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®

FIBON
Advance Composites

HFS Series VFS Series


200 - 800 Amperes 1600 - 6000 Amperes

200 to 6000 Amperes FIBON BUSBAR SUPPOPTS 2.6


36 to 100kA 3 sec ASTA TYPE TESTED
C o n t en t s
Introduction
Introduction 3
HFS Series 4
VFS Series 5

HFS Series
200A ASTA Tested Switchboard 8
400A ASTA Tested Switchboard 10
630A ASTA Tested Switchboard 12
800A ASTA Tested Switchboard 14

VFS Series
1600A ASTA Tested Switchboard 18
2000A ASTA Tested Switchboard 20
2500A ASTA Tested Switchboard 22
3200A ASTA Tested Switchboard 24
4000A ASTA Tested Switchboard 28
5000A & 6000A ASTA Tested Switchboard 30

Accessories
Flat Bar 34
Neutral Link Base 35
Current Transformer Clamp 36
Insulation Tube & Stud Set 38

Specification & Certification


FB 2040 40
Copper 99.9% Pure 41
Insulation Tube 42
Bolt, Stud, & Nut 43
Fibon UK Ltd’s Certificates 44

Disclaimer 45
FIBON - ASTA Type Tested Busbar Supports
Introduction

Company Profile FIBON Material (FB2040)

Fibon UK Ltd was established with its office at Midland, The Fibon FB2040 is a specially formulated advance
United Kingdom. Fibon UK had since then extended its composite material with superb mechanical and electrical
operations to Asia with centers in South East Asia. insulation property specially designed to be used in the
Together with Fibon Australia Pty Ltd and Hexa Analisa electrical industry. It has been type-tested and complies
Sdn Bhd which are located in Australia and Malaysia with international standard such as IEC 60439 : 2004-01
respectively, are wholly owned subsidiaries of Fibon (Included Optional Tests) and 61439-1.
Berhad, a Public Listed Company listed on the Capital
Market of Bursa Malaysia Securities Berhad. It is also specially formulated for use in critical
environment such as in hospital, chemical plants and
The group has more than 20 years of experience in the offshore installation. In such environment, with high
formulation, design & manufacturing of advanced humidity and the existence of corrosive gases, corrosion
polymer matrix fibre composites. very often occurs on the surfaces of inferior material
resulting in mechanical failure and electrical arc tracking.
With a fully equipped laboratory and a team of chartered FIBON FB2040 is inert to chemical reaction. It has proven
engineer and chemists, FIBON has the capability & its ability to withstand long and continuous exposure to
experience to provide services to modify the properties corrosive chemical under harsh condition.
of the material such as mechanical, electrical, chemical
resistance, thermal and flame retardant to suit various Fibon material FB2040 is patented, comply with RoHS
application requirements. requirement and ASTA Type Tested.

FIBON with its innovative technology has developed a


new composite material to overcome the deficiencies of
traditional materials when used in applications with
critical and demanding environments.

Backed with strong R & D capabilities and equipped with


strong technical knowledge on the formulation of
composite materials, Fibon group continues to excel in
the advanced composite industry especially in the
electrical insulation industry.

Busbar Supports & Busbar System

In the design of an electrical switchboard, the proper


method of securing the busbar system is of utmost
importance to ensure that the system will not fail in the
event of a short circuit occurring.

During a short circuit, very high current strength may


occur between the various phases of conductors. This will
generate a considerable force which is one of the main
factors that will cause an explosion in a switchboard.

To design a safe and secure busbar system, not only right


choice of material and the design of the busbar support
are important but the right method of clamping and the
distance between supports are also critical. The
tightening material used such as bolts or studs and the
copper busbar used are equally important to the busbar
system.

3
FIBON - ASTA Type Tested Busbar Supports
HFS Series – 200A - 800A

FIBON offers different series of type tested Busbar supports


complying with IEC 60439-1. The HFS Series are suitable for
main busbars as well as distribution bars with rated current up
to 800A and rated short time withstand current up to 50kA 3
sec.
Special considerations have been given to the size of support,
phase-to-phase distance, hole diameter, clamping position as
well as support-to-support distance in the designs of the busbar
supports.
Detail information on the Material Specification and the
Method of Assembly of the busbar support can be found on
following section.

The HFS 3 poles HFS3P121204 and HFS3P121202 busbar supports are tested and suitable for 200 Amp to 800 Amp switchboard
assemblies.

HFS3P121204

HFS3P121202

The HFS 4 poles HFS4P121204 and HFS4P121202 busbar supports are tested and suitable for 200 Amp to 800 Amp switchboard
assemblies.

HFS4P121204

HFS4P121202

4
FIBON - ASTA Type Tested Busbar Supports
VFS Series – 1600A – 6000A

The VFS Series are suitable for main busbars as well as dropper
busbars with rated current up to 7000A and rated short time
withstand current up to 100kA 3 sec.
Detail information on the Material Specification and the
Method of Assembly of the busbar support can be found on
following section.
In certain cases, it may have difficulties installing the 4 poles
busbar supports at the required position due to the design and
configuration of the busbar system. In such cases, special 2
poles and 3 poles busbar supports are available to overcome the
problem. More information on the 2 poles busbar supports and
the installation methods can be found in the “Fibon Guide”.

3 Poles
The following busbar supports are tested and suitable for 1600 Amp and 3200 Amp switchboard assemblies.

VFS3PD113

The following busbar supports are tested and suitable for 2000 Amp and 2500 Amp switchboard assemblies.

VFS3PD115

The following busbar supports are tested and suitable for 4000 Amp, 5000 Amp, and 6000 Amp switchboard assemblies.

VFS3PT115

5
FIBON - ASTA Type Tested Busbar Supports
VFS Series – 1600A – 6000A

4 Poles

The following busbar supports are tested and suitable for 1600 Amp and 3200 Amp switchboard assemblies.

VFS4PD113

The following busbar supports are tested and suitable for 2000 Amp and 2500 Amp switchboard assemblies.

VFS4PD115

The following busbar supports are tested and suitable for 4000 Amp, 5000 Amp, and 6000 Amp switchboard assemblies.

VFS4PT113

6
ASTA TYPE TESTED

HFS Series
3 Poles 4 Poles

200 – 800 Ampere Assemblies


200A ASTA Tested Switchboard
HFS4P121204 & HFS4P121202

HFS4P121204 & HFS4P121202 represent one of many Fibon’s type tested busbar supports. They are Horizontal Fixed Mounting
design and are suitable for main busbars as well as distribution bars assembly. The HFS4P121204 & HFS4P121202 busbar supports
are tested for 200 Amp switchboard. It provides protection to the busbar system in the event of a short circuit

HFS4P121204

®
Patent No. FIBON ROHS ASTA Type Tested
145680 ELECTRIC R-010-10090158 IEC 60439-1

HFS4P121202

®
Patent No. FIBON ROHS ASTA Type Tested
145680 ELECTRIC R-010-10090158 IEC 60439-1

Technical Information
S1
- ASTA Type Tested Up to 36kA 1 sec with rated current
200 Amp switchboard
S2

Busbar Support:
S3
- Dimension: HFS4P121204 - 12 x 60 x 540 mm – 2 pcs
S4 HFS4P121202 - 12 x 40 x 540 mm – 1 pc
- Material: FB 2040
- Color: White
- Phase to phase distance: 120 mm

Copper Busbar:
- Size: 200 Amp - 1 x 10 x 30 mm /phase
- Material: Copper 99.9%
- Shape: Rectangular Profile, r =1

Bolt & Nut Set:


- Hex. Bolt Dimension: 200 Amp - M8 x L55 mm
200Amp - Grade: ‘8.8’
- Torque: 17 Nm for M8
- Tightening Step: S1, S2, S3, S4
- Marking (line) on bolt & nut after torque
- Torque Wrench: KANON, Japan, model N30 Tok,
range 5-30Nm, overall length 323 mm
8
200A ASTA Tested Switchboard
Summary of ASTA Type Tested Assembly

The HFS4P121204 & HFS4P121202 have been type tested according to IEC 60439-1 at various arrangements, clearance &
creepage distances, and distances between supports. Below is a summary of the clearance & creepage distances, and distances
between supports as extracted from the type test reports.

Clearance & Creepage Distances


Busbar Busbar Support Size (mm) Inter Copper Size (mm) Min Clearance Distance (mm) Min Creepage Distance (mm)
Support -phase Phase Phase Phase Phase
Code T H L (mm) T H
/Phase /Bolt /Phase /Bolt
HFS4P121204 12 60 540 120 10 30 90 51.5 90 51.5
HFS4P121202 12 40 540 120 10 30 90 51.5 90 51.5

Distances between Supports (L)


Amperage Copper Size (mm) Fault Current BS distance (L) Type Test Support
(A) T H Qty kA rms kA peak Duration(s) (mm) Report no. Mounting Method

200 A 10 x 30 x 1 36 75.6 1 230/230 17526/051A Fixed / Fixed

Admissible nominal current for maximum ambient temperature 35°C and maximum working temperature 80°C.
Other assembly configurations: please consult us.

Fixed Mounting Method


HFS4P121202
HFS4P121204

HFS4P121204

9
400A ASTA Tested Switchboard
HFS4P121204 & HFS4P121202

HFS4P121204 & HFS4P121202 represent one of many Fibon’s type tested busbar supports. They are Horizontal Fixed Mounting
design and are suitable for main busbars as well as distribution bars assembly. The HFS4P121204 & HFS4P121202 busbar supports
are tested for 400 Amp switchboard. It provides protection to the busbar system in the event of a short circuit

HFS4P121204

®
Patent No. FIBON ROHS ASTA Type Tested
145680 ELECTRIC R-010-10090158 IEC 60439-1

HFS4P121202

®
Patent No. FIBON ROHS ASTA Type Tested
145680 ELECTRIC R-010-10090158 IEC 60439-1

Technical Information
S1
- ASTA Type Tested Up to 36kA 3 sec with rated current
S2 400 Amp switchboard

S3 Busbar Support:
- Dimension: HFS4P121204 - 12 x 60 x 540 mm – 2 pcs
S4 HFS4P121202 - 12 x 40 x 540 mm – 1 pc
- Material: FB 2040
- Color: White
- Phase to phase distance: 120 mm

Copper Busbar:
- Size: 400 Amp - 1 x 10 x 40 mm/phase
- Material: Copper 99.9%
- Shape: Rectangular Profile, r =1

Bolt & Nut Set:


- Hex. Bolt Dimension: 400 Amp - M8 x L55 mm
400Amp - Grade: ‘8.8’
- Torque: 17 Nm for M8
- Tightening Step: S1, S2, S3, S4
- Marking (line) on bolt & nut after torque
- Torque Wrench: KANON, Japan, model N30 Tok,
range 5-30Nm, overall length 323 mm 10
400A ASTA Tested Switchboard
Summary of ASTA Type Tested Assembly

The HFS4P121204 & HFS4P121202 have been type tested according to IEC 60439-1 at various arrangements, clearance &
creepage distances, and distances between supports. Below is a summary of the clearance & creepage distances, and distances
between supports as extracted from the type test reports.

Clearance & Creepage Distances


Busbar Busbar Support Size (mm) Inter Copper Size (mm) Min Clearance Distance (mm) Min Creepage Distance (mm)
Support -phase Phase Phase Phase Phase
Code T H L (mm) T H
/Phase /Bolt /Phase /Bolt
HFS4P121204 12 60 540 120 10 40 80 46.5 80 46.5
HFS4P121202 12 40 540 120 10 40 80 46.5 80 46.5

Distances between Supports (L)


Amperage Copper Size (mm) Fault Current BS distance (L) Type Test Support
(A) T H Qty kA rms kA peak Duration(s) (mm) Report no. Mounting Method

400 A 10 x 40 x 1 36 75.6 3 230/230 17525/051A Fixed / Fixed

Admissible nominal current for maximum ambient temperature 35°C and maximum working temperature 80°C.
Other assembly configurations: please consult us.

Fixed Mounting Method


HFS4P121202
HFS4P121204

HFS4P121204

11
630A ASTA Tested Switchboard
HFS4P121204 & HFS4P121202

HFS4P121204 & HFS4P121202 represent one of many Fibon’s type tested busbar supports. They are Horizontal Fixed Mounting
design and are suitable for main busbars as well as distribution bars assembly. The HFS4P121204 & HFS4P121202 busbar supports
are tested for 630 Amp switchboard. It provides protection to the busbar system in the event of a short circuit

HFS4P121204

®
Patent No. FIBON ROHS ASTA Type Tested
145680 ELECTRIC R-010-10090158 IEC 60439-1

HFS4P121202

®
Patent No. FIBON ROHS ASTA Type Tested
145680 ELECTRIC R-010-10090158 IEC 60439-1

Technical Information
S1
- ASTA Type Tested Up to 36kA 1 sec & 50kA 3 sec with
S2 rated current 630 Amp switchboard

S3 Busbar Support:
- Dimension: HFS4P121204 - 12 x 60 x 540 mm – 2 pcs
S4 HFS4P121202 - 12 x 40 x 540 mm – 1 pc
- Material: FB 2040
- Color: White
- Phase to phase distance: 120 mm

Copper Busbar:
- Size: 630 Amp - 1 x 10 x 40 mm/phase (test for 36kA)
1 x 10 x 50 mm/phase (test for 50kA)
- Material: Copper 99.9%
- Shape: Rectangular Profile, r =1

Bolt & Nut Set:


- Hex. Bolt Dimension: 630 Amp - M8 x L55 mm
630Amp - Grade: ‘8.8’
- Torque: 17 Nm for M8
- Tightening Step: S1, S2, S3, S4
- Marking (line) on bolt & nut after torque
- Torque Wrench: KANON, Japan, model N30 Tok, 12
range 5-30Nm, overall length 323 mm
630A ASTA Tested Switchboard
Summary of ASTA Type Tested Assembly

The HFS4P121204 & HFS4P121202 have been type tested according to IEC 60439-1 at various arrangements, clearance &
creepage distances, and distances between supports. Below is a summary of the clearance & creepage distances, and distances
between supports as extracted from the type test reports.

Clearance & Creepage Distances


Busbar Busbar Support Size (mm) Inter Copper Size (mm) Min Clearance Distance (mm) Min Creepage Distance (mm)
Support -phase Phase Phase Phase Phase
Code T H L (mm) T H
/Phase /Bolt /Phase /Bolt
HFS4P121204 12 60 540 120 10 40 80 46.5 80 46.5
HFS4P121202 12 40 540 120 10 40 80 46.5 80 46.5

HFS4P121204 12 60 540 120 10 50 70 41.5 70 41.5

HFS4P121202 12 40 540 120 10 50 70 41.5 70 41.5

Distances between Supports (L)


Amperage Copper Size (mm) Fault Current BS distance (L) Type Test Support
(A) T H Qty kA rms kA peak Duration(s) (mm) Report no. Mounting Method

630 A 10 x 40 x 1 36 75.6 1 230/230 17503/051A Fixed / Fixed

630 A 10 x 50 x 1 50 105 3 230/230 17503/054A Fixed / Fixed

Admissible nominal current for maximum ambient temperature 35°C and maximum working temperature 80°C.
Other assembly configurations: please consult us.

Fixed Mounting Method


HFS4P121202
HFS4P121204

HFS4P121204

13
800A ASTA Tested Switchboard
HFS4P121204 & HFS4P121202

HFS4P121204 & HFS4P121202 represent one of many Fibon’s type tested busbar supports. They are Horizontal Fixed Mounting
design and are suitable for main busbars as well as distribution bars assembly. The HFS4P121204 & HFS4P121202 busbar supports
are tested for 800 Amp switchboard. It provides protection to the busbar system in the event of a short circuit

HFS4P121204

®
Patent No. FIBON ROHS ASTA Type Tested
145680 ELECTRIC R-010-10090158 IEC 60439-1

HFS4P121202

®
Patent No. FIBON ROHS ASTA Type Tested
145680 ELECTRIC R-010-10090158 IEC 60439-1

Technical Information
S1
- ASTA Type Tested Up to 50kA 3 sec with rated current
S2 800 Amp switchboard

S3 Busbar Support:
- Dimension: HFS4P121204 - 12 x 60 x 540 mm – 2 pcs
S4 HFS4P121202 - 12 x 40 x 540 mm – 1 pc
- Material: FB 2040
- Color: White
- Phase to phase distance : 120 mm

Copper Busbar:
- Size : 800 Amp - 1 x 12.7 x 50.8 mm/phase
- Material: Copper 99.9%
- Shape: Rectangular Profile, r =1

Bolt & Nut Set:

800Amp - Hex. Bolt Dimension: 800 Amp - M8 x L55 mm


- Grade: ‘8.8’
- Torque: 17 Nm for M8
- Tightening Step: S1, S2, S3, S4
- Marking (line) on bolt & nut after torque
- Torque Wrench: KANON, Japan, model N30 Tok,
range 5-30Nm, overall length 323 mm 14
800A ASTA Tested Switchboard
Summary of ASTA Type Tested Assembly

The HFS4P121204 & HFS4P121202 have been type tested according to IEC 60439-1 at various arrangements, clearance &
creepage distances, and distances between supports. Below is a summary of the clearance & creepage distances, and distances
between supports as extracted from the type test reports.

Clearance & Creepage Distances


Busbar Busbar Support Size (mm) Inter Copper Size (mm) Min Clearance Distance (mm) Min Creepage Distance (mm)
Support -phase Phase Phase Phase Phase
Code T H L (mm) T H
/Phase /Bolt /Phase /Bolt
HFS4P121204 12 60 540 120 12.7 50.8 69.2 41.1 69.2 41.1
HFS4P121202 12 40 540 120 12.7 50.8 69.2 41.1 69.2 41.1

Distances between Supports (L)


Amperage Copper Size (mm) Fault Current BS distance (L) Type Test Support
(A) T H Qty kA rms kA peak Duration(s) (mm) Report no. Mounting Method

800 A 12.7 x 50.8 x 1 50 105 3 230/230 17500/051A Fixed / Fixed

Admissible nominal current for maximum ambient temperature 35°C and maximum working temperature 80°C.
Other assembly configurations: please consult us.

Fixed Mounting Method


HFS4P121202
HFS4P121204

HFS4P121204

15
HFS4P121204 & HFS4P121202,
HFS3P121204 & HFS3P121202
Beyond Type Tested Arrangement

In cases where it is beyond the type tested arrangements, the Electrodynamic Force Calculation for Short Circuit Current becomes
the valid alternative for simulation of the type tested busbar system.
The size and material properties of both the copper busbars and the busbar supports, the distance between phases, the bolts and
studs used to secure the system, the torque used in tightening, the positioning of the busbar supports, the spacing between
supports, all of these will become essential factors in the simulation of the tested busbar system.
To simplify the procedure please do consult with Fibon’s technicians or the Fibon Guide or Fibon Electrodynamic Force Calculation
software for proper recommendation on the installation of the busbar supports. Every case can be assessed individually.

Fibon Busbar Support 3P/4P:


Peak Isc 52 kA 63 kA 75.6 kA 105 kA 143 kA 165 kA 187 kA 220 kA 275 kA
• HFS4P121204: 12 x 60 x 540 mm Rms Isc 25 kA 30 kA 36 kA 50 kA 65 kA 75 kA 85 kA 100 kA 125 kA
• HFS4P121202: 12 x 40 x 540 mm
Cu Size (P) (C) Poles (Distance Between Centers of Supports Lmm) Iz (A)
10 X 30 x 1 120 90 3/4 1200 1200 1200 896 669 585 484 361 245 681
• HFS3P121204: 12 x 60 x 420 mm
• HFS3P121202: 12 x 40 x 420 mm 10 X 40 x 1 120 80 3/4 1200 1200 1200 1176 792 605 480 358 243 844

10 X 50 x 1 120 70 3/4 1200 1200 1200 1200 782 597 474 353 241 1026

10 X 60 x 1 120 60 3/4 1200 1200 1200 1200 770 588 467 348 237 1169

10 X 80 x 1 120 40 3/4 1200 1200 1200 1200 735 562 446 334 228 1440

10 X 100 x 1 120 20 3/4 1200 1200 1200 1200 681 522 415 311 213 1703

Peak Isc 52 kA 63 kA 75.6 kA 105 kA 143 kA 165 kA 187 kA 220 kA 275 kA


Rms Isc 25 kA 30 kA 36 kA 50 kA 65 kA 75 kA 85 kA 100 kA 125 kA

Cu Size (P) (C) Poles (Distance Between Centers of Supports Lmm) Iz (A)
12.7 X 31.75 x 1 120 88.25 3/4 1200 1200 1200 1005 718 549 436 326 223 822

12.7 X 38.1 x 1 120 81.9 3/4 1200 1200 1200 1195 714 546 434 325 222 936

12.7 X 50.8 x 1 120 69.2 3/4 1200 1200 1200 1200 703 538 428 320 219 1178

12.7 X 63.5 x 1 120 56.5 3/4 1200 1200 1200 1200 690 528 420 314 216 1372

12.7 X 76.2 x 1 120 43.8 3/4 1200 1200 1200 1200 671 514 409 307 211 1561

12.7 X 101.6 x 1 120 18.4 3/4 1200 1200 1200 1200 616 472 377 283 196 1924

Admissible nominal current for maximum ambient temperature 35°C and maximum working temperature 80°C.
Other assembly configurations: please consult us.

16
ASTA TYPE TESTED

VFS Series
3 Poles 4 Poles

1600 – 6000 Ampere Assemblies


1600A ASTA Tested Switchboard
VFS4PD113

VFS4PD113 represents one of many Fibon’s type tested busbar supports. It is a Vertical Fixed Mounting design and is suitable for
main busbars as well as dropper busbars assembly. The VFS4PD113 busbar support is tested for 1600 Amp switchboard. It
provides protection to the busbar system in the event of a short circuit

VFS4PD113

Technical Information

- ASTA Type Tested Up to 50kA 3 sec with rated


IEC 60439-1 Type Tested R-010-10090158 ELECTRIC 145680
ROHS FIBON Patent No.
®

current 1600 Amp switchboard

Busbar Support:
®
Patent No. FIBON ROHS
145680 ELECTRIC R-010-10090158 IEC 60439-1 Type Tested
- Code: VFS4PD113
- Dimension: 25 x 40 x 425 mm
S1 S2 S3 S4 S5 - Material: FB 2040
- Color: White
- Phase to phase distance: 100 mm

Copper Busbar:
- Size: 1600 Amp - 2 x 10 x 60 mm/phase
- Material: Copper 99.9%
- Shape: Rectangular Profile, r=1

Stud & Nut Set:


- Stud Dimension: 1600 Amp - M8 x L155 mm
1600Amp - Grade: ‘8.8’
- Torque: 16 Nm for M8
- Tightening Step: S3, S1, S5, S2, S4
- Marking (line) on stud & Nut after torque
- Torque Wrench: KANON, Japan, model N30 Tok,
range 5-30Nm, overall length 323 mm

18
1600A ASTA Tested Switchboard
VFS4PD113 – Summary of ASTA Type Tested Assembly

The VFS4PD113 has been type tested according to IEC 60439-1 at various arrangements, clearance & creepage distances, and
distances between supports. Below is a summary of the clearance & creepage distances, and distances between supports as
extracted from the type test reports.

Clearance & Creepage Distances


Busbar Support Size Copper Size Min Clearance Distance Min Creepage Distance (mm)
Busbar Inter
(mm) (mm) (mm) Without Tube With Tube
Support -phase
Code (mm) Phase Phase Phase Phase Phase Phase
T H L T H
/Phase /Bolt /Phase /Stud /Phase /Earth
VFS4PD113 25 40 425 100 10 60 69 27.5 69 27.5 69 30

Distances between Supports (L)


Amperage Copper Size (mm) Fault Current BS distance (L) Type Test Support
(A) T H Qty kA rms kA peak Duration(s) (mm) Report no. Mounting Method

1600 A 10 x 60 x 2 50 105 3 225 17507/051A Fixed


1600 A 10 x 60 x 2 50 105 3 325 17507/051B Fixed
1600 A 10 x 60 x 2 50 105 3 375 17507/054A Fixed
1600 A 10 x 60 x 2 50 105 3 425 17507/052A Fixed
1600 A 10 x 60 x 2 50 105 3 480/250 17507/053A Fixed / Floating
1600 A 10 x 60 x 2 50 105 3 525/262 17507/055A Fixed / Floating
1600 A 10 x 60 x 2 50 105 3 525/262 17507/055B Fixed / Floating
1600 A 10 x 60 x 2 50 105 3 625/325 17507/055C Fixed / Floating

Admissible nominal current for maximum ambient temperature 35°C and maximum working temperature 80°C.
Other assembly configurations: please consult us.

Fixed Mounting Method Floating Mounting Method

19
2000A ASTA Tested Switchboard
VFS4PD115

VFS4PD115 represents one of many Fibon’s type tested busbar supports. It is of Vertical Fixed Mounting design and is suitable for
main busbars as well as dropper busbars assembly. The VFS4PD115 busbar support is tested for 2000 Amp switchboard. It
provides protection to the busbar system in the event of a short circuit

VFS4PD115

Technical Information

IEC 60439-1 Type Tested R-010-10090158


ROHS
ELECTRIC
FIBON 145680
Patent No.
- ASTA Type Tested Up to 50kA 3 sec with rated
®
current 2000 Amp switchboard

Busbar Support:
®
Patent No.
145680
FIBON
ELECTRIC
ROHS
- Code: VFS4PD115
R-010-10090158 IEC 60439-1 Type Tested

- Dimension: 30 x 50 x 450 mm
- Material: FB 2040
S1 S2 S3 S4 S5
- Color: White
- Phase to phase distance: 102 mm

Copper Busbar:
- Size: 2000 Amp - 2 x 10 x 75 mm/phase
- Material: Copper 99.9%
- Shape: Rectangular Profile, r=1

Stud & Nut Set:


- Stud Dimension: 2000 Amp - M8 x L190 mm
2000Amp - Grade: ‘8.8’
- Torque: 16 Nm for M8
- Tightening Step: S3, S1, S5, S2, S4
- Marking (line) on stud & Nut after torque
- Torque Wrench: KANON, Japan, model N30 Tok,
range 5-30Nm, overall length 323 mm

20
2000A ASTA Tested Switchboard
VFS4PD115 – Summary of ASTA Type Tested Assembly

The VFS4PD115 has been type tested according to IEC 60439-1 at various arrangements, clearance & creepage distances, and
distances between supports. Below is a summary of the clearance & creepage distances, and distances between supports as
extracted from the type test reports.

Clearance & Creepage Distances


Busbar Support Size Copper Size Min Clearance Distance Min Creepage Distance (mm)
Busbar Inter
(mm) (mm) (mm) Without Tube With Tube
Support -phase
Code (mm) Phase Phase Phase Phase Phase Phase
T H L T H
/Phase /Bolt /Phase /Stud /Phase /Earth
VFS4PD115 30 50 450 102 10 75 71 31 71 31 71 40

Distances between Supports (L)


Amperage Copper Size (mm) Fault Current BS distance (L) Type Test Support
(A) T H Qty kA rms kA peak Duration(s) (mm) Report no. Mounting Method

2000 A 10 x 75 x 2 50 105 3 320 17459/101A Fixed


2000 A 10 x 75 x 2 50 105 3 380 17459/104A Fixed
2000 A 10 x 75 x 2 50 105 3 400 17459/103D Fixed
2000 A 10 x 75 x 2 50 105 3 420 17459/101B Fixed
2000 A 10 x 75 x 2 50 105 3 420 17459/102A Fixed
2000 A 10 x 75 x 2 50 105 3 520 17459/101C Fixed
2000 A 10 x 75 x 2 50 105 3 520 17459/103A Fixed
2000 A 10 x 75 x 2 50 105 3 550 17459/103B Fixed
2000 A 10 x 75 x 2 50 105 3 580 17459/103C Fixed
2000 A 10 x 75 x 2 50 105 3 520/260 17459/105A Fixed / Floating

Admissible nominal current for maximum ambient temperature 35°C and maximum working temperature 80°C.
Other assembly configurations: please consult us.

Fixed Mounting Method Floating Mounting Method

21
2500A ASTA Tested Switchboard
VFS4PD115

VFS4PD115 represents one of many Fibon’s type tested busbar supports. It is of Vertical Fixed Mounting design and is suitable for
main busbars as well as dropper busbars assembly. The VFS4PD115 busbar support is tested and suitable for 2500 Amp
switchboard. It provides protection to the busbar system in the event of a short circuit

VFS4PD115

Technical Information
IEC 60439-1 Type Tested R-010-10090158 ELECTRIC 145680
ROHS
®
FIBON Patent No. - ASTA Type Tested Up to 65kA 3 sec with rated
current 2500 Amp switchboard

Busbar Support:
®
Patent No.
145680
FIBON
ELECTRIC
ROHS
R-010-10090158 IEC 60439-1 Type Tested
- Code: VFS4PD115
- Dimension: 30 x 50 x 450 mm
S1 S2 S3 S4 S5 - Material: FB 2040
- Color: White
- Phase to phase distance: 102 mm

Copper Busbar:
- Size: 2500 Amp - 2 x 10 x 100 mm/phase
- Material: Copper 99.9%
- Shape: Rectangular Profile, r=1

Stud & Nut Set:


- Stud Dimension: 2500 Amp - M8 x L215 mm
2500Amp - Grade: ‘8.8’
- Torque: 16 Nm for M8
- Tightening Step: S3, S1, S5, S2, S4
- Marking (line) on stud & Nut after torque
- Torque Wrench: KANON, Japan, model N30 Tok,
range 5-30Nm, overall length 323 mm

22
2500A ASTA Tested Switchboard
VFS4PD115 – Summary of ASTA Type Tested Assembly

The VFS4PD115 has been type tested according to IEC 60439-1 at various arrangements, clearance & creepage distances, and
distances between supports. Below is a summary of the clearance & creepage distances, and distances between supports as
extracted from the type test reports.

Clearance & Creepage Distances


Busbar Support Size Copper Size Min Clearance Distance Min Creepage Distance (mm)
Busbar Inter
(mm) (mm) (mm) Without Tube With Tube
Support -phase
Code (mm) Phase Phase Phase Phase Phase Phase
T H L T H
/Phase /Bolt /Phase /Stud /Phase /Earth
VFS4PD115 30 50 450 102 10 100 71 31 71 31 71 40

Distances between Supports (L)


Amperage Copper Size (mm) Fault Current BS distance (L) Type Test Support
(A) T H Qty kA rms kA peak Duration(s) (mm) Report no. Mounting Method

2500 A 10 x 100 x 2 65 143 3 320 17460/101A Fixed


2500 A 10 x 100 x 2 65 143 3 320 17460/103A Fixed
2500 A 10 x 100 x 2 65 143 3 360 17460/103D Fixed
2500 A 10 x 100 x 2 65 143 3 380 17460/104A Fixed
2500 A 10 x 100 x 2 65 143 3 380 17460/104B Fixed
2500 A 10 x 100 x 2 65 143 3 400 17460/103B Fixed
2500 A 10 x 100 x 2 65 143 3 500 17460/102A Fixed
2500 A 10 x 100 x 2 65 143 3 520 17460/101B Fixed
2500 A 10 x 100 x 2 65 143 3 550 17460/103C Fixed
2500 A 10 x 100 x 2 65 143 3 620 17460/101C Fixed
2500 A 10 x 100 x 2 65 143 3 720/360 17460/105A Fixed / Floating

Admissible nominal current for maximum ambient temperature 35°C and maximum working temperature 80°C.
Other assembly configurations: please consult us.

Fixed Mounting Method Floating Mounting Method

23
3200A ASTA Tested Switchboard
VFS4PD113

VFS4PD113 represents one of many Fibon’s type tested busbar supports. It is a Vertical Fixed Mounting design and is suitable for
main busbars as well as dropper busbars assembly. The VFS4PD113 busbar support is tested for 3200 Amp switchboard. It
provides protection to the busbar system in the event of a short circuit

VFS4PD113

Technical Information

IEC 60439-1 Type Tested R-010-10090158 ELECTRIC


FIBON 145680 - ASTA Type Tested Up to 65kA 3 sec with rated
ROHS
current 3200 Amp switchboard
Patent No.
®

Busbar Support:
®
Patent No.
145680
FIBON
ELECTRIC
ROHS
R-010-10090158 IEC 60439-1 Type Tested
- Code : VFS4PD113
- Dimension : 25 x 40 x 425 mm
- Material: FB 2040
S1 S2 S3 S4 S5 - Color: White
- Phase to phase distance : 100 mm

Copper Busbar:
- Size : 3200 Amp - 2 x 10 x 120 mm/phase
- Material: Copper 99.9%
- Shape: Rectangular Profile, r=1

Stud & Nut Set:


- Stud Dimension: 3200 Amp - M8 x L215 mm
3200Amp - Grade: ‘8.8’
- Torque: 16 Nm for M8
- Tightening Step: S3, S1, S5, S2, S4
- Marking (line) on stud & Nut after torque
- Torque Wrench: KANON, Japan, model N30 Tok,
range 5-30Nm, overall length 323 mm

24
3200A ASTA Tested Switchboard
VFS4PD113 – Summary of ASTA Type Tested Assembly

The VFS4PD113 has been type tested according to IEC 60439-1 at various arrangements, clearance & creepage distances, and
distances between supports. Below is a summary of the clearance & creepage distances, and distances between supports as
extracted from the type test reports.

Clearance & Creepage Distances


Busbar Support Size Copper Size Min Clearance Distance Min Creepage Distance (mm)
Busbar Inter
(mm) (mm) (mm) Without Tube With Tube
Support -phase
Code (mm) Phase Phase Phase Phase Phase Phase
T H L T H
/Phase /Bolt /Phase /Stud /Phase /Earth
VFS4PD113 25 40 425 100 10 120 69 27.5 69 27.5 69 30

Distances between Supports (L)


Amperage Copper Size (mm) Fault Current BS distance (L) Type Test Support
(A) T H Qty kA rms kA peak Duration(s) (mm) Report no. Mounting Method

3200 A 10 x 120 x 2 65 143 3 220 17506/051A Fixed


3200 A 10 x 120 x 2 65 143 3 320 17506/051B Fixed
3200 A 10 x 120 x 2 65 143 3 375 17506/054A Fixed
3200 A 10 x 120 x 2 65 143 3 425 17506/052A Fixed
3200 A 10 x 120 x 2 65 143 3 500/300 17506/053B Fixed / Floating
3200 A 10 x 120 x 2 65 143 3 600/300 17506/053A Fixed / Floating
3200 A 10 x 120 x 2 65 143 3 625/360 17506/055A Fixed / Floating

Admissible nominal current for maximum ambient temperature 35°C and maximum working temperature 80°C.
Other assembly configurations: please consult us.

Fixed Mounting Method Floating Mounting Method

25
VFS4PD113, VFS3PD113
Beyond Type Tested Arrangement

In cases where it is beyond the type tested arrangements, the Electrodynamic Force Calculation for Short Circuit Current becomes
the valid alternative for simulation of the type tested busbar system.
The size and material properties of both the copper busbars and the busbar supports, the distance between phases, the bolts and
studs used to secure the system, the torque used in tightening, the positioning of the busbar supports, the spacing between
supports, all of these will become essential factors in the simulation of the tested busbar system.
To simplify the procedure please do consult with Fibon’s technicians or the Fibon Guide or Fibon Electrodynamic Force Calculation
software for proper recommendation on the installation of the busbar supports. Every case can be assessed individually.

The distances shown in the below table are the spacing between two sets of adjacent fixed supports. If the spacing is more than
700mm, it is recommended to have another set of floating supports to be installed in between the two sets of fixed supports.
Subsequently, the spacing between this set of floating supports and either of the fixed supports should be at least 300mm.

Fibon Busbar Support 3P/4P:


Peak Isc 52 kA 63 kA 75.6 kA 105 kA 143 kA 165 kA 187 kA 220 kA 275 kA
• VFS4PD113: 25 x 40 x 425 mm Rms Isc 25 kA 30 kA 36 kA 50 kA 65 kA 75 kA 85 kA 100 kA 125 kA

Cu Size (P) (C) Poles (Distance Between Centers of Supports Lmm) Iz (A)
• VFS3PD113: 25 x 40 x 325 mm
10 X 40 x 2 100 69 3/4 765 640 535 395 295 260 230 175 120 1673

10 X 60 x 2 100 69 3/4 1005 835 700 510 380 320 255 190 130 2225

10 X 75 x 2 100 69 3/4 1175 975 815 595 440 345 275 205 140 2622

10 X 80 x 2 100 69 3/4 1230 1020 855 620 465 355 280 210 145 2747

10 X 100 x 2 100 69 3/4 1000 1195 1000 730 505 385 305 225 155 3242

10 X 120 x 2 100 69 3/4 1000 1000 1145 830 540 415 325 245 165 3719

10 X 160 x 2 100 69 3/4 1000 1000 1000 1035 620 470 370 275 185 4642

Admissible nominal current for maximum ambient temperature 35°C and maximum working temperature 80°C.
Other assembly configurations: please consult us.

26
VFS4PD115, VFS3PD115
Beyond Type Tested Arrangement

In cases where it is beyond the type tested arrangements, the Electrodynamic Force Calculation for Short Circuit Current becomes
the valid alternative for simulation of the type tested busbar system.
The size and material properties of both the copper busbars and the busbar supports, the distance between phases, the bolts and
studs used to secure the system, the torque used in tightening, the positioning of the busbar supports, the spacing between
supports, all of these will become essential factors in the simulation of the tested busbar system.
To simplify the procedure please do consult with Fibon’s technicians or the Fibon Guide or Fibon Electrodynamic Force Calculation
software for proper recommendation on the installation of the busbar supports. Every case can be assessed individually.

The distances shown in the below table are the spacing between two sets of adjacent fixed supports. If the spacing is more than
700mm, it is recommended to have another set of floating supports to be installed in between the two sets of fixed supports.
Subsequently, the spacing between this set of floating supports and either of the fixed supports should be at least 300mm.

Fibon Busbar Support 3P/4P:


Peak Isc 52 kA 63 kA 75.6 kA 105 kA 143 kA 165 kA 187 kA 220 kA 275 kA
• VFS4PD115: 30 x 50 x 450 mm Rms Isc 25 kA 30 kA 36 kA 50 kA 65 kA 75 kA 85 kA 100 kA 125 kA

Cu Size (P) (C) Poles (Distance Between Centers of Supports Lmm) Iz (A)
• VFS3PD115: 30 x 50 x 348 mm
10 X 40 x 2 102 71 3/4 775 645 540 400 300 265 235 205 145 1673

10 X 60 x 2 102 71 3/4 1010 840 705 515 385 340 305 235 160 2225

10 X 75 x 2 102 71 3/4 1180 980 820 600 450 395 335 250 170 2622

10 X 80 x 2 102 71 3/4 1235 1025 860 630 470 410 340 255 175 2747

10 X 100 x 2 102 71 3/4 1000 1205 1010 735 550 465 370 275 185 3242

10 X 120 x 2 102 71 3/4 1000 1000 1155 840 625 500 395 295 200 3719

10 X 160 x 2 102 71 3/4 1000 1000 1000 1045 750 570 450 335 225 4642

Admissible nominal current for maximum ambient temperature 35°C and maximum working temperature 80°C.
Other assembly configurations: please consult us.

27
4000A ASTA Tested Switchboard
VFS4PT113

VFS4PT113 represents one of many Fibon’s type tested busbar supports. It is of Vertical Fixed Mounting design and is suitable for
main busbars as well as dropper busbars assembly. The VFS4PT113 busbar support is tested for 4000 Amp switchboard. It provides
protection to the busbar system in the event of a short circuit

VFS4PT113

Technical Information
IEC 60439-1 Type Tested R-010-10090158 ELECTRIC
- ASTA Type Tested Up to 75kA 3 sec with rated
145680
ROHS FIBON Patent No.
®

current 4000 Amp switchboard

®
Patent No.
145680
FIBON
ELECTRIC
ROHS
R-010-10090158 IEC 60439-1 Type Tested
Busbar Support:
- Code: VFS4PT113
S1 S2 S3 S4 S5 - Dimension: 30 x 45 x 584 mm
- Material: FB 2040
- Color: White
- Phase to phase distance: 131 mm

Copper Busbar:
- Size: 4000 Amp - 3 x 10 x 120 mm/phase
- Material: Copper 99.9%
- Shape: Rectangular Profile, r=1

Stud & Nut Set:


- Stud Dimension: 4000 Amp - M8 x L225 mm
4000Amp - Grade: ‘8.8’
- Torque: 16 Nm for M8
- Tightening Step: S3, S1, S5, S2, S4
- Marking (line) on stud & Nut after torque
- Torque Wrench: KANON, Japan, model N30 Tok,
range 5-30Nm, overall length 323 mm

28
4000A ASTA Tested Switchboard
VFS4PT113 – Summary of ASTA Type Tested Assembly

The VFS4PT113 has been type tested according to IEC 60439-1 at various arrangements, clearance & creepage distances, and
distances between supports. Below is a summary of the clearance & creepage distances, and distances between supports as
extracted from the type test reports.

Clearance & Creepage Distances


Busbar Support Size Copper Size Min Clearance Distance Min Creepage Distance (mm)
Busbar Inter
(mm) (mm) (mm) Without Tube With Tube
Support -phase
Code (mm) Phase Phase Phase Phase Phase Phase
T H L T H
/Phase /Bolt /Phase /Stud /Phase /Earth
VFS4PT113 30 45 584 131 10 120 80 35.5 80 35.5 80 35

Distances between Supports (L)


Amperage Copper Size (mm) Fault Current BS distance (L) Type Test Support
(A) T H Qty kA rms kA peak Duration(s) (mm) Report no. Mounting Method

4000 A 10 x 120 x 3 75 165 3 320 17461/101A Fixed


4000 A 10 x 120 x 3 75 165 3 320 17461/104A Fixed
4000 A 10 x 120 x 3 75 165 3 400 17461/103A Fixed
4000 A 10 x 120 x 3 75 165 3 420 17461/101B Fixed
4000 A 10 x 120 x 3 75 165 3 550 17461/103B Fixed
4000 A 10 x 120 x 3 75 165 3 580/290 17461/102A Fixed / Floating
4000 A 10 x 120 x 3 75 165 3 620/400 17461/101C Fixed / Floating
4000 A 10 x 120 x 3 75 165 3 720/360 17461/101D Fixed / Floating

Admissible nominal current for maximum ambient temperature 35°C and maximum working temperature 80°C.
Other assembly configurations: please consult us.

Fixed Mounting Method Floating Mounting Method

29
5000A & 6000A ASTA Tested Switchboard
VFS4PT113

VFS4PT113 represents one of many Fibon’s type tested busbar supports. It is of Vertical Fixed Mounting design and is suitable
for main busbars as well as dropper busbars assembly. The VFS4PT113 busbar support is tested for 5000 Amp and 6000 Amp
switchboard. It provides protection to the busbar system in the event of a short circuit

VFS4PT113

Technical Information

- ASTA Type Tested Up to 75kA 3 sec & 100kA 3


IEC 60439-1 Type Tested R-010-10090158 ELECTRIC 145680
sec with rated current 5000 Amp switchboard
ROHS FIBON
® Patent No.
- ASTA Type Tested Up to 75kA 3 sec & 100kA 3
sec with rated current 6000 Amp switchboard

Patent No. ®
FIBON ROHS
145680 ELECTRIC R-010-10090158 IEC 60439-1 Type Tested Busbar Support:
- Code: VFS4PT113
S1 S2 S3 S4 S5
- Dimension: 30 x 45 x 584 mm
- Material: FB 2040
- Color: White
- Phase to phase distance: 131 mm

Copper Busbar:
- Size: 5000 Amp - 3 x 10 x 160 mm/phase
6000 Amp - 3 x 10 x 160 mm/phase
- Material: Copper 99.9%
- Shape: Rectangular Profile, r=1

Stud & Nut Set:


- Stud Dimension: 5000 Amp - M8 x L265 mm
6000 Amp - M8 x L265 mm
5000Amp 6000Amp - Grade: ‘8.8’
- Torque: 16 Nm for M8
- Tightening Step: S3, S1, S5, S2, S4
- Marking (line) on stud & Nut after torque
- Torque Wrench: KANON, Japan, model N30 Tok,
range 5-30Nm, overall length 323 mm

30
5000A & 6000A ASTA Tested Switchboard
VFS4PT113 – Summary of ASTA Type Tested Assembly

The VFS4PT113 has been type tested according to IEC 60439-1 at various arrangements, clearance & creepage distances, and
distances between supports. Below is a summary of the clearance & creepage distances, and distances between supports as
extracted from the type test reports.

Clearance & Creepage Distances


Busbar Support Size Copper Size Min Clearance Distance Min Creepage Distance (mm)
Busbar Inter
(mm) (mm) (mm) Without Tube With Tube
Support -phase
Code (mm) Phase Phase Phase Phase Phase Phase
T H L T H
/Phase /Bolt /Phase /Stud /Phase /Earth
VFS4PT113 30 45 584 131 10 160 80 35.5 80 35.5 80 35

Distances between Supports (L)


Amperage Copper Size (mm) Fault Current BS distance (L) Type Test Support
(A) T H Qty kA rms kA peak Duration(s) (mm) Report no. Mounting Method

5000 A 10 x 160 x 3 75 / 100 165 / 220 3 250 17376/123C Fixed


5000 A 10 x 160 x 3 75 / 100 165 / 220 3 300 17376/123B Fixed
5000 A 10 x 160 x 3 75 / 100 165 / 220 3 300 17376/124B Fixed
5000 A 10 x 160 x 3 75 / 100 165 / 220 3 350 17376/123A Fixed
5000 A 10 x 160 x 3 75 / 100 165 / 220 3 380 17376/124A Fixed
5000 A 10 x 160 x 3 75 / 100 165 / 220 3 450 17376/123D Fixed
5000 A 10 x 160 x 3 75 / 100 165 / 220 3 580 17376/122A Fixed
5000 A 10 x 160 x 3 75 / 100 165 / 220 3 620 17376/121A Fixed
5000 A 10 x 160 x 3 75 / 100 165 / 220 3 1240/350/270 17376/125A Fixed / Floating
/350/270

6000 A 10 x 160 x 3 75 / 100 165 / 220 3 250 17375/123C Fixed


6000 A 10 x 160 x 3 75 / 100 165 / 220 3 300 17375/123B Fixed
6000 A 10 x 160 x 3 75 / 100 165 / 220 3 300 17375/124B Fixed
6000 A 10 x 160 x 3 75 / 100 165 / 220 3 350 17375/123A Fixed
6000 A 10 x 160 x 3 75 / 100 165 / 220 3 380 17375/124A Fixed
6000 A 10 x 160 x 3 75 / 100 165 / 220 3 450 17375/123D Fixed
6000 A 10 x 160 x 3 75 / 100 165 / 220 3 580 17375/122A Fixed
6000 A 10 x 160 x 3 75 / 100 165 / 220 3 620 17375/121A Fixed
6000 A 10 x 160 x 3 75 / 100 165 / 220 3 1240/350/270 17375/125A Fixed / Floating
/350/270

Admissible nominal current for maximum ambient temperature 35°C and maximum working temperature 80°C.
Other assembly configurations: please consult us.

Fixed Mounting Method Floating Mounting Method

31
VFS4PT113, VFS3PT113
Beyond Type Tested Arrangement

In cases where it is beyond the type tested arrangements, the Electrodynamic Force Calculation for Short Circuit Current becomes
the valid alternative for simulation of the type tested busbar system.
The size and material properties of both the copper busbars and the busbar supports, the distance between phases, the bolts and
studs used to secure the system, the torque used in tightening, the positioning of the busbar supports, the spacing between
supports, all of these will become essential factors in the simulation of the tested busbar system.
To simplify the procedure please do consult with Fibon’s technicians or the Fibon Guide or Fibon Electrodynamic Force Calculation
software for proper recommendation on the installation of the busbar supports. Every case can be assessed individually.

The distances shown in the below table are the spacing between two sets of adjacent fixed supports. If the spacing is more than
700mm, it is recommended to have another set of floating supports to be installed in between the two sets of fixed supports.
Subsequently, the spacing between this set of floating supports and either of the fixed supports should be at least 300mm.

Fibon Busbar Support 3P/4P:


Peak Isc 52 kA 63 kA 75.6 kA 105 kA 143 kA 165 kA 187 kA 220 kA 275 kA
• VFS4PT113: 30 x 45 x 584 mm Rms Isc 25 kA 30 kA 36 kA 50 kA 65 kA 75 kA 85 kA 100 kA 125 kA

Cu Size (P) (C) Poles (Distance Between Centers of Supports Lmm) Iz (A)
• VFS3PT113: 30 x 45 x 453 mm
10 X 80 x 3 131 80 3/4 1200 1200 1035 755 560 490 420 315 210 3870

10 X 100 x 3 131 80 3/4 1200 1200 1200 880 655 570 450 335 225 4553

10 X 120 x 3 131 80 3/4 1200 1200 1200 1005 745 605 480 355 240 5224

10 X 160 x 3 131 80 3/4 1200 1200 1200 1200 895 680 535 395 265 6503

10 X 200 x 3 131 80 3/4 1200 1200 1200 1200 985 750 590 435 290 7642

Admissible nominal current for maximum ambient temperature 35°C and maximum working temperature 80°C.
Other assembly configurations: please consult us.

32
FIBON INSULATOR

Accessories
FIBON Insulator
Flat Bar

FB
Fibon FlatBar is electrical insulation material that is provided in strip form for the convenience of non standard and
emergency usage. Ease of drilling and cutting simplify the fabrication process and leads to cost efficiency.

THICKNESS WIDTH LENGTH THICKNESS WIDTH LENGTH


ITEM CODE ITEM CODE
(T) (W) (L) (T) (W) (L)

FB 1212 12 12 2290 FB 2075 20 75 2290

FB 1215 12 15 2290 FB 20100 20 100 2290

FB 1225 12 25 2290 FB 2532 25 32 2290

FB 1232 12 32 2290 FB 2540 25 40 2290

FB 1240 12 40 2290 FB 2550 25 50 2290

FB 1250 12 50 2290 FB 2565 25 65 2290

FB 1265 12 65 2290 FB 2575 25 75 2290

FB 1275 12 75 2290 FB 25100 25 100 2290

FB 12100 12 100 2290 FB 3030 30 30 2290

FB 1515 15 15 2290 FB 3035 30 35 2290

FB 1525 15 25 2290 FB 3040 30 40 2290

FB 1540 15 40 2290 FB 3050 30 50 2290

FB 1550 15 50 2290 FB 3065 30 65 2290

FB 1565 15 65 2290 FB 3075 30 75 2290

FB 1575 15 75 2290 FB 30100 30 100 2290

FB 15100 15 100 2290 FB 3535 35 35 2290

FB 2025 20 25 2290 FB 3540 35 40 2290

FB 2032 20 32 2290 FB 3550 35 50 2290

FB 2040 20 40 2290 FB 3565 35 65 2290

FB 2050 20 50 2290 FB 3575 35 75 2290

FB 2065 20 65 2290 FB 35100 35 100 2290

34
FIBON Insulator
Neutral Link Base – S series, M series

NLS, NLM
Fibon Neutral Link Base has been ASTA Tested, and is designed to replace the DMC compound material that no longer
complies with the higher fault level demand of the modern world. The Neutral Link Base is offered in S and M series
depending on amperage of the application.

COUNTER
HOLE TO MIDDLE HOLE HOLE
NO. OF THICKNESS WIDTH LENGTH BORE (CB) / HOLE QTY
ITEM CODE HOLE DIAMETER DIAMETER
POLE (T) (W) (L) THROUGH (K)
(HH) (N) (J)
HOLE (TH)

NLS10 1 30 30 65 40 CH 8.5 6.5 3

NLS12 1 30 35 70 45 CH 8.5 6.5 3

NLS14 1 30 35 90 65 CH 10.5 6.5 3

COUNTER
HOLE TO HOLE
NO. OF THICKNESS LENGTH BORE (CB) / HOLE QTY
ITEM CODE WIDTH (W1) (W2) (U1) (U2) (U3) HOLE DIAMETER
POLE (T) (L) THROUGH (K)
(HH) (J)
HOLE (TH)

NLM10 1 40 30 21 19 150 28 28 28 130 CH 8.5 6

NLM12 1 50 40 27 33 190 35 35 35 170 CH 8.5 6

NLM14 1 50 40 27 33 210 35 35 35 190 CH 8.5 6

NLM16 1 50 80 27 33 300 55 55 55 270 CH 8.5 12

35
FIBON Insulator
Current Transformer Clamp

CT2H
Fibon Current Transformer Clamp is high elasticity glassfibre reinforcement polymer. The clamp provides continuous
forces to secure and support the current transformer. It is used to replace the materials such as PVC, PP, PC, PS or
thermal plastic that generally degrade due to UV and especially temperature generated from the conductors.

HOLE MIDDLE
Qty THICKNESS WIDTH LENGTH HOLE TO HOLE COUNTER BORE (CB) /
ITEM CODE DIAMETER HOLE DIAMETER
(pc) (T) (W) (L) (HH) THROUGH HOLE (TH)
(J) (N)

CT2H10 1 9 12 80 40 TH 6.5 -

CT2H12 1 9 12 95 50 TH 6.5 -

CT2H14 1 9 12 95 60 TH 6.5 -

CT2H16 1 9 12 120 70 TH 6.5 -

CT2H18 1 9 12 120 90 TH 6.5 -

CT2H20 1 9 12 180 110 TH 6.5 -

CT2H22 1 9 12 180 135 TH 6.5 -

CT2H24 1 9 12 200 160 TH 6.5 -

CT2H26 1 12 12 75 45 TH 6.5 -

CT2H28 1 12 12 100 70 TH 6.5 -

CT2H30 1 12 12 120 90 TH 6.5 -

CT2H32 1 12 12 125 95 TH 6.5 -

CT2H34 1 12 12 140 110 TH 6.5 -

CT2H36 1 12 12 170 140 TH 6.5 -

CT2H38 1 12 12 190 160 TH 6.5 -

• 2 pieces in 1 set

36
FIBON Insulator
Current Transformer Clamp

CT3H
Fibon Current Transformer Clamp is high elasticity glassfibre reinforcement polymer. The clamp provides continuous
forces to secure and support the current transformer. It is used to replace the materials such as PVC, PP, PC, PS or
thermal plastic that generally degrade due to UV and especially temperature generated from the conductors.

HOLE MIDDLE
Qty THICKNESS WIDTH LENGTH HOLE TO HOLE COUNTER BORE (CB) /
ITEM CODE DIAMETER HOLE DIAMETER
(pc) (T) (W) (L) (HH) THROUGH HOLE (TH)
(J) (N)

CT3H10 1 9 12 80 40 TH 6.5 4.5

CT3H12 1 9 12 95 50 TH 6.5 4.5

CT3H14 1 9 12 95 60 TH 6.5 4.5

CT3H16 1 9 12 120 70 TH 6.5 4.5

CT3H18 1 9 12 120 90 TH 6.5 4.5

CT3H20 1 9 12 180 110 TH 6.5 4.5

CT3H22 1 9 12 180 135 TH 6.5 4.5

CT3H24 1 9 12 200 160 TH 6.5 4.5

CT3H26 1 12 12 75 45 TH 6.5 4.5

CT3H28 1 12 12 100 70 TH 6.5 4.5

CT3H30 1 12 12 120 90 TH 6.5 4.5

CT3H32 1 12 12 125 95 TH 6.5 4.5

CT3H34 1 12 12 140 110 TH 6.5 4.5

CT3H36 1 12 12 170 140 TH 6.5 4.5

CT3H38 1 12 12 190 160 TH 6.5 4.5

• 2 pieces in 1 set

37
FIBON Insulator
Insulation Tube & Stud Set

TBA
Fibon Insulation Tube is used to insulate the metal studs that are close to the conductors, thereby increasing the
creepage & clearance distances between the stud or bolt and the conductor

TUBE
LENGTH BUSBAR SUPPORT BUSBAR
ITEM CODE STUD
(L) SLOT INNER OUTER HEIGHT HEIGHT
DEPTH DIMENSION DIMENSION

TBA03 20 10 8.8 13.6 45 - 50 30 -

TBA05 30 10 8.8 13.6 45 - 50 40 -

TBA07 40 10 8.8 13.6 45 - 50 50 -

TBA09 50 10 8.8 13.6 45 - 50 60 -

TBA11 65 10 8.8 13.6 45 - 50 75 -

TBA13 70 10 8.8 13.6 45 - 50 80 -

TBA15 90 10 8.8 13.6 45 - 50 100 -

TBA17 110 10 8.8 13.6 45 - 50 120 -

TBA19 150 10 8.8 13.6 45 - 50 160 -

TBB
TUBE
LENGTH BUSBAR SUPPORT BUSBAR
ITEM CODE STUD
(L) SLOT INNER OUTER HEIGHT HEIGHT
DEPTH DIMENSION DIMENSION

TBB03 20 10 8.8 13.6 45 30 140

TBB05 30 10 8.8 13.6 45 40 140

TBB07 40 10 8.8 13.6 45 50 160

TBB09 50 10 8.8 13.6 45 60 160

TBB11 65 10 8.8 13.6 45 75 180

TBB13 70 10 8.8 13.6 45 80 180

TBB15 90 10 8.8 13.6 45 100 200

TBB17 110 10 8.8 13.6 45 120 240

TBB19 150 10 8.8 13.6 45 160 280

38
FIBON UK LIMITED

Specification &
Certification
FIBON - ASTA Type Tested Busbar Supports
Technical Data Sheet

FB 2040
According to IEC 61439-1, CEI 61439-1 : 2009-01, the basic insulation material shall be made of suitable materials capable of
durably withstanding the mechanical, electrical and thermal stresses to which the insulation may be subjected in service. Paints,
varnishes and lacquers alone are not considered to satisfy the requirements for basic insulation.

The table bellow shows the material characteristics of FIBON FB 2040 (Glassfiber Reinforced Polymer)

Characteristics Unit Value Test Standard

Physical Properties

Natural Colour - White -

Specific Gravity g/cm3 1.68 ASTM D792

Hardness Barcol 42 ASTM D2583

Absorption of water at 23° C % 0.04 ISO 62

Thermal Properties

Onset Decomposition Temperature °C 240.75 Thermogravimetric Analysis (TGA)

-4 ASTM E831-86
Coefficient of Thermal Expansion 10 / ° C 1.191
Thermomechanical Analysis (TMA)
Temperature Index °C 200 IEC 60216

Mechanical Properties

Tensile Strength Lengthwise ^ N/mm2 80.9 ISO 527

Crosswise // N/mm2 81.4 ISO 527


2
Flexural Strength Lengthwise ^ N/mm 115.6 ISO 178
2
Crosswise // N/mm 110.2 ISO 178
2
Lengthwise ^ N/mm 10995 ISO 178
Flexural Modulus of Elasticity
Crosswise // N/mm2 11775 ISO 178
2
Impact Strength (Charpy Untouched) kJ/m 40.44 ASTM D256
2
Compressive Strength, at 23 °C Crosswise // N/mm 160 ISO 604
2
Shear Strength Crosswise // N/mm 20 DIN EN 60893-2

Flame Retardant Properties

Flammability Class V-0 UL 94

Flammability Resistance Test - Self-extinguishing ASTM D635

Environment and Health Care - Halogen Free -

Electrical Properties

Dielectric Strength kV/mm 14 ASTM D149

Breakdown Voltage kV 24 ASTM D149


12
Surface Resistivity Ohm 1.4 x 10 ASTM D257
13
Volume Resistivity Ohm.cm 5.2 x 10 ASTM D257
6
Insulation Resistance MΩ 10 x 10 BS 2782-2

Comparative Tracking Resistance CTI > 600 IEC 60112

FIBON shall not be liable for, including but not limited to, any direct, indirect, incidental, special, exemplary, or consequential damages however
caused or arising in any way out of the use of the information in this document.
40
FIBON - ASTA Type Tested Busbar Supports
Technical Data Sheet

Copper 99.9% Pure


Copper is the preferred conductor material for power transmission and power distribution lines since it has the highest electrical
conductivity rating of all non-precious metals. In general, copper’s electrical resistivity increases with temperature. At high
temperatures, the resistance of a copper increases linearly with temperature. Besides, the larger the cross-sectional area of the
copper, the more electrons per unit length are available to carry the current. As a result, the resistance is lower in larger cross-
section conductors.

The table bellow shows the material characteristics of FIBON Copper (99.9% Pure)

Characteristics English Units Metric Units

Physical Properties

Specific Heat 0.009 Btu / 1b m⁰F 0.385kJ / kg⁰K

Density at 20⁰C 0.321 Ib/in3 8,94g/cm3

Melting Point 1981⁰F 1,083⁰C

Thermal Conductivity at:


20⁰C/68⁰F 227 Btu ft/ft2h⁰F 395 W/Km
0,94 cal, cm/cm2s⁰C

Coefficient of Thermal Expansion at:


25 to 100⁰C/77 to 212⁰F 0,000 009 33 per ⁰F 0,000 016 8 per⁰C
20 to 300⁰C/68 to 572⁰F 0,000 009 83 per ⁰F 0,000 017 7 per⁰C

Electrical Resistivity at:


20⁰C/68⁰F soft annealed 10,371-10,2 ohms
Max 17,241 nΩm
0,678-0,669 microhm in

20⁰C/68⁰F fully cold worked 10,3 ohms


17,86-17,65 nΩm
0,700 microhm in

Electrical Conductivity at:


20⁰C/68⁰F soft annealed 100,0-101,5% IACS 58,00-58,9 m/ohm mm2
20⁰C/68⁰F fully cold worked 97,0-97,7% IACS 58,3-56,6 m/ohm mm2

Temperature Coefficient of Electrical Resistant at:


20⁰C/68⁰F soft annealed 0,002 18 per ⁰F 0,003 93 per ⁰C
(100% IACS) (100% IACS)

20⁰C/68⁰F fully cold worked 0,002 12 per ⁰F 0,003 81 per ⁰C


(97% IACS) (97% IACS)

Modulus of Rigidity at:


6,400 KSI 44kN/mm2
20⁰C/68⁰F annealed

Modulus of Elasticity (tension) at:


17,000 KSI 118kN/mm2
20⁰C/68⁰F annealed

Mechanical Properties

Temper ½ Hard -

Thickness (T) 3 – 12 mm -
2
Tensile Strength 24 – 315 N/mm -

Elongation (%) 15 min -

Bending Test 90⁰ -

Internal Radius 1.5 x T -

Electrical Conductivity @ 20⁰C

Half Hard 99% IACS (minimum) V-0

FIBON shall not be liable for, including but not limited to, any direct, indirect, incidental, special, exemplary, or consequential damages however 41
caused or arising in any way out of the use of the information in this document.
FIBON - ASTA Type Tested Busbar Supports
Technical Data Sheet

Insulation Tube
Fibon Insulation Tube is an insulation sleeve that provides electrical and chemical insulation to the stud. Besides, the insulation
tube also as a guide to ensure all bolts & studs are tightened evenly during fixing of the busbar supports.

The length of the insulation tube shall be in such length that it shall not be shorter than the distance between the bases of the two
opposing counterbores by more than 0.5mm. It is to ensure that the busbar supports will not be lopsided during tightening.

If no insulation tube is being used or the tube is of incorrect length, the busbar support may get lopsided during tightening. It will
result in lever and fulcrum effects, amplifying the force and cause extreme stress at the fulcrum (pivot point). This extreme stress
will cause the busbar support to break at the fulcrum.

The table bellow shows the material characteristics of FIBON Insulation Tube (Customized Unplasticized Polyvinylchloride)

Characteristics Unit Value Test Standard

Physical Properties

Natural Colour - White -

Specific Gravity g/cm3 1.40 - 1.43 ASTM D792

Hardness Shore D 85 - 90 ASTM D785

Absorption of water at 23° C % 0.03 - 4 ASTM D570

Thermal Properties

Coefficient of Linear Thermal Expansion 10-5 / ° C 5 ASTM D696

Continuous Service Temperature °C 60 IEC 60216

Vicat Softening Point (at 1 kg load) °C 70 ASTM D1525

Mechanical Properties

Tensile Strength N/mm2 50 ASTM D638


2
Modulus of Elasticity N/mm 1300 ASTM D638

Flexural Strength N/mm2 93 ASTM D790

Elongation at Break % 80 ASTM D638

Flame Retardant Properties

Flammability - Self Extinguishing ASTM D635

Electrical Properties

Dielectric Strength kV/mm 14 ASTM D149

Volume Resistivity Ohm.cm 1 x 1016 ASTM D257

FIBON shall not be liable for, including but not limited to, any direct, indirect, incidental, special, exemplary, or consequential damages however
caused or arising in any way out of the use of the information in this document.

42
FIBON - ASTA Type Tested Busbar Supports
Technical Data Sheet

Bolt, Stud, & Nut


There are three grades of bolt in common use. The lowest grade is 4.6, commonly known as commercial grade. Next comes grade
8.8, known as structural grade, and finally, the highest grade is 12.9, known as high tensile bolts. The first number represents the
ultimate tensile strength of the bolt, 400 MPa, 800 MPa or 1200 MPa respectively. The second number represents the point at
which the bolt will permanently stretch. (Officially, the 0.2% proof load stress). A 4.6 bolt permanently stretches at 60% of its
ultimate, an 8.8 at 80% and a 12.9 at 90 %.

Generally, the grade 8.8 bolt, stud, & nut are preferred to use for fixing the busbar supports.

The table bellow shows the material characteristics of Grade 8.8 bolt, stud, screw, & nut.

Bolt / Stud / Screw Nut


Characteristics
ISO 898-1 Gr. 8.8 ISO 898-2 Gr. 8

Physical Properties

Bolt Size M8 M8

Pitch 1.25 1.25

Hardness 22-32 HRC 30 Max

Dimensions Normal Hex Normal Hex

Markings ‘8.8’ ‘8.8’

Carbon 0.25 - 0.55 Max 0.58

Managenese Max 0.25 -

Sulphur Max 0.035 Max 0.15

Boron Max 0.003 -

Phosphorous Max 0.035 Max 0.06

Material Carbon Steel Quenched & Tempered Medium Carbon Steel

Mechanical Properties

Stress Area 36.6 mm2 36.6 mm2

Proof Stress 580 N/mm2 870 N/mm2

Proof Load 21.2 KN 31.8 KN


2
Tensile Stress 800 N/mm -

Torque 22.8 Nm -

Elongation 12 % -

FIBON shall not be liable for, including but not limited to, any direct, indirect, incidental, special, exemplary, or consequential damages however
caused or arising in any way out of the use of the information in this document.

43
FIBON - ASTA Type Tested Certificates
Fibon UK Ltd’s Certificates

200Amp 400Amp 630Amp 800Amp

1600Amp 2000Amp 2500Amp 3200Amp

4000Amp 5000Amp 6000Amp

THIS IS AN INFORMATIONAL COPY, NOT A VALID DOCUMENT TO ESTABLISH IDENTITY.

44
FIBON - ASTA Type Tested Busbar Supports
Disclaimer

Disclaimer

Fibon reserves the right to change materials, instructions


and methods in this catalogue without prior notice. No
claims and/or damages shall be entertained in the event
of any consequences that may arise in the use of the
materials, instructions and methods in this catalogue.
Fibon shall not be held responsible for any
misunderstanding from the use of the instructions and
the materials contain in this catalogue in which Fibon has
not physically inspected the busbar system in question.
(even though Fibon Busbar Support is used) Fibon’s ASTA
certification shall not be used by any party to support
claims of any switchboard as being type tested or for any
purpose whatsoever.

45
www.fibon.co.uk

Company
FIBON UK LIMITED FIBON AUSTRALIA PTY. LTD. HEXA ANALISA SDN. BHD. HEXA ANALISA SDN. BHD.
19, Broadlands Rise, Unit 11, 18 Loyalty Road, 12A, Jalan 20, Taman Sri Kluang, 10 Anson Road,
Lichfield, Staffordshire WS14 9SF, North Rocks, 2151 NSW, 86000 Kluang, Johor, # 03-09 International Plaza,
United Kingdom. Australia. Malaysia. Singapore 079903.
Tel: +44 154 325 1277 Tel: +61 2 9890 8878 Tel: +60 7 773 6918 Tel : +65 6227 8663
Fax: +44 154 330 4167 Fax: +61 2 9890 8878 Fax: +60 7 774 2025 Fax: +65 6225 6167
Mobile: +44 780 469 7732 Mobile: +61 4 2498 5598 Mobile: +60 12 712 9500 Mobile: +65 9661 0765
Email: fibon.uk@gmail.com Email: fibon.australia@gmail.com Email: corp@fibon.com.my Email: corp@fibon.com.my

Distributor
TEAM INDUSTRIAL SUPPLIES PC ELEMAC CO. LTD. LAPLACE ELECTRIC LIMITED
No. 51, Jalan SS2/10, 276/33, Moo 1, Suksawad Rd., Unit C, 5/F,
47300, Petaling Jaya, Lamfapa, Prasamujadee, Southest Industrial Building,
Selangor. Samutprakarn 10290 Thailand. 611-619, Castle Peak Road,
Tel: +60 3 7877 8478 Tel: +66 2 464 3500 Tsuen Wan, N.T. Hong Kong.
Fax: +60 3 7877 0842 Fax: +66 2 464 3500 Tel: +852 2413 1255
Fax: +852 2413 1277

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