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Summary
Actual fatigue design rules not only are becoming outdated for the design, both in terms of the
coverage of design details and applicability to modern structural analysis methods, but have also
never been adapted to address maintenance issues such as inspection and repair. The aim of the
three-year research project described in this paper is to cover as reasonably many gaps identified in
current standards and recommendations as possible that a practising engineer may be faced with
when carrying out fatigue design or assessment using those documents. The achievement of that
aim is expected in five work-packages on which nine partners have been working since July 2008.
The end of the project is scheduled for June 2011, followed by the publication of its findings. That
should provide a comprehensive guidance – an addition to actual fatigue design rules – for the
fatigue design of new and maintenance of old steel bridges.
Keywords: Fatigue, steel, bridges, design, maintenance, multi-axial fatigue, orthotropic decks,
probabilistic fracture mechanics, FE modelling, fatigue tests.
1. Introduction
Fatigue analysis of new and existing steel structures is generally based on the notion of nominal
stress and on standardized S-N curves with corresponding fatigue classes for a number of typical
details. Such an approach is far from being satisfactory because of an ever increasing number of
structural details and loading situations resulting in a limited number of possible cases included in
standards and recommendations. Moreover, in current codes of practice, certain loading situations
may be treated in an unconservative manner. A similar situation is encountered in the field of bridge
maintenance, where traditional fatigue assessment procedures can make it difficult to obtain the
correct condition assessment and the most appropriate maintenance strategy. Fracture-mechanics-
based procedures are often needed in order to address the all-important issue of inspections.
The aim of the “Bridge Fatigue Guidance” (BriFaG) research project – developing a guidance for
steel bridges subjected to fatigue to give extra rules in addition to the existing documents – will be
achieved through research backed-up by tests and numerical simulations, within five workpackages:
• WP 1: State-of-the-art, follow-up and coordination
• WP 2: Fatigue assessment using probabilistic fracture mechanics
• WP 3: Fatigue under complex loading
• WP 4: Advanced structural analysis for fatigue design and assessment using finite element
method
• WP 5: Reviewing and recommendations.
Current state and objectives of each workpackage are described more in detail in the full paper.
2. Fatigue critical details in steel and composite bridges
5 10 15 An introductory working step in the project
Connections between floor beams is the creation of a catalogue of fatigue
and the main load-carrying members critical details in steel and composite
Diaphragms and cross-bracing bridges. The catalogue comprises a large
connections number of fatigue damage cases which have
Coped and cut-short beam ends been reported for various types of bridge
details. The majority of collected damage
Orthotropic decks
cases were found to be of the type caused by
Stringer-to-floor-beam connections secondary load effects (see figure). In most
cases, unforeseen (or otherwise overlooked)
Fatigue cracking from weld defects interaction between different members and
load-carrying systems in the bridge, often
Additional stress component in
members with change in section combined with poor detailing, have been the
Secondary vibration-induced
cause of fatigue cracking. In some cases, a
stresses in hangers complex stress state may also exist in some
Connections of wind bracing structural details. Design codes and
evaluation specifications generally provide
Bridge girders and stringers
at timber tie connections
very little guidance on the way this kind of
fatigue damage should be accounted for or
Flange gusset plates
prevented. It is the responsibility of the
Cover plates bridge designer to ensure – through good
detailing – that these secondary effects and
Others the kind of fatigue damage associated with
them are avoided.
4. Acknowledgments
The project consortium comprises six partners-contractors from five different European countries.
Different partners’ background (academic, scientific and industrial) is very beneficial for the type of
research work planned in the BriFaG project and allows furthermore for an effective exchange of
knowledge and experience. The consortium is composed so as to cover all relevant areas within the
project and to facilitate achieving the project objectives:
• Centre Technique Industriel de la Construction Métallique (CTICM), France;
• Chalmers University of Technology, Sweden;
• Institute of Theoretical and Applied Mechanics of the Czech Academy of Sciences, Prague;
• Ramböll Sverige AB, Luleå, Sweden;
• RWTH Aachen University, Institute of Steel Construction, Germany;
• The University of Surrey, United Kingdom.
The work within the frame of the project described in this paper is carried out with a financial grant
from the Research Fund for Coal and Steel (RFCS) of the European Community, granted under the
contract Nr. RFSR-CT-2008-00033.
Bridge Fatigue Guidance – A European Research Project
Summary
Actual fatigue design rules not only are becoming outdated for the design, both in terms of the
coverage of design details and applicability to modern structural analysis methods, but have also
never been adapted to address maintenance issues such as inspection and repair. The aim of the
three-year research project described in this paper is to cover as reasonably many gaps identified in
current standards and recommendations as possible that a practising engineer may be faced with
when carrying out fatigue design or assessment using those documents. The achievement of that
aim is expected in five work-packages on which nine partners have been working since July 2008.
The end of the project is scheduled for June 2011, followed by the publication of its findings. That
should provide a comprehensive guidance – an addition to actual fatigue design rules – for the
fatigue design of new and maintenance of old steel bridges.
Keywords: Fatigue, steel, bridges, design, maintenance, multi-axial fatigue, orthotropic decks,
probabilistic fracture mechanics, FE modelling, fatigue tests.
5. Introduction
Fatigue analysis of new and existing steel structures is generally based on the notion of nominal
stress and on standardized S-N curves with corresponding fatigue classes for a number of typical
details. Such an approach is far from being satisfactory because of an ever increasing number of
structural details and loading situations resulting in a limited number of possible cases included in
standards and recommendations. Moreover, in current codes of practice, certain loading situations
may be treated in an unconservative manner. A similar situation is encountered in the field of bridge
maintenance, where traditional fatigue assessment procedures can make it difficult to obtain the
correct condition assessment and the most appropriate maintenance strategy. Fracture-mechanics-
based procedures are often needed in order to address the all-important issue of inspections.
The aim of the “Bridge Fatigue Guidance” (BriFaG) research project described here is to cover
several of the previously mentioned gaps which a practising engineer may be faced with when
carrying out fatigue design or assessment using current standards and recommendations. At the end
of the project, guidance for steel bridges subjected to fatigue should be developed to give extra rules
in addition to the existing documents. This will be achieved through research backed-up by tests
and numerical simulations, within this project, divided in five workpackages:
• WP 1: State-of-the-art, follow-up and coordination
• WP 2: Fatigue assessment using probabilistic fracture mechanics
• WP 3: Fatigue under complex loading
• WP 4: Advanced structural analysis for fatigue design and assessment using finite element
method
• WP 5: Reviewing and recommendations.
The project consortium comprises six partners-contractors from five different European countries.
Different partners’ background (academic, scientific and industrial) is very beneficial for the type of
research work planned in the project and allows furthermore for an effective exchange of
knowledge and experience. The consortium is composed so as to cover all relevant areas within the
project and to facilitate achieving the project goals:
• Centre Technique Industriel de la Construction Métallique (CTICM), France;
• Chalmers University of Technology, Sweden;
• Institute of Theoretical and Applied Mechanics of the Czech Academy of Sciences, Prague;
• Ramböll Sverige AB, Luleå, Sweden;
• RWTH Aachen University, Institute of Steel Construction, Germany;
• The University of Surrey, United Kingdom.
da
= C ΔK m (1)
dN
The latter, where a is the crack size, N is the applied number of cycles, ΔK is the stress intensity
range and C and m are material constants, under constant amplitude loading Sr leads to
af
1 da
Nf = ∫ + N in (2)
ain (Y ( a ) )
S rm C πa
m
Equation (2) yields the number of applied number of cycles Nf required to propagate the crack from
an initial size ain to any size af. Moreover, in Equation (2) Nin is the number of cycles needed to
propagate the crack to a size ain. Although Equation (2) may be applied between any limits ain and af,
in welded details Nin is typically equal to 0 and Equation (2) is applied for a pre-existing flaw size
ain and a flaw size af that leads to unstable fracture. In riveted details, Nin is the number of cycles,
requisite to create a flaw of size ain, which may also be viewed as an initiation period.
Under constant amplitude loading, scatter in the fatigue life Nf arises from the uncertainties
associated with material parameters such as C and m as well as manufacturing parameters such as
ain and Nin. In this project, calibration of the random parameters will be carried out based on code-
specified S-N curves and, where possible, published experimental S-N data pertaining to both
welded and riveted fatigue details.
For the case of time-dependant and hence bridge loading, the failure probability Pf may be stated in
terms of the limit state function g of the random vector X as
P f (t ) = P[ g (X, t ) ≤ 0] (3)
1 af da
g ( X, t ) = ∫ (
C ain Y (a) πa m
− [ N f (t ) − N i (t )] E[ S rm ]
)
(4)
Following inspection, the updated fatigue failure probability may be expressed as [3]
( )
P f (t ≥ t insp ) = P[ g (X, t ) ≤ 0 / H (X, t insp ) ≥ 0 ∪ H (X, t insp ) < 0 ] (6)
11. Acknowledgments
The work within the frame of the project described in this paper is carried out with a financial grant
from the Research Fund for Coal and Steel (RFCS) of the European Community, granted under the
contract Nr. RFSR-CT-2008-00033.
12. References
[1] PARIS P.C. and ERDOGAN F., “A critical analysis of crack propagation laws”, ASME
Journal of Basic Engineering, Vol. 85, 1963, pp. 528-534.
[2] KIRKEMO F., “Applications of probabilistic fracture mechanics to offshore structures”,
Applied Mechanics Reviews, Vol. 41, No. 2, 1988, pp. 61-84.
[3] CREMONA C., “Reliability updating of welded joints damaged by fatigue”, International
Journal of Fatigue, Vol. 18, No. 8, 1996, pp. 567-575.
[4] RIGHINIOTIS T.D., “Influence of management actions on fatigue reliability of a welded
joint”, International Journal of Fatigue, Vol. 26, 2004, pp. 231-239.
[5] MADDOX S.J., and RAZMJOO G.R., “Interim Fatigue Design Recommendations for Fillet
Welded Joints under Complex Loading.” Fatigue & Fracture of Engineering Materials &
Structures, Vol. 24, No. 5, 2001, pp. 329-337.
[6] SEDLACEK G. et al., Untersuchungen zur nachhaltigen Instandsetzung von orthotropen
Fahrbahnplatten von Stahlbrücken unter Berücksichtigung des Belagsystems, Bergisch
Gladbach, 2009.
[7] AL-EMRANI M., ÅKESSON B., and KLIGER R., “Overlooked Secondary Effect in Open-
Deck Truss Bridges”, Structural Engineering International, Vol. 14, No. 4, 2004, pp. 307-312.