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FROM VS - FAB,NDT & QC

MACRO Identification
FUNCTIONS

Recruitment A4 VS - HR

Recruitment A7 VS - HR

Recruitment A11 VS - HR

Availability D4 QA & S
Availability D5 QA & S
Process
Certification, D13 QA & S
Qualification
Material Planning E4 VED
Material Planning E5 VED
Internal logistics E6 VED
Material storage & E10 VED
Issue
Material storage & E12 VED
Issue
Break down F4 VED – PM
maintenance
Preventive F5 VED – PM
Maintenance
OPERATION U2 –
Material Planning H4 VED

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FROM VS - FAB,NDT & QC

MICRO FUNCTIONS Deliverables

Ensure availability of skilled man power Work station availability

Executive / Staff recruitment - L2 (Fresh


recruitment - 90 days, Replacement recruitment - Ensure date of joining
from date of notice- 90 days - verbal or Written)

Executive / Staff recruitment - L1 (Fresh


recruitment - 120 days, Replacement recruitment Ensure date of joining within
- from date of notice - 120 days - verbal or
Written)

Qualified Process Availability SOP & PPAP / Homalogation


Measuring Instrument Availability Availability

Special Process Defect Control - Welding Maintain Weld defect within

Inventory management (RM) Material availability


Inventory management (BOC & SC) Material availability
Interplant & Intraplant material delivery at point As per the production plan
of use
Material receipt, storage & Preservation of goods As per requirement (SOP /
without handling damages WI / Spec.)
Scrap disposal Ensure no scrap bins overflow

Machines at work stations Availability

Preventive Maintenance MTBF

Inventory management (RM) Material availability

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FROM VS - FAB,NDT & QC

Supporting documents

uenc
Freq
Target

y
Source Evidence required
Approved no. of employee Vs
100% VS – FAB,NDT & QC W
actual

From the date of request approval


100% VS – FAB,NDT & QC M
(Form)

From the date of request approval


120 days VS – FAB,NDT & QC M
(Form)

SOP & PPAP / Homalogation/


100% VS – FAB,NDT & QC W
Drawings
100% VS – FAB,NDT & QC List of Equipments/OEE W

< 0.5% VS – FAB,NDT & QC UT,VT Repair trend W

100% VS – FAB,NDT & QC Line stoppage W


100% VS – FAB,NDT & QC Line stoppage W
100% VS – FAB,NDT & QC Feedback through VS dept. W

100% VS – FAB,NDT & QC Mail confirmation W

100% VS – FAB,NDT & QC Audit report W

100% VS – FAB,NDT & QC SAP / Online W

MTBF trend with Plan Vs Actual


15 days VS – FAB,NDT & QC W
data
VS – FAB & Operation U2 Line stoppage
100% W
– FAB

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FROM VS - FAB,NDT & QC

WTG
WK 25 WK 26

20 20 20

1 1 1

1 1 1

3 3 3

3 0 3

5 0 0

8 8 8
8 8 8

8 8 8

2 2 2

2 2 2

15 13.05 #REF!

15 15 15

8 8 8

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