1103a 33TG1

DK51435 DK51435
1103A-33T 2009/11/18
The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-
ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-
gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1. Introduction Pg. 4
2. How To Use Your Parts Book Pg. 4
3. Engine Breakdown Pg. 5
4. Symbol Descriptions Pg. 9
5. Parts Lists & Illustrations Pg. 11
6. Parts Index Pg. 176

Introduction
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.
How to use your Parts Book
This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.
Front Page
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
Parts Lists & Illustrations

This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
For fitting instructions please refer to your engine Service Manual.
Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
Engine Breakdown
Section Page Section Page
Short Engine 11 High Pressure Fuel Pipes 41

ACED9167 AFHD4404
Cylinder Block & Liners 15 Atomisers 43

ACHD0842 AFHD4404
Rear End Oil Seal 17 Fuel Leak-Off Pipe 45

ACHD0842 AFHD4404
Crankshaft, Main & Big End Bearings 19 Fuel Leak-Off Pipe 47

ACHD0842 AFHD4404
Crankshaft, Main & Big End Bearings 21 Pick-Up Sensor 49

ACHD0842 AFHD4404
Cylinder Head Assembly 23 Boost Control Pipe 51

ACHD0842 AFHD4404
Cylinder Head Assembly 27 Flywheel Housing 53

ACHD0842 CDHD1124
Pistons & Rings 29 Flywheel & Starter Ring 55

ACHD0842 DDHD2088
Rocker Shaft Assembly 31 Starter Motor 57

ACHD0842 EDHD0965
Timing Gear & Camshaft 33 Fan Drive 59

ACHD0842 FBHD0917
Push Rods & Tappets 35 Sump 61

ACHD0842 GBHD2895
Connecting Rods 37 Dipstick & Filler Tube 63

ACHD0842 GBHD2895
Fuel Injection Pump 39 Oil Strainer 65

AFHD4404 GBHD2895
Page 5
Engine Breakdown
Cylinder Head Cover 67 Water Outlet Housing 93

HBHD3387 LDHD0702
Filler 69 Water Outlet Housing 95

HBHD3387 LDHD0702
Breather 71 Fan 97
HBHD3387 MDHD1369
Blanking Plates 73 Alternator 99

HBHD3387 NDHD2750
Oil Filter 75 Alternator Bracket & Fixings 101

JBHD2606 NDHD2750
Oil Cooler 77 Pulleys 103

JBHD2606 NDHD2750
Oil Cooler Connections 79 Timing Case 105

JBHD2606 QCHD0022
Oil Cooler Connections 81 Timing Cover 107

JBHD2606 QCHD0022
Blanking Plates 83 Timing Cover 109

JBHD2606 QCHD0022
Oil Filter 85 Blanking Plugs 111

JDHD0027 QDHD1368
Front End Drive Input 87 Lubricating Oil Pump & Delivery 113
KBHD0107 Housing
RBHD0031
Water Pump 89
LBHD2286 Turbocharger 115
SBHD1604
Pipes 91
LBHD2286
Page 6
Engine Breakdown
Feed Pipes 117 Cold Start System 143

SBHD1604 WDHD0377
Leak-Off Pipes 119 Engine Lifting Eyes 145

SBHD1604 XBHD0458
Exhaust Manifold 121 Engine Mounts 147

SBHD1604 ZCHD1199
Pipework & Connections 123 Lubricating Oil Pressure Switch/Gauge 149

SBHD1604 ZJHD0533
Pipework & Connections 125 Lubricating Oil Pressure Switch/Gauge 151

SBHD1604 ZJHD0533
Pipework & Connections 127 Temperature Gauge & Sender 153

SBHD1604 ZLHD0363
Air Filters 129 Temperature Gauge & Sender 155

SBHD1604 ZLHD0363
Air Filters 131 Radiator & Cowling 157

SBHD1604 ZMHD1372
Induction Manifold 133 Radiator Bracket & Fixings 159

TBHD1126 ZMHD1372
Lift Pump 135

VBHD2355
Lift Pump 137

VBHD2355
Filter to Injection Pump Pipe 139

VBHD2355
Injection Pump to Filter Pipe 141

VBHD2355
Page 7
Engine Breakdown
Section Page
Radiator Bracket & Fixings 161

ZMHD1372
Radiator & Hoses 163

ZMHD1372
Guards 165
ZMHD1372
Fuel Pre-Lift Pump 167

ZVHD1025
Water Trap 169

ZVHD1025
Miscellaneous & Auxiliaries 171

ZZHD1012
Top Service Kit 173

SACD0355
Bottom Service Kit 175

SGBD0379
Page 8
Symbols and Notes
Symbol Description
A From Engine Number
B Upto Engine Number
C Repairs and Replaces
D See Appropriate Section - Reference Number
E Alternative
F Order
G Remanufactured Part
H New for Old Part
I Number of Teeth
J Thickness
K Bottom
L Top
M Left Hand
N Right Hand
O Reference for Detailed Breakdown
P Other Service Options Available
Q Cylinder Number
R See History Section
Page 9
Short Engine Plate A
ACED9167
Page 10
ACED9167
Item Part No. References Qty. Description Notes
1 DK39167 1 SHORT ENGINE - ASSEMBLY

2 4181V016 1 CYLINDER BLOCK ASSEMBLY
3 1 CYLINDER BLOCK ASSEMBLY
4 F 4181V016 1 CYLINDER BLOCK
5 F 4181V016 1 BEARING CAP
9 33142111 8 THIMBLE
10 32166329 8 SCREW
11 3112D071 1 CAMSHAFT BUSH
12 3241A012 1 PLUG
13 0650588 1 PLUG
14 0650710 1 PLUG
15 3241A011 2 PLUG
16 3212P008 1 PLUG
17 32141316 2 PLUG
18 3313A022 1 WATER PIPE
19 2485A108 1 PLUG
20 3212V006 3 PLUG
21 2113A003 3 PISTON COOLING JET
22 2314F001 2 SCREW
23 3623A009 2 BLANKING PLATE
24 3688A039 8 GASKET - OIL FILTER HEAD
25 2314H033 1 SCREW
26 0650594 1 PLUG
27 2314C049 1 SCREW
28 2415D053 1 WASHER
29 2418F704 1 SEAL - REOS HOUSING
30 3211C002 10 METRIC BOLT
31 4181V017 1 CRANKSHAFT KIT
32 F 4181V017 1 CRANKSHAFT
33 U5MB0019 P 1 MAIN BEARING KIT
34 4 MAIN SHELL BEARING
35 4 MAIN SHELL BEARING
36 U5ME0027 1 BIG END BEARING KIT
37 6 BEARING
38 31137551 P 2 THRUST WASHER
40 4115P025 P 3 PISTON AND RING KIT
41 F 4115P025 1 PISTON AND RING KIT
42 F 4115P025 1 PISTON
43 F 4115P025 1 GUDGEON PIN
44 UPRK0002 1 PISTON RING KIT
45 F UPRK0002 1 PISTON RING
48 2721332 1 CIRCLIP
Page 11
ACED9167
Page 12
ACED9167
49 2721332 1 CIRCLIP
50 P 3 CONROD KIT
51 F SERVICE OPTION 1 CON ROD
52 F SERVICE OPTION 1 CAP
53 3112A005 1 SMALL END BUSH
54 3212V003 2 CON ROD BOLT (A)
55 3627P041 1 BRIDGE PIECE
56 2311D039 2 SCREW
59 2314H033 8 SCREW
60 2314C049 1 SCREW
61 2415D053 1 WASHER
62 0650594 1 PLUG
63 2485A108 1 PLUG
64 3212V006 1 PLUG
66 2314F001 3 SCREW
Service Options
33 U5MB0019A J (-)0.25MM 1 MAIN BEARING KIT - U/S
33 U5MB0019B J (-) 0.50MM 1 MAIN BEARING KIT - U/S
33 U5MB0019C J (-)0.75MM 1 MAIN BEARING KIT - U/S
38 31137312 J (+)0.007" 2 THRUST WASHER
39 31137322 J (+)0.007" 2 THRUST WASHER
40 4115P026 J (+)0.50MM 3 PISTON AND RING KIT (B)
40 4115P027 J (+)1.00MM 3 PISTON AND RING KIT (B)
44 UPRK0002D J (+)1.00MM 1 PISTON RING KIT - OVERSIZE (C)
44 UPRK0002B J (+)0.50MM 1 PISTON RING KIT - OVERSIZE (D)
50 4115C311 3 CON ROD ASSEMBLY GRADE F
50 4115C312 3 CON ROD ASSEMBLY GRADE G
50 4115C313 3 CON ROD ASSEMBLY GRADE H
50 4115C314 3 CON ROD ASSEMBLY GRADE J
50 4115C315 3 CON ROD ASSEMBLY GRADE K
50 4115C316 3 CON ROD ASSEMBLY GRADE L
Footnotes
(A) DO NOT RE-USE ONCE REMOVED

(B) USE IN ENGINE SETS ONLY
(C) USED ONLY WITH 4115P017 OR 4115P027
(D) USED ONLY WITH 4115P016 OR 4115P026
Page 13
Cylinder Block & Liners Plate A
ACHD0842
12
14
11
13
17
16
10
18
15
9 2
26
25
24 22
21 19
23
20
7
4
8
Page 14
Cylinder Block & Liners Plate A
ACHD0842
1 4181V016 R a. 1 CYLINDER BLOCK ASSEMBLY

2 F 4181V016 1 CYLINDER BLOCK
7 33142111 8 THIMBLE
8 32166329 8 SCREW
9 3112D071 1 CAMSHAFT BUSH
10 3241A012 1 PLUG
11 0650588 1 PLUG
12 0650710 1 PLUG
13 3241A011 2 PLUG
14 3212P008 1 PLUG
15 32141316 2 PLUG
16 3313A022 1 WATER PIPE
17 2485A108 1 PLUG
18 3212V006 3 PLUG
20 2314F001 2 SCREW
23 2314H033 1 SCREW
24 0650594 1 PLUG
25 2314C049 1 SCREW
26 2415D053 1 WASHER
History
a.
1 4181V016 1 CYLINDER BLOCK ASSEMBLY
33142111 8 THIMBLE
32166329 8 SCREW
3112D071 1 CAMSHAFT BUSH
3241A012 1 PLUG
0650588 1 PLUG
0650710 1 PLUG
3241A011 2 PLUG
3212P008 1 PLUG
32141316 2 PLUG
3313A022 1 WATER PIPE
Page 15
Rear End Oil Seal Plate A
ACHD0842
Page 16
Rear End Oil Seal Plate A
ACHD0842
1 2418F704 1 SEAL - REOS HOUSING

2 3211C002 10 METRIC BOLT
Page 17
Crankshaft, Main & Big End Bearings Plate A
ACHD0842
4
6
Page 18
Crankshaft, Main & Big End Bearings Plate A
ACHD0842
1 4181V017 1 CRANKSHAFT KIT

2 F 4181V017 1 CRANKSHAFT
3 U5MB0019 P 1 MAIN BEARING KIT
4 U5ME0027 1 BIG END BEARING KIT
Service Options
3 U5MB0019A J (-)0.25MM 1 MAIN BEARING KIT - U/S
3 U5MB0019B J (-) 0.50MM 1 MAIN BEARING KIT - U/S
3 U5MB0019C J (-)0.75MM 1 MAIN BEARING KIT - U/S
5 31137312 J (+)0.007" 2 THRUST WASHER
6 31137322 J (+)0.007" 2 THRUST WASHER
Page 19
Crankshaft, Main & Big End Bearings Plate B
ACHD0842
Page 20
Crankshaft, Main & Big End Bearings Plate B
ACHD0842
1 3117C221 1 CRANKSHAFT GEAR
History
a.
0500012 1 WOODRUFF KEY
Page 21
Cylinder Head Assembly Plate A
ACHD0842
21
16
20
15
18
13
19
14 10
11
6
7
4
24
8
22
23
5 25
3
17
12
Page 22
ACHD0842
1 4181V041. R a. 1 CYLINDER HEAD ASSEMBLY

R b.
R c.
2 F 4181V041 1 CYLINDER HEAD
3 3314A241 3 VALVE SEAT INSERT
4 3313A012 3 VALVE GUIDE
5 3314A231 3 VALVE SEAT INSERT
6 3313A012 3 VALVE GUIDE
7 0650588 R d. 3 PLUG
R d.
8 32416117 3 PLUG
9 3244A009 2 DOWEL
10 3218A011 5 CYLINDER HEAD BOLT
11 3218A012 3 CYLINDER HEAD BOLT
12 3142H071 3 INTAKE VALVE
13 2418M519 3 SEAL - VALVE STEM (A)
14 3174A016 3 VALVE SPRING
15 3342A011 3 CAP
16 3142W004 6 VALVE COLLET
17 3142A151 3 EXHAUST VALVE
18 2418M517 3 SEAL - VALVE STEM (B)
19 3174A016 3 VALVE SPRING
20 3342A011 3 CAP
21 3142W004 6 VALVE COLLET
22 3278A006 1 PLUG
23 2415H003 1 SEAL - SENSOR
24 2431154 R b. 2 PLUG
25 2431131 1 PLUG
History
a.
1 4181V041. 1 CYLINDER HEAD ASSEMBLY
3314A151 3 VALVE SEAT INSERT
3313A012 3 VALVE GUIDE
3314A161 3 VALVE SEAT INSERT
3313A012 3 VALVE GUIDE
0650588 3 PLUG
32416117 3 PLUG
b.
1 4181V041. 1 CYLINDER HEAD ASSEMBLY
24 2431154 3 PLUG
c.
1 4181V015 1 CYLINDER HEAD ASSEMBLY
d. General History Section
7 3313E021 3 VALVE GUIDE
7 3313E021 3 VALVE GUIDE
Page 23
ACHD0842
21
16
20
15
18
13
19
14 10
11
6
7
4
24
8
22
23
5 25
3
17
12
Page 24
ACHD0842
Footnotes
(A) GREEN
(B) BROWN
Page 25
Cylinder Head Assembly Plate B
ACHD0842
Page 26
Cylinder Head Assembly Plate B
ACHD0842
1 3681E049 1 GASKET - CYLINDER HEAD
Page 27
Pistons & Rings Plate A
ACHD0842
2
3
Page 28
Pistons & Rings Plate A
ACHD0842
1 4115P025 3 PISTON AND RING KIT

2 F 4115P025 1 PISTON
3 F 4115P025 1 GUDGEON PIN
4 2721332 2 CIRCLIP
5 UPRK0002 1 PISTON RING KIT
Service Options
1 4115P026 J (+)0.50MM 3 PISTON AND RING KIT (A)
1 4115P027 J (+)1.00MM 3 PISTON AND RING KIT (A)
5 UPRK0002D J (+)1.00MM 1 PISTON RING KIT - OVERSIZE (B)
5 UPRK0002B J (+)0.50MM 1 PISTON RING KIT - OVERSIZE (C)
Footnotes
(A) USE IN ENGINE SETS ONLY

(B) USED ONLY WITH 4115P017 OR 4115P027
(C) USED ONLY WITH 4115P016 OR 4115P026
Page 29
Rocker Shaft Assembly Plate A
ACHD0842
15
11
14
12
10 13
9
5
8
6
19
18
17
16
2
4
Page 30
Rocker Shaft Assembly Plate A
ACHD0842
1 4115R611 1 ROCKER SHAFT ASSEMBLY

2 4115R702 1 ROCKER SHAFT ASSY - MINOR
3 F 4115R702 1 ROCKER SHAFT
4 2485A104 2 PLUG
5 4115R314 3 ROCKER ARM ASSEMBLY
6 F 4115R314 1 ROCKER ARM
7 F 4115R314 1 PAD
8 0576052 1 NUT
9 32114145 1 SCREW
10 3174A015 2 ROCKER SHAFT SPRING
11 4115R315 3 ROCKER ARM ASSEMBLY
12 F 4115R315 1 ROCKER ARM
13 F 4115R315 1 PAD
14 0576052 1 NUT
15 32114145 1 SCREW
16 2722A022 2 CIRCLIP
17 2134A502 2 WASHER
18 2316A901 1 SCREW
19 2316A902 2 SCREW
Page 31
Timing Gear & Camshaft Plate A
ACHD0842
Page 32
Timing Gear & Camshaft Plate A
ACHD0842
1 4112K046 A U031800M 1 CAMSHAFT

R a.
2 F 4112K046 1 CAMSHAFT
3 0500012 1 WOODRUFF KEY
History
a.
1 3141A001 A U031800M 1 CAMSHAFT
Page 33
Push Rods & Tappets Plate A
ACHD0842
Page 34
Push Rods & Tappets Plate A
ACHD0842
1 31434307 6 PUSHROD
2 3142U991 R a. 6 TAPPET
History
a.
2 3142U031 6 TAPPET
Page 35
Connecting Rods Plate A
ACHD0842
Page 36
Connecting Rods Plate A
ACHD0842
1 P 3 CONROD KIT
2 F SERVICE OPTION 1 CON ROD
3 F SERVICE OPTION 1 CAP
4 3112A005 1 SMALL END BUSH
5 3212V003 2 CON ROD BOLT (A)
Service Options
1 4115C311 3 CON ROD ASSEMBLY GRADE F
1 4115C312 3 CON ROD ASSEMBLY GRADE G
1 4115C313 3 CON ROD ASSEMBLY GRADE H
1 4115C314 3 CON ROD ASSEMBLY GRADE J
1 4115C315 3 CON ROD ASSEMBLY GRADE K
1 4115C316 3 CON ROD ASSEMBLY GRADE L
Footnotes
(A) DO NOT RE-USE ONCE REMOVED
Page 37
Fuel Injection Pump Plate A
AFHD4404
2
1
Page 38
Fuel Injection Pump Plate A
AFHD4404
1 2643B319 1 FUEL INJECTION PUMP

2 F 2643B319 1 FUEL INJECTION PUMP
3 26420472 1 SOLENOID (A)
4 26420478 1 SEAL - O RING
5 3117L261 1 FUEL INJECTION PUMP GEAR
6 2314H004 3 SCREW
7 2411D008 3 WASHER
Footnotes
(A) 12V SOLENOID
Page 39
High Pressure Fuel Pipes Plate A
AFHD4404
Page 40
High Pressure Fuel Pipes Plate A
AFHD4404
1 3525A134 1 PIPE - FUEL INJ NO 1 CYL

4 2646E018 2 CLIP
Page 41
Atomisers Plate A
AFHD4404
2
7
3 6
1
Page 42
Atomisers Plate A
AFHD4404
1 2645K023 3 INJECTOR
2 F 2645K023 1 INJECTOR NOZZLE HOLDER
3 26460064 1 SEAL - INJECTOR
4 2645K612 1 INJECTOR NOZZLE
5 L311FF02 1 INJECTOR WASHER
6 3751A241 3 INJECTOR CLAMP
7 2314W009 3 SCREW
Page 43
Fuel Leak-Off Pipe Plate A
AFHD4404
1
2
Page 44
Fuel Leak-Off Pipe Plate A
AFHD4404
1 2646F501 2 HOSE
2 2646E501 1 CAP
Page 45
Fuel Leak-Off Pipe Plate B
AFHD4404
3
2
Page 46
Fuel Leak-Off Pipe Plate B
AFHD4404
1 3821A028 1 BRACKET
2 2314H002 1 SCREW
3 2481D456 1 CLIP
Page 47
Pick-Up Sensor Plate A
AFHD4404
Page 48
Pick-Up Sensor Plate A
AFHD4404
1 0650586 1 PLUG
Page 49
Boost Control Pipe Plate A
AFHD4404
Page 50
Boost Control Pipe Plate A
AFHD4404
1 2431131 1 PLUG
Page 51
Flywheel Housing Plate A
CDHD1124
5
6
Page 52
Flywheel Housing Plate A
CDHD1124
1 3713A081 1 FLYWHEEL HOUSING

2 2314J204 6 SCREW
3 3245A011 2 DOWEL
4 2314J603 2 SCREW
5 2487Y005 2 PLUG
6 36843154 1 SEAL
Page 53
Flywheel & Starter Ring Plate A
DDHD2088
4
5
6 1
Page 54
Flywheel & Starter Ring Plate A
DDHD2088
1 4111D292 1 FLYWHEEL ASSEMBLY

2 F 4111D292 1 FLYWHEEL
3 31162121 1 STARTER RING GEAR
4 0096803 6 SCREW
5 33117127 6 WASHER
6 2116A672 1 DOWEL
Page 55
Starter Motor Plate A
C EDHD0847 EDHD0965
Page 56
Starter Motor Plate A
C EDHD0847 EDHD0965
1 2873K621 1 STARTER MOTOR

2 2313C077 3 STUD
3 2318A604 3 NUT
Page 57
Fan Drive Plate A
FBHD0917
Page 58
Fan Drive Plate A
FBHD0917
1 4113K005 1 FAN DRIVE HOUSING

2 2314J005 4 SCREW
3 3115C111 1 FAN DRIVE PULLEY
4 2614B655 1 BELT (A)
Footnotes
(A) SERVICED IN PAIRS
Page 59
Sump Plate A
GBHD2895
11 10
2
1
3
5
4
8
Page 60
Sump Plate A
GBHD2895
1 4145H109 1 SUMP
2 F 4145H109 1 SUMP
3 2137435 1 INSERT
4 32186405 1 PLUG
5 2415715 1 SEAL - O RING
6 3681K038 1 GASKET - SUMP
7 2314H003 12 SCREW
8 2314H012 4 SCREW
9 2314H033 2 SCREW
10 3627P041 1 BRIDGE PIECE
11 2311D039 2 SCREW
Page 61
Dipstick & Filler Tube Plate A
GBHD2895
Page 62
Dipstick & Filler Tube Plate A
GBHD2895
1 3577A125 1 TUBE ASSEMBLY

2 F 3577A125 1 TUBE
3 3353D005 1 NUT
4 33812116 1 OLIVE
5 3178C182 1 DIPSTICK
Page 63
Oil Strainer Plate A
GBHD2895
Page 64
Oil Strainer Plate A
GBHD2895
1 3575A059 1 SUCTION PIPE

2 36832137 1 GASKET
3 2314H004 2 SCREW
Page 65
Cylinder Head Cover Plate A
HBHD3387
Page 66
Cylinder Head Cover Plate A
HBHD3387
1 4142X394 R a. 1 CYL HEAD COVER ASSY

2 F 4142X394 1 CYLINDER HEAD COVER
3 3681A057 1 GASKET - CYL. HEAD COVER
4 2161A013 8 SCREW
5 3615A034 R a. 1 PLATE
R a.
6 2152A034 4 SCREW
7 3789A004 1 SEAL - O RING
History
a.
1 4142X394 1 CYL HEAD COVER ASSY
5 3615A017 1 COVER
5 3788A003 1 CAP
Page 67
Filler Plate A
HBHD3387
4
5
Page 68
Filler Plate A
HBHD3387
1 4134C072 R a. 1 OIL FILLER

2 F 4134C072 1 BODY
3 2415H540 1 SEAL - O RING
4 4142X098 1 OIL FILLER CAP
5 F 4142X098 1 OIL FILLER CAP
6 2415633 1 SEALING RING
7 2314K161 1 SCREW
8 2314H005 1 SCREW
History
a.
1 4134C043 1 LUBRICATING OIL FILLER
Page 69
Breather Plate A
HBHD3387
8
1
6
3 2
9
10
11
Page 70
Breather Plate A
HBHD3387
1 4134K022 1 PIPE - BREATHER

2 F 4134K022 1 BREATHER PIPE
3 2415A068 1 SEAL - O RING
4 2415H701 1 SEAL - O RING
5 2314F005 2 SCREW
6 2481863 1 CLIP
7 36241123 1 SUPPORT BRACKET
8 33872632 1 HOSE
9 3175P003 1 SPRING
10 2481D156 1 CLIP
11 2314H002 1 SCREW
Page 71
Blanking Plates Plate A
HBHD3387
Page 72
HBHD3387
1 2485A118 1 PLUG
Page 73
Oil Filter Plate A
JBHD2606
Page 74
Oil Filter Plate A
JBHD2606
1 3773A061 1 OIL FILTER HEAD

2 F 3773A061 1 CONNECTION
4 3278A007 1 PLUG
5 2415H009 1 SEAL - O RING
6 2314H034 4 SCREW
Page 75
Oil Cooler Plate A
JBHD2606
Page 76
Oil Cooler Plate A
JBHD2606
1 2486A221 1 OIL COOLER

2 F 2486A221 1 OIL COOLER
3 2486A224 1 ADAPTOR
4 2411A524 1 GASKET
5 2486A223 1 SEAL - O RING
6 3311A042 1 SEAL
Page 77
Oil Cooler Connections Plate A
JBHD2606
2
1
Page 78
Oil Cooler Connections Plate A
JBHD2606
2 3687M037 1 GASKET
3 2314H010 2 SCREW
4 2314H004 4 SCREW
Page 79
Oil Cooler Connections Plate B
JBHD2606
3
6
5
2
8
Page 80
Oil Cooler Connections Plate B
JBHD2606
1 3482V101 1 HOSE - COOLANT

2 2481877 1 HOSE CLIP
3 2481877 1 HOSE CLIP
4 3482V102 1 HOSE - COOLANT
5 2481877 1 HOSE CLIP
6 2481877 1 HOSE CLIP
7 2481D156 1 CLIP
8 2314H002 1 SCREW
Page 81
JBHD2606
Page 82
JBHD2606

3 2314H033 4 SCREW
Page 83
Oil Filter Plate A
JDHD0027
Page 84
Oil Filter Plate A
JDHD0027
1 2654403 1 OIL FILTER
Page 85
Front End Drive Input Plate A
KBHD0107
2
1
Page 86
Front End Drive Input Plate A
KBHD0107
1 3114P071 1 CRANKSHAFT PULLEY

2 3241N001 1 BLOCK
3 32186137 3 BOLT
Page 87
Water Pump Plate A
C LBHD2272 LBHD2286
Page 88
Water Pump Plate A
C LBHD2272 LBHD2286
1 U5MW0201 1 WATER PUMP KIT

2 F U5MW0201 1 WATER PUMP
3 F U5MW0201 1 COVER
4 24880234 1 GASKET - WATER PUMP
5 3682A011 1 GASKET - WATER PUMP
6 2314H005 2 SCREW
7 2314K164 2 SCREW
8 2314H012 5 SCREW
Page 89
Pipes Plate A
C LBHD2272 LBHD2286
Page 90
Pipes Plate A
C LBHD2272 LBHD2286
1 4133L049 1 CONNECTION
2 F 4133L049 1 CONNECTION
3 2418F001 1 SEAL - O RING
4 2418F002 1 SEAL - O RING
5 2314H003 2 SCREW
Page 91
Water Outlet Housing Plate A
B U001358L LDHD0702
Page 92
B U001358L LDHD0702
1 4133L501 1 CONNECTION
3 2485C041 1 THERMOSTAT
4 2415H008 1 SEAL - WATER OUTLET
5 2314H004 2 SCREW
Page 93
A U001359L LDHD0702
Page 94
A U001359L LDHD0702
1 4133L507 1 THERMOSTAT ASSEMBLY

3 F 4133L507 1 THERMOSTAT
4 2415H219 1 SEAL - THERMOSTAT HOUSING
5 2314H004 2 SCREW
Page 95
Fan Plate A
MDHD1369
Page 96
Fan Plate A
MDHD1369
1 2485C546 1 FAN
2 3748W243 1 EXTENSION
3 2313H238 4 STUD
4 2318D208 4 NUT
Page 97
Alternator Plate A
NDHD2750
Page 98
Alternator Plate A
NDHD2750
1 2871A306 R a. 1 ALTERNATOR (A)
History
a.
1 2871A301 1 ALTERNATOR (A)
Footnotes
(A) BREAKDOWN OF 2871A301 NOT AVAILABLE.
Page 99
Alternator Bracket & Fixings Plate A
NDHD2750
9
10
Page 100
Alternator Bracket & Fixings Plate A
NDHD2750
1 3824A071 1 ALTERNATOR BRACKET

2 2314J007 2 SCREW
3 2314H022 1 SCREW
4 2318D208 1 NUT
5 36155429 1 LEVER
6 2314H004 1 SCREW
7 0920497 1 WASHER
8 2314J012 1 SCREW
9 2318A604 1 NUT
10 0920465 1 SPACER
Page 101
Pulleys Plate A
NDHD2750
Page 102
Pulleys Plate A
NDHD2750
1 3113E031 1 ALTERNATOR PULLEY
Page 103
Timing Case Plate A
QCHD0022
Page 104
Timing Case Plate A
QCHD0022
1 3716C561 1 TIMING CASE

2 2418F437 1 SEAL - FRONT END OIL
3 2314H003 8 SCREW
4 2314H034 4 SCREW
5 3681P053 1 GASKET - TIMING CASE
Page 105
Timing Cover Plate A
QCHD0022
8
5 6
7
10
1
3
4
Page 106
Timing Cover Plate A
QCHD0022
1 3117N061 A U200943S 1 IDLER GEAR (A)

R a.
2 3311A054 R b. 1 HUB
3 3272A033 A U200943S 1 PLATE (B)
R a.
4 2314J011 3 SCREW
5 3117N001 1 CAMSHAFT GEAR
6 0500012 1 WOODRUFF KEY
7 3321A003 1 WASHER
8 2116053 1 DOWEL
9 3112X011 1 THRUST WASHER
10 2314J606 1 SCREW
History
a. B U200942S
1 4111A034 1 IDLER GEAR (C)
3 3241A025 1 PLATE (D)
b.
2 3272A041 1 HUB
Footnotes
(A) USED ONLY WITH 3272A033 3311A054

(B) USED ONLY WITH 3117N061
(C) USED ONLY WITH 3241A025
(D) USED ONLY WITH 4111A034
Page 107
Timing Cover Plate B
QCHD0022
3
1
Page 108
Timing Cover Plate B
QCHD0022
1 4142A503 1 FRONT COVER KIT

2 F 4142A503 1 TIMINGGEAR COVER
3 3681P046 1 GASKET - TIMING CASE COVER
4 2314H002 9 SCREW
5 2314H012 5 SCREW
Page 109
Blanking Plugs Plate A
QDHD1368
2
1
Page 110
Blanking Plugs Plate A
QDHD1368
1 2314C049 1 SCREW
2 2415D053 1 WASHER
Page 111
Lubricating Oil Pump & Delivery Housing Plate A
RBHD0031
Page 112
Lubricating Oil Pump & Delivery Housing Plate A
RBHD0031
1 4132F072 1 OIL PUMP

2 2314J008 5 SCREW
Page 113
Turbocharger Plate A
SBHD1604
2
6
Page 114
Turbocharger Plate A
SBHD1604
1 2674A421 1 TURBOCHARGER (A)

2 3688A029 1 GASKET - TURBOCHARGER
3 2313M377 4 STUD
4 2318A634 4 NUT
5 3681V514 1 GASKET - EXHAUST OUTLET
6 2313M377 3 STUD
7 2318A634 3 NUT
Footnotes
(A) BREAKDOWN OF 2674A421 NOT AVAILABLE.
Page 115
Feed Pipes Plate A
SBHD1604
Page 116
Feed Pipes Plate A
SBHD1604
1 4128A033 1 PIPE - TURBO OIL FEED

2 F 4128A033 1 TURBO FEED PIPE
3 3218R036 1 BANJO BOLT
4 2131A506 1 WASHER
5 2131A506 1 WASHER
7 2131A506 1 WASHER
8 2131A506 1 WASHER
Page 117
Leak-Off Pipes Plate A
SBHD1604
Page 118
Leak-Off Pipes Plate A
SBHD1604
1 3584A011 1 PIPE - TURBO OIL DRAIN

2 3688A035 1 GASKET
3 3688A036 1 GASKET
4 2314F004 2 SCREW
5 2314H003 2 SCREW
Page 119
Exhaust Manifold Plate A
SBHD1604
Page 120
Exhaust Manifold Plate A
SBHD1604
1 3778C111 1 EXHAUST MANIFOLD

2 3681V513 1 GASKET - EXHAUST MANIFOLD
3 3218J013 6 SCREW
4 3767A051 1 ELBOW
5 3684N027 1 GASKET - EXHAUST
6 2313M377 4 STUD
7 2318A634 4 NUT
Page 121
Pipework & Connections Plate D
SBHD1604
6
2
Page 122
Pipework & Connections Plate D
SBHD1604
1 3571C083 1 PIPE - AIR

2 3383A042 1 HOSE
3 2481D062 1 HOSE CLIP
5 3688A037 1 GASKET - IND MANIFOLD
6 2314H034 4 SCREW
Page 123
Pipework & Connections Plate B
SBHD1604
Page 124
Pipework & Connections Plate B
SBHD1604
1 3783R022 1 HOSE
2 0180072 1 CLIP
Page 125
Pipework & Connections Plate C
SBHD1604
11
10
2
1
Page 126
Pipework & Connections Plate C
SBHD1604
1 3766A191 1 EXHAUST OUTLET ELBOW

2 3823A071 1 SUPPORT BRACKET
4 2314J003 3 SCREW
5 3653A046 A U052862N 1 HEATSHIELD
6 2313C078 A U052862N 2 STUD
7 2318A604 A U052862N 2 NUT
8 3623A012 1 EXHAUST FLANGE
9 3681V514 1 GASKET - EXHAUST OUTLET
10 2313C077 3 STUD
11 2318A634 3 NUT
Page 127
Air Filters Plate A
SBHD1604
10
7
1
11 12
6
5
Page 128
Air Filters Plate A
SBHD1604
1 2652C120 R a. 1 AIR FILTER ASSEMBLY

2 F 2652C120 1 BODY
3 26510337 1 MAIN AIR FILTER
4 26510339 1 COVER
5 26510335 1 VALVE
6 2652C826 1 BRACKET
7 2652C814 1 INDICATOR
8 2652C808 1 CAP
9 F 2652C808 1 CAP
10 0180073 1 CLIP
11 2652C828 1 CLIP
12 26510338 1 SAFETY AIR FILTER (A)
History
a.
1 2652C206 1 AIR FILTER ASSEMBLY
Footnotes
(A) SERVICE PART ONLY
Page 129
Air Filters Plate B
SBHD1604
Page 130
Air Filters Plate B
SBHD1604

2 2314J002 2 SCREW
3 2318A603 2 NUT
4 2314H004 2 SCREW
Page 131
Induction Manifold Plate A
TBHD1126
Page 132
Induction Manifold Plate A
TBHD1126
1 3611M006 1 PLATE
2 3684N503 1 GASKET
3 2314H033 4 SCREW
Page 133
Lift Pump Plate A
VBHD2355
11
12 2
10
8
4
Page 134
Lift Pump Plate A
VBHD2355
1 4132A016 1 LIFT PUMP

2 F 4132A016 1 LIFT PUMP
3 26560163 1 FUEL FILTER ELEMENT KIT
4 F 26560163 1 FUEL FILTER ELEMENT
5 F 26560163 1 O RING
6 2656F835 1 BOWL
7 2656F836 1 DRAIN PLUG
8 U5MK1021 1 MOUNTING KIT
9 F U5MK1021 6 MOUNTING
10 F U5MK1021 3 SPACER
11 2314F008 3 SCREW
12 2131A507 3 WASHER
Page 135
Lift Pump Plate B
VBHD2355
Page 136
Lift Pump Plate B
VBHD2355
1 3763A046 1 CONNECTION
3 2314H003 3 SCREW
Page 137
Filter to Injection Pump Pipe Plate A
VBHD2355
2 6
Page 138
Filter to Injection Pump Pipe Plate A
VBHD2355
1 4127A098 1 PIPE - LOW PRESSURE FUEL

2 F 4127A098 1 PIPE - FILTER TO PUMP
3 33532129 1 NUT
4 33811114 1 OLIVE
5 3656P005 1 CLIP
6 2314H004 1 SCREW
7 33134427 1 SPACER
Page 139
Injection Pump to Filter Pipe Plate A
VBHD2355
8
3
2 9
Page 140
Injection Pump to Filter Pipe Plate A
VBHD2355
1 4127A101 1 FUEL INJ PUMP RETURN PIPE

2 4127A102 1 FUEL INJ PUMP RETURN PIPE
3 F 4127A102 1 FUEL INJ PUMP RETURN PIPE
4 33532129 1 NUT
5 33811114 1 OLIVE
6 3763A045 1 CONNECTION
8 2411D007 1 WASHER
9 2411D007 1 WASHER
Page 141
Cold Start System Plate A
WDHD0377
Page 142
Cold Start System Plate A
WDHD0377
1 3278A101 3 PLUG
Page 143
Engine Lifting Eyes Plate A
XBHD0458
3
4
Page 144
Engine Lifting Eyes Plate A
XBHD0458
1 3617A015 1 LIFTING BRACKET

2 2314J002 2 SCREW
3 3624A016 1 LIFTING BRACKET
4 2314J002 2 SCREW
Page 145
Engine Mounts Plate A
ZCHD1199
3 1
Page 146
Engine Mounts Plate A
ZCHD1199
3 2314K202 2 SCREW
4 2314K208 2 SCREW
5 2318A607 2 NUT
Page 147
Lubricating Oil Pressure Switch/Gauge Plate A
ZJHD0533
Page 148
Lubricating Oil Pressure Switch/Gauge Plate A
ZJHD0533
1 2848062 1 OIL PRESSURE SWITCH
Page 149
Lubricating Oil Pressure Switch/Gauge Plate B
ZJHD0533
Page 150
Lubricating Oil Pressure Switch/Gauge Plate B
ZJHD0533
1 3278A004 1 PLUG
2 2415H002 1 SEAL - O RING
Page 151
Temperature Gauge & Sender Plate A
ZLHD0363
Page 152
Temperature Gauge & Sender Plate A
ZLHD0363
1 3278A006 1 PLUG
Page 153
Temperature Gauge & Sender Plate B
ZLHD0363
Page 154
Temperature Gauge & Sender Plate B
ZLHD0363
1 2848A126 1 WATER TEMPERATURE SWITCH

Page 155
Radiator & Cowling Plate A
ZMHD1372
Page 156
Radiator & Cowling Plate A
ZMHD1372
1 2485B280 1 RADIATOR
2 F 2485B280 1 RADIATOR
3 24850078 1 RADIATOR CAP
4 24850079 1 DRAIN PLUG
5 24850081 1 WASHER
Page 157
Radiator Bracket & Fixings Plate A
ZMHD1372
Page 158
Radiator Bracket & Fixings Plate A
ZMHD1372

2 2635A052 R a. 2 MOUNTING (A)
3 3353A022 2 ADAPTOR (A)
4 2311F055 4 SCREW
5 2314J004 6 SCREW
History
a.
2 2634C208 2 VIBRATION MOUNT
Footnotes
(A) SERVICED IN PAIRS
Page 159
Radiator Bracket & Fixings Plate B
ZMHD1372
6
4
5
3
Page 160
Radiator Bracket & Fixings Plate B
ZMHD1372

2 2314J002 2 SCREW
3 3641A012 1 STAY
4 2314H002 1 SCREW
5 2634A115 1 MOUNTING
6 2318A604 2 NUT
Page 161
Radiator & Hoses Plate A
ZMHD1372
2
3
Page 162
Radiator & Hoses Plate A
ZMHD1372
1 3482T046 1 HOSE - COOLANT

2 21825199 1 CLIP
3 21825199 1 CLIP
4 3482T045 1 HOSE - COOLANT
5 21825199 1 CLIP
6 21825199 1 CLIP
Page 163
Guards Plate A
ZMHD1372
5
3
Page 164
Guards Plate A
ZMHD1372
1 3756V093 1 FAN GUARD

4 2314H001 R a. 4 SCREW
5 2314H001 R a. 3 SCREW
6 2314H001 R a. 4 SCREW
History
a.
4 2314H002 1 SCREW
5 2314H002 1 SCREW
6 2314H002 1 SCREW
Page 165
Fuel Pre-Lift Pump Plate A
ZVHD1025
3
4
6 8
2
1
Page 166
Fuel Pre-Lift Pump Plate A
ZVHD1025
1 0650204 1 PLUG
2 2411D013 1 WASHER
3 0650204 1 PLUG
4 2411D013 1 WASHER
5 33532129 1 NUT
6 0566004 1 OLIVE
7 33532129 1 NUT
8 0566004 1 OLIVE
Page 167
Water Trap Plate A
ZVHD1025
12
10
11
Page 168
Water Trap Plate A
ZVHD1025
1 2656F823 1 PRE-FUEL FILTER ASSY

2 F 2656F823 1 FUEL FILTER HEAD
3 26550005 1 PRE-FUEL FILTER KIT
4 F 26550005 1 ELEMENT
5 F 26550005 2 O RING
6 F 26550005 1 O RING
7 F 26550005 1 O RING
8 F 26550005 1 O RING
9 26560181 1 FUEL FILTER BOWL
10 26560614 1 PLUG
11 F 26560614 1 PLUG
12 26431192 1 WASHER
Page 169
Miscellaneous & Auxiliaries Plate A
ZZHD1012
Page 170
Miscellaneous & Auxiliaries Plate A
ZZHD1012
1 2431154 1 PLUG
2 2431154 1 PLUG
3 2431154 1 PLUG
Page 171
Top Service Kit Plate A
SACD0355
GASKET KIT - TOP
KIT JOINTS - PARTIE SUP
DICHTUNGSSATZ - OBEN
KIT GUARNIZ- PARTE SUP MOT
KIT EMPAQ - SUPERIOR
Page 172
Top Service Kit Plate A
SACD0355
1 U5LT0355 1 GASKET KIT - TOP

2 3681E049 1 GASKET - CYLINDER HEAD
3 3681A057 1 GASKET - CYL. HEAD COVER
4 2415H219 1 SEAL - THERMOSTAT HOUSING
5 3681V513 1 GASKET - EXHAUST MANIFOLD
6 3684N503 3 GASKET
7 L311FF02 3 INJECTOR WASHER
8 3688A029 1 GASKET - TURBOCHARGER
9 3688A035 1 GASKET
10 3688A036 1 GASKET
11 3688A037 1 GASKET - IND MANIFOLD
12 U5MK1027 1 SEAL KIT
13 2418M517 4 SEAL - VALVE STEM (A)
14 2418M519 4 SEAL - VALVE STEM (B)
Footnotes
(A) BROWN
(B) GREEN
Page 173
Bottom Service Kit Plate A
SGBD0379
Bottom Joints & Gasket Kit
Kit d'Entretien Bas du Moteur
Wartungssatz für Motorunterteil
Kit per la manutenzione della parte inferiore del motore
Juego de Servicio de la Parte Inferior
Page 174
Bottom Service Kit Plate A
SGBD0379
1 U5LB0379 1 BOTTOM JOINT AND GASKET

2 3681K038 1 GASKET - SUMP
3 2415715 1 SEAL - O RING
4 36832137 1 GASKET
5 3617V015 1 GASKET - TIMING CASE
6 3617V016 1 GASKET - TIMING CASE
7 3681P046 1 GASKET - TIMING CASE COVER
8 26420318 1 SEAL - O RING
11 3682A011 1 GASKET - WATER PUMP
12 3688A035 1 GASKET
13 3688A036 1 GASKET
Page 175
Parts Index
Page 176
Parts Index
Description Part No. Page Description Part No. Page
ADAPTOR 2486A224 77 BRIDGE PIECE 3627P041 13, 61
3347A051 127 CAMSHAFT 3141A001 33
3353A022 159 4112K046 33
3766A171 79 CAMSHAFT BUSH 3112D071 11, 15, 15
AIR FILTER 2652C120 129 CAMSHAFT GEAR 3117N001 107

ASSEMBLY
CAP 2646E501 45
2652C206 129
2652C808 129
ALTERNATOR 2871A301 99
3342A011 23, 23
2871A306 99
3788A003 67
ALTERNATOR 3824A071 101
BRACKET CIRCLIP 2721332 11, 13, 29
ALTERNATOR 3113E031 103 2722A022 31

PULLEY
CLIP 0180072 125
BANJO BOLT 3218R036 117, 117
0180073 129
3218R042 141
21825199 163, 163,
BELT 2614B655 59 163, 163
BIG END BEARING U5ME0027 11, 19 2481863 71

KIT
2481D156 71, 81
BLANKING PLATE 3623A009 11, 13,
2481D456 47
15, 83
2646E018 41
BLOCK 3241N001 87
2652C828 129
BOLT 32186137 87
3656P005 139
BOTTOM JOINT U5LB0379 175
AND GASKET KIT CON ROD 4115C311 13, 37
ASSEMBLY
BOWL 2656F835 135
4115C312 13, 37
BRACKET 2652C826 129
4115C313 13, 37
3644A022 137
4115C314 13, 37
3821A028 47
4115C315 13, 37
3823A057 147
4115C316 13, 37
3823A058 147
Page 177
Parts Index
CON ROD BOLT 3212V003 13, 37 EXHAUST FLANGE 3623A012 127
CONNECTION 3763A045 141 EXHAUST 3778C111 121

MANIFOLD
3763A046 137
EXHAUST OUTLET 3766A191 127
4133L049 91 ELBOW
4133L501 93 EXHAUST VALVE 3142A151 23
COVER 26510339 129 EXTENSION 3748W243 97
3615A017 67 FAN 2485C546 97
CRANKSHAFT 3117C221 21 FAN DRIVE 4113K005 59
GEAR HOUSING
CRANKSHAFT KIT 4181V017 11, 19 FAN DRIVE 3115C111 59
PULLEY
CRANKSHAFT 3114P071 87
PULLEY FAN GUARD 3756V093 165
CYL HEAD COVER 4142X394 67, 67 3756V094 165
ASSY
3756V095 165
CYLINDER BLOCK 4181V016 11, 15, 15
ASSEMBLY FLYWHEEL 4111D292 55
ASSEMBLY
CYLINDER HEAD 4181V015 23
ASSEMBLY FLYWHEEL 3713A081 53
HOUSING
4181V041. 23, 23, 23
FRONT COVER KIT 4142A503 109
CYLINDER HEAD 3218A011 23
BOLT FUEL FILTER BOWL 26560181 169
3218A012 23 FUEL FILTER 26560163 135

ELEMENT KIT
DIPSTICK 3178C182 63
FUEL INJ PUMP 4127A101 141
DOWEL 2116053 107 RETURN PIPE
2116A672 55 4127A102 141
3244A009 23 FUEL INJECTION 2643B319 39
PUMP
3245A011 53
FUEL INJECTION 3117L261 39
DRAIN PLUG 24850079 157
PUMP GEAR
2656F836 135
GASKET 2411A524 77
ELBOW 3767A051 121
36832137 65, 175
Page 178
Parts Index
3684N503 133, 173 3682A011 89, 175
3687M037 79 GASKET KIT - TOP U5LT0355 173
3688A035 119, 173, HEATSHIELD 3653A046 127

175
HOSE 2646F501 45
3688A036 119, 173,
175 3383A042 123
GASKET - CYL. 3681A057 67, 173 33872632 71

HEAD COVER
3783R022 125
GASKET - 3681E049 27, 173
HOSE - COOLANT 3482T045 163
CYLINDER HEAD
3482T046 163
GASKET - 3684N027 121
EXHAUST 3482V101 81
GASKET - 3681V513 121, 173 3482V102 81
EXHAUST
MANIFOLD HOSE CLIP 2481877 81, 81,
81, 81
GASKET - 3681V514 115, 127
EXHAUST OUTLET 2481D062 123, 123
GASKET - IND 3688A037 123, 173 2481D073 125

MANIFOLD
HUB 3272A041 107
GASKET - OIL 3688A039 11, 13,
FILTER HEAD 15, 75, 3311A054 107
83, 175
IDLER GEAR 3117N061 107
3688A041 175
4111A034 107
GASKET - SUMP 3681K038 61, 175
INDICATOR 2652C814 129
GASKET - TIMING 3617V015 175
CASE INJECTOR 2645K023 43
3617V016 175 INJECTOR CLAMP 3751A241 43
3681P053 105 INJECTOR NOZZLE 2645K612 43
GASKET - TIMING 3681P046 109, 175 INJECTOR WASHER L311FF02 43, 173
CASE COVER INSERT 2137435 61
GASKET - 3688A029 115, 173 INTAKE VALVE 3142H071 23
TURBOCHARGER
LEVER 36155429 101
GASKET - WATER 24880234 89
PUMP LIFT PUMP 4132A016 135
Page 179
Parts Index
LIFTING BRACKET 3617A015 145 OIL PRESSURE 2848062 149

SWITCH
3624A016 145
OIL PUMP 4132F072 113
LUBRICATING OIL 4134C043 69
FILLER OLIVE 0566004 167, 167
MAIN AIR FILTER 26510337 129 33811114 139, 141
MAIN BEARING KIT U5MB0019 11, 19 33812116 63
MAIN BEARING KIT U5MB0019A 13, 19 PIPE - AIR 3571C083 123

- U/S
PIPE - BREATHER 4134K022 71
U5MB0019B 13, 19
PIPE - FUEL INJ NO 3525A134 41
U5MB0019C 13, 19 1 CYL
METRIC BOLT 3211C002 11, 17 PIPE - FUEL INJ NO 3525A135 41

2 CYL
MOUNTING 2634A115 161
PIPE - FUEL INJ NO 3525A136 41
2635A052 159 3 CYL
MOUNTING KIT U5MK1021 135 PIPE - LOW 4127A098 139
PRESSURE FUEL
NUT 0576052 31, 31
PIPE - TURBO OIL 3584A011 119
2318A603 131
DRAIN
2318A604 57, 101,
PIPE - TURBO OIL 4128A033 117
127, 161
FEED
2318A607 147
PISTON AND RING 4115P025 11, 29
2318A634 115, 115, KIT
121, 127
4115P026 13, 29
2318D208 97, 101
4115P027 13, 29
33532129 139, 141,
PISTON COOLING 2113A003 11, 13, 15
167, 167
JET
3353D005 63
PISTON RING KIT UPRK0002 11, 29
OIL COOLER 2486A221 77
PISTON RING KIT - UPRK0002B 13, 29
OIL FILLER 4134C072 69 OVERSIZE
OIL FILLER CAP 4142X098 69 UPRK0002D 13, 29
OIL FILTER 2654403 85 PLATE 3241A025 107
OIL FILTER HEAD 3773A061 75 3272A033 107
Page 180
Parts Index
3611M006 133 PRE-FUEL FILTER 2656F823 169

ASSY
3615A034 67
PRE-FUEL FILTER 26550005 169
PLUG 0650204 167, 167 KIT
0650586 49 PUSHROD 31434307 35
0650588 11, 15, RADIATOR 2485B280 157
15, 23, 23
RADIATOR CAP 24850078 157
0650594 11, 13, 15
ROCKER ARM 4115R314 31
0650710 11, 15, 15 ASSEMBLY
2431131 23, 51 4115R315 31
2431154 23, 23, ROCKER SHAFT 4115R611 31
171, 171, ASSEMBLY
171
ROCKER SHAFT 4115R702 31
2485A104 31 ASSY - MINOR
2485A108 11, 13, 15 ROCKER SHAFT 3174A015 31
SPRING
2485A118 73
SAFETY AIR 26510338 129
2487Y005 53
FILTER
26560614 169
SCREW 0096803 55
3212P008 11, 15, 15
2152A034 67
3212V006 11, 13, 15
2161A013 67
32141316 11, 15, 15
2311D039 13, 61
32186405 61
2311F055 159
32416117 23, 23
2314C049 11, 13,
3241A011 11, 15, 15 15, 111
3241A012 11, 15, 15 2314F001 11, 13, 15
3278A004 151 2314F004 119
3278A006 23, 153 2314F005 71
3278A007 75 2314F008 135
3278A101 143 2314H001 165, 165,

165
Page 181
Parts Index
2314H002 47, 71, 2314K161 69

81, 109,
161, 165, 2314K164 89
165, 165
2314K202 147
2314H003 61, 91,
2314K208 147
105, 119,
137 2314W009 43
2314H004 39, 65, 2316A901 31
79, 93,
95, 101, 2316A902 31
131, 139
32114145 31, 31
2314H005 69, 89
32166329 11, 15, 15
2314H010 79
3218J013 121
2314H012 61, 89,
109 SEAL 3311A042 77
2314H022 101 36843154 53
2314H033 11, 13, SEAL - FRONT END 2418F437 105

15, 61, OIL
83, 133
SEAL - INJECTOR 26460064 43
2314H034 75, 105,
123 SEAL - O RING 2415715 61, 175
2314J002 131, 145, 2415A068 71

145, 161 2415H002 151
2314J003 127 2415H009 75
2314J004 159 2415H540 69
2314J005 59 2415H701 71
2314J007 101 2418F001 91
2314J008 113 2418F002 91
2314J011 107 2486A223 77
2314J012 101 26420318 175
2314J204 53 26420478 39
2314J603 53 3789A004 67
2314J606 107
Page 182
Parts Index
SEAL - REOS 2418F704 11, 17 SUMP 4145H109 61

HOUSING
SUPPORT BRACKET 36241123 71
SEAL - SENSOR 2415H003 23, 153,
155 3641A013 161
SEAL - 2415H219 95, 173 3812A141 137

THERMOSTAT
3823A065 159
HOUSING
3823A071 127
SEAL - VALVE 2418M517 23, 173
STEM 3831A018 131
2418M519 23, 173 TAPPET 3142U031 35
SEAL - WATER 2415H008 93 3142U991 35
OUTLET
THERMOSTAT 2485C041 93
SEAL KIT U5MK1027 173
THERMOSTAT 4133L507 95
SEALING RING 2415633 69 ASSEMBLY
SHORT ENGINE - DK39167 11 THIMBLE 33142111 11, 15, 15
ASSEMBLY
THRUST WASHER 3112X011 107
SMALL END BUSH 3112A005 13, 37
31137312 13, 19
SOLENOID 26420472 39
31137322 13, 19
SPACER 0920465 101
31137551 11, 19
33134427 139
31137561 11, 19
SPRING 3175P003 71
TIMING CASE 3716C561 105
STARTER MOTOR 2873K621 57
TUBE ASSEMBLY 3577A125 63
STARTER RING 31162121 55
GEAR TURBOCHARGER 2674A421 115
STAY 3641A012 161 VALVE 26510335 129

STUD 2313C077 57, 127 VALVE COLLET 3142W004 23, 23
2313C078 127 VALVE GUIDE 3313A012 23, 23,

23, 23
2313H238 97
3313E021 23, 23
2313M377 115, 115,
121 VALVE SEAT 3314A151 23
INSERT
SUCTION PIPE 3575A059 65
3314A161 23
Page 183
Parts Index
Description Part No. Page
3314A231 23
3314A241 23
VALVE SPRING 3174A016 23, 23
VIBRATION 2634C208 159

MOUNT
WASHER 0920497 101
2131A506 117, 117,

117, 117
2131A507 135
2134A502 31
2411D007 141, 141
2411D008 39
2411D013 167, 167
2415D053 11, 13,

15, 111
24850081 157
26431192 169
33117127 55
3321A003 107
WATER PIPE 3313A022 11, 15, 15
WATER PUMP KIT U5MW0201 89
WATER 2848A126 155

TEMPERATURE
SWITCH
WOODRUFF KEY 0500012 21, 33,

107
Page 184

1103a 33TG1

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DK51435 DK51435

2. How To Use Your Parts Book Pg. 4

3. Engine Breakdown Pg. 5

4. Symbol Descriptions Pg. 9

5. Parts Lists & Illustrations Pg. 11

6. Parts Index Pg. 176

How to use your Parts Book

Parts Lists & Illustrations

For fitting instructions please refer to your engine Service Manual.

Section Page Section Page

Short Engine 11 High Pressure Fuel Pipes 41

Cylinder Block & Liners 15 Atomisers 43

Rear End Oil Seal 17 Fuel Leak-Off Pipe 45

Crankshaft, Main & Big End Bearings 19 Fuel Leak-Off Pipe 47

Crankshaft, Main & Big End Bearings 21 Pick-Up Sensor 49

Cylinder Head Assembly 23 Boost Control Pipe 51

Cylinder Head Assembly 27 Flywheel Housing 53

Pistons & Rings 29 Flywheel & Starter Ring 55

Rocker Shaft Assembly 31 Starter Motor 57

Timing Gear & Camshaft 33 Fan Drive 59

Push Rods & Tappets 35 Sump 61

Connecting Rods 37 Dipstick & Filler Tube 63

Fuel Injection Pump 39 Oil Strainer 65

Section Page Section Page

Cylinder Head Cover 67 Water Outlet Housing 93

Filler 69 Water Outlet Housing 95

Blanking Plates 73 Alternator 99

Oil Filter 75 Alternator Bracket & Fixings 101

Oil Cooler 77 Pulleys 103

Oil Cooler Connections 79 Timing Case 105

Oil Cooler Connections 81 Timing Cover 107

Blanking Plates 83 Timing Cover 109

Oil Filter 85 Blanking Plugs 111

Section Page Section Page

Feed Pipes 117 Cold Start System 143

Leak-Off Pipes 119 Engine Lifting Eyes 145

Exhaust Manifold 121 Engine Mounts 147

Pipework & Connections 123 Lubricating Oil Pressure Switch/Gauge 149

Pipework & Connections 125 Lubricating Oil Pressure Switch/Gauge 151

Pipework & Connections 127 Temperature Gauge & Sender 153

Air Filters 129 Temperature Gauge & Sender 155

Air Filters 131 Radiator & Cowling 157

Induction Manifold 133 Radiator Bracket & Fixings 159

Lift Pump 135

Lift Pump 137

Filter to Injection Pump Pipe 139

Injection Pump to Filter Pipe 141

Radiator Bracket & Fixings 161

Radiator & Hoses 163

Fuel Pre-Lift Pump 167

Water Trap 169

Miscellaneous & Auxiliaries 171

Top Service Kit 173

Bottom Service Kit 175

A From Engine Number

B Upto Engine Number

C Repairs and Replaces

D See Appropriate Section - Reference Number

H New for Old Part

O Reference for Detailed Breakdown

P Other Service Options Available

R See History Section

Item Part No. References Qty. Description Notes