BMK - LTM 1400-7 - 1 - 0000000 - en

Technical Information
LTM 1400-7.1 (LTM1400-1)

• Outline of the components with identification (BMK)
TECHNICAL SPECIFICATIONS:
• max. lifting capacity with 3m radius: 400 t
• max. lifting height (TYN): 129 m
• max. projection with luffing jib: 82 m
• Telescopic boom length: 15.4 – 60.1 m
• Counterweight sizes: max. 140 t
(20, 30, 40 , 50, 60, 70, 80, 90, 110, 120, 130, 140)
COMPONENTS:
• Active rear axle steering:
4th, 5th, 6th and 7th axles electro-hydraulically steered
• Carriage engine:
•Liebherr: Turbo-diesel engine D 9408 TI - E A5
P= 440 kW / 598 HP at 2100 rpm, LH-ECU 4 (EUROIII)
• Automatic transmission ZF 12 AS 3002 TC-Tronic:
with converter clutch WSK TC2 (440)
• Superstructure crane drive:
• Liebherr: Liebherr: D 926 TI-E 240 kW / 326 HP at 1800 rpm, LH-ECU 4
• LSB Data bus technology (LSB master switch)
09 / 2004
Service training for LWE (VMS-Pi) E:\LTM1400-7.1\Deckblatt_1400-7.1-BMK.p7.0

LTM 1400-7.1 (LTM1400-1)
Outline of the components with identification (BMK)
CARRIAGE BMK
components Carriage-13
Customer service training LWE (VMS-Pi) E:\LTM1400-7.1\Trennblätter_1400-7.1.p7
Customer Service Training for LWE (VMS) 13/09/04• PI E:\BMK_1400-7.1\BMK_1400-7.1_UW.p7.0
CONTENTS
Carrier: ....................................................................................................... 3 ZF 12 AS 3002 TC-Tronic automatic transmission: ................................ 26

Front view, lighting and mirrors ..................................................................... 3 pilot valve, retarder control valve .................................................................. 26
rear view, lighting .......................................................................................... 4 temperature sensor, transmission ECU, induction-type output
outrigger operating station, left side marker lights ......................................... 5 speed sensor ............................................................................................. 27
outrigger operating station, right side marker lights ...................................... 6 central converter clutch (WSK) plug / Cannon plug for pilot valve ................ 28
converter clutch (WSK) pilot valve,
Driver's cab: ............................................................................................... 7 clutch actuator, tachometer pulse generator ............................................... 29
doors and windows, interior lighting .............................................................. 7
windshield wiper and washer, heater ............................................................. 8 Hydraulic pumps: ..................................................................................... 30
heat exchanger fan, actuator for air, horn ...................................................... 9 steering circuit I, steering circuit II, emergency steering pump, fan pump ... 30
operator controls ........................................................................................ 10 axle suspension / outrigger pumps, measuring table pumps ...................... 31
batteries ...................................................................................................... 11
center console - components and modules ................................................ 12 Drive train: ............................................................................................... 32
center console - fuses, axle suspension pressure indicator ........................ 13 Distributor gear ........................................................................................... 32
operator controls ........................................................................................ 14 Kessler + CO – single stage W3750 (W 1340.2) distributor gear ................ 33
center console - assembly module, voltage transformers ............................ 15 transverse differential blocking .................................................................... 34
auxiliary drive for axles 3 and 6 .................................................................. 36
Compressed air system: .......................................................................... 16 wheel speed sensors ................................................................................. 37
driver's cab pressure sensors ..................................................................... 16 Telma DJ 202100 / FOCAL2200L24V eddy-current brake ........................... 38
compressor and dryer ................................................................................ 17
pneumatic valves 1, axle leveling ................................................................ 18 Steering: ................................................................................................... 39
steering gear, fault monitoring ..................................................................... 39
D 9408 TI - E A5 440 KW diesel engine: ................................................. 19
alternator, air-conditioner compressor, fan pump A10VO45/ED72 ............... 19 Active rear axle steering: ....................................................................... 40
speed sensor, starter, fuel preheater ........................................................... 20 Summary Active rear axle steering ............................................................. 40
EDC controller, flame-type glow plugs, jib movement sensors .................... 21 centering rams ........................................................................................... 41
air and oil pressure sensors ....................................................................... 22 0-20mA angle sensor ................................................................................. 42
EDC controller, sensors ............................................................................. 23 Rexroth A10VO 45 DFR1/52 R axial piston pump for active
radiator components, AHL pressurizing valve .............................................. 24 rear axle steering 4, 5, 6 and 7 .................................................................. 43
fuel tank level sensor .................................................................................. 25 steering assembly I, axles 4 and 5 ............................................................. 44
steering assembly III, axles 6 and 7 ........................................................... 45
L A10VO45-DFR1 centering circuit hydraulic pump .................................... 46
steering assembly II, axles 4 and 5 centering circuit .................................. 47
Axles 6 and 7 centering circuit valve assembly ........................................... 48
LTM 1400-7.1 (LTM1400-1) - Carriage • BMK - Component overview - Carriage 1 -

Outriggers: ............................................................................................... 49
left outrigger ............................................................................................... 49
right outrigger valves ................................................................................... 50
level sensor ................................................................................................ 51
750 / 750BAR - LIDT2 750 pressure sensor ................................................ 52
Axle suspension: ..................................................................................... 53

oil enable for outriggers and axle suspension ............................................. 54
left axle suspension ................................................................................... 55
right axle suspensionv ................................................................................ 56
Optional equipment: ............................................................................... 57

air-conditioner ............................................................................................ 57
auxiliary heater ........................................................................................... 58
external power supply ................................................................................ 59
Index_UW ................................................................................................. 60

Carrier:
Front view, lighting and mirrors
-E28 -E27
Marker beacon, Marker beacon, front left,
front right, 70W 70W
-A151_M1 -E26 -E25 -A150_M1

Vertical mirror Marker light, Marker light, Vertical mirror
adjustment drive front right, 5W front left, 5W adjustment drive
-A151_M2 -A150_M2
Horizontal mirror Horizontal mirror
adjustment drive adjustment drive
-A151_E -A150_E
Mirror heater, Mirror heater,
right, 40W left, 40W
-E41 -E40 -E1 -E3 -E5 -E6 -E4 -E2 -E50 -E51
Right turn Right turn Low beam, Parking light, High beam, High Parking Low beam, Left turn Left turn signal,
signal, side, signal, front right, front right, front right, 70W beam, light, front front left, 70W signal, side, 21W
21W front, 21W 70W 5W front left, left, 5W front, 21W
70W

Carrier:
rear view, lighting
-E95 -E75
Lane marker Lane marker
light, rear light, rear
left, 5W right, 5W
-E128_E8 -E129_E8
Backup light, Backup light,
rear left, rear right,
21W 21W
-E128_E7 -E129_E7
Fog tail light, Fog tail light,
rear left, 21W rear right, 21W
-E128_E1 -E128_E2 -E128_E3 -E128_E4 -E128_E5/E6 -E129_E5/E6 -E129_E4 -E129_E3 -E129_E2 -E129_E1
Marker Left turn Brake light, License plate Tail lights, Tail lights, rear License plate Brake light, Turn signal, Marker light,
light, signal, rear rear left, light, rear left, rear left, 2x5W right, 2X5W light, rear right, rear right, rear right, rear right,
rear left, left, 21W 21W 21W 21W 21W 21W 10W
10W

Carrier:
outrigger operating station, left side marker lights
-E80 -E81 -E82 -E101 -E83 -E84 -E85 -E86 -E103

Left 3W side Left 3W side Left 3W side Left 70W sliding Left 3W side Left 3W side Left 3W side Left 3W side Left 70W
marker light marker light marker light beam lighting marker light marker light marker light marker light sliding beam
lighting
-A14 -A10
I/O module 4, ZE Left outrigger
3, LSB 4, control station
address 5
-A104
Resistance module with CAN 120
ohm termination resistor

Carrier:
outrigger operating station, right side marker lights
-E102 -E66 -E65 -E64 -E63 -E100 -E62 -E61 -E60

Right 70W Right 3W side Right 3W side Right 3W side Right 3W side Right 70W Right 3W side Right 3W side Right 3W side
sliding beam marker light marker light marker light marker light sliding beam marker light marker light marker light
lighting lighting
-A13
I/O module 3,
ZE 2, LSB 3, -A9
address 4 Right outrigger
control station
-A103
Resistance module with
CAN 120 ohm termination resistor

Driver's cab:
doors and windows, interior lighting
-E22
Right interior
light
-E20
Left interior
light -E21
Center interior
light
-S14 -S15 -S16

Power window Power window Power window control
control for left control for right for right window
window window
-M12
Right power window
motor
-M11
Left power window
motor
-S12
Left door
contact switch
-S13
Right door
contact switch

Driver's cab:
windshield wiper and washer, heater
motor
heat supple-
mentary
exchanger
heating
-M9 -M10
Windshield wiper Windshield washer
motor pump
-Y107
Valve for motor
auxiliary heater
-Y109
Valve motor
heating
Warm driver’s
cab
-Y108
Valve motor
heating, cool
driver’s cab

Driver's cab:
heat exchanger fan, actuator for air, horn
-M21
Air direction actuator
for floor/windshield
-A145x
-H52 -H51 Drive for heat
Horn Horn exchanger fan
-M20
Air direction
actuator for recirc/
fresh air

Driver's cab:
operator controls
-A5 -P11 -S5

Display unit Tachometer Right steering wheel
control switch for
Tempomat
-S19 -S201* -S203*

Mirror Battery charger selector Dolly operation
adjustment – superstructure /
carriage
-P14
Elapsed time
meter
-P10 -S4 -B30 -A1

Trip Left steering Gas pedal Keyboard
recorder wheel control
switch for
windshield
wiper, horn, low
beam and high -S17 -X64 -E204
beam Ignition switch 24V socket 24V cigarette
lighter
* = optional

Driver's cab: -F79

batteries 50A battery
enclosure fuse
-F100
Alternator
overvoltage
protection
-F80
80A battery
enclosure fuse
-S1 -F81 -G2 -G1

Main battery 80A battery enclosure Battery Battery
switch fuse for flame start
system
-A78
Flame start
system;
ON < 20° C
-AF21
10A heating
element / flame
start system
relay fuse
-R16
Battery
charger
temperature
monitor

Driver's cab: -S24 -AF20 -A11 -A12

center console - components and modules Lamp test Fuse tester I/O module 1, I/O module 2,
pushbutton for fuse socket ZE 0, LSB 1, ZE 0, LSB 1,
fuse tester address 2 address 3
-X92 -X93
Transmission Retarder diagnostic plug
diagnostic plug
-X90 -X91
I/O module Engine diagnostic
programming plug
plug -A51 -A15
-A62 Engine ECU 4 I/O module 5,
Retarder ECU converter ZE 0, LSB 1,
clutch control device address 6
EST 41
-A60
Wheel speed ECU
(ABV and ASR)
* = optional

Driver's cab:
center console - fuses, axle suspension pressure indicator
(-F31 to F36)
-F43 to F48
-F13 to F18
-F19 to F24
-F25 to F30
-F49 to F54
-F37 to F42
-F55 to F60
-F7 to F12
-F1 to F6
Axles 1, 2 and 3 Axles 1, 2 and 3 right Axles 4, 5, 6 and 7 Axles 4, 5, 6 and 7

left front axle front axle suspension rear right axle rear left axle
suspension pressure pressure suspension pressure suspension pressure

Driver's cab:
operator controls
-K40 ..... Front wiper interval timer
-K41 ..... Dolly operation display unit interval timer
-K49 ..... Interior lighting relay - driver's cab center
-K50* .... Air flap timer
-K51* .... Air flap relay
-K54 ..... Engine fuel preheater relay, 130A / 20A
-K61* .... Dolly operation "ON" relay
-K62* .... Changeover relay for axle leveling normal operation / dolly operation
-K76* .... Auxiliary heater ON relay
-K77* .... Auxiliary heater recirc pump control relay
-K78* .... Auxiliary heater relay (only for DBW2020)
-K79* .... Auxiliary heater relay (only for Airtop 5000)
-A70* .... Speed pulse distributor (GIV)
-A71 ..... Diode module
-A71 -K41 -K49 -K50 -K51 -K54 -K61 -K62 -K76 -K77 -K78 -K79
-K40
-A70
* = optional

Driver's cab:
center console - assembly module, voltage transformers
-U2*
24V / 12V 24A
voltage transformer
for radio, trailer 12V
socket
-A100
Assembly module
-U1
24V / 12V 3A voltage
transformer for radio

Compressed air system:

driver's cab pressure sensors
-S50 -B5 -B7 -B9

Pressure switch 5,6A: Supply for main Supply for parking Brake light
axle suspension blocked brake, reserve air brake, reserve air pressure sensor,
when P < 5.6 bar = 1 pressure I sensor, pressure III sensor brake pressure 2
brake circuit 1
to
-S51 -B6 -B8 -S114 -S116

Pressure switch 5,5E: Supply for main Brake light Parking brake pressure Main brake pressure
axle suspension active brake, reserve air pressure sensor, switch 5,6A: parking switch 0,5E: brake
when P > 5.5 bar = 1 pressure II brake pressure 1 brake engaged when P light ON when P > 0.5
sensor, brake < 5.6 bar = 1 (normally bar = 1 (normally
circuit 2 closed) open)


compressor and dryer
Compressed air
system compressor
Travel direction
-E231
24V 100W
heater air dryer
AIR DRYER
HEATER


pneumatic valves 1, axle leveling
-Y9a
Axle suspension
blocked
-Y9b
Axle suspension
active
-Y6a -Y6b -Y7a -Y7b

Axles 1-3 leveling, Axles 1-3 leveling, Axles 4-7 leveling, Axles 4-7 leveling,
1 = leveling inactive 1 = leveling active 1 = leveling inactive 1 = leveling active
* = optional

D 9408 TI - E A5 440 KW diesel engine: Fan pump A10VO45/ED72

alternator, air-conditioner compressor, fan pump A10VO45/ED72
Oil filter
-B34
Oil temperature
sensor -Y50 -B32
Fan control Coolant temperature
proportional valve sensor
Travel direction
-G7 -Y112*
Alternator 40W, 1.2A
air-conditioner
compressor clutch
* = optional

D 9408 TI - E A5 440 KW diesel engine:

speed sensor, starter, fuel preheater
Fuel fine-mesh filter
-E230
Fuel preheater
Oil filler neck
-B36
Induction-type speed
sensor 2 (TDC sensor)
-M1
9KW Compressed air
starter system compressor
-B35
Travel direction IInduction-type speed
sensor 1 (engine speed)

D 9408 TI - E A5 440KW diesel engine: -R9 -R10

EDC controller, flame-type glow plugs, jib movement sensors Left flame glow Right flame glow
plug 1 plug 2
Oil filter
-Y53
Solenoid valve
for enable diesel flame
start system
-P31
Jib movement
sensor, 100 ohm
(20° C)
-P30
EDC controller
Cylinder head 1

D 9408 TI - E A5 440KW diesel engine:

air and oil pressure sensors
PROTECTEDBY
1AFUSE
-B33
Engine ECU
oil pressure
SUPPLY sensor, P 0-
10BAR
MEASURING RANGE:
-B39
Air filter low
pressure sensor
0.5 to 4.5V / -0.08
BAR to 0 BAR


EDC controller, sensors
-B31 GROUND
Coolant level
sensor
-B38 -B37
Charging-air Charging-air pressure
temperature sensor sensor
-P30x
EDC controller
connector
(injection pump)


radiator components, AHL pressurizing valve
-MP6
Precharging test location
for centering ram, fan
reverse rotation
Centering ram
pressurizing valve
Radiator Air-conditioner
condenser
Charging air cooler TC Tronic automatic Manual Distributor

transmission retarder transmission gear oil
oil cooler oil cooler cooler
Hydraulic motor
fan drive


fuel tank level sensor
Fuel check valve
Flow direction
-M15
Fuel pump
FUEL LEVEL SENSOR
TANK LEVEL
-B70
Fuel tank level sensor:
0% - 100% / 2.0V - 7.8V

ZF 12 AS 3002 TC-Tronic automatic transmission:

pilot valve, retarder control valve
Gearbox oil heat

exchanger
Retarder oil
-Y70 reservoir (1.1L)
Proportional control valve for
retarder activation control
valve, 0-24V AIP


temperature sensor, transmission ECU, induction-type output speed sensor
-X44x
NEW
Plug for carrier -A61
electrics Transmission ECU -
transmission controller with
integrated electronic
-X45x transmission control and travel
Plug for transmission sensor, temperature sensor, air
-B27 electrics pressure sensor and speed
Converter clutch (WSK) sensor (transmission input)
temperature sensor, oil Converter oil
temperature: 20° = 40140 filler neck
OHM, 130° = 751 OHM
-B29
Drive speed
induction-type
TC2 (440) converter clutch sensor
Travel direction
Primary retarder


central converter clutch (WSK) plug / Cannon plug for pilot valve
To radiator
NEW
Return from
radiator retarder proportional
control valve
-Y72x
Converter clutch central
Travel direction plug: 2-pole Cannon plug for
WSK converter clutch pilot
valve
Converter oil Oil reservoir for

filler neck TC2 Oil filter
Retarder control
valve compressed
Transmission air connection
oil-fill plug 1

Automatic transmission ZF 12 AS 3002 TC-Tronic:

converter clutch (WSK) pilot valve, clutch actuator, tachometer pulse generator
NEW
Oil fill plug for

initial converter
filling
Oil drain
plug 1
Transmission
Travel direction oil-fill plug 2
Pulse generator for tachometer
(not connected, see distributor
gear)
-Y72
Pilot valve for converter clutch
bypass coupling (closes at n >
1200 rpm, opens at n < 1050 rpm) -A69
Clutch actuator with 4
solenoid valves and
travel sensor
Valve assembly for converter clutch control with
converter back-pressure valve, converter safety
valve, pressure valve for WK and WK clutch valve.

Hydraulic pumps:
steering circuit I, steering circuit II, emergency steering pump, fan pump
Fan pump,
A10VO45/ED72
Emergency steering gear

pump, S NP 3/44 DSC07
Dual hydraulic gear pump WP15A2B

for steering circuits 1 and 2
-D25
Wheel-driven axial
piston pump for axles
4, 5 and 6 centering
circuit, LA10VO45-
DFR1

Hydraulic pumps:
axle suspension / outrigger pumps, measuring table pumps
Rexroth axial piston pump for

outriggers and axle suspension,
A11VO 40 DRG / 10 R
-MP3 -MP7
Outrigger / axle Rear axle steering
suspension test pump test point
point
-MP5 -MP9
Fan pump Centering pump
test point test point

Drive train: Engine

Distributor gear
driven driven driven optional

engagement
WSK 400 CONVERTER CLUTCH drive shaft
assembly Telma
ZF TC-TRONIC AUTOMATIC
DIESEL ENGINE TRANSMISSION
D9408 TI-E A5
440 KW (598 HP) AT 2,100 rpm
14X8 DRIVE OPTION
DISTRIBUTOR GEAR W3750
2580 Nm AT 1,200-1,500 rpm
WHEEL SPEED LONGITUDINAL WHEEL SPEED

DIFFERENTIAL
BLOCKING;
RATIO 1:1
WHEEL SPEED WHEEL SPEED

LONGITUDINAL
DIFFERENTIAL
DISTRIBUTOR GEAR;
RATIO: 1:2
AXLE 1 AXLE 2 AXLE 3 AXLE 4 AXLE 5 AXLE 6 AXLE 7
steering axle 1 steering axle 2 steering axle 3 steering axle 4 /
trailer axle
Drive for 14 x 6 (standard): axles 1, 3, 5 driven
Drive for 14 x 8 (optional): axles 1, 3, 5 driven, axle 6 can also be engaged

Drive train:
Kessler + CO – single stage W3750 (W 1340.2) distributor gear
Gear input
from engine
Supply line from oil

Return line to oil cooler check valve,
cooler check valve, 0.2 BAR
0.2 BAR
Emergency
steering gear
pump, SNP 3/44
DSC07
-B28
-D25 Pulse generator for
Wheel-driven axial distributor gear
piston pump tachometer
for axles 4, 5, 6 and 7 Gearbox
centering circuit, breather
A10VO45-DFR1
Gear output for Front Rear

axles 1
Gear output to
axles 3, 5 and 6
Compressed air -S30

connection for Longitudinal
differential lock differential
distributor gear
contact switch
return signal
* = optional

Drive train:
transverse differential blocking
-S43 -S45
Contact switch for axle Contact switch for axle 5
3 transverse differential transverse differential
blocking, on = 1 blocking, on = 1

Drive train:
transverse differential; longitudinal differential blocking, engine brake
-Y24
Solenoid valve for
axles 3+5
transverse
differential
blocking, on = 1
-Y52
Engine brake
-Y20 solenoid valve
Solenoid valve for axle 3
longitudinal differential
vertical gear
-S46* blocking on = 1
Contact switch for
axle 6 transverse
differential
locking, on = 1
* = optional

Drive train:
auxiliary drive for axles 3 and 6
-S33 -S36*
Axle 3 longitudinal Axle 6 engaged contact
differential blocking / switch, on = 1
engage contact
switch
* = optional

Drive train:
wheel speed sensors
Wheel speed
sensor
-B141 -B142
Wheel speed Wheel speed
sensor, left front sensor, right front
wheel A (axle 2 left) wheel B, (axle 2
right)
Corrugated
tube with
wiring for
wheel speed
sensor
-B143 -B144
Wheel speed Wheel speed
sensor, left rear sensor, right rear
wheel C, (axle 5 wheel D (axle 5
left) right)
Corrugated
tube with
wiring for rear
axle steering
angle sensor

Drive train:
Telma DJ 202100 / FOCAL2200L24V eddy-current brake
-L17*
Telma eddy-current
brake
CONTROL
DEVICE
WITH AND WITHOUT EDDY CURRENT BRAKE
ENGINE BRAKE EDDY CURRENT BRAKE RETARDER

TELMA F2200
-Y52 STEP CURRENT +-5% STEP

0 0 0 0 0
SWITCH POSITION
1 v 0 0 v
2 1 1 34A 1
3 1 2 68A 2
4 1 3 101A 3
5 1 4 134A 4
-A77*
Telma control box
* = optional

Steering:
steering gear, fault monitoring
-MP12
Circuit 1 -MP1 -MP14
left wheel-lock Circuit 1 Circuit 2 left
position test pressure P wheel-lock
point position test point
View from below
-S118
Steering circuit 1
ZF steering gear steering pump flow
assembly -MP2 indicator
Circuit 2
pressure P -S119
-MP13 -MP15 Backup steering pump
flow indicator
Circuit 1 right Circuit 2 right wheel-
wheel-lock lock position test
position test point point -MP16
Emergency steering
pump test point

Active rear axle steering:

Summary Active rear axle steering
axle 1
steering assembly I
-Y231
Bosch proportional axle 2
CAN valve for axle 4
(steering axle 1)
axle 3
-Y232
Bosch proportional
(steering axle 2) axle 4
(steering axle 1)
axle 5
steering assembly III (steering axle 2)
-Y233
Bosch proportional axle 6
CAN valve for axle 6 (steering axle 3)
(steering axle 3)
axle 7
-Y234 (steering axle 4 /
Bosch proportional trailer axle)
(steering axle 4 /
trailer axle)


centering rams
Centering ram
Travel direction
sterring axle 1
sterring axle 2
sterring axle 3
steering axle 4 /
trailer axle
Centering ram Centering ram


0-20mA angle sensor
Photo: Angle sensor with cover

removed
-B50
Axle 1 angle
sensor I
-B51
Axle 4 angle
sensor II
-B52
Axle 5 angle
sensor III
-B53
Axle 6 angle
sensor IV
-B54
Axle 7 angle
sensor V Photo: Angle sensor


Rexroth A10VO 45 DFR1/52 R axial piston pump for active
rear axle steering 4, 5, 6 and 7
Rexroth LA10VO45-DFR1 hydraulic

rear axle steering pump for axles 4, 5
and 6
Jet / filter
combination


steering assembly I, axles 4 and 5
-MP11
Test point for
rear axle
steering
accumulator
pressure
-Y220
Enable
accumulator
solenoid valve
-Y232
Bosch
proportional
CAN valve
for axle 5
(steering
axle 2)
Combination
jet / check valve
-Y231
Bosch
proportional -MP8
CAN valve Test point for
for axle 4 rear axle
(steering steering pump
axle 1) load pressure
indication


steering assembly III, axles 6 and 7
-Y224
Axle 7 freewheeling
valve
-Y234
Bosch proportional
(steering axle 4 /
trailer axle)
-Y233
Bosch proportional
(steering axle 3)


L A10VO45-DFR1 centering circuit hydraulic pump
-D25
A10VO45-DFR1 wheel-driven axial
piston pump for axles 4, 5, 6 and 7
centering circuit
-MP10
Centering ram
emergency
supply test point
-Y225
Centering ram
emergency supply

Active rear axle steering: -MP17

steering assembly II, axles 4 and 5 centering circuit Centering pump
unblock pressure
test point
-S89
Centering
pressure
monitoring
pressure switch
-S90 -Y226
Flow indicator Axles 4
and 5
blocking
valve
-Y222
Centering
valve 2
-Y221
Centering valve 1


Axles 6 and 7 centering circuit valve assembly
-MP18
Wheel-driven
centering pump
test point P
-Y227
Axle 6
blocking valve
-Y223
Centering valve 3

Outriggers:
left outrigger
-Y93
Pressure level 3, -Y86
extend Right rear
supporting ram sliding beam
-Y92
Pressure level 2,
sliding beam
retracted / retract
supporting ram
-Y83
-Y91 Left rear
Pressure level 1, outrigger
sliding beam
extended
Pressure
PRESSURE
level 2 VALVES
-Y81 -Y84
Front left Front right sliding OUTRIGGER AB
Pressure outrigger beam
level 3 OUTRIGGER
SLIDING BEAM UP
AXLE SUSPENSION
Pressure PRESSURE SUPPLY
level 1 EXTEND SLIDING

BEAM

Outriggers:
right outrigger valves
-Y87 -Y82 -Y85

Rear right Rear left sliding Front right -Y80
outrigger beam outrigger Front left sliding
beam

Outriggers:
level sensor
-B100
Level
sensor
ZE0, LSB 1
adress 16
Travel direction:

Outriggers:
750 / 750BAR - LIDT2 750 pressure sensor
-B14* -B13*
Pressure sensor 2, Pressure sensor 1,
support force sensor support force sensor
front right 0-700bar rear right 0-700bar
ZE0, LSB1 ZE0, LSB1
adress 19 adress 18
Pressure
sensor
-B12* -B11*
Pressure sensor 3, Pressure sensor 4,
support force sensor support force sensor
front left 0-700bar rear left 0-700bar
ZE0, LSB1 ZE0, LSB1
adress 20 adress 17

Axle suspension:
SUSPENSION TRAVEL
TIRE TYPE RAM LENGTH [mm] DISTANCE LEVEL SENSOR
LEVEL ON OFF SETPOINT
Proximity switch
-S60 -S62
Return signal from left Return signal from left
proximity switch for proximity switch for
axle 2 suspension axle 6 suspension
Adjustment at axle 2 and 6 at position 5

(adjustments are independent of tire size)
-S63 -S61
Return signal from right Return signal from right
proximity switch for proximity switch for
axle 6 suspension axle 2 suspension

Axle suspension:
oil enable for outriggers and axle suspension
PRESSURE VALVES
OUTRIGGER AB
OUTRIGGER
SLIDING BEAM UP
AXLE SUSPENSION
PRESSURE SUPPLY
EXTEND SLIDING
BEAM
DBV 230bar
-Y5
Oil enable for
axle suspension
-MP19 -Y94
Axle suspension Cartridge valve for
test point outrigger oil enable
* = optional

Axle suspension:
left axle suspension
-Y10 -Y11 -S52 -S53 -Y16 -Y17

Fill front left Drain front Axle leveling Axle leveling for Fill rear left Drain rear
left axles 1-3, left axles 4-7, left left

Axle suspension:
right axle suspensionv
-Y18 -Y19 -S55 -S54 -Y12 -Y13

Fill rear right Drain rear right Axle leveling Axle leveling Fill front right Drain front right
for axles 4-7, right for axles 1-3, right

Optional equipment:
air-conditioner -S159*
Air-conditioner
temperature
switch (no photo)
-Y112*
Air-conditioner
compressor clutch
- see diesel engine
-S112*
Air-conditioner
pressure switch
* = optional

Optional equipment:
auxiliary heater
-Y107
Engine auxiliary
heater valve (see
driver's cab / heater)
Prefilter -A130
Controller SG 1577
for space heater
-A131
-M19 Thermo 90 S
Diesel injection pump heater
auxiliary heater 40
ohms at 20°

Optional equipment:
external power supply
-G6 -R16
24V DC battery Battery charger temperature
charger monitor (see driver's cab /
battery enclosure)
-X228
External 230V
supply socket

B D E102 6 K49 14 MP18 48 S61 53 Y18 56

E103 5 K50 14 MP19 54 S62 53 Y19 56
Index_UW B5 16 D25 33, 46 E128_E1 4 K51 14 S63 53 Y20 35
B6 16 E128_E2 4 K54 14 P S89 47 Y24 35
B7 16 E
E128_E3 4 K61 14 P11 10 S90 47 Y50 19
A B8 16 E1 3 E128_E4 4 K62 14 P14 10 S112* 57 Y52 35
B9 16 E2 3 E128_E5/E6 4 K76 14 S114 16 Y53 21
A1 10 P30 21
B11* 52 E3 3 E128_E7 4 K77 14 S116 16 Y6a 18
A5 10 P30x 23
B12* 52 E4 3 E128_E8 4 K78 14 S118 39 Y70 26
A9 6 P31 21
B13* 52 E5 3 E129_E1 4 K79 14 S119 39 Y72 29
A10 5
A11 12
B14* 52 E6 3 E129_E2 4 R S159* 57 Y72x 28
B27 27 E20 7 E129_E3 4 L S201* 10 Y80 50
A12 12 R9 21
B28 33 E21 7 E129_E4 4 S203* 10 Y81 49
A13 6 L17 38 R10 21
B29 27 E22 7 E129_E5/E6 4 Y82 50
A14 5 R16 11 U
A15 12
B30 10 E25 3 E129_E7 4 M Y83 49
B31 23 E26 3 E129_E8 4 S Y84 49
A51 12 M1 20 U1 15
B32 19 E27 3 E204 10 Y85 50
A60 12 M9 8 S1 11 U2* 15
B33 22 E28 3 E230 20 Y86 49
A61 27 M10 8 S4 10
A62 12
B34x 19 E40 3 E231 17 X Y87 50
B35 20 M11 7 S5 10
A69 29 E41 3 Y91 49
B36 20 F M12 7 S12 7 X44x 27
A70 14 E50 3 Y92 49
B37 23 M15 25 S13 7 X45x 27
A71 14 E51 3 F79 11 Y93 49
B38 23 M19 58 S14 7 X90 12
A77 38 E60 6 F80 11 Y94 54
B39 22 M20 9 S15 7 X91 12
A78 11 E61 6 F81 11 Y107 8
B50 42 M21 9 S16 7 X92 12
AF20 12 E62 6 F100 11 Y108 8
B51 42 MP1 39 S17 10 X93 12
A100 15 E63 6 Y109 8
MP2 39 S19 10 X228 59
A103 6
B52 42 E64 6 G Y112* 19, 57
B53 42 MP3 31 S24 12
A104 5 E65 6
G1 11 MP5 31 Y Y220 44
B54 42 E66 6 S30 33
A130 58 G2 11 MP6 24 Y221 47
B70 25 E75 4 S33 36 Y5 54
A131 58 G6 59 MP7 31 Y222 47
B100 51 E80 5 S36* 36 Y6b 18
A150_E 3 G7 19 MP8 44 Y223 48
B141 37 E81 5 S43 34 Y7a 18
A150_M1 3 MP9 31 Y224 45
B142 37 S45 34 Y7b 18
A150_M2 3 E82 5 H MP10 46 Y225 46
B143 37 E83 5 S46* 35 Y9a 18
A151_E 3 MP11 44 Y226 47
B144 37 E84 5 H51 9 S50 16 Y9b 18
A151_M1 3 MP12 39 Y227 48
E85 5 H52 9 S51 16 Y10 55
A151_M2 3 MP13 39 Y231 40, 44
E86 5 S52 55 Y11 55
AF21 11 K MP14 39 S53 55 Y12 56
Y232 40, 44
E95 4 Y233 40, 45
K40 14 MP15 39 S54 56 Y13 56
E100 6 Y234 40, 45
K41 14 MP16 39 S55 56 Y16 55
E101 5
MP17 47 S60 53 Y17 55

LTM 1400-7.1 (LTM1400-1)
Outline of the components with identification (BMK)

SUPERSTRUCTURE
BMK components
Superstructure-11
Customer service training LWE (VMS-Pi) E:\LTM1400-7.1\Trennblätter_1400-7.1.p7
Customer Service Training for LWE (VMS) 04/09/13 • PI E:\LTM1400-7.1_Pi\Oberwagen\BMK_OW_1400-7.1.p7.0
CONTENTS
Cab instruments and controls: .................................................................. 3 D926 TI-E A4 240KW diesel engine: ....................................................... 18
Liccon monitor, foot pedals ........................................................................... 3 components ............................................................................................... 18
master control joystick ................................................................................. 4 diesel preheater, fan motor valve, speed and oil temperature sensors ......... 19
roof console ................................................................................................. 5 temperature, air filter, charging air, oil pressure sensors ............................. 20
coolant level sensor .................................................................................... 21
Crane cab: .................................................................................................. 6
heater, auxiliary heater ................................................................................. 6 Turntable hydraulics: .............................................................................. 22
auxiliary heater ............................................................................................. 7 telescoping, luffing pressure levels ............................................................. 22
windshield wiper, miscellaneous ................................................................... 8 hydraulic pumps – general overview ............................................................ 23
pump 1 (HW1), pump 2 (HW2), pump 3 (winch 3), pump 4 (SW) ................ 24
pump 5, pump 6 (luffing, telescoping), pump 10 (Y-guying system) ............ 25
Cab control panel: ..................................................................................... 9 pump 10 (auxiliaries) .................................................................................. 26
Relays ......................................................................................................... 9 auxiliaries ................................................................................................... 27
fuses, voltage transformers, cab control panel socket ................................ 10 winch 1 / hoist gear 1 ................................................................................. 28
winch 2 / hoist gear 2 ................................................................................. 29
Control Panel: ........................................................................................... 11 winch 3 / jib positioning .............................................................................. 30
fuses, control ON, CAN bus star point ........................................................ 11 ballasting system valve assembly / auxiliary winch ,
engine ECU4, I/O module 6, input circuit boards ........................................ 12 counterweight retracted signal .................................................................... 31
swivel frame / components for EMERGENCY OPERATION ballasting system pressure switch, counterweight extended signal ............ 32
without LICCON system ............................................................................. 13 ballasting system plunger switch, ballasting system control station ........... 33
swivel frame / relays / emergency operation with LICCON .......................... 14 central lubricating systems 1 and 2, air dryer ............................................. 34
relays mounted on swivel frame, Y-guying system emergency / fuel tank level sensor, oil cooler hydraulic oil, warning bell .......................... 35
troubleshooting operation ........................................................................... 15 slewing gear ............................................................................................... 36
swivel frame / CAN and LSB devices .......................................................... 16 turntable blocking mechanism, boom direction ........................................... 37
emergency control hydraulics for luffing gear, hoist gear and slewing gear .. 38
Turntable electrics: .................................................................................. 17

battery enclosure ....................................................................................... 17 Turntable, general: .................................................................................. 39
turntable lighting, floodlight on the base section / boom head ..................... 39
camera for winches, wind sensor, strobe light ............................................ 40
LTM 1400-7.1 (LTM1400-1) - Superstructure• BMK - Component overview - Superstructure 1 -

Telescopic boom: .................................................................................... 41

cable drum, angle sensor ........................................................................... 41
length sensor, pressure sensor .................................................................. 42
boom head ................................................................................................. 43
telescopic boom locking ............................................................................. 44
telescopic boom locking, gripper locking, hydraulics
for emergency telescoping operation .......................................................... 45
Optional equipment: ............................................................................... 46

luffing jib pulley head .................................................................................. 46
luffing jib / position indication, jib positioning .............................................. 47
luffing jib "down" position indicator .............................................................. 48
luffing jib base section ................................................................................ 49
luffing jib safety retaining ram ..................................................................... 50
Y-guying system - left A frame .................................................................... 51
Y-guying system - right A frame ................................................................. 52
Y-guying system / A frame auxiliary hydraulics control assembly,
rotary encoder ............................................................................................ 53
Y-guying system / A frame winch control assembly .................................... 54
Y guying system – induction-type sensors, pressure switches .................. 55
APU plug, air conditioner ............................................................................ 56
Index_OW ................................................................................................ 57
Customer Service Training for LWE (VMS) 04/09/13 • PI E:\LTM1400-7.1\Oberwagen\BMK_OW_1400-7.1.p7.0

Cab instruments and controls:

Liccon monitor, foot pedals
-H105 -S103
Superstructure Control panel
load monitoring emergency off
indicator button
-H106 -S107 -S104

Superstructure Engine Superstructure ignition switch
glow plug stop 0 = OFF
indicator 1 = Ignition ON ( LICCON ON)
-S501 -B30 -S92 -B29 2 = Superstructure engine ON
Rocker foot Slewing gear Slewing Superstructure
pedal for footbrake sensor: release gas pedal sensor:
telescoping, 0-25°/200-700mA pushbutton 0-25°/4-20mA
PG 3, ZE1,
LSB2,
address 8


master control joystick
-S401 -S301
Master control joystick 2, Master control joystick 1,
slew left, hoist gear 2 luff right, hoist gear 1
ZE1, LSB 2 address 9 ZE2, LSB 3 address 9
-S421
Tilt cab -S321
-S423 upward Counterweight
Overload on up -S322
luffing up Selector,
-S420 preselect luffing
Auxiliary winch- -S320 auxiliaries /
raise Extend luffing main
counterweight boom
-S425 -S324
Tilt cab downward Retract -S323
counterweight Selector for
winch 3 /
-S424 -S325 hoist gear 2
Reserve Auxiliary Counterweight
winch-lower down -S326
Acoustic
alarm "Off"
-S428 -H427 -S327 -S328 (pushbutton)
Slew parking Brake released Dead man, Cab Cab
brake indicator seat interlock pedestal pedestal
bypass off on
High gear Manual throttle
Horn Master control

* = optional joystick


roof console
-H627* -H613
-S650 -S646* -S642* -S638* -S634 -S630* -S626* -S622 -S618 -H614
-P655 -S648* -S644* -S640* -S636* -S632 -H628* -S620
-H611* -S657
-H612 -S608 -S604 -S660* -S656 -P654* -K651 -K652
-S610 -S606 -S602 -H658

-H611... Telescoping boom assembly "ON" indicator -S650... Instrument and controls lighting -S622... Travel switch emergency operation without Liccon
-H612... Manual pressure application "ON" indicator -S648... Seat heater -S620... Turntable locking mechanism
-H613... Gripper tracking switch (emergency operation) -S646... Lighting for winch camera -S618... Unlock ram / unlock telescopic
indicator -S644... Strobe light on/off boom -> manual operation
-H614... Central lubrication "ON" indicator -S642... Working floodlight indexing operation -S610... Manual pressure application / telescopic boom
-H627... Air-conditioning "ON" indicator -S640... 42W base section working floodlight disassembly
-H628... Auxiliary heater "ON" indicator -S638... 70W base section working floodlight -S608... Windshield wiper / washer fluid / front
-H656... Assembly "OFF" -S636... Rearward facing roof working floodlight -S606... Windshield wiper / front
-K651... Front windshield wiper motor interval timer -S634... Winch lighting -S604... Windshield wiper / washer fluid / roof
-K652... Roof windshield wiper motor interval timer -S632... Frontward facing roof working floodlight -S602... Roof windshield wiper
-P654... Auxiliary heater timer -S630... Air-conditioning "ON" -S660... Disassembly luffing ram
-P655... Elapsed time meter -S626... Auxiliary heater "ON" / "OFF" -S658... Ballasting system "up" / "down"
-S657... Assembly switch
* = optional

Crane cab:
heater, auxiliary heater
-S83
Water circulation -S90
temperature Heater
switch switch
-B86
Ventilator ambient -Y28
air thermostat Water circulation
valve
Mechanical
fresh air /
recirc selector
Crane cab: -S89
heater, Heat exchanger
auxiliary heater fan speed selector
ENGINE
-M14 -M5 -M9

Cab ventilator Cab heat Engine/radiator
exchanger fan water circuit
Heater three-way recirculating
valve ON / OFF pump
-S78* HEAT
EXCHANGER COOL
Air-conditioning AUXILIARY
HEATER
thermostat, with
cut-off switch PUMP
* = optional

Crane cab:
auxiliary heater
-A1 -A2
Controller Thermo Recirc pump
SG 1577 90S heater
-Y139
Dosing pump:
40 ohms at 20°
-XST3 -XST2 -XST1

Dosing pump Sensor To heater
Y139

Crane cab:
windshield wiper, miscellaneous
-H21
Cab strobe light
-M4
Roof wiper
motor -B25 -B26
Right Left
loudspeaker loudspeaker
-H599 -M3
Ballasting Front
system windshield
warning signal wiper motor
-Y142
-X519 Retract
Cab socket running board
-H95 -Y141
Radio Extend running
board
-M6 -M7
Front windshield Roof window
washer pump washer pump

Cab control panel:

Relays
-K201*.. Sp. -K215*.. Air-conditioner ON
-K202... Assembly latch -K216*.. Sp.
-K203... Retract luffing ram (telescopic boom disassembly) -K217*.. Sp.
-K204*.. Sp. -K218... Turntable lighting
-K205*.. Sp. -K219*.. Winch camera lighting
-K206 .. Water circuit heater -K220*.. Sp.
-K207... Cab heater, warm -K221*.. Sp.
-K208*.. Sp. -K222*.. Sp.
-K209... Fresh air fan -K223*.. Sp.
-K210... Seat heater "ON" -K224*.. Sp.
-K211 .. Water circuit -K225*.. Sp.
-K212... Air dryer -K226*.. Sp.
-K213... Elapsed time meter -K227*.. Sp.
-K214... Central lubrication "OFF" -K228*.. Sp.
-K201 -K202 -K203 -K204 -K205 -K206 -K207 -K208 -K209 -K210 -K211 -K212 -K213 -K214
-K215 -K216 -K217 -K218 -K219 -K220 -K221 -K222 -K223 -K224 -K225 -K226 -K227 -K228
* = optional

Cab control panel:

fuses, voltage transformers, -T50 -X162
cab control panel socket Voltage Elapsed time meter
transformer disconnecting
radio terminal
24V/12V 4A
-X160
Cab control panel
service plug
-X161
Cab control panel
24V socket
-F85 to F90 -F91 to F96
-F97 to F102 -F103 to F108
-F109 to F114 -F115 to F120
-F121 to F126 -F127 to F132

Control Panel:
fuses, control ON, CAN bus star point
-F1 to F6 -F7 to F12
-F13 to F18 -F19 to F24
-F25 to F30 -F31 to F36
-F37 to F42 -F43 to F48
-F49 to F54 -F55 to F60
-X700
-A64
CAN BUS
star point
-X46
-A14 Turntable H80 bell
disconnecting terminal,
Diode and resistor LMB overload shutoff
mounting,
excitation voltage
for alternator D + -X47
Control cabinet
service plug
-K3
Control ON

Control panel:
engine ECU4, I/O module 6, input circuit boards
-EP0
Input circuit board
ZE0, LSB1
I/O module 6
ZE 2, LSB3 -EP2
address 2 Input circuit board
ZE2, LSB3
-EP1
Input circuit board
ZE1, LSB2
-EP3
Input circuit board
ZE3, LSB4
Engine ECU
LH ECU4 -EP4
Input circuit board
ZE4, LSB5
-EP5
Input circuit board
ZE5, LSB6

Control panel:
swivel frame / components for EMERGENCY OPERATION
without LICCON system
-XNOT -X51 -X56 -X57 -X60 -X61
-X52
-X53
-X54 -X55 -X58 -X59 -X62 -X63
EMERGENCY OPERATION WITHOUT LICCON
OPERATING RELAY MOUNTING BOARD IN CONTROL CUBICLE CRANE OPERATING MODE

MODE XNOT IN PLUG -XNOT.. Emergency operation plug
-X51 .... HW1 plug
-X52 .... HW2 plug
-X53 .... HW3 plug
-X54 .... Luffing plug
-X55 .... Slewing plug
-X56 .... Telescoping plug -S81 -X48
Key switch for Control
-X60 .... Y-guying system plug EMERGENCY panel +24V
-X61 .... Y-guying system plug OPERATION using socket
-X62 .... Y-guying system plug LICCON
-X63 .... Y-guying system plug

Control panel:
swivel frame / relays / emergency operation with LICCON
-K101 -K102 -K103 -K105 -K106 -K107 -K109 -K110
-K113 -K114 -K115 -K116 -K119 -K120 -K121
-K122 -K123 -K124
-A50 -A51
Diode circuit Diode circuit
board board EMERGENCY OPERATION WITHOUT LICCON
-K101... Hoist gear 1 lower -K113*.. Y-guying system pressure supply OPERATING RELAY MOUNTING BOARD IN CONTROL CUBICLE CRANE OPERATING MODE
-K102... Raise (pump 5/6) / Hoist gear 2 -K114... Lowering / retract luffing ram MODE XNOT IN PLUG
-K103... Lowering brake pressure supply / HW 3 -K115... Retract telescopic boom

-K104*.. Sp. -K116... Extend telescopic boom
-K105... Telescoping -K117*.. Sp.
-K106*.. Y-guying system auxiliaries -K118* . Sp.
-K107... Slewing gear (pump 4), slewing gear brake, -K119... Right Y frame
release -K120... Y winch
-K108*.. Sp. -K121... Right Y latch
-K109... Telescoping boom unlocking -K122... Left Y frame
-K110... EMERGENCY OPERATION -K123... Y winch brake
-K111*.. Sp. -K124... Left Y latch
-K112*.. Sp.
* = optional

Control panel:
relays mounted on swivel frame, Y-guying system emergency / troubleshooting operation
-K11 -K12 -K13 -K14 -K15 -K16 -K17 -K18 -K19 -K20 -K21 -K22 -K23 -K24
-K25 -K26 -K27 -K28 -K29 -K30 -K31 -K32 -K33 -K34 -K35 -K36 -K37 -K38
-K11 .... Turntable release -K32 .... Main battery switch -K1 (15)
-K12 .... Tilt cab -K33 .... Air flap (15)
-K13 .... Turntable locking mechanism ON / OFF -K34* ... Periodic lubrication / retract counterweight
-K14 .... Emergency operation without Liccon -K35* ... Periodic lubrication / extend counterweight
-K15 .... Starter terminal 50 -K36 .... Wind right Y-guying system winch
-K16 .... Main battery switch -K1 (D+) -K37 .... Wind left Y-guying system winch
-K17* ... Sp. -K38 .... Pilot light –H613, gripper in position for EMERGENCY OPERATION
-K18 .... Horn
-K19* ... Dolly operation -S120 -S129
-K20* ... Engine air flap Switch on Y-guying system Switch off Y-guying
-K21 .... 42W base section floodlight troubleshooting operation system troubleshooting
operation
-K22 .... 42W suspended boom head floodlight
-K23* ... Sp.
-K24 .... Oil cooler hydraulics -M2 "ON"
-S121 -S122
F1 pushbutton on, F2 pushbutton
-K25 .... Turntable parking brake slacken Y frames on, tension Y
-K26 .... Diesel preheater filter heater 130A / 40A special connection! frames
-K27 .... Strobe light
-K28 .... Bypass LMB / load up -S123 -S124
-K29 .... Emergency operation with LICCON F3 pushbutton on, F4 pushbutton
-K30 .... Assembly fold Y frames on, unfold Y
-K31* ... Sp. frames
-S125 -S126
F5 pushbutton on, F6 pushbutton
set up Y frames on, store Y
frames
* = optional

Control panel:
swivel frame / CAN and LSB devices
Spare power
supply
-R62 Spare fuses

Variable series
resistor 68R only for
turntable
Spare central
unit
Spare
induction-type
sensor
Spare fuses
-NT -ZE1 -ZE3 -ZE5

Power Central Central Central
supply unit 1 unit 3 unit 5
-ZE0 -ZE2 -ZE4

Central Central Central
unit 0 unit 2 unit 4
-R52 -R50
Series resistor Series resistor 47R
20R for for emergency
emergency hoisting and luffing
slewing operation operation

Turntable electrics: -K2

battery enclosure Heating element
relay
-K1
Main baterry
switch
-F60
Alternator -G2 -G3
overvoltage 12V battery 12V battery
protection
-F61
50A fuse, main -R21*
battery switch Battery charger
sensor
-F62
50A fuse
MAIN BATTERY SWITCH

BATTERY ENCLOSURE
-F63 -F125 OVERVOLTAGE

100A fuse, Heating element PROTECTION
heating element return signal
return signal 10A
engine ECU CHARGER
SENSOR
REMOTE
START
ENGINE ECU

D926 TI-E A4 240KW diesel engine: -R9

components 1.9 KW
resistance
heating element
Fuel prefilter with Fuel fine- Engine oil filter Heating -X209
water separator mesh filter element
-Y137
and preheater Air-conditioner
compressor
clutch
-G1
Alternator
-M1
Starter

D926 TI-E A4 240KW diesel engine:

diesel preheater, fan motor valve, speed and oil temperature sensors
-X272
-A11
Diesel preheating
filter heater
-Y27
Proportional valve fan
motor / cooler
-X251 -X259
-B31 -B39
Speed sensor 1 n / L
(0-70V) Oil temperature
-X260
EDC plug
(injection pump
controller)

D926 TI-E 240KW diesel engine:

temperature, air filter, charging air, -X252
oil pressure sensors -B32
Speed sensor 2
n / L (0-70V) -X253
-B33
Oil pressure
sensor
-X258
-B38
Air filter -X255
pressure -B35
sensor Cooling water
temperature
-X256 -X254
-B36 -B34
Charging air Charging air
temperature pressure sensor
0-5bar / 0-5V

Diesel engine D926 TI-E 240KW:

coolant level sensor
COOLANT
KÛHLWASSER
LEVEL
NIVEAU
=D+D2
-B37
U
S
0-5V MASSE U=5V
GN
WH
BN
-X257
-B37
Coolant level
sensor

Turntable hydraulics:
telescoping, luffing pressure levels MAGNET
-Y11 -Y12 -Y13 -Y29 BAR FUNCTION
FUNKTION
a b a b
0 0 0 1 1 0 100 p0
-MP12 0 0 0 0 0 1 170
>97%
p1
Test point
1 0 0 1 1 1 220 p2
1 0 0 0 0 1 220
<97%
-Y29 0 1 0 0 0 1 320 p3
Pressure
level 0 1 0 1 1 1 235 p4
0 0 1 0 0 0 10 p5
-MP14 -MP15
Test point Test point
M2 M1
-Y16 -MP13
Pressure supply Test point
for unlock A2
mechanism
Pressure application
ball valve -
emergency
telescoping operation
-Y11b -Y11a -Y10 -Y14 -Y13 -Y12b -Y12a -Y15
Pressure Pressure Retract Extend Pressure Pressure level Pressure level Raise
level level telescopic telescopic level pump C pump D pump
boom boom

hydraulic pumps – general overview
Pump 4 Pump 1
Travel direction Slewing Winch 1 / HW1
variable variable
displacement displacement
MA MA pump A4VG56 pump A4VG90
MB
MB
MB
MB Pump 2
Winch 2 / HW2
MA variable
MA displacement
pump A4VG90
Travel direction
M
Travel direction
MA MB
Pump 10
Auxiliaries variable Pump 9 Pump 11 Double pump 5 / 6 Pump 3
displacement pump Feed pressure Fan gear pump Variable displacement Winch 3 variable
A11VO40 DRG gear pump SNP2 / 14S pump for telescoping and displacement
Travel direction SNP 3 / 63S luffing A20VLO190 pump A4VG90

pump 1 (HW1), pump 2 (HW2),
pump 3 (winch 3), pump 4 (SW)
-Y31b
Lower
-Y36b Winch 1 / HW 1
(Pump 1)
Slewing right
(Pump 4)
-Y31a
Hoist
Winch 1 / HW 1
-Y36a (Pump 1)
Slewing left
(Pump 4)
-B11 -B12 -B13 -B15

Pressure Pressure Pressure Pressure
sensor sensor sensor sensor
Pump 1 Pump 2 Pump 3 Pumps 5+6
0 - 400 bar 0 - 400 bar 0 - 400 bar 0 - 400 bar
ZE2, LSB 3 ZE4, LSB 5 ZE3, LSB 4 ZE1, LSB 2
address 21 address 21 address 21 address 23
-Y32a -Y32b -Y33a -Y33b

Raise Lower Hoist Lower
Winch 2 / HW 2 Winch 2 / HW 2 Winch 3 Winch 3
(Pump 2) (pump 2) (Pump 3) (Pump 3)

pump 5, pump 6 (luffing, telescoping), pump 10 (Y-guying system)
-Y5
Y-guying system
auxiliaries
-Y35
Luff up / ram
(Pump 6)
-Y34
Luff up / ram
(Pump 5)
-Y6b -Y6a
Auxiliaries pressure Pump 10 behind
supply Y-guying system

pump 10 (auxiliaries)
-MP7
-MP4 Telescopic boom
Slewing gear left luffing pump
-MP3 -MP11
Pump 3
Slewing gear right HW III
-MP5
Slewing gear -MP10
brake Pump 2
-MP9 HW II
Auxiliary loads -MP1
Pressure
levels 1-4 Pump 1
HW I
-MP8 -MP2 -Y57
Telescopic boom Hoist gear I Engine brake
locking Brake exhaust flap
-MP6
Supply pressure
-Y2 -Y3
Pressure Pressure level D3
PRESSURE LEVEL D1 120 BAR (-Y1) : PRESSURE LEVEL D3 280 BAR (-Y3 ) :
level D2 Pump 10
- TELESCOPIC BOOM LOCKING Pump 10 280bar
- LOWERING 200bar
- COUNTERWEIGHT DOWN
PRESSURE LEVEL D2 200 BAR (-Y2): PRESSURE LEVEL D4 310 BAR (-Y4) :
- AUXILIARY WINCH - COUNTERWEIGHT UP
- TELESCOPIC BOOM DISASSEMBLY - RETRACT COUNTERWEIGHT
- TILT CAB - LUFF UP Y FRAME
-Y1 -Y4
- UNWIND Y-GUYING SYSTEM WINCH Pressure Pressure level D4
- WIND Y-GUYING SYSTEM WINCH level D1 Pump 10
- UNFOLD Y FRAME Pump 10 310bar
- FOLD Y FRAME 120bar
- EXTEND COUNTERWEIGHT
- TURNTABLE LOCKING MECHANISM
- LOWER Y FRAME
- Y–GUYING SYSTEM TENSIONING RAM
EXTEND / RETRACT

auxiliaries
-Y22b -Y103b -Y18 -Y19b

Turntable Cab Luffing down Lowering brake
unlocked UP brake pressure supply
-Y22a -Y103a -Y19a

Turntable Cab A
-Y24 locked DOWN auxiliaries
Luff down

-B101
winch 1 / hoist gear 1 Winch speed winch 1
sensor 1
on winch 1,
ZE2, LSB 3,
address 10
SHORT CUT COLOURS FARBEN

PK PINK PINK
YE YELLOW GELB
WH WHITE WEISS
GN GREEN GRÜN
Adjustment
BN BROWN BRAUN
VT VIOLET VIOLETT
pushbutton (located
BK BLACK SCHWARZ
behind slotted screw)
GY GREY GRAU
RD RED ROT
BU BLUE BLAU
-Y41
Winch 1
brake
-S38
Winch 1 supply
-Y42 pressure
monitoring
Hydraulic motor for
winch 1 traverse angle
adjustment, Trimot
winch 1

winch 2 / hoist gear 2
Winch 2
NEW
-S314 -B102
Hoist gear Winch speed sensor 2
II terminal box on winch 2, ZE4, LSB
address 10
-Y43 -X321
Winch 2 Jib positioning
brake assembly plug
-Y44
Hydraulic motor
for traverse angle
positioning, Trimot
winch 2
-S39
Winch 2 supply
pressure
monitoring
Winch 2
* = optional

winch 3 / jib positioning NEW
-B103
Winch 3 Winch speed sensor
-X317 3 on winch 3 ZE3,
Harting plug LSB4 address 10
for winch 3 supply
Winch frame from the left

-Y46
Hydraulic motor for traverse
angle positioning, Trimot winch 3
Auxiliary winch -Y45

Winch 3
brake
Winch frame from the right
-S40
Winch 3 feed
pressure
monitoring
Winch 3

Turntable hydraulics: -MP20 -S73

ballasting system valve assembly / auxiliary Auxiliary winch Auxiliary winch
unwind test point lowering
winch , counterweight retracted signal
-MP21
Auxiliary winch
wind test point
-X317
Harting socket -S72
(blind) Auxiliary winch
hoisting
-Y121
-X313 Ballasting ram
Winch 2 and 3 lock-out B (right)
supply Harting
plug
-S8
Right counterweight -Y120
retracted induction-type Ballasting ram
proximity sensor, ZE0, lock-out A (left)
LSB1, address 12
-S18
Left counterweight
retracted induction-
type proximity
sensor, ZE2 LSB3,
address 12
-Y105a -Y105b
Unwind auxiliary Wind auxiliary
winch winch
-Y8b -Y8a
Retract -Y7b -Y7a Extend
counterweight Counterweight counterweight
* = optional Counterweight up
down

ballasting system pressure switch,
counterweight extended signal
-MP19 -MP18 -MP16 -S28 -S29 -MP17

Ballasting Ballasting Left ballasting Pressure switch, Pressure switch Right ballasting
system left system left system >300 bar, left >300 bar, right system pressure
KF ram test RF ram test pressure counterweight "up" counterweight switch test point
point point switch test "up"
point
-S17 -S7
Induction-type Induction-type proximity
proximity sensor, left sensor, right counterweight
counterweight extended, extended,
ZE2, LSB3, ZE0, LSB1,
address 11 address 11

ballasting system plunger switch, ballasting system control station
Winch frame
-S20
Ballasting
system
control
station
-S20.1
-S20.2
-S20.3
-S20.4
-S20.5 A
-S20.6 B
-S27 -S26 -S20.7

Right counterweight Left counterweight
"down" plunger "down" plunger -S20.8
switch switch

central lubricating systems 1 and 2, air dryer
Lubrication distributor
-A15 -X269 -X268

Central Plug on Control
lubrication S69 device plug
control
-X266 device
Ballasting system
central lubrication
plug
-S69
Distributor induction-type
proximity sensor -E59
Air dryer
SETTINGS
PULSES DELAY
PULSES DELAY

fuel tank level sensor, oil cooler hydraulic oil, warning bell -M2
Oil cooler
hydraulics motor: -X205
180 W -S31
Oil cooler
temperature
switch
-X262
-B62
Hydraulic oil
temperature
sensor
-H80
Turntable overload
alarm warning bell
"LMB shutdown"
FUEL TANK LEVEL SENSOR
-X247
-R4
Fuel tank
level
sensor

slewing gear
-Y39
Slewing gear
footbrake
proportional valve,
I < 0.8A
Close ball valve for

pressure adjustments
only
-Y37
Slewing
brake
-S35
Slewing gear
induction-type
incremental
encoder
-Y38
Slewing
-S34 footbrake /
Slewing gear release
induction-type
incremental encoder

turntable blocking mechanism, boom direction
-B17 -S4
0-360° position Turntable locked
sensor ZE0, LSB1 facing rear (± 5°)
address 25 detector switch
LOCKING LOCKING PIN DOWN, ± 5° -S32
FACING REAR =>
PIN
DOWN TURNTABLE LOCKED
Turntable
TOWARD REAR unlocked
LOCKING LOCKING PIN DOWN detector
PIN FLASHING, NOT ± 5°
DOWN FACING REAR => switch
FLASHING TURNTABLE LOCKED
LOCKING PIN UP =>

LOCKING
PIN UP
TURNTABLE UNLOCKED -S30
Turntable
LOCKING LOCKING PIN locked
PIN UP
FLASHING
INTERMEDIATE POSITION detector
FAULT switch
FAULT
FAULT
FAULT

HOIST GEAR: HOISTING
emergency control hydraulics for luffing LUFFING UP
HUBWERK HEBEN WIPPEN AUF SLEWING
DREHEN RECHTSLEFT
gear, hoist gear and slewing gear c d e f g h l m a b n o p q r s
Ball valve for

speed control
2 3 4 6 7 1 8 9 10 11
using control HOIST GEAR:

HUBWERK LOWERING
SENKEN
WIPPEN AB DREHEN LINKS
valve LUFFING DOWN SLEWING RIGHT
c d e f g h l m i k n o p q r s
2 3 4 6 7 5 8 9 10 11
KUGELHAHNSTELLUNG NOTBETØTIGUNG
BALL VALVE EMERGENCY CONTROL POSITION
SPEED CONTROL USING CONTROL VALVE MIT STEUERVENTIL

GESCHWINDIGKEITSREGELUNG V
Ball valve 2 for Ball valve 4 for Ball valve 6 for

hoist gear hoist gear hoist gear
Ball valve 1 for Ball valve 3 for Ball valve 5 for Ball valve 7 for
luffing gear hoist gear luffing gear hoist gea
Ball valve 10
for slewing gear
Ball valve 9 for

slewing gear
Ball valve 8 for

slewing gear
Ball valve 11
always closed

Turntable, general:
turntable lighting, floodlight on the base section / boom head
-X203 -E12
Socket for 70W general
mirror heater area light
-E11
70W general -E7
area light 5W turntable
marker light,
-E6 rear right
5W turntable
marker light,
rear left
-M23
Actuator for adjusting
base section working
floodlight
-E18 -E17
42W base 42W base
section section
working working
floodlight floodlight
-E10
Strobe light
-E60
70W turntable
working floodlight
-B1
Wind sensor
-E96
70W cab
-E9 floodlight, left
42W suspended
boom head
floodlight

Turntable, general:
camera for winches, wind sensor, strobe light
-E47
70W light for
winch camera
-C1
Camera 1
for winches
-D1
Display 1

Telescopic boom:
cable drum, angle sensor
-S413
Terminal box
-B4
Angle sensor for
telescopic boom -S320
base structure, Y-guying system
ZE1, LSB 2, terminal box
address 29
-N2
Cable drum: high-
voltage antenna, strobe
light, angle sensor B6,
boom head lighting

Telescopic boom:
length sensor, pressure sensor
-N1
Slip-rings for
telescopic boom
supply cable
-B7
Telescopic boom
length sensor,
ZE1,LSB2
address 30
-B17 -B16
Right luffing ram Left luffing ram piston
piston surface- surface-pressure
pressure sensor, sensor, ZE1, LSB 2,
ZE2, LSB 3, address 22
address 22

Telescopic boom:
boom head
-B6
Telescopic boom
head angle
sensor,
ZE2, LSB 3
address 23
-A417 -X417
Auxiliary LSB Terminal strip
supply
-E2
5W boom head
right side
marker light
Boom head, left side
-S417 -S930
Boom head Right boom head hoist
terminal box limit switch 1, load up,
-E1 ZE2, LSB 3,
5W boom head address 28
left side marker
light
-S931*
Boom head, right side Left boom head hoist
limit switch 2, boom
nose, load up, ZE2,
LSB 3, address 24
* = optional

Telescopic boom: -S901

telescopic boom locking Induction-type
proximity sensor,
tele 1,
-S908 ZE1, LSB 2
Induction-type address 10
proximity sensor for -S902
gripper position during
emergency operation - Induction-type
no LSB-sensor proximity sensor,
tele 2,
ZE1, LSB 2
-S904 address 11
Induction-type
proximity sensor, -S903
tele 4, Induction-type
ZE1, LSB 2 proximity sensor,
address 13 tele 3, -X456b
ZE1, LSB 2 Plug for
address 12 telescopic boom
gripper locking

Telescopic boom: -S918 -S919

telescopic boom locking, gripper locking, hydraulics IInduction-type proximity Induction-type proximity
sensor, telescopic boom sensor, telescopic boom
for emergency telescoping operation locked, ZE1, LSB 2, unlocked,
address 16 ZE1, LSB 2,
See also turntable address 17
hydraulics,
ball valve for
emergency
telescoping operation
pressure application
Gripper
locking ball
valve
Telescopic
boom locking
ball valve
-S912 -S913
Left gripper locked Right gripper locked
induction-type proximity induction-type proximity
sensor, ZE1, LSB 2 sensor,
address 18 ZE1, LSB 2
address 20
-S914 -S915
Left gripper unlocked Right gripper unlocked
induction-type induction-type proximity
proximity sensor, sensor,
ZE1, LSB 2 ZE1, LSB 2
Quick coupling for Quick coupling for gripper -Y17

telescopic boom unlocking unlocking during Telescopic boom
during emergency emergency telescoping locking / gripper locking
telescoping operation operation changeover valve

Optional equipment:
luffing jib pulley head
-E10
Strobe light
-B1
Wind sensor
-X512*
-S419* Luffing jib
Luffing jib -S960* cable drum
terminal box
Luffing jib / pulley
head hoist limit
switch, load up,
ZE2, LSB 3,
address 27
-B56*
Luffing jib head
angle sensor,
ZE2, LSB3,
address 29
* = optional

Optional equipment:
luffing jib / position indication, jib positioning
-S951R*
Right side flap / jib induction-type
proximity sensor, luffing jib up,
ZE3, LSB4
address 12
-S951L*
Left side jib
Flap from induction-type
the front proximity sensor, flap
in position,
ZE4, LSB5,
address 13
-S44*
TN jib adjustment
tank on assembly
ZE3, LSB4,
-S955L* address 16
Left side jib / flap
induction-type
proximity sensor,
luffing jib up,
ZE4, LSB5,
address 12
-S955R*
Right side jib induction-
type proximity sensor,
flap in position,
ZE3, LSB4
address 13
* = optional

Optional equipment:
luffing jib "down" position indicator
Jib
A frame 2
A frame 1
-S954L* -S954R*
Bottom left luffing jib Bottom right luffing jib
induction-type induction-type
proximity sensor, proximity sensor,
ZE4, LSB5, ZE3, LSB4,
* = optional

Optional equipment:
luffing jib base section
-S418 -B55
Luffing jib base Luffing jib base
section terminal section angle
box sensor,
ZE4, LSB5,
address 29

Optional equipment:
luffing jib safety retaining ram
-B72a -B72b
Tension strain gauge Tension strain gauge
A (force measurement (force measurement
socket A), ZE3, socket B), ZE4, LSB5,
LSB4, address 28 address 28
-B22*
Jib safety
retaining ram
pressure sensor, -S952R* -S952L*
ZE3, LSB4, Jib right safety retaining Jib left safety retaining ram
address 22 ram induction-type induction-type proximity
proximity sensor sensor "blocked" signal,
"blocked" signal, ZE4, LSB5,
ZE3, LSB4, address 11
address 11
* = optional

Optional equipment:
Y-guying system - left A frame NEW
LED1 LED2
L1 L2
FUNCTION
FUNKTION
OFF
AUS OFF
AUS NO VOLTAGE
KEINE SPANNUNG
GN NOT ACTIVATED
SENSOR 1 OK NICHT GESCHALTET -S174
YE ACTIVATED
SENSOR 1 OK GESCHALTET Induction-type
RD FAULT
SENSOR 1 OK STÚRUNG
proximity sensor wire
compression in latch
GN NOT ACTIVATED
SENSOR 2 OK NICHT GESCHALTET
fixed left,
YE ACTIVATED
SENSOR 2 OK GESCHALTET
ZE4, LSB5,
RD FAULT
address 16
RD RD DEVICE STÚRUNG
GERØT FAULT
Tensioning ram
Left A frame Right A frame

(frame A) (frame B)
-S171 -S173
Left telescoping ram Induction-type proximity
position indication dual sensor wire compression
induction-type proximity in latch on left carrier
sensor, ZE5, LSB6, ZE5, LSB6,
NEW
Guide pulley

Optional equipment:
Y-guying system - right A frame NEW LED1 LED2
FUNCTION
FUNKTION
L1 L2
OFF
AUS OFF
AUS NO VOLTAGE
KEINE SPANNUNG
GN NOT ACTIVATED
YE ACTIVATED
-S154 RD FAULT
Induction-type GN NOT ACTIVATED

proximity sensor YE ACTIVATED
wire compression in RD FAULT
latch fixed right, RD RD DEVICE STÚRUNG
GERØT FAULT
ZE4, LSB5,
address 17
Tension cylinder
-S153 -S151
Induction-type proximity Right telescoping ram
sensor wire compression position indication dual
in latch on left carrier induction-type proximity
ZE5, LSB6, sensor, ZE5, LSB6,
NEW
Guide pulley

Optional equipment:
Y-guying system / A frame auxiliary NEW
hydraulics control assembly, rotary
encoder -S453 -S452
Left Y-guying Right Y-guying
-Y70a system terminal system terminal -Y50a
Store left box box Store right Y-
Y-guying guying system
system frame frame
-Y70b -Y50b
Set up left Y- A frame set-up ram Set up right Y-
guying system guying system
frame frame
-B170 -B150
Left Y-guying Right Y-guying -Y51
-Y71 system angle rotary system angle Release left
Release left Y- encoder, rotary encoder, Y-guying
guying system ZE5, LSB 6, ZE5, LSB 6, system
positioning address 18 address 19 positioning
ram ram
-Y72a -Y72b -Y52b -Y52a

Unfold left Fold left Fold right Y- Unfold right Y-
Y-guying Y-guying guying system guying system
system frame system frame frame frame

Optional equipment:
Y-guying system / A frame winch NEW
control assembly
Note:
Unwinding Y-guying system
winches only required when
servicing! Y54 and Y74 are
terminated in the control cabinet.
-Y77b -Y74b -Y57b -Y54b

Close left Y-guying Wind left Y-guying Close right Y- Wind right Y-guying
system latch system winch guying system system winch
latch
-Y77a -Y76 -Y75 -Y74a -Y73 -Y57a -Y56 -Y55 -Y54a -Y53
Open left Left Y-guying Y-guying Unwind left Left Y-guying Open left Right Y- Y-guying Unwind right Right Y-guying
Y-guying system system Y-guying system Y-guying guying system Y-guying system
system winch brake winch high system winches high system latch system winch high system winches high
latch pressure winch gear winch brake pressure winch gear

Optional equipment:
Y guying system – induction-type sensors, pressure switches
Positioning ram
Positioning ram
-S50 -S70
Right Y-guying system Left Y-guying system
winch brake pressure winch brake pressure
switch, ON > 15bar switch, ON > 15bar
Right Y-
guying Left Y-
system guying
winch system
winch
-S170 -S150
Left-side induction- Right-side induction-type
type proximity -B151 -B171 proximity sensor, Y-
sensor, Y-guying Right Y-guying Left Y-guying guying system
system frame up, system winch system winch frame up,
ZE5, LSB6, pressure sensor, pressure sensor, ZE5, LSB6,
address 10 ZE5, LSB6, ZE5, LSB6, address 11

Optional equipment:
APU plug, air conditioner
APU plug /
Jump start
(optional)
Air-conditioner
condenser
-X201*
-S77*
Air-conditioner high
* = optional pressure switch

Index_OW B56*...46 EP3...12 K17...15 K124...14 MP13...22 S34...36 S413...41

B62...35 EP4...12 K18...15 K201...9 MP14...22 S35...36 S417...43
A B72a...50 EP5...12 K19...15 K202...9 MP15...22 S38...28 S418...49
B72b...50 K20...15 K206...9 MP16...32 S39...29 S419*...46
A1...7 F
B102...29 K21...15 K207...9 MP17...32 S40...30 S420...4
A2...7
B103...30 F60...17 K22...15 K209...9 MP18...32 S44...47 S424...4
A11...19
B150...53 F61...17 K23...15 K210...9 MP19...32 S50...55 S428...4
A14...11
B151...55 F62...17 K24...15 K211...9 MP20...31 S69...34 S452...53
A15...34
B170...53 F63...17 K25...15 K212...9 MP21...31 S70...55 S453...53
A50...14
B171...55 K26...15 K213...9 S72...31 S501...3
A64...11 G K27...15 K214...9 N S73...31 S602...5
A417...43 C
G1...18 K28...15 K215...9 S77*...56 S604...5
B101...28 N1...42
C1...40 G2...17 K29...15 K218...9 S78*...6 S606...5
N2...41
B G3...17 K30...15 K219...9 NT...16
S81...13 S608...5
D K31...15 K651...5 S83...6 S610...5
B1...39, 46 H
D1...40 K32...15 K652...5 P S89...6 S618...5
B4...41 S90...6
K33...15 S620...5
B6...43 H21...8 M P654*...5
E K34...15 S92...3 S622...5
B7...42 H80...35 P655...5
K35...15 M1...18 S104...3 S626*...5
B11...24 E1...43 H95...8
K36...15 M2...35 R S107...3 S630*...5
B12...24 E2...43 H105...3
K37...15 M3...8 S120...15 S632...5
B13...24 E6...39 H106...3 R4...35
K38...15 M4...8 S121...15 S634...5
B15...24 E7...39 H599...8 R9...18
K101...14 M5...6 S122...15 S636*...5
B16...42 E9...39 H611*...5 R50...16
K102...14 M6...8 S123...15 S638*...5
B17...42, 37 E10...39, 46 H612...5 R52...16
K103...14 M7...8 S124...15 S640*...5
B22*...50 E11...39 H613...5
K105...14 M9...6 S S125...15 S642*...5
B25...8 E12...39 H614...5
K106...14 M14...6 S126...15 S644*...5
B26...8 E17...39 H627*...5 S4...37
K107...14 M23...39 S129...15 S646...5
B29...3 E18...39 H628...5 S7...32
K109...14 MP1...26 S150...55 S648...5
B30...3 E47...40 S8...31
K K110...14 MP2...26 S151...52 S650...5
B31...19 E59...34 S17...32
K113...14 MP3...26 S153...52 S656...5
B32...20 E60...39 K1...17 S18...31
K114...14 MP4...26 S154...52 S657...5
B33...20 E96...39 K2...17 S20...33
K115...14 MP5...26 S170...55 S658...5
B34...20 EP0...12 K3...11 S26...33
K116...14 MP6...26 S171...51 S660...5
B35...20 EP1...12 K11...15 S27...33
K119...14 MP7...26 S173...51 S901...44
B36...20 EP2...12 K12...15 S28...32
K120...14 MP8...26 S174...51 S902...44
B37...21 K13...15 S29...32 S301...4
K121...14 MP9...26 S903...44
B38...20 K14...15 S30...37 S314...29
K122...14 MP10...26 S904...44
B39...19 K15...15 S31...35 S320...41
K123...14 MP11...26 S908...44
B55...49 K16...15 S32...37 S401...4
MP12...22 S912...45

S913...45 X256...20 Y15...22 Y54a...54

S914...45 X257...21 Y16...22 Y54b...54
S915...45 X258...20 Y17...45 Y55...54
S918...45 X259...19 Y18...27 Y56...54
S919...45 X260...19 Y19a...27 Y57...26
S930...43 X262...35 Y19b...27 Y57a...54
S931*...43 X266...34 Y22a...27 Y57b...54
S951L*...47 X268...34 Y22b...27 Y70a...53
S951R*...47 X269...34 Y24...27 Y70b...53
S952L*...50 X272...19 Y27...19 Y71...53
S952R*...50 X321...29 Y29...22 Y72a...53
S954L*...48 X417...43 Y31a...24 Y72b...53
S954R*...48 X512*...46 Y32a...24 Y73...54
S955L*...47 X519...8 Y32b...24 Y74a...54
S955R*...47 X700...11 Y33a...24 Y74b...54
S960*...46 XNOT...13 Y33b...24 Y75...54
XST1...7 Y34...25 Y76...54
T XST2...7 Y35...25 Y77a...54
T50...10 XST3...7 Y36a...24 Y77b...54
Y36b...24 Y103a...27
X Y Y37...36 Y103b...27
X 44...11 Y1...26 Y38...36 Y105a...31
X 46...11 Y2...26 Y39...36 Y105b...31
X 50...13 Y3...26 Y41...28 Y120...31
X 51...13 Y4...26 Y42...28 Y121...31
X 52...13 Y5...25 Y43...29 Y137...18
X 53...13 Y6a...25 Y44...29 Y139...7
X 54...13 Y6b...25 Y45...30 Y141...8
X 55...13 Y7a...31 Y46...30 Y142...8
X 56...13 Y7b...31 Y50a...53
Y50b...53 Z
X 57...13 Y8a...31
X201*...56 Y8b...31 Y51...53 ZE0...16
X205...35 Y10...22 Y52a...53 ZE1...16
X209...18 Y11a...22 Y52b...53 ZE2...16
X251...19 Y11b...22 Y53...54 ZE3...16
X252...20 Y12a...22 ZE4...16
X253...20 Y12b...22 ZE5...16
X254...20 Y13...22
X255...20 Y14...22

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Technical Information

LTM 1400-7.1 (LTM1400-1)

Service training for LWE (VMS-Pi) E:\LTM1400-7.1\Deckblatt_1400-7.1-BMK.p7.0

Outline of the components with identification (BMK)

Carrier: ....................................................................................................... 3 ZF 12 AS 3002 TC-Tronic automatic transmission: ................................ 26

LTM 1400-7.1 (LTM1400-1) - Carriage • BMK - Component overview - Carriage 1 -

Axle suspension: ..................................................................................... 53

Optional equipment: ............................................................................... 57

Customer Service Training for LWE (VMS) 13/09/04• PI E:\BMK_1400-7.1\BMK_1400-7.1_UW.p7.0

-A151_M1 -E26 -E25 -A150_M1

LTM 1400-7.1 (LTM1400-1) - Carriage • BMK - Component overview - Carriage 3 -

Customer Service Training for LWE (VMS) 13/09/04• PI E:\BMK_1400-7.1\BMK_1400-7.1_UW.p7.0

-E80 -E81 -E82 -E101 -E83 -E84 -E85 -E86 -E103

LTM 1400-7.1 (LTM1400-1) - Carriage • BMK - Component overview - Carriage 5 -

-E102 -E66 -E65 -E64 -E63 -E100 -E62 -E61 -E60

Customer Service Training for LWE (VMS) 13/09/04• PI E:\BMK_1400-7.1\BMK_1400-7.1_UW.p7.0

-S14 -S15 -S16

LTM 1400-7.1 (LTM1400-1) - Carriage • BMK - Component overview - Carriage 7 -

Customer Service Training for LWE (VMS) 13/09/04• PI E:\BMK_1400-7.1\BMK_1400-7.1_UW.p7.0

LTM 1400-7.1 (LTM1400-1) - Carriage • BMK - Component overview - Carriage 9 -

-A5 -P11 -S5

-S19 -S201* -S203*

-P10 -S4 -B30 -A1

Customer Service Training for LWE (VMS) 13/09/04• PI E:\BMK_1400-7.1\BMK_1400-7.1_UW.p7.0

Driver's cab: -F79

-S1 -F81 -G2 -G1

LTM 1400-7.1 (LTM1400-1) - Carriage • BMK - Component overview - Carriage 11 -

Driver's cab: -S24 -AF20 -A11 -A12

Customer Service Training for LWE (VMS) 13/09/04• PI E:\BMK_1400-7.1\BMK_1400-7.1_UW.p7.0

Axles 1, 2 and 3 Axles 1, 2 and 3 right Axles 4, 5, 6 and 7 Axles 4, 5, 6 and 7

LTM 1400-7.1 (LTM1400-1) - Carriage • BMK - Component overview - Carriage 13 -

Customer Service Training for LWE (VMS) 13/09/04• PI E:\BMK_1400-7.1\BMK_1400-7.1_UW.p7.0

LTM 1400-7.1 (LTM1400-1) - Carriage • BMK - Component overview - Carriage 15 -

Compressed air system:

-S50 -B5 -B7 -B9

-S51 -B6 -B8 -S114 -S116

Customer Service Training for LWE (VMS) 13/09/04• PI E:\BMK_1400-7.1\BMK_1400-7.1_UW.p7.0

Compressed air system:

LTM 1400-7.1 (LTM1400-1) - Carriage • BMK - Component overview - Carriage 17 -

Compressed air system:

-Y6a -Y6b -Y7a -Y7b

Customer Service Training for LWE (VMS) 13/09/04• PI E:\BMK_1400-7.1\BMK_1400-7.1_UW.p7.0

D 9408 TI - E A5 440 KW diesel engine: Fan pump A10VO45/ED72

LTM 1400-7.1 (LTM1400-1) - Carriage • BMK - Component overview - Carriage 19 -

D 9408 TI - E A5 440 KW diesel engine:

Fuel fine-mesh filter

Oil filler neck

Customer Service Training for LWE (VMS) 13/09/04• PI E:\BMK_1400-7.1\BMK_1400-7.1_UW.p7.0

D 9408 TI - E A5 440KW diesel engine: -R9 -R10

LTM 1400-7.1 (LTM1400-1) - Carriage • BMK - Component overview - Carriage 21 -

D 9408 TI - E A5 440KW diesel engine:

Customer Service Training for LWE (VMS) 13/09/04• PI E:\BMK_1400-7.1\BMK_1400-7.1_UW.p7.0

D 9408 TI - E A5 440KW diesel engine:

LTM 1400-7.1 (LTM1400-1) - Carriage • BMK - Component overview - Carriage 23 -

D 9408 TI - E A5 440KW diesel engine:

Charging air cooler TC Tronic automatic Manual Distributor

Customer Service Training for LWE (VMS) 13/09/04• PI E:\BMK_1400-7.1\BMK_1400-7.1_UW.p7.0

D 9408 TI - E A5 440KW diesel engine:

Fuel check valve

FUEL LEVEL SENSOR

LTM 1400-7.1 (LTM1400-1) - Carriage • BMK - Component overview - Carriage 25 -

ZF 12 AS 3002 TC-Tronic automatic transmission:

Gearbox oil heat