Crossovers 0.628
250mm Tees 0.650
Risers 0.368
Bends 0.368
Connectors 0.195
Crossovers 0.628
300mm Tees 0.650
Risers 0.411
Bends 0.411
Connectors 0.195
Crossovers 0.758
99
Tray (Install)
Unit Hrs
Heavy gauge tray 375mm surface run 0.693
Heavy gauge tray fittings 375mm Tees 0.975
Risers 0.411
Bends 0.411
Connectors 0.195
Crossovers 0.758
450mm Tees 0.996
Risers 0.693
Bends 0.693
Connectors 0.195
Crossovers 1.256
525mm Tees 1.300
Risers 0.693
Bends 0.693
Connectors 0.195
Crossovers 1.256
600mm Tees 1.430
Risers 0.866
Bends 0.866
Connectors 0.195
Crossovers 1.451
750mm Tees 1.516
Risers 1.040
Bends 1.040
Connectors 0.195
Crossovers 1.451
900mm Tees 1.906
Risers 1.256
Bends 1.256
Connectors 0.195
Crossovers 1.668
150 to 50mm Reducers 0.195
100
J.2.4 Rack installation
Rack (Install)
Unit Hrs
Heavy Duty ladder rack 150mm surface run 0.866
Heavy Duty ladder rack 150mm 4 way Junction 0.650
fittings Tees 0.476
Risers 0.433
Internal bends 0.346
Couplers 0.346
End Connectors 0.346
External bends 0.346
200mm 4 way Junction 0.650
Tees 0.476
Risers 0.650
Couplers 0.346
Tees 0.736
Risers 0.866
Couplers 0.346
Tees 1.256
Risers 1.083
Couplers 0.346
Tees 1.516
Risers 1.343
Couplers 0.346
Tees 1.733
Risers 1.516
Couplers 0.346
101
J.2.5 Supporting Steelwork Fabricate & Install)
Supporting steel (Fabricate & Install)
Unit Hrs
Mild Steel, flats, angles, sections
Not exceeding 2kg 0.546
Exc. 2kg but N.E 5kg 0.546
Exceeding 50kg 0.442
Unistrut
Not exceeding 2kg 0.520
Exceeding 50kg 0.429
J.2.6 Supporting Steelwork (Install Only)

Supporting steel (Install)
Unit Hrs
Threaded rod
6mm Diameter (M6) 0.325
102
J.2.7 Cable Installation
Cables (Install)
HV/LV armoured distribution cables (all types)
1.5mm 2.5mm 4mm 6mm 10mm 16mm 25mm 35mm 50mm 70mm 95mm 120mm 150mm 185mm 240mm 300mm 400mm 500mm 630mm 800mm 1000mm
In trenches or Single core 0.169 0.169 0.211 0.211 0.233 0.233 0.233 0.233 0.339 0.339 0.382 0.460 0.550 0.660 0.700
ducts Two core 0.043 0.043 0.065 0.065 0.108 0.108 0.173 0.173 0.216 0.216 0.238 0.238 0.238 0.238 0.346 0.346 0.390
Three core 0.065 0.065 0.086 0.086 0.130 0.130 0.195 0.195 0.238 0.238 0.260 0.260 0.260 0.260 0.390 0.390 0.433
Four core 0.086 0.086 0.108 0.108 0.151 0.151 0.216 0.216 0.260 0.260 0.281 0.281 0.281 0.281 0.433 0.433 0.476
Fixed direct to Single core 0.392 0.413 0.445 0.456 0.477 0.499 0.520 0.573 0.636 0.722 0.817 0.817 0.974 1.234 1.299
backgrounds Two core 0.129 0.129 0.205 0.238 0.260 0.314 0.400 0.422 0.454 0.465 0.487 0.509 0.530 0.584 0.649 0.736 0.833
Three core 0.129 0.129 0.205 0.238 0.260 0.314 0.444 0.465 0.498 0.519 0.553 0.584 0.649 0.682 0.736 0.823 0.931
Four core 0.129 0.129 0.205 0.238 0.260 0.346 0.476 0.487 0.530 0.541 0.584 0.617 0.671 0.714 0.844 0.909 1.018
Gland and Single core 1.278 1.365 1.430 1.451 1.495 1.560 1.668 2.231 2.383 2.513 3.250 4.560 4.960 6.000 8.000
terminate Two core 0.628 0.628 0.628 0.650 0.845 0.996 1.278 1.365 1.430 1.451 1.495 1.560 1.668 2.231 2.383 2.513 3.250
Three core 0.671 0.671 0.671 0.693 0.931 1.083 1.365 1.495 1.560 1.625 1.668 1.776 1.885 2.340 2.600 2.816 3.683
Four core 0.736 0.736 0.736 0.758 1.061 1.213 1.495 1.690 1.755 1.885 1.928 2.101 2.210 2.426 3.120 3.250 3.900
Tee Cable joints Single core 3.336 3.336 3.336 3.640 3.640 4.203 4.203 6.175 7.583 8.125 8.666
Two core 3.336 3.336 3.336 3.640 3.640 4.203 4.203 6.175 7.583 8.125 8.666
Three core 3.553 3.553 3.553 3.813 3.813 4.333 4.333 6.283 7.908 8.450 8.987
Four core 3.770 3.770 3.770 4.051 4.051 4.550 4.550 6.608 8.233 8.775 9.316
Through Cable Single core 3.120 3.120 3.120 3.380 3.380 3.900 3.900 5.741 6.175 6.608 7.041
joints Two core 3.120 3.120 3.120 3.380 3.380 3.900 3.900 5.741 6.175 6.608 7.041
Three core 3.228 3.228 3.228 3.488 3.488 4.008 4.008 6.309 6.500 6.933 7.366
Four core 3.336 3.336 3.336 3.618 3.618 4.116 4.116 6.175 6.825 7.258 7.691
Four way Cable Single core 3.770 3.770 3.770 4.073 4.073 4.636 4.636 6.608 9.100 9.533 9.966
joints Two core 3.770 3.770 3.770 4.073 4.073 4.636 4.636 6.608 9.100 9.533 9.966
Three core 3.986 3.986 3.986 4.246 4.246 4.766 4.766 6.716 9.425 9.858 10.291
Four core 4.203 4.203 4.203 4.485 4.485 4.983 4.983 7.041 9.750 10.183 10.616
LV unarmoured distribution cables (all types)
1.5mm 2.5mm 4mm 6mm 10mm 16mm 25mm 35mm 50mm 70mm 95mm 120mm 150mm
In trunking / Single core 0.033 0.043 0.043 0.043 0.053 0.053 0.075 0.075 0.075 0.075 0.100 0.100 0.100
conduit
103
Telephone cable (all types)
0.9mm
Fixed direct to 6 Pair 0.103
backgrounds 10 Pair 0.039
20 Pair 0.043
50 Pair 0.156
Gland and 6 Pair 1.403
terminate 10 Pair 2.714
20 Pair 4.034
50 Pair 7.535
Armoured Thermocouple cable (all types)
n.e
1.5mm
backgrounds 10 Pair 0.090
20 Pair 0.100
Gland and 2 Pair 0.663
terminate 10 Pair 2.467
20 Pair 3.667
Flexible distribution cable (all types)
n.e 2.5mm 4mm

1.5mm
Fixed direct to n.e. 4 Core 0.335 0.335 0.335
backgrounds
In trunking / n.e. 4 Core 0.029 0.033 0.037
conduit
Gland and n.e. 4 Core 0.216 0.216 0.250
terminate
104
Fibre Optic cable (all types)
Unit Hrs
Fixed direct to n.e. 6 Core 2.551
backgrounds Over 6 n.e. 12 Core 3.824
Over 12 n.e. 18 Core 4.286
Over 18 n.e. 24 Core 5.448
Over 24 n.e. 30 Core 7.010
Over 30 n.e. 36 Core 8.741
Co-axial cable (all types)
Unit Hrs
Fixed direct to n.e. 5mm OD 0.056
backgrounds Over 5 n.e. 10mm OD 0.068
Over 10 n.e. 20mm OD 0.092
Over 20 n.e. 30mm OD 0.136
Gland and n.e. 5mm OD 1.896
terminate Over 5 n.e. 10mm OD 2.276
Over 10 n.e. 20mm OD 3.036
Over 20 n.e. 30mm OD 3.795
105
Multicore armoured Control cables (all types)
1.5mm 2.5mm 4mm

In trenches or 5 core 0.086 0.086 0.108
ducts 7 core 0.086 0.108 0.130
10 core 0.108 0.130 0.195
12 core 0.108 0.130 0.238
19 core 0.130 0.173 0.260
27 core 0.173 0.216 0.281
37 core 0.216 0.281
48 core 0.238 0.325
Fixed direct to 5 core 0.129 0.205 0.238
backgrounds 7 core 0.129 0.238 0.314
10 core 0.205 0.281 0.433
12 core 0.238 0.314 0.454
19 core 0.314 0.422 0.498
27 core 0.422 0.465 0.541
37 core 0.454 0.509
48 core 0.498 0.552
Gland and 5 core 0.823 0.823 0.866
terminate 7 core 0.953 0.953 0.996
10 core 1.105 1.105 1.213
12 core 1.105 1.105 1.213
19 core 1.365 1.365 1.473
27 core 1.668 1.668 1.841
37 core 2.015 2.015
48 core 2.773 2.773
106
Multi-paired unarmoured Instrumentation Cables (all types)
n.e n.e.
1.5mm 1.5mm
In trenches or 1 Pair 0.029
ducts 1 Triple 0.035
2 Pair 0.029
3 Pair 0.035
4 Pair 0.039
5 Pair 0.043
6 Pair 0.046
6 Triple 0.057
7 Pair 0.050
7 Triple 0.062
8 Pair 0.053
10 Pair 0.057
12 Pair 0.062
12 Triple 0.072
20 Pair 0.072
36 Pair 0.086
50 Pair 0.096
100 Pair 0.144
backgrounds 1 Quad 0.075
1 Triple 0.072
2 Pair 0.072
3 Pair 0.090
4 Pair 0.110
5 Pair 0.130
5 Quad 0.090
6 Pair 0.133
6 Triple 0.144
7 Pair 0.136
7 Triple 0.150
8 Pair 0.139
10 Pair 0.144
10 Quad 0.100
12 Pair 0.150
12 Triple 0.173
20 Pair 0.173
36 Pair 0.208
50 Pair 0.231
100 Pair 0.346
107
Multi-paired unarmoured Instrumentation Cables (Collective
screened)
n.e n.e.
1.5mm 1.5mm
Terminate 1 Pair 0.284
1 Quad 0.663
1 Triple 0.423
2 Pair 0.423
3 Pair 0.560
4 Pair 0.700
5 Pair 0.853
5 Quad 2.467
6 Pair 1.050
6 Triple 1.430
7 Pair 1.230
7 Triple 1.610
8 Pair 1.400
10 Pair 1.602
10 Quad 3.667
12 Pair 1.900
12 Triple 3.090
20 Pair 3.127
36 Pair 5.360
50 Pair 7.444
100 Pair 14.887
108
Multi-paired unarmoured Instrumentation Cables (Individual
and Collective screened)
n.e n.e.
1.5mm 1.5mm
Terminate 1 Pair 0.355
1 Quad 0.829
2 Pair 0.529
3 Pair 0.690
4 Pair 0.860
5 Pair 1.066
5 Quad 3.083
6 Pair 1.250
7 Pair 1.490
8 Pair 1.700
10 Pair 2.002
10 Quad 4.583
12 Pair 2.400
20 Pair 3.909
36 Pair 6.701
50 Pair 9.306
100 Pair 18.610
109
Electrical earthing (Install)
2.5 to 6.0 to 16.0 to 35.0 to n.e. 50mm Over 50mm 70.0 to 120.0 to 15A to 150A to 25mm x 30A to 80A (blank)
4.0mm2 10.0mm2 25.0mm2 50.0mm2 Dia. n.e. 75mm 95.0mm2 150.0mm2 100A TP 200A TP 3mm DP
Dia.
Unarmoured Fixed direct to backgrounds Single core 0.086 0.151 0.216 0.245 0.315 0.425
Earthing Cables Terminate 0.200 0.200 0.250 0.250 0.275 0.275
Crimped Joint 0.200 0.200 0.250 0.250 0.275 0.275
Thermal welded Joint 0.250 0.250 0.275 0.285 0.290 0.350
Earthing Aluminium Tape Lightning Conductor 0.346
accessories Bi-metal Connector Equipment 0.216
Central bolt test clamp 0.173
Copper Tape, Plastic Coated 0.390
DC tape clip metal 0.065
DC tape clip plastic 0.053
Disconnect Link 0.541
Disconnect Link Metal Channel 0.433
Earth Lattice Plate 1.300
Earth Plate solid Copper 1.300
Flat Saddle with Elevation Rod Air Terminal 1.625
Screw down tape clamp 0.216
Square tape clamp 0.216
Tape saddles 0.108
Through test or junction clamp 0.260
Install RCCB's complete with Weatherproof or Metal Enclosures RCCB's 2.166 2.600 1.950
Fixing a Mechanical Earth Clamp to Pipe Earth Clamps to pipe 0.303 0.368
Install Earth Electrode Inspection Pit and Cover Earth Pit 0.650
Fitting Earth Rod Clamp Earth Rods and Clamps 0.216
Install Earth Rod into average ground 1200mm 0.325
Fabricate & Install Earthing Busbar Earthing Busbars 2.150
Install only Earthing Busbar 1.550
110
J.2.8 Electrical Accessories Installation
Electrical Accessories (Install)
Unit Hrs
Switches & Outlets Remote Control Units 0.850
Safety Switches 0.650
Convenience Socket Outlet 230V 2.000
Flameproof Lighting Switches 0.650
telephone outlet 0.490
Welding Socket Outlet 100A 2.500
Junction or n.e.20 way junction or marshalling box complete with Kippon type terminals 1.000
marshalling box 21 to 40 way junction or marshalling box complete with Kippon type terminals 1.800
41 to 80 way junction or marshalling box complete with Kippon type terminals 2.300
Cable identification markers Make up Critchley Ident and fit carrier to cable 0.072
Fit Partex Ferrule numbers and pin crimp to each core. 0.072
Traffolyte Labels 0.215
Junction or marshalling box Adaptable box 300mm x 300mm 0.606
Adaptable box 600mm x 600mm 0.780
Adaptable box 900mm x 900mm 1.300
Transit frames Pack transit frame 0.429
Unpack Transit frame 0.429
111
J.2.9 Light Fittings Installation
Light Fittings (Install)
Unit Hrs
Flameproof fluorescents
1x1500/2400 2.600
1x600/1200 2.275
2x1500/2400 3.791
2x600/1200 2.166
Bulkhead 1.625
Standard / Emergency Luminaires
Single Bulkhead 1.625
Twin Bulkhead 1.857
Single Overhead 2.321
Twin Overhead 3.095
Triple Overhead 3.250
"Exit" light 1.625
Explosion Proof Luminaires
Single Overhead 3.560
Single Bulkhead 2.476
Twin Bulkhead 2.786
Twin Overhead 4.643
Triple Overhead 4.952
Floodlights
n.e. 150w HPS Floodlight 3.300
250w HPS Floodlight 3.637
Misc
Lighting Dimmer Control 1.170
Floodlight Control 1.780
Portable Lamp with Charger 1.780
Plant re-lamping
Overhead / Bulkhead Fitting 0.600
Fluorescent Fitting 0.800
112
J.2.10 Electrical Switchgear Installation
Electrical switchgear (Install)
Unit Hrs
Isolators SP&N or DP 15A 0.390
30A 0.455
60A 0.390
100A 0.455
Isolators TP 15A 1.256
30A 1.256
60A 1.451
100A 1.841
Isolators TP&N 15A 1.300
30A 1.300
60A 1.408
100A 2.058
Switch fuses SP&N or DP 15A 1.148
30A 1.148
60A 1.408
100A 2.058
Switch fuses TP 15A 1.408
30A 1.408
60A 1.625
100A 2.058
Switch fuses TP&N 15A 1.690
30A 1.690
60A 1.841
100A 2.275
Switch fuses SP&N 500V 60A 2.015
100A 2.491
200A 3.250
Switch fuses DP 500V 60A 2.015
100A 2.491
200A 3.250
Metalclad MCB 2 way 60A 1.950
distribution boards TP&N 100A 2.166
200A 5.936
4 way 60A 2.816
100A 3.120
200A 6.976
15A & 30A 1.950
6 way 60A 3.683
100A 4.073
200A 8.016
15A & 30A 2.730
8 way 15A & 30A 3.510
113
Electrical switchgear (Install)
Unit Hrs
Busbar chambers 450mm 2.058
600mm 2.383
900mm 2.893
1400mm 4.225
1800mm 4.658
Busbar coupling links 100A to 400A 0.325
500A to 800A 0.541
Busbar clamps 100A 0.260
20A to 60A 0.216
Busbar accessories 1 to 4mm Cable Connectors 0.033
Crimp termination and screw down clamp 0.033
6 to 10mm Cable Connectors 0.043
16 to 35mm Cable Connectors 0.053
50 to 95mm Crimp termination and screw down clamp 0.033
Control Cubicles & MCB Control Panels Floor mounted 13.000
Wall mounted 15.000
Local Control Stations Stop/Start 0.813
Emergency Stop 0.688
Indicating Emergency Stop 0.813
Local/remote 0.813
Auto Manual 1.375
Field Control Station 1.063
Duty Selector 1.375
114
J.2.11 Instrument Pipework
Intrument Pipework
Unit Hrs
UPVC / HDPE tubing & fittings (Fabricate & Install)
n.e. 15mm ID 0.429
over 15mm n.e. 20mm ID 0.488
Galvanised Carbon steel pipe & fittings (Fabricate & Install)
n.e. 15mm ID 1.014
Copper tubing & fittings (PVC covered) (Fabricate & Install)
6mm OD 0.372
8mm OD 0.423
10mm OD 0.592
Stainless Steel/Incolloy tubing & fittings (Fabricate & Install)
6mm OD 0.790
8mm OD 0.874
10mm OD 1.223
Valve (all materials/ratings) (Install)
n.e. 15mm ID 0.300
Manifold 1 Valve (all materials/ratings) (Install)
n.e. 15mm ID 0.250
n.e. 15mm ID 0.300
n.e. 15mm ID 0.400
n.e. 15mm ID 0.400
n.e. 15mm ID 0.450
n.e. 15mm ID 1.200
115
J.2.12 Instrument Equipment
Intrument Equipment
Unit Hrs
Flow Instruments Install Indicator 0.890
Recorder 1.160
Gauge 0.890
Quantity indicator 1.780
In line transmitter 1.200
Alarm 1.000
Controller 1.330
Element 1.000
Switch 1.200
Transmitter 1.160
Disconnect and re Indicator 0.333
connect Recorder 0.333
Gauge 0.333
Alarm 0.333
Controller 0.333
Element 0.333
Switch 0.333
Transmitter 0.333
Remove; Calibrate Indicator 1.333
and reinstall Recorder 1.778
Gauge 1.333
In line transmitter 1.556
Alarm 1.644
Controller 1.778
Element 1.644
Switch 1.778
Transmitter 1.778
Temperature Install Indicator 1.000
Instruments Recorder 1.560
Gauge 1.000
Alarm 1.330
Controller 2.670
Element 1.110
Switch 1.330
Transmitter 1.160
RTD sensor 1.110
Thermowell 1.110
Gauge 0.167
Alarm 0.333
Controller 0.333
Element 0.333
Switch 0.333
Transmitter 0.333
Thermowell 0.167
Gauge 1.644
Alarm 2.222
Controller 2.222
Element 1.644
Switch 2.444
Transmitter 1.556
RTD sensor 1.556
Thermowell 1.556
116
Intrument Equipment
Unit Hrs
Pressure Install Indicator 1.560
Instruments Recorder 1.780
Gauge 1.560
Alarm 1.780
Controller 2.780
Switch 1.780
Transmitter 1.780
Diff Indicator 2.000
Diff transmitter 2.000
Gauge 0.333
Alarm 0.333
Controller 0.333
Switch 0.333
Transmitter 0.333
Gauge 1.556
Alarm 1.556
Controller 1.778
Switch 1.556
Transmitter 1.556
Level Instruments Install Indicator 2.330
Recorder 2.330
Gauge 2.330
Alarm 2.330
Controller 4.200
Switch 2.800
Transmitter 4.200
Glass 2.330
Alarm lamp 1.760
Gauge 0.333
Alarm 0.333
Controller 0.333
Switch 0.333
Transmitter 0.333
Glass 0.333
Alarm lamp 0.333
Gauge 1.778
Alarm 1.778
Controller 1.778
Switch 1.778
Transmitter 1.778
Glass 1.778
Alarm lamp 1.778
117
Intrument Equipment
Unit Hrs
Miscellaneous Install P/I Convertor 1.560
Instruments I/P Convertor 1.560
I.S. Interface 1.110
Integrator 1.110
recorder Indicator 1.560
Probe 1.110
Air filter regulator 1.560
Annunciator 1.780
Conductivity Indicator 1.110
Transducer 1.330
Disconnect and re P/I Convertor 0.333
connect I/P Convertor 0.333
Integrator 0.333
Pen recorder 0.333
Remove; Calibrate P/I Convertor 2.000
and reinstall I/P Convertor 2.000
Integrator 1.556
Pen recorder 2.000
Instrument Install approx. 650mm x 650mm x 300mm 1.750
Cubicle/Panel approx. 1050mm x 650mm x 300mm 2.500
approx. 2200mm x 1200mm x 800mm 6.500
approx. 2200mm x 2400mm x 800mm 8.500
VDU Panel 4.000
118
J.2.13 Telecomms/CCTV/Security Equipment Installation
Telecomms/CCTV/Security equipment (Install)
Unit Hrs
Telecomms equipment
P.A. Access Station 7.620
Loudspeaker (internal) c/w junction box 2.860
Loudspeaker (external) c/w junction box 4.760
Internal telephone socket outlet 0.950
Internal telephone 0.480
Internal wall mounted telephone 0.950
Internal telephone hood 2.860
Line amplifier 4.760
External explosion proof mounted telephone 1.910
External telephone hood 4.760
External telephone socket outlet 1.910
Flashing Light (beacon) 2.860
Telecomms distribution box & supports (external) 4.760
Telecomms patch panel & cabinet 11.430
CCTV/Security equipment
14" monitor 4.290
17" monitor 4.760
Camera c/w lens & junction box 3.810
Camera housing & heater 3.810
J.2.14 Fire & Gas Equipment Installation

Fire & Gas Equipment (Install)
Unit Hrs
Audible & Visual Alarms
Alarm Sounder 0.975
Alarm Sounder & light 1.386
Flashing Light (Strobe) 1.300
Siren, fire alarm type 0.975
Warbler alarm 0.975
Detectors
Heat detector and base 0.866
Oil Mist detector 1.160
Gas detector (all types) and base 1.300
Flame detector 1.160
Smoke detector (all types) and base 1.300
Control & Initiation
Receiver (all types) 1.300
Break glass FA contacts 0.520
Deluge release call point 1.160
Fire alarm control panel 2.600
Transmitter (all types) 1.300
119
J.2.15 Heat Tracing
Heat Tracing (Install)
Unit Hrs
To Pipework - straight taped
n.e. 150mm diameter 0.150
Over 150mm n.e. 300mm diameter 0.183
To Instrument pipework - straight taped
To Pipework - spiral taped
To Instrument pipework - spiral taped
To Vessels and the like - spiral taped
n.e. 3.00m circumference 0.250
Over 3.00m n.e. 4.50m circumference 0.283
Trace Heating Junction Box - fixed to pipe 0.416
Trace Heating Thermostat - fixed to pipe 0.416
Gland & Terminate Trace Heating tape 0.500
End termination using cold shrink end seal 0.300
Through joint using cold shrink joint kit 0.800
Compression cable gland 0.400
120
J.2.16 Testing
Testing
Unit Hrs
Polarity Test 0.278
Electrical separation of circuits 0.278
Protection against direct contact 0.278
Earth Loop Impedance Test 0.416
Operation of Residual Current Protective Devices 0.416
Functional testing of loops; up to 5 items
Pressure 3.796
Level 3.796
Flow 3.796
Temperature 2.496
121
L.1 Insulation Norms
L.2.1 Base Preformed Section Norms (Mineral Wool)
PREFORMED SECTION: UP TO 0.7mm ALUZINC, ALUMINIUM FLAT OR STAINLESS STEEL
ROLLED CASING TO PIPEWORK
Pipe Size
Over 50mm Over 150mm Over 250mm Over 350mm
n.e. 62mm Insulation Thickness Unit n.e. 50mm
n.e. 150mm n.e. 250mm n.e. 350mm n.e. 500mm
Norm Norm Norm Norm Norm
New Complete Specification m 0.259 0.315 0.397 0.509 0.607
Extra over Elbow or Bend Nr 0.181 0.220 0.277 0.356 0.424
Extra over Tee, Reducer, Full Cap End or End Closure Plate Nr 0.090 0.110 0.138 0.178 0.212
Extra over Flange Joint-mineral wool Nr 0.258 0.315 0.395 0.509 0.606
Extra over Flange Joint-foamglass Nr 0.310 0.378 0.475 0.611 0.727
Extra over Valve or Strainer-mineral wool Nr 0.387 0.472 0.593 0.763 0.909
Extra over Valve or Strainer-foamglass Nr 0.465 0.567 0.712 0.916 1.091
Extra over Seal Closure Plate with Armourset and Rockwrap Nr 0.271 0.331 0.415 0.534 0.636
Strip and remove to skip-Insulation and Cladding m 0.141 0.174 0.217 0.279 0.335
Extra over Flange Joint-mineral wool or Foamglass Nr 0.142 0.173 0.217 0.280 0.333
Extra over Valve or Strainer-mineral wool or Foamglass Nr 0.213 0.260 0.326 0.420 0.500
Strip and remove to skip-Cladding only m 0.098 0.121 0.151 0.197 0.233
Strip and store-Insulation and Cladding m 0.197 0.239 0.302 0.390 0.463
Strip and store-Cladding m 0.138 0.167 0.210 0.272 0.325
Strip, store and refit-Insulation and Cladding m 0.443 0.541 0.679 0.873 1.040
Strip, store and refit-Cladding m 0.308 0.377 0.476 0.610 0.728
Strip, store and refit-Cladding;remove and renew Insulation m 0.430 0.525 0.659 0.846 1.010
Strip, remove and renew Cladding only m 0.279 0.341 0.430 0.551 0.656
Strip, remove and renew complete specification m 0.400 0.489 0.614 0.787 0.938
122
Pipe Size
Over 500mm
n.e. 62mm Insulation Thickness Unit 650mm 700mm 750mm 800mm
n.e. 600mm

Pipe Size
n.e. 62mm Insulation Thickness Unit 900mm 1100mm 1200mm 1400mm 1500mm
123
Pipe Size
Over 62mm n.e. 112mm Insulation Thickness n.e. 50mm
Extra over Flange Joint-mineral wool or Foamglass Nr 0.204 0.231 0.289 0.364 0.422
Extra over Valve or Strainer-mineral wool or Foamglass Nr 0.307 0.346 0.433 0.546 0.633
Strip, store and refit-Cladding;remove and renew Insulation m 0.620 0.699 0.876 1.102 1.276
124
Pipe Size
Over 500mm
Over 62mm n.e. 112mm Insulation Thickness Unit 650mm 700mm 750mm 800mm
n.e. 600mm

Pipe Size
Over 62mm n.e. 112mm Insulation Thickness Unit 900mm 1100mm 1200mm 1400mm 1500mm
125
Pipe Size
Over 112mm n.e. 150mm Insulation Thickness n.e. 50mm
New Complete Specification m 0.515 0.663 0.823 0.951
Extra over Elbow or Bend Nr 0.361 0.463 0.576 0.667
Extra over Tee, Reducer, Full Cap End or End Closure Plate Nr 0.181 0.232 0.288 0.333
Extra over Flange Joint-mineral wool Nr 0.516 0.662 0.823 0.952
Extra over Flange Joint-foamglass Nr 0.620 0.794 0.988 1.143
Extra over Valve or Strainer-mineral wool Nr 0.775 0.993 1.235 1.429
Extra over Valve or Strainer-foamglass Nr 0.930 1.191 1.482 1.714
Extra over Seal Closure Plate with Armourset and Rockwrap Nr 0.542 0.695 0.864 1.000
Strip and remove to skip-Insulation and Cladding m 0.285 0.364 0.453 0.525
Extra over Flange Joint-mineral wool or Foamglass Nr 0.284 0.364 0.453 0.524
Extra over Valve or Strainer-mineral wool or Foamglass Nr 0.426 0.546 0.679 0.786
Strip and remove to skip-Cladding only m 0.200 0.256 0.318 0.367
Strip and store-Insulation and Cladding m 0.394 0.505 0.630 0.728
Strip and store-Cladding m 0.276 0.354 0.440 0.509
Strip, store and refit-Insulation and Cladding m 0.886 1.135 1.411 1.634
Strip, store and refit-Cladding m 0.620 0.794 0.988 1.142
Strip, store and refit-Cladding;remove and renew Insulation m 0.860 1.102 1.371 1.585
Strip, remove and renew Cladding only m 0.561 0.718 0.892 1.033
Strip, remove and renew complete specification m 0.801 1.027 1.276 1.476
Extra over Flange Joint-foamglass Nr 0.961 1.231 1.531 1.771
Extra over Valve or Strainer-foamglass Nr 1.441 1.846 2.297 2.657
Extra over Seal Closure Plate with Armourset and Rockwrap Nr 0.840 1.077 1.340 1.550
126
Pipe Size
Over 500mm
n.e. 600mm

Pipe Size
127
MINERAL WOOL PREFORMED SECTION: UP TO 24 MIL ALUZINC OR ALUMINIUM FLAT
Insulation Thickness
1/2" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4"
Norm Norm Norm Norm Norm Norm
New Complete Specification ft 0.079 0.079 0.079 0.079 0.108 0.113
Extra over Elbow or Bend Nr 0.181 0.181 0.181 0.181 0.249 0.260
Extra over Tee, Reducer, Full Cap End or End Closure Plate Nr 0.090 0.090 0.090 0.090 0.124 0.130
Extra over Flange Joint-mineral wool Nr 0.258 0.258 0.258 0.258 0.355 0.372
Extra over Flange Joint-foamglass Nr 0.310 0.310 0.310 0.310 0.427 0.446
Extra over Valve or Strainer-mineral wool Nr 0.387 0.387 0.387 0.387 0.533 0.557
Extra over Valve or Strainer-foamglass Nr 0.465 0.465 0.465 0.465 0.640 0.669
Extra over Seal Closure Plate with Armourset and Rockwrap Nr 0.271 0.271 0.271 0.271 0.373 0.390
Strip, remove and renew complete specification ft 0.122 0.122 0.122 0.122 0.168 0.176
Strip and remove to skip-Insulation and Cladding ft 0.043 0.043 0.043 0.043 0.060 0.062
Extra over Flange Joint-mineral wool or Foamglass Nr 0.142 0.142 0.142 0.142 0.195 0.204
Extra over Valve or Strainer-mineral wool or Foamglass Nr 0.213 0.213 0.213 0.213 0.293 0.307
Strip and remove to skip-Cladding only ft 0.030 0.030 0.030 0.030 0.042 0.044
Strip and store-Insulation and Cladding ft 0.060 0.060 0.060 0.060 0.083 0.087
Strip and store-Cladding ft 0.042 0.042 0.042 0.042 0.058 0.061
Strip, store and refit-Insulation and Cladding ft 0.135 0.135 0.135 0.135 0.186 0.194
Strip, store and refit-Cladding ft 0.094 0.094 0.094 0.094 0.130 0.136
Strip, store and refit-Cladding;remove and renew Insulation ft 0.131 0.131 0.131 0.131 0.180 0.189
Strip, remove and renew Cladding only ft 0.085 0.085 0.085 0.085 0.118 0.123
128
3/4" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4"
129
1" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4"
130
1 1/2" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4"
131
2" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4"
132
3" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4"
133
4" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4"
134
6" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4" 4 1/2" 5" 5 1/2" 6"
Norm Norm Norm Norm Norm Norm Norm Norm Norm Norm
New Complete Specification ft 0.096 0.096 0.096 0.096 0.121 0.128 0.128 0.157 0.157 0.157
Extra over Elbow or Bend Nr 0.220 0.220 0.220 0.220 0.277 0.293 0.293 0.361 0.361 0.361
Extra over Tee, Reducer, Full Cap End or End Closure Plate Nr 0.110 0.110 0.110 0.110 0.138 0.147 0.147 0.181 0.181 0.181
Extra over Flange Joint-mineral wool Nr 0.315 0.315 0.315 0.315 0.395 0.419 0.419 0.516 0.516 0.516
Extra over Flange Joint-foamglass Nr 0.378 0.378 0.378 0.378 0.475 0.503 0.503 0.620 0.620 0.620
Extra over Valve or Strainer-mineral wool Nr 0.472 0.472 0.472 0.472 0.593 0.629 0.629 0.775 0.775 0.775
Extra over Valve or Strainer-foamglass Nr 0.567 0.567 0.567 0.567 0.712 0.755 0.755 0.930 0.930 0.930
a Nr 0.331 0.331 0.331 0.331 0.415 0.440 0.440 0.542 0.542 0.542
Strip, remove and renew complete specification ft 0.149 0.149 0.149 0.149 0.187 0.198 0.198 0.244 0.244 0.244
Extra over Seal Closure Plate with Armourset and Rockwrap Nr 0.513 0.513 0.513 0.513 0.644 0.682 0.682 0.840 0.840 0.840
Strip and remove to skip-Insulation and Cladding ft 0.053 0.053 0.053 0.053 0.066 0.070 0.070 0.087 0.087 0.087
Extra over Flange Joint-mineral wool or Foamglass Nr 0.173 0.173 0.173 0.173 0.217 0.231 0.231 0.284 0.284 0.284
Extra over Valve or Strainer-mineral wool or Foamglass Nr 0.260 0.260 0.260 0.260 0.326 0.346 0.346 0.426 0.426 0.426
Strip and remove to skip-Cladding only ft 0.037 0.037 0.037 0.037 0.046 0.049 0.049 0.061 0.061 0.061
Strip and store-Insulation and Cladding ft 0.073 0.073 0.073 0.073 0.092 0.098 0.098 0.120 0.120 0.120
Strip and store-Cladding ft 0.051 0.051 0.051 0.051 0.064 0.068 0.068 0.084 0.084 0.084
Strip, store and refit-Insulation and Cladding ft 0.165 0.165 0.165 0.165 0.207 0.219 0.219 0.270 0.270 0.270
Strip, store and refit-Cladding ft 0.115 0.115 0.115 0.115 0.145 0.153 0.153 0.189 0.189 0.189
Strip, store and refit-Cladding;remove and renew Insulation ft 0.160 0.160 0.160 0.160 0.201 0.213 0.213 0.262 0.262 0.262
Strip, remove and renew Cladding only ft 0.104 0.104 0.104 0.104 0.131 0.139 0.139 0.171 0.171 0.171
Extra over Elbow or Bend Nr 0.239
135
8" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4" 4 1/2" 5" 5 1/2" 6"
136
10" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4" 4 1/2" 5" 5 1/2" 6"
EO Tee, Reducer, Full Cap End or End Closure Plate Nr 0.150
137
12" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4" 4 1/2" 5" 5 1/2" 6"
Extra over Flange Joint-mineral wool Nr 0.255
Extra over Seal Closure Plate with Armourset and Rockwrap Nr 0.890
Extra over Elbow or Bend Nr 0.386 0.485 0.503
Extra over Tee, Reducer, Full Cap End or End Closure Plate Nr 0.251
Extra over Valve or Strainer-mineral wool Nr 1.077
138
14" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4" 4 1/2" 5" 5 1/2" 6"
New Complete Specification ft 0.155 0.155 0.155 0.194 0.202 0.202 0.251 0.251 0.251
Extra over Elbow or Bend Nr 0.356 0.356 0.356 0.447 0.463 0.463 0.576 0.576 0.576
Extra over Tee, Reducer, Full Cap End or End Closure Plate Nr 0.178 0.178 0.178 0.223 0.232 0.232 0.288 0.288 0.288
Extra over Flange Joint-mineral wool Nr 0.509 0.509 0.509 0.638 0.662 0.662 0.823 0.823 0.823
Extra over Flange Joint-foamglass Nr 0.611 0.611 0.611 0.766 0.794 0.794 0.988 0.988 0.988
Extra over Valve or Strainer-mineral wool Nr 0.763 0.763 0.763 0.957 0.993 0.993 1.235 1.235 1.235
Extra over Valve or Strainer-foamglass Nr 0.916 0.916 0.916 1.148 1.191 1.191 1.482 1.482 1.482
Extra over Seal Closure Plate with Armourset and Rockwrap Nr 0.534 0.534 0.534 0.670 0.695 0.695 0.864 0.864 0.864
Strip, remove and renew complete specification ft 0.240 0.240 0.240 0.301 0.313 0.313 0.389 0.389 0.389
Strip and remove to skip-Insulation and Cladding ft 0.085 0.085 0.085 0.107 0.111 0.111 0.138 0.138 0.138
Extra over Flange Joint-mineral wool or Foamglass Nr 0.280 0.280 0.280 0.351 0.364 0.364 0.453 0.453 0.453
Extra over Valve or Strainer-mineral wool or Foamglass Nr 0.420 0.420 0.420 0.526 0.546 0.546 0.679 0.679 0.679
Strip and remove to skip-Cladding only ft 0.060 0.060 0.060 0.075 0.078 0.078 0.097 0.097 0.097
Strip and store-Insulation and Cladding ft 0.119 0.119 0.119 0.149 0.154 0.154 0.192 0.192 0.192
Strip and store-Cladding ft 0.083 0.083 0.083 0.104 0.108 0.108 0.134 0.134 0.134
Strip, store and refit-Insulation and Cladding ft 0.266 0.266 0.266 0.334 0.346 0.346 0.430 0.430 0.430
Strip, store and refit-Cladding ft 0.186 0.186 0.186 0.233 0.242 0.242 0.301 0.301 0.301
Strip, store and refit-Cladding;remove and renew Insulation ft 0.258 0.258 0.258 0.324 0.336 0.336 0.418 0.418 0.418
Strip, remove and renew Cladding only ft 0.168 0.168 0.168 0.211 0.219 0.219 0.272 0.272 0.272
139
16" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4" 4 1/2" 5" 5 1/2" 6"
140
18" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4" 4 1/2" 5" 5 1/2" 6"
141
20" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4" 4 1/2" 5" 5 1/2" 6"
142
L.2.2. Polyisocyanurate Preformed Sections: Vapour Seal (Mastic & Scrim Cloth)
POLYISOCYANURATE PREFORMED SECTIONS: VAPOUR SEAL (Mastic and Scrim Cloth)
UP TO 0.7mm ALUZINC, ALUMINIUM OR STAINLESS STEEL FLAT ROLLED CASING TO PIPEWORK
(Low Temperature Service)
Pipe Size
Extra over Flange Joint Nr 0.614 0.767 1.001 1.348 1.841
Extra over Valve or Strainer Nr 0.920 1.151 1.501 2.022 2.761
Strip and remove to skip-Insulation and Coverings m 0.338 0.423 0.551 0.741 1.014
143
Pipe Size
Over 500mm
n.e. 600mm

Pipe Size
144
(Low Temperature Service)
Pipe Size
Over 50mm n.e. 100mm Insulation Thickness Unit n.e. 50mm
Strip and remove to skip-Insulation and Coverings m 0.515 0.617 0.794 1.056 1.391
145
Pipe Size
Over 500mm
n.e. 600mm

Pipe Size
146
POLYISOCYANURATE PREFORMED SECTIONS: UP TO 0.7mm ALUZINC, ALUMINIUM
OR STAINLESS STEEL FLAT ROLLED CASING TO PIPEWORK
Pipe Size
Strip, store and refit Cladding;remove and renew Insulation m 0.443 0.564 0.686 1.115 1.319
Strip, remove and renew Complete Specification m 0.413 0.525 0.636 1.040 1.227
147
Pipe Size
Over 500mm
n.e. 600mm
Pipe Size
148
UP TO 24 MIL ALUZINC OR ALUMINIUM FLAT ROLLED CASING TO PIPEWORK (Low Temperature Service)
1/2" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 3 1/2" 4"
Norm Norm Norm Norm Norm Norm Norm
New Complete Specification ft 0.170 0.170 0.170 0.271 0.271 0.271 0.271
Extra over Elbow or Bend Nr 0.390 0.390 0.390 0.622 0.622 0.622 0.622
Extra over Tee, Reducer, Full Cap End or End Closure Plate Nr 0.195 0.195 0.195 0.311 0.311 0.311 0.311
Extra over Flange Joint Nr 0.557 0.557 0.557 0.888 0.888 0.888 0.888
Extra over Valve or Strainer Nr 0.835 0.835 0.835 1.332 1.332 1.332 1.332
Extra over Seal Closure Plate with Armourset and Rockwrap Nr 0.585 0.585 0.585 0.932 0.932 0.932 0.932
Strip and remove to skip-Insulation and Coverings ft 0.093 0.093 0.093 0.149 0.149 0.149 0.149
Strip, remove and renew complete specification ft 0.263 0.263 0.263 0.420 0.420 0.420 0.420
149
3/4" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 3 1/2" 4"
150
1" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 3 1/2" 4"
151
1 1/2" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 3 1/2" 4"
152
2" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 3 1/2" 4"
153
3" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 3 1/2" 4"
154
4" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 3 1/2" 4"
155
6" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 3 1/2" 4"
156
8" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 3 1/2" 4"
157
10" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 3 1/2" 4"
158
12" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 3 1/2" 4"
159
14" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 3 1/2" 4"
160
16" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 3 1/2" 4"
161
18" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 3 1/2" 4"
162
20" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 3 1/2" 4"
163
POLYISOCYANURATE PREFORMED SECTIONS: UP TO 24 MIL ALUZINC OR ALUMINIUM FLAT
1/2" pipe size Unit 1" 1 1/2" 2"
Norm Norm Norm
New Complete Specification ft 0.081 0.081 0.081
Extra over Tee, Reducer, Full Cap End or End Closure Plate Nr 0.093 0.093 0.093
Extra over Flange Joint Nr 0.266 0.266 0.266
Extra over Valve or Strainer Nr 0.399 0.399 0.399
Extra over Seal Closure Plate with Armourset and Rockwrap Nr 0.280 0.280 0.280
Strip and remove to skip-Insulation and Cladding ft 0.045 0.045 0.045
Strip and remove to skip-Cladding only ft 0.031 0.031 0.031
Strip and store-Insulation and Cladding ft 0.062 0.062 0.062
Strip and store-Cladding ft 0.043 0.043 0.043
Strip, store and refit-Insulation and Cladding ft 0.139 0.139 0.139
Strip, store and refit-Cladding ft 0.097 0.097 0.097
Strip, store and refit Cladding;remove and renew Insulation ft 0.135 0.135 0.135
Strip, remove and renew Cladding only ft 0.088 0.088 0.088
Strip, remove and renew Complete Specification ft 0.126 0.126 0.126
164
3/4" pipe size Unit 1" 1 1/2" 2"
Norm Norm Norm
165
1" pipe size Unit 1" 1 1/2" 2"
Norm Norm Norm
166
1 1/2" pipe size Unit 1" 1 1/2" 2"
Norm Norm Norm
167
Norm Norm Norm
168
Norm Norm Norm
169
Norm Norm Norm
170
Norm Norm Norm
171
Norm Norm Norm
172
10" pipe size Unit 1" 1 1/2" 2"
Norm Norm Norm
173
12" pipe size Unit 1" 1 1/2" 2"
Norm Norm Norm
174
14" pipe size Unit 1" 1 1/2" 2"
Norm Norm Norm
175
16" pipe size Unit 1" 1 1/2" 2"
Norm Norm Norm
176
18" pipe size Unit 1" 1 1/2" 2"
Norm Norm Norm
177
20" pipe size Unit 1" 1 1/2" 2"
Norm Norm Norm
178
L.2.3 Calcium Silicate Preformed Section: up to 24 mil Aluzinc or Aluminium Flat Rolled Casing to
Pipework
CALCIUM SILICATE PREFORMED SECTION: UP TO 24 MIL ALUZINC OR ALUMINIUM FLAT
1/2" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4."
179
3/4" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4."
180
1" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4."
181
1 1/2" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4."
182
2" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4."
183
3" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4."
Extra over Elbow or Bend Nr 0.396 0.497
Extra over Tee, Reducer, Full Cap End or End Closure Plate Nr 0.198 0.249
184
4" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4."
185
6" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4" 4 1/2" 5" 5 1/2" 6"
186
8" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4" 4 1/2" 5" 5 1/2" 6"
187
10" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4" 4 1/2" 5" 5 1/2" 6"
188
12" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4" 4 1/2" 5" 5 1/2" 6"
189
14" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4" 4 1/2" 5" 5 1/2" 6"
190
16" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4" 4 1/2" 5" 5 1/2" 6"
191
18" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4" 4 1/2" 5" 5 1/2" 6"
192
20" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4" 4 1/2" 5" 5 1/2" 6"
193
L.2.4 Perlite Preformed Section: up to 24 mil Aluzinc or Aluminium Flat Rolled Casing to Pipework
PERLITE PREFORMED SECTION: UP TO 24 MIL ALUZINC OR ALUMINIUM FLAT
1/2" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4."
194
3/4" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4."
195
1" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4."
196
1 1/2" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4."
197
2" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4."
198
3" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4."
Extra over Elbow or Bend Nr 0.396 0.497
Extra over Tee, Reducer, Full Cap End or End Closure Plate Nr 0.198 0.249
199
4" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4."
200
6" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4" 4 1/2" 5" 5 1/2" 6"
201
8" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4" 4 1/2" 5" 5 1/2" 6"
202
10" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4" 4 1/2" 5" 5 1/2" 6"
203
12" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4" 4 1/2" 5" 5 1/2" 6"
204
14" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4" 4 1/2" 5" 5 1/2" 6"
205
16" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4" 4 1/2" 5" 5 1/2" 6"
206
18" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4" 4 1/2" 5" 5 1/2" 6"
207
20" pipe size Unit 1" 1 1/2" 2" 2 1/2" 3" 4" 4 1/2" 5" 5 1/2" 6"
208
L.2.5 Glass Rope Spirally Wound To Pipework
Pipe Size
25mm Insulation Thickness Unit 12mm 18mm 25mm 37mm 50mm 75mm 100mm
New Complete Specification m 0.285 0.302 0.308 0.331 0.384 0.486 0.600
Strip and remove to skip-Insulation and Coverings m 0.157 0.164 0.171 0.184 0.213 0.266 0.331
Strip, remove and renew Complete Specification m 0.443 0.466 0.479 0.512 0.597 0.751 0.932
Pipe Size
1" Insulation Thickness Unit 1/2" 3/4" 1" 1 1/2" 2" 3" 4"
Strip, remove and renew Complete Specification ft 0.135 0.142 0.146 0.156 0.182 0.229 0.284
209
L.2.6 Vessels, Tanks, Columns & Equipment Insulated with Mineral Wool Rigid Slabs or Flexible
Mattress
VESSELS, TANKS, COLUMNS AND EQUIPMENT INSULATED WITH MINERAL WOOL RIGID SLABS OR FLEXIBLE
MATTRESS
Over 100mm Over 200mm
Up to 0.7mm Flat Aluzinc or Aluminium Unit n.e. 100mm
n.e. 200mm n.e. 250mm
Norm Norm Norm
New Complete Specification m2 0.861 1.023 1.195
Stiffener Flange m2 1.249 1.485 1.733
Removable Cover m2 1.453 1.722 2.013
Dished End m2 1.442 1.711 1.991
Tank Roof m2 1.033 1.227 1.432
Extra over for 1 extra layer than specified m2 1.033 1.227 1.432
Dished End m2 1.733 2.056 2.400
Tank Roof m2 1.249 1.475 1.722
Extra over for 2 extra layers than specified m2 1.206 1.432 1.668
Dished End m2 2.024 2.400 2.799
Tank Roof m2 1.453 1.722 2.013
Strip and remove to skip-Insulation and Cladding m2 0.388 0.463 0.538
Dished End m2 0.646 0.775 0.893
Tank Roof m2 0.463 0.549 0.646
Strip and remove to skip-Cladding only m2 0.269 0.323 0.377
Dished End m2 0.452 0.538 0.624
Tank Roof m2 0.323 0.388 0.452
Strip and store-Insulation and Cladding m2 0.560 0.667 0.775
Dished End m2 0.936 1.109 1.302
Tank Roof m2 0.678 0.797 0.936
210
MATTRESS
n.e. 200mm n.e. 250mm
Norm Norm Norm
Strip and store-Cladding m2 0.398 0.463 0.549
Dished End m2 0.657 0.775 0.904
Tank Roof m2 0.474 0.560 0.657
Strip, store and refit-Insulation and Cladding m2 1.378 1.636 1.916
Dished End m2 2.303 2.745 3.197
Tank Roof m2 1.658 1.970 2.293
Strip, store and refit-Cladding m2 0.969 1.152 1.335
Dished End m2 1.615 1.916 2.239
Tank Roof m2 1.163 1.378 1.604
Strip, store and refit Cladding;remove and renew Insulation m2 1.345 1.593 1.862
Dished End m2 2.239 2.659 3.100
Tank Roof m2 1.615 1.916 2.228
Strip, remove and renew Cladding only m2 0.872 1.044 1.216
Dished End m2 1.464 1.744 2.024
Tank Roof m2 1.055 1.249 1.453
Strip, remove and renew Complete Specification m2 1.249 1.485 1.733
Dished End m2 2.088 2.486 2.895
Tank Roof m2 1.507 1.787 2.077
211
VESSELS, TANKS, COLUMNS AND EQUIPMENT INSULATED WITH MINERAL WOOL RIGID SLABS
Up to 24 mil Flat Aluzinc or Aluminium Unit 1" 1 1/2" 2" 2 1/2" 3" 3 1/2" 4" 4 1/2" 5" 5 1/2" 6" 8" 10"
Norm Norm Norm Norm Norm Norm Norm Norm Norm Norm Norm Norm Norm
New Complete Specification ft2 0.080 0.080 0.080 0.080 0.080 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.111
Stiffener Flange ft2 0.116 0.116 0.116 0.116 0.116 0.138 0.138 0.138 0.138 0.138 0.138 0.138 0.161
Dished End ft2 0.134 0.134 0.134 0.134 0.134 0.159 0.159 0.159 0.159 0.159 0.159 0.159 0.185
Tank Roof ft2 0.096 0.096 0.096 0.096 0.096 0.114 0.114 0.114 0.114 0.114 0.114 0.114 0.133
Extra over for 1 extra layer than specified ft2 0.096 0.096 0.096 0.096 0.096 0.114 0.114 0.114 0.114 0.114 0.114 0.114 0.133
Dished End ft2 0.161 0.161 0.161 0.161 0.161 0.191 0.191 0.191 0.191 0.191 0.191 0.191 0.223
Tank Roof ft2 0.116 0.116 0.116 0.116 0.116 0.137 0.137 0.137 0.137 0.137 0.137 0.137 0.160
Extra over for 2 extra layers than specified ft2 0.112 0.112 0.112 0.112 0.112 0.133 0.133 0.133 0.133 0.133 0.133 0.133 0.155
Dished End ft2 0.188 0.188 0.188 0.188 0.188 0.223 0.223 0.223 0.223 0.223 0.223 0.223 0.260
Tank Roof ft2 0.135 0.135 0.135 0.135 0.135 0.160 0.160 0.160 0.160 0.160 0.160 0.160 0.187
Strip and remove to skip-Insulation and Cladding ft2 0.036 0.036 0.036 0.036 0.036 0.043 0.043 0.043 0.043 0.043 0.043 0.043 0.050
Dished End ft2 0.060 0.060 0.060 0.060 0.060 0.072 0.072 0.072 0.072 0.072 0.072 0.072 0.083
Tank Roof ft2 0.043 0.043 0.043 0.043 0.043 0.051 0.051 0.051 0.051 0.051 0.051 0.051 0.060
Strip and remove to skip-Cladding only ft2 0.025 0.025 0.025 0.025 0.025 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.035
Dished End ft2 0.042 0.042 0.042 0.042 0.042 0.050 0.050 0.050 0.050 0.050 0.050 0.050 0.058
Tank Roof ft2 0.030 0.030 0.030 0.030 0.030 0.036 0.036 0.036 0.036 0.036 0.036 0.036 0.042
Strip and store-Insulation and Cladding ft2 0.052 0.052 0.052 0.052 0.052 0.062 0.062 0.062 0.062 0.062 0.062 0.062 0.072
Dished End ft2 0.087 0.087 0.087 0.087 0.087 0.103 0.103 0.103 0.103 0.103 0.103 0.103 0.121
Tank Roof ft2 0.063 0.063 0.063 0.063 0.063 0.074 0.074 0.074 0.074 0.074 0.074 0.074 0.087
212
Strip and store-Cladding ft2 0.037 0.037 0.037 0.037 0.037 0.043 0.043 0.043 0.043 0.043 0.043 0.043 0.051
Dished End ft2 0.061 0.061 0.061 0.061 0.061 0.072 0.072 0.072 0.072 0.072 0.072 0.072 0.084
Tank Roof ft2 0.044 0.044 0.044 0.044 0.044 0.052 0.052 0.052 0.052 0.052 0.052 0.052 0.061
Strip, store and refit-Insulation and Cladding ft2 0.128 0.128 0.128 0.128 0.128 0.152 0.152 0.152 0.152 0.152 0.152 0.152 0.178
Dished End ft2 0.214 0.214 0.214 0.214 0.214 0.255 0.255 0.255 0.255 0.255 0.255 0.255 0.297
Tank Roof ft2 0.154 0.154 0.154 0.154 0.154 0.183 0.183 0.183 0.183 0.183 0.183 0.183 0.213
Strip, store and refit-Cladding ft2 0.090 0.090 0.090 0.090 0.090 0.107 0.107 0.107 0.107 0.107 0.107 0.107 0.124
Dished End ft2 0.150 0.150 0.150 0.150 0.150 0.178 0.178 0.178 0.178 0.178 0.178 0.178 0.208
Tank Roof ft2 0.108 0.108 0.108 0.108 0.108 0.128 0.128 0.128 0.128 0.128 0.128 0.128 0.149
Strip, store and refit Cladding;remove and renew Insulation ft2 0.125 0.125 0.125 0.125 0.125 0.148 0.148 0.148 0.148 0.148 0.148 0.148 0.173
Dished End ft2 0.208 0.208 0.208 0.208 0.208 0.247 0.247 0.247 0.247 0.247 0.247 0.247 0.288
Tank Roof ft2 0.150 0.150 0.150 0.150 0.150 0.178 0.178 0.178 0.178 0.178 0.178 0.178 0.207
Strip, remove and renew Cladding only ft2 0.081 0.081 0.081 0.081 0.081 0.097 0.097 0.097 0.097 0.097 0.097 0.097 0.113
Dished End ft2 0.136 0.136 0.136 0.136 0.136 0.162 0.162 0.162 0.162 0.162 0.162 0.162 0.188
Tank Roof ft2 0.098 0.098 0.098 0.098 0.098 0.116 0.116 0.116 0.116 0.116 0.116 0.116 0.135
Strip, remove and renew Complete Specification ft2 0.116 0.116 0.116 0.116 0.116 0.138 0.138 0.138 0.138 0.138 0.138 0.138 0.161
Dished End ft2 0.194 0.194 0.194 0.194 0.194 0.231 0.231 0.231 0.231 0.231 0.231 0.231 0.269
Tank Roof ft2 0.140 0.140 0.140 0.140 0.140 0.166 0.166 0.166 0.166 0.166 0.166 0.166 0.193
213
32 mil Flat Aluzinc or Aluminium Unit 1" 1 1/2" 2" 2 1/2" 3" 3 1/2" 4" 4 1/2" 5" 5 1/2" 6" 8" 10"
Removable Cover ft2 0.135 0.135 0.135 0.135 0.135 0.160 0.160 0.160 0.160 0.160 0.160 0.160 0.187
Dished End ft2 0.134 0.134 0.134 0.134 0.134 0.159 0.159 0.159 0.159 0.159 0.159 0.159 0.185
Tank Roof ft2 0.096 0.096 0.096 0.096 0.096 0.114 0.114 0.114 0.114 0.114 0.114 0.114 0.133
Dished End ft2 0.161 0.161 0.161 0.161 0.161 0.191 0.191 0.191 0.191 0.191 0.191 0.191 0.223
Tank Roof ft2 0.116 0.116 0.116 0.116 0.116 0.137 0.137 0.137 0.137 0.137 0.137 0.137 0.160
Dished End ft2 0.188 0.188 0.188 0.188 0.188 0.223 0.223 0.223 0.223 0.223 0.223 0.223 0.260
Tank Roof ft2 0.135 0.135 0.135 0.135 0.135 0.160 0.160 0.160 0.160 0.160 0.160 0.160 0.187
Dished End ft2 0.060 0.060 0.060 0.060 0.060 0.072 0.072 0.072 0.072 0.072 0.072 0.072 0.083
Tank Roof ft2 0.043 0.043 0.043 0.043 0.043 0.051 0.051 0.051 0.051 0.051 0.051 0.051 0.060
Dished End ft2 0.042 0.042 0.042 0.042 0.042 0.050 0.050 0.050 0.050 0.050 0.050 0.050 0.058
Tank Roof ft2 0.030 0.030 0.030 0.030 0.030 0.036 0.036 0.036 0.036 0.036 0.036 0.036 0.042
Dished End ft2 0.087 0.087 0.087 0.087 0.087 0.103 0.103 0.103 0.103 0.103 0.103 0.103 0.121
Tank Roof ft2 0.063 0.063 0.063 0.063 0.063 0.074 0.074 0.074 0.074 0.074 0.074 0.074 0.087
214
Dished End ft2 0.061 0.061 0.061 0.061 0.061 0.072 0.072 0.072 0.072 0.072 0.072 0.072 0.084
Tank Roof ft2 0.044 0.044 0.044 0.044 0.044 0.052 0.052 0.052 0.052 0.052 0.052 0.052 0.061
Dished End ft2 0.214 0.214 0.214 0.214 0.214 0.255 0.255 0.255 0.255 0.255 0.255 0.255 0.297
Tank Roof ft2 0.154 0.154 0.154 0.154 0.154 0.183 0.183 0.183 0.183 0.183 0.183 0.183 0.213
Dished End ft2 0.150 0.150 0.150 0.150 0.150 0.178 0.178 0.178 0.178 0.178 0.178 0.178 0.208
Tank Roof ft2 0.108 0.108 0.108 0.108 0.108 0.128 0.128 0.128 0.128 0.128 0.128 0.128 0.149
Dished End ft2 0.208 0.208 0.208 0.208 0.208 0.247 0.247 0.247 0.247 0.247 0.247 0.247 0.288
Tank Roof ft2 0.150 0.150 0.150 0.150 0.150 0.178 0.178 0.178 0.178 0.178 0.178 0.178 0.207
Dished End ft2 0.136 0.136 0.136 0.136 0.136 0.162 0.162 0.162 0.162 0.162 0.162 0.162 0.188
Tank Roof ft2 0.098 0.098 0.098 0.098 0.098 0.116 0.116 0.116 0.116 0.116 0.116 0.116 0.135
Dished End ft2 0.194 0.194 0.194 0.194 0.194 0.231 0.231 0.231 0.231 0.231 0.231 0.231 0.269
Tank Roof ft2 0.140 0.140 0.140 0.140 0.140 0.166 0.166 0.166 0.166 0.166 0.166 0.166 0.193
215
MATTRESS
Up to 0.7mm Corrugated Aluzinc Unit n.e. 100mm
n.e. 200mm n.e. 250mm
Norm Norm Norm
Strip and remove to skip-Cladding only m2 0.258 0.258 0.301
Strip and store-Insulation and Cladding m2 0.538 0.538 0.624
Strip and store-Cladding m2 0.377 0.377 0.441
Strip, store and refit-Insulation and Cladding m2 1.313 1.313 1.539
Strip, store and refit-Cladding m2 0.926 0.926 1.076
Strip, store and refit Cladding;remove and renew Insulation m2 1.281 1.281 1.496
Strip, remove and renew Cladding only m2 0.840 0.840 0.980
Up to 24 mil Corrugated Aluzinc Unit 1" 1 1/2" 2" 2 1/2" 3" 3 1/2" 4" 4 1/2" 5" 5 1/2" 6" 8" 10"
216
MATTRESS
Armourset Cement Unit n.e. 100mm
n.e. 200mm n.e. 250mm
Norm Norm Norm
Dished End m2 1.130 1.356 1.582
Tank Roof m2 1.130 1.356 1.582
Dished End m2 1.356 1.625 1.894
Tank Roof m2 1.496 1.625 1.894
Dished End m2 1.582 1.905 2.207
Tank Roof m2 1.744 1.905 2.207
Dished End m2 0.506 0.614 0.710
Tank Roof m2 0.506 0.614 0.710
Dished End m2 1.647 1.970 2.293
Tank Roof m2 1.647 1.970 2.293
217
Armourset Cement Unit 1" 1 1/2" 2" 2 1/2" 3" 3 1/2" 4" 4 1/2" 5" 5 1/2" 6" 8" 10"
Dished End ft2 0.105 0.105 0.105 0.105 0.105 0.105 0.126 0.126 0.126 0.126 0.126 0.126 0.147
Tank Roof ft2 0.105 0.105 0.105 0.105 0.105 0.105 0.126 0.126 0.126 0.126 0.126 0.126 0.147
Dished End ft2 0.126 0.126 0.126 0.126 0.126 0.126 0.151 0.151 0.151 0.151 0.151 0.151 0.176
Tank Roof ft2 0.139 0.139 0.139 0.139 0.139 0.139 0.166 0.151 0.151 0.151 0.151 0.151 0.176
Dished End ft2 0.147 0.147 0.147 0.147 0.147 0.147 0.177 0.177 0.177 0.177 0.177 0.177 0.205
Tank Roof ft2 0.162 0.162 0.162 0.162 0.162 0.162 0.194 0.177 0.177 0.177 0.177 0.177 0.205
Dished End ft2 0.047 0.047 0.047 0.047 0.047 0.047 0.057 0.057 0.057 0.057 0.057 0.057 0.066
Tank Roof ft2 0.047 0.047 0.047 0.047 0.047 0.047 0.057 0.057 0.057 0.057 0.057 0.057 0.066
Dished End ft2 0.153 0.153 0.153 0.153 0.153 0.153 0.183 0.183 0.183 0.183 0.183 0.183 0.213
Tank Roof ft2 0.153 0.153 0.153 0.153 0.153 0.153 0.183 0.183 0.183 0.183 0.183 0.183 0.213
218
VESSELS, TANKS, COLUMNS AND EQUIPMENT INSULATED WITH MINERAL
WOOL RIGID SLABS OR FLEXIBLE MATTRESS
General Unit Norm
Utilising stud welding system on any thickness up to and including

m2 0.183
10in in any number of layers
Closing Collar (up to 0.9mm flat Alu. or SS) m 0.089
VESSELS, TANKS, COLUMNS AND EQUIPMENT INSULATED WITH MINERAL

WOOL RIGID SLABS
General Unit Norm

Utilising stud welding system on any thickness upto
and including250 mm in any number of layers ft2 0.017
0.7 mm Flat Aluzinc or Aluminium Closing Collar ft 0.027
0.8 mm Flat Stainless Steel ft 0.027
219
VESSELS, TANKS, COLUMNS AND EQUIPMENT INSULATED WITH MINERAL WOOL FLEXIBLE MATTRESS
Dished End ft2 0.134 0.134 0.134 0.134 0.134 0.134 0.134 0.159 0.159 0.159 0.159 0.159 0.185
Dished End ft2 0.161 0.161 0.161 0.161 0.161 0.161 0.161 0.191 0.191 0.191 0.191 0.191 0.223
Dished End ft2 0.188 0.188 0.188 0.188 0.188 0.188 0.188 0.223 0.223 0.223 0.223 0.223 0.260
Dished End ft2 0.060 0.060 0.060 0.060 0.060 0.060 0.060 0.072 0.072 0.072 0.072 0.072 0.083
Dished End ft2 0.042 0.042 0.042 0.042 0.042 0.042 0.042 0.050 0.050 0.050 0.050 0.050 0.058
Dished End ft2 0.087 0.087 0.087 0.087 0.087 0.087 0.087 0.103 0.103 0.103 0.103 0.103 0.121
Dished End ft2 0.061 0.061 0.061 0.061 0.061 0.061 0.061 0.072 0.072 0.072 0.072 0.072 0.084
Dished End ft2 0.214 0.214 0.214 0.214 0.214 0.214 0.214 0.255 0.255 0.255 0.255 0.255 0.297
Dished End ft2 0.150 0.150 0.150 0.150 0.150 0.150 0.150 0.178 0.178 0.178 0.178 0.178 0.208
Dished End ft2 0.208 0.208 0.208 0.208 0.208 0.208 0.208 0.247 0.247 0.247 0.247 0.247 0.288
Dished End ft2 0.136 0.136 0.136 0.136 0.136 0.136 0.136 0.162 0.162 0.162 0.162 0.162 0.188
Dished End ft2 0.194 0.194 0.194 0.194 0.194 0.194 0.194 0.231 0.231 0.231 0.231 0.231 0.269
220
Dished End ft2 0.134 0.134 0.134 0.134 0.134 0.134 0.134 0.159 0.159 0.159 0.159 0.159 0.185
Dished End ft2 0.161 0.161 0.161 0.161 0.161 0.161 0.161 0.191 0.191 0.191 0.191 0.191 0.223
Dished End ft2 0.188 0.188 0.188 0.188 0.188 0.188 0.188 0.223 0.223 0.223 0.223 0.223 0.260
Dished End ft2 0.060 0.060 0.060 0.060 0.060 0.060 0.060 0.072 0.072 0.072 0.072 0.072 0.083
Dished End ft2 0.042 0.042 0.042 0.042 0.042 0.042 0.042 0.050 0.050 0.050 0.050 0.050 0.058
Dished End ft2 0.087 0.087 0.087 0.087 0.087 0.087 0.087 0.103 0.103 0.103 0.103 0.103 0.121
Dished End ft2 0.061 0.061 0.061 0.061 0.061 0.061 0.061 0.072 0.072 0.072 0.072 0.072 0.084
Dished End ft2 0.214 0.214 0.214 0.214 0.214 0.214 0.214 0.255 0.255 0.255 0.255 0.255 0.297
Dished End ft2 0.150 0.150 0.150 0.150 0.150 0.150 0.150 0.178 0.178 0.178 0.178 0.178 0.208
Dished End ft2 0.208 0.208 0.208 0.208 0.208 0.208 0.208 0.247 0.247 0.247 0.247 0.247 0.288
Dished End ft2 0.136 0.136 0.136 0.136 0.136 0.136 0.136 0.162 0.162 0.162 0.162 0.162 0.188
Dished End ft2 0.194 0.194 0.194 0.194 0.194 0.194 0.194 0.231 0.231 0.231 0.231 0.231 0.269
221
Up to 24 mil Corrugated Aluzinc Unit 1" 1 1/2" 2" 2 1/2" 3" 3 1/2" 4" 4 1/2" 5" 5 1/2" 6" 8" 10"
Armourset Cement Unit 1" 1 1/2" 2" 2 1/2" 3" 3 1/2" 4" 4 1/2" 5" 5 1/2" 6" 8" 10"
Dished End ft2 0.105 0.105 0.105 0.105 0.105 0.105 0.105 0.126 0.126 0.126 0.126 0.126 0.147
Dished End ft2 0.126 0.126 0.126 0.126 0.126 0.126 0.126 0.151 0.151 0.151 0.151 0.151 0.176
Dished End ft2 0.147 0.147 0.147 0.147 0.147 0.147 0.147 0.177 0.177 0.177 0.177 0.177 0.205
Dished End ft2 0.047 0.047 0.047 0.047 0.047 0.047 0.047 0.057 0.057 0.057 0.057 0.057 0.066
Dished End ft2 0.153 0.153 0.153 0.153 0.153 0.153 0.153 0.183 0.183 0.183 0.183 0.183 0.213
222
VESSELS, TANKS, COLUMNS AND
Unit Norm
EQUIPMENT INSULATED WITH
Utilising stud welding system on any thickness upto
and including250 mm in any number of layers ft2 0.017
223
L.2.7 Vessels, Tanks, Columns & Equipment Insulated with Polyisocyanurate Slabs/Lags:
VESSELS, TANKS, COLUMNS AND EQUIPMENT INSULATED WITH POLYISOCYANURATE SLABS/LAGS:
VAPOUR SEAL (MASTIC AND NO. 10 GLASS CLOTH)
Over 50mm Over 100mm Over 175mm
n.e. 100mm n.e. 175mm n.e. 200mm
Norm Norm Norm Norm
New Complete Specification m2 1.163 1.399 1.636 1.884
Stiffener Flange m2 1.561 1.873 2.196 2.519
Removable Cover m2 1.959 2.347 2.756 3.165
Dished End m2 1.938 2.336 2.734 3.143
Tank Roof m2 1.399 1.679 1.970 2.260
Extra over for 1 extra layer than specified m2 1.399 1.679 1.970 2.260
Dished End m2 2.336 2.799 3.283 3.767
Tank Roof m2 1.679 2.013 2.357 2.713
Extra over for 2 extra layers than specified m2 1.625 1.959 2.293 2.637
Dished End m2 2.723 3.272 3.832 4.402
Tank Roof m2 1.959 2.347 2.756 3.165
Strip and remove to skip-Insulation and Coverings m2 0.527 0.624 0.743 0.850
Dished End m2 0.872 1.055 1.227 1.410
Tank Roof m2 0.624 0.753 0.883 1.012
Strip, remove and renew Complete Specification m2 1.690 2.024 2.379 2.734
Dished End m2 2.820 3.380 3.972 4.553
Tank Roof m2 2.024 2.433 2.852 3.272
224
Up to 24 mil Flat Aluzinc or Aluminium Unit 1" 1 1/2" 2" 2 1/2" 3" 3 1/2" 4" 5" 5 1/2" 6" 7" 8"
Norm Norm Norm Norm Norm Norm Norm Norm Norm Norm Norm Norm
New Complete Specification ft2 0.108 0.108 0.108 0.130 0.130 0.130 0.130 0.152 0.152 0.152 0.152 0.175
Stiffener Flange ft2 0.145 0.145 0.145 0.174 0.174 0.174 0.174 0.204 0.204 0.204 0.204 0.234
Removable Cover ft2 0.180 0.180 0.180 0.217 0.217 0.217 0.217 0.254 0.254 0.254 0.254 0.292
Dished End ft2 0.130 0.130 0.130 0.156 0.156 0.156 0.156 0.183 0.183 0.183 0.183 0.210
Extra over for 1 extra layer than specified ft2 0.130 0.130 0.130 0.156 0.156 0.156 0.156 0.183 0.183 0.183 0.183 0.210
Dished End ft2 0.156 0.156 0.156 0.187 0.187 0.187 0.187 0.219 0.219 0.219 0.219 0.252
Extra over for 2 extra layers than specified ft2 0.151 0.151 0.151 0.182 0.182 0.182 0.182 0.213 0.213 0.213 0.213 0.245
Dished End ft2 0.182 0.182 0.182 0.218 0.218 0.218 0.218 0.256 0.256 0.256 0.256 0.294
Strip and remove to skip-Insulation and Coverings ft2 0.049 0.049 0.049 0.058 0.058 0.078 0.058 0.069 0.069 0.069 0.069 0.079
Dished End ft2 0.058 0.058 0.058 0.070 0.070 0.094 0.070 0.082 0.082 0.082 0.082 0.094
Strip, remove and renew Complete Specification ft2 0.157 0.157 0.157 0.188 0.188 0.252 0.188 0.221 0.221 0.221 0.221 0.254
Dished End ft2 0.188 0.188 0.188 0.226 0.226 0.303 0.226 0.265 0.265 0.265 0.265 0.304
225
32 mil Flat Aluzinc or Aluminium Unit 1" 1 1/2" 2" 2 1/2" 3" 3 1/2" 4" 5" 5 1/2" 6" 7" 8"
Dished End ft2 0.180 0.180 0.180 0.217 0.217 0.217 0.217 0.254 0.254 0.254 0.254 0.292
Tank Roof ft2 0.130 0.130 0.130 0.156 0.156 0.156 0.156 0.183 0.183 0.183 0.183 0.210
Dished End ft2 0.217 0.217 0.217 0.260 0.260 0.260 0.260 0.305 0.305 0.305 0.305 0.350
Tank Roof ft2 0.156 0.156 0.156 0.187 0.187 0.187 0.187 0.219 0.219 0.219 0.219 0.252
Dished End ft2 0.253 0.253 0.253 0.304 0.304 0.304 0.304 0.356 0.356 0.356 0.356 0.409
Tank Roof ft2 0.182 0.182 0.182 0.218 0.218 0.218 0.218 0.256 0.256 0.256 0.256 0.294
Dished End ft2 0.081 0.081 0.081 0.098 0.098 0.098 0.098 0.114 0.114 0.114 0.114 0.131
Tank Roof ft2 0.058 0.058 0.058 0.070 0.070 0.070 0.070 0.082 0.082 0.082 0.082 0.094
Dished End ft2 0.262 0.262 0.262 0.314 0.314 0.314 0.314 0.369 0.369 0.369 0.369 0.423
Tank Roof ft2 0.188 0.188 0.188 0.226 0.226 0.226 0.226 0.265 0.265 0.265 0.265 0.304
226
Over 50mm Over 100mm Over 175mm
Up to 0.7mm Corrugated Aluzinc or Aluminium Unit n.e. 50mm
n.e. 100mm n.e. 175mm n.e. 200mm
Norm Norm Norm Norm
New Complete Specification m2 1.023 1.776 1.507 1.755
Extra over for 1 extra layer than specified m2 1.227 2.131 1.808 2.099
Extra over for 2 extra layers than specified m2 1.432 2.486 2.110 2.454
Strip and remove to skip-Insulation and Coverings m2 0.463 0.797 0.678 0.786
Strip, remove and renew Complete Specification m2 1.485 2.573 2.185 2.540

Up to 24 mil Corrugated Aluzinc or Aluminium Unit 1" 1 1/2" 2" 2 1/2" 3" 3 1/2" 4" 5" 5 1/2" 6" 7" 8"
VESSELS, TANKS, COLUMNS AND EQUIPMENT INSULATED WITH

POLYISOCYANURATE SLABS/LAGS, VAPOUR SEAL (MASTIC AND NO. 10 GLASS
CLOTH)
General Norm
Utilising stud welding system on any thickness up to and including m2 0.183

Closing Collar (up to 0.9mm flat Alu. or SS) m 0.089
227
VESSELS, TANKS, COLUMNS AND EQUIPMENT INSULATED WITH
POLYISOCYANURATE SLABS/LAGS: VAPOUR SEAL (MASTIC AND NO.
10 GLASS CLOTH)
General Unit Norm
Utilising stud welding system on any thickness up to and

including 250 mm in any number of layers
Material
Material
Factor
Base = Preformed Section Norms - Mineral Wool:
Cellular Glass Preformed Section 0.400
Calcium Silicate Preformed Section 0.050
Perlite Preformed Section 0.050
Base = all Alu. Cladded specifications:

Stainless Steel Cladded Calcium Silicate Preformed Section 0.145
Stainless Steel Cladded Perlite Preformed Section 0.145
Stainless Steel Cladded other specifications 0.093
228
M.1 Painting Norms
M.2.1 Grit blast of new & existing surfaces
Grit blast to new and existing surfaces
SA 2 SA 2 1/2
Unit Norm Norm
Structural metalwork; general surfaces
girth over 300 2 0.250 0.500
m
isolated surfaces; girth up to 300 m 0.083 0.167
2 Nr 0.250 0.500
isolated areas; up to 0.50m
Structural metalwork; members of roof
trusses etc girth over 300 2 0.400 0.800
m
2 Nr 0.400 0.800
Services; pipes including flanges
up to 50 diameter m 0.120 0.240
80 diameter m 0.140 0.280
100 diameter m 0.160 0.320
150 diameter m 0.220 0.440
200 diameter m 0.280 0.560
250 diameter m 0.340 0.680
300 diameter m 0.400 0.800
350 diameter m 0.450 0.900
400 diameter m 0.500 1.000
450 diameter m 0.550 1.100
500 diameter m 0.600 1.200
600 diameter m 0.700 1.400
750 diameter m 0.850 1.700
900 diameter m 1.000 2.000
1100 diameter m 1.197 2.394
1200 diameter m 1.276 2.552
1350 diameter m 1.404 2.807
1500 diameter m 1.525 3.049
Extra over pipework for valves:
80 diameter m 0.140 0.280
100 diameter m 0.160 0.320
150 diameter m 0.220 0.440
200 diameter m 0.280 0.560
250 diameter m 0.340 0.680
300 diameter m 0.400 0.800
350 diameter m 0.450 0.900
400 diameter m 0.500 1.000
450 diameter m 0.550 1.100
500 diameter m 0.600 1.200
600 diameter m 0.700 1.400
750 diameter m 0.850 1.700
900 diameter m 1.000 2.000
1100 diameter m 1.197 2.394
1200 diameter m 1.276 2.552
1350 diameter m 1.404 2.807
1500 diameter m 1.525 3.049
Tanks
sides, internally 2 0.134 0.268
m
sides, externally 2 0.134 0.268
m
roofs, top 2 0.134 0.268
m
roofs, underside 2 0.134 0.268
m
floors, 2 0.134 0.268
m
Vessels
general surfaces; externally 2 0.250 0.500
m
general surfaces; internally 2 0.250 0.500
m
229
M.2.2 Grit blast to new & existing surfaces (including remedials)
Grit blast to new and existing surfaces (including Remedials)
SA 2 SA 2 1/2
Unit Norm Norm
General Surfaces 2 0.525 1.050
m
80 diameter m 0.210 0.420
100 diameter m 0.240 0.480
150 diameter m 0.330 0.660
200 diameter m 0.420 0.840
250 diameter m 0.510 1.020
300 diameter m 0.600 1.200
350 diameter m 0.675 1.350
400 diameter m 0.750 1.500
450 diameter m 0.825 1.650
500 diameter m 0.900 1.800
600 diameter m 1.050 2.100
750 diameter m 1.275 2.550
900 diameter m 1.500 3.000
1100 diameter m 1.796 3.591
1200 diameter m 1.914 3.828
1350 diameter m 2.106 4.211
1500 diameter m 2.288 4.574
80 diameter m 0.210 0.420
100 diameter m 0.240 0.480
150 diameter m 0.330 0.660
200 diameter m 0.420 0.840
250 diameter m 0.510 1.020
300 diameter m 0.600 1.200
350 diameter m 0.675 1.350
400 diameter m 0.750 1.500
450 diameter m 0.825 1.650
500 diameter m 0.900 1.800
600 diameter m 1.050 2.100
750 diameter m 1.275 2.550
900 diameter m 1.500 3.000
1100 diameter m 1.796 3.591
1200 diameter m 1.914 3.828
1350 diameter m 2.106 4.211
1500 diameter m 2.288 4.574
Tanks
General Surfaces m2 0.201 0.401
Vessels
general surfaces; externally m2 0.375 0.750
230
M.2.3 Wet blast to existing surfaces
Wet blast to existing surfaces
SA 2 SA 2 1/2
Unit Norm Norm
girth over 300 2 0.333 0.667
m
2 Nr 0.333 0.667
Structural metalwork; members of roof
trusses etc
girth over 300 2 0.533 1.067
m
2 Nr 0.533 1.067
80 diameter m 0.187 0.373
100 diameter m 0.213 0.427
150 diameter m 0.293 0.587
200 diameter m 0.373 0.747
250 diameter m 0.453 0.907
300 diameter m 0.533 1.067
350 diameter m 0.600 1.200
400 diameter m 0.667 1.333
450 diameter m 0.733 1.467
500 diameter m 0.800 1.600
600 diameter m 0.933 1.867
750 diameter m 1.133 2.267
900 diameter m 1.333 2.667
1100 diameter m
1200 diameter m
1350 diameter m
1500 diameter m
80 diameter m 0.187 0.373
100 diameter m 0.213 0.427
150 diameter m 0.293 0.587
200 diameter m 0.373 0.747
250 diameter m 0.453 0.907
300 diameter m 0.533 1.067
350 diameter m 0.600 1.200
400 diameter m 0.667 1.333
450 diameter m 0.733 1.467
500 diameter m 0.800 1.600
600 diameter m 0.933 1.867
750 diameter m 1.133 2.267
900 diameter m 1.333 2.667
1100 diameter m
1200 diameter m
1350 diameter m
1500 diameter m
Tanks
sides, internally 2 0.178 0.357
m
sides, externally 2 0.178 0.357
m
roofs, top 2 0.178 0.357
m
roofs, underside 2 0.178 0.357
m
floors, 2 0.178 0.357
m
Vessels
general surfaces; externally 2 0.333 0.667
m
general surfaces; internally 2 0.333 0.667
m
231
M.2.4 Hand Preparation
Hand preparation
ST 2 ST 3
Class 1 Class 2 Class 3 Class 1 Class 2 Class 3
Surfaces Surfaces Surfaces Surfaces Surfaces Surfaces
Unit Norm Norm Norm Norm Norm Norm
Structural metalwork; general
surfaces girth over 300 2 0.037 0.050 0.075 0.092 0.144 0.292
m
isolated surfaces; girth up to 300 m 0.012 0.017 0.025 0.031 0.048 0.097
2 Nr 0.037 0.050 0.075 0.092 0.144 0.292
Structural metalwork; members of
roof trusses etc girth over 300 2 0.059 0.080 0.120 0.147 0.230 0.467
m
isolated surfaces; girth up to 300 m 0.020 0.027 0.040 0.049 0.077 0.156
2 Nr 0.059 0.080 0.120 0.147 0.230 0.467
up to 50 diameter m 0.018 0.024 0.036 0.044 0.069 0.140
80 diameter m 0.021 0.028 0.042 0.052 0.081 0.164
100 diameter m 0.024 0.032 0.048 0.059 0.092 0.187
150 diameter m 0.033 0.044 0.066 0.081 0.127 0.257
200 diameter m 0.041 0.056 0.084 0.103 0.161 0.327
250 diameter m 0.050 0.068 0.102 0.125 0.196 0.397
300 diameter m 0.059 0.080 0.120 0.147 0.230 0.467
350 diameter m 0.067 0.090 0.135 0.166 0.259 0.526
400 diameter m 0.074 0.100 0.150 0.184 0.288 0.584
450 diameter m 0.081 0.110 0.165 0.202 0.317 0.642
500 diameter m 0.089 0.120 0.180 0.221 0.346 0.701
600 diameter m 0.104 0.140 0.210 0.258 0.403 0.818
750 diameter m 0.126 0.170 0.255 0.313 0.490 0.993
900 diameter m 0.148 0.200 0.300 0.368 0.576 1.168
1100 diameter m 0.177 0.239 0.359 0.441 0.690 1.398
1200 diameter m 0.189 0.255 0.383 0.470 0.735 1.491
1350 diameter m 0.208 0.281 0.421 0.517 0.809 1.640
1500 diameter m 0.226 0.305 0.457 0.561 0.878 1.781
80 diameter m 0.021 0.028 0.042 0.052 0.081 0.164
100 diameter m 0.024 0.032 0.048 0.059 0.092 0.187
150 diameter m 0.033 0.044 0.066 0.081 0.127 0.257
200 diameter m 0.041 0.056 0.084 0.103 0.161 0.327
250 diameter m 0.050 0.068 0.102 0.125 0.196 0.397
300 diameter m 0.059 0.080 0.120 0.147 0.230 0.467
350 diameter m 0.067 0.090 0.135 0.166 0.259 0.526
400 diameter m 0.074 0.100 0.150 0.184 0.288 0.584
450 diameter m 0.081 0.110 0.165 0.202 0.317 0.642
500 diameter m 0.089 0.120 0.180 0.221 0.346 0.701
600 diameter m 0.104 0.140 0.210 0.258 0.403 0.818
750 diameter m 0.126 0.170 0.255 0.313 0.490 0.993
900 diameter m 0.148 0.200 0.300 0.368 0.576 1.168
1100 diameter m 0.177 0.239 0.359 0.441 0.690 1.398
1200 diameter m 0.189 0.255 0.383 0.470 0.735 1.491
1350 diameter m 0.208 0.281 0.421 0.517 0.809 1.640
1500 diameter m 0.226 0.305 0.457 0.561 0.878 1.781
Tanks
sides, internally 2 0.020 0.027 0.040 0.049 0.077 0.156
m
sides, externally 2 0.020 0.027 0.040 0.049 0.077 0.156
m
roofs, top 2 0.020 0.027 0.040 0.049 0.077 0.156
m
roofs, underside 2 0.020 0.027 0.040 0.049 0.077 0.156
m
floors, 2 0.020 0.027 0.040 0.049 0.077 0.156
m
Vessels
general surfaces; externally 2 0.037 0.050 0.075 0.092 0.144 0.292
m
general surfaces; internally 2 0.037 0.050 0.075 0.092 0.144 0.292
m
Pumps, motors and the like
general surfaces 2 0.093 0.125 0.188 0.230 0.360 0.730
m
232
M.2.5 Work Insitu on site to new & existing surfaces –
Application by brush or roller
Work insitu on site to new and existing surfaces - Application by brush or roller
General
Coatings
Up to 125 High Build Coatings
Microns >126 upto >251 upto
DFT 250 microns 500 microns
Unit Norm/Coat Norm/Coat Norm/Coat
General Surfaces
Girth over 300 m2 0.080 0.164 0.245
Isolated Surfaces-Girth up to 300 m 0.024 0.049 0.074
Isolated Areas-up to 0.50m2 Nr 0.080 0.164 0.245
Structural Metalwork-General Surfaces
Girth over 300 m2 0.066 0.136 0.205
Structural Metalwork-Members of Roof Trusses etc.
Girth over 300 m2 0.106 0.218 0.327
Services-Excluding Pipes
Girth over 300 m2 0.133 0.273 0.409
Services-Pipes including Flanges
Up to 50 diameter m 0.032 0.065 0.098
80 diameter m 0.037 0.076 0.115
100 diameter m 0.043 0.087 0.131
150 diameter m 0.058 0.120 0.180
200 diameter m 0.074 0.153 0.229
250 diameter m 0.090 0.185 0.278
300 diameter m 0.106 0.218 0.327
350 diameter m 0.120 0.245 0.368
400 diameter m 0.133 0.273 0.409
450 diameter m 0.146 0.300 0.450
500 diameter m 0.159 0.327 0.491
600 diameter m 0.186 0.382 0.573
750 diameter m 0.226 0.464 0.695
900 diameter m 0.266 0.545 0.818
1100 diameter m 0.318 0.652 0.979
1200 diameter m 0.339 0.695 1.044
1350 diameter m 0.373 0.765 1.148
1500 diameter m 0.406 0.831 1.247
80 diameter m 0.037 0.076 0.115
100 diameter m 0.043 0.087 0.131
150 diameter m 0.058 0.120 0.180
200 diameter m 0.074 0.153 0.229
250 diameter m 0.090 0.185 0.278
300 diameter m 0.106 0.218 0.327
350 diameter m 0.120 0.245 0.368
400 diameter m 0.133 0.273 0.409
450 diameter m 0.146 0.300 0.450
500 diameter m 0.159 0.327 0.491
600 diameter m 0.186 0.382 0.573
750 diameter m 0.226 0.464 0.695
900 diameter m 0.266 0.545 0.818
1100 diameter m 0.318 0.652 0.979
1200 diameter m 0.339 0.695 1.044
1350 diameter m 0.373 0.765 1.148
1500 diameter m 0.406 0.831 1.247
Tanks
Sides-Externally m2 0.036 0.073 0.109
Roofs-Top m2 0.036 0.073 0.109
Vessels
General Surfaces-Externally m2 0.066 0.136 0.205
Pumps, Motors and the like
2
General Surfaces m 0.166 0.341 0.511
Spheres
General Surfaces Externally m2 0.036 0.073 0.109
233
M.2.6 Work on site or in a dedicated painting facility – Spray
application
Work on site or in a dedicated painting facility - Spray application
General
Up to 500
Microns
DFT
Norm/Coat
General Surfaces
Girth over 300 m2 0.040
Isolated Surfaces-Girth up to 300 m 0.012
Isolated Areas-up to 0.50m 2 Nr 0.040
Structural Metalwork-General Surfaces
Structural Metalwork-Members of Roof Trusses etc.
Up to 50 diameter m 0.016
80 diameter m 0.019
100 diameter m 0.021
80 diameter m 0.019
Tanks
Sides-Externally m2 0.018
Roofs-Top m2 0.018
Vessels
General Surfaces-Externally m2 0.033
2
General Surfaces m 0.083
Spheres
General Surfaces Externally m2 0.018
234
M.2.7 Work on site or in dedicated painting facility – Spray
application (incl. remedials)
Work on site or in a dedicated painting facility - Spray application
(including Remedials)
General
Coatings
Up to 500
Microns
DFT
Norm/Coat
General Surfaces
General Surfaces - Externally m2 0.094
Up to 50 diameter m 0.032
80 diameter m 0.037
80 diameter m 0.037
Tanks
Vessels
Spheres
General Surfaces Externally m2 0.036
235
O.1 Cleaning Norms
O.2.1 Vessels & Column Cleaning
Vessel Cleaning Vessel
Fouling Level
Item Unit Low Medium High
Brushing of shell seams m 0.03 0.05 0.75
Brushing of Nozzle Seams, Cleaning of Nozzles No. 0.03 0.05 0.75
Cleaning of Shell Surface m² 0.09 0.15 0.23
Column Cleaning Columns

Fouling Level
Item Unit Low Medium High
Hrs Hrs Hrs
Brushing of shell seams m 0.04 0.06 0.08
Brushing of Support Ring Seams m 0.04 0.06 0.08
Brushing of Clamp Strip Seams m 0.04 0.06 0.08
Brushing of Nozzle Seams, Cleaning of Nozzles No. 0.04 0.06 0.08
Cleaning of Shell Surface m² 0.13 0.18 0.23
Cleaning of Column Tray Surface Area m² 0.17 0.24 0.30
Cleaning of Runoff Plates m² 0.09 0.12 0.15
Cleaning of Anti-Flow Plates No. 0.28 0.40 0.50
236
Vessel / Column Cleaning General
All Fouling
Levels
Item Unit Hrs
Cleaning of Demisters No. 0.50
Washing of Fillers m³ 5.00
Cleaning of Partition Walls No. 1.00
Cleaning of Filters / Small Vessels No. 0.50
Cleaning of Filter Inserts, Straines, etc. No. 0.15
237
O.2.2 Tank Cleaning - Removal of content: pumpable liquid/sludge
FOULING LEVEL
Low Medium High
Description Unit Hrs Hrs Hrs
Removal of residual product (free liquid)
Tanks 0 to <15m (0' to <50') m3 0.22 0.31 0.40
Tanks 15 to <30m (50' to <100') m3 0.22 0.31 0.40
Tanks 30 to <45m (100' to <150') m3 0.22 0.31 0.40
Removal of pumpable sludge - without Steam Coils
Tanks 0 to <15m (0' to <50') m3 0.88 1.10 1.32
Tanks 15 to <30m (50' to <100') m3 0.88 1.10 1.32
Tanks 30 to <45m (100' to <150') m3 0.88 1.10 1.32
Removal of pumpable sludge - with Steam Coils
Tanks 0 to <15m (0' to <50') m3 1.10 1.32 1.54
Tanks 15 to <30m (50' to <100') m3 1.10 1.32 1.54
Tanks 30 to <45m (100' to <150') m3 1.10 1.32 1.54
238
O.2.3 Tank Cleaning - Removal of content: non-pumpable liquid/sludge
FOULING LEVEL
All Types
Description Unit Hrs
Removal of non-pumpable sludge - no Steam Coils
Tanks 0 to <15m (0' to <50') m3 5.97
Tanks 15 to <30m (50' to <100') m3 5.97
Tanks 30 to <45m (100' to <150') m3 5.97
Removal of non-pumpable sludge - with Steam Coils
Tanks 0 to <15m (0' to <50') m3 7.18
Tanks 15 to <30m (50' to <100') m3 7.18
Tanks 30 to <45m (100' to <150') m3 8.36
239
O.2.4 Tank Cleaning - washing
FOULING LEVEL
Low Medium High
Description Unit Hrs Hrs Hrs
Hydroblast tank interior (walls, roof, floor, etc)
Any size tank - no Steam Coils m2 0.07 0.08 0.08
Any size tank - with Steam Coils m2 0.07 0.08 0.08
Water wash tank interior (walls, roof, floor, etc)
Tanks 0 to <15m (0' to <50') No. 32.50 32.50 32.50
Tanks 15 to <30m (50' to <100') No. 50.00 50.00 50.00
Tanks 30 to <45m (100' to <150') No. 75.00 75.00 75.00
Water wash tank interior post-hydrotest
Tanks 0 to <15m (0' to <50') No. 20.00 20.00 20.00
Tanks 15 to <30m (50' to <100') No. 37.50 37.50 37.50
Tanks 30 to <45m (100' to <150') No. 50.00 50.00 50.00
240
O.2.5 Hydro-cutting tank shell
Carbon Steel
Description Unit Hrs
n.e. 6mm (1/4") Wall Thickness m 1.64
Over 6mm (1/4") n.e. 12mm (1/2") Wall Thickness m 2.08
Over 12mm (1/2") n.e. 20mm (3/4") Wall Thickness m 2.85
O.2.6 Pipework Cleaning

CLEAN in DESIGNATED AREA
Fouling Level Scrapping Operational Inspection
NB in inches Hrs per m Hrs per m Hrs per m
3" & under 0.19 0.25 0.37
Over 3" n.e. 6" 0.28 0.37 0.56
Over 6" n.e. 10" 0.38 0.51 0.76
Over 10" n.e. 16" 0.43 0.57 0.86
18" 0.48 0.64 0.96
Over 18" n.e. 24" 0.53 0.70 1.05
Over 24" n.e. 28" 0.62 0.83 1.24
Over 28" n.e. 32" 0.72 0.96 1.44
241
O.2.7 Floating Head & “U” Tube Exchangers - Bundle Only - Tube Side Only (Int.)
Tube length n.e. 3.66m (12')

Inspection (10%
Cleanliness Level Scrapping Operational
Iris)
No of Tubes Unit Hrs per bundle Hrs per bundle Hrs per bundle
1-50 No. 0.56 0.70 0.91
51-100 No. 1.05 1.40 1.75
101-200 No. 2.10 2.80 3.50
201-400 No. 4.20 5.60 7.00
401-600 No. 6.30 8.40 10.50
601-800 No. 8.40 11.20 14.00
801-1000 No. 10.50 14.00 17.50
1001-1200 No. 12.60 16.80 21.00
1201-1400 No. 14.70 19.60 24.50
1401-1600 No. 16.80 22.40 28.00
1601-1800 No. 18.90 25.20 31.50
1801-2000 No. 21.00 28.00 35.00
2001-2200 No. 23.10 30.80 38.50
2201-2400 No. 25.20 33.60 42.00
242
Tube length over 3.66m (12') n.e. 4.88m (16')

Inspection (10%
Iris)
1-50 No. 0.63 0.91 1.12
51-100 No. 1.33 1.75 2.24
101-200 No. 2.59 3.50 4.41
201-400 No. 5.25 7.00 9.10
401-600 No. 7.70 10.50 13.30
601-800 No. 10.50 14.00 17.50
801-1000 No. 13.30 17.50 22.40
1001-1200 No. 15.40 21.00 26.60
1201-1400 No. 18.20 24.50 30.80
1401-1600 No. 21.00 28.00 35.70
1601-1800 No. 23.80 31.50 39.90
1801-2000 No. 25.90 35.00 44.10
2001-2200 No. 28.49 38.50 48.51
2201-2400 No. 31.08 42.00 52.92
243

Inspection (10%
Iris)
1-50 No. 0.77 1.05 1.33
51-100 No. 1.54 2.10 2.66
101-200 No. 3.15 4.20 5.39
201-400 No. 6.23 8.40 10.50
401-600 No. 9.10 12.60 16.10
601-800 No. 12.60 16.80 21.70
801-1000 No. 15.40 21.00 26.60
1001-1200 No. 18.90 25.20 32.20
1201-1400 No. 22.05 29.40 37.80
1401-1600 No. 25.20 33.60 42.70
1601-1800 No. 28.00 37.80 48.30
1801-2000 No. 31.50 42.00 53.90
2001-2200 No. 34.65 46.20 59.29
2201-2400 No. 37.80 50.40 64.68
244
O.2.8 Floating Head & “U” Tube Exchangers - Bundle Only - Shell Side Only (Ext.)

Inspection (10%
Iris)
1-50 No. 0.28 0.35 0.46
51-100 No. 0.53 0.70 0.88
101-200 No. 1.05 1.40 1.75
201-400 No. 2.10 2.80 3.50
401-600 No. 3.15 4.20 5.25
601-800 No. 4.20 5.60 7.00
801-1000 No. 5.25 7.00 8.75
1001-1200 No. 6.30 8.40 10.50
1201-1400 No. 7.35 9.80 12.25
1401-1600 No. 8.40 11.20 14.00
1601-1800 No. 9.45 12.60 15.75
1801-2000 No. 10.50 14.00 17.50
2001-2200 No. 11.55 15.40 19.25
2201-2400 No. 12.60 16.80 21.00
245

Inspection (10%
Iris)
1-50 No. 0.32 0.46 0.56
51-100 No. 0.67 0.88 1.12
101-200 No. 1.30 1.75 2.21
201-400 No. 2.63 3.50 4.55
401-600 No. 3.85 5.25 6.65
601-800 No. 5.25 7.00 8.75
801-1000 No. 6.65 8.75 11.20
1001-1200 No. 7.70 10.50 13.30
1201-1400 No. 9.10 12.25 15.40
1401-1600 No. 10.50 14.00 17.85
1601-1800 No. 11.90 15.75 19.95
1801-2000 No. 12.95 17.50 22.05
2001-2200 No. 14.25 19.25 24.26
2201-2400 No. 15.54 21.00 26.46
246

Inspection (10%
Iris)
1-50 No. 0.39 0.53 0.67
51-100 No. 0.77 1.05 1.33
101-200 No. 1.58 2.10 2.70
201-400 No. 3.12 4.20 5.25
401-600 No. 4.55 6.30 8.05
601-800 No. 6.30 8.40 10.85
801-1000 No. 7.70 10.50 13.30
1001-1200 No. 9.45 12.60 16.10
1201-1400 No. 11.03 14.70 18.90
1401-1600 No. 12.60 16.80 21.35
1601-1800 No. 14.00 18.90 24.15
1801-2000 No. 15.75 21.00 26.95
2001-2200 No. 17.33 23.10 29.65
2201-2400 No. 18.90 25.20 32.34
247
O.2.9 Floating Head & “U” Tube Exchangers - Shell
Exchanger Head Assembly
Inspection (10%
Iris)
Diameter Unit Hrs per Head Hrs per Head Hrs per Head
<500mm No. 0.47 0.63 0.79
501-1000mm No. 0.58 0.78 0.98
1001-1500mm No. 0.93 1.25 1.58
1501-2000mm No. 1.15 1.56 1.97
>2001mm No. 1.27 1.72 2.17
Exchanger Bodies
Inspection (10%
Iris)
Diameter Unit Hrs per Body Hrs per Body Hrs per Body
<500mm No. 3.89 5.25 6.62
501-1000mm No. 4.44 6.00 7.56
1001-1500mm No. 5.55 7.50 9.45
1501-2000mm No. 6.48 8.75 11.03
>2001mm No. 7.03 9.50 11.97
248
O.2.10 Fixed Tubesheet Exchangers
Tube Side Only (internal) - including both tubesheets and end covers

Inspection (10%
Iris)
1-50 No. 0.88 1.05 1.23
51-100 No. 1.40 1.75 2.10
101-200 No. 2.45 3.15 3.85
201-400 No. 4.55 5.95 7.35
401-600 No. 6.65 8.75 10.85
601-800 No. 8.75 11.55 14.35
801-1000 No. 10.85 14.35 17.85
1001-1200 No. 13.30 17.50 21.70
1201-1400 No. 15.40 20.30 25.20
1401-1600 No. 17.50 23.10 28.70
1601-1800 No. 19.60 25.90 32.20
1801-2000 No. 21.70 28.70 35.70
2001-2200 No. 23.87 31.57 39.27
2201-2400 No. 26.04 34.44 42.84
249

Inspection (10%
Iris)
1-50 No. 1.00 1.23 1.46
51-100 No. 1.91 2.10 2.57
101-200 No. 2.96 3.85 4.78
201-400 No. 5.58 7.35 9.24
401-600 No. 8.19 10.85 13.65
601-800 No. 10.78 14.35 18.06
801-1000 No. 13.44 17.85 22.54
1001-1200 No. 16.38 21.70 27.30
1201-1400 No. 18.97 25.20 31.71
1401-1600 No. 21.63 28.70 36.19
1601-1800 No. 24.22 32.20 40.60
1801-2000 No. 26.81 35.70 45.01
2001-2200 No. 29.49 39.27 49.51
2201-2400 No. 32.17 42.84 54.01
250

Inspection (10%
Iris)
1-50 No. 1.13 1.40 1.69
51-100 No. 1.91 2.45 3.03
101-200 No. 3.48 4.55 5.72
201-400 No. 6.60 8.75 11.06
401-600 No. 9.73 12.95 16.45
601-800 No. 12.88 17.15 21.84
801-1000 No. 15.96 21.35 27.16
1001-1200 No. 19.46 25.90 32.90
1201-1400 No. 22.61 30.10 38.29
1401-1600 No. 25.69 34.30 43.61
1601-1800 No. 28.84 38.50 49.00
1801-2000 No. 31.99 42.70 54.39
2001-2200 No. 35.19 46.97 59.83
2201-2400 No. 38.39 51.24 65.27
251
O.2.11 Air Fin Coolers
Tube Side Only (internal) - including both tubesheets and covers
Inspection Level Scrapping Operational 10% Iris
No of Tubes Unit Hrs per bundle m Hrs per bundle m Hrs per bundle m
1-50 m 0.20 0.20 0.26
51-100 m 0.29 0.39 0.49
101-200 m 0.61 0.77 1.01
201-300 m 0.91 1.19 1.47
301-400 m 1.19 1.56 1.93
401-500 m 1.47 1.93 2.48
501-600 m 1.75 2.30 2.94
601-700 m 2.11 2.66 3.40
701-800 m 2.39 3.12 3.95
801-1000 m 2.94 3.86 4.87
External Surface
CLEAN in
DESIGNATED
Plan Area Unit Hrs per Cooler
< 5m2 No. 6.35
over 5 n.e. 10m2 No. 11.69
over 10 n.e. 15m2 No. 20.30
over 15 n.e. 25m2 No. 27.15
252
P.1 Tankage Norms
P.2.1 Cone Roofs & Internal/External Floating Roofs
P.2.1.1 Demolition Work
Productivity Factor - Productivity Factor -
IMPERIAL METRIC
Reference
Task Description for Imperial Work Task Description for Metric Work
Number
Units Base Norm Units Base Norm
51.1 CONE ROOFS & INTERNAL/EXTERNAL FLOATING ROOFS CONE ROOFS & INTERNAL/EXTERNAL FLOATING ROOFS
51.1.1 Demolition Work Demolition Work
51.1.11 Cone Roof Removal Cone Roof Removal
51.1.11a Tanks less than or equal to 50' in diameter SF 0.0851 Tanks less than or equal to 15m in diameter SM 0.9159
51.1.11b Tanks 51' - 90' in diameter SF 0.0709 Tanks 15m - 30m in diameter SM 0.7632
51.1.11c Tanks 91' - 125' in diameter SF 0.0567 Tanks 30m - 40m in diameter SM 0.6104
51.1.11d Tanks 126' - 160' in diameter SF 0.0425 Tanks 40m - 50m in diameter SM 0.4575
51.1.11e Tanks 160' - 190' in diameter SF 0.0370 Tanks 50m - 60m in diameter SM 0.3983
51.1.11f Tanks 191' - 220' in diameter SF 0.0315 Tanks 60m - 70m in diameter SM 0.3391
51.1.11g Tanks greater than 221' in diameter SF 0.0284 Tanks greater than 70m in diameter SM 0.3056
51.1.12 Pontoon Roof Removal - Single Deck Pontoon Roof Removal - Single Deck
51.1.13 Pontoon Roof Removal - Double Deck Pontoon Roof Removal - Double Deck
253
51.1.14 Removal of Roof Penetrations (not associated with roof removal) Removal of Roof Penetrations (not associated with roof removal)
51.1.14a less than 3" roof penetrations EA 1.4176 less than 80mm roof penetrations EA 1.4176
51.1.14b 3" - 6" roof penetrations EA 2.1264 80mm - 150mm roof penetrations EA 2.1264
51.1.14c 6" - 8" roof penetrations EA 2.4808 1500mm - 200mm roof penetrations EA 2.4808
51.1.14d 8" - 10" roof penetrations EA 2.8351 200mm - 250mm roof penetrations EA 2.8351
51.1.14e 10" - 12" roof penetrations EA 3.1895 250mm - 300mm roof penetrations EA 3.1895
51.1.14f 12" - 14" roof penetrations EA 3.5439 300mm - 350mm roof penetrations EA 3.5439
51.1.14g 14" - 18" roof penetrations EA 3.8983 350mm - 450mm roof penetrations EA 3.8983
51.1.14h 18" - 24" roof penetrations EA 4.2527 450mm - 600mm roof penetrations EA 4.2527
51.1.14i greater than 24" roof penetrations EA 7.8750 greater than 600mm roof penetrations EA 7.8750
51.1.15 Removal of rafter beams Removal of rafter beams
51.1.15a Removal of rafter beams with roof plates removed. LBS 0.0106 Removal of rafter beams with roof plates removed. KG 0.0233
51.1.15b Removal of rafter beams with roof plates in place. LBS 0.0213 Removal of rafter beams with roof plates in place. KG 0.0469
51.1.16 Remove / Reinstall daylight sheets Remove / Reinstall daylight sheets
51.1.16a Removal of roof plate for ventilation and light. EA 11.3406 Removal of roof plate for ventilation and light. EA 11.3406
51.1.16b Reinstallation of roof plate. EA 22.6811 Reinstallation of roof plate. EA 22.6811
51.1.17 Rehandling Scrap Material Rehandling Scrap Material
Rehandling Scrap Material due to non provision of scrap boxes (Skips Rehandling Scrap Material due to non provision of scrap boxes (Skips
51.1.17a LBS 0.0014 KG 0.0031
/ Dumpsters) / Dumpsters)
51.1.18 Removal of Covers and Hatches - (any size) Removal of Covers and Hatches - (any size)
51.1.18a Removal of Covers and Hatches - (any size) EA 1.4176 Removal of Covers and Hatches - (any size) EA 1.4176
254
P.2.1.2 Roof Plate & Roof Structure Installation
51.1.2 Roof Plate and Roof Structure Installation Roof Plate and Roof Structure Installation
Fabricate and install new roof plates using 3/16" C.S. plate, per API 650, Fabricate and install new roof plates using 5mm C.S. plate, per API 650,
51.1.21
API 653 API 653
51.1.2101 Tanks less than or equal to 50' in diameter SF 0.1625 Tanks less than or equal to 15m in diameter SM 1.7491
51.1.2102 Tanks 51' - 90' in diameter SF 0.1258 Tanks 15m - 30m in diameter SM 1.3540
51.1.2107 Tanks greater than 221' in diameter SF 0.0419 Tanks greater than 70m in diameter SM 0.4510
51.1.2108 Conversion from frangible to nonfrangible roof joint SF 0.0709 Conversion from frangible to nonfrangible roof joint SM 0.2326
51.1.2109 Pressurized air testing per API 650 SF 0.0170 Pressurized air testing per specification SM 0.1830
Fabricate and install new roof plates using 1/4" C.S. plate, per API 650, API Fabricate and install new roof plates using 6mm C.S. plate, per API 650,
51.1.22
653 API 653
51.1.2208 Conversion from frangible to nonfrangible roof joint SF 0.0709 Conversion from frangible to nonfrangible SM 0.2326
51.1.2209 Pressurized air testing per API 650 SF 0.0170 Pressurized air testing per specification SM 0.1830
51.1.23 Field Fit-up and install new roof rafters Field Fit-up and install new roof rafters
51.1.23a Fabrication and installation of rafter beams with roof plate removed. LBS 0.0148 Fabrication and installation of rafter beams with roof plate removed. KG 0.0325
51.1.23b Fabrication and installation of rafter beams with roof plate in place. LBS 0.0269 Fabrication and installation of rafter beams with roof plate in place. KG 0.0593
255
51.1.24 Fabricate and install new Single Deck Pontoon Roof Fabricate and install new Single Deck Pontoon Roof
51.1.25 Fabricate and install new Double Deck Pontoon Roof Fabricate and install new Double Deck Pontoon Roof
256
P.2.1.3 Roof Manways & Nozzles
51.1.3 Roof Manways and Nozzles Roof Manways and Nozzles
51.1.31 Fabricate and install new roof manways, hatches, and nozzles Fabricate and install new roof manways, hatches, and nozzles
51.1.3101 less than 2" roof nozzles EA 4.7131 less than 50mm roof nozzles EA 4.7131
51.1.3102 2" roof nozzles EA 5.4219 50mm roof nozzles EA 5.4219
51.1.3116 24" Varec Gauge hatch nozzle EA 25.9085 600mm Varec Gauge hatch nozzle EA 25.9085
51.1.3117 20" roof manway hatch EA 25.9636 500mm roof manway hatch EA 25.9636
51.1.3118 24" roof manway hatch EA 31.4830 600mm roof manway hatch EA 31.4830
51.1.32 Install reclaimed roof manways, hatches, and nozzles Install reclaimed roof manways, hatches, and nozzles
51.1.32a less than 2" roof nozzles EA 3.5429 less than 50mm roof nozzles EA 3.5429
51.1.32b 2" roof nozzles EA 4.2527 50mm roof nozzles EA 4.2527
51.1.32c 3" roof nozzles EA 4.2527 80mm roof nozzles EA 4.2527
51.1.32d 4" roof nozzles EA 4.9615 100mm roof nozzles EA 4.9615
51.1.32e 5" roof nozzles EA 4.9615 125mm roof nozzles EA 4.9615
51.1.32f 6" roof nozzles EA 4.9615 150mm roof nozzles EA 4.9615
51.1.22g 8" roof nozzles EA 14.1757 200mm roof nozzles EA 14.1757
51.1.32h 10" roof nozzles EA 15.5933 250mm roof nozzles EA 15.5933
51.1.32i 12" roof nozzles EA 17.0108 300mm roof nozzles EA 17.0108
51.1.32j 14" roof nozzles EA 18.4284 350mm roof nozzles EA 18.4284
51.1.32k 16" roof nozzles EA 19.8460 400mm roof nozzles EA 19.8460
51.1.32l 18" roof nozzles EA 21.2636 450mm roof nozzles EA 21.2636
51.1.32m 20" roof nozzles EA 22.6811 500mm roof nozzles EA 22.6811
51.1.32n 22" roof nozzle EA 24.0987 550mm roof nozzles EA 24.0987
51.1.32o 24" roof nozzle EA 25.5163 600mm roof nozzles EA 25.5163
51.1.32p 24" Varec Gauge hatch nozzle. EA 17.0108 600mm Varec Gauge hatch nozzle EA 17.0108
51.1.32q 20" roof manway hatch EA 12.7581 500mm roof manway hatch EA 12.7581
51.1.32r 24" roof manway hatch EA 15.5933 600mm roof manway hatch EA 15.5933
257
51.1.33 Replace Floating Roof Mechanical Vacuum Vents/Breakers (Refer to Replace Floating Roof Mechanical Vacuum Vents/Breakers (Refer to
51.1.33a Replace complete assembly. EA 17.4477 Replace complete assembly. EA 17.4477
51.1.33b Replace sleeve assembly only. EA 6.5915 Replace sleeve assembly only. EA 6.5915
51.1.33c Replace gasket/seal only. EA 0.7088 Replace gasket/seal only. EA 0.7088
51.1.33d Replace external sleeve gussets only. EA 2.8351 Replace external sleeve gussets only. EA 2.8351
51.1.33e Replace vent breaker mechanism complete. EA 10.8562 Replace vent breaker mechanism complete. EA 10.8562
51.1.33f Replace vent breaker adjustable leg. EA 11.5650 Replace vent breaker adjustable leg. EA 11.5650
51.1.33g Replace vent breaker EA 11.5650 Replace vent breaker EA 11.5650
258
P.2.1.4 Lap Patching (Overplate)
51.1.4 Lap Patching (Overplate) Lap Patching (Overplate)
51.1.41 Lap Patch 1/4" C.S. plate Lap Patch 6mm C.S. plate
51.1.41A Lap patches 5 sq ft or less Lap patches 0.5 sq m or less
51.1.41a01 Quantity 1 - 5 LF 0.5245 Quantity 1 - 5 LM 1.7208
51.1.41a05 Quantity 21+ LF 0.4678 Quantity 21+ LM 1.5347
51.1.41b Lap patches 5 to 20 sq ft Lap patches 0.5 to 2.0 sq m
51.1.41b01 Quantity 1 - 5 LF 0.3686 Quantity 1 - 5 LM 1.2093
51.1.41b05 Quantity 21+ LF 0.3119 Quantity 21+ LM 1.0233
51.1.41c Lap patches 20 to 40 sq ft Lap patches 2.0 to 4.0 sq m
51.1.41c01 Quantity 1 - 5 LF 0.3544 Quantity 1 - 5 LM 1.1627
51.1.41c05 Quantity 21+ LF 0.2977 Quantity 21+ LM 0.9767
51.1.41d Lap patches 40 to 75 sq ft Lap patches 4.0 to 7.0 sq m
51.1.41d01 Quantity 1 - 5 LF 0.3402 Quantity 1 - 5 LM 1.1162
51.1.41d05 Quantity 21+ LF 0.2835 Quantity 21+ LM 0.9302
51.1.41e Lap patches greater than 75 sq ft Lap patches greater than 7.0 sq m
51.1.41f01 Quantity 1 - 5 LF 0.3260 Quantity 1 - 5 LM 1.0695
51.1.41f05 Quantity 21+ LF 0.2693 Quantity 21+ LM 0.8835
259
P.2.1.5 Rim Angle & Associated Work
51.1.5 Rim Angle and Associated Work Rim Angle and Associated Work
51.1.51 Rim Angle Removal and Like Replacement. Rim Angle Removal and Like Replacement.
51.1.51 Cone Roof incl prefab (top shell angle) Cone Roof incl prefab (top shell angle)
51.1.5101 Angles not exceeding 5.00 lbs/ft. LF 1.0632 Angles not exceeding 8 kg/m LM 3.4880
51.1.5102 Angles over 5.00 not exceeding 10.00 lbs/ft. LF 1.2404 Angles over 8kg/m not exceeding 15 kg./m LM 4.0695
51.1.5103 Angles over 10.00 not exceeding 20.00 lbs/ft. LF 1.4176 Angles over 15kg/m not exceeding 30 kg./m LM 4.6508
51.1.5104 Floating Roof LF 1.0638 Floating Roof LM 3.4901
Rim Angle Removal and Vertical Bolting Bar Rim Angle Removal and Vertical Bolting Bar
51.1.52
Replacement incl prefab Replacement incl prefab
51.1.5201 External Floating Roof LF 1.1523 External Floating Roof LM 3.7804
51.1.5202 Internal Floating Roof LF 1.1523 Internal Floating Roof LM 3.7804
Rim Vent Nozzle (any nozzle not exceeding 6" in Rim Vent Nozzle (any nozzle not exceeding 150mm
51.1.53
diameter) incl prefab in diameter) incl prefab
51.1.5301 Replace Rim Vent Nozzle. EA 21.2293 Replace Rim Vent Nozzle. EA 21.2293
Remove Rim Vent Nozzle and Lap Patch Hole. Leave existing pipe Remove Rim Vent Nozzle and Lap Patch Hole. Leave existing pipe
51.1.5302 EA 5.6703 EA 5.6703
inside pontoon. inside pontoon.
51.1.6 Not Used Not Used
P.2.1.6 Roof Drain Systems

51.1.7 Roof Drain Systems Roof Drain Systems
51.1.73 Roof Drain Sump. Remove, fabricate and install new roof drain sumps Roof Drain Sump. Remove, fabricate and install new roof drain sumps
51.1.73a Single Check Valve Design Single Check Valve Design
51.1.73a01 3" Drain Sumps EA 80.0866 80mm Drain Sumps EA 80.0866
51.1.73b Dual Check Valve Design Dual Check Valve Design
51.1.73b01 3" Drain Sumps EA 100.0032 80mm Drain Sumps EA 100.0032
260
P.2.1.7 Stilling Wells
51.1.8 Stilling Wells Stilling Wells
51.1.81 Replace cone roof stilling well (Fabricate and install) Replace cone roof stilling well (Fabricate and install)
51.1.8101 8" pipe C.S. LF 2.0874 200mm pipe C.S. LM 6.8484
51.1.8104 8" pipe Galv LF 2.1402 200mm pipe Galv LM 7.0216
51.1.82 Replace floating roof stilling well (Fabricate and install) Replace floating roof stilling well (Fabricate and install)
261
51.1.83 Replace Guide Pole (Fabricate and install) Replace Guide Pole (Fabricate and install)
51.1.84 Fabricate and install Guide Pole Assembly. Replace rollers and bearing Fabricate and install Guide Pole Assembly. Replace rollers and bearing
51.1.8401 6" pipe EA 21.9690 150mm pipe EA 21.9690
51.1.8402 8" pipe EA 22.1719 200mm pipe EA 22.1719
51.1.8403 10" pipe EA 22.1719 250mm pipe EA 22.1719
51.1.8404 12" Pipe EA 22.3748 300mm Pipe EA 22.3748
P.2.1.8 Roof Support Legs

51.1.9 Roof Support Legs Roof Support Legs
51.1.91 Floating roof tank roof support legs Lower roof support legs with tank in Floating roof tank roof support legs Lower roof support legs with tank in
51.1.91b Lower roof support legs with tank in service. EA 0.4253 Lower roof support legs with tank in service. EA 0.4253
51.1.91d Raise roof support legs with tank in service. EA 0.4253 Raise roof support legs with tank in service. EA 0.4253
51.1.92 Roof support leg pins Roof support leg pins
51.1.92a Replace roof support leg pins and install cotter pins EA 0.4312 Replace roof support leg pins and install cotter pins EA 0.4312
262
P.2.2 Shell Work
P.2.2.1 Shell insert plates / doorsheets
51.2 SHELL WORK SHELL WORK
51.2.1 Shell Insert Plates / Doorsheets Shell Insert Plates / Doorsheets
Remove existing and install new or reconditioned shell insert plate, with or Remove existing and install new or reconditioned shell insert plate, with or
51.2.11
without nozzles without nozzles
51.2.11a Inserts 20 sq ft or less Inserts 2.0 sq m or less
51.2.11a01 1/4" C.S. plate LF 3.2674 6mm C.S. plate LM 10.7196
51.2.11a09 1" C.S. plate LF 6.1565 25mm C.S. plate LM 20.1982
51.2.11a10 1-1/8" C.S. plate LF 6.7276 28mm C.S. plate LM 22.0720
51.2.11b Inserts 20 to 40 sq ft Inserts 2.0 to 4.0 sq m
51.2.11b01 1/4" C.S. plate LF 3.0762 6mm C.S. plate LM 10.0924
51.2.11b09 1" C.S. plate LF 5.6054 25mm C.S. plate LM 18.3902
51.2.11b10 1-1/8" C.S. plate LF 6.2475 28mm C.S. plate LM 20.4968
263
51.2.11c Inserts 40 to 75 sq ft Inserts 4.0 to 7.0 sq m
51.2.11c01 1/4" C.S. plate LF 2.3045 6mm C.S. plate LM 7.5606
51.2.11c09 1" C.S. plate LF 4.4737 25mm C.S. plate LM 14.6773
51.2.11c10 1-1/8" C.S. plate LF 5.1866 28mm C.S. plate LM 17.0161
51.2.11d Inserts greater than 75 sq ft Inserts greater than 7.0 sq m
51.2.11d01 1/4" C.S. plate LF 2.3407 6mm C.S. plate LM 7.6793
51.2.11d09 1" C.S. plate LF 4.3644 25mm C.S. plate LM 14.3188
51.2.11d10 1-1/8" C.S. plate LF 5.0773 28mm C.S. plate LM 16.6575
Extra over shell insert plates for corner welding between shell insert plate Extra over shell insert plates for corner welding between shell insert plate
and tank bottom plate. Corner weld to be in accordance with specific Site and tank bottom plate. Corner weld to be in accordance with specific Site
51.2.12
Specifications (Note corner welds associated with bottom replacement are Specifications (Note corner welds associated with bottom replacement are
to be included with the approp to be included with the approp
51.2.12a To suit shell insert 1/4" to 1/2" thick LF 0.3544 To suit shell insert 6mm to 12mm thick LM 1.1628
51.2.12b To suit shell insert over 1/2" but not exceeding 1" thick. LF 0.3544 To suit shell insert over 12mm but not exceeding 25mm thick. LM 1.1627
51.2.12c To suit shell insert over 1" but not exceeding 1 1/2" thick. LF 0.3544 To suit shell insert over 25mm but not exceeding 38mm thick. LM 1.1628
51.2.14 Buttering Shell Inserts (if required) Buttering Shell Inserts (if required)
51.2.14a 1/2" to 3/4" thickness LF 0.7088 12mm to 20mm thickness LM 2.3255
51.2.14b 3/4" to 1-1/4" thickness LF 0.9214 20mm to 30mm thickness LM 3.0229
51.2.14c > 1-1/4" thickness LF 1.0632 >30mm thickness LM 3.4881
264
P.2.2.2 Lap Patches (Overplate)
51.2.2 Lap Patches (Overplate) Lap Patches (Overplate)
51.2.21 Lap Patch Shell plate - Based on 1 to 5 patches (all sizes combined) Lap Patch Shell plate - Based on 1 to 5 patches (all sizes combined)
51.2.21a Lap patches 5 sq ft or less Lap patches 0.5 sq m or less
265
P.2.2.3 Manways & nozzles
51.2.3 Manways and Nozzles Manways and Nozzles
Pre-Fabricate shell manway and shell plate in accordance with specifications Pre-Fabricate shell manway and shell plate in accordance with specifications
51.2.31
referenced in Section 4. (Includes reinforcement and testing.) referenced in Section 4. (Includes reinforcement and testing.)
51.2.31a 24" manway 600mm manway
51.2.31a01 thickness less than 3/4" EA 94.5311 thickness less than 19mm EA 94.5311
51.2.31a02 thickness 3/4" - 1" EA 100.0122 thickness 19mm - 25mm EA 100.0122
51.2.31a03 thickness 1" - 1-1/2" EA 115.8392 thickness 25mm - 38mm EA 115.8392
51.2.31b 30" manway 750mm manway
51.2.31b01 thickness less than 3/4" EA 105.5085 thickness less than 19mm EA 105.5085
51.2.31b02 thickness 3/4" - 1" EA 116.2780 thickness 19mm - 25mm EA 116.2780
51.2.31b03 thickness 1" - 1-1/2" EA 127.2935 thickness 25mm - 38mm EA 127.2935
51.2.31c 36" manway 900mm manway
51.2.31c01 thickness less than 3/4" EA 124.1885 thickness less than 19mm EA 124.1885
51.2.31c02 thickness 3/4" - 1" EA 132.9360 thickness 19mm - 25mm EA 132.9360
51.2.31c03 thickness 1" - 1-1/2" EA 149.0952 thickness 25mm - 38mm EA 149.0952
Fabricate and install shell manway in shell plate in
Fabricate and install shell manway in shell plate in the
the field in accordance with specifications
51.2.32 field in accordance with specifications referenced in
referenced in Section 4. (Includes reinforcement and
Section 4. (Includes reinforcement and testing.)
testing.)
51.2.32a02 thickness 3/4" - 1" EA 77.0792 thickness 19mm - 25mm EA 77.0792
51.2.32a03 thickness 1" - 1-1/2" EA 90.8920 thickness 25mm - 38mm EA 90.8920
51.2.32b02 thickness 3/4" - 1" EA 81.8771 thickness 19mm - 25mm EA 81.8771
51.2.32b03 thickness 1" - 1-1/2" EA 95.1851 thickness 25mm - 38mm EA 95.1851
51.2.32c02 thickness 3/4" - 1" EA 90.1851 thickness 19mm - 25mm EA 90.1851
51.2.32c03 thickness 1" - 1-1/2" EA 104.3275 thickness 25mm - 38mm EA 104.3275
266
Double plate existing manways (Prefab, Field Fit-up Double plate existing manways (Prefab, Field Fit-up
51.2.33
and install) and install)
51.2.33a02 thickness 3/4" to 1" EA 32.3863 thickness 19mm to 25mm EA 32.3863
51.2.33a03 thickness 1" to 1-1/2" EA 36.0528 thickness 25mm to 38mm EA 36.0528
51.2.33b02 thickness 3/4" to 1" EA 36.6390 thickness 19mm to 25mm EA 36.6390
51.2.33b03 thickness 1" to 1-1/2" EA 40.3055 thickness 25mm to 38mm EA 40.3055
51.2.33c02 thickness 3/4" to 1" EA 40.0499 thickness 19mm to 25mm EA 40.0499
51.2.33c03 thickness 1" to 1-1/2" EA 43.9675 thickness 25mm to 38mm EA 43.9675
267
Pre-Fabricate shell nozzles and shell plate in accordance with specifications Pre-Fabricate shell nozzles and shell plate in accordance with specifications
51.2.34
referenced in Section 4. referenced in Section 4.
51.2.34a 2" Carbon Steel nozzle 50mm Carbon Steel nozzle
51.2.34b 3" Carbon Steel nozzle 80mm Carbon Steel nozzle
51.2.34c 4" Carbon Steel nozzle 100mm Carbon Steel nozzle
51.2.34d 6" Carbon Steel nozzle 150mm Carbon Steel nozzle
51.2.34d01 thickness less than 3/4" EA 19.3372 thickness less than 19mm EA 19.3372
51.2.34d02 thickness 3/4" to 1" EA 20.5925 thickness 19mm to 25mm EA 20.5925
51.2.34d03 thickness 1" to 1-1/2" EA 22.2502 thickness 25mm to 38mm EA 22.2502
51.2.34e 8" Carbon Steel nozzle 200mm Carbon Steel nozzle
51.2.34 e01 thickness less than 3/4" EA 23.6226 thickness less than 19mm EA 23.6226
51.2.34 e02 thickness 3/4" to 1" EA 25.9933 thickness 19mm to 25mm EA 25.9933
51.2.34 e03 thickness 1" to 1-1/2" EA 29.0897 thickness 25mm to 38mm EA 29.0897
51.2.34f 10" Carbon Steel nozzle 250mm Carbon Steel nozzle
51.2.34f01 thickness less than 3/4" EA 28.1062 thickness less than 19mm EA 28.1062
51.2.34f02 thickness 3/4" to 1" EA 31.1160 thickness 19mm to 25mm EA 31.1160
51.2.34f03 thickness 1" to 1-1/2" EA 34.5357 thickness 25mm to 38mm EA 34.5357
51.2.34g 12" Carbon Steel nozzle 300mm Carbon Steel nozzle
51.2.34g01 thickness less than 3/4" EA 30.4359 thickness less than 19mm EA 30.4359
51.2.34g02 thickness 3/4" to 1" EA 34.1638 thickness 19mm to 25mm EA 34.1638
51.2.34g03 thickness 1" to 1-1/2" EA 38.3985 thickness 25mm to 38mm EA 38.3985
51.2.34h 14" Carbon Steel nozzle 350mm Carbon Steel nozzle
51.2.34h01 thickness less than 3/4" EA 32.5463 thickness less than 19mm EA 32.5463
51.2.34h02 thickness 3/4" to 1" EA 36.7044 thickness 19mm to 25mm EA 36.7044
51.2.34h03 thickness 1" to 1-1/2" EA 42.4949 thickness 25mm to 38mm EA 42.4949
51.2.34i 16" Carbon Steel nozzle 400mm Carbon Steel nozzle
51.2.34i01 thickness less than 3/4" EA 36.7598 thickness less than 19mm EA 36.7598
51.2.34i02 thickness 3/4" to 1" EA 42.5731 thickness 19mm to 25mm EA 42.5731
51.2.34i03 thickness 1" to 1-1/2" EA 49.1988 thickness 25mm to 38mm EA 49.1988
51.2.34j 18" Carbon Steel nozzle 450mm Carbon Steel nozzle
51.2.34j01 thickness less than 3/4" EA 39.3229 thickness less than 19mm EA 39.3229
51.2.34j02 thickness 3/4" to 1" EA 46.2896 thickness 19mm to 25mm EA 46.2896
51.2.34j03 thickness 1" to 1-1/2" EA 53.3557 thickness 25mm to 38mm EA 53.3557
51.2.34k 20" Carbon Steel nozzle 500mm Carbon Steel nozzle
51.2.34k01 thickness less than 3/4" EA 44.3027 thickness less than 19mm EA 44.3027
51.2.34k02 thickness 3/4" to 1" EA 51.7990 thickness 19mm to 25mm EA 51.7990
51.2.34k03 thickness 1" to 1-1/2" EA 60.1154 thickness 25mm to 38mm EA 60.1154
51.2.34l 24" Carbon Steel nozzle 600mm Carbon Steel nozzle
51.2.34l01 thickness less than 3/4" EA 47.6350 thickness less than 19mm EA 47.6350
51.2.34l02 thickness 3/4" to 1" EA 55.0755 thickness 19mm to 25mm EA 55.0755
51.2.34l03 thickness 1" to 1-1/2" EA 63.4469 thickness 25mm to 38mm EA 63.4469
51.2.34m 30" Carbon Steel nozzle 750mm Carbon Steel nozzle
51.2.34m01 thickness less than 3/4" EA 53.5893 thickness less than 19mm EA 53.5893
51.2.34m02 thickness 3/4" to 1" EA 61.7885 thickness 19mm to 25mm EA 61.7885
51.2.34m03 thickness 1" to 1-1/2" EA 71.9840 thickness 25mm to 38mm EA 71.9840
51.2.34n 36" Carbon Steel nozzle 900mm Carbon Steel nozzle
51.2.34n01 thickness less than 3/4" EA 60.5560 thickness less than 19mm EA 60.5560
51.2.34n02 thickness 3/4" to 1" EA 70.1240 thickness 19mm to 25mm EA 70.1240
51.2.34n03 thickness 1" to 1-1/2" EA 81.6240 thickness 25mm to 38mm EA 81.6240
51.2.34p 40" Carbon Steel nozzle 1000mm Carbon Steel nozzle
51.2.34p01 thickness less than 3/4" EA 65.4010 thickness less than 19mm EA 65.4010
51.2.34p02 thickness 3/4" to 1" EA 75.3400 thickness 19mm to 25mm EA 75.3400
51.2.34p03 thickness 1" to 1-1/2" EA 87.8480 thickness 25mm to 38mm EA 87.8480
268
Fabricate and install shell nozzles in shell plate in the field as per API 650, Fabricate and install shell nozzles in shell plate in the field as per API 650,
51.2.35
653 (Includes reinforcement and testing.) 653 (Includes reinforcement and testing.)
51.2.35a 2" Carbon Steel nozzle 50mm Carbon Steel nozzle
51.2.35b 3" Carbon Steel nozzle 80mm Carbon Steel nozzle
51.2.35e01 thickness less than 3/4" EA 15.7832 thickness less than 19mm EA 15.7832
51.2.35e02 thickness 3/4" to 1" EA 20.2700 thickness 19mm to 25mm EA 20.2700
51.2.35e03 thickness 1" to 1-1/2" EA 23.3419 thickness 25mm to 38mm EA 23.3419
51.2.35j01 thickness less than 3/4" EA 34.81.92 thickness less than 19mm EA 34.81.92
269
51.2.36 Double plate existing nozzles (Prefab, Field Fit-up and install) Double plate existing nozzles (Prefab, Field Fit-up and install)
51.2.36e01 thickness less than 3/4" EA 11.9991 thickness less than 19mm EA 11.9991
51.2.36e02 thickness 3/4" to 1" EA 14.9818 thickness 19mm to 25mm EA 14.9818
51.2.36e03 thickness 1" to 1-1/2" EA 17.9518 thickness 25mm to 38mm EA 17.9518
51.2.36j01 thickness less than 3/4" EA 22.6420 thickness less than 19mm EA 22.6420
51.2.37 Remove or reinstall shell manway cover. Remove or reinstall shell manway cover.
51.2.37a 18" manway EA 7.0879 450mm manway EA 7.0879
51.2.37b 24"manway EA 7.7966 600mm manway EA 7.7966
51.2.37c 30" manway EA 8.5054 750mm manway EA 8.5054
51.2.37d 36" manway EA 9.9230 900mm manway EA 9.9230
270
P.2.2.4 Insulation stops & shields
51.2.4 Insulation Stops and Shields Insulation Stops and Shields
Fabricate and install 1/4" x 3" x 3" C.S. angle rolled to the radius of the Fabricate and install 6mm x 80mm x 80mm C.S. angle rolled to the radius
51.2.41
tank for insulation stops and shields of the tank for insulation stops and shields
Insulation Stop, toe out. Angle to be stitch weld 2" on 12" both top & Insulation Stop, toe out. Angle to be stitch weld 50mm on 300mm
51.2.4101 LF 0.2126 LM 0.6975
bottom where angle fits against tank shell. both top & bottom where angle fits against tank shell.
Insulation Rain Shield, toe in. Angle to be 100% seal welded where Insulation Rain Shield, toe in. Angle to be 100% seal welded where
51.2.4102 LF 0.4253 LM 1.3954
angle fits against tank shell. angle fits against tank shell.
P.2.2.5 Couplings & valves

51.2.5 Shell Couplings and valves Shell Couplings and valves
Install 6,000 lb. couplings into tank shell in accordance with specifications Install 2720 KG couplings into tank shell in accordance with specifications
51.2.51
referenced in Section 4. referenced in Section 4.
51.2.51a 2" couplings EA 2.1264 50mm couplings EA 2.1264
51.2.51b 1-1/2" couplings EA 1.9137 40mm couplings EA 1.9137
51.2.51c 1" couplings EA 1.7011 25mm couplings EA 1.7011
51.2.51d 3/4" couplings EA 1.5593 20mm couplings EA 1.5593
51.2.51e 1/2" couplings EA 1.4176 12mm couplings EA 1.4176
51.2.52 Not Used Not Used
271
P.2.3 Bottom Work
P.2.3.1 Demolition & Removal Work
51.3 BOTTOM WORK BOTTOM WORK
51.3.1 Demolition and Removal Work. Demolition and Removal Work.
Removal of tank bottom plates in either sketch plate or annular plate type Removal of tank bottom plates in either sketch plate or annular plate type
bottoms Using a method of cold cutting, remove existing tank floor and bottoms Using a method of cold cutting, remove existing tank floor and
51.3.11
annular plates Store in area inside the tank battery limit or directly outside annular plates Store in area inside the tank battery limit or directly outside
the tank battery limit and sub the tank battery limit and sub
51.3.11a 1/4" C.S. plate SF 0.0992 6mm C.S. plate SM 1.0676
51.3.11b 5/16" C.S. plate SF 0.1205 8mm C.S. plate SM 1.2214
51.3.11c 3/8" C.S. plate SF 0.1418 10mm C.S. plate SM 1.5261
51.3.11d 1/2" C.S. plate SF 0.2835 12mm C.S. plate SM 3.0517
bottoms Using a method of cold cutting, remove existing tank floor and bottoms Using a method of cold cutting, remove existing tank floor and
51.3.12
annular plates Store in area inside the tank battery limit or directly outside annular plates Store in area inside the tank battery limit or directly outside
the tank battery limit and sub the tank battery limit and sub
bottoms Remove existing floor and annular plates, hot work permissible. bottoms Remove existing floor and annular plates, hot work permissible.
51.3.13
Store in area inside the tank battery limit or directly outside the tank Store in area inside the tank battery limit or directly outside the tank
battery limit and subsequent loadin battery limit and subsequent loadin
bottoms Remove existing floor and annular plates, hot work permissible. bottoms Remove existing floor and annular plates, hot work permissible.
51.3.14
Store in area inside the tank battery limit or directly outside the tank Store in area inside the tank battery limit or directly outside the tank
battery limit and subsequent loadin battery limit and subsequent loadin
51.3.15 Removal of sand and asphalt from tank bottom (Floating Roof Tank) Removal of sand and asphalt from tank bottom (Floating Roof Tank)
51.3.15a Removal of Asphalt TON 1.7720 Removal of Asphalt MT 1.9537

51.3.15b Removal of Asphalt CY 2.4099 Removal of Asphalt CM 3.1519
51.3.15d Removal of Sand TON 1.2049 Removal of Sand MT 1.3284
51.3.15d Removal of Sand CY 1.7720 Removal of Sand CM 2.3175
51.3.16 Removal of sand and asphalt from tank bottom (Cone Roof Tank) Removal of sand and asphalt from tank bottom (Cone Roof Tank)
51.3.16a Removal of Asphalt TON 1.7720 Removal of Asphalt MT 1.9535
51.3.16b Removal of Asphalt CY 2.4099 Removal of Asphalt CM 3.1519
51.3.16c Removal of Sand TON 1.2049 Removal of Sand MT 1.3284
51.3.16d Removal of Sand CY 1.7720 Removal of Sand CM 2.3176
272
P.2.3.2 Tank Bottom Fabricate & Install – Annular Plate Design
51.3.2 Tank Bottom Fabrication and Installation - Annular Plate Design Tank Bottom Fabrication and Installation - Annular Plate Design
Annular plate. Fabricate and install 3/8" x 3' for tanks of the following Annular plate. Fabricate and install 10mm x 900mm for tanks of the
51.3.21
diameters (Cone Roof Tank) following diameters (Cone Roof Tank)
51.3.2102 Tanks 51 ' to 90' in diameter SF 0.8892 Tanks 15m to 25m in diameter SM 9.5708
51.3.2103 Tanks 91' to 125' in diameter SF 0.8011 Tanks 30m to 40m in diameter SM 8.6227
51.3.22
diameters (Cone Roof Tank) following diameters (Cone Roof Tank)
51.3.2202 Tanks 51 ' to 90' in diameter SF 0.9044 Tanks 15m to 25m in diameter SM 9.7342
51.3.23
diameters (Floating Roof Tank) following diameters (Floating Roof Tank)
51.3.24
diameters (Floating Roof Tank) following diameters (Floating Roof Tank)
273
P.2.3.3 Tank Bottom Fabricate & Install - New Annular Plate Design
51.3.3 Tank Bottom Fabrication and Installation - New Annular Plate Design Tank Bottom Fabrication and Installation - New Annular Plate Design
New Annular Plate Design Tank bottom Fabricate & install new tank New Annular Plate Design Tank bottom Fabricate & install new tank
51.3.31 bottom excluding annular plate. Using 1/4" material in accordance with bottom excluding annular plate. Using 6mm material in accordance with
specifications referenced in Section 4. (Floating Roof Tank) specifications referenced in Section 4. (Floating Roof Tank)
New Annular Plate Design Tank bottom Fabricate & install new tank New Annular Plate Design Tank bottom Field Fabricate & install new tank
New Annular Plate Design Tank bottom Fabricate and install new tank New Annular Plate Design Tank bottom Fabricate and install new tank
New Annular Plate Design Tank bottom Fabricate & install new tank New Annular Plate Design Tank bottom Fabricate & install new tank
274
specifications referenced in Section 4. (Cone Roof Tank) specifications referenced in Section 4. (Cone Roof Tank)
New Annular Plate Design Tank bottom Field Fit-up & install new tank New Annular Plate Design Tank bottom Field Fit-up & install new tank
275
P.2.3.4 Tank Bottom Fabricate & Install - New Sketch Plate Design
51.3.4 Tank Bottom Fabrication and Installation - New Sketch Plate Design. Tank Bottom Fabrication and Installation - New Sketch Plate Design.
Fabricate and install new sketch plate design tank bottom Use 1/4" Fabricate and install new sketch plate design tank bottom Use 6mm
51.3.41 material in accordance with specifications referenced in Section 4. material in accordance with specifications referenced in Section 4.
(Floating Roof Tank) (Floating Roof Tank)
51.3.4101 Tanks less than or equal to 50 ' in diameter SF 0.3695 Tanks less than or equal to 15m in diameter SM 3.9771
51.3.4102 Tanks 51' - 90 ' in diameter SF 0.2654 Tanks 15m - 25m in diameter SM 2.8566
51.3.4104 Tanks exceeding 120' in diameter SF 0.1542 Tanks exceeding 35m in diameter SM 1.6597
276
51.3.45 material in accordance with specifications referenced in Section 4. (Cone material in accordance with specifications referenced in Section 4. (Cone
Roof Tank) Roof Tank)
277
P.2.3.5 Lap Patching (Overplate)
51.3.5 Lap Patching (Overplate) Lap Patching (Overplate)
51.3.51 Lap Patch 1/4" C.S. plate Lap Patch 6mm C.S. plate
51.3.51A Lap patches 5 sq ft or less Lap patches 0.5 sq m or less
51.3.51a05 Quantity 21+ LF 0.2783 Quantity 21+ LM 0.9130
51.3.51b05 Quantity 21+ LF 0.2597 Quantity 21+ LM 0.8520
51.3.51c Lap patches 20 to 40 sq ft Lap patches 2.0 to 4.0 sq m
51.3.51c05 Quantity 21+ LF 0.2449 Quantity 21+ LM 0.8035
51.3.51d Lap patches 40 to 75 sq ft Lap patches 4.0 to 7.0 sq m
51.3.51d05 Quantity 21+ LF 0.2374 Quantity 21+ LM 0.7789
51.3.51e Lap patches greater than 75 sq ft Lap patches greater than 7.0 sq m
51.3.51f05 Quantity 21+ LF 0.2226 Quantity 21+ LM 0.7303
278
P.2.3.6 Pads
51.3.6 Pads Pads
Cone Roof column pads Install 1/2" Carbon Steel pads under roof columns Cone Roof column pads Install 12mm Carbon Steel pads under roof
51.3.61 Multi-pass weld required. 100% vacuum box test required. Place anti- columns Multi-pass weld required. 100% vacuum box test required. Place
rotation clips at each corner of column base plate. anti-rotation clips at each corner of column base plate.
51.3.61a Size 2' x 2' EA 17.0108 Size 600mm x 600mm EA 17.0108
51.3.61b Size 4' x 4' EA 19.8460 Size 1200mm x 1200mm EA 19.8460
Cone Roof column pads Install 3/8" Carbon Steel pads under roof columns Cone Roof column pads Install 10mm Carbon Steel pads under roof
51.3.62 Multi-pass weld required. 100% vacuum box test required. Place anti- columns Multi-pass weld required. 100% vacuum box test required. Place
rotation clips at each corner of column base plate. anti-rotation clips at each corner of column base plate.
51.3.62a Size 2' x 2' EA 14.1757 Size 600mm x 600mm EA 14.1757
51.3.62b Size 4' x 4' EA 17.0108 Size 1200mm x 1200mm EA 17.0108
Floating Roof Support Leg Pads Install pre-coated or non-coated pads Floating Roof Support Leg Pads Install pre-coated or non-coated pads
51.3.63 underneath roof support legs Multi-seal pass weld with 100% vacuum box underneath roof support legs Multi-seal pass weld with 100% vacuum box
test required. Document vacuum box test in quality control records test required. Document vacuum box test in quality control records
51.3.63a 3/8" x 18" x 18" C.S. plate EA 4.2814 10mm x 450mm x 450mm C.S. plate EA 4.2814
51.3.63b 3/8" x 24" x 24" C.S. plate EA 4.6956 10mm x 600mm x 600mm C.S. plate EA 4.6956
51.3.63c 1/2" x 18" x 18" C.S. plate EA 4.9984 12mm x 450mm x450mm C.S. plate EA 4.9984
51.3.63d 1/2" x 24" x 24" C.S. plate EA 5.4189 12mm x 600mmx 600mm C.S. plate EA 5.4189
51.3.63e 1/8" x 12" x 12" 304 S.S. plate EA 3.5635 28mm x 300mm x 300mm 304 S.S. plate EA 3.5635
51.3.63f 1/8" x 18" x 18" 304 S.S. plate EA 4.3628 28mm x 450mm x 450mm 304 S.S. plate EA 4.3628
51.3.63g 1/8" x 24" x 24" 304 S.S. plate EA 4.7888 28mm x 600mm x 600mm 304 S.S. plate EA 4.7888
279
P.2.3.7 Sumps
51.3.7 Sumps Sumps
Bottom sump. Fabricate and install new standard weight cup and straw Bottom sump. Fabricate and install new standard weight cup and straw
sump for existing sump with asphalt/ concrete filler up to 24" sump. sump for existing sump with asphalt/ concrete filler up to 600mm sump.
51.3.71
Vacuum box test required. In accordance with specifications referenced in Vacuum box test required. In accordance with specifications referenced in
Section 4. Section 4.
51.3.7101 24" weld cap type sump EA 31.1420 600mm weld cap type sump EA 31.1420
51.3.7102 API 650 type sump EA 37.8078 API 650 type sump EA 37.8078
51.3.72 Fabricate and install new Bottom Sump for existing bottom Fabricate and install new Bottom Sump for existing bottom
51.3.7201 24" weld cap type sump EA 31.1420 600mm weld cap type sump EA 31.1420
51.3.7202 API 650 type sump EA 37.8078 API 650 type sump EA 37.8078
51.3.73 Fabricate and install new shallow Sump for double bottom Fabricate and install new shallow Sump for double bottom
51.3.7301 Shallow sump not exceeding 24" diameter. EA 37.8078 Shallow sump not exceeding 600mm diameter. EA 37.8078
51.3.7302 Shallow sump not exceeding 36" diameter. EA 49.2347 Shallow sump not exceeding 900mm diameter. EA 49.2347
280
P.2.3.8 Tank Bottom Beds & Linings
51.3.8 Tank Bottom Beds and Linings Tank Bottom Beds and Linings
Install asphalt, sand, and concrete for tank bottom where motorized Install asphalt, sand, and concrete for tank bottom where motorized
51.3.81
equipment can be used (Floating Roof Tank) equipment can be used (Floating Roof Tank)
51.3.81a Minimum of 4" thick cold mix asphalt (1.35 tons/cy) TON 2.4807 Minimum of 100mm thick cold mix asphalt (1.6 tonnes/cm) MT 2.7349
51.3.81b Minimum of 4" thick Hot mix asphalt (1.35 tons/cy) TON 2.4807 Minimum of 100mm thick hot mix asphalt (1.6 tonnes/cm) MT 2.7349
51.3.81c Minimum of 4" thick oiled sand CY 2.4807 Minimum of 100mm thick oiled sand CM 3.2444
51.3.81d Minimum 4" thick concrete (6,000 lb.) CY 5.3159 Minimum 100mm thick concrete (41.369 MPa) CM 6.9527
Install asphalt, sand, and concrete for tank bottom where motorized Install asphalt, sand, and concrete for tank bottom where motorized
51.3.82
equipment can be used (Cone Roof Tank) equipment can be used (Cone Roof Tank)
51.3.82a Minimum of 4" thick cold mix asphalt (1.35 tons/cy) TON 2.2681 Minimum of 100mm thick cold mix asphalt (1.6 tonnes/cm) MT 2.5005
51.3.82b Minimum of 4" thick Hot mix asphalt (1.35 tons/cy) TON 2.2681 Minimum of 100mm thick hot mix asphalt (1.6 tonnes/cm) MT 2.5006
51.3.82c Minimum of 4" thick oiled sand CY 2.2681 Minimum of 100mm thick oiled sand CM 2.9664
51.3.82d Minimum 4" thick concrete (6,000 lb.) CY 5.3159 Minimum 100mm thick concrete (41.369 MPa) CM 6.9527
51.3.83 Install blown in sand for tank bottom Install blown in sand for tank bottom
51.3.83a Minimum of 4" thick sand (floating roof tank) CY 3.1895 Minimum of 100mm thick sand (floating roof tank) CM 4.1717
51.3.83b Minimum of 4" thick sand (cone roof tank) CY 2.8351 Minimum of 100mm thick sand (cone roof tank) CM 3.7080
51.3.84 Install liner. Install liner.
51.3.84a Petroguard 8 supplied by mP.C. SY 0.1439 Petroguard 8 supplied by mP.C. SM 0.1721
51.3.84b Petroguard 10 supplied by mP.C. SY 0.1439 Petroguard 10 supplied by mP.C. SM 0.1721
51.3.84d HDPE 40 mil thickness SY 0.1439 HDPE 1mm thickness SM 0.1721
51.3.84e HDPE 60 mil thickness SY 0.1439 HDPE 1.5mm thickness SM 0.1721
51.3.84f HDPE 80 mil thickness SY 0.1439 HDPE 2mm thickness SM 0.1721
51.3.84g Modified Polypropylene 45 mil thickness SY 0.1439 Modified Polypropylene 1.1mm thickness SM 0.1721
51.3.85 Bolting of liner at perimeter Bolting of liner at perimeter
51.3.85a Petroguard 8 supplied by mP.C. LF 0.5079 Petroguard 8 supplied by mP.C. LM 1.6663
51.3.85b Petroguard 10 supplied by mP.C. LF 0.5079 Petroguard 10 supplied by mP.C. LM 1.6663
51.3.85c Petroguard 12 supplied by mP.C. LF 0.5079 Petroguard 12 supplied by mP.C. LM 1.6663
51.3.85d HDPE 40 mil thickness LF 0.5079 HDPE 1mm thickness LM 1.6663
51.3.85f HDPE 60 mil thickness LF 0.5079 HDPE 1.5mm thickness LM 1.6663
51.3.85g HDPE 80 mil thickness LF 0.5079 HDPE 2mm thickness LM 1.6663
51.3.85h Modified Polypropylene 45 mil thickness LF 0.5079 Modified Polypropylene 1.1mm thickness LM 1.6663
281
P.2.3.9 Preparation for Inspection
51.3.9 Preparation For Inspection Preparation For Inspection
51.3.91 LEL test of the floor for hot work. LEL test of the floor for hot work.
51.3.91a Drill holes in floor for LEL gas testing. (Qty 1-10) EA 0.3544 Drill holes in floor for LEL gas testing. (Qty 1-10) EA 0.3544
51.3.91b Drill holes in floor for LEL gas testing. (Qty >10) EA 0.3544 Drill holes in floor for LEL gas testing. (Qty >10) EA 0.3544
51.3.91c Patch holes with 1/4"-6" D lap patches (Qty 1-10) EA 0.9654 Patch holes with 6mm-150mm D lap patches (Qty 1-10) EA 0.9654
51.3.91d Patch holes with 1/4"-6" D lap patches (Qty >10) EA 0.8801 Patch holes with 6mm-150mm D lap patches (Qty >10) EA 0.8801
51.3.92 Grind tank bottom for UT inspection. Grind tank bottom for UT inspection.
51.3.92a 8" x 8" minimum of 15 locations EA 0.3544 200mm x 200mm minimum of 15 locations EA 0.3544
51.3.92b 2' x 2' minimum of 15 locations EA 1.0632 600mm x 600mm minimum of 15 locations EA 1.0632
282
P.2.4 Ancillary Work
P.2.4.1 Demolition and Removal Work
51.5 ANCILLARY WORK ANCILLARY WORK
51.5.1 Demolition and Removal Work Demolition and Removal Work
51.5.11 Mixers Mixers
Remove tank mixer. Electrical connection done by others (Typical Remove tank mixer. Electrical connection done by others (Typical
51.5.11a EA 14.1757 EA 14.1757
mixer is in a 30" manway.) mixer is in a 750mm manway.)
51.5.12 Handrail and Toe-plates (hot work permissible) Handrail and Toe-plates (hot work permissible)
51.5.12a Remove existing handrail and posts LF 0.4253 Remove existing handrail and posts LM 1.3953
51.5.12b Remove existing toe-plates LF 0.1418 Remove existing toe-plates LM 0.4652
51.5.13 Tank stairways and platforms Tank stairways and platforms
51.5.13a Remove stairway tread. Bolt in place type. EA 2.8351 Remove stairway tread. Bolt in place type. EA 2.8351
51.5.13b Remove stairway tread. Weld in place type EA 3.5439 Remove stairway tread. Weld in place type EA 3.5439
51.5.13c Remove tank access stairway - Single string type LF 2.8351 Remove tank access stairway - Single string type LM 9.3014
51.5.13d Remove tank access stairway - Double string type LF 3.5439 Remove tank access stairway - Double string type LM 11.6267
51.5.13e Remove stairway landing / platform - top or intermediate SF 4.2527 Remove stairway landing / platform - top or intermediate SM 45.7735
51.5.13f Remove floating roof access stairway LF 0.3544 Remove floating roof access stairway LM 1.1627
51.5.13g Remove safety gate EA 5.6703 Remove safety gate EA 5.6703
51.5.13h Remove vertical access ladder LF 0.4961 Remove vertical access ladder LM 1.6275
51.5.14 Foam Chambers Foam Chambers
51.5.14a Remove foam chambers EA 8.5054 Remove foam chambers EA 8.5054
51.5.15 Seals Seals
51.5.15a Remove existing liquid filled seal LF 0.2250 Remove existing liquid filled seal LM 0.7382
51.5.15b Remove pantograph seal and sealing ring plate not exceeding 15ft LF 1.3850 Remove pantograph seal and sealing ring plate not exceeding 5m LM 4.5439
51.5.15c Remove pantograph seal and sealing ring plate 15ft - 150ft LF 0.8500 Remove pantograph seal and sealing ring plate 5m - 50m LM 2.7887
51.5.15d Remove pantograph seal and sealing ring plate exceeding 150ft LF 0.6000 Remove pantograph seal and sealing ring plate exceeding 50m LM 1.9685
51.5.15e Remove secondary seals not exceeding 15ft LF 0.4500 Remove secondary seals not exceeding 5m LM 1.4764
51.5.15f Remove secondary seals 15ft - 150ft LF 0.4250 Remove secondary seals 5m - 50m LM 1.3943
51.5.15g Remove secondary seals exceeding 150ft LF 0.1700 Remove secondary seals exceeding 50m LM 0.5577
283
P.2.4.2 Re-installation of Existing Components
51.5.2 Re-installation of Existing Components Re-installation of Existing Components
Re-installation of tank mixer. Electrical connection done by others Re-installation of tank mixer. Electrical connection done by others
51.5.21a EA 14.1757 EA 14.1757
(Typical mixer is in a 30" manway.) (Typical mixer is in a 750mm manway.)
51.5.22a Re-installation of existing handrail and posts LF 0.6379 Re-installation of existing handrail and posts LM 2.0927
51.5.22b Re-installation of existing toe-plates LF 0.2126 Re-installation of existing toe-plates LM 0.6974
51.5.23 Tank stairways and platforms Tank stairways and platforms
51.5.23a Re-installation of stairway tread. Bolt in place type. EA 3.5439 Re-installation of stairway tread. Bolt in place type. EA 3.5439
51.5.23b Re-installation of stairway tread. Weld in place type EA 6.3791 Re-installation of stairway tread. Weld in place type EA 6.3791
51.5.23c Re-installation of tank access stairway - Single string type LF 3.5439 Re-installation of tank access stairway - Single string type LM 11.6267
51.5.23d Re-installation of tank access stairway - Double string type LF 4.2527 Re-installation of tank access stairway - Double string type LM 13.9523
51.5.23e Re-installation of stairway landing / platform - top or intermediate SF 4.2527 Re-installation of stairway landing / platform - top or intermediate SM 45.7734
51.5.23f Re-installation of floating roof access stairway LF 0.3544 Re-installation of floating roof access stairway LM 1.1627
51.5.23g Re-installation of safety gate EA 8.5054 Re-installation of safety gate EA 8.5054
51.5.23h Re-installation of vertical access ladder LF 0.5670 Re-installation of vertical access ladder LM 1.8602
51.5.24 Foam Chambers Foam Chambers
51.5.24a Re-installation of foam chambers EA 14.1757 Re-installation of foam chambers EA 14.1757
51.5.25 Seals Seals
51.5.25a Re-install existing liquid filled seal LF 0.3118 Re-install existing liquid filled seal LM 1.0230
51.5.25b Re-install pantograph seal and sealing ring plate not exceeding 15ft LF 1.2500 Re-install pantograph seal and sealing ring plate not exceeding 5m LM 4.1010
51.5.25c Re-install pantograph seal and sealing ring plate 15ft - 150ft LF 0.6800 Re-install pantograph seal and sealing ring plate 5m - 50m LM 2.2309
51.5.25d Re-install pantograph seal and sealing ring plate exceeding 150ft LF 0.6100 Re-install pantograph seal and sealing ring plate exceeding 50m LM 2.0013
51.5.25e Re-install secondary seals not exceeding 15ft LF 0.4535 Re-install secondary seals not exceeding 5m LM 1.4878
51.5.25f Re-install secondary seals 15ft - 150ft LF 0.4250 Re-install secondary seals 5m - 50m LM 1.3943
51.5.25g Re-install secondary seals exceeding 150ft LF 0.3825 Re-install secondary seals exceeding 50m LM 1.2549
284
P.2.4.3 Fabrication & Installation of New Components
51.5 ANCILLARY WORK ANCILLARY WORK
51.5.3 Fabrication & Installation of New Components Fabrication & Installation of New Components
Fabrication and Installation of tank mixer. Electrical connection done Fabrication and Installation of tank mixer. Electrical connection done
51.5.31a EA 37.8928 EA 37.8928
by others (Typical mixer is in a 30" manway.) by others (Typical mixer is in a 750mm manway.)
51.5.32 Fabricate and install handrail and posts Fabricate and install handrail and posts
51.5.3201 1/4" x 2" x 2" Angle C.S. LF 0.7167 6mm x 50mm x 50mm Angle C.S. LM 2.3513
51.5.3202 1/4" x 2 1/2" x 2 1/2" Angle C.S. LF 0.7182 6mm x 65mm x 65mm Angle C.S. LM 2.3562
51.5.3203 1/4" x 2" Flat bar C.S. LF 0.4283 6mm x 50mm Flat bar C.S. LM 1.4052
51.5.3204 1/4" x 2 1/2" Flat bar C.S. LF 0.4287 6mm x 65mm Flat bar C.S. LM 1.4065
51.5.3205 Toe-plates 1/4" X 6" Flat bar C.S.. LF 0.4359 Toe-plates 6mm X 150mm Flat bar C.S.. LM 1.4301
51.5.3206 1/4" x 2" x 2" Angle (Galv) LF 0.7184 6mm x 50mm x 50mm Angle (Galv) LM 2.3569
51.5.3207 1/4" x 2 1/2" x 2 1/2" Angle (Galv) LF 0.7207 6mm x 65mm x 65mm Angle (Galv) LM 2.3645
51.5.3208 1/4" x 2" Flat bar (Galv) LF 0.4288 6mm x 50mm Flat bar (Galv) LM 1.4068
51.5.3209 1/4" x 2 1/2" Flat bar (Galv) LF 0.4293 6mm x 65mm Flat bar (Galv) LM 1.4084
51.5.3210 Toe-plates 1/4" X 6" Flat bar (Galv) LF 0.4374 Toe-plates 6mm X 150mm Flat bar (Galv) LM 1.4350
51.5.33 Fabricate and install tank stairways and platforms Fabricate and install tank stairways and platforms
51.5.3301 Stairway tread. Bolt in place type. EA 3.6286 Stairway tread. Bolt in place type. EA 3.6286
51.5.3302 Stairway tread. Weld in place type EA 6.4638 Stairway tread. Weld in place type EA 6.4638
51.5.3303 Tank access stairway - Single string type LF 3.7659 Tank access stairway - Single string type LM 12.3550
51.5.3304 Tank access stairway - Double string type LF 4.5229 Tank access stairway - Double string type LM 14.8388
51.5.3305 Stairway landing / platform - top or intermediate SF 4.5204 Stairway landing / platform - top or intermediate SM 48.6549
51.5.3306 Floating roof access stairway LF 0.7108 Floating roof access stairway LM 2.3320
51.5.3307 Safety gate EA 8.6840 Safety gate EA 8.6840
51.5.3308 Vertical access ladder LF 0.8068 Vertical access ladder LM 2.6469
51.5.34 Fabricate and install Foam Chambers Fabricate and install Foam Chambers
51.5.3401 Foam chambers EA 14.1757 Foam chambers EA 14.1757
51.5.35 Seals Seals
51.5.35a Install existing liquid filled seal LF 0.3400 Install existing liquid filled seal LM 1.1155
51.5.35b Install pantograph seal and sealing ring plate not exceeding 15ft LF 0.7650 Install pantograph seal and sealing ring plate not exceeding 5m LM 2.5098
51.5.35c Install pantograph seal and sealing ring plate 15ft - 150ft LF 0.7250 Install pantograph seal and sealing ring plate 5m - 50m LM 2.3786
51.5.35d Install pantograph seal and sealing ring plate exceeding 150ft LF 0.7000 Install pantograph seal and sealing ring plate exceeding 50m LM 2.2966
51.5.35e Install secondary seals not exceeding 15ft LF 0.4500 Install secondary seals not exceeding 5m LM 1.4764
51.5.35f Install secondary seals 15ft - 150ft LF 0.4200 Install secondary seals 5m - 50m LM 1.3779
51.5.35g Install secondary seals exceeding 150ft LF 0.4000 Install secondary seals exceeding 50m LM 1.3123
285
P.2.4.4 Ladder Assemblies
51.5.4 Ladder Assemblies Ladder Assemblies
51.5.41 Ladder Track Assembly. Ladder Track Assembly.
51.5.41a Removal of ladder track assembly and replacement with new. LF 1.4176 Removal of ladder track assembly and replacement with new. LM 4.6508
51.5.42 Ladder Wheel Assembly. Ladder Wheel Assembly.
51.5.42a Removal of ladder wheel assembly and replacement with new. EA 11.3406 Removal of ladder wheel assembly and replacement with new. EA 11.3406
P.2.4.5 Testing
51.5.5 Testing Testing
51.5.53 Hydro test Tanks Hydro test Tanks
51.5.53a Connect 1 1/2" x 50' sections of threaded water hoses EA 8.5054 Connect 40mm x 15m sections of threaded water hoses EA 8.5054
51.5.53b Connect 2 1/2" x 50' sections of threaded water hoses EA 9.2142 Connect 65mm x 15m sections of threaded water hoses EA 9.2142
51.5.53c Connect 5" x 20' sections of fire hose flanged water hoses EA 9.9230 Connect 125mm x 6m sections of fire hose flanged water hoses EA 9.9230
51.5.54 Vacuum box test existing welds Vacuum box test existing welds
51.5.54a 0 - 165' weld LF 0.0500 0 - 50m weld LM 0.1640
51.5.54b 165' weld and above LF 0.0280 50m weld and above LM 0.0919
P.2.4.6 Tank Builders Scaffold

51.5.6 Tank Builders Scaffolding Tank Builders Scaffolding
Erect/Dismantle special tank scaffold Unit fully decked out with boarding, Erect/Dismantle special tank scaffold Unit fully decked out with boarding,
51.5.61
handrails and access handrails and access
51.5.61a Special tank scaffold first lift LF 0.4961 Special tank scaffold first lift LM 1.6276
P.2.5 Tank Jacking

P.2.5.1 Tank Jacking
51.6.1 Tank Jacking Tank Jacking
51.6.11 Tank Jacking Tank Jacking
51.6.11a Tanks less than or equal to 50' in diameter ea Tanks less than or equal to 15m in diameter ea
51.6.11b Tanks 51' - 90' in diameter ea Tanks 15m - 30m in diameter ea
51.6.11c Tanks 91' - 125' in diameter ea Tanks 30m - 40m in diameter ea
51.6.11d Tanks 126' - 160' in diameter ea Tanks 40m - 50m in diameter ea
51.6.11e Tanks 160' - 190' in diameter ea Tanks 50m - 60m in diameter ea
51.6.11f Tanks 191' - 220' in diameter ea Tanks 60m - 70m in diameter ea
51.6.11g Tanks greater than 221' in diameter ea Tanks greater than 70m in diameter ea
286
P.2.5.2 Welding
51.6.2 Welding Welding
51.6.21 Gouge out to remove indications and reweld Gouge out to remove indications and reweld
51.6.21a Butt welds LF 0.5000 Butt welds LM 1.6404
51.6.21b Fillet welds LF 0.2500 Fillet welds LM 0.8202
51.6.21c Internal Corner welds LF 0.3600 Internal Corner welds LM 1.1811
51.6.21d Sump wall lip seam welds LF 0.5000 Sump wall lip seam welds LM 1.6404
51.6.22 Weld Overlay Weld Overlay
51.6.21a Build up weld in single runs LF 0.0940 Build up weld in single runs LM 0.3084
51.6.23 Post Weld Heat Treatment Required for Welding: Post Weld Heat Treatment Required for Welding:
51.6.23a 1/4" C.S. plate LF 6mm C.S. plate LM
51.6.23b 5/16" C.S. plate LF 8mm C.S. plate LM
51.6.23c 3/8" C.S. plate LF 10mm C.S. plate LM
51.6.23d 1/2" C.S. plate LF 12mm C.S. plate LM
51.6.23e 9/16" C.S. plate LF 14mm C.S. plate LM
51.6.23f 5/8" C.S. plate LF 16mm C.S. plate LM
51.6.23g 3/4" C.S. plate LF 19mm C.S. plate LM
51.6.23h 7/8" C.S. plate LF 22mm C.S. plate LM
51.6.23i 1" C.S. plate LF 25mm C.S. plate LM
51.6.23j 1-1/8" C.S. plate LF 28mm C.S. plate LM
51.6.23k 1-1/4" C.S. plate LF 32mm C.S. plate LM
51.6.23l 1-3/8" C.S. plate LF 35mm C.S. plate LM
51.6.23m 1-1/2" C.S. plate LF 38mm C.S. plate LM
51.6.23n less than 2" nozzles Each less than 50mm roof nozzles Each
51.6.23o 2" nozzles Each 50mm nozzles Each
51.6.23p 3" nozzles Each 80mm nozzles Each
51.6.23q 4" nozzles Each 100mm nozzles Each
51.6.23r 5" nozzles Each 125mm nozzles Each
51.6.23s 6" nozzles Each 150mm nozzles Each
51.6.23t 8" nozzles Each 200mm nozzles Each
51.6.23u 10" nozzles Each 250mm nozzles Each
51.6.23v 12" nozzles Each 300mm nozzles Each
51.6.23w 14" nozzles Each 350mm nozzles Each
51.6.23x 16" nozzles Each 400mm nozzles Each
51.6.23y 18" nozzles Each 450mm nozzles Each
51.6.23z 20" nozzles Each 500mm nozzles Each
51.6.23aa 22" nozzles Each 550mm nozzles Each
51.6.23bb 24" nozzles Each 600mm nozzles Each
287
Q.1 Civil & Building Norms
Q.2.1.1 Groundworks
Unit Labour Unit Labour
GROUNDWORKS Norm Hrs. Norm Hrs.
New Work
EXCAVATION AND FILLING
SITE PREPARATION
Clear site of vegetation; generally; m2 0.05 ft2 0.00
EARTHWORKS
Excavate (by hand)
Excavate; reduce levels maximum depth n e 0.25m m3 1.66 yd3 1.27

maximum depth n e 1.00m m3 1.60 yd3 1.22
Excavate; basement and the like maximum depth n e 0.25m m3 1.70 yd3 1.30
Excavate; pit (isolated) maximum depth n e 0.25m m3 1.77 yd3 1.35

Excavate; pit (more than I Nr)) maximum depth n e 0.25m m3 1.70 yd3 1.30
Excavate; trench n e 300mm width; maximum depth n e 0.25m m3 1.70 yd3 1.30
n e 300mm width; maximum depth n e 1.00m m3 1.65 yd3 1.26
over 300mm width; maximum depth n e 0.25m m3 1.48 yd3 1.13
over 300mm width;; maximum depth n e 2.00m m3 1.81 yd3 1.38
Excavate; pile cap and ground beam maximum depth n e 0.25m m3 1.48 yd3 1.13
Excavate; remove earth bund maximum depth n e 0.25m m3 1.55 yd3 1.18
Extra over excavation for working next to existing service; cable or cluster of cables; irrespective of depth m 0.22 ft 0.07
pipe: n e 200 diameter; irrespective of depth m 0.22 ft 0.07
pipe: over 200 n e 300 diameter; irrespective of depth m 0.22 ft 0.07
pipe: over 300 diameter; irrespective of depth m 0.33 ft 0.10
cluster of piping : n e 1m wide; irrespective of depth m 0.33 ft 0.10
Excavate; extra over for working around existing service; cable or cluster of cables, irrespective of depth Nr 0.88 Nr 0.88
pipe: n e 200 diameter; irrespective of depth Nr 0.88 Nr 0.88
pipe: over 200 n e 300 diameter; irrespective of depth Nr 0.88 Nr 0.88
pipe: over 300 diameter; irrespective of depth Nr 1.11 Nr 1.11
cluster of piping : n e 1m wide; irrespective of depth Nr 1.11 Nr 1.11
Excavate; extra over for working in material classified by irrespective of depth m3 1.13 yd3 0.86
the Client as contaminated under the provision of the
Poisonous Waste Act 1972
288
Excavate; extra over for breaking out; irrespective of rock; m3 2.92 yd3 2.23
depth of excavation mass concrete; m3 2.92 yd3 2.23
reinforced concrete; m3 4.67 yd3 3.56
coated macadam or asphalt paving; m3 1.17 yd3 0.89
brickwork or blockwork; m3 2.33 yd3 1.78
concrete paving; m3 2.92 yd3 2.23
reinforced concrete paving; m3 4.67 yd3 3.56
concrete paviors 65 thick; m2 0.21 yd3 0.16
Excavate; extra over to demolish obstruction; (removal to brickwork and the like generally; at or above ground level m3 2.92 yd3 2.23
an agreed location on site; measured as disposal of reinforced concrete generally; at or above ground level m3 4.37 yd3 3.34
excavated material)
brickwork fireproofing; at or above ground level m3 3.50 yd3 2.67
reinforced concrete fireproofing; at or above ground level m3 5.19 yd3 3.96
Working space allowance included in excavation man

hours
Excavate; extra over for working space allowance; reduce levels, basement and the like m2 0.93 ft2 0.09
(disposal of any surplus excavated material to agreed pit (1 Nr or in isolation) m2 1.02 ft2 0.10
location on site; backfilling with selected excavated
pit (more than 1 Nr) m2 1.02 ft2 0.10
material)
trench m2 1.02 ft2 0.10
pile cap and ground beam m2 1.02 ft2 0.10
Excavate by machine
Excavate; reduce levels maximum depth n e 0.25m m3 0.34 yd3 0.26

Excavate; basement and the like maximum depth n e 0.25m m3 0.34 yd3 0.26
Excavate; pit (isolated) maximum depth n e 0.25m m3 0.46 yd3 0.35

Excavate; pit (more than I Nr)) maximum depth n e 0.25m m3 0.34 yd3 0.26
Excavate; trench n e 300mm width; maximum depth n e 0.25m m3 0.34 yd3 0.26
Excavate; pile cap and ground beam maximum depth n e 0.25m m3 0.34 yd3 0.26
Excavate; remove earth bund maximum depth n e 0.25m m3 0.23 yd3 0.18
Excavate; extra over for breaking out; irrespective depth rock; m3 1.48 yd3 1.13
of excavation mass concrete; m3 1.48 yd3 1.13
reinforced concrete; m3 2.60 yd3 1.98
coated macadam or asphalt paving; m3 0.74 yd3 0.57
brickwork or blockwork; m3 1.11 yd3 0.85
concrete paving; m3 1.48 yd3 1.13
reinforced concrete paving; m3 2.60 yd3 1.98
concrete paviors 65 thick; m2 0.11 ft2 0.01
Excavate; extra over to demolish obstruction ; (removal to brickwork and the like generally; at or above ground level m3 1.48 yd3 1.13
an agreed location on site; measured as disposal of reinforced concrete generally; at or above ground level m3 2.60 yd3 1.98
excavated material)
brickwork fireproofing; at or above ground level m3 1.48 yd3 1.13
reinforced concrete fireproofing; at or above ground level m3 2.97 yd3 2.27
289
Working space allowance included in excavation man
hours
Working space allowance to excavation ; disposal of any reduce level , basement and the like m2 0.34 ft2 0.03
surplus excavated material; remove to agreed location on pit (1 Nr or in isolation) m2 0.38 ft2 0.04
site ; filling with select excavated material
pit (more than 1 Nr) m2 0.38 ft2 0.04
trench m2 0.38 ft2 0.04
pile cap and ground beam m2 0.38 ft2 0.04
Earthwork support
Support; face of excavation distance between opposing faces n e 2.00m; maximum depth n e m2 0.17 ft2 0.02
1.00m
distance between opposing faces over 2.00 but n e 4.00m; maximum m2 0.19 ft2 0.02
depth n e 1.00m
distance between opposing faces over 4.00m; maximum depth n e m2 0.22 ft2 0.02
1.00m
distance between opposing faces n e 2.00m; maximum depth n e m2 0.22 ft2 0.02
2.0m
depth n e 2.00m
2.00m
distance between opposing faces n e 2.00m; maximum depth n e m2 0.28 ft2 0.03
4.00m
depth n e 4.00m
4.00m
distance between opposing faces n e 2.00m; maximum depth over m2 0.31 ft2 0.03
4.00m depth
distance between opposing faces over 2.00 but not exceeding 4.00m; m2 0.34 ft2 0.03
maximum depth over 4.00m
distance between opposing faces over 4.00m; maximum depth over m2 0.40 ft2 0.04
4.00m depth
Support; extra over all classes of earthwork curved; irrespective of depth of support m2 0.14 ft2 0.01
in unstable ground; irrespective of depth of support m2 0.29 ft2 0.03
next to roadway; irrespective of depth of support m2 0.29 ft2 0.03
left in; irrespective of depth of support m2 0.00 ft2 0.00
SURFACE TREATMENT
Compacting
Compact surface face of excavation; vertical m2 0.22 ft2 0.02

face of excavation; battered m2 0.22 ft2 0.02
filling; horizontal m2 0.06 ft2 0.01
bottom of excavation; horizonral m2 0.06 ft2 0.01
Trimming
Trim surface face of excavation; sloping m2 0.22 ft2 0.02

side of cutting; battered m2 0.22 ft2 0.02
side of cutting; vertical m2 0.24 ft2 0.02
side of cutting; battered; in rock m2 0.58 ft2 0.05
side of cutting; vertical; in rock m2 0.58 ft2 0.05
side of embankment; battered m2 0.22 ft2 0.02
side of embankment; vertical m2 0.24 ft2 0.02
Embankment; trimming surface; forming slope angle of slope not exceeding (n e) 15 degees (deg) m2 0.17 ft2 0.02
angle of slope over 15 but n e 30 deg m2 0.17 ft2 0.02
DISPOSAL
Removal by hand
Remove excavated material transport to the agreed location on site; for disposal by others m3 0.18 yd3 0.14
transport to the agreed location on site; material classified by the m3 1.81 yd3 1.38
Client as contaminated under the provision of the Poisonous Waste
Act 1972;to
transport disposal
depositby
in others.
spoil heap, for reuse as backfill material m3 0.40 yd3 0.31
Removal by machine
Remove excavated material transport to the agreed location on site; for disposal by others m3 0.18 yd3 0.14
transport to the agreed location on site; material classified by the m3 0.69 yd3 0.53
Client as contaminated under the provision of the Poisonous Waste
Act 1972; disposal by others.
transport to deposit in spoil heap, for reuse as backfill material m3 0.21 yd3 0.16
yd3 0.00
290
Removal restriction
Removal of excavated material; extra over where transport a distance over 10 but n e 25 m m3 0.11 yd3 0.08
vehicular access is restricted, using dumper (Note: first transport a distance over 25 but n e 50 m m3 0.14 yd3 0.11
10m deemed included).
transport a distance over 50 but n e 75 m m3 0.17 yd3 0.13
transport a distance over 100 m m3 0.21 yd3 0.16
Removal of excavated material; extra over where access transport a distance over 10 but n e 25 m m3 0.22 yd3 0.17
is limited to wheel barrow (Note: first 10m deemed transport a distance over 25 but n e 50 m m3 0.40 yd3 0.30
included)
transport a distance over 100 m m3 0.75 yd3 0.57
FILLING
Making up levels
Filling; make up levels; selected excavated material arising from excavation; n e 250mm thick m3 0.50 yd3 0.38
approved imported hardcore; n e 250mm thick m3 0.41 yd3 0.31

approved imported 75 down limestone; n e 250mm thick m3 0.48 yd3 0.37
imported MOT type 1 sub-base; n e 250mm thick m3 0.40 yd3 0.30
imported concreting sand to BS 882; n e 250mm thick m3 0.34 yd3 0.26
imported building sand to BS 1200; n e 250mm thick m3 0.43 yd3 0.33
Filling; make up levels; selected excavated material arising from excavation; over 250mm m3 0.45 yd3 0.35
thick
approved imported low permeability earth filling in earth bund; over m3 0.31 yd3 0.24
250mm thick
approved imported hardcore; over 250mm thick m3 0.36 yd3 0.28
approved imported 75 down limestone; over 250mm thick m3 0.36 yd3 0.28
imported MOT type 1 sub-base; over 250mm thick m3 0.36 yd3 0.28
imported concreting sand to BS 882; over 250mm thick m3 0.39 yd3 0.30
imported building sand to BS 1200; over 250mm thick m3 0.39 yd3 0.30
Filling; make up levels; imported building sand to BS1200; 50 thick under paving m2 0.02 ft2 0.00
approved imported sand filling; 100 thick m2 0.03 ft2 0.00
approved imported 20 nominal size white limestone chippings; 50 m2 0.02 ft2 0.00
thick
approved imported top soil; 150 thick m2 0.07 ft2 0.01
approved imported top soil; 150 thick sloping side of earth bund m2 0.08 ft2 0.01
Backfilling excavation
Filling; to excavation; selected excavated material arising from excavation; n e 250mm thick m3 0.50 yd3 0.38
approved imported hardcore; n e 250mm thick m3 0.41 yd3 0.31
Filling; to excavation; selected excavated material arising from excavation; over 250mm m3 0.45 yd3 0.35
thick
approved imported low permeability earth filling in earth bund; over m3 0.31 yd3 0.54
250mm thick
SUNDRY WORK
Laying in position
Form temporary bund; sand bag filled with approved material; laid to form wall m3 1.59 yd3 1.22
Form temporary bund; railway sleepers collect from agreed location on site and lay flat in single layer m2 0.46 ft2 0.04
supply and lay flat in single layer m2 0.10 ft2 0.01
Laying mesh fabric overlay; to slope of embankment angle of slope n e 15 deg m2 0.11 ft2 0.01
Laying; geotextile membrane on earth membrane; lapped joint m2 0.07 ft2 0.01
membrane; in wrapping to french drain m2 0.09 ft2 0.01
Lay ground anchoring system; comprising ground plate, angle of slope over 30 but n e 45 deg; 1.50 x 1.50m grid m2 5.00 ft2 0.47
anchor and tensioning arrangement angle of slope over 45 but n e 60 deg; 1.50 x 1.50m grid m2 5.00 ft2 0.47
angle of slope over 30 but n e 45 deg; 3.00 x 3.00m grid m2 6.50 ft2 0.60
angle of slope over 45 but n e 60 deg; 3.00 x 3.00m grid m2 6.50 ft2 0.60
Form base with; approved bitumen - sand mix; including tank base bed; laid to conical falls; 50mm thick m2 0.60 ft2 0.06
preparing surface under tank skirt; 50mm thick m2 0.60 ft2 0.06
291
Lay wire mesh gabion basket; galvanised mesh 80mm x basket size 2.00 x 1.00 v 0.50m Nr 1.46 Nr 1.46
100mm; filling with broken stone, 125mm - 200mm size basket size 2.00 x 1.00 v 1.00m Nr 1.39 Nr 1.39
basket size 3.00 x 1.00 v 0.50m Nr 1.94 Nr 1.94
basket size 3.00 x 1.00 v 1.00m Nr 3.89 Nr 3.89
Lay mattress gabion basket; filling with broken stone, basket size 6.00 x 2.00 x 0.17m Nr 0.46 Nr 0.46
125mm - 200mm size basket size 6.00 x 2.00 x 0.23m Nr 0.62 Nr 0.62
basket size 6.00 x 2.00 x 0.30m Nr 0.69 Nr 0.69
Wedge and pin; slate in cement mortar(1:4); underside of half brick wall m 0.38 ft 0.12
existing foundation one brick wall m 0.51 ft 0.16
Clean
Pumping out
Pump out excavations from all ground water in

accordance with the Design and Engineering Practice
"Civil Engineering Workmanship General Specifications"
No 2 Section 3, Clause 2.3.12.
Provide plant; assume one pump bring to site, installation, maintenance, dismantling. and removal hr 3.00 hr 3.00
labour attendance on mechanical pumping out of excavation, etc per hr 0.10 hr 0.10
hour of activity
Apply weedkiller / cut grass see roads, pavings & fencing
292
Repair
Reform
Repair ground retaining mesh; damaged area angle of slope n e 15deg m2 0.15 ft2 0.01
Repair ground anchor plate, wire and tensioning retension wire Nr 2.00 Nr 2.00
arrangement;
Repair gabion basket; provide temporary support; reform hole in mesh; vertical; n e 0.50m2 Nr 2.25 Nr 2.25
or weld mesh to make good; refill with approved material hole in mesh; horizontal; n e 0.50m2 Nr 2.25 Nr 2.25
Repair base with; approved bitumen - sand mix; including laid to conical falls; 50 thick; to tank skirt, including making good new m2 0.72 ft2 0.07
preparing surface under to existing edge
tank skirt 50 thick; in repair, including making good new to existing m2 0.72 ft2 0.07
edges
Underpinning
In stages n.e. 1500mm long from one side of existing wall and foundation, excavate preliminary trench by machine and
underpinning pit by hand, partial backfill, partial disposal, earthwork support cutting away projecting foundation ,
prepare underside of existing, compact base of pit, plain insitu concrete, formwork, engineering brickwork, pitch
polymer damp proof course, wedge and pin to underside of existing with slate
Excavate; starting at 1.00m below ground level 900mm high, one brick wall m2 11.60 ft2 1.08
900mm high, two brick wall m2 13.78 ft2 15.06
1200mm high, one brick wall m2 14.49 ft2 30.33
Locating
Locate and repair; leak in water main; existing service and maximum depth n e 0.25m m3 1.77 yd3 1.35
the like
293
Replace
Removal of existing retaining structures only. For
replacement use NEW rates
Removing
Take up and remove; temporary bund wall transport to agreed location on site; for disposal by others m3 0.79 yd3 0.60
Take up and remove; railway sleepers take up single layer laid flat and transport to agreed location on site; m2 0.33 ft2 0.03
for disposal by others
Take up and remove existing mesh fabric overlay to laid to angle of slope n e 15 deg m2 0.19 ft2 0.02
embankment laid to angle of slope over 15 but n e 30 deg m2 0.19 ft2 0.02
laid to angle of slope over 30 but n e 45 deg m2 0.19 ft2 0.02
laid to angle of slope over 45 but n e 60 deg m2 0.19 ft2 0.02
Remove existing ground anchor, plate and tensioning angle of slope over 30 but n e 45 deg m2 1.50 ft2 0.14
arrangement to 1.5 x 1.5m grid angle of slope over 45 but n e 60 deg m2 1.50 ft2 0.14
Remove existing ground anchor, plate and tensioning angle of slope over 30 but n e 45 deg m2 1.60 ft2 0.15
arrangement to 3.0 x 3.0m grid angle of slope over 45 but n e 60 deg m2 1.60 ft2 0.15
Dismantle and remove existing gabion basket retaining basket size 2.00 x 1.00 v 0.50m nr 1.46 nr 1.46
wall basket size 2.00 x 1.00 v 1.00m nr 1.39 nr 1.39
basket size 3.00 x 1.00 v 0.50m nr 1.94 nr 1.94
basket size 3.00 x 1.00 v 1.00m nr 3.89 nr 3.89
Dismantle and remove existing mattrass gabion basket basket size 6.00 x 2.00 x 0.17m nr 0.46 nr 0.46
retaining wall basket size 6.00 x 2.00 x 0.23m nr 0.62 nr 0.62
basket size 6.00 x 2.00 x 0.30m nr 0.69 nr 0.69
Remove material; precast concrete crib retaining wall infill m3 1.75 yd3 1.34
294
Q.2.1.2 Piling
PILING Norm Hrs. Norm Hrs.
New Work
PILING
FOUNDATION PILING
Boring
Provide all plant; tripod bored; bring to site, erection, maintenance, dismantling at each pile position
for 100 Nr piles and removal Item 30.00 Item 30.00
Install; tripod bored pile; cast in place concrete up to 450mm diameter; reinforced; 10m long Nr 17.75 Nr 17.75
20.00 N/mm2 add up to 15m long; per m m 1.78 ft 0.54
deduct for length less than 10m; per m m -1.78 ft -0.54
530mm diameter; reinforced; 10m long Nr 19.75 Nr 19.75
add up to 15m long; per m m 2.25 ft 0.69
add up to 15m long m 2.22 ft 0.68
Provide all plant; rotary bored; bring to site, erection, maintenance, dismantling at each pile position
for 100 Nr piles and removal Item 30.00 Item 30.00
Install; rotary bored pile; cast in place concrete up to 450mm diameter; reinforced; 10m long Nr 11.75 Nr 11.75
20.00 N/mm2 add up to 15m long; per m m 1.18 ft 0.36
Testing
Test; working to 600 kN/t using pile as tension; first pile Nr 4.00 Nr 4.00
using pile as tension; subsequent pile Nr 2.50 Nr 2.50
Disposal of arising from piling excavation see Groundworks
Labour on foundation pile
Cut off top 450 diameter pile; n e 500 long Nr 1.17 Nr 1.17
450 diameter pile ; over 500 but n e 1m Nr 1.75 Nr 1.75
530 diameter pile; n e 500 long Nr 1.46 Nr 1.46
530 diameter pile; over 500 but n e 1m Nr 2.04 Nr 2.04
600 diameter pile; n e 500 long Nr 1.75 Nr 1.75
600 diameter pile; over 500 but n e 1m Nr 2.33 Nr 2.33
Prepare top; exposing reinforcement for pile cap 450 diameter pile head Nr 1.17 Nr 1.17
530 diameter pile head Nr 1.46 Nr 1.46
600 diameter pile head Nr 1.75 Nr 1.75
Information on driven foundation piling not provided
SHEET PILING
Driving
Provide all plant; driving sheet piling; assume one rig bring to site, erection, maintenance, dismantling and removal. Item 30.00 Item 30.00
Drive steel sheet pile weight 99.10kg/m2 m2 1.25 ft2 0.12

weight 112.30kg/m2 m2 1.35 ft2 0.13
weight 137.10kg/m2 m2 1.45 ft2 0.13
weight 170.80kg/m2 m2 1.65 ft2 0.15
weight 236.90kg/m2 m2 1.95 ft2 0.18
Labour on sheet piling
Burn off top sheet piling m 0.80 ft 0.24
Cut; burning sheet piling horizontal m 0.45 ft 0.14

raking m 0.45 ft 0.14
295
Clean
Not applicable
Repair
Clean down, remove loose material, prepare and apply sheet metal piling, vertical; corrugated m2 0.75 ft2 0.07
approved surface treatment
Note. After integretary test any broken piles

discovered and caused by contractor to be replaced
at no cost
Replace
Removal only; replacement as New Rates
Removing
Provide all plant; driven sheet piling; assume one rig bring to site, erection, maintenance, dismantling and removal. Item 30.00
Remove / extract damaged or defective sheet piling, weight 99.10kg/m2 m 0.85 ft 0.26
provide temporary support to exposed material weight 112.30kg/m2 m 0.85 ft 0.26
weight 137.10kg/m2 m 0.85 ft 0.26
weight 170.80kg/m2 m 0.85 ft 0.26
weight 236.90kg/m2 m 0.90 ft 0.27
296
Q.2.1.3 Concrete Work
CONCRETE WORK Norm Hrs. Norm Hrs.
New Work
CONCRETE FOUNDATION
Insitu concrete
Plain;
Lay; pour concrete; grade C20 to BS 8110 table 6.2 mass concrete in making up level m3 0.70 yd3 0.53
blinding bed laid on earth ; n e 150 thick m3 0.76 yd3 0.58
Lay; pour concrete; Grade C40 to BS 8110 table 6.2 foundation; n e 150 thick m3 0.51 yd3 0.39
foundation ; over 150 but n e 450 thick m3 0.51 yd3 0.39
foundation ; over 450 m3 0.50 yd3 0.38
isolated foundation n e 150 thick m3 0.53 yd3 0.40

isolated foundation ; over 150 but n e 450 thick m3 0.52 yd3 0.40
isolated foundation ; over 450 m3 0.51 yd3 0.39
bed; n e 150 thick m3 0.51 yd3 0.39

bed; over 150 but n e 450 thick m3 0.51 yd3 0.39
bed ; over 450 m3 0.50 yd3 0.38
Lay; pour concrete; extra over irrespective of grade or sloping n e 15 degrees m3 0.11 yd3 0.08
use; pour sloping over 15 degrees m3 0.13 yd3 0.10
on or against earth or unblinded hardcore m3 0.21 yd3 0.16
Reinforced
Lay; pour concrete; grade C40 to BS 8110 table 3.4 foundation; n e 150mm thick m3 1.05 yd3 0.80
foundation; over 150 but n e 450mm thick m3 1.05 yd3 0.80
foundation; over 450mm thick m3 1.05 yd3 0.80
ground beam; n e 150mm thick m3 1.13 yd3 0.86

ground beam; over 150 but n e 450mm thick m3 1.13 yd3 0.86
ground beam; over 450mm thick m3 1.13 yd3 0.86
isolated foundation; n e 150mm thick m3 1.14 yd3 0.87

isolated foundation; over 150 but n e 450mm thick m3 1.14 yd3 0.87
isolated foundation; over 450mm thick m3 1.14 yd3 0.87
machine base; n e 0.5m3; ne 150mm thick m3 1.24 yd3 0.94

machine base; n e 0.5m3; over 150 but n e 450mm thick m3 1.24 yd3 0.94
machine base;n e 0.5m3; over 450mm thick m3 1.24 yd3 0.94
bed; n e 150mm thick m3 1.10 yd3 0.84

bed; over 150 but n e 450mm thick m3 1.07 yd3 0.82
bed; over 450mm thick m3 1.02 yd3 0.78
bed to manhole, duct and the like; n e 150mm thick m3 1.17 yd3 0.89
bed to manhole, duct and the like; over 150mm but n e 450mm thick m3 1.14 yd3 0.87
bed to manhole, duct and the like; over 450mm thick m3 1.08 yd3 0.82
Lay; pour concrete; extra over irrespective of grade or sloping n e 15 degrees; m3 0.18 yd3 0.14
use;
sloping over 15 degrees; m3 0.20 yd3 0.15
on or against unblinded hardcore; m3 0.24 yd3 0.19
Provide all plant; storage and recyling of bentonite slurry; bring to site, erection, maintenance, dismantling assumed for 1000m2 Item 1,750.00 Item 1,750.00
excavation; insitu or ready mix concrete piling walling and removal
Construct; embedded diaphragm retaining wall; 600m thick wall m2 3.75 ft2 0.35
contiguous panel construction; panel lengths not 1000m thick wall m2 5.00 ft2 0.47
exceeding 5m;
CONCRETE STRUCTURE
Reinforced
Lay; pour concrete; grade C40 to BS 8110 table 3.4 slab; n e 150mm thick m3 2.64 yd3 2.02
slab; over 150mm but n e 450mm thick m3 1.27 yd3 0.97
slab; over 450mm thick m3 1.20 yd3 0.92
coffered and troughed slab; n e 150mm thick m3 2.71 yd3 2.07

coffered and troughed slab; over 150 but n e 450mm thick m3 1.30 yd3 0.99
coffered and troughed slab; over 450mm thick m3 1.23 yd3 0.94
297
Lay; pour concrete; extra over irrespective of grade or sloping n e 15 degrees; m3 0.12 yd3 0.09
use;
sloping over 15 degrees; m3 0.18 yd3 0.14
wall; n e 150mm thick m3 4.25 yd3 3.24

wall; over 150 but n e 450mm thick m3 3.99 yd3 3.05
wall; over 450mm thick m3 3.73 yd3 2.85
filling to hollow wall; n e 150mm thick m3 1.58 yd3 1.21

filling to hollow wall; over 150 but n e 450mm thick m3 1.35 yd3 1.03
filling to hollow wall; over 450mm thick m3 1.23 yd3 0.94
isolated beam; n e 150mm thick m3 1.43 yd3 1.09

isolated beam; over 150 but n e 450mm thick m3 1.43 yd3 1.09
isolated beam; over 450mm thick m3 1.43 yd3 1.09
attached beam; n e 150mm thick m3 1.35 yd3 1.03

attached beam; over 150 but n e 450mm thick m3 1.35 yd3 1.03
attached beam; over 450mm thick m3 1.35 yd3 1.03
isolated; beam casing m3 2.86 yd3 2.18

beam casing m3 2.70 yd3 2.06
attached; beam casing m3 2.70 yd3 2.06
isolated; column casing m3 2.85 yd3 2.18
column casing m3 3.01 yd3 2.30
staircase m3 2.55 yd3 1.95
upstand m3 2.55 yd3 1.95
Lay; pour concrete; extra over irrespective of grade or over 5m but n e 10 m above ground level m3 0.42 yd3 0.32
use; place at height over 10m but n e 20 m above ground level m3 0.64 yd3 0.49
over 20 m above ground level m3 0.86 yd3 0.66
Labour to concrete work
Lay; pour concrete; extra over irrespective of grade or quantity less than 5m3 m3 3.94 yd3 3.01
use; pumping quantity over 5 but n e 10 m3 m3 1.97 yd3 1.51
quantity over 10 m3 m3 1.31 yd3 1.00
Lay; pour concrete; extra over irrespective of grade or over 2.00 but n e 4.00 m high m3 0.88 yd3 0.68
use; hoisting material beyond the first 2.00 m above over 4.00 but n e 6.00 m high m3 1.33 yd3 1.01
ground level
over 6.00 but n e 8.00 m high m3 1.77 yd3 1.35
Treat surface of unset concrete tamping m2 0.04 ft2 0.00

power floating m2 0.09 ft2 0.01
trowelling m2 0.09 ft2 0.01
floated finish m2 0.09 ft2 0.01
trowelled and brushed finish m2 0.13 ft2 0.01
Extra over treated surface for applying red pigment m2 0.07 ft2 0.01
Precast concrete unit
Install; prestressed precast concrete structural floor spans up to 3.00m; 1200 x 150mm m2 1.59 ft2 0.15
suspended floor; fixed on hard level bearings floor spans over 3.00 but n e 6.00m; 1200 x 150mm m2 1.62 ft2 0.15
floor spans over 6.00 but n e 7.50m; 1200 x 200mm m2 1.67 ft2 0.16
Install; retaining wall unit; lifting unit into position height n e 1.00m m2 2.25 ft2 0.21
height over 1.00m but n.e. 2.00m m2 2.35 ft2 0.22
Seal and joint; approved material; between precast vertical m 0.08 ft 0.02
concrete unit
Install; cribwall; precast unit doweless system; dry joint; 125mm thick; height n e 1.00m m2 0.50 ft2 0.05
filled by machine with crushed rock (excavation and 125mm thick, height over 1.00m but n.e. 2.00m m2 0.55 ft2 0.05
foundation not included);
125mm thick; height over 2.00m but n.e. 3.00m m2 0.60 ft2 0.06
298
Install; lintel; bedded and pointed in cement mortar (1:6) 100 x 150 rectangular; two 12mm mild steel bars; m 0.36 ft 0.11
225 x 150 rectangular; two 12mm mild steel bars; m 0.63 ft 0.19
225 x 225 rectangular; two 12 mm mild steel bars; m 0.93 ft 0.28
250 x 225 boot; two 12 mm mild steel bars; m 1.11 ft 0.34

275 x 225 boot; two 12 mm mild steel bars; m 0.90 ft 0.27
Install; coping; bedded and pointed in cement mortar 152 x 76mm rectangular; m 0.20 ft 0.06
(1:6) 178 x 64mm rectangular; m 0.20 ft 0.06
305 x 76mm rectangular; m 0.29 ft 0.09
extra over for fair end nr 0.25 nr 0.25
extra over for angle nr 0.36 nr 0.36
Install; padstone; bedded and pointed in cement mortar 300 x 100 x 75mm rectangular nr 0.23 nr 0.23
(1:6) 225 x 225 x 150mm rectangular nr 0.37 nr 0.37
450 x 450 x 150mm rectangular nr 0.89 nr 0.89
Install; pipe support; (excluding groundwork and blinding) standard size 600mm wide; length n e 1000mm nr 3.88 nr 3.88
standard size 600mm wide; length over 1000mm m 3.88 ft 1.18
sleeper of other size m3 15.77 yd3 12.04
Install; cover slab; placing over opening 75mm thick cast in suitable length and width; m2 1.43 ft2 0.13
150mm thick cast in suitable length and width; m2 2.34 ft2 0.22
Formwork; to concrete foundation or structure
Erect formwork and remove; vertical side of foundation; over 1.00m high m2 0.95 ft2 0.09
side of foundation; n e 250mm high m 0.29 ft 0.09
side of foundation; over 250 but n e 500mm high m 0.52 ft 0.16
side of foundation; over 500 but n e 1.00m high m 0.95 ft 0.29
side of ground beam; edge of bed; over 1.00m high m2 0.95 ft2 0.09
side of ground beam; edge of bed; n e 250mm high m 0.29 ft 0.09
side of ground beam; edge of bed; over 250 but ne 500mm high m 0.52 ft 0.16
side of ground beam; edge of bed; over 500 but n e 1.00m high m 0.95 ft 0.29
edge of suspended slab; over 1.00m high m2 1.07 ft2 0.10

edge of suspended slab; n e 250mm high m 0.32 ft 0.10
edge of suspended slab; over 250 but n e 500mm high m 0.59 ft 0.18
edge of suspended slab; over 500 but n e 1.00m high m 1.07 ft 0.33
side of upstand; over 1.00m high m2 1.07 ft2 0.10

side of upstand; n e 250mm high m 0.32 ft 0.10
side of upstand; over 250 but n e 500mm high m 0.59 ft 0.18
side of upstand; over 500 but n e 1.00m high m 1.07 ft 0.33
step in top surface; over 1.00m high m2 1.19 ft2 0.11

step in top surface; n e 250mm high m 0.36 ft 0.11
step in top surface; over 250 but n e 500mm high m 0.65 ft 0.20
step in top surface; over 500 but n e 1000mm high m 1.19 ft 0.36
step in soffit; over 1.00m high m2 1.43 ft2 0.13

step in soffit; n e 250mm high m 0.43 ft 0.13
step in soffit; over 250 but n e 500mm high m 0.81 ft 0.25
step in soffit; over 500 but 100m high m 1.43 ft 0.44
machine base and plinth; over 1.00m high m2 1.17 ft2 0.11
machine base and plinth; n e 250mm high m 0.35 ft 0.11
machine base and plinth; over 250 but n e 500mm high m 0.64 ft 0.20
machine base and plinth; over 500 but n e 1.00m high m 1.17 ft 0.36
extra over for formwork left in; over 1.00m high m2 -0.15 ft2 -0.01
extra over for formwork left in; n e 250mm high m -0.15 ft -0.05
extra over for formwork left in; over 250mm but n e 500mm high m -0.15 ft -0.05
extra over for formwork left in; over 500mm but n e 1.00m high m -0.15 ft -0.05
299
Erect formwork and remove; horizontal slab n e 200mm thick; n e 1.50m to soffit m2 0.83 ft2 0.08
slab n e 200mm thick; 1.50m to 3.00m to soffit m2 0.97 ft2 0.09
slab n e 200mm thick; 3.00m to 4.50m to soffit; m2 1.11 ft2 0.10
slab over 200 but n e 300 thick; n e 1.50m high to soffit; m2 0.83 ft2 0.08
slab over 200 but n e 300 thick; 1.50m to 3.00m high to soffit; m2 0.97 ft2 0.09
percentage adjustment; each additional 1.50m lift % % 0.00
Erect formwork and remove; sloping n e 15 degrees slab n e 200mm thick; n e 1.50m to soffit m2 0.92 ft2 0.09
slab n e 200mm thick; 1.50m to 3.00m to soffit m2 1.06 ft2 0.10
Erect formwork and remove; sloping over 15 degrees slab n e 200mm thick; n e 1.50m to soffit m2 0.96 ft2 0.09
from horizontal slab n e 200mm thick; 1.50m to 3.00m to soffit m2 1.09 ft2 0.10
Erect formwork and remove; sloping n e 15 degrees top of structure n e 200mm thick m2 0.96 ft2 0.09
top of structure over 200 but n e 300mm thick m2 1.11 ft2 0.10
Erect formwork and remove; sloping over 15 degrees top of structure n e 200mm thick m2 0.96 ft2 0.09
top of structure over 200 but n e 300mm thick m2 1.11 ft2 0.10
Erect formwork and remove; vertical wall n e 200mm thick m2 0.80 ft2 0.07
wall n e 200mm thick; over 3m above floor level m2 0.96 ft2 0.09
wall n e 200mm thick; interrupted m2 0.91 ft2 0.08
wall n e 200mm thick; battered m2 1.08 ft2 0.10
wall over 200 but n e 300mm thick m2 1.12 ft2 0.10

wall over 200 but n e 300mm thick; over 3m above floor level m2 1.28 ft2 0.12
wall over 200 but n e 300mm thick; interrupted m2 1.40 ft2 0.13
wall over 200 but n e 300mm thick; battered m2 1.58 ft2 0.15
Erect formwork and remove; horizontal and vertical; beam attached to slab n e 600mm girth m 0.70 ft 0.21
square or rectangular in section beam attached to slab; over 600 but n e 900mm girth m 1.00 ft 0.30
beam attached to slab; over 900 but n e 1200mm girth m 1.27 ft 0.39
beam attached to slab; over 1200 but ne 1500mm girth m 1.41 ft 0.43
beam attached to slab; over 1500 but n e 1800mm girth m 1.15 ft 0.35
beam attached to slab; over 1800 but ne 2100 girth m 1.27 ft 0.39
ft2 0.00
beam attached to wall n e 600mm girth m 0.68 ft 0.21
beam attached to wall; over 600 but n e 900mm girth m 1.00 ft 0.30
beam attached to wall ; over 900 but n e 1200mm girth m 1.27 ft 0.39
isolated beam; n e 600mm girth m 0.70 ft 0.21

isolated beam ; over 600 but 900mm girth m 1.00 ft 0.30
isolated beam ; over 900 but n e 1200mm girth m 1.27 ft 0.39
isolated beam; over 1200 but n e 1500mm girth m 1.41 ft 0.43
300
beam casing attached to slab n e 600mm girth m 0.70 ft 0.21
beam casing attached to slab over 600 but n e 900mm girth m 1.00 ft 0.30
beam casing attached to wall n e 600mm girth m 0.70 ft 0.21

beam casing attached to wall; over 600 but n e 900mm girth m 1.00 ft 0.30
isolated beam casing n e 600mm girth m 0.70 ft 0.21

isolated beam casing over 600 but n e 900mm girth m 1.00 ft 0.30
column attached to wall n e 600mm girth m 0.70 ft 0.21

column attached to wall over 600 but n e 900mm girth m 1.00 ft 0.30
isolated column n e 600mm girth m 0.70 ft 0.21

isolated column over 600 but n e 900mm girth m 1.00 ft 0.30
column casing attached to wall n e 600mm girth m 0.70 ft 0.21

column casing attached to wall over 600 but n e 900mm girth m 1.00 ft 0.30
isolated column casing n e 600mm girth m 0.70 ft 0.21

isolated column casing over 600 but n e 900mm girth m 1.00 ft 0.30
Isolated column casing over 900 but n e 1200mm girth m 1.27 ft 0.39
Erect formwork and remove; horizontal or vertical; sectional area n e 0.003m2 m 0.12 ft 0.04
recess; square or rectangular in section sectional area over 0.003 but n e 0.01m2 m 0.12 ft 0.04
sectional area over 0.01 but n e 0.025m2 m 0.13 ft 0.04
sectional area over 0.025m2 m 0.16 ft 0.05
Erect formwork and remove; horizontal or vertical; nib; sectional area n e 0.003m2 m 0.12 ft 0.04
square or rectangular in section sectional area over 0.003 but n e 0.01m2 m 0.12 ft 0.04
Erect formwork and remove; horizontal or vertical; rebate; sectional area n e 0.003m2 m 0.12 ft 0.04
square or rectangular in section sectional area over 0.003 but n e 0.01m2 m 0.12 ft 0.04
Erect formwork and remove; vertical opening; square or wall n e 250mm thick; n e 500 girth Nr 0.22 Nr 0.22
rectangular wall n e 250mm thick; over 500 but n e 1.00m girth Nr 0.26 Nr 0.26
wall n e 250mm thick; over 1.00 but n e 2.00m girth Nr 0.38 Nr 0.38
wall n e 250mm thick; over 2.00 but n e 3.00 m girth Nr 0.42 Nr 0.42
wall over 250 but n e 500mm thick; n e 500 girth Nr 0.33 Nr 0.33
wall over 250 but n e 500mm thick; over 500 but n e 1.00m girth Nr 0.37 Nr 0.37
wall over 250 but n e 500mm thick; over 1.00 but n e 2.00m girth Nr 0.49 Nr 0.49
301
wall over 500 but n e 1000mm thick; n e 500 girth Nr 0.44 Nr 0.44
wall over 500 but n e 1000mm thick; over 500 but n e 1.00m girth Nr 0.47 Nr 0.47
Erect formwork and remove; horizontal opening; square slab n e 250 thick; n e 500 girth Nr 0.17 Nr 0.17
or rectangular slab n e 250mm thick; over 500 but n e 1.00m girth Nr 0.19 Nr 0.19
slab n e 250mm thick; over 1.00 but n e 2.00m girth Nr 0.29 Nr 0.29
slab n e 250mm thick; over 4.00 but n e 5.00 m girth Nr 0.40 Nr 0.40
slab over 250 but n e 500mm thick; n e 500 girth Nr 0.25 Nr 0.25
slab over 250 but n e 500mm thick; over 500 but n e 1.00m girth Nr 0.38 Nr 0.38
slab over 250 but n e 500mm thick; over 1.00 but n e 2.00m girth Nr 0.37 Nr 0.37
slab over 250 but n e 500mm thick; over 4.00 but n e 5.00 m girth Nr 0.50 Nr 0.50
slab over 500 but n e 1000mm thick; n e 500 girth Nr 0.33 Nr 0.33
slab over 500 but n e 1000mm thick; over 500 but n e 1.00m girth Nr 0.36 Nr 0.36
slab over 500 but n e 1000mm thick; over 4.00 but n e 5.00 m girth Nr 0.60 Nr 0.60
Reinforcement
Install reinforcement; high tensile; in any location: bar - straight t 19.78 t 17.95
32mm dia bent t 19.78 t 17.95
curved t 19.78 t 17.95
link t 19.78 t 17.95
saving per tonne of mild steel t 0.17 t 0.15
extra over for bar; length 12.00 - 15.00 m t 0.68 t 0.61
25mm dia bent t 19.78 t 17.95
curved t 19.78 t 17.95
link t 19.78 t 17.95
20mm dia bent t 19.78 t 17.95
curved t 19.78 t 17.95
link t 19.78 t 17.95
16mm dia bent t 20.76 t 18.84
curved t 20.76 t 18.84
link t 20.76 t 18.84
12mm dia bent t 20.76 t 18.84
curved t 20.76 t 18.84
link t 20.76 t 18.84
302
10mm dia bent t 20.76 t 18.84
curved t 20.76 t 39.59
link t 20.76 t 18.84
install reinforcementl; high tensile; in any location: bar - straight t 22.75 t 20.64
8mm dia bent t 22.75 t 43.40
curved t 22.75 t 66.15
link t 22.75 t 20.64
6mm dia bent t 23.73 t 21.53
curved t 23.73 t 21.53
link t 23.73 t 21.53
Install reinforcement; Fabric - A142 bed; horizontal m2 0.07 ft2 0.01

wall; vertical m2 0.07 ft2 0.01


Install reinfrocement; Fabric - A393 bed; horizontal m2 0.10 ft2 0.01

Install reinforcement; Fabric - D49 bed; horizontal m2 0.06 ft2 0.01

Install reinforcement; Fabric - D98 bed; horizontal m2 0.08 ft2 0.01

Sundry concrete work
Lay damp proof membrane; lapped at joints and horizontal m2 0.05 ft2 0.00
intersection
Place grouting; cement and sand (1:2); including under stanchion, pump, base plate; n e 25 thick m2 1.14 ft2 0.11
formwork; fair finished to exposed surface; under stanchion, pump, base plate;; over 25 but n e 37 thick m2 1.21 ft2 0.11
under stanchion, pump, base plate;; over 37 but n e 50 thick m2 1.51 ft2 0.14
under stanchion, pump, base plate;; over 100 thick m3 8.57 yd3 6.54
Place grouting; cement and sand (1:2); none shrink under stanchion, pump, base plate; n e 25 thick m2 0.45 ft2 0.04
additive;including formwork; fair finished to exposed under stanchion, pump, base plate;; over 25 but n e 37 thick m2 0.64 ft2 0.06
surface;
under stanchion, pump, base plate;; over 100 thick m3 5.03 yd3 3.84
Seal joint horizontal; polysulphide sealant;12 x 12mm m 0.10 ft 0.03

horizontal; polysulphide sealant;12 x 20mm m 0.12 ft 0.04
horizontal; polysulphide sealant; 20 x 20mm m 0.10 ft 0.03
horizontal; polysulphide sealant; 20 x 25mm m 0.10 ft 0.03
Form joint; expansion; vertical; slab; 12mm compressible filler board; n e 150mm thick m 0.10 ft 0.03
vertical; slab; 12mm compressible filler board; over 150 but n e m 0.14 ft 0.04
300mm thick
450mm thick
vertical; slab; 20mm compressible filler board; n e 150mm thick m 0.12 ft 0.04
300mm thick
vertical; slab; 20mm thick compressible filler board; over 300 but n e m 0.26 ft 0.08
450mm deep
Form joint; expansion; including 16mm dia dowel bar vertical; slab; 12mm compressible filler board; n e 150mm thick; m 0.16 ft 0.05
600mm long; one end cast in and other end debonded dowel at 600mm centres
vertical; slab; 12mm compressible filler board; over 150 but ne m 0.18 ft 0.06
300mm thick; dowel at 600mm centres
303
vertical; slab; 12mm compressible filler board; n e 150mm thick; m 0.19 ft 0.06
dowel at 450mm centres
300mm thick; 450mm centres
vertical; slab; 12mm compressible filler board; n e 150mm thick; m 0.21 ft 0.06
vertical; slab; 12mm compressible filler board; over 150 but ne m 0.23 ft 0.07
Form joint; expansion; including 20mm dia dowel bar vertical in slab; 20mm compressible filler board; n e 150mm thick; m 0.16 ft 0.05
600mm long; one end cast in and other end debonded dowel at 600mm centres
vertical in slab; 20mm compressible filler board; over 150 but ne m 0.18 ft 0.06
vertical in slab; 20mm compressible filler board; over 300 but n e m 0.21 ft 0.07
vertical in slab; 20mm compressible filler board; n e 150mm thick; m 0.19 ft 0.06
vertical in slab; 20mm compressible filler board; over 150 but n e m 0.20 ft 0.06
Form; contraction joint; crack inducer; including 16mm horizontal surface groove n e 20 x 25 mm; dowel at 600mm centres; m 0.22 ft 0.07
dia dowel 600mm long bar one end cast in and other end irrespective depth of slab
debonded
Form; longitudonal joint; including staggered 12mm dia vertical in slab; n e 150mm thick; m 0.05 ft 0.02
tie bar cast in at 450mm centres
vertical in slab; over 150 but n e 300mm thick; m 0.05 ft 0.02
vertical in slab; over 300 but n e 450mm thick; m 0.05 ft 0.02
Clean
Clean concrete to remove dirt, grease, oil and the like; column and beam; in area less than 5 m2 m2 0.19 ft2 0.02
approved cleaning agent column and beam; in area over 5m2 m2 0.13 ft2 0.01
general surface; over 300mm girth m2 0.19 ft2 0.02
304
Repair
Treating surface of concrete
Fill in hole with suitable material, surface of concrete; horizontal; in area n e 0.10m2 nr 0.15 nr 0.15
finished flush with existing surface.
horizontal; in area over 0.10m2 but n e 1.00m2 nr 0.35 nr 0.35
vertical; in area n e 0.10m2 nr 0.15 nr 0.15
vertical; in area over 0.10m2 but n e 1.00m2 nr 0.35 nr 0.35
Fill crack with suitable material;surface of concrete; horizontal; m 0.16 ft 0.05

finished flush with existing surface vertical; m 0.16 ft 0.05
Paint surface of metalwork See Surface finishes - Painting
Hack; surface of concrete horizontal m2 0.29 ft2 0.03

vertical m2 0.29 ft2 0.03
Grind; surface of concrete horizontal m2 0.29 ft2 0.03

Sand blast; surface of concrete horizontal m2 0.48 ft2 0.04

Prepare surface; surface of concrete; apply two coats of horizontal m2 0.30 m2 0.03
appoved bonding agent vertical m2 0.30 m2 0.03
Percentage adjustment to "treated surface" for work other sloping % % 0.00

than vertical or horizontal to falls % % 0.00
to crossfalls % % 0.00
Saw cutting n e 50mm deep m 0.15 ft 0.04

over 50 but n e 100mm deep m 0.35 ft 0.11
over 100 but n e 200mm deep m 0.53 ft 0.16
Cutting; chase or rebate n e 50mm deep; n e 50mm wide m 0.29 ft 0.09

n e 50mm deep; over 50 but n e 100mm wide m 0.29 ft 0.09
over 50 but n e 100mm deep; n e 50mm wide m 0.44 ft 0.13
over 50 but n e 100mm deep; over 50 but 100mm wide m 0.44 ft 0.13
over 50 but n e 100mm deep; over 100 n e 150mm wide m 0.48 ft 0.15
over 100 but n e 200mm deep; over 50 but n e 100mm wide m 0.70 ft 0.21
over 100 but n e 200mm deep; over 100 but n e 150mm wide m 0.70 ft 0.21
pipe n e 55 dia; m 0.60 ft 0.18
pipe over 55 but n e 110mm dia; m 0.99 ft 0.30
Cutting; pinning support pipe n e 55mm dia Nr 0.61 Nr 0.61

pipe over 55 but n e 110mm dia; Nr 0.99 Nr 0.99
Cutting; pocket for rag bolt; 50 mm deep Nr 0.20 Nr 0.20

for rag bolt; over 50 but n e 100mm deep Nr 0.20 Nr 0.20
100 x 100mm; over 50 but n e 100mm deep Nr 0.50 Nr 0.50
200 x 200mm ; over 100 but n e 200mm deep Nr 0.73 Nr 0.73
Cutting; hole for 6mm dia bolt or dowel; over 50 but n e 100mm deep Nr 0.13 Nr 0.13
for 12mm dia bolt or dowel; over 50 but n e 100mm deep Nr 0.17 Nr 0.17
for 12 dia bolt or dowel; over 100 but n e 200mm deep Nr 0.19 Nr 0.19
200 x 200mm ; over 100 but n e 200 deep Nr 0.73 Nr 0.73
Provide all plant; diamond drilling bring to site; erect; maintain and remove all plant required to carry out Item 0.00 Item 0.00
the work
Drilling; hole vertical; 75mm dia; over 100 but n e 200mm deep Nr 0.51 Nr 0.51
vertical; 75mm dia; over 200 but n e 300mm deep Nr 1.01 Nr 1.01
vertical; 150mm dia, over 100 but n e 200mm deep Nr 0.65 Nr 0.65
vertical; 150mm dia, over 200 but n e 300mm deep Nr 1.30 Nr 1.30
305
Repair
Drilling; hole horizontal; 50mm dia, over 100 but n e 200mm deep Nr 0.81 Nr 0.81
horizontal; 50mm dia, over 200 n e 300mm deep Nr 1.62 Nr 1.62
horizontal; 75mm dia, over 100 but n e 200mm deep Nr 0.91 Nr 0.91
horizontal; 75mm dia, over 200 but n e 300mm deep Nr 1.83 Nr 1.83
Remove defective jointing material between precast vertical m 0.12 ft 0.04

concrete units; reform joint and sealing with approved
horizontal m 0.12 ft 0.04
material
Prepare surface of concrete; apply approved sealing vertical m2 0.18 ft2 0.02
material; diaphragm walling
See also surface treatment - tanking
Replace
Removal of existing concrete structures only. For
replacement use NEW rates
Break out existing plain concrete structure, provide horizontal; volume n e 0.1m3 nr 0.35 Nr 0.35
temporary support, remove material, prepare exposed horizontal; volume over 0.1 but n e 1.00m3 nr 0.30 Nr 0.30
surface
horizontal; volume over 1.0m3 m3 0.25 yd3 0.19
vertical; volume n e 0.1m3 nr 0.35 Nr 0.35
vertical; volume over 0.1 but n e 1.00m3 nr 0.30 Nr 0.30
vertical; volume over 1.0m3 m3 0.25 yd3 0.19
Break out existing reinforced concrete structure, provide horizontal; volume n e 0.1m3 nr 0.38 Nr 0.38
surface
Break out existing precast concrete structure, provide horizontal; volume n e 0.1m3 nr 0.38 Nr 0.38
surface
0.00
Remove precast concrete retaining wall unit, provide height n e 1.00m m2 0.75 ft2 0.07
temporary support. height over 1.00m but n.e. 2.00m m2 0.75 ft2 0.07
0.00
Dismantle and remove existing precast concrete crib wall 125mm thick; height n e 1.00m m2 0.35 ft2 0.03
system and infilling; 125mm thick; height over 1.00m but n.e. 2.00m m2 0.35 ft2 0.03
Break out and remove diaphagm wall, provide temporary 600mm thick m3 2.25 yd3 1.72
support 1000mm thick m3 2.35 yd3 1.79
306
No coding available
Cast into concrete; filling tube with concrete single tube; pipe support anchor and guide; overall length 1.00 m; Nr 7.06 Nr 7.06
three tube; pipe support anchor and guide; overall length 5.25 m; Nr 19.80 Nr 19.80
0.00
Build into prepared pocket one end set with epoxy resin mild steel dowel; 6mm dia Nr 0.05 Nr 0.05
mortar; other end cast into concrete mild steel dowel; 12mm dia Nr 0.05 Nr 0.05
mild steel dowel; 16mm dia Nr 0.07 Nr 0.07
mild steel dowel; 20mm dia Nr 0.08 Nr 0.08
Build into prepared pocket in concrete with cement sand tubular pipe support; 'tee' type 600 high Nr 0.56 Nr 0.56
mortar (1:2); line and level; temporary support; taking tubular pipe support; 'tee' type 900 high Nr 0.56 Nr 0.56
delivery
tubular pipe support; 'tee' type 1500 high Nr 0.60 Nr 0.60
tubular pipe support; "goalpost" type 900 wide x 900 high Nr 0.89 Nr 0.89
Rolled hollow section security post; 100 dia x 1.25m long; Nr 4.23 Nr 4.23
Build into prepared pocket in concrete; protected with parabolt hot dipped galvanised; nut and washer; 12mm dia ne 150mm Nr 0.07 Nr 0.07
grease and tape long
parabolt hot dipped galvanised; nut and washer; 16mm dia ne 150mm Nr 0.10 Nr 0.10
long
long
long
parabolt s s grade 316; nut and washer; 12mm dia ne 150mm long Nr 0.10 Nr 0.10
expanding sheath safety bolt; 12mm dia n e 150mm long Nr 0.05 Nr 0.05
ragbolt; nut and washer; 12 diameter n e 150mm long Nr 0.07 Nr 0.07

ragbolt; nut and washer; 16 diameter n e 225mm long Nr 0.02 Nr 0.02
Build into prepared pocket in concrete; grouting in holding down bolt assembly; plate, nut, washer and sleeve; 12mm dia Nr 0.29 Nr 0.29
cement sand mortar (1:2); protection with grease and x 200mm long
tape
holding down bolt assembly; plate, nut, washer and sleeve; 16mm dia Nr 0.32 Nr 0.32
x 375mm long
x 375mm long
x 375mm long
x 450mm long
x 450mm long
x 500mm long
307
Q.2.1.4 Steelwork
Norm Hrs. Norm Hrs.
STEELWORK METRIC IMPERIAL
New Work
STEELWORK
Fabricating
Fabricate; welded or bolted member; galvanised; main angle and tee; in length n e 1.50m; n e 10kg per m t 30.00 t 27.22
structural member; joist and channel; in length n e 1.50m; n e 10kg per m t 24.00 t 21.78
universal beam; in length n e 1.5m; n e 10kg per m t 20.00 t 18.15
universal column; in length n e 1.50m; over 10kg per m t 26.00 t 23.59
flat; in length n e 1.50m; n e 10kg per m t 20.00 t 18.15
hollow section; in length n e 1.50m; n e 10kg per m t 20.00 t 18.15
Fabricate; welded or bolted member; galvanised; main angle and tee; in length n e 1.50m; over 10 but n e 20kg per m t 27.00 t 24.50
structural member; joist and channel; in length n e 1.50m; over 10 but n e 20kg per m t 22.71 t 20.61
universal beam; in length n e 1.50m; over 10 but n e 20kg per m t 22.71 t 20.61
universal column; in length n e 1.50m; over 10 but n e 20kg per m t 25.00 t 22.69
flat; in length n e 1.50m; over 10 but n e 20kg per m t 31.00 t 28.13
hollow section; in length n e 1.50m; over 10 but n e 20kg per m t 22.71 t 20.61
connection and baseplate; 10 - 20kg per m t 25.00 t 22.69
flats; in length n e 1.50m; over 20 but n e 50kg per m t 20.00 t 18.15
connection and baseplate; over 20 but n e 50kg per m t 16.00 t 14.52
connection and baseplate; over 50 but n e 100kg per m t 12.00 t 10.89
Fabricate; welded or bolted member; galvanised; main universal beam; in length n e 1.50m; over 100kg per m t 17.00 t 15.43
structural member; universal column; in length n e 1.50m; over 100kg per m t 17.00 t 15.43
flat; in length n e 1.50m; over 100kg per m t 25.00 t 22.69
hollow section; in length n e 1.50m; over 100kg per m t 20.00 t 18.15
connection and baseplate; over 100kg per m t 12.00 t 10.89
Fabricate; welded or bolted member; galvanised; main angle and tee; in length over 1.50m; n e 10kg per m t 30.00 t 27.22
structural member; joist and channel; in length over 1.50m; n e 10kg per m t 24.00 t 21.78
universal beam; in length over 1.50m; n e 10kg per m t 20.00 t 18.15
universal column; in length over 1.50m; n e 10kg per m t 26.00 t 23.59
flat; in length over 1.50m; n e 10kg per m t 20.00 t 18.15
hollow section;in length over 1.50m; n e 10kg per m t 20.00 t 18.15
Fabricate; welded or bolted member; galvanised; main angle and tee; in length over 1.50m; over 10 but n e 20kg per m t 27.00 t 24.50
structural member; joist and channel; in length over 1.50m; over 10 but n e 20kg per m t 23.00 t 20.87
universal beam; in length over 1.50m; over 10 but n e 20kg per m t 23.00 t 20.87
universal column; in length over 1.50m; over 10 but n e 20kg per m t 25.00 t 22.69
flat; 1in length over 1.50m; over 10 but n e 20kg per m t 31.00 t 28.13
hollow section; in length over 1.50m; over 10 but n e 20kg per m t 23.00 t 20.87
Fabricate; welded or bolted member; galvanised; main angle and tee; in length over 1.50m; over 50 but n e 100kg per m t 16.00 t 14.52
structural member; joist and channel; in length over 1.50m; over 50 but n e 100kg per m t 12.00 t 10.89
universal beam; in length over 1.50m; over 50 but n e 100kg per m t 15.00 t 13.61
universal column; in length over 1.50m; over 50 but n e 100kg per m t 15.00 t 13.61
flat; in length over 1.50m; over 50 but n e 100kg per m t 25.00 t 22.69
hollow section; in length over 1.50m; over 50 but n e 100kg per m t 20.00 t 18.15
Fabricate; welded or bolted member; galvanised; main universal beam; in length over 1.50m over 100kg per m t 17.00 t 15.43
structural member; universal column; in length over 1.50m; over 100kg per m t 17.00 t 15.43
flat; in length over 1.50m; over 100kg per m t 25.00 t 22.69
hollow section; in length over 1.50m; over 100kg per m t 20.00 t 18.15
308
Labour on steelwork, fabrication
Fabricate; cut or form; all sizes and types of members slotted hole; n e 10kg per m nr 0.07 nr 0.07
slotted hole; over 10 but n e 20kg per m nr 0.10 nr 0.10
slotted hole; over 100kg per m nr 0.16 nr 0.16
Fabricate; cut or form; all sizes and types of members cranked member; n e 10kg per m nr 0.40 nr 0.40
cranked member; over 10 but n e 20kg per m nr 0.50 nr 0.50
cranked member; over 100kg per m nr 1.00 nr 1.00
Reduction for omission of galvanising structural steel percentage reduction to fabrication rates % % 0.00
members from fabrication activity
Prepare and apply two coats of 'galvafroid' paint system steelwork t 10.00 t 9.07
Erecting
Erect; framing member; new structure; n e 10m high t 16.00 t 14.52
new structure; over 10 but n e 20m high t 19.00 t 17.24
Erect; framing member; inside existing structure; n e 10m high t 17.00 t 15.43
inside existing structure; over 10 but n e 20m high t 20.00 t 18.15
inside existing structure; over 20 but n e 30m high t 21.00 t 19.06
Erect; framing member; inside building; n e 10m high t 17.00 t 15.43
inside building; over 10 but n e 20m high t 20.00 t 18.15
inside building; over 20 but n e 30m high t 21.00 t 19.06
Erect; Zed purlin, including fixing accessories and cleats purlin and cladding rail; n e 10m high m 0.17 ft 0.05
purlin and cladding rail; over 10 but n e 20m high m 0.20 ft 0.06
purlin and cladding rail; over 20 but n e 30m high m 0.20 ft 0.06
Install; m s 'Parabolt' sleeve anchor; complete with nut and 12mm dia n e 150mm long nr 0.20 nr 0.20
washer; 16mm dia n e 200mm long nr 0.40 nr 0.40
20mm dia n e 225mm long nr 0.60 nr 0.60
Install; compressible sleeve anchor bolt; complete with nut 12mm dia n e 150mm long nr 0.20 nr 0.20
and washer; 16mm dia n e 200mm long nr 0.40 nr 0.40
Install; galvanised mild steel safety chain 32 x 5mm; including eye bolt and hook nr 0.50 nr 0.50
Flooring
Erect; chequer plate flooring; standard pattern; galvanised; 6mm thick; m2 2.00 ft2 0.19
clamped to steelwork 8mm thick; m2 2.23 ft2 0.21
10mm thick; m2 2.40 ft2 0.22
Erect; chequer plate flooring ; manhole or duct cover; laid 6mm thick m2 1.50 ft2 0.14
loose 8mm thick m2 1.60 ft2 0.15
Extra over; erect chequer plate flooring; drilling and tapping; countersunk bolts m2 0.33 ft2 0.03
Extra over; erect chequer plate flooring; drilling steel; countersunk bolts m2 0.66 ft2 0.06
Extra over; erect chequer plate flooring; raking cutting 6mm thick m 0.70 ft 0.21
8mm thick m 0.70 ft 0.21
Extra over; erect chequer plate flooring; circular cutting 6mm thick m 1.00 ft 0.31
Extra over; erect chequer plate flooring; labour notching 6mm thick m 0.70 ft 0.21
around obstruction 8mm thick m 0.70 ft 0.21
Extra over; erect chequer plate floooring; labour forming 6mm thick; size 150 x 50mm nr 0.70 nr 0.70
lifting hole 8mm thick; size 150 x 50mm nr 0.70 nr 0.70
10mm thick; size 150 x 50mm nr 0.70 nr 0.70
Erect; open grid flooring; galvanised; clipped to steelwork 25mm thick; m2 1.50 ft2 0.14
30mm thick; m2 0.80 ft2 0.07
Erect; open grid flooring; trench cover; laid loose; 25mm thick; n e 300 width m2 0.50 ft2 0.05
25mm thick; over 300 but n e 500 wide m2 0.75 ft2 0.07
Erect open grid flooring; stair tread; including nosing bar and 25mm thick; size 800 x 200 nr 0.50 nr 0.50
supporting flats; drilled and bolted to steelwork stringers
Extra over; erect open grid flooring; raking cutting; including 25mm thick m 0.70 ft 0.21
edge bar 30mm thick m 0.70 ft 0.21
Extra over; erect open grid floring; circular cutting; 25mm thick m 1.00 ft 0.31
Extra over; erect open grid flooring; notching around 25mm thick m 0.70 ft 0.21
obstruction 30mm thick m 0.70 ft 0.21
Extra over; erect open grid flooring; forming nosing to edge 25mm thick m 0.50 ft 0.15
30mm thick; m 0.50 ft 0.15
horizontal; 130 x 6mm toe plate; m 0.50 ft 0.15
Extra over; erect steel flooring; height allowance; over 10 but n e 20m high m2 0.13 ft2 0.01
height allowance; over 20 but n e 30m high m2 0.16 ft2 0.01
height allowance; over 30 but n e 40m high m2 0.20 ft2 0.02
309
Handrailing
Erect; tubular galvanised mild steel; single rail ; bolted to 25mm nominal bore; horizontal m 1.50 ft 0.46
steelwork or concrete; including all drilling and bolting 25mm nominal bore; inclined; to staircase m 1.50 ft 0.46
Erect; tubular galvanised mild steel, top, middle rail and 25mm nominal bore; horizontal m 0.50 ft 0.15
standards;
Extra over; erect tubular mild steel rail; change of direction forming bend n e 0.50m radius Nr 1.00 nr 1.00
forming bend over 0.50 but n e 1.00m radius Nr 0.90 nr 0.90
bend on plan and elevation nr 0.75 nr 0.75
Extra over; erect tubular mild steel rail ; connecting existing, (each rail) Nr 0.75 nr 0.75
base stringer Nr 0.50 nr 0.50
Extra over; erect tubular mild steel rail; height allowance over 10 but n e 20m high m 0.20 ft 0.06
over 20 but n e 30m high m 0.25 ft 0.08
over 30 but n e 40m high m 0.30 ft 0.09
Ladder
Erect; ladder galvanised mild steel; including all fixings and formed from 70 x 70 x 8mm angle; m 1.00 ft 0.31
safety chain; bolted to steelwork; fixed at any height
Extra over; erect; ladder safety cage Nr 1.00 nr 1.00
Extra over; erect; ladder bolting feet to concrete base (pair) nr 0.60 nr 0.60
additional safety protection to elevated floor at base nr 2.00 nr 2.00
Fabricate, offsite, steel; bolted and welded member; including structural steel member t 14.00 t 12.70
blast cleaning and applying one coat chromate primer, touch secondary steel member t 15.00 t 13.61
up primer and two coats decorative paint and sealer
open grid flooring m2 0.75 ft2 0.07
chequerplate flooring m2 1.25 ft2 0.12
handrailing m 3.15 ft 0.96
staircase Nr 62.50 nr 62.50
ladder Nr 12.50 nr 12.50
Install holding down bolt assembly, into concrete foundation. See concrete work
Erect; bolted connections structural steel members t 11.50 t 10.44

secondary steel member t 13.50 t 12.25
Erect; welded connections structural steel member t 12.75 t 11.57
secondary steel member t 14.35 t 13.02
Erect; bolted connections open grid flooring m2 0.87 ft2 0.08
staircase nr 37.50 nr 37.50
ladder nr 6.50 nr 6.50
Erect; welded connections open grid flooring m2 0.95 ft2 0.09
staircase nr 40.00 nr 40.00
ladder nr 6.50 nr 6.50
Note that fabrication hours includes for offsite preparation for surface treatment. Blasting surface and applying priming coat.
Surface Treatment includes for on site touch up only
Miscellanous metalwork
Build in; bedded in cement mortar (1:4) lintel; 6mm thick x 36mm wide flat m 0.28 ft 0.09
lintel; 9mm thick x 50mm wide flat m 0.35 ft 0.11
arch support; 6mm thick x 36mm wide flat m 0.73 ft 0.22
arch support; 9mm thick x 50mm wide flat m 0.78 ft 0.24
metal frame or plate; n e 100mm wide m 0.07 ft 0.02
metal frame or plate; n e 100mm wide; point one side with mastic m 0.18 ft 0.05
metal frame or plate; n e 100mm wide; point two sides with mastic m 0.28 ft 0.09
Clean
Not applicable see surface treatments
Clean out; grout under steelwork base plate 25 thick m2 0.30 ft2 0.03
37 thick m2 0.37 ft2 0.03
50 thick m2 0.41 ft2 0.04
See Concretework for NEW grouting 100 thick m2 0.50 ft2 0.05
over 100 thick m3 0.50 yd3 0.38
310
Repair
Repairs to painting see Surface Treatment
Carefully take down structural steelwork including cutting out total weight; n e 0.10 tonnes t 26.00 t 23.59
bolts, hot cutting; lowering to ground, providing temporary total weight; over 0.10 but n e 0.50 tonnes t 26.00 t 23.59
support; storage at location; return members and refixing with
total weight; over 0.50 but n e 1.00 tonnes t 26.00 t 23.59
new bolts.
total weight exceeding 2.00 tonnes t 45.00 t 40.83
Extra over; take down structural steelwork; cold cutting percentage addition; cold cutting in lieu of hot cutting % 20.00 % 20.00
Carefully take up chequer plate or open grid flooring including 6mm thick flooring m2 1.70 ft2 0.16
unbolting fixing devices; setting aside, providing temporary 8mm thick flooring m2 1.70 ft2 0.16
support and protection; return and refix with new bolts or
10mm thick flooring m2 1.70 ft2 0.16
clips.
Carefully dismantle tubular handrailing; including unbolting 25mm dia m 0.50 ft 0.15
fixing devices; setting aside, provide temporary protection;
return and refix with new bolts
Re-erect; bolted connection open grid flooring (area n e 10m2) m2 1.10 ft2 0.10
chequerplate flooring (area n e 10m2) m2 1.11 ft2 0.10
handrailing (length n e 1.50m) m 1.15 ft 0.35
Re-erect; welded connection open grid flooring (area n e 10m2) m2 1.08 ft2 0.10
chequerplate flooring (areas n e 10m2) m2 1.09 ft2 0.10
Replace clip to open grid flooring; isolated less than 10 in total nr 0.50 nr 0.50
over 10 but n e 25 in total nr 0.40 nr 0.40
over 25 but n e 100 in total nr 0.20 nr 0.20
over 100 in total nr 0.10 nr 0.10
311
Replace
Fabricate, offsite, individual structural steel member size of member n e 100kg Nr 1.54 nr 1.54
size of member over 100 but n e 250kg Nr 1.54 nr 1.54
size of member over 1000kg Nr 1.54 nr 1.54
Fabricate, offsite, open grid flooring (area n e 10m2) m2 1.65 ft2 0.15
chequerplate flooring (area n e 10m2) m2 1.65 ft2 0.15
Take down structural steelwork including cutting out bolts, total weight; n e 0.10 tonnes t 10.00 t 9.07
lowering to ground, disposal; hot cutting total weight;over 0.10 but n e 0.50 tonnes t 10.00 t 9.07
total weight; exceeding 2.00 tonnes t 20.00 t 18.15
Take down structural steelwork including cutting out bolts, total weight; n e 0.10 tonnes t 10.00 t 9.07
lowering to ground, storage at location; hot cutting; total weight; over 0.10 but n e 0.50 tonnes t 10.00 t 9.07
total weight;over 0.50 but n e 1.00 tonnes t 10.00 t 9.07
total weight; over 1.00 but ne 1.50 tonnes t 10.00 t 9.07
total weight; exceeding 2.00 tonnes t 20.00 t 18.15
Extra over; take down structural steelwork; percentage addition; cold cutting in lieu of hot cutting % 20.00 % 20.00
Extra for; grinding and touching up surface finish; exposed mild steel n e 13mm thick m 1.50 ft 0.46
edge;
mild steel over 13 but ne 25mm thick m 2.00 ft 0.61
Extra for; take down structural steelwork; hot cutting; mild steel n e 13mm thick m 1.00 ft 0.31
including grinding and touching up surface finish exposed
mild steel over 13 but ne 25mm thick m 1.50 ft 0.46
edge
Dismantle steelwork structure; provide temporary support, size of member n e 100kg Nr 0.33 nr 0.33
unbolting steel member from structural frame, lowering to
ground and disposal
Dismantle secondary structure; provide temporary support; size of member n e 100kg Nr 0.37 nr 0.37
cutting steel member from structural frame, lowering to size of member over 100 but n e 250kg Nr 0.42 nr 0.42
ground and disposal
Bolting new steel member into place; lifting into position, size of member n e 100kg Nr 0.31 nr 0.31
including removing temporary support
Welding new steelwork member into place on site; lifting into size of member n e 100kg Nr 0.35 nr 0.35
position, including removing temporary support size of member over 100 but n e 250kg Nr 0.40 nr 0.40
Dismantle, provide temporary support. open grid flooring m2 0.62 ft2 0.06
staircase Nr 5.00 nr 5.00
ladder Nr 1.25 nr 1.25
Drilling steelwork; site n e 25mm thick; for bolt n e 25mm dia Nr 0.60 nr 0.60
n e 25mm thick; slotted; for bolt n e 25mm dia; Nr 0.80 nr 0.80
Welding steelwork; site; in any location 6mm fillet weld m 1.00 ft 0.31
9mm fillet weld m 1.50 ft 0.46
Remove galvanised bolt and replace; in any location bolt n e 25mm dia; in quanitities 1 - 10 Nr 0.18 nr 0.18
bolt n e 25mm dia; in quanitities 10 - 50 Nr 0.13 nr 0.13
Remove galvanised m s 'U' bolt and replace complete with n e 25mm dia; to suit 25mm bore nr 0.10 nr 0.10
nut and washers; in any location
Remove galvanised m s hook bolt and replace complete with n e 150mm girth nr 0.10 nr 0.10
nut and washers; in any location
Carefully dismantle; tubular handrail; provide temporary 25mm bore handrailing m 0.60 ft 0.18
support and protection, dispose
Extra over; remove and replace steelwork items; height percentage addition for working at height 10 - 20m % 10.00 % 10.00
allowance
percentage addition for working at height 20 - 30m % 15.00 % 15.00
percentage addition for working at height 30 - 40m % 20.00 % 20.00
312
Q.2.1.5 Masonry
Norm Hrs. Norm Hrs.
MASONRY METRIC IMPERIAL
New Work
BRICKWORK
Lay; engineering brickwork; Class B to BS3921 Table 6; wall; half brick thick m2 1.12 ft2 0.10
bedded, jointed and pointed cement mortar (1:4) facework one side; half brick thick m2 1.33 ft2 0.12
facework both sides; half brick thick m2 1.56 ft2 0.15
extra over; engineering brickwork; half brick thick; skin of hollow wall m2 0.11 ft2 0.01
extra over; engineering brickwork; half brick thick; building against other work m2 0.12 ft2 0.01
wall; one brick thick m2 1.92 ft2 0.18
facework one side; one brick thick m2 2.11 ft2 0.20
facework both sides; one brick thick m2 2.35 ft2 0.22
extra over; engineering brickwork; one brick thick; skin of hollow wall m2 0.12 ft2 0.01
extra over; engineering brickwork; one brick thick; building against other work m2 0.12 ft2 0.01
wall; one and a half brick thick m2 2.38 ft2 0.22
facework one side; one and a half brick thick m2 2.48 ft2 0.23
facework both sides; one and a half brick thick m2 2.69 ft2 0.25
extra over; engineering brickwork; one and a half brick thick; skin of hollow wall m2 0.17 ft2 0.02
extra over; engineering brickwork; one and a half brick thick; building against other
m2 work 0.17 ft2 0.02
isolated pier; half brick thick m2 1.23 ft2 0.11
facework all sides; half brick thick m2 1.45 ft2 0.13
isolated pier; one brick thick m2 2.08 ft2 0.19
facework all sides;one brick thick m2 2.28 ft2 0.21
isolated pier; one and a half brick thick m2 2.29 ft2 0.21
facework all sides; one and a half brick thick m2 2.55 ft2 0.24
isolated casing; half brick thick m2 1.23 ft2 0.11
isolated casing; one brick thick m2 2.08 ft2 0.19
isolated casing; one and a half brick thick m2 2.29 ft2 0.21
projection; 225mm wide; half brick thick m 0.35 ft 0.11
percentage adjustment for each additional half brick width; projection % % 0.00
bonding end to existing brickwork; half brick thick m 0.10 ft 0.03
projection; 225mm wide; one brick thick m 0.65 ft 0.20
percentage adjustment for each additional one brick width; projection % % 0.00
bonding end to existing brickwork; one brick thick m 0.18 ft 0.05
projection; 225mm wide; one and a half brick thick m 0.93 ft 0.28
bonding end to existing brickwork; one and a half brick thick m 0.27 ft 0.08
closing cavity vertically; 50mm wide; half brick thick m 0.17 ft 0.05
closing cavity horizontally; 50mm wide; half brick thick m 0.21 ft 0.06
closing cavity raking; 50mm wide; half brick thick m 0.21 ft 0.06
313
Lay; facing brickwork; to BS 3921; in cement mortar(1;4) wall; half brick thick m2 1.05 ft2 0.10
facework one side; half brick thick m2 1.18 ft2 0.11
extra over; facing brickwork; half brick thick; skin of hollow wall m2 0.14 ft2 0.01
extra over; facing brickwork;half brick thick; building against other work m2 0.14 ft2 0.01
extra over; facing brickwork; one brick thick;skin of hollow wall m2 0.14 ft2 0.01
extra over; facing brickwork; one brick thick; building against other work m2 0.14 ft2 0.01
extra over; facing brickwork; one and ahalf brick thick;skin of hollow wall m2 0.14 ft2 0.01
extra over; facing brickwork; one and a half brick thick; building against other work
m2 0.14 ft2 0.01
facework all sides; one brick thick m2 2.97 ft2 0.28
facework all sides; one and a half thick m2 3.95 ft2 0.37
percentage adjustment for each additional half brick width; projection % % 0.00
bonding end to existing brickwork; half brick thick m 0.19 ft 0.06
percentage adjustment for each additional one brick width; projection % % 0.00
bonding end to existing brickwork; one brick thick m 0.30 ft 0.09
bonding end to existing brickwork; one and a half brick thick m 0.41 ft 0.12
brick on edge band; horizontal; half brick wide; m 0.31 ft 0.10
brick on edge band; horizontal; one brick wide; m 0.38 ft 0.12
percentage adjustment; brick on edge band; for vertical band % % 0.00
brick on end band; horizontal; half brick wide; m 0.42 ft 0.13
brick on end band; horizontal; one brick wide; m 0.76 ft 0.23
percentage adjustment; brick on end band; for vertical band % % 0.00
brick laid flat; sill, coping or step; one brick wide ; horizontal m 0.25 ft 0.08
brick laid flat; sill, coping or step; one brick wide; raking m 0.29 ft 0.09
brick on edge; sill, coping or step; one brick wide ; horizontal m 0.31 ft 0.10
brick on edge; sill, coping or step; one brick wide; raking m 0.36 ft 0.11
brick on end; sill, coping or step; one brick wide ; horizontal m 0.42 ft 0.13
brick on end; sill, coping or step; one brick wide; raking m 0.47 ft 0.14
314
Lay; precast concrete blockwork: BS 6073; natural wall 100mm thick; m2 0.55 ft2 0.05
aggregate; compresive strength 7N/mm2; 440 x 215 mm in wall 100mm thick; facework; one side m2 0.62 ft2 0.06
cement mortar (1:6)
wall 100mm thick; facework; two sides m2 0.80 ft2 0.07
extra over blockwork; 100mm thick; building against other work m2 0.07 ft2 0.01
wall 150mm thick m2 0.77 ft2 0.07
wall 150mm thick; facework; one side m2 0.73 ft2 0.07
wall 215mm thick; facework; one side m2 1.07 ft2 0.10
isolated pier; 100mm thick m2 0.62 ft2 0.06
facework 100mm thick; flush pointing all sides m2 0.68 ft2 0.06
isolated casing; 100mm thick m2 0.62 ft2 0.06
projection 100mm wide; 100mm thick block m 0.31 ft 0.10
percentage adjustment for each additional 100 block width; projection % % 0.00
facework return; 100mm thick block, flush pointing; 100mm wide; m2 0.38 ft2 0.04
facework return, 100mm thick block; flush pointing; 300mm wide; m2 0.38 ft2 0.04
bonding end 100mm thick block; to existing blockwork m 0.13 ft 0.04
percentage adjustment for each additional 150mm block width; projection % % 0.00
closing cavity vertically; 50mm wide; 100mm thick block m 0.20 ft 0.06
closing cavity horizontally; 50mm wide; 100mm thick block m 0.22 ft 0.07
closing cavity raking; 50mm wide; 100mm thick block m 0.22 ft 0.07
315
Lay; aerated precast concrete blockwork; 440 x 215 as BS wall 100mm thick; m2 0.60 ft2 0.06
6073, 1364 in cement mortar(1;6) facework 100mm thick; flush pointing one side m2 0.79 ft2 0.07
facework 100mm thick; flush pointing both sides m2 0.74 ft2 0.07
facework 140mm thick; flush pointing one side m2 0.85 ft2 0.08
facework 215mm thick; flush pointing one side m2 1.08 ft2 0.10
percentage adjustment for each additional 100 block width; projection % % 0.00
316
Labour on masonry
Form cavity in hollow wall 50mm wide; building in ends of and including wall ties m2 0.03 ft2 0.00
75mm wide; building in ends of and including wall ties m2 0.03 ft2 0.00
Form cavity between wall and other work 50mm wide; building in ends of and including wall ties m2 0.27 ft2 0.02
Form hole or build in; pipe n e 55mm dia; make good; half brick wall Nr 0.35 Nr 0.12
pipe over 55mm but n e 110mm dia; make good; half brick wall Nr 0.46 Nr 0.21
pipe n e 55mm dia; make good; one brick wall Nr 0.51 Nr 0.26
pipe over 55mm but n e 110mm dia; make good; one brick wall Nr 0.62 Nr 0.39
pipe n e 55mm dia; make good; 100mm thick block wall Nr 0.35 Nr 0.12
pipe over 55mm but n e 110mm dia; make good; 100mm thick block wall Nr 0.46 Nr 0.21
pipe n e 55mm dia; make good; 150mm thick block wall Nr 0.51 Nr 0.26
pipe over 55mm but n e 110mm dia; make good; 150mm thick block wall Nr 0.62 Nr 0.39
Form fillet; cement mortar (1:3) weather or angle horizontal; face 50mm wide m 0.16 ft 0.05
weather or angle horizontal; face 100mm wide m 0.28 ft 0.08
Pointing; cement mortar (1:3) edge of flashing m 0.25 ft 0.08
wedge horizontal; half brick thick m 0.38 ft 0.12
wedge horizontal; one brick thick m 0.51 ft 0.16
wedge horizontal; one and a half brick thick m 0.64 ft 0.19
Build in; damp proof course; bedded in cement mortar(1:4); vertical; n e 225mm wide contact surface m2 0.82 ft2 0.08
allow for laps, ends and angles; raking; n e 225mm wide contact surface m2 0.82 ft2 0.08
horizontal; n e 225mm wide contact surface m2 0.78 ft2 0.07
stepped; n e 225mm wide contact surface m2 0.88 ft2 0.08
cavity tray; n e 225mm wide contact surface m2 0.97 ft2 0.09
vertical; over 225mm wide contact surface m2 0.75 ft2 0.07
raking; over 225mm wide contact surface m2 0.75 ft2 0.07
horizontal; over 225mm wide contact surface m2 0.73 ft2 0.07
stepped; over 225mm wide contact surface m2 0.81 ft2 0.08
cavity tray; over 225mm wide contact surface m2 0.91 ft2 0.09
Build in; reinforcing joint horizontal; 64mm wide m 0.11 ft 0.03
horizontal; 178mm wide m 0.15 ft 0.04
Build in; designed expansion joint; 12 thick jointing material; vertical; half brick wall m 0.18 ft 0.06
sealing one face with 12 x 25 deep polysulphide sealant vertical; one brick wall m 0.32 ft 0.10
include all associated cutting etc
vertical; one and a half brick wall m 0.44 ft 0.14
vertical; 100mm block wall m 0.18 ft 0.06
extra; designed joint sealing add face m 0.08 ft 0.03
Build in; cut and pin lug or plug and screw to brickwork metal unit; single or composite window; irrespective of wall thickness Nr 2.03 Nr 4.13
metal unit; single pressed metal door; irrespective of wall thickness Nr 4.07 Nr 16.53
metal unit; pair of pressed metal doors; irrespective of wall thickness Nr 8.13 Nr 66.12
extra; metal unit; pointing one side in mastic m 0.54 ft 0.16
Build in; bedded and pointed in cement mortar (1:4) air brick; 225 x 150mm; one brick wall; Nr 0.22 Nr 0.05
air brick; 225 x 150mm; one and a half brick wall; Nr 0.30 Nr 0.09
Build in; one end Fixing cramp galvanised iron; 250 girth, once bent; one end screwed to Nr 0.06 Nr 0.00
softwood;
Clean
Remove effloresence with dry brush; vertical; engineering brickwork; general surface m2 0.09 ft2 0.01
vertical; facing brickwork; general surface m2 0.09 ft2 0.01
vertical; concrete blockwork; general surface m2 0.07 ft2 0.01
vertical; aerated blockwork; general surface m2 0.07 ft2 0.01
Wash down and clean with approved cleaning agent, vertical; engineering brickwork; general surface m2 0.12 ft2 0.01
vertical; facing brickwork; general surface 0.12
vertical; concrete blockwork; general surface m2 0.12 ft2 0.01
vertical; aerated blockwork; general surface 0.12
317
Repair
Rake out joint wall; engineering brickwork; fill joint m2 0.13 ft2 0.01
wall; facing brickwork; fill joint 0.13
wall; concrete blockwork; fill joint m2 0.07 ft2 0.01
wall; aerated blockwork; fill joint 0.07
wall; brickwork; joint and point with plain mortar m 0.57 ft 0.17
wall; brickwork; joint and point with coloured mortar m 0.57 ft 0.17
wall; blockwork, joint and point with approved mortar m 0.37 ft 0.11
Cut chase pipe n e 55mm dia; m 0.84 ft 0.26
extra; for making good facing brickwork; pipe n e 55mm dia m 0.13 ft 0.04
pipe over 55 not n e 110mm dia m 1.17 ft 0.36
extra; for making good facing brickwork; pipe over 55 but n e 110mm dia m 0.26 ft 0.08
Cut hole; square or rectangular; make good wall; n e 0.10 m2, half brick thick Nr 0.41 Nr 0.16
wall; over 0.10 but n e 0.25 m2, half brick thick Nr 0.50 Nr 0.25
wall; n e 0.10 m2, one brick thick Nr 0.52 Nr 0.27
wall; over 0.10 but n e 0.25 m2, one brick thick Nr 0.70 Nr 0.49
Cut hole; circular; making good pipe n e 55mm dia; half brick wall Nr 0.68 Nr 0.46
pipe over 55 nut n e 110mm dia; half brick wall Nr 0.68 Nr 0.46
pipe n e 55mm dia; one brick wall Nr 0.87 Nr 0.75
pipe over 55 nut n e 110mm dia; one brick wall Nr 0.87 Nr 0.75
pipe n e 55mm dia; 100mm thick block wall nr 0.68 Nr 0.46
pipe over 55 nut n e 110mm dia; 100mm thick block wall wall nr 0.68 Nr 0.46
pipe n e 55mm dia; 140mm thick block wall m 0.87 ft 0.26
pipe n e 55mm dia; 150mm thick block wall m 0.95 ft 0.29
Cut and pin, make good pipe support; pipe n e 55mm dia Nr 0.24 Nr 0.06
pipe support; pipe over 55 but n e 110mm dia Nr 0.36 Nr 0.13
Replace
Cut out defective brickwork; dispose of material or set aside; wall; half brick thick;engineering brickwork m2 0.78 ft2 0.07
clean opening exposed wall; half brick thick; facing brickwork m2 0.78 ft2 0.07
wall; one brick thick; engineering brickwork m2 0.98 ft2 0.09
wall; one brick thick; facing brickwork m2 0.98 ft2 0.09
Clean off bricks, select bricks to match existing; relay with wall; half brick thick;engineering brickwork m2 1.75 ft2 0.16
approved mortar, jointing and pointing to match existing wall; half brick thick; facing brickwork m2 1.75 ft2 0.16
wall; one brick thick; engineering brickwork m2 2.15 ft2 0.20
wall; one brick thick; facing brickwork m2 2.15 ft2 0.20
Cut out defective blockwork, dispose of material or set wall; 100mm thick, concrete blockwok m2 0.35 ft2 0.03
aside; clean opening exposed wall; 100mm thick, aerated blockwork m2 0.35 ft2 0.03
wall; 140mm thick, aerated blockwork m2 0.37 ft2 0.03
wall; 150mm thick, concrete blockwork m2 0.37 ft2 0.03
wall; 215mm thick; concrete blockwork m2 0.40 ft2 0.04
wall; 215mm thick; aerated blockwork m2 0.40 ft2 0.04
Clean off blocks and clean opening, and select blocks to wall; 100mm thick, concrete blockwok m2 0.82 ft2 0.08
match existing, lay with approved mortar, jointing and wall; 100mm thick, aerated blockwork m2 0.82 ft2 0.08
pointing to match existing
wall; 140mm thick, aerated blockwork m2 0.86 ft2 0.08
wall; 150mm thick, concrete blockwork m2 0.86 ft2 0.08
wall; 215mm thick; concrete blockwork m2 0.91 ft2 0.08
wall; 215mm thick; aerated blockwork m2 0.91 ft2 0.08
318
Q.2.1.6 Specialist Linings
Norm Hrs. Norm Hrs.
SPECIALIST LININGS METRIC IIMPERIAL
New Work
BRICKWORK
Lay; acid resisting brickwork; bedded, jointed and pointed wall; half brick thick m2 1.12 ft2 0.10
with approved mortar facework one side; half brick thick m2 1.33 ft2 0.12
extra over; acid resisting brickwork; half brick thick; skin of hollow wall m2 0.11 ft2 0.01
extra over; acid resisting brickwork; half brick thick; building against other work m2 0.12 ft2 0.01
extra over; acid resisting brickwork; one brick thick; skin of hollow wall m2 0.12 ft2 0.01
extra over; acid resisting brickwork; one brick thick; building against other work m2 0.12 ft2 0.01
extra over; acid resisting brickwork; one and a half brick thick; skin of hollow wall m2 0.17 ft2 0.02
extra over; acid resisting brickwork; one and a half brick thick; building against other
m2work 0.17 ft2 0.02
facework all sides; one brick thick m2 2.28 ft2 0.21
Percentage adjustment for each additional half brick width; projection %
Percentage adjustment for each additional one brick width; projection %
319
Lay; refractory brickwork; jointed and pointed with approved wall; half brick thick m2 1.05 ft2 0.10
mortar facework one side; half brick thick m2 1.18 ft2 0.11
extra over; refractory brickwork; half brick thick; skin of hollow wall m2 0.14 ft2 0.01
extra over; refractory brickwork; half brick thick; building against other work m2 0.14 ft2 0.01
facework all sides;one brick thick m2 2.97 ft2 0.28
Percentage adjustment for each additional half brick width; projection %
bonding end; half brick thick; to existing brickwork m 0.19 ft 0.06
Percentage adjustment for each additional one brick width %
bonding end; one brick thick; to existing brickwork m 0.30 ft 0.09
bonding end; one and a half brick thick; to existing brickwork m 0.41 ft 0.12
fire proofing vessel; curved radius n e 1m; half brick thick m2 1.42 ft2 0.13
fire proofing vessel; curved radius over 1 but n e 2m; half brick thick m2 1.42 ft2 0.13
fire proofing vessel; curved radius over 2 but n e 4m; half brick thick m2 1.30 ft2 0.12
fire proofing vessel; curved radius over 4m; half brick thick m2 1.21 ft2 0.11
fire proofing vessel; curved diminishing radius n e 1m; half brick thick m2 1.58 ft2 0.15
fire proofing vessel; curved diminishing radius over 1 but n e 2m; half brick m2 1.58 ft2 0.15
thick
fire proofing vessel; curved diminishing radius over 2 but n e 4m; half brick m2 1.44 ft2 0.13
thick
extra for fair face and flush jointing; fire proofing vessel; half brick thick m2 0.00 ft2 0.00
percentage adjustment; half brick thick; fire proofing internally %
fire proofing vessel; curved radius n e 1m; one brick thick m2 2.22 ft2 0.21
fire proofing vessel; curved radius over 1 but n e 2m; one brick thick m2 2.22 ft2 0.21
fire proofing vessel; curved radius over 2 but n e 4m; one brick thick m2 2.14 ft2 0.20
fire proofing vessel; curved radius over 4m; one brick thick m2 1.98 ft2 0.18
fire proofing vessel; curved diminishing radius n e 1m; one brick thick m2 2.38 ft2 0.22
fire proofing vessel; curved diminishing radius over 1 but n e 2m; one brick m2 2.38 ft2 0.22
thick
fire proofing vessel; curved diminishing radius over 2 but n e 4m; one brick m2 2.29 ft2 0.21
thick
extra for fair face and flush jointing; fire proofing vessel; one brick thick m2 0.37 ft2 0.03
percentage adjustment; one brick thick; fire proofing internally %
fire proofing vessel; curved radius n e 1m; one and a half brick thick m2 2.33 ft2 0.22
fire proofing vessel; curved radius over 1 but n e 2m; one and a half brick m2 2.33 ft2 0.22
thick
fire proofing vessel; curved radius over 2 but n e 4m; one and a half brick m2 2.20 ft2 0.21
thick
fire proofing vessel; curved radius over 4m; one and a half brick thick m2 2.06 ft2 0.19
fire proofing vessel; curved diminishing radius n e 1m; one and a half brick m2 2.44 ft2 0.23
thick
fire proofing vessel; curved diminishing radius over 1 but n e 2m; one and a m2 2.44 ft2 0.23
half brick thick
fire proofing vessel; curved diminishing radius over 2 but n e 4m; one and a m2 2.30 ft2 0.21
half brick thick
percentage adjustment; one and a half brick thick; fire proofing internally %
320
Lay; refractory blockwork; jointed and pointed with approved fire proofing vessel; curved radius n e 1m; 100mm thick m2 1.42 ft2 0.13
mortar fire proofing vessel; curved radius over 1 but n e 2m; 100mm thick m2 1.42 ft2 0.13
fire proofing vessel; curved radius over 2 but n e 4m; 100mm thick m2 1.30 ft2 0.12
fire proofing vessel; curved radius over 4m; 100mm thick m2 1.21 ft2 0.11
fire proofing vessel; curved diminishing radius n e 1m; 100mm thick m2 1.58 ft2 0.15
fire proofing vessel; curved diminishing radius over 1 but n e 2m; 100mm thick
m2 1.58 ft2 0.15
fire proofing vessel; curved diminishing radius over 2 but n e 4m; 100mm thick
m2 1.44 ft2 0.13
extra for fair face and flush jointing; fire proofing vessel; 100mm thick m2 0.00 ft2 0.00
percentage adjustment; 100mm thick; fire proofing internally %
fire proofing vessel; curved radius n e 1m; 140mm thick m2 2.22 ft2 0.21
fire proofing vessel; curved radius over 4m; 140mm thick m2 1.98 ft2 0.18
fire proofing vessel; curved diminishing radius n e 1m; 140mm thick m2 2.38 ft2 0.22
fire proofing vessel; curved diminishing radius over 1 but n e 2m; 140mm thick m2 2.38 ft2 0.22
fire proofing vessel; curved diminishing radius over 2 but n e 4m; 140mm thick m2 2.29 ft2 0.21
extra for fair face and flush jointing; fire proofing vessel; 140mm thick m2 0.37 ft2 0.03
percentage adjustment; 140mm thick; fire proofing internally %
Lay; refractory tiling; jointed and pointed with approved fire proofing vessel; curved radius n e 1m; m2 1.42 ft2 0.13
mortar fire proofing vessel; curved radius over 1 but n e 2m; m2 1.42 ft2 0.13
fire proofing vessel; curved radius over 2 but n e 4m; m2 1.30 ft2 0.12
fire proofing vessel; curved radius over 4m; m2 1.21 ft2 0.11
fire proofing vessel; curved diminishing radius n e 1m; m2 1.58 ft2 0.15
fire proofing vessel; curved diminishing radius over 1 but n e 2m; m2 1.58 ft2 0.15
percentage adjustment; tiling; fire proofing internally m2 0.00 ft2 0.00
Apply refractory lining; fabric reinforcement fire proofing vessel; curved radius n e 1m; m2 1.42 ft2 0.13
percentage adjustment; lining; fire proofing internally %
Apply refractory mortar fire proofing vessel; curved radius n e 1m; m2 1.42 ft2 0.13
percentage adjustment to fire proofing rates for fire proofing internally %
Clean
Remove effloresence with dry brush; vertically or curved; acid resisting brickwork m2 0.09 ft2 0.01
vertically or curved; refractory brickwork m2 0.09 ft2 0.01
vertically or curved; refractory blockwork m2 0.05 ft2 0.00
vertically or curved; refractory tiling m2 1.13 ft2 0.11
vertically or curved; refractory lining m2 0.09 ft2 0.01
Wash down and clean with approved cleaning agent, vertically or curved; acid resisting brickwork m2 0.12 ft2 0.01
vertically or curved; refractory brickwork m2 0.12 ft2 0.01
vertically or curved; refractory blockwork m2 0.08 ft2 0.01
vertically or curved; refractory tiling m2 0.60 ft2 0.06
vertically or curved; refractory lining m2 0.12 ft2 0.01
321
Repair
Rake out joint wall; vertical or curved; acid resisting brickwork, m2 0.37 ft2 0.03
wall; vertical or curved; refractory brickwork, m2 0.37 ft2 0.03
wall; vertical or curved; refractory blockwork, m2 0.27 ft2 0.03
wall; vertical or curved; refractory tiling, m2 0.47 ft2 0.04
Rake out joint; fill joint and point with approved material wall; vertical or curved; acid resisting brickwork, m 0.15 ft 0.05
wall; vertical or curved; refractory brickwork, m 0.15 ft 0.05
wall; vertical or curved; refractory blockwork, m 0.15 ft 0.05
wall; vertical or curved; refractory tiling, m 0.15 ft 0.05
Repair crack in refractory lining; approved filling material wall; vertical or curved; refractory lmortar; m 0.26 ft 0.08
Carefully cut out loose or defective acid resisting brickwork, wall; n e 0.10 m2, half brick thick Nr 0.41 Nr 0.41
clean off bricks, clean opening exposed, reuse bricks, laid wall; ; over 0.10 but n e 0.25 m2, half brick thick Nr 0.50 Nr 0.50
and jointed with approved mortar, and pointing to match
existing

Carefully cut out loose or defective refractory brickwork, wall; ; n e 0.10 m2, half brick thick Nr 0.41 Nr 0.41
clean off bricks, clean opening exposed, reuse bricks, laid wall; over 0.10 but n e 0.25 m2, half brick thick Nr 0.50 Nr 0.50
existing

Carefully cut out loose or defective refractory blockwork, wall; n e 0.10 m2, 100mm block wall Nr 0.41 Nr 0.41
clean off bricks, clean opening exposed, reuse bricks, laid wall, over 0.10m2 but n e 0.25 m2, 100mm block wall Nr 0.50 Nr 0.50
wall; over 0.25m2; n e 0.50 m2, 100mm block wall Nr 0.61 Nr 0.61
existing
wall; n e 0.10 m2, 140mm block wall Nr 0.52 Nr 0.52
wall, over 0.10 but n e 0.25 m2, 140mm block wall Nr 0.70 Nr 0.70
wall; over 0.25 but n e 0.50 m2, 140mm block wall Nr 0.79 Nr 0.79
Carefully cut out loose or defective refractory tiling, clean off wall; n e 0.10 m2, Nr 0.41 Nr 0.41
tiles, clean opening exposed, reuse tiles, laid and jointed wall; over 0.10 but n e 0.25 m2, Nr 0.41 Nr 0.41
with approved mortar, and pointing to match existing
wall; over 0.25 but n e 0.50 m2, Nr 0.41 Nr 0.41
Cut out defective refractory lining material, prepare surface wall; area n e 0.10m2 m2 1.15 ft2 0.11
of background, and apply thickness of approved material to wall; area over 0.10 but n e 0.50m2 m2 1.50 ft2 0.14
finish flush with existing wall; area over 0.50 but ne 1.00m2 m2 1.85 ft2 0.17
Extra over cut out and reuse refractory material percentage additional curved; %
Replace
Removal of refractory material only, for replacement
use NEW rates
Cut out defective acid resisting brickwork material and wall; vertical or curved; half brick thick, m2 1.67 ft2 0.16
remove, clean opening exposed. wall; vertical or curved; one brick thick, m2 3.05 ft2 0.28
hollow wall; vertical or curved; half brick skin, m2 1.67 ft2 0.16
hollow wall; vertical or curved; one brick skin, m2 3.05 ft2 0.28
Cut out defective refractory brickwork material and remove, wall; vertical or curved; half brick thick, m2 1.67 ft2 0.16
clean opening exposed. wall; vertical or curved; one brick thick, m2 3.05 ft2 0.28
hollow wall; vertical or curved; half brick skin, m2 1.67 ft2 0.16
hollow wall; vertical or curved; one brick skin, m2 3.05 ft2 0.28
Cut out defective refractory blockwork material and remove, wall; vertical or curved; 100mm thick m2 1.67 ft2 0.16
clean opening exposed. wall; vertical or curved; 140mm thick, m2 3.05 ft2 0.28
Cut out defective refractory tiling material, prepare surface wall, vertical or curved; over 1.00m2 m2 0.45 ft2 0.04
of background,
322
Q.2.1.7 Surface Treatments
Labour Norm Labour Norm
SURFACE TREATMENTS Hrs. Hrs.
New Work
Surface Treatments includes for surface applications to surfaces other than for asthetics such as fireproofing
See also - Building - Surface finishes
See also Masonry for brickwork fireproofing
Apply waterproof rendering; prepare surface of concrete, vertical; 20mm thick three coat covering; m2 0.45 ft2 0.04
brickwork or blockwork; steel trowelled vertical; 25mm thick three coat covering; m2 0.47 ft2 0.04
vertical; 40mm thick four coat covering; m2 0.63 ft2 0.06
Apply mastic asphalt tanking; prepare surface of concrete, or horizontal; 13mm thick one coat covering; m2 0.31 ft2 0.03
other background
horizontal; 20mm thick two coat covering; m2 0.45 ft2 0.04
horizontal; 30mm thick three coat covering; m2 0.57 ft2 0.05
vertical; 13mm thick one coat covering; m2 0.31 ft2 0.03
vertical; 20mm thick two coat covering; m2 0.45 ft2 0.04
vertical; 30mm thick three coat covering; m2 0.57 ft2 0.05
forming; vertical or horizontal; penetration; pipe n e 55mm dia nr 0.25 Nr 0.06
forming;vertical or horizontal; penetration; pipe over 55 n e 100dia nr 0.36 Nr 0.13

Install flexible sheet tanking, lapped joints, horizontal on slab; 500 grade m2 0.09 ft2 0.01
horizontal on slab; 1000 grade m2 0.10 ft2 0.01
horizontal on slab; heavy duty grade m2 0.12 ft2 0.01
vertical dressed up face of concrete or masonry; 1000 grade m2 0.17 ft2 0.02
forming; vertical or horizontal; penetration; pipe n e 55mm dia nr 0.25 Nr 0.06
forming; vertical or horizontal; penetration; pipe over 55 n e 100dia nr 0.36 Nr 0.13

Install gypsum board; column casing; fixed with adhesive; vertical four faces; 25mm thick; 2 hour fire protection rating;n e m 0.69 ft 0.21
joints pointed in adhesive 600mm girth
vertical four faces; 25mm thick; 2 hour fire protection rating; over m 0.83 ft 0.25
600mm but n e 1200 girth
vertical four faces; 55mm thick; 4 hour fire protection rating;n e m 0.83 ft 0.25
600mm girth
Install gypsum board; beam lining; fixed with adhesive; joints 3 faces; 30mm thick; 2 hour fire protection rating n e 600mm girth m 0.56 ft 0.17
pointed in adhesive
3 faces; 30mm thick; 2 hour fire protection rating; over 600mm but n m 0.69 ft 0.21
e 1200 girth
3 faces; 30mm thick; 2 hour fire protection rating; over 1200mm but m 0.83 ft 0.25
n e 1800 girth
3 faces; 60mm thick; 4 hour fire protection rating; n e 600mm girth m 0.69 ft 0.21
3 faces; 60mm thick; 4 hour fire protection rating; over 600mm but n
e 1200 girth m 0.83 ft 0.25
3 faces; 60mm thick; 4 hour fire protection rating; over 1200mm but
n e 1800 girth m 1.02 ft 0.31
See also Building - surface finishes
For surface treatment - steelwork

See Repair - Touch up, assuming offsite preparation
Apply intumescent coating; two coats; steelwork structure; over 300mm girth m2 0.99 ft2 0.09
Apply; primer one coat; two undercoats and oil gloss paint steelwork structure; soffit over 300mm girth m2 0.29 ft2 0.03
one finishing coat;
Apply; epoxy resin sealer; two coats; concrete floor; over 300mm girth m2 0.19 ft2 0.02
Apply; floor hardener and dust proofer; two coats; concrete floor; over 300mm girth m2 0.24 ft2 0.02
Apply cement paint; two coats brickwork or blockwork wall; over 300mm girth m2 0.31 ft2 0.03
Apply sealer one coat; external grade emulsion paint two brickwork or blockwork wall; over 300mm girth m2 0.50 ft2 0.05
coats;
323
Clean
Clean down waterproof rendering; approved cleaning agent vertical; surface over 300mm girth, m2 0.02 ft2 0.00
Clean down of mastic asphalt tanking; approved cleaning horizontal; surface over 300mm girth, m2 0.02 ft2 0.00
agent vertical; surface over 300mm girth, m2 0.02 ft2 0.00
Clean down of sheet tanking; approved cleaning agent horizontal; surface over 300mm girth, m2 0.05 ft2 0.00
vertical; surface over 300mm girth, m2 0.05 ft2 0.00
Clean down fire proofing; approved cleaning agent column; fire boarding, m2 0.03 ft2 0.00
beam; fire boarding, m2 0.03 ft2 0.00
Clean down intumescent application covering; approved column; general surface over 300mm girth m2 0.03 ft2 0.00
cleaning agent beam; general surface over 300mm girth m2 0.03 ft2 0.00
Clean down cement paint; approved cleaning agent; wall; general surface over 300mm girth m2 0.03 ft2 0.00
See also Masonry for clean down surface of brickwork
Repair
Repair damaged area; waterproof rendering; approved vertical; in area n e 1.00m2 m2 0.50 ft2 0.05
material to match existing
Repair crack; waterproof rendering; approved material to vertical; m 0.15 ft 0.05
match existing
Repair damaged area; mastic asphalt tanking; approved vertical; in area n e 1.00m2 m2 0.50 ft2 0.05
material to match existing horizontal; in area n e 1.00m2 m2 0.50 ft2 0.05
penetration; pipe n e 55mm dia nr 0.25 Nr 0.06
penetration; pipe over 55 but n e 110mm dia nr 0.37 Nr 0.14
Repair crack; mastic asphalt tanking; approved material to vertical m 0.17 ft 0.05
match existing horizontal m 0.17 ft 0.05
Repair damaged area; sheet tanking; approved material to vertical; in area n e 1.00m2 m2 0.50 ft2 0.05
match existing horizontal; in area n e 1.00m2 m2 0.50 ft2 0.05
penetration; pipe n e 55mm dia nr 0.25 Nr 0.06
penetration; pipe over 55 but n e 110mm dia nr 0.37 Nr 0.14
Repair crack; sheet tanking; approved material to match vertical m 0.17 ft 0.05
existing horizontal m 0.17 ft 0.05
Repair damaged area; surface of fire protection boarding; column; in area n e 1.00m2 m2 0.15 ft2 0.01
approved material to match existing; finishing flush. beam; in area n e 1.00m2 m2 0.15 ft2 0.01
Carefully clean out damaged joint between fire boarding; vertical m 0.16 ft 0.05
apply approved jointing compound to reform joint horizontal m 0.16 ft 0.05
Repair damaged area; intumescence paint application; structural steelwork; in area n. e.1.00m2 m2 1.25 ft2 0.12
approved material to match existing;
Repair damaged area; finish to permanent formwork; apply surface, soffit m2 0.19 ft2 0.02
approved painting system
Repair damage area; finish steelwork; clean surface; vertical; structural steel member m2 0.25 ft2 0.02
approved cleaning agent; apply zinc primer one coat; horizontal; structural steel member m2 0.25 ft2 0.02
decorative paint two coats and sealer
vertical or secondary steel member m2 0.27 ft2 0.03
horizontal; secondary steel member m2 0.27 ft2 0.03
horizontal; open grid flooring m2 0.23 ft2 0.02
horizontal; chequerplate flooring m2 0.21 ft2 0.02
staircase m2 2.00 ft2 0.19
ladder m 0.30 ft 0.09
Repair damaged area; painted finish; clean surface; concrete column and beam; in area less than 5 m2 m2 0.29 ft2 0.03
approved cleaning agent; apply reactive silicone primer one concrete column and beam; in area over 5m2 m2 0.24 ft2 0.02
coat; of acrylic polymer topcoat one coat,
Repair damaged area; painted surface of concrete, clean vertical m2 0.22 ft2 0.02
surface; approved cleaning agent; apply approved painting
horizontal m2 0.22 ft2 0.02
system.
Repair damaged area; painted surface of brickwork or vertical m2 0.22 ft2 0.02
blockwork, clean surface ; approved cleaning agent; apply
approved painting system
324
Replace
Removal of existing applications only, For replacement
use NEW rates
Carefully remove and dispose; waterproof rendering; vertical; 20mm thick; m2 0.09 ft2 0.01
brickwork or blockwork; prepare backgound to receive new vertical; 25mm thick; m2 0.09 ft2 0.01
vertical; 40mm thick; m2 0.09 ft2 0.01
Carefully remove and dispose; mastic asphalt tanking; horizontal; 13mm thick covering; m2 0.14 ft2 0.01
concrete; prepare background to receive new horizontal; 20mm thick covering; m2 0.15 ft2 0.01
horizontal; 30mm thick covering; m2 0.16 ft2 0.01
vertical; 13mm thick covering; m2 0.14 ft2 0.01
Carefully remove and dispose; sheet tanking; to concrete or horizontal on slab; 500 grade m2 0.14 ft2 0.01
brickwork or blockwork; prepare background to receive new horizontal on slab; 1000 grade m2 0.15 ft2 0.01
horizontal on slab; heavy duty grade m2 0.16 ft2 0.01
vertical; 1000 grade m2 0.15 ft2 0.01
Carefully remove and dispose; fire board casing; to column; four faces; 25mm thick; m2 0.06 ft2 0.01
steelwork, prepare background to receive new. column; four faces; 55mm thick; m2 0.07 ft2 0.01
beam; three faces; 30mm thick; m2 0.06 ft2 0.01
beam; three faces; 60mm thick; m2 0.07 ft2 0.01
Carefully remove and dispose; intumescent paint application; steelwork surface, over 300mm girth m2 0.15 ft2 0.01
clean down background and prepare surface to receive new.
Strip off and dispose paint system, surface of steelwork; vertical; structural steel member m2 0.12 ft2 0.01
prepare background to receive new
horizontal; structural steel member m2 0.12 ft2 0.01
vertical; secondary steel member m2 0.12 ft2 0.01
horizontal; secondary steel member m2 0.12 ft2 0.01
horizontal; open grid flooring m2 0.05 ft2 0.00
horizontal; chequerplate flooring m2 0.16 ft2 0.01
staircase nr 0.26 Nr 0.07
ladder nr 0.18 Nr 0.03
Strip off paint system; surface of metalwork; prepare soffit of permanent formwork m2 0.22 ft2 0.02
background to receive new
Strip off paint system; surface of concrete, prepare vertical m2 0.12 ft2 0.01
background to receive new
horizontal m2 0.12 ft2 0.01
Strip off paint system, surface of brickwork or blockwork vertical m2 0.12 ft2 0.01
wall; prepare backgound to receive new
325
Q.2.1.8 Drainage
Labour Norm Labour
DRAINAGE Hrs. Norm Hrs.
New Work
EARTHWORKS
By hand
Excavate trench; provide temporary support; backfill with n e 250mm average (ave) depth; pipe n e 200mm dia m 0.27 ft 0.08
selected excavated material; remainder remove to agreed 500mm ave depth; pipe n e 200mm dia m 0.27 ft 0.08
location on site;
750mm ave depth; pipe n e 200mm dia m 0.55 ft 0.17
1.00m ave depth; pipe n e 200mm dia m 0.75 ft 0.23
Excavate trench; provide temporary support; backfill with n e 250mm ave depth; pipe over 200 but n e 300mm dia m 0.36 ft 0.11
selected excavated material; remainder remove to agreed 500mm ave depth; pipe over 200 but n e 300mm dia m 0.36 ft 0.11
location on site;
750mm ave depth; pipe over 200 but n e 300mm dia m 0.68 ft 0.21
1.00m ave depth; pipe over 200 but n e 300mm dia m 0.96 ft 0.29
location on site;
By machine
Excavate trench; provide temporary support; backfill with n e 250mm average (ave) depth; pipe n e 200mm dia m 0.12 ft 0.04
selected excavated material; remainder remove to agreed 500mm ave depth; pipe n e 200mm dia m 0.12 ft 0.04
location on site;
Extra over; for excavation by hand for the first 1m m 0.75 ft 0.23
326
location on site;
Extra over; for excavation by hand for the first 1m m 0.96 ft 0.29
location on site;
extra over; excavation by hand for the first 1m m 0.96 ft 0.29
Excavate trench; provide temporary support; backfill with service; single pipe; n e 200mm dia pipe, 250mm ave depth m 0.30 ft 0.09
selected excavated material; remainder remove to agreed service; single pipe; n e 200mm dia pipe, 500mm ave depth m 0.30 ft 0.09
location on site
service; single pipe; n e 200mm dia pipe, 750mm ave depth m 0.41 ft 0.13
service; two pipe cluster; n e 200mm dia pipe, 250mm ave depth m 0.33 ft 0.10
service; four pipe cluster; n e 200mm dia pipe, 250mm ave depth m 0.63 ft 0.19
service; eight pipe cluster; n e 200mm dia pipe, 250mm ave depth m 0.63 ft 0.19
Extra over excavation for breaking out; irrespective of depth rock m3 1.63 yd3 1.25
of excavation concrete m3 1.63 yd3 1.25
reinforced concrete m3 2.86 yd3 2.18
brickwork or blockwork m3 1.23 yd3 0.94
coated macadam or asphalt m3 0.82 yd3 0.62
compacted hardcore m3 0.82 yd3 0.62
Extra over excavation for breaking out; irrespective of depth 100mm thick concrete paving; pipe n e 200mm dia m 0.52 ft 0.16
of excavation; paving and hardcore bed under; reinstatement 100mm thick concrete paving; pipe over 200 but n e 300mm dia m 0.74 ft 0.23
to match existing
100mm thick concrete paving; pipe over 300 but n e 400mm dia m 0.74 ft 0.23
100mm thick reinforced concrete paving; pipe n e 200mm dia m 0.59 ft 0.18
100mm thick reinforced concrete paving; pipe over 200 but n e 300mm m 0.87 ft 0.27
dia
100mm thick reinforced concrete paving; pipe over 300 but n e 400mm m 0.87 ft 0.27
dia
200mm thick reinforced concrete road; pipe n e 200mm dia m 1.34 ft 0.41
200mm thick reinforced concrete road; pipe over 200 but n e 300mm dia m 1.67 ft 0.51
200mm thick reinforced concrete road; pipe over 300 but n e 400mm dia m 1.67 ft 0.51
Extra over excavation for breaking out; irrespective of depth 100mm thick brick or block paving, pipe n e 200mm dia m 1.21 ft 0.37
of excavation; paving and bed under; including setting aside 100 thick brick or block paving, pipe over 200 but n e 300mm dia m 1.21 ft 0.37
bricks or blocks for use in reinstatement
100mm thick brick or block paving, pipe over 300 but n e 400mm dia m 1.21 ft 0.37
Extra over excavation for breaking out; irrespective of depth 100mm thick paving; pipe n e 200mm dia m 1.21 ft 0.37
of excavation; flexible road surfacing and bed under 100mm thick paving; pipe over 200 but n e 300mm dia m 1.21 ft 0.37
100mm thick paving; pipe over 300 but n e 400mm dia m 1.21 ft 0.37
327
Extra over excavation irrespective of depth; working next existing service cable or group of cabling; pipe n e 200mm dia. m 0.22 ft 0.07
existing existing service pipe n e 200mm dia; pipe n e 200mm dia m 0.22 ft 0.07
existing service pipe n e 300mm dia; pipe n e 200mm dia m 0.22 ft 0.07
existing service pipe n e 400mm dia; pipe n e 200mm dia. m 0.33 ft 0.10
existing service pipe; group; n e 1m wide; pipe n e 200mm dia m 0.33 ft 0.10
existing service cable or group of cabling; pipe over 200 but n e 300mm dia. m 0.22 ft 0.07
existing service pipe n e 200mm dia; pipe over 200 but n e 300mm dia m 0.22 ft 0.07
existing service pipe n e 400mm dia; pipe over 200 but n e 300mm dia. m 0.33 ft 0.10
existing service pipe; group; n e 1m wide; pipe over 200 but n e 300mm dia m 0.33 ft 0.10
existing service cable or group of cabling; pipe over 300 but n e 400mm dia. m 0.22 ft 0.07
existing service pipe n e 400mm dia; pipe over 300 but n e 400mm dia. m 0.33 ft 0.10
existing service pipe; group; n e 1m wide; pipe over 300 but n e 400mm dia m 0.33 ft 0.10
Extra over excavation irrespective of depth; working around existing service cable or group of cabling; pipe n e 200mm dia nr 0.88 Nr 0.88
existing; crossing excavation existing service pipe n e 200mm dia; pipe n e 200mm dia; nr 0.88 Nr 0.88
existing service pipe n e 300mm dia; pipe n e 200mm dia nr 0.88 Nr 0.88
existing service pipe n e 400mm dia; pipe n e 200mm dia nr 1.11 Nr 1.11
existing service pipe; group; n e 1m wide; pipe n e 200mm dia nr 1.11 Nr 1.11
existing service cable or group of cabling; pipe over 200 but n e 300mm dia nr 0.88 Nr 0.88
existing service pipe n e 200mm dia; pipe over 200 but n e 300mm dia; nr 0.88 Nr 0.88
existing service pipe n e 300mm dia; pipe over 200 but n e 300mm dia nr 0.88 Nr 0.88
existing service pipe; group; n e 1m wide; pipe over 200 but n e 300mm dia nr 1.11 Nr 1.11
existing service cable or group of cabling; pipe over 300 but n e 400mm dia nr 0.88 Nr 0.88
existing service pipe n e 200mm dia; pipe over 300 but n e 400mm dia; nr 0.88 Nr 0.88
existing service pipe; group; n e 1m wide; pipe over 300 but n e 400mm dia nr 1.11 Nr 1.11
Protect with road plate to facilitate the passage of vehicular pipe n e 200mm dia m 0.69 ft 0.21
traffic over open trench excavation; irrespective depth of pipe over 200 but n e 300mm dia m 0.69 ft 0.21
excavation (2 weeks hire period)
pipe over 300 but n e 400mm dia m 0.69 ft 0.21
Filling
Lay; bed and haunch; granular material 400 x 250mm thick m 0.10 ft 0.03
450 x 300mm thick m 0.13 ft 0.04
500 x 350mm thick m 0.14 ft 0.04
600 x 450mm thick m 0.17 ft 0.05
750 x 600mm thick m 0.24 ft 0.07
Lay; bed and surround; granular material 400 x 400mm thick m 0.24 ft 0.07
450 x 450mm thick m 0.26 ft 0.08
500 x 500mm thick m 0.40 ft 0.12
600 x 600mm thick m 0.38 ft 0.12
750 x 750mm thick m 0.49 ft 0.15
Lay; vertical casing; granular material 400 x 400mm thick m 0.34 ft 0.10
450 x 450mm thick m 0.39 ft 0.12
500 x 500mm thick m 0.56 ft 0.17
600 x 600mm thick m 0.71 ft 0.22
750 x 750mm thick m 0.88 ft 0.27
Lay; bed and surround; sand 400 x 400mm thick m 0.33 ft 0.10
450 x 450mm thick m 0.30 ft 0.09
500 x 500mm thick m 0.38 ft 0.12
600 x 600mm thick m 0.48 ft 0.15
750 x 750mm thick m 0.76 ft 0.23
Lay; bed and haunch; plain insitu concrete 400 x 250mm thick m 0.33 ft 0.10
450 x 300mm thick m 0.43 ft 0.13
500 x 350mm thick m 0.54 ft 0.16
600 x 450mm thick m 0.70 ft 0.21
750 x 600mm thick m 1.06 ft 0.32
Lay; bed and surround; plain insitu concrete 400 x 400mm thick m 0.21 ft 0.06
450 x 450mm thick m 0.23 ft 0.07
500 x 500mm thick m 0.26 ft 0.08
600 x 600mm thick m 0.31 ft 0.09
750 x 750mm thick m 0.40 ft 0.12
Lay; vertical casing; plain insitu concrete 400 x 400mm thick m 0.58 ft 0.18
450 x 450mm thick m 0.75 ft 0.23
500 x 500mm thick m 0.93 ft 0.28
600 x 600mm thick m 1.24 ft 0.38
750 x 750mm thick m 1.66 ft 0.51
Pipework
Lay G R E pipework; including testing trench; pipe 150mm dia m 3.12 ft 0.95
trench; pipe 200mm dia m 3.61 ft 1.10
Lay G R E pipework; including testing duct; pipe 150mm dia m 3.06 ft 0.93
duct; pipe 200mm dia m 3.38 ft 1.03
328
Extra over G R E pipework; fixing; blank cap; pipe 150mm dia nr 1.89 Nr 1.89
blank cap; pipe 200mm dia nr 2.13 Nr 2.13
reducer 200 to 150mm nr 1.52 Nr 1.52
bend; pipe 150mm dia nr 1.08 Nr 1.08
branch; pipe 150mm dia nr 0.79 Nr 0.79
Y-branch; pipe 150mm dia nr 2.87 Nr 2.87
puddle flange; pipe 150mm dia nr 1.18 Nr 1.18
Lay concrete land drainage porous pipe; butt jointed trench; 100mm nominal dia m 0.05 ft 0.01
trench; 150mm nominal dia m 0.27 ft 0.08
duct; 100mm nominal dia m 0.18 ft 0.06
duct; 150mm nominal dia m 0.22 ft 0.07
Extra over concrete land drainage porous pipe; fixing blank cap; pipe 100mm dia nr 0.23 Nr 0.23
reducer; pipe 150 to 100mm dia nr 0.22 Nr 0.22
short radius bend; pipe 100mm dia nr 0.18 Nr 0.18
long radius bend; pipe 100mm thick nr 0.18 Nr 0.18
long radius bend; pipe 150mm thick nr 0.22 Nr 0.22
Lay precast concrete pipe; ogee jointing, including testing trench; pipe 225mm dia m 0.34 ft 0.10
Lay precast concrete pipe; ogee jointing, including testing duct; pipe 225mm dia m 0.56 ft 0.17
Extra over; precast concrete pipe; ogee joint; fixing blank cap; pipe 225mm dia nr 0.02 Nr 0.02
reducer pipe 300 to 225mm dia nr 2.04 Nr 2.04
long radius bend; pipe 225mm dia nr 1.87 Nr 1.87
double parallel branch; pipe 225mm dia nr 0.00 Nr 0.00
diminishing piece; pipe 225mm dia nr 1.62 Nr 1.62
Lay precast clay pipework to BS 65; push fit flexible jointing trench; pipe 100mm dia m 0.12 ft 0.04
trench; pipe 225mm dia m -0.28 ft -0.08
trench; pipe 300mm dia m -0.41 ft -0.13
329
Extra over; precast clay pipework; fixing blank cap; pipe 100mm dia nr 0.07 Nr 0.07
Lay clay ductwork; jointed trench; pipe 100mm dia m 0.02 ft 0.01
Extra over; clay ductwork; fixing bend; pipe 100mm dia nr 0.02 Nr 0.02
Lay uPvc ductwork; jointed; split duct around existing cable trench; pipe 100mm dia m 0.30 ft 0.09
Extra over; uPVC ductwork; fixing bend; pipe 100mm dia nr 0.11 Nr 0.11
Lay uPVC service pipework; (including draw wire) service; single pipe; n e 200mm dia pipe, m 0.04 ft 0.01
service; two pipe cluster; n e 200mm dia pipe, m 0.04 ft 0.01
service; four pipe cluster; n e 200mm dia pipe, m 0.03 ft 0.01
service; eight pipe cluster; n e 200mm dia pipe, m 0.02 ft 0.01
Lay interconnecting precast concrete drainage channel; level or to falls; internal 100mm dia m 0.46 ft 0.14
galvanised steel grating; insitu concrete bedding and level or to falls; internal 150mm dia m 0.65 ft 0.20
haunching; jointed and pointed in cement sand mortar
Extra for 100mm dia trapped outlet nr 1.39 Nr 1.39
Extra for end cap nr 0.09 Nr 0.09
Lay concrete fitting; plain insitu concrete bed and surround; road gully 450 diameter x 900mm deep to BS 556; 150mm outlet; nr 2.59 Nr 2.59
including all necessary additional excavation; connect to rodding eye and stopper
drain
Lay glazed stoneware fitting; plain insitu concrete bed and gully 100mm dia outlet; 150 x 150mm cast iron grating nr 3.85 Nr 3.85
surround; including all necessary additional excavation; gully 150mm dia outlet; 225 x 225mm cast iron grating nr 2.76 Nr 2.76
connect to drain
road gully 300 diameter x 600mm deep; 150mm dia outlet; inspection nr 3.45 Nr 3.45
eye; 225 x 225mm cast iron grating
Lay cast iron fitting; bedding in cement mortar road gully grating; heavy duty; nr 2.15 Nr 2.15
Lay galvanised mild steel channel grating; place in position grating; 300mm wide m 0.92 ft 0.28
extra for forming angle nr 2.71 Nr 2.71
extra for cut and fitted end nr 0.58 Nr 0.58
grating; 375mm wide m 2.39 ft 0.73
grating; 450mm wide m 0.00 ft 0.00
Apply; double coated wrapped system; take delivery of pipe hot applied; pipe 100mm dia m 0.61 ft 0.19
material, wrap, (hand to others for installation); testing hot applied; pipe 150mm dia m 0.73 ft 0.22
hot applied; pipe 200mm dia m 0.89 ft 0.27
Apply; double coated wrapped system; welded joint; in hot applied; pipe 100mm dia m 1.20 ft 0.37
trench; testing hot applied; pipe 150mm dia m 1.38 ft 0.42
330
Apply wrapping tape; in trench pipe 100mm dia m 0.22 ft 0.07
pipe 150mm dia m 0.25 ft 0.08
Apply; double coat wrapped system; welded joint; in trench; cold applied; pipe 100mm dia m 1.20 ft 0.37
testing cold applied; pipe 150mm dia m 1.38 ft 0.42
cold applied; pipe 200mm dia m 1.92 ft 0.59
benching; ave 150mm thick m2 0.85 ft2 0.08
Lay; plain insitu concrete; grade C25 fine concrete; to slopes benching; ave 225mm thick m2 1.10 ft2 0.10
with rounded edges to channels; trowelling benching; ave 300mm thick m2 1.38 ft2 0.13
Lay engineering brickwork; Class B to BS3921 Table 6; wall; 110mm thick m2 1.45 ft2 0.13
bedded, jointed and pointed cement mortar (1:4) wall; 225mm thick m2 3.15 ft2 0.29
brick on edge kerb; 110 x 100mm wide m 0.36 ft 0.11
Build in; end of pipe pipe 100mm nominal dia; half brick thick nr 0.24 Nr 0.24
pipe 150mm nominal dia; half brick thick nr 0.27 Nr 0.27
pipe 100mm nominal dia; one brick thick nr 0.22 Nr 0.22
pipe 100mm nominal dia; one and a half brick thick nr 0.34 Nr 0.34
Build in; end of pipe including building in puddle flange pipe 100mm nominal dia; half brick thick nr 0.43 Nr 0.43
(supplied by others) pipe 150mm nominal dia; half brick thick nr 0.45 Nr 0.45
Apply rendering; 12mm thick cement and sand (1:3); brickwork wall; over 300mm wide m2 0.41 ft2 0.04
internally; trowel finish brickwork wall; n e 300mm wide m 0.24 ft 0.07
extra for rounded internal angle and intersection 25mm radius m 0.06 ft 0.02
Lay vitrified clay channel; bedded and jointed in cement half round channel; 100mm nominal dia; effective length n e 900mm nr 0.16 Nr 0.16
mortar half round channel; 150mm nominal dia; effective length n e 900mm nr 0.19 Nr 0.19
half round channel; 225mm nominal dia; effective length n e 900mm nr 0.37 Nr 0.37
half round channel; 300mm nominal dia; effective length n e 900mm nr 0.28 Nr 0.28
three quarter section channel; 100mm nominal dia; effective length n e nr 0.20 Nr 0.20
900mm
900mm
900mm
900mm
half section branch bend; 100mm nominal dia; nr 0.26 Nr 0.26
three quarter section branch bend; 100mm nominal dia; nr 0.27 Nr 0.27
Lay cast iron access cover and frame; filling seal with medium duty single seal; 550mm dia; nr 1.54 Nr 1.54
grease; casting into concrete heavy duty single seal; 550mm dia; nr 1.84 Nr 1.84
double triangular(Grade A table 1.130); 500mm dia opening; nr 1.84 Nr 1.84
medium duty single seal; 600 x 450mm clear opening; nr 1.24 Nr 1.24
medium duty single seal; 600 x 600mm clear opening; nr 1.52 Nr 1.52
Build in; to brickwork step iron nr 0.11 Nr 0.11
Break into existing manhole wall and build in end of pipe; pipe 100mm nominal dia nr 2.58 Nr 2.58
including all making good pipe 150mm nominal dia nr 3.16 Nr 3.16
pipe 225mm nominal dia nr 3.98 Nr 3.98
331
Clean
pipework; irrespective of material; n e 200mm internal dia m 0.05 ft 0.02
Clean out existing drain run with flushing water using drain
rods or other approved system to remove blockage; locate pipework; irrespective of material; over 200 but n e 300mm dia m 0.05 ft 0.02
and remove from 'rodding eye' point to access and reinstate pipework: irrespective of material; over 300 but n e 400mm dia m 0.06 ft 0.02
on completion pipework: irrespective of material; over 400mm dia m 0.07 ft 0.02
Clean surface of surface debris; lift and relay with approved 550 diameter; medium duty single seal nr 0.08 Nr 0.08
bedding material, cast iron cover and frame 550 diameter; heavy duty single seal nr 0.08 Nr 0.08
500 diameter opening; double triangular(Grade A table 1.130) nr 0.08 Nr 0.08
600 x 450 clear opening; medium duty single seal nr 0.08 Nr 0.08
600 x 600 clear opening; medium duty single seal nr 0.08 Nr 0.08
Access lift existing manhole cover; clean out existing brick or manhole internal volume n e 1.00m3 nr 0.50 Nr 0.50
concrete manhole chamber internally with flushing water nr Nr
manhole internal volume over 1.00m3 but ne 2.50m3 0.55 0.55
including using drain rods or other approved system to
manhole internal volume over 2.50m3 but n e 4.00m3 nr 0.65 Nr 0.65
remove blockage and replace access cover on completion
manhole internal volume over 10.00m3 nr 1.75 Nr 1.75
Remove grating; clean out existing rainwater gulley with 100mm dia outlet; 150 x 150mm cast iron grating nr 0.36 Nr 0.36
flushing water including using drain rods or other approved
system to remove blockages, and reinstate grating on
150mm dia outlet; 225 x 225mm cast iron grating nr 0.36 Nr 0.36
completion.
Remove grating; clean out road gulley with flushing water 300mm dia x 600 deep; 150mm dia outlet; inspection eye; 225 x 225mm nr 0.36 Nr 0.36
including using drain rods or other approved system to cast iron grating
remove blockage; and reinstate grating on completion 450mm dia x 900 deep to BS 556; 150mm dia outlet; rodding eye and nr 0.36 Nr 0.36
stopper
Clean out existing precast concrete drainage channel with pipework; irrespective of material; 100mm internal dia m 0.06 ft 0.02
flushing water including using drain rods or other approved
system to remove blockage
332
Repair
Search for, locate (by hand) expose drain run, excavate in n e 200mm dia pipe, 250mm average depth nr 0.30 Nr 0.30
short length, backfill excavated material, (repair of joint, nr Nr
n e 200mm dia pipe, 500mm average depth 0.30 0.30
break out and reinstatement of surfacing measured
n e 200mm dia pipe, 750mm average depth nr 0.58 Nr 0.58
separately)
Search for; locate (by hand) and expose drain run, excavate over 200 but n e 300mm dia pipe, 250mm average depth nr 0.39 Nr 0.39
in short length, backfill excavated material, (repair of joint, over 200 but n e 300mm dia pipe, 500mm average depth nr 0.39 Nr 0.39
breaking out and reinstatement of surfacing measured
over 200 but n e 300mm dia pipe, 750mm average depth nr 0.71 Nr 0.71
separately)
over 200 but n e 300mm dia pipe 4000mm average depth nr 7.73 Nr 7.73
Search for; locate (by hand) and expose drain run, excavate over 300 but n e 400mm dia pipe, 250mm average depth nr 0.39 Nr 0.39
in short length, backfill excavated material, (repair of joint, over 300 but n e 400mm dia pipe, 500mm average depth nr 0.39 Nr 0.39
breaking out and reinstatement of surfacing measured
separately)
over 300 but n e 400mm dia pipe 4000mm average depth nr 7.73 Nr 7.73
Repair joint to G R E drain, irrespective of depth; reseal with n e 200mm diameter nr 0.28 Nr 0.28
approved material over 200 but n e 300mm diameter nr 0.34 Nr 0.34
over 300 but n e 400mm diameter nr 0.39 Nr 0.39
Repair joint to concrete drain, irrespective of depth; reseal n e 200mm diameter nr 0.32 Nr 0.32
with approved material over 200 but n e 300mm diameter nr 0.38 Nr 0.38
Repair joint to clayware drain, and reseal with approved n e 200mm diameter nr 0.28 Nr 0.28
material nr Nr
over 200 but n e 300mm diameter 0.34 0.34
Repair joint to uPVC drain, and reseal with approved n e 200mm diameter nr 0.25 Nr 0.25
material over 200 but n e 300mm diameter nr 0.30 Nr 0.30
Repair damaged coating and wrapping to existing pipework; 100mm dia; in lengths ne 1.00m nr 0.21 Nr 0.21
with pipe wrapping tape: nr Nr
150mm dia; in lengths ne 1.00m 0.24 0.24
200mm dia; in lengths ne 1.00m nr 0.26 Nr 0.26
300mm dia;in lengths ne 1.00m nr 0.39 Nr 0.39
333
Search for, excavate by hand in short length, locate and service; single pipe; n e 200mm dia pipe, 250mm ave depth m 0.30 ft 0.09
expose damaged ductwork, backfill excavated material, service; single pipe; n e 200mm dia pipe, 500mm ave depth m 0.30 ft 0.09
(repair of joint, breaking out and reinstatement of surfacing
measured separately
Repair ductwork joint; irrespective of depth; reseal with PVC duct; n e 200mm dia m 0.56 ft 0.17
approved material
Breaking out and reinstatement of surfacing See NEW

work rates
Clean down and repair internal surface of manhole with PVC manhole; area n e 0.1m2 nr 2.50 Nr 2.50
approved sealing material
PVC manhole; area over 0.1m2 but n e 0.50m2 nr 2.50 Nr 2.50
Clean down; break out damaged benching and reinstate bottom of brick manhole; area n e 0.1m2 nr 1.50 Nr 1.50
benching with approved material around channelling to
bottom of manhole bottom of brick manhole; area over 0.1m2 but n e 0.5m2 nr 1.50 Nr 1.50
Clean down and break out damaged benching in bottom of bottom of concrete manhole; area n e 0.1m2 nr 1.50 Nr 1.50
concrete manhole and reinstate benching with approved
material around channelling to bottom of manhole bottom of concrete manhole; area over 0.1m2 but n e 0.5m2 nr 1.50 Nr 1.50
Clean down; prepare surface and apply GRE lining; vertical; manhole surface; internally; area n e 2.50m2 nr 5.00 Nr 5.00
forming around end of pipes; including all associated fixing manhole surface; internally; area over 2.50 but n e 3.00 m2 nr 5.70 Nr 5.70
to brickwork
manhole surface; internally; area over 3.00 but n e 4.00 m2 nr 6.60 Nr 6.60
Clean down; prepare surface and apply GRE lining; manhole surface; internally; area not exceeding 0.5 m2 nr 3.00 Nr 3.00
horizontal or to slopes; including all associated fixing to manhole surface; internally; area over 0.5 but n e 1.00 m2 nr 5.00 Nr 5.00
concrete
manhole surface; internally; area over 1.0 m2 nr 7.50 Nr 7.50
Search for, locate and expose broken joint; repair with precast concrete drainage channel; internal dia 100mm dia nr 0.25 Nr 0.25
approved jointing, filling and sealing material precast concrete drainage channel; internal dia 150mm dia nr Nr
0.35 0.35
334
Replace
Search for, excavate (part by machine), locate and expose 250mm ave depth; pipe n e 200mm dia m 0.30 ft 0.09
pipework, backfill excavated material, (remove pipework; 500mm ave depth; pipe n e 200mm dia m 0.30 ft 0.09
breakout and reinstate surface measured separately)
Search for, excavate (part by machine), locate and expose 250mm ave depth; pipe over 200 but n e 300mm dia m 0.33 ft 0.10
pipework, backfill excavated material, (remove pipework; 500mm ave depth; pipe over 200 but n e 300mm dia m 0.34 ft 0.10
Search for, excavate (part by machine), locate and expose 250mm ave depth; pipe over 300 but n e 400mm dia m 0.33 ft 0.10
pipework, backfill excavated material, (remove pipework; 500mm ave depth; pipe over 300 but n e 400mm dia m 0.34 ft 0.10
Search for, excavate (part by machine), locate and expose service; single pipe; n e 200mm dia pipe, 250mm ave depth m 0.30 ft 0.09
ductwork, backfill excavated material, (remove pipework; service; single pipe; n e 200mm dia pipe, 500mm ave depth m 0.30 ft 0.09
Break joint and remove length of broken GRE drain, pipe; n e 200mm dia m 0.59 ft 0.18
irrespective of depth; relay with new pipework, rejoint and pipe; over 200 but n e 300mm dia m 0.71 ft 0.22
reseal with approved material
pipe; over 300 but n e 400mm dia m 0.81 ft 0.25
Break joint and remove length of broken concrete drain, pipe; n e 200mm dia m 0.93 ft 0.28
Break joint and remove length of broken clayware drain, pipe; n e 200mm dia m 0.67 ft 0.20
Break joint and remove length of broken uPVC drain, pipe; n e 200mm dia m 0.56 ft 0.17
Break joint and remove length of broken porous field drain, pipe; n e 200mm dia m 0.26 ft 0.08
335
Repair joint; see repair
Breaking out and reinstatement of surfacing. See NEW

work rates
Demolition and removal only. Replacement of

manholes, gullies and channels as NEW Work items
Demolish and remove existing PVC manhole break up internal volume n. e 1.00m3 nr 0.75 Nr 0.75
concrete bed and surround
Demolish and remove existing brickwork manhole, break up internal volume n e 1.00m3 nr 1.00 Nr 1.00
concrete bed, channelling and benching internal volume over 1.00m3 but ne 2.50m3 nr 1.35 Nr 1.35
internal volume over 2.50m3 but n e 4.00m3 nr 1.70 Nr 1.70
internal volume over 10.00m3 nr 3.45 Nr 3.45
internal volume n e 1.00m3 nr 1.00 Nr 1.00
Demolish and remove existing circular precast concrete internal volume over 1.00m3 but ne 2.50m3 nr 1.35 Nr 1.35
manhole, break up concrete bed, channelling and benching internal volume over 2.50m3 but n e 4.00m3 nr 1.70 Nr 1.70
internal volume over 10.00m3 nr 3.45 Nr 3.45
Break out and remove existing drain fitting, concrete bed and rainwater gully; 100mm dia outlet; 150 x 150mm cast iron grating nr 0.25 Nr 0.25
haunching.
rainwater gully; 150mm dia outlet; 225 x 225mm cast iron grating nr 0.27 Nr 0.27
road gully; 300mm dia x 600mm deep; 150mm dia outlet; inspection eye; nr 0.35 Nr 0.35
225 x 225mm cast iron grating
road gully; 450mm dia x 900mm deep to BS 556; 150mm dia outlet; nr 0.65 Nr 0.65
rodding eye and stopper
Break out and remove existing precast concrete drainage precast concrete channel; internal 100mm dia m 0.38 ft 0.12
channel, bed and haunching
Precast concrete channel; internal 150mm dia m 0.39 ft 0.12
Carefully remove coating and wrapping to pipework; clean pipe 100mm dia m 0.15 ft 0.05
down exposed surface pipe 150mm dia m 0.20 ft 0.06
336
Q.2.1.9 Roads, Paving & Fencing
Norm Hrs. Norm Hrs.
ROADS, PAVINGS AND FENCING METRIC IMPERIAL
New Works
Lay precast concrete unit; including foundation and haunching in m 0.13 ft 0.04
half battered kerb size 255 x 125mm; foundation 450 x 150mm;
plain insitu concrete.
haunching one side
half battered kerb size 255 x 125mm; foundation 450 x 150mm; curved m 0.21 ft 0.06
radius up to 12m haunching one side
extra forming quadrant Nr 0.43 Nr 0.43
extra forming angle Nr 0.43 Nr 0.43
extra forming dropper kerb; Nr 0.10 Nr 0.10
150 x 50mm round top edging; foundation 250 x 150mm; haunching one m 0.14 ft 0.04
side
150 x 50mm round top edging; foundation 250 x 150mm; haunching one m 0.21 ft 0.06
side; curved radius up to 12m
Lay; reinforced concrete; grade C40; (reinforcement measured m3 1.44 yd3 1.10
bed; n e 150mm thick; sloping n e 15 degrees from horizontal; poured on
separately)
or against earth or unblinded hardcore
bed; over 150 but n e 450mm thick sloping n e 15 degrees from m3 2.41 yd3 1.84
horizontal; poured on or against earth or unblinded hardcore
bed; over 450mm thick n e 15 degrees from horizontal; poured on or m3 2.29 yd3 1.75
against earth or unblinded hardcore
foundation to kerb, edging or channel; n e 150mm thick; sloping n e 15 m3 1.59 yd3 1.22
degrees from horizontal; poured on or against earth or unblinded
hardcore
Formwork;
Erect formwork and remove; vertical edge of bed; over 1.00m high m2 0.67 ft2 0.06
edge of bed; n e 250 high m 0.29 ft 0.09
edge of bed; over 250 but n e 500 high m 0.52 ft 0.16
edge of bed; over 500 but n e 1.00m high m 0.67 ft 0.20
edge of foundation to kerb, edging or channel; over 1.00m high m3 0.75 yd3 0.58
edge of foundation to kerb, edging or channel; not exceeding 250 high m 0.33 ft 0.10
edge of foundation to kerb, edging or channel; over 250 but n e 500mm m 0.42 ft 0.13
high
edge of foundation to kerb, edging or channel, over 500 but n e 1.00m m 0.75 ft 0.23
high
Reinforcement;
Lay reinforcement; Fabric - A252 bed m2 0.09 ft2 0.01
Lay reinforcement; Fabric - A193 bed m2 0.09 ft2 0.01
Labours to concrete work

Treating surface of unset concrete tamping by mechanical means m2 0.04 ft2 0.00
trowelling m2 0.09 ft2 0.01
trowel and brush finish m2 0.13 ft2 0.01
floated finish m2 0.09 ft2 0.01
percentage adjustment on worked finish for sloping concrete % % 0.00
percentage adjustment on worked finish for sloping to falls % % 0.00
percentage adjustment on worked finish for working to crossfalls % % 0.00
Surface treatments
lay; Macadam; bitumen base course road or paving; 60mm thick; level or to falls m2 0.08 ft2 0.01
road or paving; 60mm thick; falls and crossfalls m2 0.09 ft2 0.01
road or paving; 60mm thick; slopes over 15 degrees from horizontal m2 0.08 ft2 0.01
road or paving 40mm thick; level or to falls m2 0.02 ft2 0.00
road or paving 40mm thick; falls and crossfalls and to slopes m2 0.02 ft2 0.00
road or paving 40mm thick; slopes over 15 degrees from horizontal m2 0.02 ft2 0.00
Lay; Macadam; bitumen wearing course road or paving; 19mm thick; levels or to falls m2 0.05 ft2 0.00
Lay; Macadam; one coat road or paving; 75mm thick; level or to falls m2 0.16 ft2 0.01
extra over for 12mm pre-coated chippings to surface m2 0.00 ft2 0.00
Lay; 190 x 90 x 65mm brick pavior; bed of sand 50mm thick; road; level or to falls; stretcher bond m2 0.47 ft2 0.04
jointing with sand brushed into pavior joint; vibrated road; level or to falls; herringbone pattern m2 0.49 ft2 0.05
road; falls and crossfalls; stretcher bond m2 0.50 ft2 0.05
road; falls and crossfalls; herringbone pattern m2 0.62 ft2 0.06
road; slopes over 15 degrees from horizontal; stretcher bond m2 0.60 ft2 0.06
road; slopes over 15 degrees from horiztonal; herringbone pattern m2 0.64 ft2 0.06
paving; level or to falls; stretcher bond m2 0.47 ft2 0.04
paving; level or to falls; herringbone pattern m2 0.49 ft2 0.05
paving; falls and crossfalls; stretcher bond m2 0.50 ft2 0.05
paving; falls and crossfalls; herringbone pattern m2 0.62 ft2 0.06
paving; slopes over 15 degrees from horizontal; stretcher bond m2 0.60 ft2 0.06
paving; slopes over 15 degrees from horiztonal; herringbone pattern m2 0.64 ft2 0.06
337
Lay; Washed cobblestone; bedding in cement mortar (1:3); paving with cobbles size 50 to 75mm thick; random; level or to falls m2 3.70 ft2 0.34
jointing to a height of two thirds of cobbles in dry mortar (1:3); paving with cobbles size 50 to 75mm thick; random; to falls and m2 3.70 ft2 0.34
tightly butted, washed and brushed finish; to concrete crossfalls
paving with cobbles size 50 to 75mm thick; random; slopes over 15 m2 3.70 ft2 0.34
degrees from horizontal
paving with cobbles size 50 to 75mm thick; pattern; level or to falls m2 4.63 ft2 0.43
paving with cobbles size 50 to 75mm thick; pattern; to falls and crossfalls m2 4.63 ft2 0.43
paving with cobbles size 50 to 75mm thick; pattern; slopes over 15 m2 4.63 ft2 0.43
degrees from horizontal
Lay gravel paving; two coat; base layer course clinker aggregate; paving 50mm thick; level or to falls m2 0.07 ft2 0.01
wearing layer fine gravel aggregate paving 50mm thick; falls or to crossfalls m2 0.07 ft2 0.01
paving 50mm thick; slopes over 15 degrees from horizontal m2 0.07 ft2 0.01
Lay hardstanding; broken brickwork or concrete filling; top paving 150mm thick; level or to falls m2 0.03 ft2 0.00
surface blinded with fine material; paving 150mm thick; falls or to crossfalls m2 0.03 ft2 0.00
Lay paving; concrete slab; 600 x 600mm; bedding and jointing in paving; level or to falls, half slab bond m2 0.20 ft2 0.02
cement mortar(1:3) paving; falls and crossfalls; half slab bond m2 0.21 ft2 0.02
paving; slopes over 15 degrees from horizontal; half slab bond m2 0.39 ft2 0.04
Lay paving; concrete slab; 900 x 600mm; bedding and jointing in paving; level or to falls, half slab bond m2 0.22 ft2 0.02
cement mortar (1:3)
paving; falls and crossfalls; half slab bond m2 0.23 ft2 0.02
paving; slopes over 15 degrees from horizontal; half slab bond m2 0.44 ft2 0.04
Prepare surface, cultivate and sow grass seed comprising 80% general surface; slope n e 15 deg m2 0.05 ft2 0.00
S23 rye grass and 20% chewing fescue at the rate of 0.07kg per cutting or embankment m2 0.05 ft2 0.00
sq. m
Prepare surface; apply one coat line marking; road and paving; width n e 300mm m 0.04 ft 0.01
Erect rigid heavy weld mesh fence panel, galvanised wire and posts at 3.00m centres; fencing 2500mm high m 1.25 ft 0.38
high build bonded polyester coating; galvanised metal posts; set
in concrete foundation; including all necessary excavation;
remove surplus material to agreed location on site;
Erect crash barrier; galvanised metal; galvanised metal posts; set single rail; posts at 3.00m centres m 0.75 ft 0.23
in concrete foundation; including all necessary excavation; double rail; posts at 5.00m centres m 0.85 ft 0.26
remove surplus material to agreed location on site
Erect bollard metal or precast concrete; set in concrete n e 500mm girth; 900mm high nr 0.60 Nr 0.60
foundation; including all necessary excavation; remove surplus
material to agreed location on site over 500mm girth; 900mm high nr 0.60 Nr 0.60
Erect road sign metal and support post; set in concrete 63mm dia; 2500mm long nr 0.60 Nr 0.60
foundation; including all necessary excavation; remove surplus
material to agreed location on site
Erect lighting column; set in concrete foundation; including all n e 500mm girth; 5.00m long nr 1.25 Nr 1.25
necessary excavation; remove surplus material to agreed location
on site n e 500mm girth; 10.00m long nr 1.25 Nr 1.25
Clean
Apply approved weedkiller surface of ground; level m2 0.01 ft2 0.00
surface of ground; slopes m2 0.01 ft2 0.00
Cut grass; machine surface of ground; level m2 0.02 ft2 0.00
surface of ground; slopes m2 0.02 ft2 0.00
Clean down with machine; road or paving; approved cleaning Surface; level or to falls m2 0.01 ft2 0.00
agent Surface; falls and crossfalls m2 0.01 ft2 0.00
338
Repair
Remove loose material, repair uneven level in surfacing with tarmac road; area n e 1.00m2 m2 0.12 ft2 0.01
approved material, finished flush with existing to falls brick paving; area n e 1.00m2 m2 1.15 ft2 0.11
concrete paving; area n e 1.00m2 m2 0.16 ft2 0.01
hardstanding; area n e 1.00m2 m2 0.07 ft2 0.01
Take up loose or uneven material; set aside for reuse; relevel precast concrete slab paving; 900 x 600mm; area n e 5.00m2 m2 0.22 ft2 0.02
subbase under and reinstate surfacing with material set aside or
replace with new; jointed and pointed with approved material precast concrete slab paving; 600 x 600mm; area n e 5.00m2 m2 0.25 ft2 0.02
cobblestone paving; random; area n e 1.00m2 m2 1.18 ft2 0.11
cobblestone paving; pattern; area n e 1.00m2 m2 1.47 ft2 0.14

gravel paving; area n e 1.00m2 m2 0.09 ft2 0.01
Take up precast concrete unit and set aside, break up and lay precast concrete kerb; foundation 450 x 150; length n e 5.00m m 0.23 ft 0.07
concrete foundation under and relay, jointed and pointed in
precast concrete edging; foundation 450 x 150; length n e 5.00m m 0.24 ft 0.07
approved material
Repair mesh panel fencing; reforming mesh; welding hole; n e 0.10m2 nr 0.20 Nr 0.20
hole; over 0.10 but n e 0.50m2 nr 0.30 Nr 0.30
hole; over 0.50 but n e 1.00m2 nr 0.40 Nr 0.40
Carefully dismantle and set aside mesh panel fencing; remove mesh panel fencing and supports at 3.00m centres; 2500mm high m 0.75 ft 0.23
and set aside support; break up and lay concrete foundation
under; reinstall
Carefully dismantle crash barrier; take up support; break up and single rail; crash barrier and support at 3.00m centres; length n e 5.00m m 0.45 ft 0.14
lay concrete foundation under, reinstall double rail; crash barrier and support at 5.00m centres; length n e 5.00m m 0.55 ft 0.17
Carefully dismantle crash barrier from support post, repair and crash barrier on supports at 3.00m centres; length n e 5.00m m 0.09 ft 0.03
refix to support post
Carefully take up and set aside, break up and lay concrete precast concrete or metal bollard; nr 2.25 Nr 2.25
foundation under and relay, jointed and pointed in approved
material
Carefully disconnect and isolate electrical supply, take up and set low level metal lighting bollard nr 3.15 Nr 3.15
aside, relevel foundation under; relay, and reconnect electrical high level metal lighting column nr 4.25 Nr 4.25
supply
Carefully disconnect; isolate electrical supply, remove and set low level metal lighting bollard; broken lighting enclosure and lamp; nr 0.33 Nr 0.33
aside, replace with approved material and reconnect electrical high level metal lighting column; broken lighting enclosure and lamp nr 0.33 Nr 0.33
supply
Clean down prepare and apply painting system to metal vertical; mesh fencing panel; (including supports) m2 0.20 ft2 0.02
lighting column and bollard; girth over 500 but n e 750mm m 0.24 ft 0.07
lighting column and bollard; girth over 750 but n e 1000mm m 0.29 ft 0.09
Breaking out and reinstatement of surfacing See NEW work

rates
Replace
Removal only. For replacement use New Rates
Break up and remove to an agreed location on site; tarmac road or paving and subbase; level or to falls and crossfalls m3 0.85 yd3 0.65
reinforced concrete road or paving and subbase; level or to falls and crossfalls
m3 0.85 yd3 0.65
hardstanding; level or to falls and crossfalls m3 0.17 yd3 0.13
Scarify surface; machine tarmac road or paving; 25mm thick; level or to falls and crossfalls m2 0.07 ft2 0.01
Take up and remove to an agreed location on site; brick road or paving 65mm thick and sand subbase; level or to falls and m2 0.35 ft2 0.03
crossfalls
concrete slab paving 50mm thick and subbase; level or to falls and m2 0.35 ft2 0.03
crossfalls
cobblestone paving and subbase; level or to falls and crossfalls m2 0.35 ft2 0.03
Take up and remove to an agreed location on site; including precast concrete half battered kerb 255 x 125mm; 450 x 150mm thick m 0.47 ft 0.14
break up concrete foundation and haunching. foundation
precast concrete round top edging 150 x 50mm; 250 x 150mm thick m 0.37 ft 0.11
foundation
Burn off from road surfacing, clean surface line marking; n e 300mm wide m 0.03 ft 0.01
Carefully dismantle; break up concrete foundation and remove to mesh panel fencing; support posts at 3.00m centres; 2500mm high; set m 0.15 ft 0.05
an agreed location on site; aside
single rail; crash barrier and support post at 3.00m centres, set aside m 0.25 ft 0.08
double rail; crash barrier and support post at 5.00m centres, set aside m 0.30 ft 0.09
Disconnect service and withdraw from duct, search for, excavate, service cable supply m 0.65 ft 0.20
locate and expose broken length of duct pipework, remove
ductwork
Carefully dismantle; break up concrete foundation and remove to concrete or metal bollard; set aside Nr 1.30 Nr 1.30
an agreed location on site;
Dismantle; break up concrete foundation and remove to an road sign; set aside nr 1.30 Nr 1.30
agreed location on site
Carefully disconnect and isolate electrical supply, dismantle, low level metal lighting bollard; set aside nr 0.95 Nr 0.95
break up concrete foundation and remove to an agreed location
high level metal lighting column; set aside nr 1.15 Nr 1.15
on site
Disconnect and isolate service, demolish, break up concrete bed brickwork draw pit nr 2.50 Nr 2.50
and remove to an agreed location on site.
Grub up and remove to an agreed location on site bush or tree nr 0.50 Nr 0.50
339
Q.2.1 Building Norms
Q.2.2.1 Demolitions & Alterations
Norm Hrs. Norm Hrs.
DEMOLITIONS AND ALTERATIONS METRIC IMPERIAL
New Work
DEMOLITION
assumed to be 'one off' items
STRUCTURES
Dismantle and remove structural steelwork; frame n e 10m height t 0.15 t 0.14
structural steelwork; frame over 10 but n e 15m overall height t 0.16 t 0.15
structural steelwork; frame over 40m overall height t 0.22 t 0.20
Demolish and remove reinforced concrete work; n e 10m3 overall volume m3 0.90 yd3 0.69
reinforced concrete work; over 10 but n e 25m3 overall volume m3 0.85 yd3 0.65
reinforced concrete work; over 25 but n e 50m3 overall volume m3 0.80 yd3 0.61
reinforced concrete work; over 50m3 overall volume m3 0.75 yd3 0.57
brickwork or blockwork; n e 10m3 overall volume m3 0.53 yd3 0.40
brickwork or blockwork; over 10 but n e 25m3 overall volume m3 0.48 yd3 0.37
brickwork or blockwork; over 25 but n e 50m3 overall volume m3 0.43 yd3 0.33
brickwork or blockwork; over 50m3 overall volume m3 0.38 yd3 0.29
ALTERATION
FORMING OPENING:
EXTERNALLY
Break out or form opening; making good all round; including concrete suspended floor; n e 150mm thick; area n e 2.00m2 nr 3.25 nr 3.25
provision, maintenance and removal of temporary screens and 4.50 4.50
concrete suspended floor; over 150 but n e 450mm thick; area n e nr nr
support; remove all debris
2.00m2
Break out for new door opening; making good all round; including concrete wall; n e 150mm thick; area n e 2.00m2 nr 3.25 nr 3.25
provision maintenance and removal of temporary screens and concrete wall over 150 but n e 450mm thick; area n e 2.00m2 nr 4.50 nr 4.50
half brick wall; n e 2.00m2 nr 1.65 nr 1.65
one brick wall; n e 2.00m2 nr 2.65 nr 2.65
Form opening; making good plaster to one side; facework to other one brick wall; opening size; 900 x 450 mm nr 5.57 nr 5.57
side; including provision maintenance and removal of temporary one brick wall; opening size; 900 x 900 mm nr 5.57 nr 5.57
screens and support; remove all debris
one brick wall; opening size; 900 x 2100 mm nr 7.42 nr 7.42
one brick wall; opening size 1800 x 2100mm nr 12.25 nr 12.25
From opening; closing cavity at jambs with brickwork; damp proof 275mm thick cavity wall; opening size 900 x 450 mm nr 7.24 nr 7.24
course all round; including provision maintenance and removal of 275mm thick cavity wall; opening size 900 x 900 mm nr 7.24 nr 7.24
temporary screens and support; remove all debris
275mm thick cavity wall; opening size 900 x 2100 mm nr 10.53 nr 10.53
275mm thick cavity wall; opening size 1800 x 2100mm nr 15.53 nr 15.53
Form opening; provide and fix support steelwork and trimming to wall metal profiled cladding; opening size 900 x 450 mm nr 2.75 nr 2.75
all sides; make good internal finish; including provision
wall metal profiled cladding; opening size 900 x 900 mm nr 3.57 nr 3.57
maintenance and removal of temporary screens and support;
remove all debris wall metal profiled cladding; opening size 900 x 2100 mm nr 5.42 nr 5.42
wall metal profiled cladding; opening size 1800 x 2100 mm nr 7.85 nr 7.85
roof metal profiled decking; opening size 600 x 900 mm nr 3.17 nr 3.17
INTERNALLY
Form opening; insert concrete or metal lintel wedge and pin; half brick wall; opening size 900 x 450 mm nr 4.84 nr 4.84
quoin up jambs; make good plaster or plasterboard lining to both half brick wall; opening size 900 x 900 mm nr 4.84 nr 4.84
sides; including provision maintenance and removal of temporary
half brick wall; opening size 900 x 2100 mm nr 7.42 nr 7.42
screens and support; remove all debris
one brick wall; opening size 900 x 450 mm nr 5.57 nr 5.57
100mm block wall; opening size 900 x 450 mm nr 3.37 nr 3.37
Form opening; insert concrete or metal lintel wedge and pin; half brick wall; opening size 900 x 450 mm nr 5.31 nr 5.31
quoin up jambs; make good facework to both sides; including half brick wall; opening size 900 x 900 mm nr 5.31 nr 5.31
provision maintenance and removal of temporary screens and
340
Form opening; insert concrete or metal lintel wedge and pin; one brick wall; opening size 900 x 450 mm nr 5.57 nr 5.57
quoin up jambs; make good facework to both sides; including one brick wall; opening size 900 x 900 mm nr 5.57 nr 5.57
provision maintenance and removal of temporary screens and
Form opening; trim studwork around opening; make good 62.5mm thick stud partition; opening size 900 x 450 mm nr 2.40 nr 2.40
plasterboard and timber skirting both sides; including provision 62.5mm thick stud partition; opening size 900 x 900 mm nr 3.00 nr 3.00
maintenance and removal of temporary screens and support;
62.5mm thick stud partition; opening size 900 x 2100 mm nr 4.74 nr 4.74
remove all debris
62.5mm thick stud partition; opening size 1800 x 2100 mm nr 5.62 nr 5.62
80mm thick stud partition; opening size 900 x 450 mm nr 2.40 nr 2.40
Carefully remove and dispose; existing metal or timber unit; window or door set; opening size 900 x 450 mm nr 0.33 nr 0.33
irrespective of thickness or material; including preparing jambs, window or door set; opening size 900 x 900 mm nr 0.38 nr 0.38
cill and soffit to receive infill. (Infill measured separately)
window or door set; opening size 900 x 2100 mm nr 0.65 nr 0.65
window or door set; opening size 1800 x 2100mm nr 0.97 nr 0.97
FILLING OPENING
EXTERNALLY
Fill opening; engineering brickwork in cement mortar (1:3); cut, half brick wall m2 1.62 ft2 0.15
tooth and bond to existing half brick skin of hollow wall m2 1.62 ft2 0.15
one brick wall m2 2.92 ft2 0.27
one and a half brick wall m2 3.73 ft2 0.35
Fill opening; facing brickwork in cement mortar(1:3), pointed one half brick wall m2 1.94 ft2 0.18
side; cut, tooth and bond to existing one brick wall m2 3.55 ft2 0.33
Fill opening; metal profiled sheeting; including removal of wall cladding m2 1.00 ft2 0.09
sheeting cut to form opening; refix with complete sheets to match roof decking m2 1.45 ft2 0.13
existing
INTERNALLY
Fill opening; reinforced insitu to achieve required stength; concrete suspended floor; n e 150mm thick m2 1.96 ft2 0.18
including fixing mesh fabric reinforcement; erect, dismantle and concrete suspended floor; over 150 but n e 450mm thick m2 1.75 ft2 0.16
remove vertical formwork; finished flush with existing.
Fill opening; plain insitu concrete to achieve required strength; concrete wall; n e 150mm thick m2 2.84 ft2 0.26
including erect, dismantle and remove vertical formwork; finished concrete wall; over 150 but n e 450mm thick m2 2.63 ft2 0.24
flush with existing
Fill opening; reinforced insitu concrete to achieve required concrete wall; n e 150mm thick m2 2.96 ft2 0.28
strength; including fixing mesh fabric reinforcement; erect, concrete wall; over 150 but n e 450mm thick m2 2.75 ft2 0.26
dismantle and remove vertical formwork; finished flush with
existing.
Fill opening; concrete blockwork in cement mortar(1:8) with added 100 mm thick wall m2 1.00 ft2 0.09
plasticiser; cut tooth and bond to existing 140 mm thick wall m2 1.00 ft2 0.09
Fill opening; plasterboard lining to both sides; finished to match 62.5mm thick stud partition; m2 1.25 ft2 0.12
existing 80mm thick stud partition m2 1.30 ft2 0.12
100mm thick stud partition m2 1.40 ft2 0.13
Surface Treatment
Hack face; form surface to receive new application facing brickwork m2 0.28 ft2 0.03
engineering brickwork m2 0.42 ft2 0.04
Prepare top of existing wall to receive new brickwork or blockwork half brick wall m 0.11 ft 0.03
one brick wall m 0.18 ft 0.05
See also Civil - Concretework and Masonry - Repair for other

surface treatment items
Clean
Not applicable - see alteration items new work
Repair
Not applicable
Replace
Not applicable - See alteration new work
341
Q.2.2.2 Roof Decking & Wall Cladding
Norm Hrs. Norm Hrs.
ROOF DECKING AND WALL CLADDING METRIC IMPERIAL
New Work
Roof structure - timber
Fix timber; flat roof joist size 38 x 75 mm m 0.05 ft 0.02
joist size 38 x 100 mm m 0.06 ft 0.02
Fix timber; strutting herringbone size 50 x 50mm; between 150 mm joists m 0.25 ft 0.08
herringbone size 50 x 50mm; between 175 mm joists m 0.25 ft 0.08
herringbone size 50 x 50mm; between 225 mm joists m 0.25 ft 0.08
solid size 50 x 150 mm m 0.25 ft 0.07
solid size 50 x 225 mm m 0.28 ft 0.09
Fix timber; pitched roof rafter size 25 x 125 mm m 0.08 ft 0.02
rafter size 25 x 200 mm m 0.12 ft 0.04
Notch and fit timber to steel beam joist size 50 x 175 mm nr 0.16 nr 0.16
joist size 50 x 225 mm nr 0.16 nr 0.16
Fix boarding; roof 18mm thick boarding; over 300mm wide m2 0.52 ft2 0.05
18mm thick boarding; n e 300mm wide m 0.21 ft 0.07
18mm thick boarding; area n e 1m2 nr 0.52 nr 0.52
Fix plywood; roof 12mm thick boarding; over 300mm wide m2 0.56 ft2 0.05
18mm thick boarding; over 300mm wide m2 1.08 ft2 0.10
Fix plywood; eaves, verge, fascia and the like 12mm thick; over 300mm wide m2 0.79 ft2 0.07
12mm thick; 75mm wide m 0.14 ft 0.04
Fix metal; holding down strap; timber and brickwork or 30 x 2.5 x 800mm girth; standard twisted vertical restraint, nr 0.11 nr 0.11
blockwork 30 x 2.5 x 1000mm girth; standard twisted vertical restraint, nr 0.12 nr 0.12
30 x 2.5 x 1200mm girth; standard twisted vertical restraint, nr 0.13 nr 0.13
75 x 75 x 9mm thick angle; 225mm long; standard twisted vertical nr 0.16 nr 0.16
restraint,
Roof Decking
Fix galvanised steel strip troughed sheet colourcoat sloping n e 50 deg; 0.70mm thick; 75mm deep corrugation m2 0.65 ft2 0.06
finish; fix to steel purlins with plastic headed self tapping extra for square cutting m 0.15 ft 0.05
screws
extra for raking cutting m 0.17 ft 0.05
Fix galvanised steel profile composite roof decking; roof covering; 0.60mm thick outer skin 75mm deep corrugation, m2 1.75 ft2 0.16
metallack coated finish; fixing to steel rails with plastic 80mm thick insulation; 0.40mm thick inner lining sheet
headed self tapping screws; 80mm thick insulation;
extra for square cutting m 0.17 ft 0.05
0.40mm thick coated inner lining sheet
Single profiled sheet construction Roof decking m2 0.35 ft2 0.03
Sandwich construction comprising profiled outer sheet, Roof decking m2 0.60 ft2 0.06
insulation, and inner lining sheet
Roof decking m2 0.50 ft2 0.05
Composite construction bonded together comprising
profiled outer sheet, insulation, and inner lining sheet
Fix standing seam aluminium roof cladding; standard sloping n e 50deg; 0.9mm thick; 305mm wide unit; m2 1.15 ft2 0.11
natural aluminium stucco embossed finish sloping n e 50deg; 1.00mm thick; 305mm wide unit; m2 1.15 ft2 0.11
sloping n e 50deg; 1.20mm thick; 305mm wide unit, m2 1.15 ft2 0.11
Lay thermal insulation quilt; roof; sloping n e 50 deg; 60mm thick m2 0.25 ft2 0.02
sloping n e 50 deg; 80mm thick m2 0.25 ft2 0.02
342
Fix roof lining sheet; aluminium stucco embossed finish; sloping n e 50 deg; 0.70mm gauge m2 0.85 ft2 0.08
fixed to steel purlins with stainless steel screws sloping n e 50 deg; 0.80mm gauge m2 0.85 ft2 0.08
sloping n e 50 deg; 0.90mm gauge m2 0.85 ft2 0.08
sloping n e 50 deg; 1.00mm gauge m2 0.85 ft2 0.08
Lay mastic asphalt roofing; two coat covering; felt flat or to slopes n e 10 deg from horizontal; 20mm thick; m2 0.45 ft2 0.04
isolating membrane; to base;
Lay mastic asphalt; three coat work; expanded metal skirting; 13mm thick; n e 150mm girth m 0.60 ft 0.18
lathing reinforcement nailed to base skirting; 13mm thick; over 150 but n e 225mm girth m 0.65 ft 0.20
skirting; 13mm thick; over 225 but n e 300mmgirth m 0.70 ft 0.21
Lay built up felt roofing; three layer covering; two layers flat; over 300mm wide m2 0.75 ft2 0.07
bitumen polyester based felt; two layer polyester based
mineral surfaced felt; 10mm stone chipping covering,
bitumen bonded.
Lay built up felt roofing; three layer; top layer mineral skirting; n e 200mm girth m 0.65 ft 0.20
surfaced; dressed over tilting fillet; turned into groove skirting; over 200 but n e 400mm girth m 0.70 ft 0.21
Lay PVC roofing system; single layer covering to slopes ne 10deg; over 300mm wide m2 0.25 ft2 0.02
Lay flexible membrane roofing system; top layer fixing to slopes n e 10 deg; over 300mm wide m2 0.60 ft2 0.06
with adhesive; including insulation board and vapour
barrier;
Fit lead flashing; wedge into grooves 1.80mm thick; 150mm girth m 0.74 ft 0.23
1.89mm thick; 240mm girth m 0.83 ft 0.25
Fit lead flashing; stepped; wedge into grooves 1.80mm thick; 150mm girth m 0.83 ft 0.25
1.89mm thick; 240mm girth m 0.93 ft 0.28
Wall Cladding
Wall structure - timber
Fix plywood external quality; covering 12mm thick wall; over 300mm wide m2 0.23 ft2 0.02
12mm thick wall; n e 300mm wide m 0.09 ft 0.03
12mm thick wall; area n e 1m2 nr 0.23 nr 0.23
18mm thick wall; over 300mm wide m2 0.29 ft2 0.03
18mm thick wall; n e 300mm wide m 0.14 ft 0.04
18mm thick wall; area n e 1m2 nr 0.29 nr 0.29
Fix patent glazing; aluminium alloy framing; fixed to wall; bars 2.55m long at 622mm centres; 6mm thick plate glass m2 2.50 ft2 0.23
supports.
Fix window frame system; polyester powder coated single tier; glazing bars at 850mm centres x 890mm long; overall m2 2.75 ft2 0.26
finish; glazed with double hermetically sealed unit in 18mm thick; 6mm air space;
toughened safety glass;
Fix aluminium curtain walling system; polyester powder aluminium framing; single glazed; 6mm clear toughened glass; m2 3.15 ft2 0.29
coated finish; drilled and screwed to metal; m2 3.25 ft2 0.30
aluminium framing; double glazed; 6mm thick clear toughened glass
outer pane and 6.40mm thick laminated inner pane;
Fix rigid sheet cladding; flexible neoprene gasket joints; wall covering; 7.50mm thick; over 300mm wide m2 1.94 ft2 0.18
fixing with stainless sttel screws and coloured caps extra for external angle trim m 0.09 ft 0.03
Fix galvanised steel strip troughed sheet cladding; wall covering; 0.70mm thick; 75mm deep corrugation m2 0.75 ft2 0.07
colourcoat finish; fixing to steel rails with plastic headed extra for square cutting m 0.18 ft 0.05
self tapping screws
Fix galvanised steel profile composite sheet cladding; wall covering; 0.60mm thick outer skin 75mm deep corrugation, m2 1.75 ft2 0.16
metallack coated finish; fixing to steel rails with plastic 80mm thick insulation; 0.40mm thick inner lining sheet
headed self tapping screws; 80mm thick insulation;
0.40mm thick coated inner lining sheet
Single profiled sheet construction Wall cladding m2 0.30 ft2 0.03
Flashings m 0.25 ft 0.08
Square cutting m 0.15 ft 0.05
Raking cutting m 0.15 ft 0.05
Circular cutting m 0.20 ft 0.06
Sandwich construction comprising profiled outer sheet, Wall cladding m2 0.50 ft2 0.05
insulation, and inner lining sheet
343
Rainwater Pipework / Guttering
Fix aluminium rainwater pipe; powder coated finish; 100mm dia down pipe; ears cast on m 0.42 ft 0.13
plugged and screwed to background extra for shoe nr 0.26 nr 0.26
extra for bend nr 0.46 nr 0.46
extra for single branch nr 0.69 nr 0.69
Connect aluminium downpipe to clayware; joint (cement 100mm dia pipe; nr 0.19 nr 0.19
and sand 1:2)
Fix aluminium rainwater gutter; powder coated finish;; 125mm dia half round gutter; to falls m 0.37 ft 0.11
plugged and screwed to background extra for stop end nr 0.17 nr 0.17
extra for running outlet nr 0.32 nr 0.32
extra for stop end outlet nr 0.17 nr 0.17
Fix cast iron rainwater pipe; nailed to masonry 100mm dia pipe; m 0.56 ft 0.17
extra for shoe nr 0.37 nr 0.37
Connect cast iron downpipe to clayware; joint (cement 100mm dia pipe nr 0.19 nr 0.19
and sand 1:2)
Fix cast iron rainwater gutter; on brackets; screwed to 150mm dia half round gutter; to falls m 0.46 ft 0.14
timber extra for stop end nr 0.20 nr 0.20
Fix galvanised heavy pressed steel rainwater gutter; 200 x 100mm box gutter; 3mm thick m 0.60 ft 0.18
screwed to timber extra for stop end nr 0.32 nr 0.32
1200mm girth boundary wall box gutter; 3mm thick; m 0.69 ft 0.21
extra for stop end nr 0.37 nr 0.37
over 500 - 1000mm girth m 2.00 ft 0.61
Fix uPVC rainwater pipe; pipe or socket brackets; 110mm dia pipe m 0.33 ft 0.10
plugged and screwed extra for shoe nr 0.22 nr 0.22
Connect loose; to clayware drain pipe 110mm dia pipe nr 0.32 nr 0.32
Fix uPVC rainwater gutter; on brackets; screwed to 170mm dia half round gutter; m 0.31 ft 0.09
timber extra for stop end nr 0.15 nr 0.15
uPVC pipe and fittings; fixed with brackets; plugged and 50mm diameter pipes m 0.50 ft 0.15
screwed 50mm diameter pipes; in lengths n e 3.00m m 0.60 ft 0.18
Extra for rainwater shoe nr 0.60 nr 0.60
Extra for rainwater head nr 0.90 nr 0.90
Extra for connect to existing nr 0.90 nr 0.90
uPVC half round gutter and fittings; fixed with brackets; 100mm Diameter, half round, m 0.50 ft 0.15
plugged and screwed 100mm Diameter, half round, in lengths n e 3.00m m 0.60 ft 0.18
Extra for stop end nr 0.50 nr 0.50
Extra for running outlet nr 0.00 nr 0.00
Extra for stop end outlet nr 0.00 nr 0.00
Extra for connecting to existing nr 1.00 nr 1.00
Extra over install roof; height allowance Percentage addition;working height over 10 - 20m % 10.00 % 10.00
Percentage addition;working height over 20 - 30m % 15.00 % 15.00
344
Clean
Clean glass; externally; surfaces of glazing Area of panes n e 1.00m2 in area; n.e 2m above ground level m2 0.01 ft2 0.00
Area of panes n e 1.00m2 ; over 2.00 but n.e 5.00m above ground m2 0.01 ft2 0.00
level
Area of panes n e 1.00m2; over 5.00 but ne 10.00m above ground m2 0.01 ft2 0.00
level
Area of panes over 1.00 but ne 5.00m2; n.e. 2.00m above ground m2 0.01 ft2 0.00
level
Area of panes over 1.00 but ne 5.00m2; over 2.00m but n e 5.00m m2 0.01 ft2 0.00
above ground level
above ground level
Area of panes over 5.00 but n e 10.00m2; n.e 2m above ground level m2 0.01 ft2 0.00
Area of panes over 5.00 but n e 10.00m2 ; over 2.00 but n.e 5.00m m2 0.01 ft2 0.00
above ground level
Area of panes over 5.00 but n e 10.00m2; over 5.00 but ne 10.00m m2 0.01 ft2 0.00
above ground level
Clean glass; internally; surfaces of glazing Area of panes n e 1.00m2 in area; n.e 2m above floor level m2 0.01 ft2 0.00
Area of panes n e 1.00m2 ; over 2.00 but n.e 5.00m above floor level m2 0.01 ft2 0.00
Area of panes n e 1.00m2; over 5.00 but ne 10.00m above floor level m2 0.01 ft2 0.00
Area of panes over 1.00 but ne 5.00m2; n.e. 2.00m above floor level m2 0.01 ft2 0.00
above floor level
Area of panes over 1.00 but ne 5.00m2; over 5.00 but n e 10.00m m2 0.01 ft2 0.00
above floor level
Area of panes over 5.00 but n e 10.00m2; n.e 2m above floor level m2 0.01 ft2 0.00
Area of panes over 5.00 but n e 10.00m2 ; over 2.00 but n.e 5.00m m2 0.01 ft2 0.00
above floor level
Area of panes over 5.00 but n e 10.00m2; over 5.00 but ne 10.00m m2 0.01 ft2 0.00
above floor level
Remove blockage from aluminium down pipe and flush 100mm dia rainwater pipe; vertical m 0.02 ft 0.01
with water
Clean out; aluminium gutter; remove blockage; build up 125mm dia half round; over 2.00m but n e 5.00m above ground level m 0.03 ft 0.01
of silt; flush with water 125mm dia half round; over 5.00m but n e 10.00m above ground level m 0.03 ft 0.01
Remove blockage from cast iron down pipe and flush 100mm dia rainwater pipe; vertical m 0.02 ft 0.01
with water
Clean out; cast iron gutters; remove blockage; build up 150mm dia half round; over 2.00m but n e 5.00m above ground level m 0.03 ft 0.01
of silt; flush with water 150mm dia half round; over 5.00m but n e 10.00m above ground level m 0.03 ft 0.01
Clean out; galvanised heavy pressed steel box gutters;200m x 100mm box gutter; over 2.00 but n e 5.00m above ground m 0.03 ft 0.01
remove blockage; build up of silt; flush with water level
200m x 100mm box gutter; over 5.00 but n e 10.00m above ground m 0.03 ft 0.01
level
1200mm girth boundary wall box gutter; over 2.00 but n e 5.00m m 0.03 ft 0.01
above ground level
1200mm girth boundary wall box gutter; over 5.00 but n e 10.00m m 0.03 ft 0.01
above ground level
Remove blockage from uPVC down pipe and flush with 110mm dia rainwater pipe, vertical m 0.02 ft 0.01
water
Clean out; uPVC gutter; remove blockages; build up of 170mm dia half round; over 2.00 but n e 5.00m above ground level m 0.03 ft 0.01
silt; flush with water
170mm dia half round; over 5.00 but n e 10.00m above ground level m 0.03 ft 0.01
345
Repair
Repair roof covering; with approved material, galvanised steel strip toughened sheets; 75mm corrugation; area of Nr 1.50 nr 1.50
damage n e 0.50m2
standing seam aluminium; area of damage n e 0.50m2 Nr 1.50 nr 1.50
mastic asphalt; area of damage n e 0.50m2 Nr 1.00 nr 1.00
built up felt roofing, flat; area of damage n e 0.50m2 Nr 1.00 nr 1.00
single layer plastic, area of damage n e 0.50m2 Nr 0.75 nr 0.75
flexible membrane, area of damage n e 0.50m2 nr 0.75 nr 0.75
Repair wall cladding with approved material, rigid cladding sheet; damage n e 0.50m2 nr 1.50 nr 1.50
galvanised steel strip troughed sheets; damage n e 0.50m2 nr 1.50 nr 1.50
galvanised composite cladding; damage n e 0.50m2 nr 2.50 nr 2.50
Repair glazing - See Replacement

See also Doors / Windows
Repair joint in rainwater system; reseal aluminium; 100mm dia rainwater pipe; vertical Nr 0.35 nr 0.35
cast iron; 100mm dia rainwater pipe; vertical nr 0.45 nr 0.45
uPVC; 110mm dia rainwater pipe, vertical nr 0.25 nr 0.25
aluminium gutter; 125mm dia half round; over 2.00 but n e 5.00m nr 0.35 nr 0.35
above ground level
aluminium gutter; 125mm dia half round; over 5.00 but n e 10.00m nr 0.35 nr 0.35
above ground level
cast iron gutter; 150mm dia half round; over 2.00 but n e 5.00m above nr 0.45 nr 0.45
ground floor level
cast iron gutter; 150mm dia half round; over 2.00 but n e 5.00m above nr 0.45 nr 0.45
ground floor level
galvanised heavy pressed steel gutter; 200m x 100mm box gutter; nr 0.60 nr 0.60
over 2.00 but n e 5.00m above ground level
galvanised heavy pressed steel gutter; 200m x 100mm box gutter; nr 0.60 nr 0.60
over 5.00 but n e 10.00m above ground level
galvanised heavy pressed steel gutter; 457mm boundary wall box nr 0.60 nr 0.60
gutter; (1200mm girth) over 2.00m but not exceeding 5.00m above
ground level
galvanised heavy pressed steel gutter; 1200mm girth boundary wall nr 0.60 nr 0.60
box gutter; over 5.00 but n e 10.00m above ground level
uPVC guttter; 170mm dia half round; over 2.00 but n e 5.00m above nr 0.35 nr 0.35
ground level
uPVC gutter; 170mm dia half round; over 5.00 but n e 10.00m above nr 0.35 nr 0.35
ground level
Carefully dismantle; set aside, protect and store; refix Roof decking system m2 0.50 ft2 0.05
with new fixings; n e 10m height Wall cladding system m2 0.50 ft2 0.05
flashings m 0.20 ft 0.06
Extra over Height allowance Percentage addition;working height over 10 - 20m % 10.00 % 10.00
346
Replace
Carefully remove pane of glass and glazing system, and 6mm thick plate glass; in single panes panes n e 1.00m2 Nr 0.30 nr 0.30
replace with new, to metal 6mm thick plate glass, in single panes panes over 1.00 but ne 2.25m2 Nr 0.30 nr 0.30
6mm thick plate glass; in single panes panes over 2.25m2 Nr 0.30 nr 0.30
6mm thick toughened safety glass; in single panes panes n e 1.00m2 Nr 0.30 nr 0.30
6mm thick toughened safety glass, in single panes panes over 1.00 Nr 0.30 nr 0.30
but n e 2.25m2
6mm thick toughened safety glass; in single panes panes over Nr 0.30 nr 0.30
2.25m2
7m thick georgian wired safety glass; in single panes n e 1.00m2 nr 0.30 nr 0.30
7m thick georgian wired safety glass; in single panes over 1.00 but n nr 0.30 nr 0.30
e 2.25m2
7m thick georgian wired safety glass; in single panes over 2.25m2 nr 0.30 nr 0.30
18mm thick hermetically sealed double glazed units not exceeding Nr 0.45 nr 0.45
1.00m2
18mm thick hermetically sealed double glazed units over 1.00 but n e nr 0.45 nr 0.45
2.25m2
18mm thick hermetically sealed double glazed units over 2.25m2 nr 0.45 nr 0.45
Removal item only. Replacement use NEW rates
Carefully dismantle, remove and dispose; wall cladding patent glazing; aluminium alloy bars 2.55 m long at 622mm centres; m2 0.30 ft2 0.03
system fixed to supports
window frame system; single tier; aluminium glazing bars at 850mm m2 0.30 ft2 0.03
centres x 890mm long; timber supports
curtain walling; aluminium system; m2 0.30 ft2 0.03
rigid cladded sheet; m2 0.30 ft2 0.03
Carefully take down, remove and dispose Roof decking m2 0.25 ft2 0.02
Wall cladding m2 0.25 ft2 0.02
Flashing m 0.10 ft 0.03
Carefully dismantle, remove and dispose; roofing galvanised steel strip toughened sheets; 75mm corrugations; m2 0.30 ft2 0.03
system standing seam aluminium; m2 0.30 ft2 0.03
mastic asphalt; m2 0.30 ft2 0.03
built up felt roofing, m2 0.30 ft2 0.03
single layer plastic, m2 0.30 ft2 0.03
flexible membrane, m2 0.30 ft2 0.03
Carefully dismantle; remove and dispose; make good aluminium; 100mm diameter rainwater pipe; vertical m 0.15 ft 0.05
background cast iron; 100mm diameter rainwater pipe; vertical m 0.15 ft 0.05
uPVC; 110mm diameter rainwater pipe, vertical m 0.15 ft 0.05
aluminium gutter; 125mm dia half round; over 2.00 but n e 5.00m m 0.25 ft 0.08
above ground level
aluminium gutter; 125mm dia half round; over 5.00 but n e 10.00m m 0.25 ft 0.08
above ground level
cast iron gutter; 150mm dia half round; over 2.00 but n e 5.00m above m 0.30 ft 0.09
ground floor level
cast iron gutter; 150mm dia half round; over 2.00 but n e 5.00m above m 0.30 ft 0.09
ground floor level
galvanised heavy pressed steel gutter; 200 x 100mm box gutter; over m 0.35 ft 0.11
2.00 but n e 5.00m above ground level
galvanised heavy pressed steel gutter; 200 x 100mm box gutter; over m 0.35 ft 0.11
5.00 but n e 10.00m above ground level
galvanised heavy pressed steel gutter;1200mm girth boundary wall m 0.35 ft 0.11
galvanised heavy pressed steel gutter; 1200mm girth boundary wall m 0.35 ft 0.11
uPVC guttter; 170mm dia half round; over 2.00 but n e 5.00m above m 0.20 ft 0.06
ground level
uPVC gutter; 170mm dia half round; over 5.00 but n e 10.00m above m 0.20 ft 0.06
ground level
Extra over Height allowance Percentage addition;working height over 10 - 20m % 10.00 % 10.00
347
Q.2.2.3 Lining / Partitions
Norm Hrs. Norm Hrs.
LINING / PARTITIONS METRIC IMPERIAL
New Work
Structural framing
Fix timber; floor floor joist 50 x 75 mm m 0.06 ft 0.02

floor joist 50 x 150 mm m 0.09 ft 0.03
Fix timber; wall or partition frame 50 x 50 mm m 0.09 ft 0.03
frame 50 x 75 mm m 0.13 ft 0.04
frame 50 x 100 mm m 0.14 ft 0.04
frame 75 x 100 mm m 0.19 ft 0.06
kerb, bearer 50 x 50 mm m 0.05 ft 0.02
triangular fillet 50 x 50 mm m 0.07 ft 0.02
trimmer 38 x 150 mm; form opening size 760 x 760mm Nr 0.94 Nr 0.94
trimmer 50 x 175 mm; form opening size 760 x 760 mm; Nr 1.01 Nr 1.01
trimmer 75 x 225 mm; form opening size 3000 x 1000mm Nr 3.69 Nr 3.69
Extra; plugging and screwing; concrete, brickwork or softwood; 300 mm centres m 0.17 ft 0.05
blockwork softwood; 450 mm centres m 0.13 ft 0.04
softwood; 600 mm centres m 0.11 ft 0.03
softwood; 900 mm centres m 0.11 ft 0.03
Extra; bolting; including form holes; concrete, brickwork softwood; n e 100mm thick; 6mm dia bolt Nr 0.14 Nr 0.14
or blockwork softwood; n e 150mm thick; 6 to 13mm dia bolt Nr 0.21 Nr 0.21
Extra;for wrought face softwood; n e 50mm wide m 0.05 ft 0.02
softwood; over 50 but n e 100mm wide m 0.08 ft 0.02
softwood; allowance; each additional 50mm width m 0.03 ft 0.01
softwood; n e 100mm girth m 0.08 ft 0.02
softwood; over 100 but n e 200mm girth m 0.09 ft 0.03
softwood; over 200 but n e 300mm girth m 0.11 ft 0.03
softwood; allowance; each additional 100mm girth m 0.03 ft 0.01
Linings
Fix plywood; floor 12mm thick; over 300mm wide m2 0.51 ft2 0.05
12mm thick; n e 300mm wide m 0.18 ft 0.06
12mm thick; area n e 1.00m2 Nr 0.51 Nr 0.51
18mm thick; over 300mm wide m2 0.93 ft2 0.09
18mm thick; area n e 1.00m2 Nr 0.93 Nr 0.93
Fix chipboard; floor 18mm thick; over 300mm wide m2 0.33 ft2 0.03
18mm thick; area n e 1m2 Nr 0.33 Nr 0.33
Fix plywood; wall 6mm thick boarding; over 300mm wide m2 0.47 ft2 0.04
6mm thick boarding; area n e 1m2 Nr 0.39 Nr 0.39
12mm thick boarding; over 300mm wide m2 0.59 ft2 0.05
Fix hardboard; wall 6mm thick boarding; over 300mm wide m2 0.26 ft2 0.02
Fix plywood; isolated beam 6mm thick boarding; n e 600mm girth m2 0.32 ft2 0.03
6mm thick boarding; over 600 but n e 1200mm girth m2 0.27 ft2 0.03
plywood; allowance; each additional 600mm girth % 0.01 % 0.01
9mm thick boarding; n e 600mm girth m2 0.38 ft2 0.04
plywood; allowance; each additional 600mm girth % 0.01 % 0.01
Fix plywood; isolated column 6mm thick boarding; n e 600mm girth m2 0.32 ft2 0.03
plywood allowance; each addition 600mm girth % 0.01 % 0.01
extra; form access panel size 600 x 600mm Nr 0.53 Nr 0.53
extra; form external angle m 0.03 ft 0.01
extra; form internal angle m 0.03 ft 0.01
extra; form hole Nr 0.02 Nr 0.02
plywood allowance; each addition 600mm girth % 0.01 % 0.01
Fix hardboard; isolated beam 6mm thick boarding; n e 600mm girth m2 0.48 ft2 0.04
hardboard; allowance; each additional 600mm girth % %
hardboard; allowance; each additional 600mm girth % %
Fix hardboard; isolated column 6mm thick boarding; n e 600mm girth m2 0.48 ft2 0.04
hardboard allowance; each addition 600mm girth % %
hardboard allowance; each addition 600mm girth % %
348
Fit; gypsum plasterboard lining system; plain grade lining; one layer 12.5mm board; over 2.40 but n e 2.70m high m 0.97 ft 0.30
tapered edge; joints filled with joint filler and tape to lining; one layer 12.5mm board; over 2.70 but n e 3.00m high m 1.11 ft 0.34
receive direct decoration; to softwood
lining; one layer 12.5mm board; over 3.00 but n e 3.30m high m 1.25 ft 0.38
lining; one layer 12.5mm board; over 3.30 but n e 3.60m high m 1.43 ft 0.44
ceiling; one layer 12.5mm board; over 300mm wide m2 0.41 ft2 0.04
Partition
Fit; gyproc laminated wall lining system; comprising 62.5mm partition; one layer 12.5mm board; over 2.10 but n e 2.40m high m 3.05 ft 0.93
metal stud frame, floor and ceiling channels; plugged and 62.5mm partition; one layer 12.5mm board; over 2.40 but n e 2.70m high m 3.56 ft 1.09
screwed to concrete; tapered edge panels; joints filled
with joint filler and tape to receive direct decoration; 62.5mm partition; one layer 12.5mm board; over 2.70 but n e 3.00m high m 3.94 ft 1.20
62.5mm partition; one layer 12.5mm board; over 3.00 but n e 3.30m high m 4.58 ft 1.40
80mm partition; one layer 12.5mm board each side; one hour fire resistance; m 3.89 ft 1.19
over 2.10 but n e 2.40m high
80mm partition; one layer 12.5mm board each side; onr hour fire resistance; m 6.34 ft 1.93
100mm partition; two layer 12.5mm board each side; two hour fire resistance; m 4.81 ft 1.47
Fit; gyproc laminated wall lining system; comprising 100mm partition; two layer 12.5mm board each side; two hour fire resistance; m 6.13 ft 1.87
metal stud frame, floor and ceiling channels; plugged and over 3.00 but n e 3.30m high
screwed to concrete; tapered edge panels; joints filled 100mm partition; two layer 12.5mm board each side; two hour fire resistance; m 7.72 ft 2.35
with joint filler and tape to receive direct decoration; over 3.30 but n e 3.60m high
Fit Rockwool fire barrier; between top of suspended one layer 50mm thick; half hour fire resistance; 900mm wide m 0.56 ft 0.17
ceiling and concrete soffit two layer 50mm thick; one hour fire resistance; 900mm wide m 0.83 ft 0.25
Suspended ceiling
Fit suspended ceiling system; adjustable hangers fixed to lining; one layer 12.5mm board; over 300mm width; hangers average 400mm m2 1.30 ft2 0.12
concrete or steel soffit; standard size tapered edge long
wallboard; joints filled with joint filler and tape; finish to
receive direct decoration
Fit exposed suspended ceiling system; adjustable lay in grid; tiles 15mm thick size 600 x 600mm; over 300mm width; hangers m2 0.32 ft2 0.03
hangers fixed to concrete or steel soffit; tegular fissured average 400mm long
tile
Extra over fit ceiling system for working at heights above over 3.50 but n e 5.00m high % 0.03 % 0.03
3.50m
over 5.00 but n e 7.50m high % 0.05 % 0.05
over 7.50 but n e 10.00m high % 0.08 % 0.08
over 10.00m high % 0.10 % 0.10
Clean
Not applicable - See surface finishes
Repair
Repair damaged wallboard with approved material, wall, lining or partition; area n e 0.50m2 nr 0.35 Nr 0.35
ceiling; area n e 0.50m2 nr 0.40 Nr 0.40
Repair damaged suspended ceiling system; lay in grid ; tile; 15mm thick size 600 x 600mm nr 0.04 Nr 0.04
take down existing and replace with new
349
Replace
Removal of linings and partitioning only.
Replacement use NEW rates
Carefully take down; remove and dispose of gypsum 12.5mm thick board; wall lining over 2.40 but n e 2.70m high m 0.24 ft 0.07
lining system; fixed to softwood 12.5mm thick board; wall lining over 2.70 but n e 3.00m high m 0.28 ft 0.08
12.5mm thick board; wall lining over 3.00 but n e 3.30m high m 0.31 ft 0.10
12.5mm thick board; wall lining over 3.30 but n e 3.60m high m 0.36 ft 0.11
Carefully take down , remove and dispose of gyproc 62.5mm thick partition; over 2.10 but n e 2.40m high m 0.76 ft 0.23
partitioning system; making good background 62.5mm thick partition; over 2.40 but n e 2.70m high m 0.89 ft 0.27
62.5mm thick partition; over 2.70 but n e 3.00m high m 0.99 ft 0.30
80mm thick partition; over 2.10 but n e 2.40m high m 0.97 ft 0.30
Carefully take down; remove and dispose of Rockwool one layer 50mm thick; 900mm wide m 0.15 ft 0.05
fire barrier; two layer 50mm thick; 900mm wide m 0.15 ft 0.05
Carefully take down; remove and dispose of suspended
ceiling system lining; one layer 12.5mm board; over 300mm width; hangers average 400mm m2 0.15 ft2 0.01
long
lay in grid; tiles 15mm thick size 600 x 600mm; over 300mm width; hangers m2 0.15 ft2 0.01
average 400mm long
Extra over take down ceiling system for working at over 3.50 but n e 5.00m high % 0.03 % 0.03
heights above 3.50m over 5.00 but n e 7.50m high % 0.05 % 0.05
over 7.50 but n e 10.00m high % 0.08 % 0.08
over 10.00m high % 0.10 % 0.10
350
Q.2.2.4 Doors & Windows
Norm Hrs. Norm Hrs.
DOORS AND WINDOWS METRIC IMPERIAL
New Work
Door Frame Lining
Fit door frame and lining set; softwood size 50 x 50mm; jamb, head, sill, mullion and transom m 0.23 ft 0.07
size 50 x 75mm; jamb, head, sill, mullion and transom m 0.24 ft 0.07
size 75x 75mm; jamb, head, sill, mullion and transom m 0.28 ft 0.09
size 75x 100mm; jamb, head, sill, mullion and transom m 0.33 ft 0.10
Extra over fit door frame irrespective of size; plug and screw 450mm centres m 0.16 ft 0.05
Extra over fit door frame irrespective of size; hardwood; screwed Percentage adjustment % 0.05 % 0.05
Extra over fit door frame irrespective of size; hardwood; pelleted n e 75mm wide m 0.15 ft 0.05
Extra over fit door frame irrespective of size; hardwood; pelleted over 75 but n e 150mm wide m 0.15 ft 0.05
Extra over fit door frame irrespective of size; hardwood; plug and 450mm centres m 0.16 ft 0.05
srcew
Door - External Quality

Fit door; semi solid flush plywood faced; hung on pair of butt 44mm thick; size 807 x 2000mm nr 2.02 nr 2.02
hinges; (other ironmongery measured separately) 44mm thick; size 907 x 2000mm Nr 2.02 nr 2.02
extra for rebated meeting style m ft
extra for rounded heel m ft
Fit door; semi solid flush plywood faced; hung on pair and a half of 54mm thick; size 726 x 2040mm; one hour fire resistant nr 1.71 nr 1.71
butt hinges; (other ironmongery measured separately) 54mm thick; size 826 x 2040mm; one hour fire resistant nr 1.71 nr 1.71
Fit door; wrot softwood framed ledged and braced; hung on pair of 25mm thick tongued and grooved "V" jointed boarding; 25 x 150mm nr 1.01 nr 1.01
butt hinges ( other ironmongery measured separately) ledge and brace; size 726 x 1981mm
Fit doorset; door and frame unit; insulated door plywood faced 46mm thick; structural opening size 980 x 2100mm; single door set; nr 5.00 nr 5.00
polyester coated laminated finish; hardwood lipping all edges; panic bolt
sheet steel bonded into core; hardwood frame; fixing with frame
anchors; weather strip all round; cutting mortices
46mm thick; structural opening size 1800 x 2100mm; single door set; nr 7.50 nr 7.50
panic bolt
Fit doorset; steel door and frame unit; single action door set; structural opening size 900 x 2100mm nr 4.50 nr 4.50
polyester powder coated finish; including fitting all ironmongery structural opening size 1800 x 2100mm nr 7.00 nr 7.00
Fit rolling shutter doorset; galvanised steel; self coiling; activation size 1000 x 2750mm nr 6.25 nr 6.25
by fusible link; fixing with bolts size 1500 x 2750mm nr 6.75 nr 6.75
size 2400 x 2750mm nr 8.00 nr 8.00
Door - Internal Quality

Fit door; semi solid flush plywood faced; hung on pair of butt 44mm thick; size 762 x 1981mm nr 1.30 nr 1.30
hinges; (other ironmongery measured separately) 44mm thick; size 826 x 1981mm nr 1.41 nr 1.41
extra for rebated meeting style m ft
extra for rounded heel m ft
Fit door; semi solid flush plywood faced; hung on pair and a half of 54mm thick; size 726 x 2040mm; one hour fire resistant nr 1.71 nr 1.71
butt hinges; (other ironmongery measured separately) 54mm thick; size 826 x 2040mm; one hour fire resistant nr 1.71 nr 1.71
Window
See also wall cladding
Fit window, softwood frame, side hung casement; hung on pair of size 900 x 600mm nr 0.83 nr 0.83
hinges, (glazing and other ironmongery measured separately) size 900 x 900mm nr 1.02 nr 1.02
size 1200 x 900mm nr 1.11 nr 1.11
size 1200 x 1200mm nr 1.34 nr 1.34
size 1200 x 1500mm nr 1.57 nr 1.57
Fit window, softwood frame, top hung casement; hung on pair of size 900 x 600mm nr 0.83 nr 0.83
hinges, (glazing and other ironmongery measured separately) size 900 x 900mm nr 1.02 nr 1.02
size 1200 x 900mm nr 1.11 nr 1.11
size 1200 x 1200mm nr 1.34 nr 1.34
size 1200 x 1500mm nr 1.57 nr 1.57
Fit window; factory finished steel fixed light; polyester powder size 630 x 925mm nr 1.11 nr 1.11
coated; fixed in position plugged and screwed to brickwork or size 630 x 1515mm nr 1.11 nr 1.11
blockwork; (glazing measured separately)
size 1240 x 925mm nr 1.62 nr 1.62
size 1240 x 1220mm nr 1.62 nr 1.62
size 1240 x 1515mm nr 1.62 nr 1.62
Fit rooflight; galvanised steel; plugged and screwed to concrete; or size 900 x 600mm nr 1.76 nr 1.76
screwed to timber; fixed light complete unit size 900 x 900mm nr 1.90 nr 1.90
size 900 x 1200mm nr 2.04 nr 2.04
size 1200 x 1200mm nr 2.17 nr 2.17
size 1200 x 1800mm nr 2.31 nr 2.31
351
Glass
Fit glazing; wood with putty 6mm thick float glass; panes n e 0.15m2 m2 0.02 ft2 0.00
6mm thick float glass; panes oveer 0.15 but n e 4.00m2 m2 0.02 ft2 0.00
Fit glazing; wood with screwed beads and butyl compound 6mm thick float glass; panes n e 0.15m2 m2 0.17 ft2 0.02
6mm thick float glass; panes oveer 0.15 but n e 4.00m2 m2 0.16 ft2 0.01
6mm thick georgian wired rough cast glass; panes n e 0.15m2 m2 1.74 ft2 0.16
6mm thick georgian wired rough cast glass; panes over 0.15 but n e m2 1.60 ft2 0.15
4.00m2
6mm thick georgian wired polished glass; panes n e 0.15m2 m2 1.76 ft2 0.16
6mm thick georgian wired polished glass; panes over 0.15 but n e m2 1.67 ft2 0.16
4.00m2
Fit glazing; metal with metal casement putty and clip on beads 6mm thick georgian wired rough cast glass; panes n e 0.15m2 m2 1.86 ft2 0.17
6mm thick georgian wired rough cast glass; panes over 0.15 but n e m2 1.72 ft2 0.16
4.00m2
Fit glazing; metal with setting blocks, silicone butyl glazing mastic 7.9mm thick laminated glass; in panes n e 0.15m2 m2 1.06 ft2 0.10
and pressed steel beads 7.9mm thick laminated glass; in panesover 0.15 but n e 4.00m2 m2 0.82 ft2 0.08
double glazing unt; 5.9mm thick laminated glass; 6mm thick air space m2 3.44 ft2 0.32
float; in panes n e 0.15m2
double glazing unt; 5.9mm thick laminated glass; 6mm thick air space m2 3.28 ft2 0.31
float; in panes over 0.15 but n e 4.00m2
Apply; shatterproof film; surface of glass panes n e 0.15m2 m2 0.78 ft2 0.07
panes over 0.15 but n e 4.00m2 m2 0.69 ft2 0.06
Apply; solar reflective film; surface of glass panes n e 0.15m2 m2 0.78 ft2 0.07
panes over 0.15 but n e 4.00m2 m2 0.69 ft2 0.06
Ironmongery;
Fit to door or window; softwood butt hinge (pair) nr 0.23 nr 0.23
casement stay and hasp nr 0.16 nr 0.16
door closer; light duty surface fixed nr 0.93 nr 0.93
kicking plate nr 0.23 nr 0.23
latch; cylinder rim night latch nr 0.69 nr 0.69
lock, upright mortice nr 0.77 nr 0.77
lock; dead lock nr 0.39 nr 0.39
pull handle; back fixed nr 0.16 nr 0.16
push plate nr 0.16 nr 0.16
Fit to door or window; hardwood butt hinge (pair) nr 0.32 nr 0.32
Fit to door or window; metal butt hinge (pair) nr 0.32 nr 0.32
Clean
For cleaning glass - See Roof decking
352
Repair
Carefully take off external quality door from frame; set aside door; 44mm thick door; size 807 x 2000mm nr 0.75 nr 0.75
remove support hinges; realign door edge and hinges refix to 44mm thick door; size 907 x 2000mm nr 0.75 nr 0.75
frame; rehang door; make good finish
54mm thick door; size 726 x 2040mm nr 0.75 nr 0.75
54mm thick door; size 826 x 2040mm nr 0.75 nr 0.75
Carefully take off steel security door; dismantle counterweight doorset; structural opening size 900 x 2100 nr 3.75 nr 3.75
system; remove and set aside door; realign and reinstall
doorset; structural opening size 1800 x 2100 nr 5.25 nr 5.25
counterweight system; rehang door
Carefully dismantle fusible link from rolling shutter doorset; repair irrespective of opening size nr 1.25 nr 1.25
and reinstall
Carefully take off internal quality door from frame; remove support 44mm thick door; size 807 x 2000 nr 0.75 nr 0.75
hinges; realign door edge and hinges refix to frame; rehang door; 44mm thick door; size 907 x 2000 nr 0.75 nr 0.75
make good finish
54mm thick door; size 726 x 1981 nr 0.75 nr 0.75
54mm thick door; size 826 x 1981 nr 0.75 nr 0.75
Carefully take off opening light from window; set aside casement; 900 x 600mm nr 0.35 nr 0.35
remove support hinges; realign casement edge and hinges; rehang 1200 x 600mm nr 0.35 nr 0.35
casement; make good
1500 x 600mm nr 0.35 nr 0.35
Removal of existing paint system only. Replacement (repainting) use New Painting rates Surface Finishes
Strip with chemical agent, rub down to remove existing painting general surface; over 300mm girth m2 0.74 ft2 0.07
system; metal, or wood surface general surface; n e 300mm girth m2 0.33 ft2 0.03
general surface; n e 0.50m2 nr 0.56 nr 0.56
window; panes over 0.15m2 m2 0.94 ft2 0.09
window; panes n e 0.15m2 m2 1.09 ft2 0.10
Burn off, rub down to remove existing painting system; metal, or general surface; over 300mm girth m2 0.91 ft2 0.08
wood surface general surface; n e 300mm girth m2 0.42 ft2 0.04
general surface; n e 0.50m2 nr 0.68 nr 0.68
window; panes over 0.15m2 m2 1.18 ft2 0.11
window; panes n e 0.15m2 m2 1.35 ft2 0.13
Replace
Removal of existing glass and glazing only. Replacement (reglazing) use New Doors / Windows rates
Carefully remove existing glass and glazing; hack out and prepare 6mm thick sheet or plate glass; glazed with putty m 0.11 ft 0.03
wood rebate; irrespective size of pane 6mm thick sheet or plate glass; glazed with screwed beads m 0.23 ft 0.07
Carefully remove existing glass and glazing; hack out and prepare; 6mm thick sheet or plate glass; glazed with metal casement putty m 0.11 ft 0.03
metal rebate; irrespective size of pane 6mm thick sheet or plate glass; glazed with clip on beads m 0.14 ft 0.04
Carefully remove existing glass and glazing; hack out and prepare 6mm thick wired or toughened glass; glazed with putty m 0.14 ft 0.04
wood rebate; irrespective size of pane 6mm thick wired or toughened glass; glazed with screwed beads m 0.28 ft 0.09
Carefully remove existing glass and glazing; hack out and prepare; 6mm thick wired or toughened glass; glazed with putty m 0.14 ft 0.04
metal rebate; irrespective size of pane 6mm thick wired or toughened glass; glazed with screwed beads m 0.17 ft 0.05
Removal and preparation only, for replacement use NEW rates

Dismantle external door; from timber ; remove to agreed location unit; single door nr 0.69 nr 0.69
on site; make good frame unit; double (pair) nr 1.15 nr 1.15
Dismantle internal door, timber frame and architraves complete; door; single nr 0.92 nr 0.92
remove to agreed location on site; make good opening exposed door; double (pair) nr 1.37 nr 1.37
Dismantle external door, metal frame complete; remove to agreed door; single nr 0.92 nr 0.92
location on site; make good opening exposed door; double (pair) nr 1.37 nr 1.37
Dismantle rolling shutter doorset; remove to agreed location on size 1000 x 2750mm nr 1.15 nr 1.15
site; make good opening exposed size 1500 x 2750mm nr 1.35 nr 1.35
size 2400 x 2750mm nr 1.65 nr 1.65
Dismantle window complete with glazing, timber casement; remove size 900 x 600mm nr 0.25 nr 0.25
to agreed location on site; make good opening exposed size 900 x 900mm nr 0.25 nr 0.25
size 1200 x 900mm nr 0.35 nr 0.35
size 1200 x 1200mm nr 0.35 nr 0.35
size 1200 x 1500mm nr 0.40 nr 0.40
Dismantle window complete with glazing; factory finished steel size 630 x 925mm nr 0.25 nr 0.25
fixed light; remove to agreed location on site; make good opening size 630 x 1515mm nr 0.35 nr 0.35
exposed
size 1240 x 925mm nr 0.35 nr 0.35
size 1240 x 1220mm nr 0.35 nr 0.35
size 1240 x 1515mm nr 0.40 nr 0.40
Dismantle rooflight; galvanised steel; fixed light complete unit; size 900 x 600mm nr 0.25 nr 0.25
remove to agreed location on site; make good opening exposed size 900 x 900mm nr 0.25 nr 0.25
size 900 x 1200mm nr 0.35 nr 0.35
size 1200 x 1200mm nr 0.35 nr 0.35
size 1200 x 1800mm nr 0.42 nr 0.42
Carefully dismantle; remove and dispose of ironmongery from butt hinge (pair) nr 0.06 nr 0.06
timber or metal; filling in exposed fixing holes casement stay and hasp nr 0.04 nr 0.04
353
Q.2.2.5 Surface Finishes
Norm Hrs. Norm Hrs.
SURFACE FINISHES METRIC IMPERIAL
New Work
Floor Preparation
Lay acrylic based levelling compound; floor; 3mm thick; one coat; level or to falls; over 300 mm wide; m2 0.09 ft2 0.01
floor; 3mm thick; one coat; to falls and crossfalls; over 300mm wide; m2 0.09 ft2 0.01
floor; 3mm thick; one coat; slopes over 15 deg; over 300 mm wide; m2 0.16 ft2 0.02
floor; 3mm thick; one coat; level or to falls; n e 300mm wide; m 0.22 ft 0.07
floor; 3mm thick; one coat; to falls and crossfalls; n e 300mm wide; m 0.22 ft 0.07
floor; 3mm thick; one coat; to slopes over 15 deg; n e 300mm wide; m 0.22 ft 0.07
Lay latex based levelling compound; floor; 3mm thick; one coat; level or to falls; over 300 mm wide; m2 0.14 ft2 0.01
floor; 3mm thick; one coat; to falls and crossfalls; over 300mm wide; m2 0.14 ft2 0.01
floor; 3mm thick; one coat; slopes over 15 deg; over 300 mm wide; m2 0.14 ft2 0.01
floor; 3mm thick; one coat; level or to falls; n e 300mm wide; m2 0.19 ft2 0.02
floor; 3mm thick; one coat; to falls and crossfalls; n e 300mm wide; m2 0.19 ft2 0.02
floor; 3mm thick; one coat; to slopes over 15 deg; n e 300mm wide; m2 0.19 ft2 0.02
Lay cement and sand (1:3); screed; on concrete floor 50mm thick; level or to falls; over 300mm wide m2 0.32 ft2 0.03
floor 50mm thick; to falls and crossfalls; over 300mm wide m2 0.33 ft2 0.03
floor 50mm thick; to slopes over 15 deg; over 300mm wide m2 0.34 ft2 0.03
extra for floated finish; irrespective of surface gradient m2 0.01 ft2 0.00
extra for trowelled finish; irrespective of surface gradient m2 0.01 ft2 0.00
extra; single layer wrapping fabric reinforcement m2 0.09 ft2 0.01
Lay granolithic paving; cement and granite chippings; on 50mm thick; level or to falls; over 300mm wide m2 0.18 ft2 0.02
concrete laid whilst green; trowelled finish 50mm thick; to falls and crossfalls; over 300mm wide m2 0.35 ft2 0.03
50mm thick; to slopes over 15 deg; over 300mm wide m2 0.36 ft2 0.03
extra sprinkling carborundum grit on surface; trowelled in m2 0.12 ft2 0.01
extra treating surface with hardener m2 0.06 ft2 0.01
Extra over floor preparation for percentage adjustment working in staircase area % 0.03 % 0.03
percentage adjustment working in plant room % 0.03 % 0.03
Fix ; brass; run into concrete dividing strip 10 x 3mm wide; including anchoring with wire; m 0.39 ft 0.12
Fix ; aluminium alloy; plugged and screwed; concrete nosing 60 x 32mm m 0.48 ft 0.15
nosing 92 x 32mm m 0.67 ft 0.20
Wall preparation
Apply cement and sand (1:3); render; to concrete, brickwork 12mm thick; wall; over 300mm wide m2 0.26 ft2 0.02
or blockwork 12mm thick; wall; n e 300mm wide m 0.11 ft 0.03
extra for floated finish m2 0.01 ft2 0.00
extra for trowelled finish m2 0.01 ft2 0.00
Apply plaster; one coat work; finishing coat; including fix 3mm thick; 9mm thick lining; wall; over 300mm wide; screwed to metal m2 0.36 ft2 0.03
baseboard; steel trowelled finish 3mm thick; 9mm thick lining; wall; n e 300 wide; screwed to metal m 0.22 ft 0.07
3mm thick; 9mm thick lining; isolated column; over 300mm wide m2 0.36 ft2 0.03
3mm thick; 9mm thick lining; isolated column; n e 300mm wide m 0.22 ft 0.07
Extra; fixed to softwood 3mm thick; 9mm thick lining; over 300mm wide; m2 0.12 ft2 0.01
3mm thick; 9mm thick lining; n e 300mm wide; m 0.08 ft 0.02
Apply plaster; two coat work; bonding and finishing coat; 13mm thick; wall; over 300mm wide m2 0.22 ft2 0.02
prepared background; steel trowelled finish 13mm thick; wall; n e 300mm wide m 0.10 ft 0.03
13mm thick; isolated column; over 300mm wide m2 0.28 ft2 0.03
13mm thick; isolated column; n e 300mm wide m 0.15 ft 0.05
Extra; fixed to metal lathing 13mm thick; over 300mm wide; m2 0.12 ft2 0.01
13mm thick; n e 300mm wide; m 0.08 ft 0.02
Extra over wall preparation for percentage adjustment working in staircase area % 0.03 % 0.03
Ceiling preparation
Apply plaster; one coat work; finishing coat; including 3mm thick; 9mm thick baseboard; ceiling over 300mm wide; screwed to m2 0.43 ft2 0.04
baseboard; steel trowelled finish metal
3mm thick; 9mm thick baseboard; ceiling n e 300mm wide; screwed to m 0.06 ft 0.02
metal
3mm thick; 9mm thick baseboard; isolated beam; over 300 wide; screwed to m2 0.36 ft2 0.03
metal
3mm thick; 9mm thick baseboard; isolated beam; n e 300 wide; screwed to m 0.22 ft 0.07
metal
Apply plaster; two coat work; bonding and finishing coat; 13mm thick; ceiling; over 300mm wide m2 0.26 ft2 0.02
prepared background; steel trowelled finish 13mm thick; ceiling; n e 300mm wide m 0.12 ft 0.04
13mm thick; isolated beam; over 300mm wide m2 0.31 ft2 0.03
13mm thick; isolated beam n e 300mm wide m 0.15 ft 0.05
13mm thick; over 300mm wide; m2 0.40 ft2 0.04
Extra; fixed to metal lathing 13mm thick; n e 300mm wide; m2 0.06 ft2 0.01
percentage adjustment working in staircase area % 0.03 % 0.03
Extra over ceiling preparation for percentage adjustment; over 3.5m high % 0.04 % 0.04
Fix plaster accessories; angle bead; brickwork or blockwork m 0.03 ft 0.01
angle bead; concrete m 0.04 ft 0.01
stop bead; brickwork or blockwork m 0.04 ft 0.01
stop bead; concrete m 0.04 ft 0.01
architrave bead; brickwork or blockwork m 0.05 ft 0.02
architrave bead; concrete m 0.05 ft 0.02
354
Fix galvanised steel; stiffened expanded metal lathing; 0.30mm thick; 10mm mesh; over 300mm wide; softwood m2 0.32 ft2 0.03
0.30mm thick; 10mm mesh; n e 300mm wide; softwood m 0.13 ft 0.04
0.30mm thick; 10mm mesh; over 300mm wide; concrete, brickwork or m2 0.43 ft2 0.04
blockwork
0.30mm thick; 10mm mesh; n e 300mm wide; concrete, brickwork or m 0.18 ft 0.05
blockwork
0.30mm thick; 10mm mesh; over 300mm wide; wired to steelwork m2 0.41 ft2 0.04
0.30mm thick; 10mm mesh; n e 300mm wide; wired to steelwork m 0.21 ft 0.06
Floor finish
See also painting section

Lay clay floor tiling; size 150 x 150mm; bedded and jointed 12mm thick; floor; level or to falls; over 300mm wide m2 1.07 ft2 0.10
in cement mortar; laid symmetrical pattern; screeded base 12mm thick; floor; falls and to crossfalls; over 300mm wide m2 1.09 ft2 0.10
12mm thick; floor; to slopes over 15 deg; over 300mm wide m2 1.12 ft2 0.10
12mm thick; tread; n e 300mm wide; m 0.39 ft 0.12
12mm thick; plain riser; n e 300mm wide; m 0.42 ft 0.13
12mm thick; coved skirting; 150mm high; m 0.30 ft 0.09
Form extra over 12mm thick tile; bullnosed edge m 0.05 ft 0.02
extra over 12mm thick tile; fair edge Nr 0.05 Nr 0.05
extra over 12mm thick tile; internal angle Nr 0.11 Nr 0.11
extra over 12mm thick tile; external angle Nr 0.11 Nr 0.11
Lay thermoplastic tiling; size 300 x 300mm; fixed with 3mm thick; floor; over 300mm wide; level or to falls; m2 0.23 ft2 0.02
adhesive; butt joints; laid symmetrical pattern; 3mm thick; floor; over 300mm wide; to slopes n e 15 deg; m2 0.23 ft2 0.02
3mm thick; floor; n e 300mm wide; level or to falls m 0.31 ft 0.10
3mm thick; floor; n e 300mm wide; to slopes n e 15 deg m 0.31 ft 0.10
Lay vinyl tiling;size 300 x 300; fix with adhesive; butt joints; 2mm thick; floor; over 300mm wide; level or to falls; m2 0.33 ft2 0.03
symmetrical pattern;
2mm thick; floor; over 300mm wide; to slopes n e 15 deg; m2 0.33 ft2 0.03
2mm thick; floor; n e 300mm wide; level or to falls m 0.44 ft 0.13
2mm thick; floor; n e 300mm wide; to slopes n e 15 deg m 0.44 ft 0.13
2mm thick; skirting; 100mm high; welded butt joints to sheet or tile flooring; m 0.17 ft 0.05
cove former
extra for internal angle nr 0.04 Nr 0.04
extra for external angle nr 0.04 Nr 0.04
Lay vinyl tiling; size 450 x 450; fix with adhesive; butt joints; 3mm thick; floor; over 300mm wide; level or to falls; m2 0.65 ft2 0.06
symmetrical pattern;
3mm thick; floor; over 300mm wide; to slopes n e 15 deg; m2 0.65 ft2 0.06
3mm thick; floor; n e 300mm wide; level or to falls; m 0.78 ft 0.24
3mm thick; floor; n e 300mm wide; to slopes n e 15 deg; m 0.78 ft 0.24
Extra over vinyl tiling; irrespective of thickness hot welding joint m 0.17 ft 0.05
Lay sheet flooring; hot welded joints; fix with adhesive 2mm thick; flooring; over 300 mm wide; level or to falls m2 0.09 ft2 0.01
2mm thick; flooring; over 300 mm wide; to slopes n e 15 deg; m2 0.09 ft2 0.01
2mm thick; flooring; n e 300mm wide; level or to falls m 0.93 ft 0.28
2mm thick; flooring; n e 300mm wide; to slopes n e 15 deg m 0.93 ft 0.28
2mm thick; skirting; 100mm high; cove former and capping. m 0.20 ft 0.06
Lay sheet flooring; hot welded joints; fix with adhesive 2.5mm thick; flooring; over 300 mm wide; level or to falls m2 0.69 ft2 0.06
2.5mm thick; flooring; over 300 mm wide; to slopes n e 15 deg m2 0.73 ft2 0.07
2.5mm thick; flooring; n e 300 mm wide; level or to falls m 0.93 ft 0.28
2.5mm thick; flooring; n e 300 mm wide; to slopes n e 15 deg m 0.93 ft 0.28
2.5mm thick; skirting; 100 mm high; cove former and capping m 0.34 ft 0.10
Lay sheet safety flooring; welded joints; fix with adhesive 3.5mm thick; flooring; over 300mm wide; level or to falls m2 0.97 ft2 0.09
3.5mm thick; flooring; over 300mm wide; to slopes n e 15 deg m2 1.00 ft2 0.09
3.5mm thick; flooring; n e 300mm wide; level or to falls m 1.12 ft 0.34
3.5mm thick; flooring; n e 300mm wide; to slopes n e 15 deg; m 1.12 ft 0.34
3.5mm thick; skirting; 100mm high; cove former and capping m 0.06 ft 0.02
Lay carpet tile; size 500 x 500mm butt joints; fix with double flooring; over 300mm wide; level or to falls; m2 0.09 ft2 0.01
sided tape flooring; over 300mm wide; to slopes n e 15 deg; m2 0.42 ft2 0.04
flooring; n e 300mm wide; level or to falls; m2 0.56 ft2 0.05
flooring; n e 300mm wide; to slopes n e 15 deg; m2 0.56 ft2 0.05
Lay sheet carpet; fixed at edge with tackless gripper; laid on flooring; over 300mm wide, level or to falls m2 0.67 ft2 0.06
wool felf underlay; jointed with seam tape extra for square cutting m 0.05 ft 0.02
355
Lay rubber tiles; size 1.00 x 1.00; symmetrical pattern; fix flooring; over 300mm wide; level or to falls; m2 0.97 ft2 0.09
with adhesive flooring; over 300mm wide; to slopes n e 15 deg; m2 0.97 ft2 0.09
flooring; n e 300mm wide; level or to falls; m2 1.18 ft2 0.11
flooring; n e 300mm wide; to slopes n e 15 deg; m2 1.18 ft2 0.11
Extra over floor finish for percentage adjustment; working in staircase area % 0.03 % 0.03
percentage adjustment; working in plant room % 0.03 % 0.03
Fix; flooring accessories aluminium; naplock carpet trim; single m 0.28 ft 0.09
aluminium; naplock carpet trim; double m 0.09 ft 0.03
stair nosing m 0.44 ft 0.13
carpet edging m 0.31 ft 0.09
copper grid system m 0.15 ft 0.04
Wall finish
Fix ceramic wall tile; size 152 x 152mm; butt jointed and 5.5mm thick wall covering; over 300mm wide; m2 1.03 ft2 0.10
fixed with approved adhesive; flush pointed with white grout 5.5mm thick wall covering; n e 300mm wide; m 1.18 ft 0.36
5.5mm thick; wall covering; isolated areas n e 1m2; Nr 1.15 Nr 1.15
5.5mm thick; isolated beam; over 300mm wide; m2 1.03 ft2 0.10
5.5mm thick; isolated beam; n e 300mm wide; m 1.18 ft 0.36
5.5mm thick; isolated column; over 300mm wide; m2 1.03 ft2 0.10
5.5mm thick; isolated column; n e 300mm wide; m 1.18 ft 0.36
Prepare, size and hang medium grade lining paper plastered wall or column over 300 girth m2 0.08 ft2 0.01
plastered ceiling or beam over 300 girth m2 0.09 ft2 0.01
Prepare, size and hang decorative vinyl wallpaper; plastered wall or column over 300 girth m2 0.13 ft2 0.01
plastered ceiling or beam over 300 girth m2 0.14 ft2 0.01
brickwork or blockwork wall; over 300mm girth m2 0.21 ft2 0.02
cement render or concrete wall; over 300mm girth m2 0.20 ft2 0.02
isolated area; n e 300mm girth m 0.10 ft 0.03
Prepare surface and apply; two coats of emulsion paint plastered wall or ceiling ; over 300mm girth; m2 0.18 ft2 0.02
Extra for applying emulsion paint height allowance over 3.50 but n e 5.00m high m2 0.03 ft2 0.00
Prepare surface; mask obstructions and protect adjacent plastered wall or ceiling ; over 300mm girth; m2 0.24 ft2 0.02
areas; spray apply elastomeric paint system; carefully
remove masking and protection on completion
Extra for applying emulsion paint height allowance over 3.50 but n e 5.00m high m2 0.03 ft2 0.00
Prepare surface; touch up primer; apply two undercoats and wood surface; over 300mm girth m2 0.32 ft2 0.03
one finishing coat oil gloss paint; internally wood isolated surface; n e 300mm girth m2 0.13 ft2 0.01
wood isolated area n e 0.50m2 Nr 0.24 Nr 0.24
wood; glazed window; panes; area n e 0.10m2 m2 0.54 ft2 0.05
wood; glazed window; panes; area over 0.10m2 but n e 0.50m2 m2 0.43 ft2 0.04
wood; glazed window; panes; area over 1.00 but ne 4.00m2 m2 0.32 ft2 0.03
metal surface; over 300mm girth m2 0.32 ft2 0.03
metal isolated surface; n e 300mm girth m2 0.13 ft2 0.01
metal isolated area n e 0.50m2 Nr 0.24 Nr 0.24
metal; glazed window; panes; area n e 0.10m2 m2 0.54 ft2 0.05
metal; glazed window; panes; area over 0.10m2 but n e 0.50m2 m2 0.43 ft2 0.04
metal; glazed window; panes; area over 1.00 but ne 4.00m2 m2 0.32 ft2 0.03
Prepare surface; touch up primer; apply two undercoats and wood surface; over 300mm girth m2 0.35 ft2 0.03
one finishing coat oil gloss paint; externally
wood isolated surface; n e 300mm girth m2 0.15 ft2 0.01
wood isolated area n e 0.50m2 Nr 0.27 Nr 0.27
wood; glazed window; panes; area n e 0.10m2 m2 0.59 ft2 0.05
Prepare surface; touch up primer; apply two undercoats and wood; glazed window; panes; area over 0.50m2 but n e 1.00m2 m2 0.47 ft2 0.04
one finishing coat oil gloss paint; externally wood; glazed window; panes; area over 1.00 but ne 4.00m2 m2 0.35 ft2 0.03
metal surface; over 300mm girth m2 0.32 ft2 0.03
metal isolated surface; n e 300mm girth m2 0.13 ft2 0.01
metal isolated area n e 0.50m2 Nr 0.24 Nr 0.24
metal; glazed window; panes; area n e 0.10m2 m2 0.54 ft2 0.05
metal; glazed window; panes; area over 1.00 but ne 4.00m2 m2 0.32 ft2 0.03
steelwork; general surface; over 300mm girth m2 0.29 ft2 0.03
Extra over wall finish for percentage adjustment; working in staircase area % 0.03 % 0.03
percentage adjustment; working in plant rooms % 0.03 % 0.03
Clean
Clean down surface; floor finish; washable; over 300mm wide m2 0.01 ft2 0.00
floor finish; carpet; over 300mm wide m2 0.02 ft2 0.00
wall finish; washable; over 300mm wide m2 0.02 ft2 0.00
ceiling finish; washable; over 300mm wide m2 0.03 ft2 0.00
Extra over clean down surface for height allowance over 3.50 but n e 5.00m high % 0.10 % 0.10
height allowance over 5.00m high % 0.10 % 0.10
356
Repair
Take up loose material, clean and prepare surface and refix floor finish; quarry tiles; in area n e 1.00m2 nr 0.25 Nr 0.25
with approved adhesive;
floor finish; thermoplastic tiles; in area n e 1.00m2 nr 0.25 Nr 0.25
floor finish; vinyl tiles;in area n e 1.00m2 nr 0.20 Nr 0.20
floor finish; vinyl sheet flooring; in area n e 1.00m2 nr 0.20 Nr 0.20
floor finish; safety flooring; in area n e 1.00m2 nr 0.20 Nr 0.20
floor finish; carpet tiles; in area n e 1.00m2 nr 0.15 Nr 0.15
floor finish; rubber tiles; in area n e 1.00m2 nr 0.20 Nr 0.20
floor finish; sheet carpeting; in area n e 1.00m2 nr 0.20 Nr 0.20
Clean down, remove loose or damaged material; prepare wall; wallpaper and lining paper; in area n e 0.50m2; nr 0.20 Nr 0.20
background and apply approved material; surface finish to
wall; elastomeric paint; in area n e 0.50m2 nr 0.30 Nr 0.30
match existing;
wall; ceramic tiles; in area n e 0.50m2 nr 0.35 Nr 0.35
ceiling; wallpaper and lining paper; in area n e 0.50m2; nr 0.20 Nr 0.20
ceiling; elastomeric paint; in area n e 0.50m2 nr 0.30 Nr 0.30
Replace
Removal only. Replacement use NEW rates
Hack up or take up material, remove all adhesive, level and floor preparation; screed; over 300mm wide m2 0.15 ft2 0.01
prepare to receive new finish floor finish; clay tiles; over 300mm wide m2 0.20 ft2 0.02
floor finish; thermoplastic tiles; over 300mm wide m2 0.10 ft2 0.01
floor finish; vinyl tiles; over 300mm wide m2 0.10 ft2 0.01
floor finish; vinyl sheet flooring; over 300mm wide m2 0.10 ft2 0.01
floor finish; safety flooring; over 300mm wide m2 0.10 ft2 0.01
floor finish; carpet tiles; over 300mm wide m2 0.05 ft2 0.00
floor finish; rubber tiles; over 300mm wide m2 0.10 ft2 0.01
floor finish; sheet carpeting; over 300mm wide m2 0.20 ft2 0.02
Hack off and remove material; rake out joint or hack face of wall preparation; plaster; over 300mm wide m2 0.33 ft2 0.03
background to form key for in-situ finish wall preparation; render; over 300mm wide m2 0.25 ft2 0.02
ceiling preparation; plaster; over 300mm wide m2 0.68 ft2 0.06
extra over wall and ceiling preparation for height allowance over 3.50 but n e 5.00m high % 0.10 % 0.10
Hack off and remove material; including bed or backing; wall finish; ceramic tiles; over 300mm wide m2 0.83 ft2 0.08
clean prepare backgound surface to receive new surfacing wall finish; wallpaper and lining paper; over 300mm wide m2 0.10 ft2 0.01
wall finish; elastomeric paint; over 300mm wide m2 0.12 ft2 0.01
Carefully remove surface finish , fill with approved material, ceiling finish; wallpaper and lining paper; over 300mm wide m2 0.10 ft2 0.01
level surface finish and prepare to receive new surfacing ceiling finish; elastomeric paint; over 300mmm wide m2 0.12 ft2 0.01
extra over remove wall and ceiling finish for height allowance over 3.50 but n e 5.00m high % 0.10 % 0.10
357
R.1 Fireproofing Norms
Fabricate & Install Fireproofing to Walls, Ceilings & Ductwork
Unit Fireproofing
Thickness
75mm Thick
Norm
A60 Rated without lining and vapour barrier m2 0.90
A60 Rated with vapour barrier but without lining m2 1.00
A60 Rated with Stainless/Galv Steel lining but without vapour barrier m2 2.60
A60 Rated with Stainless/Galv Steel lining and vapour barrier m2 2.80
Install Fireproofing to any surface
Unit Fireproofing Thickness

n.e. 10mm 15mm Thick 20mm Thick 25mm Thick 30mm Thick 35mm Thick 40mm Thick
Thick
Cement Based m2 2.500 2.550 2.700 2.900 3.050 3.200 3.350
Epoxy Based m2 2.600 3.000 3.400 3.900 4.400 4.900 5.500
358
S.1 Safety & Loss Prevention Norms
Install Fire Fighting & Safety Equipment
Unit Install
Norm
Fire etinguishers Nr 4.00
Hydrants Nr 16.00
Hose Reels Nr 8.00
Dual Agent Hose Reels Nr 24.00
Monitors Nr 16.00
Fireman's Equipment Cabinet Nr 32.00
Survival Suit and Life Jacket Lockers Nr 16.00
Lifebuoys Nr 5.00
Eyewash Stations Nr 4.00
Breathing Apparatus Cabinets Nr 12.00
Safety Shower with Eyewash Nr 8.00
Deluge and Sprinkler Skid Nr 160.00
Escape Chute System Nr 200.00
Free Fall Lifeboat Nr 400.00
Miscellaneous Items & Equipment N.Exc. 25Kg each Nr 8.00
359

COST PIPING AND SECONDARY STRUCTURE 66904198-GSoN-Metric-Imperial-Norms-Book PDF

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Schedule

Date: 26 November 2009

Document Name: PURE Norms manual

1.2 Revision History

Revision Version Author Change References / Summary

Name Signature on Approval Date

1.4 Related Documents

Document Name Date of Issue / Author

4 Introduction to the Contracting Methodology ......................10

D.1 Scaffolding Norms .........................................................17

E.1 Steel Work Norms..........................................................19

FA.1 Static Equipment Norms ................................................24

FB.1 Rotating Equipment Norms............................................47

G.1 HVAC Norms .................................................................56

H.1 Mechanical Pipework Norms .........................................64

H.3 Pipe size conversion tables ...........................................95

L.1 Insulation Norms..........................................................122

M.1 Painting Norms ............................................................229

O.1 Cleaning Norms ...........................................................236

P.1 Tankage Norms ...........................................................253

P.2.2 Shell Work ...................................................................263

P.2.3 Bottom Work ................................................................272

P.2.4 Ancillary Work..............................................................283

P.2.5 Tank Jacking ................................................................286

Q.1 Civil & Building Norms .................................................288

Q.2.1 Building Norms...........................................................340

R.1 Fireproofing Norms ......................................................358

1.1 Benefits of Using Norms

Benefits can accrue from:

1.2 Overview of Disciplines Used and Services

Discipline Norms include:

Region Maintenance Projects

Middle East 1.3 1.2

The factors should be applied to the norms as multipliers.

3 General Rules and Definitions

Unless specifically required by the Company temporary works shall not be

In the absence of specification information, descriptions or drawings and

4 Introduction to the Contracting Methodology

The purpose of this is to allow the estimator or contractor to apply a

There are 3 groups of factors that can be applied, namely

Taking each of these factors in turn

4.1 Contract Factors

The Global Norm shall be adjusted by the application of the Contract

4.3 Site Factor

4.4 Location Factors

4.5 Condition Factors

4.7 Application of Factors

4.8 Constituents of the Selling Rate

All costs in connection with employment of labour and maintaining an

All costs in connection with any overtime necessary to work the

All costs associated in maintaining full compliance with statutory and

Housekeeping, keeping of work areas in a clean and tidy condition in

Providing all necessary training, whether on the job or off site.

All allowances for waste.

Checking the accuracy of the Company’s material quantities listed on

Transporting all labour, materials, fabricated items, plant and

Sorting and checking materials in any location.

Removal from Site and disposal of empty containers, packaging

All necessary marking (e.g. labelling, tagging, painting, etc. of pipes,

Provision, tools, all consumable items including but not limited to

Supply of all necessary testing equipment, including spades, slip

The carrying out of welder's tests including the submission of

Supply, erection and dismantling of welding tents or similar.