PROJECT

QUALITY ASSURANCE P
PACKAGE NO.
(QAP)
FOR
PACKAGE NAME

INSTRUCTIONS FOR FILLING UP : CODES FOR EXTENT OF INSPECTION

Code Description
QAP shall be submitted for each of the equipment separately with break-up of assembly/ sub 1 Visual ( Welding etc.)
1
-assembly & part/component or for group of equipment having the same specification.
2 Dimensional

3 Fitness & Alignment

Use numerical codes as indicated for extent of inspection & tests and submission of test certificates &
2 documents. Additional codes & description for extent of inspection & tests may be added as applicable 4 Physical Test (Sample)
for the plants & equipment.
5 Chemical Test (Sample)
6 Ultrasonic Test
Separate identification number with quantity for each equipment shall be furnished. Wherever 7 Magnetic Particle Test
3
equipment having same specifications but belonging to different facilities are grouped together.
8 Radiography Test

9 Dye Penetration Test

Weight in tonnes (T) must be indicated under column 5 for each item. Examined weights may be 10 Metallographic Exam.
4
indicated whenever actual weights are not available.
 Weight in tonnes (T) must be indicated under column 5 for each item. Examined weights may be
4
indicated whenever actual weights are not available.
Welder Qualification & weld
11 procedure test.

Approval of Test and

ABBREVIATIONS USED : 12
Repair procedure
CONTR : CONTRACTOR 13 Heat treatment
MFR : MANUFACTURER 14 Pressure test

TC THIRD PARTY INSPECTION AGENCY/CLIENT/OWNER

EQUIPMENT DETAILS
QUANTITY
Raw Materi
Tons Expected Stage
SL. Description (with Equipment Heading, Place NO./ M Manufacture's
Identification No (MT) Schedule For
No of use & brief specifications. Name & Address
Final Insp
MFR

1 2 3 4 5 6 7 8

For CONTRACTOR/MFR (Stamp & Signature)

For TC(Stamp & Signature)
For CONTRACTOR/MFR (Stamp & Signature)
 CONTRACTOR
Y ASSURANCE PLAN
(QAP) ORDER NO & DATE
FOR
SUB-CONTRACTOR

ORDER NO & DATE

XTENT OF INSPECTION, TESTS, TEST CERTIFICATES & DOCUMENTS :
Description Code Description Code Description Code Description
( Welding etc.) 15 Leakage test 30 Proving test D1 Approved G.A drawings
Information & Other reference
sional 16 Balancing 31 Surface preparation D2
stamped drgs.released for drg
s & Alignment 17 Vibration Test Manufacture's test D3 Relevant Catalogues
32 certificates for Bill of matl./item No./ Identifica
al Test (Sample) 18 Amplitude Test boughtouts items D4
Relevant catalogues
cal Test (Sample) 19 Sponge Test 33 IBR/Other Statutory D5 Match mark details.
Agencies Compliance
nic Test 20 Dust water integral Test certificates D6 Line / Layout diagram.
Approved Erection
tic Particle Test 21 Friction factor Test 34 Internal inspection report D7
procedures.
Unpriced sub p.o. with specific
raphy Test 22 Adhesion Test 35 Hardness Test D8
amendments if any.
Performance test / Calibration Certificate of all me
enetration Test 23 36 Spark Test for Lining D9
Characteristic curve instruments
ographic Exam. 24 No Load/Free running Test 37 Calibration D10 Guarantee Certificate
 Qualification & weld
ure test. 25 Load/Over Load test 38 Safety Device Test

al of Test and
26 Measurement of speed 39 Ease of maintenance
procedure
eatment 27 Acoustical test
re test 28 Geometrical Accuracy
Repeatability & Positioning
29
Accuracy
INSPECTION AND TESTS
Test Certificates Acceptance criteria
Raw Material and in Process & Documents to Standards (IS/BS
Final Inspection / Test by
Stage inspection be submitted to /ASME/ Norms
TC and documents)
MFR CONTR TC MFR CONTR TC

8 8 10 11 12 13 14 15

QAP.NO.
NO. / / / R.
SHEET OF
 Description
Approved G.A drawings
Information & Other reference drg. /
stamped drgs.released for drg.
Relevant Catalogues
Bill of matl./item No./ Identification
Relevant catalogues
Match mark details.
Line / Layout diagram.
Approved Erection
procedures.
Unpriced sub p.o. with specification and
amendments if any.
Calibration Certificate of all measuring
instruments
Guarantee Certificate
Acceptance criteria
Standards (IS/BS REMARKS /
/ASME/ Norms SAMPLING PLAN
and documents)

15 16

REV.
REV.