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On-board
Solenoid Operated Directional Valves DG4V3-70 electronics M12 cable
Catalog Series option connection
Table of Contents
Introduction .................................................................................................................................................................................................. 3
Model Code Definition ..................................................................................................................................................................................4
Functional Symbols, Spools..........................................................................................................................................................................5
Operating Performance ................................................................................................................................................................................6
Pressure Drop Performance ..........................................................................................................................................................................8
Electrical Specifications ................................................................................................................................................................................9
Installation Dimensions ..............................................................................................................................................................................10
Manifolds ......................................................................................................................................................................................................12
Companion Products ..................................................................................................................................................................................13
Available Parts and Recommended Models ..............................................................................................................................................14
2 EATON Vickers Solenoid Operated Directional Valves Catalog MI-V-VLDI-MC008-E September 2008
Introduction
1. Product introduction This solenoid valve is the lat- 3. Summary Features and Electrical
and target applications est in a long line of recog- Benefits • 24 VDC operation only
DG solenoid valves are used nized Vickers brand DG
valves. The – 70 builds on Hydraulic • M12 connection.
in hydraulic circuits to start,
stop and direct flow. With the proven – 60 valve Mounting interface: ISO • Coil control options,
electronics on board, the design, adding connectivity 4401 size 03, ANSI/B93.7M described on page 9:
DG4V3-Z-70 enables new and functionality tailored for size 3, CETOP RP65H, size - A-option, direct connec-
machine control solutions, state of the art 24 VDC 3, DIN 24340, NG 6 tion from the M-12 con-
eliminating solenoid power machine control system.
Maximum pressure: 350 bar nector to each coil.
shifting in the controls cabinet. This product is available (5075 psi) P, A and B ports. (Model code pos 15)
The DG4V3 – 70 series valve from and supported by 210 bar (3000 psi) T port - Z-option, On Board
takes advantage of contem- Eaton and an extensive net-
Maximum flow: up to 80 l/m Switching amplifier.
porary electronics and work of qualified distribution
partners world wide. (21 USgpm) depending on Information on available coil
wiring practices applied in spool type and coil wattage. power levels and commands
automation solutions world
2. Functional description required to operate the on
wide. Using industry stan- Environmental board switching amplifier is
dard M12 connectors and Electronics are housed in a
IP 65 rated protection from in section 5, Technical
with the optional on board robust metal housing sealed
low pressure water jets Specifications.
switching amplifier the –70 to IP67 environmental rat-
offers OEMs and users ings and meeting CE stan- from all directions.
opportunity to simplify the dards for Electromagnetic IP 67 rated, water
electronics, and increase Compliance. immersion tested.
throughput by specifying • Standard features include EMC qualified to EN 61326
preassembled and pre-wired surge suppression and
electro-hydraulic manifold CE certified, CE mark on
LED's indicating voltage to the valve.
assemblies as shown on the the active coil.
previous page. This valve
with on-board electronics • The “Z” option adds the
has passed water immer- switching amplifier on
sion tests, qualified to IP67, board, eliminating the
and EMC testing to CE cost and heat associated
requirements. The rugged with having this function in
construction, designed and the machine controls cabi-
qualified by Eaton with key net. 24 VDC power is sup-
features such as plug in plied separately to pin1 of
coils, M12 connector and the M12 connector, while
multiple coil wattages, pin 2 or 4 control the solid-
meeting major automotive state switch connection to
plant specifications, makes either solenoid A or B. Pin
this valve a natural for global 3 is common.
projects.
SectionCross Sectional
Through CenterView
Line of Unit
EATON Vickers Solenoid Operated Directional Valves Catalog V-VLDI-MC008-E September 2008 3
Model Codes
DG4V3-70
1, 2, 3, 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
4 EATON Vickers Solenoid Operated Directional Valves Catalog V-VLDI-MC008-E September 2008
Functional Symbols,
Spools
Available spool options The valve function schematics apply to both U.S. and European valves.
(illustrated to the right) DG4V-3-*N(V) DG4V-3-*A(V) DG4V-3-*AL(V)
Configurations include
3-position and 2-position,
spring centered, spring off- 2 0 0
set and no-spring detented.
2 2
DG4V-3-*C(V) DG4V-3-*B/F(V) DG4V-3-*BL/FL(V)
0 0 0
2 2 2
6 6 6
66 66 66
7 7 7
33 33 33
8 8 8
Solenoids identified to Location of solenoid "A" or "B" shown Double solenoid valves, Single solenoid valves,
U.S. standards relative to the hydraulic work port. two position, detented solenoid at port A end
(specify “A” in model code) Port P A B A B
Port A Locating Pin
Functional symbols related 3
to solenoid identity “A” Sol. B P T Sol. A Sol. B P T
and/or “B” according to Solenoid Solenoid
NFPA/ANSI standards, i.e. Double solenoid valves, spring Single solenoid valves,
energizing solenoid “A” Port B centered solenoid at port B end
gives flow P to A, solenoid Port T A B A B
“B” gives flow P to B For Use with
(as applicable). Solenoid Spool Type Solenoid Sol. B P T Sol. A P T Sol. A
B All except “8” A Transient condition only
A “8” only B
"A" and "B" designations are printed
on the name label adjacent to
the solenoid indicator lights,
illustrated above.
Solenoids identified to Location of solenoid "A" or “B" shown Double solenoid valves, Single solenoid valves,
European standards relative the hydraulic work port. two position, detented solenoid at port A end
(specify “V” in model code) Port P A B A B
Functional symbols related Port A Locating Pin
to solenoid identity “A” Sol. A P T Sol. B Sol. A P T
and/or “B” according to Solenoid Solenoid
European convention i.e. A B Double solenoid valves, Single solenoid valves,
solenoid “A” adjacent to “A” spring centered solenoid at port B end
Port B A B
port, solenoid “B” adjacent Port T A B
to “B” port of valve. For Use with
Solenoid Spool Type Solenoid Sol. A P T Sol. B P T Sol. B
B All spools A Transient condition only
"A" and "B" designations are printed
on the name label adjacent to
the solenoid indicator lights,
illustrated below.
EATON Vickers Solenoid Operated Directional Valves Catalog V-VLDI-MC008-E September 2008 5
Operating
Performance
Pressure
substantial differential flows 21 cSt (102 SUS) and 50˚C
3000 200
or with large compressed (122˚F).
volumes of oil, 2000 ccm 6C
(122 cm3) should be subject- 150
2000
ed to analysis beyond the
maximum flow curves in 100
this catalog. 1000
50
33C,
6C
0
0 10 20 30 40 50 60 70 80 l/min
0 3 6 9 12 15 18 21 USgpm
Flow rate
7C 33C 2N
3000 200 3000 200
0C
33C 7C 8C
2A
150 150
2000 2000
6C 6C 2C
100 100
1000 1000
50 50
0 0
0 10 20 30 40 50 60 70 80 l/min 0 10 20 30 40 50 60 70 80 l/min
0 3 6 9 12 15 18 21 USgpm 0 3 6 9 12 15 18 21 USgpm
Flow rate Flow rate
6 EATON Vickers Solenoid Operated Directional Valves Catalog V-VLDI-MC008-E September 2008
Operating
Performance
OPERATING DATA:
Pressure Limits
P, A and B ports 350 bar (5075 psi)
T port 210 bar (3045 psi)
Flow Rating Up to 80 l/min, see Flow limit curves on page 6.
Relative Duty Factor Continuous; ED= 100%
Type of Protection IEC 144 class IP67
Coil Winding NEC class H
Coil Encapsulation NEC class F
Permissable Voltage Fluctuation
Range 24 VDC +/- 10%
Typical response time at 100% rated volts measured from application/removal of voltage to full displacement of 2C spool at:
Coil Designation H HL HM
Flow Rate P-A, B-T 40 l/m (10.6 Usgpm) 25 l/m (6.6 Usgpm) 25 l/m (6.6 Usgpm)
Pressure 175 bar (2600 psi) 175 bar (2600 psi) 100 bar (1500 psi)
DC (=) energizing 60 ms 65 ms 85 ms
DC (=) de–energizing 33 40 40
Power consumption, DC solenoids at rated voltage and 20 C (68 F).
Full power coils:
24V, model type “H” 30W
Low power coils:
24V, model type “HL” 18W
24V, model type “HM” 10W
Weight
Double solenoid 2.5 kg (5.5 lb) approx.
Single solenoid 1.9 kg ( 4.2 lb) approx.
Fluid cleanliness 19/17/14
Temperature
Fluid -20 to + 70˚C (-4 to +158˚F)
Ambient air -20 to + 70˚C (-4 to +158˚F)
Storage -25 to + 85˚C (-13 to +185˚F)
EATON Vickers Solenoid Operated Directional Valves Catalog V-VLDI-MC008-E September 2008 7
Pressure Drop
Performance
Pressure drop
8
100 1200 80
80 6
1 60
60 800
4
40 40
2 400
20 20
0 0
0 10 20 30 40 50 60 70 80 l/min 0 10 20 30 l/min
0 3 6 9 12 15 18 21 USgpm USgpm
0 2 4 6 8
Flow rate Flow rate
Curve for spool type 6: not Pressure drops in offset positions
recommended for flows in except where otherwise indicated.
excess of 60 l/min (15.8USgpm).
8 EATON Vickers Solenoid Operated Directional Valves Catalog V-VLDI-MC008-E September 2008
Electrical
Specifications
Solenoid Indication Standard LED is lit when there is power to the coil.
EMC Qualifications to EN 61326
ELECTRICAL DATA:
For the “Z” option, switching amplifier version.
Power Supply 24 VDC +- 10 % range
Control input Per IEC 61131-2 for digital input type 2
Switching Frequency 2 Hz maximum
Range -2 to +30V
ON condition 11 V and above. 6 mA at 11 V. Maximum 20 mA at 24 V
OFF condition 5 V and below. 2 mA at 5 V.
WARNING: For effective protection, the In all cases, both valve and Difficult environments could
Electromagnetic user’s electrical cabinet, the cable should be kept as far mean that extra screening
Compatibility (EMC) valve subplate or manifold way as possible from any may be necessary to avoid
and the cable screens source of electromagnetic interferance.
It is necessary to ensure should be connected to effi- radiation such as cables car-
that the valve is wired up in cient ground points. rying heavy current, relays
accordance with the con- and certain kinds of portable
nection arrangements radio transmitters, etc.
shown in this leaflet.
EATON Vickers Solenoid Operated Directional Valves Catalog V-VLDI-MC008-E September 2008 9
Installation
Dimensions
176
[6.93]
222.1
[8.74] 46
115.1 [1.81]
[4.53]
101.7
21.8 [4.01]
[.86] DG4V-3-**A/B/F(L)-P2-*M-PM4*S-***7-70
194.55
[7.66]
DG4V-3-*C/N-*-*M-PM4*S-***7-70
246.4
[9.70] DG4V-3-*A/B/F(L)-H2-*M-PM4*S-***7-70
161.5
[6.36]
DG4V-3--*C/N-H-*M-PM4*S-***7-70
301.28
[11.9] DG4V-3-*A/B/F(L)-*M-PM4*S-***7-70
201.08
[7.9]
DG4V-3-****(L)-W-*M-PM4*S-***7-70
10 EATON Vickers Solenoid Operated Directional Valves Catalog V-VLDI-MC008-E September 2008
Dimensions in mm(in).
Installation
Dimensions
EATON Vickers Solenoid Operated Directional Valves Catalog V-VLDI-MC008-E September 2008 11
Dimensions in mm(in).
Manifolds
B B B
P 68,0 38,0 P
T P T P T P
(2.68) (1.5)
37,5 A A A
T (1.47) 5,0 T
(0.6)
B 6,0
(0.24)
These two ports are present 4 holes per model type P and T ports tapped
in 4, 5, and 6 station models. BSPF ports: M5-6H x 12,0 (0.47) deep according to model type:
Optional in 2 and 3 station SAE ports: #10-24 UNC-2B x 12,5 (0.5) deep DGMS-*E(X)–1*–R:
models, specify G1/2 (1/2”BSPF)
DGMS – 3 – 2EX–1*–* or DGMA-*E(X)-1*-S:
DGMS – 3 – 3EX–1*–* 3/4:-16 UNF-2B (SAE)
15,0
50,0 50,0 35,0 (0,6)
(1.97) (1.97) (1.38)
A
60,0
(2.36) 38,0
effective (1.5)
bolt length
B
12 EATON Vickers Solenoid Operated Directional Valves Catalog V-VLDI-MC008-E September 2008
Companion Products
Companion products
(Can be ordered on the
same order and shipped
with the valves)
Hydraulic Accessories
DGVM-3-1*-*
DGMS-3-1E(Y)-1*-*
Single station sub-plate, rear
and side tapped ports
Bolt kits
BK590716:
M5X30 mm
BK590716:
#10-24 x 31.5 mm (1.25 in)
EATON Vickers Solenoid Operated Directional Valves Catalog V-VLDI-MC008-E September 2008 13
Available Parts and
Recommended Models
RECOMMENDED MODELS AND RELASED ASSEMBLY NUMBERS: RECOMMENDED MODELS AND RELASED ASSEMBLY NUMBERS:
30 W Direct connected coils: 18 W Direct connected coils:
02-397816 DG4V-3-0B-P-F3-AM-SN-PM4AS-H7-NP-70 02-397821 DG4V-3-0B-P-F3-AM-SN-PM4AS-HL7-NP-70
02-397800 DG4V-3-2A-P-F3-AM-SN-PM4AS-H7-NP-70 02-397822 DG4V-3-2A-P-F3-AM-SN-PM4AS-HL7-NP-70
02-397811 DG4V-3-2C-P-F3-AM-SN-PM4AS-H7-NP-70 02-397823 DG4V-3-2C-P-F3-AM-SN-PM4AS-HL7-NP-70
02-397817 DG4V-3-2N-P-F3-AM-SN-PM4AS-H7-NP-70 02-397824 DG4V-3-2N-P-F3-AM-SN-PM4AS-HL7-NP-70
02-397818 DG4V-3-33C-P-F3-AM-SN-PM4AS-H7-NP-70 02-397851 DG4V-3-33C-P-F3-AM-SN-PM4AS-HL7-NP-70
02-397812 DG4V-3-6C-P-F3-AM-SN-PM4AS-H7-NP-70 02-397852 DG4V-3-6C-P-F3-AM-SN-PM4AS-HL7-NP-70
30 W On board switching amplifier: 18 W On board switching amplifier:
02-397819 DG4V-3-0B-P-F3-AM-SN-PM4ZS-H7-NP-70 02-397853 DG4V-3-0B-P-F3-AM-SN-PM4ZS-HL7-NP-70
02-397810 DG4V-3-2A-P-F3-AM-SN-PM4ZS-H7-NP-70 02-397854 DG4V-3-2A-P-F3-AM-SN-PM4ZS-HL7-NP-70
02-397804 DG4V-3-2C-P-F3-AM-SN-PM4ZS-H7-NP-70 02-397855 DG4V-3-2C-P-F3-AM-SN-PM4ZS-HL7-NP-70
02-397820 DG4V-3-2N-P-F3-AM-SN-PM4ZS-H7-NP-70 02-397856 DG4V-3-2N-P-F3-AM-SN-PM4ZS-HL7-NP-70
02-397850 DG4V-3-33C-P-F3-AM-SN-PM4ZS-H7-NP-70 02-397857 DG4V-3-33C-P-F3-AM-SN-PM4ZS-HL7-NP-70
02-397813 DG4V-3-6C-P-F3-AM-SN-PM4ZS-H7-NP-70 02-397858 DG4V-3-6C-P-F3-AM-SN-PM4ZS-HL7-NP-70
10 W Direct connected coils:
02-397859 DG4V-3-2A-P-F3-AM-SN-PM4AS-HM7-NP-70
02-397860 DG4V-3-6C-P-F3-AM-SN-PM4AS-HM7-NP-70
Two stage solenoid valves with DG4V3-70 series pilot are available
on request. The following models are listed for reference:
02-411881 DG5V-5-6C-M-PM4AS-H7-10
02-411924 DG5V-5-2A-M-PM4AS-HL7-10
02-411925 DG5V-5-2C-M-PM4AS-HL7-10
02-411927 DG5V-5-2N-M-PM4AS-HL7-10
02-411928 DG5V-5-6C-M-PM4AS-HL7-10
02-411929 DG5V-5-33C-M-PM4AS-HL7-10
14 EATON Vickers Solenoid Operated Directional Valves Catalog V-VLDI-MC008-E September 2008
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Eaton
Hydraulics Operations USA
14615 Lone Oak Road
Eden Prairie, MN 55344
USA
Tel: 952-937-9800
Fax: 952-294-7722
www.eaton.com/hydraulics
Eaton
Eaton Hydraulics Operations Asia Pacific
Hydraulics Operations Europe 11th Floor Hong Kong New World Tower
© 2008 Eaton Corporation Route de la Longeraie 7 300 Huaihai Zhong Road
All Rights Reserved 1110 Morges Shanghai 200021
Printed in USA Switzerland China
Document No. V-VLDI-MC008-E Tel: +41 (0) 21 811 4600 Tel: 86-21-6387-9988
September 2008 Fax: +41 (0) 21 811 4601 Fax: 86-21-6335-3912